TWM455555U - Heterogeneous separator for ball grinding machine - Google Patents

Heterogeneous separator for ball grinding machine Download PDF

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Publication number
TWM455555U
TWM455555U TW102200170U TW102200170U TWM455555U TW M455555 U TWM455555 U TW M455555U TW 102200170 U TW102200170 U TW 102200170U TW 102200170 U TW102200170 U TW 102200170U TW M455555 U TWM455555 U TW M455555U
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TW
Taiwan
Prior art keywords
annular
separator
bead mill
plates
spacers
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TW102200170U
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Chinese (zh)
Inventor
rui-zhu Xu
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Tai Yiaeh Entpr Co Ltd
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Priority to TW102200170U priority Critical patent/TWM455555U/en
Publication of TWM455555U publication Critical patent/TWM455555U/en

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Description

用於珠磨機的異型分離器Shaped separator for bead mill

本新型是有關於一種分離器,特別是指一種用於珠磨機的異型分離器。The present invention relates to a separator, and more particularly to a profiled separator for a bead mill.

TW證書號第095473號專利案揭露一種粉碎機,在該粉碎機的圓筒狀粉碎容器內,以軸線一致的狀態設置有一圓筒狀分離器,該分離器將該粉碎容器沿著徑向向內區分成一外側室及一內側室。在內側室內以與該粉碎容器的軸線一致狀態設置有一可旋轉的攪拌構件。該分離器是由一筒狀外側環、一筒狀內側環及複數設置於該外側環及該內側環間的楔狀鋼棒所組成,在鄰接的鋼棒間形成多數分別連通該內側室及該外側室間的楔狀槽。在粉碎容器分別設置一連通內側室內外的處理物供給口,及一連通外側室內外的處理物排出口。該內側室內可預裝填研磨介質(如多數陶瓷珠)。TW Certificate No. 095473 discloses a pulverizer in which a cylindrical separator is disposed in a cylindrical pulverizing container in a state in which the axes are aligned, and the separator aligns the pulverizing container in a radial direction. The interior is divided into an outer chamber and an inner chamber. A rotatable stirring member is disposed in the inner chamber in a state of being aligned with the axis of the pulverizing container. The separator is composed of a cylindrical outer ring, a cylindrical inner ring and a plurality of wedge-shaped steel bars disposed between the outer ring and the inner ring, and a plurality of adjacent steel bars are respectively connected to the inner chamber and A wedge-shaped groove between the outer chambers. Each of the pulverization containers is provided with a processing material supply port that communicates with the inside and outside of the inside and outside, and a processing material discharge port that communicates with the outside of the room. The inner chamber can be prefilled with grinding media (such as most ceramic beads).

當一處理物經由該處理物供給口進入該粉碎容器的內側室後,即可受該攪拌構件旋轉攪拌分散且彈撞於該分離器的內側環從而相互撞擊而碎裂,碎裂的處理物經由該楔狀槽的過篩後再經由該處理物排出口排出,即完成該處理物的粉碎。其中,由於該內側環的橫斷面呈圓形,因此受該攪拌構件旋轉擾動的處理物及研磨介質,撞擊於 該內側環後幾乎以相同於入射角的反射角回彈,無法有效的提高處理物及該研磨介質在內側室內的分散度,以增加處理物、研磨介質及該攪拌構件間的碰撞次數,從而提高該粉碎機的粉碎效率。When a treatment object enters the inner chamber of the pulverization container through the treatment supply port, the agitating member is vortexed and dispersed and bounces against the inner ring of the separator to collide with each other to be broken, and the fragmented treatment material After the sieve is passed through the wedge-shaped groove, it is discharged through the treatment discharge port, that is, the pulverization of the treated material is completed. Wherein, since the inner ring has a circular cross section, the processed material and the grinding medium disturbed by the rotation of the stirring member impinge on The inner ring rebounds almost at the same angle of reflection as the incident angle, and the dispersion of the treated object and the grinding medium in the inner chamber cannot be effectively increased to increase the number of collisions between the processed object, the grinding medium, and the stirring member. The pulverization efficiency of the pulverizer is improved.

