TWM455624U - Decoration film for appearance piece - Google Patents
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- TWM455624U TWM455624U TW101221568U TW101221568U TWM455624U TW M455624 U TWM455624 U TW M455624U TW 101221568 U TW101221568 U TW 101221568U TW 101221568 U TW101221568 U TW 101221568U TW M455624 U TWM455624 U TW M455624U
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本創作屬於塑膠件表面處理領域，具體涉及一種用於製作帶有紋路的外觀件的裝飾膜，並應用該裝飾膜製作帶紋路的外觀件。The present invention belongs to the field of plastic parts surface treatment, and particularly relates to a decorative film for making a textured appearance piece, and the decorative film is used to make a textured appearance piece.
IMR(模內裝飾成型)此工藝是將圖案印刷在薄膜上，通過送膜機將膜片與塑模型腔貼合進行擠出，擠出後有圖案的油墨層與薄膜分離，油墨層留在塑件上而得到表面有裝飾圖案的塑件，在最終的產品表面是沒有一層透明的保護膜，膜片只是生產過程中的一個載體。傳統的IMR為亮面IMR，所用的裝飾膜依次由背膠層、油墨層、產品表面UV材料層、離型層和PET層構成，裝飾膜內的每層材料層都是平整的，制得的外觀件的表面具有光滑的圖案。但是隨著消費者對產品外觀的需求不斷提高，上述具有光滑圖案的產品表面已經不能滿足市場需求，需要製作出既具有圖案又具有凹凸及明暗效果並能夠提高手感的外觀件。IMR (In-Mold Decorative Molding) This process prints a pattern on a film, and the film is bonded to a mold cavity by a film feeder to perform extrusion. After extrusion, the patterned ink layer is separated from the film, and the ink layer remains. The plastic parts on the plastic parts have a decorative pattern on the surface, and there is no transparent protective film on the surface of the final product. The film is only a carrier in the production process. The traditional IMR is a glossy IMR. The decorative film used is composed of a backing layer, an ink layer, a UV material layer on the product surface, a release layer and a PET layer. Each layer of the material in the decorative film is flat. The surface of the appearance member has a smooth pattern. However, as the consumer's demand for the appearance of the product continues to increase, the surface of the above-mentioned smooth pattern product cannot meet the market demand, and it is necessary to produce an appearance member having both a pattern and a concave and convex and a light and dark effect and capable of improving the hand feeling.
為了克服上述缺陷，本創作提供了一種用於製作帶有紋路的外觀件的裝飾膜，並應用該裝飾膜製作帶紋路的外觀件，使產品表面具有紋路與圖案的結合，實現了傳統亮面IMR不能達到的外觀效果，同時可以通過表面紋路的觸感將產品外觀感 受由視覺上升至觸覺感受。In order to overcome the above drawbacks, the present invention provides a decorative film for making a textured appearance piece, and the decorative film is used to make a textured appearance piece, so that the surface of the product has a combination of lines and patterns, and the traditional bright surface is realized. The appearance effect that IMR can't achieve, and the appearance of the product can be felt through the touch of the surface texture. From visual to tactile feelings.
本創作為了解決其技術問題所採用的技術方案是：The technical solution adopted by this creation in order to solve its technical problems is:
一種外觀件的裝飾膜，依次包括背膠層、油墨層、產品表面UV材料層(Ultraviolet(UV)rays curing material layer，紫外光固化材料層)、離型層和PET層(Polyethylene terephthalate layer，乙烯對苯二甲酸酯層)，所述PET層和所述離型層之間設置有紋路層，所述紋路層是UV材料的固化層且其與離型層相對的下表面具有凹凸相連的紋路。其中，所述UV材料是一種光固化材料，是需要吸收紫外線才能完全固化的材料，其中所述紋路層的UV材料一般為單液型塗料，所述產品表面UV材料層的UV材料為熱固型或半固化型塗料。所述PET是指聚對苯二甲酸乙二醇酯。受壓後，紋路層上的紋路能夠傳遞至所述產品表面UV材料層，使產品表面UV材料層具有與所述紋路層相同的紋路，產品表面UV材料層所形成的紋路配合油墨層所具有的圖案，進而使產品表面具有紋路與圖案的結合，實現了傳統亮面IMR不能達到的外觀效果，而且由於紋路是立體的，紋路的高低不同處具有不同的反射效果，進而使產品表面呈現明暗不同的效果，同時可以通過表面紋路的觸感將產品外觀感受由視覺上升至觸覺感受。A decorative film for a appearance component, which in turn comprises a backing layer, an ink layer, an ultraviolet (UV) rays curing material layer, a release layer and a PET layer (Polyethylene terephthalate layer, ethylene) a terephthalate layer), a texture layer is disposed between the PET layer and the release layer, the texture layer is a cured layer of a UV material and the lower surface opposite to the release layer is connected by bumps Grain. Wherein, the UV material is a photocurable material, which is a material that needs to absorb ultraviolet rays to be completely cured, wherein the UV material of the texture layer is generally a single liquid type coating, and the UV material of the UV material layer of the product surface is thermosetting. Type or semi-curing coating. The PET refers to polyethylene terephthalate. After being pressed, the texture on the texture layer can be transmitted to the UV material layer on the surface of the product, so that the UV material layer on the surface of the product has the same texture as the texture layer, and the texture layer formed by the UV material layer on the surface of the product has the ink layer. The pattern, in turn, has a combination of texture and pattern on the surface of the product, which realizes the appearance effect that the traditional glossy surface IMR cannot achieve, and because the texture is three-dimensional, the texture has different reflection effects at different heights, thereby making the surface of the product appear light and dark. Different effects, at the same time, can enhance the appearance of the product from visual to tactile feeling through the touch of the surface texture.
