TWM456290U - Wheel rim processing machine - Google Patents
Wheel rim processing machine Download PDFInfo
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- TWM456290U TWM456290U TW101224211U TW101224211U TWM456290U TW M456290 U TWM456290 U TW M456290U TW 101224211 U TW101224211 U TW 101224211U TW 101224211 U TW101224211 U TW 101224211U TW M456290 U TWM456290 U TW M456290U
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Description
本創作係有關於一種輪圈加工機有一搖床轉動座上設置夾頭組,配合動力缸驅動以使夾頭組上的爪夾將輪圈緊密固定於工作台,輪圈加工機上設置的動力源分別驅使搖床轉動座軸角度變換及轉動工作台上之夾頭組,由輪圈加工機上設置的主軸刀具組,分別加工輪之圈PCD孔、氣門孔及15~45度傾角之散熱孔,藉以輪圈加工機設計,於同一輪圈加工機上完成多項輪圈加工工序,藉此以增加輪圈加工效能者。The present invention relates to a rim processing machine having a shaker on a rotating seat and a chuck set, which is driven by a power cylinder so that the claws on the chuck set tightly fix the rim to the workbench, and the rim processing machine is provided. The power source drives the angle conversion of the rotating shaft of the shaker and the chuck group on the rotating table respectively. The spindle tool set set on the rim processing machine respectively processes the PCD hole, the valve hole and the inclination angle of 15~45 degrees of the wheel. The vent hole, by the rim processing machine design, completes a number of rim processing operations on the same rim processing machine, thereby increasing the rim processing efficiency.
按,輪圈是汽車業中,或多或少必須使用到之零件,無論輪圈之大小,皆在汽車結構中扮演重要角色,應用範圍廣泛。According to the rim, the rim is a part that needs to be used more or less in the automobile industry. Regardless of the size of the rim, it plays an important role in the structure of the car and has a wide range of applications.
該輪圈之製造加工程序主要包含OP1第一工程(1st Operation簡稱OP1)、PCD節圓直徑(Pitch Circle Diameter簡稱PCD)、OP2第二工程(2nd Operation簡稱OP2)等步驟,以將輪圈胚料加工至所需輪型之輪圈者,如中華民國專利第I369301號所述。The manufacturing process of the rim mainly includes the steps of OP1 first project (1st Operation abbreviation OP1), PCD pitch circle diameter (PCD), OP2 second project (2nd Operation abbreviated as OP2), etc., to turn the rim embryo The material is processed to the rim of the required wheel type, as described in the Republic of China Patent No. I369301.
請參閱第八圖所示,現有卡車輪圈(83)為了加工輪圈之15~45度傾角之面散熱孔(83),皆需加設輔助以治具(8)上設有夾爪(81)以固定輪圈(82),操作人員以手動轉動調整至輪圈(82)所需加工角度,以車床配合治具(8)的旋動銑削出輪圈(82)之散熱孔(83),如此會增加加工工序,並增加設備成本。Please refer to the eighth figure. In order to process the vent hole (83) of the rim of the rim of 15~45 degrees, the existing rim (83) needs to be provided with the aid of the jig (8). 81) With the fixed rim (82), the operator manually adjusts the required machining angle to the rim (82), and the vent hole of the rim (82) is milled by the turning tool of the lathe (8). ), this will increase the processing process and increase equipment costs.
按,日本專利特開2007-176016、美國專利公開US2006270540所揭,該工作機械其中待加工物藉以機械本體上之搖床轉動座B軸角度變換,配合X軸、Y軸C軸、Z軸多面作動,將待加工物銑削成所需之加工品,較不易夾固輪圈。According to the Japanese Patent Publication No. 2007-176016, and the US Patent Publication No. US2006270540, the work machine is to be processed by the B-axis angle transformation of the shaker seat on the mechanical body, and is matched with the X-axis, the Y-axis C-axis, and the Z-axis multi-faceted. Actuation, milling the workpiece into the desired processed product, it is not easy to clamp the rim.
緣是,創作人有鑑於此,秉持多年該相關行業之豐富設計開發及實際製作經驗,針對現有之結構及缺失再予以研究改良,提供一種輪圈加工機,以期達到更佳實用價值性之目的者。The reason is that, in view of this, the creators have been adhering to the rich experience in design and development and actual production of the relevant industries for many years, and have researched and improved the existing structures and defects to provide a rim processing machine for the purpose of achieving better practical value. By.