然而,美國第US 4,347,98核准公告號專利案揭露一種粉碎機,大致上相同於前述的粉碎機,其中,該粉碎機的分離器為筒狀多層結構且具有多數貫穿設置的孔洞。該分離器藉由多環繞該粉碎容器的軸線間隔設置的螺固件將其多層結構固定在一起,且將其固定於該粉碎容器內,並沿著徑向向內將該粉碎容器區分成一外側室及一內側室。各螺固件的其中一端部沿著該分離器的徑向凸伸於該內側室。其中,各螺固件凸伸於該內側室的一端部雖可助使該處理物及研磨介質於該內側室的碰撞路徑頻繁改變,而增加處理物、研磨介質及攪拌構件間的碰撞次數以提升粉碎效率,但各螺固件的端部與該分離器的銳角交接處易堆積該處理物及該研磨介質而降低該粉碎機的粉碎效率,且該分離器的多層筒狀結構及螺固件的鎖固方式使得該分離器不易組裝及卸除於該粉碎容器。However, the U. The separator fixes the multi-layer structure together by a plurality of screws spaced around the axis of the pulverizing container, and fixes the multi-layer structure in the pulverizing container, and divides the pulverizing container into an outer chamber radially inward. And an inner chamber. One end portion of each of the screws protrudes in the radial direction of the separator from the inner chamber. Wherein, the protruding end of each of the screws protrudes from the one end of the inner chamber to help the collision path of the treatment object and the grinding medium to be changed frequently, and the number of collisions between the processing object, the grinding medium and the stirring member is increased to increase The pulverization efficiency, but the end of each screw and the acute angle of the separator are easy to accumulate the treatment material and the grinding medium to reduce the pulverization efficiency of the pulverizer, and the multi-layer cylindrical structure of the separator and the lock of the screw The solid state makes the separator difficult to assemble and dismount in the pulverizing container.

因此,本新型之目的,即在提供一種用於珠磨機的異型分離器。Accordingly, it is an object of the present invention to provide a profiled separator for a bead mill.

於是本新型用於珠磨機的異型分離器,包含一環形板件單元、多數個間隔件,及一固定單元。Therefore, the novel profile separator for the bead mill comprises an annular plate unit, a plurality of spacers, and a fixing unit.

該環形板件單元包括多數個環形板件。該等環 形板件的內環面分別圍繞出一異型穿孔,且沿著一軸線且端面相對端面地間隔排列。The annular plate unit includes a plurality of annular plates. The rings The inner annular faces of the plate members respectively surround a profiled perforation and are arranged along an axis and the end faces are spaced apart from each other.

該等間隔件環形間隔地設置於每兩相鄰的環形板件的端面間。The spacers are circumferentially spaced apart between the end faces of each two adjacent annular plates.

該固定單元用以將該等環形板件及該等間隔件固定在一起,從而使得每兩相鄰的環形板件間形成一連通內環面及外環面的間隙。The fixing unit is configured to fix the annular plates and the spacers together such that a gap between the inner annular surface and the outer annular surface is formed between each two adjacent annular plates.

本新型之功效在於各環形板件的橫斷面為非圓形的內環面可使得受該攪拌構件旋轉擾動的處理物於該珠磨區內的碰撞路徑頻繁改變,且將該處理物及該研磨介質有效分散於該珠磨區,以增加處理物、研磨介質及攪拌器間的碰撞次數,從而提高該珠磨機的粉碎效率。The utility model has the advantages that the inner annular surface of each annular plate member having a non-circular cross section can change the collision path of the treatment object disturbed by the rotation of the stirring member in the bead grinding region frequently, and the treatment object and The grinding medium is effectively dispersed in the bead grinding zone to increase the number of collisions between the treatment object, the grinding medium and the agitator, thereby improving the pulverization efficiency of the bead mill.

