TWM456860U - Dry artificial leather manufacturing machine - Google Patents

Dry artificial leather manufacturing machine Download PDF

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Publication number
TWM456860U
TWM456860U TW102200398U TW102200398U TWM456860U TW M456860 U TWM456860 U TW M456860U TW 102200398 U TW102200398 U TW 102200398U TW 102200398 U TW102200398 U TW 102200398U TW M456860 U TWM456860 U TW M456860U
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Taiwan
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wheel
artificial leather
heating
heating wheel
manufacturing machine
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TW102200398U
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Chinese (zh)
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Zhi Li
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Zhi Li
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Description

乾式人造革製造機Dry artificial leather making machine

    本創作涉及一種加工機械,具體涉及一種用於生產人造革的乾式人造革製造機。The present invention relates to a processing machine, and in particular to a dry artificial leather manufacturing machine for producing artificial leather.

    眾所周知,傳統的人造革製造分為乾式和濕式兩種,濕式是指將原料樹脂混合于水中製成溶液,再將基布浸於溶液中軋塗,經反復浸泡軋塗烘乾後成為人造革,經濕式製造人造革生產過程中會產生很多廢水,且製造工藝複雜,機器設備及運行成本都很高,所以,實際上大部分採用乾式製造人造革。顧名思義,所謂乾式人造革製造是指將樹脂塗於基布表面而不需要在溶液中軋塗的方法,但是如果直接將樹脂塗在基布的表面,成品的表面會因為布紋的原因而不平整,影響美觀,所以傳統的乾式製造人造革過程是將各種功能性樹脂分層塗在離型紙的表面,然後再貼於基布上,最後將離型紙剝離後成為乾式人造革。As we all know, the traditional artificial leather manufacturing is divided into dry and wet. The wet type refers to mixing the raw material resin into water to make a solution, then immersing the base cloth in a solution for rolling, and after repeated immersion rolling and drying, it becomes an artificial leather. In the production process of wet-made artificial leather, a lot of waste water is generated, and the manufacturing process is complicated, and the equipment and operation cost are high. Therefore, most of the dry-type artificial leather is actually used. As the name suggests, the so-called dry artificial leather manufacturing refers to the method of applying the resin to the surface of the base fabric without rolling in the solution, but if the resin is directly applied to the surface of the base fabric, the surface of the finished product may be uneven due to the cloth. The effect of aesthetics is that the traditional dry-manufactured artificial leather process is to apply various functional resins on the surface of the release paper, and then attach it to the base fabric, and finally peel off the release paper to become a dry artificial leather.

    傳統的乾式人造革製造機分為離型紙發送裝置、離型紙接料裝置、為連續生產而設置的離型紙儲料裝置、刮塗機組、烘乾烤箱、基布發送機組、貼合前預熱機組、貼合機組、貼合後的定型烤箱、成品前的冷卻機組、離型紙剝離機組、離型紙收卷機組、成品收卷機組等,生產時離型紙經過離型紙發送裝置、離型紙接料裝置、離型紙儲料裝置、到刮塗機組塗上樹脂,刮塗後的離型紙進入烘箱由熱風烘乾,烘乾後的離型紙後進入到貼合機組處,布料經布料發送裝置、預熱裝置後送到貼合機組處,由貼合機組的加壓貼合使得布料和刮塗後的離型紙貼合為一體,再經貼合後的定型烤箱烘乾定型後經冷卻輪、剝離後成為人造革和離型紙兩層,各自收卷為成品,如果需要多次刮塗不同功能的樹脂就要設計多組刮塗機組及烘乾烤箱。The traditional dry artificial leather manufacturing machine is divided into a release paper sending device, a release paper receiving device, a release paper storage device for continuous production, a coating unit, a drying oven, a base cloth sending unit, and a pre-heating unit before fitting. , laminating unit, shaped oven after lamination, cooling unit before finished product, release paper stripping unit, release paper winding unit, finished winding unit, etc., the release paper passes through the release paper sending device and the release paper receiving device during production. The release paper storage device is coated with resin to the coating and coating unit, and the release paper after the blade coating is dried by hot air into the oven, and the release paper after drying enters the laminating unit, and the cloth is sent through the cloth sending device and preheated. After the device is sent to the laminating unit, the pressure-bonding of the laminating unit makes the fabric and the release-coated release paper be integrated into one body, and then dried and shaped by the fitted mold oven, after cooling and being peeled off. It becomes two layers of artificial leather and release paper, each of which is wound into a finished product. If it is necessary to scrape the resin with different functions multiple times, it is necessary to design multiple sets of coating machine and drying oven.

    傳統方式生產乾式人造革的機器設備非常龐大,通常的此類生產線約100米長,主要是因為直線型的烤箱、低效率的空氣對流的加熱方式、各自獨立的刮塗、烘乾、貼合機組以及離型紙本身的相關設備造成的。而生產線太長輝造成操作存在很多不便,必須要更多的操作人員。The traditional way of producing dry artificial leather is very large. The usual production line is about 100 meters long, mainly because of the linear oven, the inefficient air convection heating method, the separate coating, drying and laminating units. Caused by the relevant equipment of the release paper itself. The production line is too long and causes a lot of inconvenience in operation, and more operators are required.

    傳統的乾式人造革製造不單設備龐大、能耗高,更重要的是還不可避免地要用到大量的耗材——離型紙,這早已成為乾式製造人造革的標誌性特徵。通常每生產一米成品就需要約0.5元人民幣的離型紙,按每台機每天8小時計算,一個小時1200米成品,則一台機器一年要使用人民幣約170萬元的離型紙。從環保角度來看,一米離型紙約重80克,一台機器每年要消耗約276噸純紙。使用離型紙對環保和節約成本都是非常不利的。因此,長久以來人們都在積極尋求更好的人造革生產方式。The traditional dry artificial leather manufacturing is not only huge equipment, high energy consumption, but more importantly, it is inevitable to use a large amount of consumables - release paper, which has already become a symbolic feature of dry-made artificial leather. Usually, for every one meter of finished product, about 0.5 yuan of release paper is required. According to the calculation of 8 hours per day per machine, and 1200 meters of finished products per hour, one machine will use about 1.7 million yuan of release paper per year. From an environmental point of view, a one-meter release paper weighs about 80 grams, and a machine consumes about 276 tons of pure paper per year. The use of release paper is very disadvantageous for environmental protection and cost saving. Therefore, people have been actively seeking better ways of producing artificial leather for a long time.