本創作之輪圈加工機的主要目的係在改善現有車床無法同時加工PCD孔位、氣門孔,亦進行15~45度傾角輪圈散熱孔加工的缺失,藉由將搖床轉動座上設置夾頭組、動力缸的設計,以改善上述缺失者。The main purpose of the rim processing machine of this creation is to improve the existing lathe can not simultaneously process the PCD hole position, valve hole, and also the lack of processing of the 15~45 degree inclination rim cooling hole, by setting the shaker on the rotating seat The head group and power cylinder are designed to improve the above missing.
本創作輪圈加工機的目的與功效係由以下之技術所實現:其主要係於輪圈加工機有一搖床轉動座上設置夾頭組,配合動力缸驅動以使夾頭組上的爪夾將輪圈緊密固定於工作台,輪圈加工機上設置的動力源分別驅使搖床轉動座軸角度變換及轉動工作台上之夾頭組,由輪圈加工機上設置的主軸刀具組,分別加工輪之圈PCD孔、氣門孔及15~45度傾角之散熱孔,藉以輪圈加工機設計,於同一輪圈加工機上完成多項輪圈加工工序,藉此以增加輪圈加工效能者。The purpose and function of the creative rim processing machine is realized by the following technology: the main purpose is that the rim processing machine has a shaker seat on which a chuck set is arranged, and the power cylinder is driven to make the claw clip on the chuck set The rim is tightly fixed to the workbench, and the power source provided on the rim processing machine drives the angle conversion of the oscillating seat shaft and the chuck group on the rotating table respectively, and the spindle cutter set set on the rim processing machine respectively The processing wheel circle PCD hole, valve hole and 15~45 degree angle of the cooling hole, by the rim processing machine design, complete a number of rim processing on the same rim processing machine, in order to increase the rim processing efficiency.
為令本創作所運用之技術內容、創作目的及其達成之功效有更完整且清楚的揭露,茲於下詳細說明之,並請一併參閱所揭之圖式及圖號:首先,請參閱第一~二所示,為本創作之整體外觀、剖視示意圖,其主要係輪圈加工機(A)上設有主軸刀具組(1)及機座(2),機座(2)設置有搖床轉動座(3),於機座(3)與樞接搖床轉動座(3)上設有動力源(31),該搖床轉動座(3)延伸段之工作台(32)設有動力源(33),工作台(32)設有連接件(34)以分別接設下方動力缸(4)及上方的爪夾組(5)連動的複數個夾爪(51),其中;工作台(32)的動力源(33)可程式控制驅使轉動樞接設於連接件(34)的外齒輪(35),連接件(34)上接設的固定組件(6)有一連桿軸件(61)藉由複數個栓件(62)以貫設固定爪夾組(5),連接件(34)下方內側連設有一塊體(36)連接一樞接件(37)分別以螺絲件以固定下方動力缸(4)〔如旋轉油壓缸、旋轉氣壓缸〕,動力缸(4)外面藉以一外罩(38),將動力缸(4)遮覆並固設工作台(32)下緣,工作台(32)上的連接件(34)分別接設下方動力缸(4)及上方的爪夾組(5),連桿軸件(61)具外螺牙端鎖固於動力缸(4),固定組件(6)之連桿軸件(61)以對應接設下方動力缸(4)及上方的爪夾組(5),藉由動力缸(4)上、下往復移動驅使爪夾組(5)的夾爪(51)作一夾緊、鬆開之動作,以夾固、放開輪圈者。For a more complete and clear disclosure of the technical content, purpose of creation and the effects achieved by this creation, please provide details below, and please refer to the drawings and drawings: First, please refer to The first to the second is the overall appearance and cross-sectional view of the creation. The main rim processing machine (A) is provided with a spindle cutter set (1) and a base (2), and the base (2) is set. There is a shaker rotation seat (3), and a power source (31) is arranged on the base (3) and the pivoting shaker rotation seat (3), and the table (32) of the extension of the shaker seat (3) a power source (33) is provided, and the table (32) is provided with a connecting member (34) for respectively connecting a plurality of jaws (51) linked by the lower power cylinder (4) and the upper claw clamp group (5), wherein The power source (33) of the worktable (32) can be programmed to drive the external gear (35) pivotally connected to the connecting member (34), and the fixing component (6) connected to the connecting member (34) has a connecting rod The shaft member (61) is connected to the fixed claw clip group (5) by a plurality of bolts (62), and a body (36) is connected to the inner side of the connecting member (34) to connect a pivoting member (37) respectively. Screw parts to fix the lower power cylinder (4) [such as rotating hydraulic cylinder, rotating Pressing cylinder], the outer side of the power cylinder (4) is covered by a cover (38), the power cylinder (4) is covered and the lower edge of the working table (32) is fixed, and the connecting members (34) on the working table (32) are respectively connected. The lower power cylinder (4) and the upper jaw clamp group (5) are provided, and the connecting rod shaft member (61) has an outer screw end locked to the power cylinder (4), and the fixing assembly (6) is connected to the shaft member (61). Correspondingly connecting the lower power cylinder (4) and the upper jaw clamp group (5), the upper and lower reciprocating movement of the power cylinder (4) drives the jaws (51) of the jaw clamp group (5) to be clamped. The action of loosening to clamp and release the rim.
