TWM453550U - Stroke adjustment tThread rolling machine transmission mechanism - Google Patents

Stroke adjustment tThread rolling machine transmission mechanism Download PDF

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Publication number
TWM453550U
TWM453550U TW101220070U TW101220070U TWM453550U TW M453550 U TWM453550 U TW M453550U TW 101220070 U TW101220070 U TW 101220070U TW 101220070 U TW101220070 U TW 101220070U TW M453550 U TWM453550 U TW M453550U
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Taiwan
Prior art keywords
servo motor
transmission mechanism
controller
guide rail
flywheel
Prior art date
Application number
TW101220070U
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Chinese (zh)
Inventor
Ting-Zhou Wang
Original Assignee
Ting-Zhou Wang
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Priority to TW101220070U priority Critical patent/TWM453550U/en
Publication of TWM453550U publication Critical patent/TWM453550U/en

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Description

可調整行程之輾牙機傳動機構Adjustable stroke squeegee drive mechanism

本創作係有關於一種可調整行程之輾牙機傳動機構,尤其是指一種於對螺絲胚料輾牙過程中,能對輾牙動作進行轉速之微調整控制,以成形出最佳、最為完整之螺絲牙紋,而在其整體施行使用上更增實用功效特性的可調整行程之輾牙機傳動機構創新設計者。This creation department relates to a gear movement mechanism of adjustable stroke, especially refers to a kind of fine adjustment control of the rotation speed of the tooth movement during the process of tooth decay of the screw blank to form the best and most complete An innovative designer of the squeegee drive mechanism with an adjustable stroke that is more versatile in its overall application.

按,螺絲、螺帽是各行各業中,或多或少必須使用到之零件,無論螺絲、螺帽之大小,皆在機械結構中扮演重要角色,應用範圍廣泛。According to the screws and nuts, the parts that need to be used more or less in all walks of life, regardless of the size of the screws and nuts, play an important role in the mechanical structure and have a wide range of applications.

該螺絲之製造加工程序主要包含線材裁切、打頭及輾牙等步驟,其中,進行輾牙步驟時需應用輾牙機來進行,已完成裁切及打頭之螺絲胚料將由輾牙機加工出螺旋狀之螺牙,一般輾牙機之主要元件係包含振動盤、軌道、送料裝置及輾牙裝置,振動盤將可使螺絲胚料被排列整齊,該軌道設於振動盤及送料裝置間且負責輸送之用,送料裝置可將軌道送至之螺絲胚料推送入輾牙裝置,該輾牙裝置則利用活動端牙板及固定端牙板之交互作動,以對螺絲胚料進行輾牙步驟。The manufacturing process of the screw mainly includes the steps of cutting, heading and squeezing of the wire. Among them, the boring machine is used for the tooth decay step, and the screw blank which has been cut and headed will be made by the boring machine. The spiral thread is processed. The main components of the general boring machine include a vibrating plate, a track, a feeding device and a boring device. The vibrating plate will make the screw blanks arranged neatly. The track is arranged on the vibrating plate and the feeding device. For the purpose of transportation, the feeding device can push the screw blank to which the rail is sent into the gingival device, and the squeezing device uses the interaction of the movable end plate and the fixed end plate to perform the smashing of the screw blank. Tooth step.

然而,上述輾牙機雖可達到對螺絲胚料進行輾牙作業之預期功效,但也在其整體實際施行使用上發現,由於該輾牙機於進行輾牙過程中,其係利用一般馬達帶動輾牙裝置之活動端牙板與固定端牙板交互作動進行輾牙,而該馬達並無法進行轉動速度的微調整,使得於對螺 絲胚料進行輾牙時,並無法快速對所需之完整螺絲牙紋深度、牙距進行精確的調整〔請參閱第五圖加工不良之螺絲成形狀態示意圖所示〕,而需經過多次測試,不僅極為浪費時間,且更會造成螺絲胚料不必要的成本支出,致令其在整體結構設計上仍存有改進之空間。However, although the above-mentioned boring machine can achieve the expected effect of performing tooth decay on the screw blank, it is also found in the overall practical use of the boring machine, which is driven by a general motor during the tooth decay process. The movable end plate of the tooth decay device interacts with the fixed end plate to perform tooth decay, and the motor cannot perform fine adjustment of the rotation speed, so that the screw is snail When the silk blank is used for tooth decay, it is not possible to quickly adjust the required depth and the tooth pitch of the complete screw (refer to the schematic view of the poorly formed screw forming state in the fifth figure), and it has to be tested several times. Not only is it a waste of time, but it also causes unnecessary cost of screw blanks, which leaves room for improvement in overall structural design.