    本創作的目的在於克服現有技術中的不足,提供一種體積較小、成本較低、能源利用率高、噪音污染小、無需要用到大量離型紙耗材的乾式人造革製造機。The purpose of the present invention is to overcome the deficiencies in the prior art and to provide a dry artificial leather manufacturing machine which is small in size, low in cost, high in energy utilization rate, low in noise pollution, and free from the need for a large amount of release paper consumables.

    本創作的目的是通過以下方案來實現的:一種乾式人造革製造機,其特徵在於:所述乾式人造革製造機包括機架和設置於機架的加熱輪機構,所述加熱輪機構包括刮刀機構、旋轉運動的加熱輪以及至少一個貼合輪,所述加熱輪設置有供熱裝置,加熱輪的外圓周表面為平整的工作面,所述刮刀機構對應於所述加熱輪的工作面設置在所述加熱輪的上方,所述貼合輪對應於所述加熱輪的工作面設置於所述加熱輪的旁側,所述貼合輪在加熱輪的旋轉方向上位於所述刮刀機構的前方。The purpose of the present invention is achieved by the following scheme: a dry artificial leather manufacturing machine, characterized in that the dry artificial leather manufacturing machine comprises a frame and a heating wheel mechanism disposed on the frame, the heating wheel mechanism comprising a scraper mechanism, a rotating heating wheel and at least one fitting wheel, the heating wheel is provided with a heating device, the outer circumferential surface of the heating wheel is a flat working surface, and the blade mechanism is disposed corresponding to the working surface of the heating wheel Above the heating wheel, the bonding wheel is disposed on a side of the heating wheel corresponding to the working surface of the heating wheel, and the bonding wheel is located in front of the blade mechanism in a rotating direction of the heating wheel.

    所述加熱輪的工作面設置有鐵氟龍防粘層。The working surface of the heating wheel is provided with a Teflon anti-adhesion layer.

    所述加熱輪機構包括至少兩個貼合輪。The heating wheel mechanism includes at least two applicator wheels.

    所述刮刀機構包括刮刀、擋料結構和壓力升降機構,所述刮刀和擋料結構均位於所述加熱輪的工作面的旁側,所述刮刀在加熱輪的旋轉方向上位於所述擋料結構的前方,且所述刮刀位於所述擋料結構的旁側,所述刮刀的左右兩端分別固定連接有連接結構,所述刮刀通過左右兩端固定連接的連接結構與所述壓力升降機構連接,該壓力升降機構與所述機架連接。The scraper mechanism includes a scraper, a retaining material structure and a pressure lifting mechanism, the scraper and the retaining material structure are located on a side of the working surface of the heating wheel, and the scraper is located in the rotating material in the rotating direction of the heating wheel The front side of the structure, and the scraper is located on the side of the material, the left and right ends of the scraper are respectively fixedly connected with a connecting structure, the connecting structure fixedly connected by the left and right ends of the scraper and the pressure lifting mechanism Connected, the pressure lifting mechanism is coupled to the frame.

    所述刮刀的左右兩端分別連接有補償輪。A compensation wheel is connected to each of the left and right ends of the scraper.

    所述連接結構設置有高度調節機構,該高度調節機構設置有縱向延伸的升降架,升降架的下側設置有補償輪。The connecting structure is provided with a height adjusting mechanism provided with a longitudinally extending lifting frame, and a lower side of the lifting frame is provided with a compensation wheel.

    所述壓力升降機構包括氣缸、滑動塊和設置於所述機架的滑軌,所述氣缸包括活塞桿,所述滑動塊與所述氣缸的活塞桿固定連接,且所述滑動塊與所述滑軌滑動連接,所述滑動塊與所述連接結構固定連接。The pressure elevating mechanism includes a cylinder, a sliding block, and a slide rail disposed on the frame, the cylinder includes a piston rod, the sliding block is fixedly coupled to a piston rod of the cylinder, and the sliding block is The slide rail is slidably connected, and the sliding block is fixedly connected to the connecting structure.

    所述乾式人造革製造機還設置有用於收卷成品的收卷機構。The dry artificial leather manufacturing machine is also provided with a winding mechanism for winding the finished product.

    所述乾式人造革製造機還設置有用於提供基料帶的放卷機構。The dry artificial leather manufacturing machine is also provided with a unwinding mechanism for providing a base tape.

    所述加熱輪機構連續地設置有至少兩個。The heating wheel mechanism is continuously provided with at least two.

    本創作的優點在於:The advantages of this creation are:

    首先,由於本創作中的加熱輪的表面加工成為光滑面,因此由此方法製造出來的人造革表面也是光滑的,由於本創作是以加熱輪為載體,因此通過此種方法生產乾式人造革是不需要離型紙的,也就是說,加熱輪代替了傳統方法中所用的離型紙,而且加熱輪可以長期使用。這對節約成本和環保是非常有利的。First, since the surface of the heating wheel in this creation is smoothed, the surface of the artificial leather produced by this method is also smooth. Since the creation is based on a heating wheel, it is not necessary to produce a dry artificial leather by this method. The release paper, that is to say, the heating wheel replaces the release paper used in the conventional method, and the heating wheel can be used for a long time. This is very beneficial for cost savings and environmental protection.

    其次,傳統的乾式人造革製造機的加熱烘乾(或發泡)都是在一個很長的烘箱裏進行的,而眾所周知,熱的傳遞主要有傳導、對流、輻射三種,而一般的熱傳遞來講直接接觸傳導比空氣對流效率要高得多,由於本創作使用加熱輪直接加熱,而非傳統機器用烤箱採用熱空氣對流的方式加熱,因此大大地減少了傳導的效率,環保節能效果明顯,使乾式人造革製造機的熱能由約1300000Kcal/h降到約300000Kcal/h。同時,由於本創作採用加熱輪直接接觸熱傳導的方式,不需要傳統的空氣對流的加熱方式採用的吹風機,從而避免了風機所帶來的噪音,對操作工人的生產環境有很大的改善。Secondly, the heating and drying (or foaming) of the traditional dry artificial leather manufacturing machine is carried out in a very long oven. As is known, the heat transfer mainly includes conduction, convection and radiation, and the general heat transfer comes. It is said that the direct contact conduction is much higher than the air convection efficiency. Because the creation uses the heating wheel to directly heat, instead of the traditional machine oven, the hot air convection heating method greatly reduces the conduction efficiency, and the environmental protection and energy saving effect is obvious. The thermal energy of the dry artificial leather manufacturing machine was reduced from about 1,300,000 Kcal/h to about 300,000 Kcal/h. At the same time, because the creation uses the heating wheel to directly contact the heat conduction method, the conventional air convection heating method is not required, thereby avoiding the noise brought by the fan and greatly improving the production environment of the operator.