請參閱第三圖所示,為本創作夾固輪圈狀態示意圖,工作台(32)與連接件(34)下方的動力缸(4)設有管路(41)、管路(42),當管路(41)注入動力壓力時迫使與動 力缸(4)連結連桿軸件(61)與對應爪夾組(5)向下位移,使夾爪(51)向內緊固輪圈下緣處,反之,當欲鬆開輪圈時,於管路(42)注入動力壓力,使動力缸(4)連結連桿軸件(61)與對應爪夾組(5)向上位移,進而使夾爪(51)向外鬆動放開輪圈下緣處。Please refer to the third figure, which is a schematic diagram of the state of the clamping rim. The working platform (32) and the power cylinder (4) below the connecting piece (34) are provided with a pipeline (41) and a pipeline (42). Forced and moved when the pipeline (41) is injected with power pressure The force cylinder (4) is coupled to the link shaft member (61) and the corresponding jaw clamp group (5) to be displaced downward, so that the jaws (51) are tightened inwardly to the lower edge of the rim, and vice versa, when the rim is to be released Injecting power pressure into the pipeline (42), causing the power cylinder (4) to be coupled to the link shaft member (61) and the corresponding jaw clamp group (5) to be displaced upward, thereby causing the jaws (51) to loosen outwardly to release the rim At the lower edge.
請一併參閱第四圖所示,輪圈加工機進行輪圈(卡車輪圈)盤面PCD孔位(72)加工狀態,於工作台(32)上之動力源(33)驅使外齒輪(35)與連接件(34)嵌接固設,而轉動設於連接件(34)上之爪夾組(5)夾固的輪圈(7),使輪圈依序由輪圈加工機(A)上的主軸刀具組(1)分別加工各孔位者。Please refer to the fourth figure, the rim processing machine performs the machining state of the rim (card wheel rim) PCD hole position (72), and the power source (33) on the table (32) drives the external gear (35). ) is engaged with the connecting member (34), and rotates the rim (7) clamped on the connecting piece (34), so that the rim is sequentially processed by the rim processing machine (A) The upper spindle tool set (1) is used to machine each hole position.
請一併參閱第五~六圖所示,為輪圈加工機進行(卡車輪圈)氣門孔(73)孔位加工及搖床轉動座(3)轉動15~45度傾角進行散熱孔(71)加工之示意圖,當欲加工輪圈散熱孔(71)時,該輪圈加工機(A)機座(2)與搖床轉動座(3)對應設立的動力源(31)經輪圈加工機(A)設置可程式控制驅使轉動搖床轉動座(3)至欲加工的傾斜角度15~45度,此時,工作台(32)上之動力源(33)驅使運轉外齒輪(35)連動連接件(34),進而轉動設於連接件(34)上之爪夾組(5)夾固的輪圈(7),藉以主軸刀具組(1)依序進行輪圈(7)氣門孔(73)、散熱孔(71)銑削加工,完成加工動作時,工作台(32)上之動力源(32)停止運作使輪圈(7)不轉動,再此,該輪圈加工機(A)機座(2)與搖床轉動座(3)對應設立的動力源(31)驅使轉動搖床轉動座(3)至水平位置,於此,工作台(32)下方的動力缸(4)於管路(42)注入動力壓力,使動力缸(4)連結連桿軸件 (61)與對應爪夾組(5)向上位移,進而使夾爪(51)向外鬆動放開輪圈下緣處,即達到於該輪圈加工機(A)完成輪圈(7)之氣門孔位(73)、PCD孔位(72)及具15~45度傾角的散熱孔(71)加工工序者。Please refer to the fifth to sixth figures for the rim processing machine (the card wheel ring) valve hole (73) hole position processing and the shaker rotation seat (3) to rotate the 15~45 degree inclination angle for the vent hole (71 The schematic diagram of the processing, when the rim cooling hole (71) is to be processed, the power source (31) corresponding to the rim processing machine (A) base (2) and the shaker rotating seat (3) is processed by the rim The machine (A) sets the programmable control to drive the rotary shaker rotation seat (3) to the inclination angle of 15 to 45 degrees to be processed. At this time, the power source (33) on the table (32) drives the external gear (35). Linking the connecting member (34), and then rotating the rim (7) clamped by the claw clamp group (5) provided on the connecting member (34), whereby the spindle cutter group (1) sequentially performs