所述紋路層與所述離型層相對的下表面具有若干粗糙區和若干光滑區，所述粗糙區由所述紋路所構成，所述紋路層的下表面上未設紋路的部位構成光滑區。即所述紋路層下表面上 可以並不完全是紋路，可以根據需要或是根據圖案在紋路層下表面的一些區域設置紋路，有紋路的部位構成粗糙區，而不設紋路的部位為光滑區，而且所述由紋路構成的粗糙區內還分為相對光滑部分和相對粗造部分，所述相對粗造部分的粗糙度大於所述相對光滑部分的粗糙度。受壓後，紋路層下表面的粗糙區和光滑區會傳遞至所述產品表面UV材料層，使產品表面UV材料層上表面具有與所述紋路層下表面相同的粗糙區和光滑區，所述粗糙區可以造成視覺上暗的效果，所述光滑區可以造成視覺上的明的效果，且粗糙區和光滑區的手感不同進而使產品表面不僅在視覺上有較大突破，而且增強了觸感。當然也可以根據需求，在所述紋路層的下表面上全部設置紋路，進而使產品表面皆有紋路，即所述紋路層的下表面全部為由紋路所構成的粗糙區，而且粗糙區內還分為相對光滑部分和相對粗造部分，所述相對粗造部分的粗糙度大於所述相對光滑部分的粗糙度。The lower surface of the texture layer opposite to the release layer has a plurality of rough regions and a plurality of smooth regions, and the rough regions are formed by the texture, and the portion of the lower surface of the texture layer that is not provided with a texture constitutes a smooth region . That is, on the lower surface of the texture layer It may not be completely textured, and may be arranged in some areas of the lower surface of the texture layer according to the need or according to the pattern, the textured part constitutes a rough area, and the non-textured part is a smooth area, and the texture is formed by the texture. The rough zone is further divided into a relatively smooth portion and a relatively roughened portion, the roughness of the relatively roughened portion being greater than the roughness of the relatively smooth portion. After being pressed, the rough and smooth regions of the lower surface of the textured layer are transferred to the UV material layer of the product surface, so that the upper surface of the UV material layer on the surface of the product has the same rough and smooth regions as the lower surface of the textured layer. The rough area can cause a visually dark effect, the smooth area can cause a visually clear effect, and the rough and smooth areas have different hand feelings, so that the surface of the product not only has a large visual breakthrough, but also enhances the touch. sense. Of course, it is also possible to provide all the lines on the lower surface of the texture layer according to the requirements, so that the surface of the product has a grain, that is, the lower surface of the texture layer is all a rough area formed by the texture, and the rough area is also Divided into a relatively smooth portion and a relatively rough portion, the roughness of the relatively rough portion being greater than the roughness of the relatively smooth portion.
其中，所述PET層的厚度係在38 um至78 um之範圍間，所述紋路層的厚度係在0.005 mm至0.1 mm之範圍間，所述離型層的厚度係在0.005 mm至0.02 mm之範圍間，所述產品表面UV材料層的厚度係在0.05 mm至0.4 mm之範圍間。所述油墨層、背膠層以及兩者之間的接著層(一般並不會特別表示出)的材質和厚度是現有技術IMR常用的。Wherein the thickness of the PET layer is in the range of 38 um to 78 um, the thickness of the texture layer is in the range of 0.005 mm to 0.1 mm, and the thickness of the release layer is 0.005 mm to 0.02 mm. Between the ranges, the thickness of the UV material layer on the surface of the product is in the range of 0.05 mm to 0.4 mm. The ink layer, the backing layer, and the material and thickness of the backing layer (generally not specifically shown) between the two are commonly used in prior art IMRs.