    再者,由於本創作通過加熱輪就可以完成對塗料和基料帶的加熱和傳輸,同時,用來均布塗料的刮刀機構和貼合輪均分佈在加熱輪的圓周表面上,巧妙的將傳統工藝中的刮料設備、加熱設備、傳輸設備、貼合設備、定型設備結合到一個加熱輪機構上,刮料、加熱、傳輸、貼合、定型過程共用一個加熱輪,在塗料和基料帶經過加熱輪機構的過程中就可以完成塗料和基料帶的刮料、加熱、傳輸、貼合、定型五個步驟,大大簡化了機械結構,節省了成本。同時,由於本創作將在塗料和基料帶的刮料、加熱、傳輸、貼合、定型過程中的傳統的直線型傳輸方式改為了環形傳輸,大大地縮短了生產線的長度,使人造革的生產線的長度由原來的100米左右降到20米左右,從而也減少了場地的佔用,並有效克服因傳動機構複雜引起的張力難以控制的問題。以上結構也使得本創作更加易於操作,使用較少的操作人員即可。Furthermore, since the creation of the heating and transporting of the paint and the base strip can be accomplished by the heating wheel, the doctor mechanism and the laminating wheel for the uniform coating are distributed on the circumferential surface of the heating wheel, and the The scraping equipment, heating equipment, transmission equipment, laminating equipment and sizing equipment in the traditional process are combined on a heating wheel mechanism, and a heating wheel is shared by the scraping, heating, conveying, laminating and shaping processes, in the coating and the base material. The process of passing the heating wheel mechanism can complete the five steps of scraping, heating, transferring, laminating and shaping of the coating and the base strip, which greatly simplifies the mechanical structure and saves costs. At the same time, as this creation will change the traditional linear transmission method in the process of scraping, heating, conveying, laminating and shaping of coatings and base belts into ring transmission, which greatly shortens the length of the production line and makes the artificial leather production line. The length of the original is reduced from about 100 meters to about 20 meters, which also reduces the occupation of the site and effectively overcomes the problem that the tension caused by the complexity of the transmission mechanism is difficult to control. The above structure also makes the creation easier to operate, using fewer operators.

(1)‧‧‧機架
(2)‧‧‧加熱輪機構
(3)‧‧‧刮刀
(4)‧‧‧擋料結構
(5)‧‧‧加熱輪
(6)‧‧‧貼合輪
(7)‧‧‧加熱罩
(8)‧‧‧抽廢氣裝置
(9)‧‧‧離型紙放卷機構
(10)‧‧‧離型紙收卷機構
(11)‧‧‧收卷機構
(12)‧‧‧冷卻輪組
(13)‧‧‧放卷機構
(14)‧‧‧基料帶
(15)‧‧‧壓花機構
(16)‧‧‧放膜裝置
(17)‧‧‧切邊裝置
(18)‧‧‧儲料架
(19)‧‧‧布料預熱裝置
(20)‧‧‧離型紙帶
(21)‧‧‧安裝架
(22)‧‧‧補償輪
(23)‧‧‧壓力升降機構
(24)‧‧‧連接結構
(25)‧‧‧高度調節機構
(26)‧‧‧升降架
(27)‧‧‧塗料
(28)‧‧‧塗層

(1)‧‧‧Rack (2)‧‧‧Heating wheel mechanism (3)‧‧‧Scraper (4)‧‧‧Removal structure (5)‧‧‧heating wheel (6)‧‧‧ fitting wheel (7) ‧ ‧ heating cover (8) ‧ ‧ exhausting device (9) ‧ ‧ release paper unwinding mechanism (10) ‧ ‧ release paper winding mechanism (11) ‧ ‧ rewinding mechanism (12 )‧‧‧Cooling wheel set (13)‧‧‧ Unwinding mechanism (14)‧‧‧Base belt (15)‧‧‧ Embossing mechanism (16)‧‧‧Disintegration device (17)‧‧‧ Cut Edge installation (18) ‧ ‧ storage rack (19) ‧ ‧ fabric preheating device (20) ‧ ‧ release paper tape (21) ‧ ‧ mounting bracket (22) ‧ ‧ compensation wheel (23) ‧ ‧ ‧ Pressure lifting mechanism (24) ‧ ‧ connection structure (25) ‧ ‧ height adjustment mechanism (26) ‧ ‧ lifting frame (27) ‧ ‧ coating (28) ‧ ‧ coating

第1圖為本創作的乾式人造革製造機的結構示意圖。Fig. 1 is a schematic view showing the structure of a dry artificial leather manufacturing machine of the present invention.

第2圖為第1圖的局部放大圖。Fig. 2 is a partial enlarged view of Fig. 1.

第3圖為本創作的乾式人造革製造機的第一實施例的結構示意圖。Fig. 3 is a schematic view showing the structure of the first embodiment of the dry artificial leather manufacturing machine of the present invention.

第4圖為本創作的乾式人造革製造機的第二實施例的結構示意圖。Fig. 4 is a schematic view showing the structure of a second embodiment of the dry artificial leather manufacturing machine of the present invention.

第5圖為本創作的乾式人造革製造機的第三實施例的結構示意圖。Fig. 5 is a schematic view showing the structure of a third embodiment of the dry artificial leather manufacturing machine of the present invention.

第6圖為本創作的乾式人造革製造機的第四實施例的結構示意圖。Fig. 6 is a schematic view showing the structure of a fourth embodiment of the dry artificial leather manufacturing machine of the present invention.