the rim (7) valve hole (73), the cooling hole (71) is milled, and when the machining operation is completed, the power source (32) on the table (32) stops operating so that the rim (7) does not rotate, and then the rim processing machine (A) The power source (31) corresponding to the base (2) and the rocker rotating seat (3) drives the rotating rocker rotating seat (3) to a horizontal position, where the power cylinder (4) below the working table (32) Injecting power pressure into the pipeline (42) to connect the power cylinder (4) to the connecting rod shaft member (61) and the corresponding claw clamp group (5) are displaced upward, so that the jaws (51) are loosened outward to release the lower edge of the rim, that is, the rim processing machine (A) completes the rim (7) The valve hole position (73), the PCD hole position (72), and the heat dissipation hole (71) having a 15 to 45 degree inclination angle are processed.
請參閱第七圖所示,為一般汽車輪圈PCD孔位(72)加工工序、氣門孔位(73)及具15~45度傾角散熱孔(71)、加工完成狀態示意圖。Please refer to the seventh figure, which is a schematic diagram of the machining process of the PCD hole position (72), the valve hole position (73) and the vent hole (71) with a 15~45 degree inclination angle.
然者,動力缸(4)一側設有一組進階開關感知器(43),使輪圈加工機(A)感測動力缸(4)的上、下位移,藉由輪圈加工機(A)的操控單元可程式控制,以達到即時夾固、鬆開輪圈(7)者However, a set of advanced switch sensor (43) is provided on one side of the power cylinder (4), so that the rim processing machine (A) senses the upper and lower displacement of the power cylinder (4) by means of a rim processing machine ( A) The control unit can be programmed to achieve instant clamping and loosening of the rim (7)
前述之實施例或圖式並非限定本創作之結構樣態或尺寸,任何所屬技術領域中具有通常知識者之適當變化或修飾,皆應視為不脫離本創作之專利範疇。The above-mentioned embodiments or drawings are not intended to limit the structure or the dimensions of the present invention, and any suitable variations or modifications of those skilled in the art should be considered as not departing from the scope of the invention.
根據上述可知下述優點,藉由本創作藉以輪圈加工機設計,於同一加工機上完成多項輪圈加工工序,藉此以增加輪圈加工效能者及輪圈加工精度者。According to the above, the following advantages can be seen. By the design of the rim processing machine, a plurality of rim processing steps are completed on the same processing machine, thereby increasing the rim processing performance and the rim processing precision.
藉由工作台上設置的連接件,易替換不同夾固輪徑之爪夾組,以符合不同大小輪徑之輪圈加工者。綜上所述,本創作實施例確能達到所預期之使用功效,又其所揭露之具體構造,不僅未曾見諸於同類產品中,亦未曾公開於申請前,誠已完全符合專利法之規定與要求,爰依法提出新型專利之申請,懇請惠予審查,並賜准專利,則實感德便。With the connecting parts set on the workbench, it is easy to replace the claw clamp sets of different clamping wheel diameters to meet the wheel cutters of different size wheel diameters. In summary, the present embodiment can achieve the expected use efficiency, and the specific structure disclosed therein has not been seen in similar products, nor has it been disclosed before the application, and has fully complied with the provisions of the Patent Law. And the request, the application for a new type of patent in accordance with the law, please forgive the review, and grant the patent, it is really sensible.