緣是,創作人有鑑於此,秉持多年該相關行業之豐富設計開發及實際製作經驗,針對現有之結構及缺失予以研究改良,提供一種可調整行程之輾牙機傳動機構,以期達到更佳實用價值性之目的者。The reason is that, in view of this, the creators have been researching and improving the existing structures and defects by providing rich experience in design and development and actual production of the relevant industries for many years, and providing a gearless transmission mechanism with adjustable strokes, in order to achieve better and practical. The purpose of value.

本創作之主要目的在於提供一種可調整行程之輾牙機傳動機構,其主要係利用於傳動機構設有伺服馬達帶動輾牙板組及頂堆裝置作動,使得於對螺絲胚料輾牙過程中,能對伺服馬達進行轉速之微調整控制,以藉由伺服馬達對輾牙動作之快慢速度調整成形出最佳、最為完成之螺絲牙紋,而能在其整體施行使用上更增實用功效性者。The main purpose of the present invention is to provide a gearless transmission mechanism that can adjust the stroke, which is mainly used for the transmission mechanism to be provided with a servo motor to drive the squeegee set and the top stack device to act, so that the screw blank is in the process of fangs The servo motor can be finely adjusted to control the speed of the servo motor, so that the servo motor can adjust the speed of the tooth movement to form the best and most complete screw pattern, and the utility model can be more practical and practical. By.

本創作可調整行程之輾牙機傳動機構之主要目的與功效,係由以下具體技術手段所達成:其主要係於機台上設有導料軌供輸出導引螺絲胚料,於導料軌之出料端設有輾牙板組,且對應輾牙板組設有頂堆裝置,該頂堆裝置供將導料軌所輸出之螺絲胚料頂推至輾牙板組中,另於該機台上設有傳動機構,該傳動機構則可供分別帶動輾牙板組及頂堆裝置作動;其中:該傳動機構,其主要係設有伺服馬達,該伺服馬達 受控制器進行轉速之調整控制,於伺服馬達連接有減速單元,減速單元以頂推桿與頂堆裝置相連接作動,且於減速單元亦連接設有飛輪,該飛輪則以連動桿與輾牙板組連接。This creation can adjust the main purpose and effect of the gear drive mechanism of the stroke, which is achieved by the following specific technical means: it is mainly provided with a guide rail for outputting the guide screw blank on the machine platform. The discharge end is provided with a set of squeegee plates, and the corresponding squeegee set is provided with a top stacking device for pushing the screw blank outputted by the guide rail to the set of the boring plate, and The transmission mechanism is provided on the machine platform, and the transmission mechanism is respectively configured to drive the squeegee set and the top stack device respectively; wherein: the transmission mechanism is mainly provided with a servo motor, the servo motor The speed adjustment of the controller is controlled, and a deceleration unit is connected to the servo motor, and the deceleration unit is connected with the top stacking device by a push rod, and a flywheel is also connected to the speed reducing unit, and the flywheel is connected with a linkage rod and a tooth decay. Board set connection.

本創作之可調整行程之輾牙機傳動機構的較佳實施例,其中,該控制器具有調整旋鈕,可便於對伺服馬達調整控制轉速及進行微調整,於控制器上另設有顯示幕,而能將伺服馬達之轉動狀態予以進行顯示。The preferred embodiment of the squeegee drive mechanism of the adjustable stroke of the present invention, wherein the controller has an adjustment knob, which can conveniently adjust the control speed and finely adjust the servo motor, and further display a display screen on the controller. The rotation state of the servo motor can be displayed.