第7圖為本創作的乾式人造革製造機的第五實施例的結構示意圖。Fig. 7 is a schematic view showing the structure of a fifth embodiment of the dry artificial leather manufacturing machine of the present invention.

第8圖為本創作的乾式人造革製造機的第六實施例的結構示意圖。Fig. 8 is a schematic view showing the structure of a sixth embodiment of the dry artificial leather manufacturing machine of the present invention.

第9圖為本創作的乾式人造革製造機的第七實施例的結構示意圖。Fig. 9 is a schematic view showing the structure of a seventh embodiment of the dry artificial leather manufacturing machine of the present invention.

    為使 貴審查委員能進一步瞭解本創作之結構,特徵及其他目的,玆以如后之較佳實施例附以圖式詳細說明如后,惟本圖例所說明之實施例係供說明之用,並非為專利申請上之唯一限制者。In order to provide the Applicant with a better understanding of the structure, features and other objects of the present invention, the following detailed description is provided with the following detailed description, but the embodiments illustrated in the drawings are for illustrative purposes. It is not the only restriction on patent applications.

    如第1圖、第3圖所示,一種乾式人造革製造機,包括機架(1)、設置於機架(1)的加熱輪機構(2),加熱輪機構(2)包括刮刀機構、旋轉運動的加熱輪(5)以及貼合輪(6),加熱輪(5)設置有用於提供熱量的供熱裝置,加熱輪(5)的外圓周表面為平整的工作面,刮刀機構對應於加熱輪(5)的工作面設置在加熱輪(5)的上方,貼合輪(6)對應於加熱輪(5)的工作面設置在加熱輪(5)的旁側,貼合輪(6)在加熱輪(5)的旋轉方向上位於刮刀機構的前方。As shown in FIG. 1 and FIG. 3, a dry artificial leather manufacturing machine includes a frame (1), a heating wheel mechanism (2) disposed on the frame (1), and a heating wheel mechanism (2) including a blade mechanism and a rotation. The moving heating wheel (5) and the bonding wheel (6), the heating wheel (5) is provided with a heating device for providing heat, the outer circumferential surface of the heating wheel (5) is a flat working surface, and the blade mechanism corresponds to heating The working surface of the wheel (5) is disposed above the heating wheel (5), and the working surface of the bonding wheel (6) corresponding to the heating wheel (5) is disposed beside the heating wheel (5), and the fitting wheel (6) Located in front of the doctor mechanism in the direction of rotation of the heating wheel (5).

    其中,刮刀機構包括刮刀(3)和擋料結構(4),刮刀(3)在加熱輪(5)的旋轉方向上位於擋料結構(4)的前方,且刮刀(3)位於擋料結構(4)的旁側。加熱輪機構(2)包括兩個貼合輪(6)。乾式人造革製造機還設置有收卷機構(11)和用於提供基料帶(14)的放卷機構(13),貼合輪(6)通過基料帶(14)與放卷機構(13)連接。為了使產品更好地與加熱輪(5)剝離,本實施例在加熱輪的表面設置了鐵氟龍防粘層。如第三圖所示,刮刀(3)通過安裝架(21)安裝在加熱輪(5)的工作面旁邊。加熱輪(5)為具有導熱功能的輪子,供熱裝置是可以給加熱輪(5)的內部通入蒸汽、導熱油或熱風的裝置,也可以是一種設置於加熱輪(5)內部的電加熱裝置。Wherein, the scraper mechanism comprises a scraper (3) and a retaining material structure (4), the scraper (3) is located in front of the retaining material structure (4) in the rotating direction of the heating wheel (5), and the scraper (3) is located in the retaining material structure Side of (4). The heating wheel mechanism (2) includes two fitting wheels (6). The dry artificial leather manufacturing machine is further provided with a winding mechanism (11) and a unwinding mechanism (13) for providing the base tape (14), and the bonding wheel (6) passes through the base tape (14) and the unwinding mechanism (13). )connection. In order to better separate the product from the heating wheel (5), the present embodiment provides a Teflon release layer on the surface of the heating wheel. As shown in the third figure, the scraper (3) is mounted by the mounting bracket (21) beside the working surface of the heating wheel (5). The heating wheel (5) is a wheel having a heat conducting function, and the heating device is a device that can supply steam, heat transfer oil or hot air to the inside of the heating wheel (5), or can be a kind of electricity disposed inside the heating wheel (5). heating equipment.

    工作時,作業者將塗料(27)倒在加熱輪(5)、擋料結構(4)、刮刀(3)之間,加熱輪(5)旋轉運動的同時,刮刀(3)使塗料(27)均勻分佈在加熱輪(5)的工作面上,形成塗層(28),然後,塗層(28)由加熱輪(5)帶著向前運動,並被加熱輪(5)傳導的熱量加熱、烘乾,同時,加熱輪(5)、貼合輪(6)帶動基料帶(14)不停向前運動,同時,貼合輪(6)將塗層(28)與基料帶(14)壓合為一體,再經加熱輪(5)加熱、烘乾、定型後收卷,得到成品。During work, the operator pours the paint (27) between the heating wheel (5), the material structure (4), and the doctor blade (3), while the heating wheel (5) rotates, the doctor blade (3) makes the paint (27). Uniformly distributed on the working surface of the heating wheel (5) to form a coating (28), then the coating (28) is carried forward by the heating wheel (5) and is transferred by the heating wheel (5) Heating and drying, at the same time, the heating wheel (5) and the bonding wheel (6) drive the base belt (14) to move forward, and the bonding wheel (6) will coat the coating (28) with the base material. (14) Pressing into one, and then heating, drying, and shaping after heating wheel (5) to obtain the finished product.

    當然,在本創作中,加熱輪(5)的工作面上可以只設置一個貼合輪(6),由於塗料(27)具有一定的粘性,在塗料(27)經過刮刀(3)後形成的塗層(28)會貼合到加熱輪(5)的工作面上,並隨著加熱輪(5)向前運動,在塗層(28)經過貼合輪(6)與基料帶(14)貼合後,塗層(28)與基料帶(14)形成的複合體仍然貼合在加熱輪(5)的工作面上,起到加熱定型的作用,直到收卷。Of course, in this creation, only one laminating wheel (6) can be provided on the working surface of the heating wheel (5). Since the coating (27) has a certain viscosity, the coating (27) is formed after passing through the doctor blade (3). The coating (28) will conform to the working surface of the heating wheel (5) and move forward with the heating wheel (5), passing the coating wheel (6) through the bonding wheel (6) and the base tape (14). After bonding, the composite formed by the coating (28) and the base tape (14) still adheres to the working surface of the heating wheel (5), and functions to heat and shape until winding.

