WO2016181177A4 - Casting process and sand mould provided with an inlet system for producing at least partly thin walled aluminium casts with sand moulding technology by means of gravity casting - Google Patents
Casting process and sand mould provided with an inlet system for producing at least partly thin walled aluminium casts with sand moulding technology by means of gravity casting Download PDFInfo
- Publication number
- WO2016181177A4 WO2016181177A4 PCT/HU2016/050019 HU2016050019W WO2016181177A4 WO 2016181177 A4 WO2016181177 A4 WO 2016181177A4 HU 2016050019 W HU2016050019 W HU 2016050019W WO 2016181177 A4 WO2016181177 A4 WO 2016181177A4
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sand mould
- casting
- sand
- gating system
- walled
- Prior art date
Links
- 239000004576 sand Substances 0.000 title claims abstract 23
- 238000005266 casting Methods 0.000 title claims abstract 20
- 239000004411 aluminium Substances 0.000 title claims abstract 6
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract 6
- 238000005516 engineering process Methods 0.000 title claims abstract 5
- 230000005484 gravity Effects 0.000 title claims abstract 5
- 238000000465 moulding Methods 0.000 title claims abstract 4
- 208000015943 Coeliac disease Diseases 0.000 claims abstract 11
- 238000000034 method Methods 0.000 claims abstract 10
- 239000007788 liquid Substances 0.000 claims abstract 5
- 239000000155 melt Substances 0.000 claims abstract 4
- 238000004891 communication Methods 0.000 claims 4
- 238000001816 cooling Methods 0.000 claims 2
- 229910052751 metal Inorganic materials 0.000 claims 2
- 239000002184 metal Substances 0.000 claims 2
- 238000010438 heat treatment Methods 0.000 claims 1
- 238000002844 melting Methods 0.000 claims 1
- 230000008018 melting Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract 2
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/082—Sprues, pouring cups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
- B22D21/02—Casting exceedingly oxidisable non-ferrous metals, e.g. in inert atmosphere
- B22D21/04—Casting aluminium or magnesium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/12—Treating moulds or cores, e.g. drying, hardening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D15/00—Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D15/00—Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor
- B22D15/04—Machines or apparatus for chill casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
- B22D21/002—Castings of light metals
- B22D21/007—Castings of light metals with low melting point, e.g. Al 659 degrees C, Mg 650 degrees C
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
- B22D25/02—Special casting characterised by the nature of the product by its peculiarity of shape; of works of art
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
Abstract
The subject of the invention is a process for the production of at least partly thin-walled and aluminium castings with sand moulding technology by gravity casting, which allows producing casts with 100 times or favourably 200-400 times larger overall dimensions in case of 1-3 mm wall thickness. The main idea of the process is that sand mould containing mould cavity is provided, melt of aluminium content is produced, the melt is introduced into the mould cavity at several points through a gating system of narrowing cross section. A further subject of the invention is a sand mould fitted with a gating system to produce at least partly thin-walled castings with sand moulding technology, by gravity casting. The wall thickness of thin-walled segments is 1-3 mm and the largest dimension is more than a 100 but favourably at least 200-400 multiple of the wall thickness. The main idea behind the sand mould with a gating system is that it contains a mould cavity allowing the production of at least partly thin-walled castings, and is equipped with a gating system, which is composed of at least two sprues and one ingate to each having a porthole into the mould cavity and in liquid contact with the sprues.
Claims
1. Casting process for producing at least partly thin-walled aluminium castings with sand mould technology by gravity casting, wherein wall thickness of a thin-walled part is 1 -3 mm, characterised by:
- providing a sand mould comprising a mould cavity,
- producing a melt of aluminium content,
- introducing the melt into the mould cavity at multiple points through a gating system of narrowing cross section.
2. The process according to claim 1 characterised by producing a casting the largest overall dimension of which is more than 100 times, preferably at least 200-400 times of the wall thickness.
3. The process according to claims 1 or 2 characterised by providing a gating system of narrowing cross section for the mould cavity which contains at least two sprues each being in liquid communication with at least one gate respectively, each gate having an inlet opening into the mould cavity.
4. The process according to claim 3 characterised by providing liquid communication between at least two gates and at least one sprue with a runner, and the overall cross section of the inlets of the gates opening from one runner is at least two times smaller, more preferably 3-5 times smaller than the overall cross section of branches of the given runner.
5. The process according to claims 3 or 4 characterised by providing 2-4 gates per each runner, and selecting the number of gates and runners such that a thin-walled casting portion having a dimension of 100-1000 cm2 is cast from one gate.