為令本創作所運用之技術內容、創作目的及其達成之功效有更完整且清楚的揭露,茲於下詳細說明之,並請一併參閱所揭之圖式及圖號:首先,請參閱第一圖本創作之立體結構示意圖及第二圖本創作之俯視結構示意圖所示,本創作主要係於機台(1)上設有導料軌(2)供輸出導引螺絲胚料,於導料軌(2)之出料端設有輾牙板組(3),且對應輾牙板組(3)設有頂堆裝置(4),該頂堆裝置(4)供將導料軌(2)所輸出之螺絲胚料頂推至輾牙板組(3)中,另於該機台(1)上設有傳動機構(5),該傳動機構(5)則可供分別帶動輾牙板組(3)及頂堆裝置(4)作動;其中:該傳動機構(5),其主要係設有伺服馬達(51),該伺服馬達(51)受控制器(52)進行轉速之調整控制〔請一併參閱第三圖本創作之局部放大結構示意圖所示〕,該控制器(52)具有調整旋鈕(521),可便於對伺服馬達(51)調整控制轉速,且更能 利用調整旋鈕(521)方便對伺服馬達(51)進行微調整,於控制器(52)上則另設有顯示幕(522),而能將伺服馬達(51)之轉動狀態予以進行顯示,於伺服馬達(51)連接有減速單元(53),減速單元(53)以頂推桿(54)與頂堆裝置(4)相連接作動,且於減速單元(53)亦連接設有飛輪(55),該飛輪(55)則以連動桿(56)與輾牙板組(3)連接。For a more complete and clear disclosure of the technical content, purpose of creation and the effects achieved by this creation, please provide details below, and please refer to the drawings and drawings: First, please refer to The first figure shows the three-dimensional structure diagram of the creation and the second figure shows the schematic structure of the creation. The creation is mainly based on the machine platform (1) with a guide rail (2) for outputting the guide screw blank. The discharge end of the guide rail (2) is provided with a set of jaws (3), and the corresponding stack of the jaws (3) is provided with a top stacking device (4) for guiding the guide rails (2) The output screw material is pushed into the squeegee set (3), and the transmission mechanism (5) is provided on the machine table (1), and the transmission mechanism (5) is respectively capable of driving 辗The dental plate set (3) and the top stacking device (4) are actuated; wherein: the transmission mechanism (5) is mainly provided with a servo motor (51), and the servo motor (51) is rotated by the controller (52). Adjustment control [please refer to the third figure for a partial enlarged structure diagram of the creation], the controller (52) has an adjustment knob (521), which can facilitate the adjustment of the control speed of the servo motor (51), and is more capable The adjustment knob (521) is used to facilitate fine adjustment of the servo motor (51), and the display (522) is additionally provided on the controller (52), and the rotation state of the servo motor (51) can be displayed. A deceleration unit (53) is connected to the servo motor (51), and the deceleration unit (53) is connected to the top stacking device (4) by the jacking rod (54), and the flywheel is also connected to the deceleration unit (53). The flywheel (55) is connected to the set of dies (3) by a linkage rod (56).

如此一來,使得本創作於使用上,即可啟動該傳動機構(5)之伺服馬達(51),且經由控制器(52)調整控制伺服馬達(51)之轉速,以令伺服馬達(51)經減速單元(53)帶動頂推桿(54)作動,讓頂推桿(54)帶動頂堆裝置(4)將導料軌(2)所輸出之螺絲胚料頂推至輾牙板組(3)中,且亦令減速單元(53)帶動飛輪(55)轉動,讓飛輪(55)經連動桿(56)帶動輾牙板組(3)對螺絲胚料進行輾牙動作,而於對螺絲胚料進行輾牙過程中,亦能經由控制器(52)對伺服馬達(51)進行轉速之微調整控制,利用輾牙動作之快慢速度於螺絲(6)上調整成形出最佳、最為完成之螺絲牙紋(61)〔請一併參閱第四圖本創作之螺絲成形狀態示意圖所示〕。In this way, the servo motor (51) of the transmission mechanism (5) can be activated by using the creation, and the rotation speed of the servo motor (51) can be adjusted by the controller (52) to make the servo motor (51). The deceleration unit (53) drives the jacking rod (54) to actuate, so that the jacking rod (54) drives the top stacking device (4) to push the screw blank outputted by the guiding rail (2) to the jaw board group. (3), and also causes the speed reduction unit (53) to drive the flywheel (55) to rotate, so that the flywheel (55) drives the set of the jaws (3) through the linkage rod (56) to perform the tooth movement on the screw blank, and During the tooth decay process of the screw blank, the servo motor (51) can also be finely adjusted by the controller (52), and the speed of the tooth movement can be adjusted to the best on the screw (6). The most complete screw pattern (61) (please refer to the fourth figure for the screw forming state diagram of this creation).