    本創作中,加熱輪(5)的直徑可以為1.2米,當然也可以採用其他直徑的加熱輪(5),但為了滿足加熱、烘乾塗料(27)的需求,加熱輪(5)的直徑越小,其轉動速度就越慢。同理,加熱輪(5)的直徑越大,其轉動速度就越快,生產效率也就越高。In this creation, the diameter of the heating wheel (5) can be 1.2 meters. Of course, other diameter heating wheels (5) can also be used, but in order to meet the requirements of heating and drying the coating (27), the diameter of the heating wheel (5) The smaller it is, the slower it will spin. Similarly, the larger the diameter of the heating wheel (5), the faster the rotation speed and the higher the production efficiency.

    第一實施例First embodiment

    如第3圖所示,刮刀(3)的左右兩端分別設置有第一心軸,第一心軸通過軸承連接有補償輪(22),刮刀(3)通過左右兩端固定連接的連接結構(24)與壓力升降機構(23)連接,該壓力升降機構(23)與機架(1)連接。As shown in Fig. 3, the left and right ends of the scraper (3) are respectively provided with a first mandrel, the first mandrel is connected with a compensating wheel (22) through a bearing, and the connecting structure of the scraper (3) is fixedly connected through the left and right ends. (24) is connected to the pressure lifting mechanism (23), which is connected to the frame (1).

    壓力升降機構(23)包括氣缸、滑動塊和設置於機架(1)的滑軌,氣缸包括活塞桿,滑動塊與氣缸的活塞桿固定連接,且滑動塊與滑軌滑動連接,滑動塊與連接結構(24)固定連接。The pressure lifting mechanism (23) comprises a cylinder, a sliding block and a sliding rail disposed on the frame (1), the cylinder comprises a piston rod, the sliding block is fixedly connected with the piston rod of the cylinder, and the sliding block is slidably connected with the sliding rail, and the sliding block is The connection structure (24) is fixedly connected.

    由於現有技術難以把大直徑的加熱輪的同心度加工的較高,並且在經過長期的加熱使用後,加熱輪會發生變形,造成塗層厚薄不均。Since the prior art is difficult to process the concentricity of the large-diameter heating wheel, and after long-term heating, the heating wheel is deformed, resulting in uneven coating thickness.

    因此,通過壓力升降機構(23)將補償輪(22)壓在加熱輪(5)的工作面上,塗層(28)的厚度由刮刀(3)與加熱輪(5)的工作面之間的間隙決定,由於補償輪(22)是一直壓在加熱輪(5)的工作面的,也就是說補償輪(22)與加熱輪(5)的工作面一直是保持相切合狀態,這使得刮刀(3)與加熱輪(5)的工作面之間的間隙由補償輪(22)的直徑決定,由於補償輪(22)較小,補償輪(22)的直徑較容易做到同心度較高,在加熱輪(5)轉動過程中,當加熱輪(5)的同心度不好,加熱輪(5)的直徑不一致時,本結構能保持刮刀(3)的刀口與加熱輪(5)的工作面之間的間隙始終一致,因此生產出來的塗層(28)的厚度在產品的長度方向上始終是一樣的。Therefore, the compensation wheel (22) is pressed against the working surface of the heating wheel (5) by the pressure lifting mechanism (23), and the thickness of the coating (28) is between the working surface of the doctor blade (3) and the heating wheel (5). The clearance determines that the compensation wheel (22) is always pressed against the working surface of the heating wheel (5), that is to say that the compensation wheel (22) and the heating wheel (5) are always in a phase-matching state, which makes The gap between the scraper (3) and the working surface of the heating wheel (5) is determined by the diameter of the compensating wheel (22). Since the compensating wheel (22) is small, the diameter of the compensating wheel (22) is easier to achieve concentricity. High, during the rotation of the heating wheel (5), when the concentricity of the heating wheel (5) is not good, the diameter of the heating wheel (5) is inconsistent, the structure can maintain the blade edge of the blade (3) and the heating wheel (5) The gap between the working faces is always the same, so the thickness of the produced coating (28) is always the same in the length direction of the product.

    要想得到不同的塗層(28)厚度,只需調節補償輪(22)和加熱輪(5)的工作面之間的切點與刮刀(3)的刀口之間的距離即可。為調節此距離可採取更換不同直徑的補償輪(22)的方式。To obtain a different coating (28) thickness, simply adjust the distance between the tangent point between the compensation wheel (22) and the working surface of the heating wheel (5) and the edge of the doctor blade (3). To adjust this distance, a way to replace the compensation wheel (22) of different diameters can be taken.

    第二實施例Second embodiment

    如第4圖所示,刮刀(3)的左右兩端分別固定連接有連接結構(24),連接結構(24)設置有高度調節機構(25),該高度調節機構(25)設置有縱向延伸的升降架(26),升降架(26)的下部設置有第二心軸,第二心軸通過軸承連接有補償輪(22),刮刀(3)通過左右兩端固定連接的連接結構(24)與壓力升降機構(23)連接,該壓力升降機構(23)與機架(1)連接。As shown in FIG. 4, the left and right ends of the scraper (3) are respectively fixedly connected with a connecting structure (24), and the connecting structure (24) is provided with a height adjusting mechanism (25), and the height adjusting mechanism (25) is provided with a longitudinal extension. The lifting frame (26), the lower part of the lifting frame (26) is provided with a second mandrel, the second mandrel is connected with a compensation wheel (22) through a bearing, and the connecting structure of the blade (3) is fixedly connected by the left and right ends (24) ) is connected to a pressure lifting mechanism (23) that is coupled to the frame (1).