6. The process according to any one of claims 2 to 5 characterised by selecting the height of the sprue such that the drop between the upper inlet opening of the sprue and a parting plane of the sand mould is at least 0.1 times greater, preferably 0.6-1.3 times greater than the largest dimension of the casting to be produced.
7. The process according to any one of claims 1 to 6 characterised by preheating the sand mould before starting the casting at least in the segments of the thin-walled parts of the casting to at least 100°C but preferably to 200-600°C and even more preferably to 300-500°C.
16
8. The process according to claim 7 characterised by providing a cooling metal insert in the sand mould and heating the cooling metal insert prior to starting the casting until vapour is precipitated and the insert's surface becomes dry.
9. The process according to any one of claims 1 to 8 characterised by that prior to being poured into the gating system, the melt is overheated by at least
100°C, preferably by 200°C, more preferably by 200-350°C with respect to the melting point.
10. Sand mould provided with a gating system for producing at least partly thin-walled aluminium castings with sand moulding technology by gravity casting, wherein wall thickness of a thin-walled part is 1 -3 mm and the largest dimension of the thin-walled part is at least 100 times, preferably at least 200-400 times greater than the wall thickness, characterised by that the sand mould contains a mould cavity for producing the at least partly thin-walled casting piece, and is provided with a gating system of an overall narrowing cross section, which contains at least two sprues each being in liquid communication with at least one gate respectively, each gate having an inlet opening into the mould cavity.
1 1 . Sand mould provided with a gating system according to claim 10 characterised by having a runner providing liquid communication between at least one sprue and at least two gates.
12. Sand mould provided with a gating system according to claim 1 1 characterised by that the overall cross section of the inlets of the gates opening from one runner is at least two times smaller, preferably 3-5 times smaller than the overall cross section of branches of the given runner.
13. Sand mould provided with a gating system according to claims 1 1 or 12 characterised by comprising 2-4 gates per runner and the number and layout of the gates and runners is chosen such that each part of the sand mould producing a thin- walled casting portion having a dimension of 100-1000 cm2 is provided with at least one gate.
14. Sand mould provided with a gating system according to any one of claims 10 to 13 characterised by that the sprue comprises a sprue part formed in the sand mould and an attachement joined to it from above.
15. Sand mould provided with a gating system according to any one of claims 10 to 14 characterised by that the drop between the upper inlet opening of the sprue
17
and a parting plane of the sand mould is at least 0.1 times greater, preferably 0.6-1 .3 times greater than the largest dimension of the mould cavity.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| HU1700498A HU230866B1 (en) | 2015-05-14 | 2016-05-12 | Casting process and sand mould provided with an inlet system for producing at least partly thin walled aliminium casts with sand moulding technology by means of gravity casting |
| US15/527,504 US20170333981A1 (en) | 2015-05-14 | 2016-05-12 | Casting process and sand mould provided with a gating system for producing at least partly thin walled aluminium casts with sand moulding technology by means of gravity casting |
| EP16774976.1A EP3294476B2 (en) | 2015-05-14 | 2016-05-12 | Casting process and sand mould provided with an inlet system for producing at least partly thin walled aluminium casts with sand moulding technology by means of gravity casting |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| HU1500230A HU230620B1 (en) | 2015-05-14 | 2015-05-14 | Gravitational aluminium moulding procedure for manufacturing of thin wall casting |
| HUP1500230 | 2015-05-14 |
Publications (4)
| Publication Number | Publication Date |
|---|---|
| WO2016181177A2 WO2016181177A2 (en) | 2016-11-17 |
| WO2016181177A3 WO2016181177A3 (en) | 2016-12-22 |