一種使用上述外觀件的裝飾膜而成之具有紋路的外觀 件，使用上述的外觀件的裝飾膜，並使用壓合設備將所述外觀件的裝飾膜壓合於已成型的塑膠件(可以是PC+ABS或者PA+GF等)表面，所述外觀件的裝飾膜於背膠層處與所述塑膠件接合成一體，壓合完成後將所述外觀件的裝飾膜於離型層處撕除，制得依次由塑膠件、所述背膠層、所述油墨層和所述產品表面UV材料層構成的外觀件，所述外觀件的產品表面UV材料層的外表面與所述外觀件的裝飾膜的紋路層的下表面相同。A textured appearance using a decorative film of the above-mentioned appearance member a decorative film using the above-mentioned appearance member, and pressing the decorative film of the appearance member to the surface of the formed plastic member (which may be PC+ABS or PA+GF, etc.) using a pressing device, the appearance member The decorative film is integrally joined to the plastic component at the adhesive layer, and after the pressing is completed, the decorative film of the appearance component is peeled off at the release layer, and the plastic component, the adhesive layer, and the like are sequentially obtained. An appearance member composed of the ink layer and the surface material UV material layer, the outer surface of the product surface UV material layer of the appearance member being the same as the lower surface of the texture layer of the decorative film of the appearance member.
本創作的有益效果是：本創作主要是利用裝飾膜中的紋路層，該紋路層位於PET層和離型層之間，紋路層是UV材料的固化層且其與離型層相對的下表面具有凹凸相連的紋路，紋路層上的紋路能夠傳遞至所述產品表面UV材料層，使產品表面UV材料層具有與所述紋路層相同的紋路，進而使產品表面具有紋路與圖案的結合，實現了傳統亮面IMR不能達到的外觀效果，同時可以通過表面紋路的觸感將產品外觀感受由視覺上升至觸覺感受。The beneficial effect of the present invention is that the present invention mainly utilizes a texture layer in a decorative film, the texture layer is located between the PET layer and the release layer, and the texture layer is a cured layer of the UV material and the lower surface opposite to the release layer With the lines connecting the concavities and convexities, the lines on the texture layer can be transmitted to the UV material layer on the surface of the product, so that the UV material layer on the surface of the product has the same texture as the texture layer, thereby making the surface of the product have a combination of lines and patterns. The appearance of the traditional glossy IMR can not be achieved, and the appearance of the product can be visually raised to the tactile sensation through the touch of the surface texture.
請參照第1圖，為本創作實施例之結構剖面示意圖。Please refer to FIG. 1 , which is a schematic cross-sectional view of the structure of the present invention.
本創作提出一種外觀件的裝飾膜，依次包括背膠層1、油墨層2、產品表面UV材料層3、離型層4和PET層5，其中所述PET層5和所述離型層4之間設置有紋路層6，所述紋路層6是UV材料的固化層且其與離型層4相對的下表面具有凹 凸相連的紋路。其中，所述UV材料是一種光固化材料，是需要吸收紫外線才能完全固化的材料，其中所述紋路層6的UV材料一般為單液型塗料，所述產品表面UV材料層3的UV材料為熱固型或半固化型塗料。所述PET是指聚對苯二甲酸乙二醇酯。受壓後，紋路層6上的紋路能夠傳遞至所述產品表面UV材料層3，使產品表面UV材料層3具有與所述紋路層6相同的紋路，產品表面UV材料層3所形成的紋路配合油墨層所具有的圖案，進而使產品表面具有紋路與圖案的結合，實現了傳統亮面IMR不能達到的外觀效果，而且由於紋路是立體的，紋路的高低不同處具有不同的反射效果，進而使產品表面呈現明暗不同的效果，同時可以通過表面紋路的觸感將產品外觀感受由視覺上升至觸覺感受。The present invention proposes a decorative film for a face member, which in turn comprises a backing layer 1, an ink layer 2, a product surface UV material layer 3, a release layer 4 and a PET layer 5, wherein the PET layer 5 and the release layer 4 A textured layer 6 is provided between the layer 6 which is a cured layer of UV material and which has a concave surface opposite the release layer 4 Convex connected lines. Wherein, the UV material is a photocurable material, which is a material that needs to absorb ultraviolet rays to be completely cured, wherein the UV material of the texture layer 6 is generally a single liquid type coating, and the UV material of the UV material layer 3 of the product surface is Thermoset or semi-cured coatings. The PET refers to polyethylene terephthalate. After being pressed, the texture on the texture layer 6 can be transmitted to the surface material UV material layer 3, so that the product surface UV material layer 3 has the same texture as the texture layer 6, and the texture formed by the product surface UV material layer 3 In combination with the pattern of the ink layer, the surface of the product has a combination of texture and pattern, which realizes the appearance effect that the traditional glossy surface IMR cannot achieve, and because the texture is three-dimensional, the difference in the height of the texture has different reflection effects, and further The surface of the product is rendered different in light and dark, and the appearance of the product can be visually ascended to the tactile sensation by the touch of the surface texture.