    壓力升降機構(23)包括氣缸、滑動塊和設置於機架(1)的滑軌,氣缸包括活塞桿,滑動塊與氣缸的活塞桿固定連接,且滑動塊與滑軌滑動連接,滑動塊與連接結構(24)固定連接。The pressure lifting mechanism (23) comprises a cylinder, a sliding block and a sliding rail disposed on the frame (1), the cylinder comprises a piston rod, the sliding block is fixedly connected with the piston rod of the cylinder, and the sliding block is slidably connected with the sliding rail, and the sliding block is The connection structure (24) is fixedly connected.

    要想得到不同的塗層(28)厚度,只需調節補償輪(22)和加熱輪(5)的工作面之間的切點與刮刀(3)的刀口之間的距離即可。可通過高度調節機構(25)收回或放下升降架(26),來調節補償輪(22)的相對於機架(1)的高度,從而改變加熱輪(5)的工作面與刮刀(3)的刀口之間的距離。To obtain a different coating (28) thickness, simply adjust the distance between the tangent point between the compensation wheel (22) and the working surface of the heating wheel (5) and the edge of the doctor blade (3). The height of the compensating wheel (22) relative to the frame (1) can be adjusted by retracting or lowering the lifting frame (26) by the height adjusting mechanism (25), thereby changing the working surface of the heating wheel (5) and the scraper (3) The distance between the edges of the knife.

    第三實施例Third embodiment

    本實施例在上述內容的基礎上增設了加熱罩(7)、儲料架(18)、冷卻輪組(12)和抽廢氣裝置(8)。In the present embodiment, a heating cover (7), a storage rack (18), a cooling wheel set (12), and an exhausting device (8) are added to the above.

    如第5圖所示,在加熱輪的外側增設了輔助的加熱罩(7),以提高加熱、烘乾的效果。為提高速度及自動化程度,本實施例增設了不用停機就可以完成放料卷更換的儲料架(18),並在加熱輪機構(2)與收卷機構(11)之間增設了冷卻輪組(12)。由於某些塗料(27)含有揮發性溶劑,因此本實施例增設了抽廢氣裝置(8)。在實際生產中,將此抽廢氣裝置(8)連在溶劑回收裝置中,以利於環保。As shown in Fig. 5, an auxiliary heating cover (7) is added to the outside of the heating wheel to improve the heating and drying effects. In order to improve the speed and the degree of automation, the present embodiment adds a storage rack (18) for replacing the discharge roll without stopping the machine, and a cooling wheel is added between the heating wheel mechanism (2) and the winding mechanism (11). Group (12). Since some of the coatings (27) contain volatile solvents, the present embodiment adds an exhausting device (8). In actual production, the exhaust gas device (8) is connected to the solvent recovery device to facilitate environmental protection.

    第四實施例Fourth embodiment

    在實際生產過程中,調整刮刀(3)與加熱輪(5)之間的間隙,可以設定所需塗料(27)層的厚度,但是當需要的塗料(27)層厚度較厚,而通過調整刮刀(3)與加熱輪(5)之間的間隙不能滿足時,就需要連續設置兩個以上的加熱輪機構(2)。在人造革的生產過程中,為得到性能更好的人造革,需要在基料帶(14)上依次加工不同材料的塗層(28)時,也需要連續設置兩個以上的加熱輪機構(2)。In the actual production process, adjust the gap between the scraper (3) and the heating wheel (5), you can set the thickness of the desired coating (27) layer, but when the required coating (27) layer thickness is thicker, by adjusting When the gap between the doctor blade (3) and the heating wheel (5) is not satisfied, it is necessary to continuously provide two or more heating wheel mechanisms (2). In the production process of artificial leather, in order to obtain artificial leather with better performance, it is necessary to sequentially process two different heating coatings (28) when processing the coating (28) of different materials on the base belt (14). .

    如第6圖所示,在本實施例中連續的設置了三個加熱輪機構(2),每一個加熱輪機構(2)的加熱輪(5)上均設有多個貼合輪(6),塗料(27)依次經過三個加熱輪機構(2),以便基料帶(14)與塗料(27)能夠更好的貼合。當三個加熱輪機構(2)的擋料結構(4)處加入同一塗料(27)時,最終會得到具有較厚的塗料(27)層的人造革;當三個加熱輪機構(2)的擋料結構(4)處加入三種不同塗料(27)時,最終會得到具有三層不同塗料(27)材料層的人造革,該人造革具有更好性能。As shown in Fig. 6, in the present embodiment, three heating wheel mechanisms (2) are continuously provided, and each of the heating wheels (5) of the heating wheel mechanism (2) is provided with a plurality of bonding wheels (6). The coating (27) passes through three heating wheel mechanisms (2) in order so that the base tape (14) and the coating (27) can be better fitted. When the same coating (27) is added to the material structure (4) of the three heating wheel mechanisms (2), the artificial leather having a thick coating layer (27) is finally obtained; when the three heating wheel mechanisms (2) When three different coatings (27) are added to the baffle structure (4), an artificial leather having three layers of different coatings (27) is finally obtained, which has better properties.

    在本實施例中,在收卷機構(11)與第三個加熱輪機構(2)之間設置有壓花機構(15)、放膜裝置(16)、冷卻輪組(12)和切邊裝置(17),當塗料(27)帶從第三個加熱輪機構(2)出來後,由導輪輸送到壓花機構(15)經壓花處理後、再經冷卻、切邊收卷制得成品,這樣得到的人造革成品的表面更加多樣化。同時,在第一個加熱輪機構(2)與放卷機構(13)之間設置有儲料架(18)、布料預熱裝置(19)。In the present embodiment, an embossing mechanism (15), a film releasing device (16), a cooling wheel group (12), and a trimming edge are disposed between the winding mechanism (11) and the third heating wheel mechanism (2). The device (17), after the paint (27) belt comes out from the third heating wheel mechanism (2), is transported by the guide wheel to the embossing mechanism (15) after embossing, and then cooled, trimmed and rolled. The finished product, the finished leather finished product has a more diversified surface. At the same time, a storage rack (18) and a fabric preheating device (19) are disposed between the first heating wheel mechanism (2) and the unwinding mechanism (13).

    此外,在本創作中,還可以增設自動對邊裝置、張力控制裝置、加熱輪清潔裝置,以達到進一步提高了機器的性能和自動化程度的效果。在本實施例中為了使得作業者更加方便,機架(1)還設置有樓梯、扶手。In addition, in the present creation, an automatic edge-aligning device, a tension control device, and a heating wheel cleaning device can be added to achieve an effect of further improving the performance and automation of the machine. In order to make the operator more convenient in the present embodiment, the frame (1) is also provided with stairs and handrails.