(A)‧‧‧輪圈加工機(A) ‧ ‧ rim processing machine
(1)‧‧‧主軸刀具組(1)‧‧‧Spindle tool set
(2)‧‧‧機座(2) ‧‧‧ machine base
(3)‧‧‧搖床轉動座(3) ‧‧‧Shaker rotating seat
(31)‧‧‧動力源(31) ‧‧‧Power source
(32)‧‧‧工作台(32)‧‧‧Workbench
(33)‧‧‧動力源(33) ‧‧‧Power source
(34)‧‧‧連接件(34)‧‧‧Connectors
(35)‧‧‧外齒輪(35) ‧‧‧ external gear
(36)‧‧‧塊體(36)‧‧‧ Block
(37)‧‧‧樞接件(37)‧‧‧ pivotal parts
(38)‧‧‧外罩(38) ‧‧‧ Cover
(4)‧‧‧動力缸(4)‧‧‧Power cylinder
(41)‧‧‧管路(41)‧‧‧ Pipes
(42)‧‧‧管路(42)‧‧‧ Pipes
(43)‧‧‧進階開關感知器(43) ‧‧‧Advanced Switch Sensor
(5)‧‧‧爪夾組(5) ‧‧‧claw clip group
(51)‧‧‧夾爪(51)‧‧‧Claws
(6)‧‧‧固定組件(6) ‧‧‧Fixed components
(61)‧‧‧連桿軸件(61)‧‧‧Connector shaft parts
(62)‧‧‧栓件(62) ‧‧‧Bolts
(7)‧‧‧輪圈(7) ‧ ‧ rims
(71)‧‧‧散熱孔(71)‧‧‧ vents
(72)‧‧‧PCD孔位(72) ‧‧‧PCD hole position
(8)‧‧‧治具(8) ‧‧‧ fixtures
(81)‧‧‧夾爪(81)‧‧‧Claws
(82)‧‧‧輪圈(82) ‧ ‧ rims
(83)‧‧‧散熱孔(83) ‧‧‧ vents
第一圖:本創作之整體外觀示意圖The first picture: the overall appearance of the creation
第二圖:本創作之剖視示意圖Figure 2: Schematic diagram of the creation
第三圖:本創作之輪圈夾固狀態剖視示意圖The third picture: a schematic view of the rim of the creation of the rim
第四圖:本創作之PCD孔位加工狀態側視示意圖The fourth picture: a side view of the processing status of the PCD hole position of the creation
第五圖:本創作之傾角加工狀態側視示意圖Figure 5: Side view of the angle of the processing of the creation
第六圖:本創作之輪圈加工完成示意圖Figure 6: Schematic diagram of the rim processing of this creation
第七圖:本創作之另一實施例示意圖Figure 7: Schematic diagram of another embodiment of the present creation
第八圖:現有技術卡車輪圈孔加工治具側視示意圖Figure 8: Side view of the prior art card wheel ring hole processing fixture
(A)‧‧‧輪圈加工機(A) ‧ ‧ rim processing machine
(1)‧‧‧主軸刀具組(1)‧‧‧Spindle tool set
(2)‧‧‧機座(2) ‧‧‧ machine base
(3)‧‧‧搖床轉動座(3) ‧‧‧Shaker rotating seat
(32)‧‧‧工作台(32)‧‧‧Workbench
(34)‧‧‧連接件(34)‧‧‧Connectors
(38)‧‧‧外罩(38) ‧‧‧ Cover
(5)‧‧‧夾頭組(5)‧‧‧ chuck group
(51)‧‧‧爪夾(51)‧‧‧claw clip
(7)‧‧‧輪圈(7) ‧ ‧ rims
Claims (3)
Priority Applications (1)
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TW101224211U TWM456290U (en) | 2012-12-13 | 2012-12-13 | Wheel rim processing machine |
Applications Claiming Priority (1)
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TW101224211U TWM456290U (en) | 2012-12-13 | 2012-12-13 | Wheel rim processing machine |
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TWM456290U true TWM456290U (en) | 2013-07-01 |
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TW101224211U TWM456290U (en) | 2012-12-13 | 2012-12-13 | Wheel rim processing machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9616499B1 (en) | 2015-12-18 | 2017-04-11 | Chen-Fu Fong | Vertical rim trimming machine |
TWI666080B (en) * | 2018-12-18 | 2019-07-21 | 旭正機械股份有限公司 | Rim soft jaw |
-
2012
- 2012-12-13 TW TW101224211U patent/TWM456290U/en not_active IP Right Cessation
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9616499B1 (en) | 2015-12-18 | 2017-04-11 | Chen-Fu Fong | Vertical rim trimming machine |
TWI580520B (en) * | 2015-12-18 | 2017-05-01 | Zhen-Fu Feng | Vertical wheel finisher |
TWI666080B (en) * | 2018-12-18 | 2019-07-21 | 旭正機械股份有限公司 | Rim soft jaw |
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