所述紋路層3與所述離型層4相對的下表面具有若干粗糙區和若干光滑區，所述粗糙區由所述紋路所構成，所述紋路層6的下表面上未設紋路的部位構成光滑區。即所述紋路層6下表面上可以並不完全是紋路，可以根據需要或是根據圖案在紋路層6下表面的一些區域設置紋路，有紋路的部位構成粗糙區，而不設紋路的部位為光滑區，而且所述由紋路構成的粗糙區內還分為相對光滑部分和相對粗造部分，所述相對粗造部分的粗糙度大於所述相對光滑部分的粗糙度。受壓後，紋路層6下表面的粗糙區和光滑區會傳遞至所述產品表面UV材料層3，使產品表面UV材料層3上表面具有與所述紋路層6下表 面相同的粗糙區和光滑區，所述粗糙區可以造成視覺上暗的效果，所述光滑區可以造成視覺上的明的效果，且粗糙區和光滑區的手感不同進而使產品表面不僅在視覺上有較大突破，而且增強了觸感。當然也可以根據需求，在所述紋路層6的下表面上全部設置紋路，進而使產品表面皆有紋路，即所述紋路層6的下表面全部為由紋路所構成的粗糙區，而且粗糙區內還分為相對光滑部分和相對粗造部分，所述相對粗造部分的粗糙度大於所述相對光滑部分的粗糙度。The lower surface of the texture layer 3 opposite to the release layer 4 has a plurality of rough regions and a plurality of smooth regions, and the rough regions are formed by the lines, and the portions of the lower surface of the texture layer 6 are not provided with lines. Form a smooth area. That is, the lower surface of the texture layer 6 may not be completely textured, and the texture may be disposed on some areas of the lower surface of the texture layer 6 according to the needs or according to the pattern, and the textured portion constitutes a rough region, and the portion where the texture is not provided is A smooth zone, and the rough zone formed by the texture is further divided into a relatively smooth portion and a relatively rough portion, the roughness of the relatively rough portion being greater than the roughness of the relatively smooth portion. After being pressed, the rough and smooth regions of the lower surface of the texture layer 6 are transferred to the surface of the product UV material layer 3, so that the upper surface of the product surface UV material layer 3 has the same pattern as the texture layer 6 The same rough surface and smooth area, the rough area can cause a visually dark effect, the smooth area can cause a visually clear effect, and the rough and smooth areas have different hand feelings so that the product surface is not only visual There is a big breakthrough and it enhances the touch. It is of course also possible to provide all the lines on the lower surface of the texture layer 6 according to the requirements, so that the surface of the product has a grain, that is, the lower surface of the texture layer 6 is entirely a rough area composed of lines, and the rough area The inner portion is further divided into a relatively smooth portion and a relatively rough portion, the roughness of the relatively rough portion being greater than the roughness of the relatively smooth portion.
其中，所述PET層5的厚度係在38 um至78 um之範圍間，所述紋路層6的厚度係在0.005 mm至0.1 mm之範圍間，所述離型層4的厚度係在0.005 mm至0.02 mm之範圍間，所述產品表面UV材料層3的厚度係在0.05 mm至0.4 mm之範圍間。所述油墨層2、背膠層1以及兩者之間的接著層(一般並不會特別表示出)的材質和厚度是現有技術IMR常用的。Wherein, the thickness of the PET layer 5 is in the range of 38 um to 78 um, the thickness of the texture layer 6 is in the range of 0.005 mm to 0.1 mm, and the thickness of the release layer 4 is 0.005 mm. Between the range of 0.02 mm, the thickness of the UV material layer 3 on the surface of the product is in the range of 0.05 mm to 0.4 mm. The material and thickness of the ink layer 2, the backing layer 1 and the adhesive layer between them (generally not specifically shown) are commonly used in prior art IMRs.