    第五實施例Fifth embodiment

    當我們需要得到功能更加全面的人造革如具有面層、填充層、發泡層、接觸劑層四層效果層的人造革成品或者為取得更厚的人造革產品,如第七圖所示,本實施例在第三實施例的基礎上增設了一個加熱輪機構(2),而且每一個加熱輪機構(2)的加熱輪(5)上均設有多個貼合輪(6),以便基料帶(14)與塗料(27)能夠更好的貼合。同時,在本實施例中沒有設置布料預熱裝置(19)和切邊裝置(17)。When we need to obtain a more comprehensive artificial leather such as a finished leather product having a four-layer effect layer of a top layer, a filling layer, a foam layer, and a contact agent layer or to obtain a thicker artificial leather product, as shown in the seventh figure, this embodiment A heating wheel mechanism (2) is added to the third embodiment, and a plurality of bonding wheels (6) are provided on the heating wheel (5) of each heating wheel mechanism (2) for the base belt (14) It can be better fitted with the coating (27). Meanwhile, the cloth preheating device (19) and the trimming device (17) are not provided in this embodiment.

    第六實施例Sixth embodiment

    如第8圖所示,由於在實際生產中為了追求傳統離型紙產品的表面效果,某些產品的生產過程中必須要用到離型紙。因此,在本實施例中,在加熱輪(5)的旁側還設置有離型紙放卷機構(9),離型紙放卷機構(9)通過離型紙帶(20)與加熱輪(5)連接,在收卷機構(11)旁側還設置有離型紙收卷機構(10)。在一些必須要使用離型紙來進行生產加工的情況下,利用本實施例中的乾式人造革製造機仍然可以完成。As shown in Fig. 8, in order to pursue the surface effect of the conventional release paper product in actual production, the release paper must be used in the production process of some products. Therefore, in the present embodiment, a release paper unwinding mechanism (9) is further disposed on the side of the heating wheel (5), and the release paper unwinding mechanism (9) passes through the release paper tape (20) and the heating wheel (5). The connection is further provided with a release paper winding mechanism (10) on the side of the winding mechanism (11). In the case where it is necessary to use a release paper for production processing, the dry artificial leather manufacturing machine in this embodiment can still be used.

    在工作時,通過離型紙放卷機構(9)將離型紙送入刮刀(3)與加熱輪(5)之間,將塗料(27)置於擋料結構(4)處,刮刀(3)將塗料(27)均布在離型紙上,然後在加熱輪(5)的適當的烘乾後通過貼合輪(6)與基料帶(14)貼合,由加熱輪(5)加熱定型後輸送至冷卻機構冷卻,在將離型紙與人造革成品剝離之後,將離型紙與人造革成品各自收卷。In operation, the release paper is fed between the doctor blade (3) and the heating wheel (5) by the release paper unwinding mechanism (9), and the coating material (27) is placed at the material blocking structure (4), the doctor blade (3) The paint (27) is evenly distributed on the release paper, and then adhered to the base tape (14) through the bonding wheel (6) after proper drying of the heating wheel (5), and is heated and shaped by the heating wheel (5). After being conveyed to the cooling mechanism for cooling, after the release paper is peeled off from the artificial leather product, the release paper and the artificial leather product are each wound up.

    當然,第五實施例也可與第三實施例和第四實施例一樣設置多個加熱輪機構(2)。Of course, the fifth embodiment can also provide a plurality of heating wheel mechanisms (2) as in the third embodiment and the fourth embodiment.

    第七實施例Seventh embodiment

    如第9圖所示,本創作同樣適用於真皮的貼膜過程。當基料帶(14)為真皮時,只需將原基材改為真皮。同時,在本實施例中不使用放卷機構(13)和收卷機構(11),該兩步動作可以由手工完成。在本實施例中還設置有抽廢氣裝置(8)。As shown in Figure 9, this creation is also applicable to the dermal filming process. When the base tape (14) is dermis, it is only necessary to change the original substrate to the dermis. Meanwhile, in the present embodiment, the unwinding mechanism (13) and the winding mechanism (11) are not used, and the two-step action can be performed manually. In the present embodiment, an exhausting device (8) is also provided.

    當然,在第七實施例中,可以增加適合真皮的輸送裝置和收料裝置。當基料帶(14)不是真皮時,基料帶(14)的放卷和收卷也可以通過手工完成。Of course, in the seventh embodiment, a conveying device and a receiving device suitable for the dermis can be added. When the base tape (14) is not dermis, the unwinding and winding of the base tape (14) can also be done manually.

    此外,刮刀(3)可以選擇不同的方式,比如尖刀,圓刀,“J”形的刮刀(3),刮刀(3)間隙調整也可以選者不同的方式,只要達到調整間隙的目的即可,在此不再一一闡述。再者,由於人造革的生產有幹貼和濕貼兩種工藝,所以基料帶(14)與塗料(27)的貼合處可以根據不同要求設在緊接刮刀(3)的位置,使塗料(27)在半幹狀態下貼合,也可設置在刮刀(3)前方與刮刀(3)隔開一段距離的位置,使塗料(27)在全幹狀態下貼合。當然,也可以在同一台機器上設置多個由貼合輪(6)構成的貼合處,以滿足不同的工藝要求。In addition, the scraper (3) can be selected in different ways, such as sharp knife, round knife, "J"-shaped scraper (3), scraper (3) gap adjustment can also be selected in different ways, as long as the purpose of adjusting the gap can be achieved, It will not be elaborated here. Furthermore, since the production of artificial leather has two processes of dry sticking and wet sticking, the bonding place of the base strip (14) and the coating (27) can be set in the position immediately next to the scraper (3) according to different requirements, so that the coating is made. (27) The film may be attached in a semi-dry state, or may be disposed at a position spaced apart from the blade (3) in front of the blade (3) to allow the coating (27) to be adhered in a fully dry state. Of course, it is also possible to provide a plurality of fittings composed of the bonding wheels (6) on the same machine to meet different process requirements.