20‧‧‧異型分離器20‧‧‧ Shaped separator

21‧‧‧環形板件單元21‧‧‧ ring plate unit

210‧‧‧異型穿孔210‧‧‧ Shaped perforation

211‧‧‧環形板件211‧‧‧ annular plate

22‧‧‧前環形端板22‧‧‧ front ring end plate

23‧‧‧後環形端板23‧‧‧ rear ring end plate

24‧‧‧間隔件24‧‧‧ spacers

25‧‧‧固定單元25‧‧‧Fixed unit

251‧‧‧螺接組合件251‧‧‧Spiral assembly

252‧‧‧長形螺栓252‧‧‧Long bolt

253‧‧‧長形螺套件253‧‧‧Long screw kit

90‧‧‧珠磨機90‧‧‧Bead mill

91‧‧‧驅動件91‧‧‧ drive parts

911‧‧‧轉動軸911‧‧‧Rotary axis

92‧‧‧殼體單元92‧‧‧Sheet unit

921‧‧‧圓筒狀殼體921‧‧‧Cylindrical shell

922‧‧‧蓋體922‧‧‧ cover

923‧‧‧容置空間923‧‧‧ accommodating space

924‧‧‧珠磨區924‧‧‧Beads

925‧‧‧出料區925‧‧‧Drawing area

93‧‧‧進料口93‧‧‧ Feed inlet

94‧‧‧出料口94‧‧‧Outlet

95‧‧‧攪拌器95‧‧‧Agitator

本新型之其他的特徵及功效,將於參照圖式的較佳實施例詳細說明中清楚地呈現,其中:圖1是一本新型用於珠磨機的異型分離器的一較佳實施例的立體分解圖;圖2是一該較佳實施例的立體圖;圖3是一該較佳實施例的另一等效變化結構的立體圖;圖4是一示意圖,說明該較佳實施例設置於一珠磨機;及圖5是由圖4之直線III-III所取得的正視剖面圖。Other features and advantages of the present invention will be apparent from the detailed description of the preferred embodiments of the accompanying drawings in which: FIG. 1 is a preferred embodiment of a novel shaped separator for a bead mill. 2 is a perspective view of a preferred embodiment; FIG. 3 is a perspective view of another equivalent variation of the preferred embodiment; FIG. 4 is a schematic view showing the preferred embodiment of the preferred embodiment The bead mill; and Fig. 5 is a front cross-sectional view taken from line III-III of Fig. 4.

參閱圖1及圖2,本新型用於珠磨機的異型分離 器之較佳實施例,包含一環形板件單元21、一前環形端板22、一後環形端板23、多數個間隔件24,及一固定單元25。Referring to Figures 1 and 2, the present invention is used for the profile separation of a bead mill. A preferred embodiment of the apparatus includes an annular plate member unit 21, a front annular end plate 22, a rear annular end plate 23, a plurality of spacer members 24, and a fixing unit 25.

參閱圖4及圖5,該珠磨機90具有一驅動件91、一殼體單元92、一進料口93、一出料口94及一攪拌器95。該驅動件91具有一轉動軸911。該殼體單元92具有一圓筒狀殼體921,及一蓋體922。該蓋體922與該圓筒狀殼體921相配合形成一容置空間923。該進料口93設置於該蓋體922,該出料口94設置於該圓筒狀殼體921。該異型分離器20設置於該容置空間923將該容置空間923區隔成一與該進料口93相連通的珠磨區924及一與該出料口94相連通的出料區925。該攪拌器95受該驅動件91的轉動軸911驅動且位於該珠磨區924。該珠磨區924內可預裝填研磨介質(如多數陶瓷珠)。Referring to Figures 4 and 5, the bead mill 90 has a drive member 91, a housing unit 92, a feed port 93, a discharge port 94 and an agitator 95. The driving member 91 has a rotating shaft 911. The housing unit 92 has a cylindrical housing 921 and a cover 922. The cover 922 cooperates with the cylindrical housing 921 to form an accommodation space 923. The inlet port 93 is provided in the lid body 922, and the discharge port 94 is disposed in the cylindrical casing 921. The shaped separator 20 is disposed in the accommodating space 923 to partition the accommodating space 923 into a beading zone 924 communicating with the inlet port 93 and a discharge zone 925 communicating with the discharge port 94. The agitator 95 is driven by the rotating shaft 911 of the driving member 91 and is located in the beading zone 924. The beading zone 924 can be prefilled with a grinding medium (such as a majority of ceramic beads).