| WO2016181177A4 true WO2016181177A4 (en) | 2017-03-02 |
| WO2016181177A9 WO2016181177A9 (en) | 2017-04-20 |
Family
ID=89991821
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/HU2016/050019 WO2016181177A2 (en) | 2015-05-14 | 2016-05-12 | Casting process and sand mould provided with an inlet system for producing at least partly thin walled aluminium casts with sand moulding technology by means of gravity casting |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20170333981A1 (en) |
| EP (1) | EP3294476B2 (en) |
| HU (2) | HU230620B1 (en) |
| WO (1) | WO2016181177A2 (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT201700068074A1 (en) * | 2017-06-21 | 2018-12-21 | Vincenti Serafino De | MELTING TECHNOLOGY WITH SERIES 6000 SERIES AND 1000 SERIES |
| CN107127297A (en) * | 2017-06-27 | 2017-09-05 | 河南省登封市光大耐火材料有限公司 | A kind of casting and pouring facility |
| CN111279538B (en) | 2017-11-10 | 2023-07-25 | 日本碍子株式会社 | All-solid lithium battery and manufacturing method thereof |
| CN108436039B (en) * | 2018-05-31 | 2023-11-24 | 天津蒙德利尔集装箱配件有限公司 | Container corner fitting casting mould for technology |
| WO2020044068A1 (en) * | 2018-08-27 | 2020-03-05 | De Vincenti Serafino | Casting technology with 6000 series and 1000 series alloys |
| CN110877096A (en) * | 2019-12-14 | 2020-03-13 | 台州市瑞达机械有限公司 | Casting mould of water shaft sleeve |
| CN113414348B (en) * | 2021-06-18 | 2023-07-18 | 安徽博晟亿电力科技有限公司 | Casting device with high-pressure heating for pig iron production and implementation method thereof |
| CN114367634A (en) * | 2021-10-29 | 2022-04-19 | 中国航发西安动力控制科技有限公司 | Aluminum alloy casting partitioned and segmented tilting casting device and casting method thereof |
| RU210596U1 (en) * | 2021-11-26 | 2022-04-21 | Публичное акционерное общество "КАМАЗ" | TIER GATE SYSTEM FOR PLATE CASTING PRODUCTION |
| CN114160758B (en) * | 2021-12-08 | 2024-01-23 | 中国航发南方工业有限公司 | Pouring system of double-layer bidirectional integral director casting and casting forming method thereof |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH500786A (en) | 1968-05-27 | 1970-12-31 | Buehrer Erwin | Mold |
| JPS5731463A (en) * | 1980-08-04 | 1982-02-19 | Sintokogio Ltd | Casting method for thin walled casting |
| EP0572058B1 (en) | 1992-05-14 | 1997-08-20 | General Motors Corporation | Mould for producing thin-wall castings by gravity pouring |
| MXPA04008150A (en) | 2002-02-21 | 2005-06-17 | Wyeth Corp | A follistatin domain containing protein. |
| CN100477107C (en) | 2004-01-28 | 2009-04-08 | 东京毅力科创株式会社 | Method for cleaning process chamber of substrate processing apparatus, substrate processing apparatus and method for processing substrate |
| US7689784B2 (en) | 2005-03-18 | 2010-03-30 | Sony Computer Entertainment Inc. | Methods and apparatus for dynamic linking program overlay |
| BRPI0716249A2 (en) | 2006-09-05 | 2013-09-03 | Lilly Co Eli | antimiostatin antibodies |
| KR100907949B1 (en) | 2008-11-27 | 2009-07-16 | 주식회사 동남 | The casting sprue for large size thin-thickness aluminum alloy |
| WO2010083034A1 (en) | 2009-01-13 | 2010-07-22 | Acceleron Pharma Inc. | Methods for increasing adiponectin |
| WO2014000042A1 (en) | 2012-06-27 | 2014-01-03 | Prince Henry's Institute Of Medical Research | COMPOSITIONS AND METHODS FOR MODIFYING TGF-β FAMILY LIGANDS |
| CN104014717B (en) * | 2014-05-29 | 2015-12-30 | 朱小英 | A kind of casting method of ZL101 thin-walled aluminum alloys component |
-
2015
- 2015-05-14 HU HU1500230A patent/HU230620B1/en not_active IP Right Cessation
-
2016
- 2016-05-12 HU HU1700498A patent/HU230866B1/en unknown
- 2016-05-12 EP EP16774976.1A patent/EP3294476B2/en active Active
- 2016-05-12 WO PCT/HU2016/050019 patent/WO2016181177A2/en active Application Filing
- 2016-05-12 US US15/527,504 patent/US20170333981A1/en not_active Abandoned
Also Published As
| Publication number | Publication date |
|---|---|
| WO2016181177A9 (en) | 2017-04-20 |
| EP3294476B2 (en) | 2022-07-20 |
| HUP1700498A2 (en) | 2018-02-28 |
| WO2016181177A3 (en) | 2016-12-22 |
| EP3294476B1 (en) | 2019-07-03 |
| HUP1500230A2 (en) | 2016-07-28 |
| WO2016181177A2 (en) | 2016-11-17 |
| EP3294476A2 (en) | 2018-03-21 |
| HU230620B1 (en) | 2017-04-28 |
| HU230866B1 (en) | 2018-11-29 |
| US20170333981A1 (en) | 2017-11-23 |
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