    綜上所述,本創作確實可達到上述諸項功能及目的,故本創作應符合專利申請要件,爰依法提出申請。In summary, this creation can indeed achieve the above functions and purposes, so this creation should meet the requirements of the patent application, and apply in accordance with the law.

(1)‧‧‧機架 (1)‧‧‧Rack

(11)‧‧‧收捲機構 (11) ‧‧‧Winding agencies

(13)‧‧‧放捲機構 (13) ‧‧‧ Unwinding agency

(14)‧‧‧基料帶 (14) ‧‧‧Base belt

(3)‧‧‧刮刀 (3)‧‧‧Scraper

(4)‧‧‧擋料結構 (4) ‧‧‧block structure

(5)‧‧‧加熱輪 (5) ‧‧‧heating wheel

(6)‧‧‧貼合輪 (6) ‧‧‧Fitting wheel

Claims (10)

一種乾式人造革製造機,其特徵在於:所述乾式人造革製造機包括機架和設置於機架的加熱輪機構,所述加熱輪機構包括刮刀機構、旋轉運動的加熱輪以及至少一個貼合輪,所述加熱輪設置有供熱裝置,加熱輪的外圓周表面為平整的工作面,所述刮刀機構對應於所述加熱輪的工作面設置在所述加熱輪的上方,所述貼合輪對應於所述加熱輪的工作面設置於所述加熱輪的旁側,所述貼合輪在加熱輪的旋轉方向上位於所述刮刀機構的前方。A dry artificial leather manufacturing machine, characterized in that the dry artificial leather manufacturing machine comprises a frame and a heating wheel mechanism disposed on the frame, the heating wheel mechanism comprising a scraper mechanism, a rotating motion heating wheel and at least one fitting wheel, The heating wheel is provided with a heating device, the outer circumferential surface of the heating wheel is a flat working surface, and the working surface of the scraping mechanism corresponding to the heating wheel is disposed above the heating wheel, and the fitting wheel corresponds to The working surface of the heating wheel is disposed on a side of the heating wheel, and the bonding wheel is located in front of the blade mechanism in a rotating direction of the heating wheel. 如申請專利範圍第1項所述的乾式人造革製造機,其特徵在於:所述加熱輪的工作面設置有鐵氟龍防粘層。The dry artificial leather manufacturing machine according to claim 1, wherein the working surface of the heating wheel is provided with a Teflon anti-adhesion layer. 如申請專利範圍第1項所述的乾式人造革製造機,其特徵在於:所述加熱輪機構包括至少兩個貼合輪。The dry artificial leather manufacturing machine according to claim 1, wherein the heating wheel mechanism comprises at least two bonding wheels. 如申請專利範圍第1項所述的乾式人造革製造機,其特徵在於:所述刮刀機構包括刮刀、擋料結構和壓力升降機構,所述刮刀和擋料結構均位於所述加熱輪的工作面的旁側,所述刮刀在加熱輪的旋轉方向上位於所述擋料結構的前方,且所述刮刀位於所述擋料結構的旁側,所述刮刀的左右兩端分別固定連接有連接結構,所述刮刀通過左右兩端固定連接的連接結構與所述壓力升降機構連接,該壓力升降機構與所述機架連接申。The dry artificial leather manufacturing machine according to claim 1, wherein the scraper mechanism comprises a scraper, a retaining material structure and a pressure lifting mechanism, wherein the scraper and the retaining material structure are located on a working surface of the heating wheel. On the side of the scraper, the scraper is located in front of the retaining material structure in the direction of rotation of the heating wheel, and the scraper is located on the side of the retaining material structure, and the left and right ends of the scraper are respectively fixedly connected with a connecting structure The scraper is connected to the pressure lifting mechanism by a connecting structure fixedly connected at both left and right ends, and the pressure lifting mechanism is connected to the frame. 如請專利範圍第4項項所述的乾式人造革製造機,其特徵在於:所述刮刀的左右兩端分別連接有補償輪。The dry artificial leather manufacturing machine according to the fourth aspect of the invention is characterized in that: the compensation wheel is connected to the left and right ends of the scraper. 如申請專利範圍第4項所述的乾式人造革製造機,其特徵在於:所述連接結構設置有高度調節機構,該高度調節機構設置有縱向延伸的升降架,升降架的下側設置有補償輪。The dry artificial leather manufacturing machine according to claim 4, wherein the connecting structure is provided with a height adjusting mechanism, the height adjusting mechanism is provided with a longitudinally extending lifting frame, and the lower side of the lifting frame is provided with a compensation wheel . 如申請專利範圍第4項所述的乾式人造革製造機,其特徵在於:所述壓力升降機構包括氣缸、滑動塊和設置於所述機架的滑軌,所述氣缸包括活塞桿,所述滑動塊與所述氣缸的活塞桿固定連接,且所述滑動塊與所述滑軌滑動連接,所述滑動塊與所述連接結構固定連接。The dry artificial leather manufacturing machine according to claim 4, wherein the pressure lifting mechanism comprises a cylinder, a sliding block and a slide rail disposed on the frame, the cylinder includes a piston rod, and the sliding The block is fixedly coupled to the piston rod of the cylinder, and the sliding block is slidably coupled to the sliding rail, and the sliding block is fixedly coupled to the connecting structure. 如申請專利範圍第1至4項中任意一項所述的乾式人造革製造機,其特徵在於:所述乾式人造革製造機還設置有用於收卷成品的收卷機構。The dry artificial leather manufacturing machine according to any one of claims 1 to 4, wherein the dry artificial leather manufacturing machine is further provided with a winding mechanism for winding the finished product. 如申請專利範圍第1至4項中任意一項所述的乾式人造革製造機,其特徵在於:所述乾式人造革製造機還設置有用於提供基料帶的放卷機構。The dry artificial leather manufacturing machine according to any one of claims 1 to 4, wherein the dry artificial leather manufacturing machine is further provided with a unwinding mechanism for providing a base tape. 如申請專利範圍第1至4項中任意一項所述的乾式人造革製造機,其特徵在於:所述加熱輪機構連續地設置有至少兩個。The dry artificial leather manufacturing machine according to any one of claims 1 to 4, wherein the heating wheel mechanism is continuously provided with at least two.
TW102200398U 2013-01-09 2013-01-09 Dry artificial leather manufacturing machine TWM456860U (en)

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