參閱圖1、圖2及圖4,該環形板件單元21包括多數個環形板件211。該等環形板件211的內環面分別圍繞出一異型穿孔210,且沿著一軸線且端面相對端面地間隔排列。各異型穿孔210的橫斷面呈一等角多邊形,且該等角多邊形的各邊朝向該軸線呈凸弧狀。較佳地,該等角多邊形為等角八邊形。Referring to Figures 1, 2 and 4, the annular plate unit 21 includes a plurality of annular plates 211. The inner annular faces of the annular plates 211 respectively surround a profiled perforation 210 and are spaced along an axis and the end faces are spaced apart from each other. The cross-section of each of the shaped perforations 210 has an equiangular polygon, and the sides of the equiangular polygon are convexly curved toward the axis. Preferably, the equiangular polygon is an equiangular octagon.

該前環形端板22及該後環形端板23分別設置於該環形板件單元21的前後。The front annular end plate 22 and the rear annular end plate 23 are respectively disposed at the front and rear of the annular plate member 21.

該等間隔件24為一環形墊片且環形間隔地設置於每兩相鄰的環形板件211的端面間,然而設置於該等環形板件211間的間隔件24的穿孔是外露於該等環形板件 211的外環面。The spacers 24 are an annular spacer and are circumferentially spaced apart between the end faces of each two adjacent annular plates 211. However, the perforations of the spacers 24 disposed between the annular plates 211 are exposed to the same. Ring plate The outer annulus of 211.

該固定單元25包括多數個螺接組合件251,該固定單元25藉由該等螺接組合件251環形間隔地且沿著軸向穿設於該前環形端板22、該後環形端板23及該等間隔件24的穿孔,用以將該前環形端板22、該後環形端板23、該等環形板件211及該等間隔件24固定在一起,從而使得每兩相鄰的環形板件211間形成一連通內環面及外環面的間隙且該等環形板件211的異型穿孔210的橫斷面相互重合。較佳地,各螺接組合件251具有一長形螺栓252及一可供該長形螺栓252鎖固的長形螺套件253。The fixing unit 25 includes a plurality of screwing assemblies 251. The fixing unit 25 is disposed at an annular spacing and axially through the front annular end plate 22 and the rear annular end plate 23 by the screwing assemblies 251. And the perforations of the spacers 24 for fixing the front annular end plate 22, the rear annular end plate 23, the annular plate members 211 and the spacers 24 together such that each two adjacent rings A gap is formed between the plate members 211 to communicate the inner annular surface and the outer annular surface, and the cross-sections of the shaped through holes 210 of the annular plate members 211 coincide with each other. Preferably, each screw assembly 251 has an elongated bolt 252 and an elongated screw set 253 that can be locked by the elongated bolt 252.

當一處理物(圖未示)經由該進料口93進入該容置空間923的珠磨區924後,即可受該攪拌器95旋轉攪拌分散且彈撞於該異型分離器20的環形板件211的內環面後,從而相互撞擊而碎裂,也受到研磨介質及該攪拌器95的撞擊而碎裂,碎裂的處理物經由該等環形板件211間的間隙過篩後,再經由該出料口94排出,即完成該處理物的粉碎。其中,由於各環形板件211的異型穿孔210的橫斷面呈等角八邊形且各邊朝向該軸線呈凸弧狀,可使得受該攪拌器95旋轉擾動的處理物於該珠磨區924內的碰撞路徑頻繁改變,且該處理物及研磨介質有效分散於該珠磨區924,以增加該處理物、研磨介質及該攪拌器95間的碰撞次數,從而提高該珠磨機90的粉碎效率。When a treatment object (not shown) enters the beading zone 924 of the accommodating space 923 via the feed port 93, the agitator 95 can be rotated and agitated and dispersed and impacted on the annular plate of the profiled separator 20. After the inner annular surface of the piece 211 is collided with each other to be broken, and is also broken by the impact of the grinding medium and the agitator 95, the shredded processed material is sieved through the gap between the annular plates 211, and then The discharge of the treated material is completed by discharging through the discharge port 94. Wherein, since the cross-section of the profiled perforations 210 of each annular plate member 211 is an equiangular octagon and the sides are convexly curved toward the axis, the treatment object disturbed by the rotation of the agitator 95 can be made in the bead grinding zone. The collision path in 924 is frequently changed, and the treatment material and the grinding medium are effectively dispersed in the bead grinding zone 924 to increase the number of collisions between the treatment object, the grinding medium and the agitator 95, thereby improving the bead mill 90. Crushing efficiency.