請參照第1圖及第2圖，為本創作實施例之結構剖面示意圖及應用剖面示意圖。Please refer to FIG. 1 and FIG. 2 for a schematic cross-sectional view of the structure and a schematic cross-sectional view of the application.
一種應用上述外觀件的裝飾膜而成之具有紋路的外觀件，使用上述的外觀件的裝飾膜，並使用壓合設備將所述外觀件的裝飾膜壓合於已成型的塑膠件A(可以是PC+ABS或者PA+GF等)表面，所述外觀件的裝飾膜於背膠層1處與所述塑膠件A接合成一體，壓合完成後將所述外觀件的裝飾膜於離型層4處撕除，制得依次由塑膠件A、所述背膠層1、所述 油墨層2和所述產品表面UV材料層3構成的外觀件，所述外觀件的產品表面UV材料層3的外表面與所述外觀件的裝飾膜的紋路層6的下表面相同。A decorative piece having a decorative film formed by using the decorative film of the above-mentioned appearance member, using the decorative film of the above-mentioned appearance member, and pressing the decorative film of the appearance member to the molded plastic piece A using a pressing device (may be It is a surface of PC+ABS or PA+GF, etc., and the decorative film of the appearance part is integrally joined with the plastic part A at the backing layer 1, and the decorative film of the appearance part is released after pressing. The layer 4 is peeled off, and the preparation is sequentially performed by the plastic piece A and the backing layer 1. An appearance member composed of the ink layer 2 and the product surface UV material layer 3, the outer surface of the product surface UV material layer 3 of the appearance member being the same as the lower surface of the texture layer 6 of the decorative film of the appearance member.
A‧‧‧塑膠件A‧‧‧Plastic parts
1‧‧‧背膠層1‧‧ ‧ adhesive layer
2‧‧‧油墨層2‧‧‧Ink layer
3‧‧‧產品表面UV材料層3‧‧‧Product surface UV material layer
4‧‧‧離型層4‧‧‧ release layer
5‧‧‧PET層5‧‧‧PET layer
6‧‧‧紋路層6‧‧‧The texture layer
第1圖為本創作實施例之結構剖面示意圖。Figure 1 is a schematic cross-sectional view showing the structure of the present embodiment.
第2圖為本創作實施例之應用剖面示意圖。Figure 2 is a schematic cross-sectional view showing the application of the present embodiment.
A‧‧‧塑膠件A‧‧‧Plastic parts
1‧‧‧背膠層1‧‧ ‧ adhesive layer
2‧‧‧油墨層2‧‧‧Ink layer
3‧‧‧產品表面UV材料層3‧‧‧Product surface UV material layer
4‧‧‧離型層4‧‧‧ release layer
5‧‧‧PET層5‧‧‧PET layer
6‧‧‧紋路層6‧‧‧The texture layer
Claims (9)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200209032U CN202428974U (en) | 2012-01-17 | 2012-01-17 | Decorative film for surface treatment of outer part |
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| Publication Number | Publication Date |
|---|---|
| TWM455624U true TWM455624U (en) | 2013-06-21 |
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|---|---|---|---|
| TW101221568U TWM455624U (en) | 2012-01-17 | 2012-11-07 | Decoration film for appearance piece |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN202428974U (en) |
| TW (1) | TWM455624U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI717041B (en) * | 2019-10-01 | 2021-01-21 | 愛元福科技股份有限公司 | Method for manufacturing surface decorative layer |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103057293A (en) * | 2012-12-29 | 2013-04-24 | 中山国安火炬科技发展有限公司 | Positioning local holographic IMR membrane |
| CN105599516A (en) * | 2016-03-04 | 2016-05-25 | 昆山同寅兴业机电制造有限公司 | Making method for 3D embossed transfer films for appearance decoration use and making method for outer parts with lines |
-
2012
- 2012-01-17 CN CN2012200209032U patent/CN202428974U/en not_active Expired - Lifetime
- 2012-11-07 TW TW101221568U patent/TWM455624U/en not_active IP Right Cessation
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI717041B (en) * | 2019-10-01 | 2021-01-21 | 愛元福科技股份有限公司 | Method for manufacturing surface decorative layer |
Also Published As
| Publication number | Publication date |
|---|---|
| CN202428974U (en) | 2012-09-12 |
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| Date | Code | Title | Description |
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| MM4K | Annulment or lapse of a utility model due to non-payment of fees |