值得一提的是,該等環形板件211間的間隙可藉由選擇使用不同厚度的間隔件24來調整,藉以調整該處 理物經該珠磨機90粉碎後的粒徑大小。It is worth mentioning that the gap between the annular plates 211 can be adjusted by selecting the spacers 24 of different thicknesses to adjust the gaps. The particle size of the material after being pulverized by the bead mill 90.

參閱圖3,更值得一提的是,該等環形板件211的異型穿孔210的橫斷面可不相互重合,且兩相鄰的環形板件211其後方的環形板件211相對於前方的環形板件211圍繞著該軸線且沿著一旋轉方向旋轉錯位22.5°,從而更增加處理物、研磨介質及該攪拌器95(見圖4)間的碰撞次數。Referring to FIG. 3, it is more worth mentioning that the cross-sections of the profiled perforations 210 of the annular plates 211 may not coincide with each other, and the ring plates 211 of the two adjacent annular plates 211 are opposite to the front ring. The plate member 211 is rotated about the axis and rotated 22.5° in a rotational direction, thereby increasing the number of collisions between the treatment, the grinding medium and the agitator 95 (see Fig. 4).

綜上所述,本新型用於珠磨機的異型分離器不僅可藉由選擇不同厚度的間隔件24來調整該等間隙的大小,從而達到調整該處理物經該珠磨機90粉碎後的粒徑大小,且該異型分離器20的結構設計使得受該攪拌器95旋轉擾動的處理物於該珠磨區924內的碰撞路徑頻繁改變,且有效分散該處理物及研磨介質於該珠磨區924,以增加處理物、研磨介質及該攪拌器95間的碰撞次數,從而提高該珠磨機90的粉碎效率,且該異型分離器20不需以任何鎖固元件就能設置於該珠磨機90的容置空間923內,達到易安裝卸除之功效,故確實能達成本新型之目的。In summary, the profile separator for the bead mill can adjust the size of the gaps by selecting the spacers 24 of different thicknesses, thereby adjusting the pulverization of the workpiece by the bead mill 90. The particle size is large, and the structural design of the profile separator 20 is such that the collision path of the treatment object disturbed by the rotation of the agitator 95 in the bead grinding zone 924 frequently changes, and the treatment material and the grinding medium are effectively dispersed in the bead mill. The zone 924 is configured to increase the number of collisions between the treatment object, the grinding medium and the agitator 95, thereby improving the pulverization efficiency of the bead mill 90, and the profile separator 20 can be disposed on the bead without any locking component. In the accommodating space 923 of the mill 90, the effect of easy installation and removal is achieved, so that the purpose of the novel can be achieved.

惟以上所述者,僅為本新型之較佳實施例而已,當不能以此限定本新型實施之範圍,即大凡依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, that is, the simple equivalent changes and modifications made in accordance with the scope of the present patent application and the contents of the patent specification, All remain within the scope of this new patent.

20‧‧‧異型分離器20‧‧‧ Shaped separator

21‧‧‧環形板件單元21‧‧‧ ring plate unit

210‧‧‧異型穿孔210‧‧‧ Shaped perforation

211‧‧‧環形板件211‧‧‧ annular plate

22‧‧‧前環形端板22‧‧‧ front ring end plate

23‧‧‧後環形端板23‧‧‧ rear ring end plate

24‧‧‧間隔件24‧‧‧ spacers

25‧‧‧固定單元25‧‧‧Fixed unit

251‧‧‧螺接組合件251‧‧‧Spiral assembly

252‧‧‧長形螺栓252‧‧‧Long bolt

Claims (9)

一種用於珠磨機的異型分離器,包含:一環形板件單元,包括多數個環形板件,該等環形板件的內環面分別圍繞出一異型穿孔,且沿著一軸線且端面相對端面地間隔排列;多數個間隔件,環形間隔地設置於每兩相鄰的環形板件的端面間;及一固定單元,用以將該等環形板件及該等間隔件固定在一起,從而使得每兩相鄰的環形板件間形成一連通內環面及外環面的間隙。 A profiled separator for a bead mill comprising: an annular plate member comprising a plurality of annular plates, the inner annular faces of the annular plates respectively surrounding a profiled perforation, and along an axis and opposite end faces Arranging the end faces at intervals; a plurality of spacers are circumferentially spaced apart between the end faces of each of the two adjacent annular plates; and a fixing unit for fixing the annular plates and the spacers together A gap connecting the inner annular surface and the outer annular surface is formed between each two adjacent annular plates. 如請求項1所述之用於珠磨機的異型分離器,還包含分別設置於該環形板件單元前後的一前環形端板及一後環形端板,該固定單元用以將該前環形端板、該後環形端板、該等環形板件及該等間隔件固定在一起。 The profiled separator for a bead mill according to claim 1, further comprising a front annular end plate and a rear annular end plate respectively disposed at front and rear of the annular plate member, the fixing unit for the front ring The end plates, the rear annular end plates, the annular plates, and the spacers are secured together. 如請求項2所述之用於珠磨機的異型分離器,其中,該固定單元包括多數個環形間隔地且沿著軸向穿設於該前環形端板及該後環形端板的螺接組合件。 The profiled separator for a bead mill according to claim 2, wherein the fixing unit comprises a plurality of annularly spaced and axially threaded through the front annular end plate and the rear annular end plate. Assembly. 如請求項3所述之用於珠磨機的異型分離器,其中,各螺接組合件具有一長形螺栓及一可供該長形螺栓鎖固的長形螺套件。 A profiled separator for use in a bead mill according to claim 3, wherein each of the threaded assemblies has an elongated bolt and an elongated screw set that is lockable by the elongated bolt. 如請求項2所述之用於珠磨機的異型分離器,其中,各間隔件為一環形墊片,設置於該等環形板件間的間隔件的穿孔是外露於該等環形板件的外環面,該 固定單元包括多數環形間隔地且沿著軸向穿設於該前環形端板、該後環形端板及該等間隔件的穿孔的螺接組合件。 The profile separator for a bead mill according to claim 2, wherein each of the spacers is an annular gasket, and the perforations of the spacers disposed between the annular plates are exposed to the annular plates. Outer torus, this The securing unit includes a plurality of threaded assemblies that are annularly spaced apart and axially disposed through the front annular end plate, the rear annular end plate, and the perforations of the spacers. 如請求項1所述之用於珠磨機的異型分離器,其中,各異型穿孔的橫斷面呈一等角多邊形。 A profile separator for use in a bead mill according to claim 1, wherein the cross-section of each of the shaped perforations is an equiangular polygon. 如請求項6所述之用於珠磨機的異型分離器,其中,該等角多邊形的各邊朝向該軸線呈凸弧狀。 A profile separator for use in a bead mill according to claim 6, wherein the sides of the equiangular polygon are convexly curved toward the axis. 如請求項6所述之用於珠磨機的異型分離器,其中,該等環形板件的異型穿孔的橫斷面相互重合。 A profile separator for a bead mill according to claim 6, wherein the cross-sections of the profiled perforations of the annular plates coincide with each other. 如請求項6所述之用於珠磨機的異型分離器,其中,該環形板件單元的每兩相鄰的環形板件彼此圍繞著該軸線旋轉錯位,使得其兩異型穿孔的橫斷面不相互重合。A profiled separator for a bead mill according to claim 6, wherein each two adjacent annular plates of the annular plate member are rotationally displaced from each other about the axis such that a cross section of the two shaped perforations Do not coincide with each other.
TW102200170U 2013-01-04 2013-01-04 Heterogeneous separator for ball grinding machine TWM455555U (en)

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