藉由以上所述,本創作結構之組成與使用實施說明可知,本創作與現有結構相較之下,本創作主要係利用於傳動機構設有伺服馬達帶動輾牙板組及頂堆裝置作動,使得於對螺絲胚料輾牙過程中,能對伺服馬達進行轉速之微調整控制,以藉由伺服馬達對輾牙動作之快慢速 度調整成形出最佳、最為完成之螺絲牙紋,而能在其整體施行使用上更增實用功效性者。According to the above description, the composition and use description of the creation structure can be seen that, compared with the existing structure, the present invention mainly utilizes a servo motor to drive the squeegee set and the top stack device to operate. In the process of squeezing the screw blank, the servo motor can be finely adjusted to control the speed of the tooth movement by the servo motor. Degree adjustment to form the best and most complete screw pattern, and can be more practical and practical in its overall application.

前述之實施例或圖式並非限定本創作之結構樣態,任何所屬技術領域中具有通常知識者之適當變化或修飾,皆應視為不脫離本創作之專利範疇。The above-mentioned embodiments or drawings are not intended to limit the structure of the present invention, and any suitable variations or modifications of those skilled in the art should be considered as not departing from the scope of the invention.

綜上所述,本創作實施例確能達到所預期之使用功效,又其所揭露之具體構造,不僅未曾見於同類產品中,亦未曾公開於申請前,誠已完全符合專利法之規定與要求,爰依法提出新型專利之申請,懇請惠予審查,並賜准專利,則實感德便。In summary, the present embodiment can achieve the expected use efficiency, and the specific structure disclosed is not only found in similar products, nor has it been disclosed before the application, and has fully complied with the requirements and requirements of the Patent Law.爰Proposing an application for a new type of patent in accordance with the law, and pleading for a review and granting a patent, it is really sensible.

(1)‧‧‧機台(1)‧‧‧ Machines

(2)‧‧‧導料軌(2) ‧‧‧ Guide rail

(3)‧‧‧輾牙板組(3)‧‧‧辗牙组组

(4)‧‧‧頂堆裝置(4) ‧‧‧ top stacking device

(5)‧‧‧傳動機構(5) ‧‧‧Transmission mechanism

(51)‧‧‧伺服馬達(51)‧‧‧Servo motor

(52)‧‧‧控制器(52) ‧ ‧ controller

(521)‧‧‧調整旋鈕(521)‧‧‧Adjustment knob

(522)‧‧‧顯示幕(522) ‧ ‧ display screen

(53)‧‧‧減速單元(53)‧‧‧Deceleration unit

(54)‧‧‧頂推桿(54)‧‧‧Pushing rod

(55)‧‧‧飛輪(55)‧‧‧Flywheel

(56)‧‧‧連動桿(56)‧‧‧ linkage rod

(6)‧‧‧螺絲(6)‧‧‧ screws

(61)‧‧‧螺絲牙紋(61)‧‧‧Threading

第一圖:本創作之立體結構示意圖The first picture: the three-dimensional structure of the creation

第二圖:本創作之俯視結構示意圖The second picture: a schematic view of the top view of the creation

第三圖:本創作之局部放大結構示意圖The third picture: a partial enlarged structure of the creation

第四圖:本創作之螺絲成形狀態示意圖Figure 4: Schematic diagram of the screw forming state of this creation

第五圖:加工不良之螺絲成形狀態示意圖Figure 5: Schematic diagram of the screw forming state of poor machining

(1)‧‧‧機台(1)‧‧‧ Machines

(2)‧‧‧導料軌(2) ‧‧‧ Guide rail

(3)‧‧‧輾牙板組(3)‧‧‧辗牙组组

(4)‧‧‧頂堆裝置(4) ‧‧‧ top stacking device

(5)‧‧‧傳動機構(5) ‧‧‧Transmission mechanism

(51)‧‧‧伺服馬達(51)‧‧‧Servo motor

(52)‧‧‧控制器(52) ‧ ‧ controller

(521)‧‧‧調整旋鈕(521)‧‧‧Adjustment knob

(522)‧‧‧顯示幕(522) ‧ ‧ display screen

(53)‧‧‧減速單元(53)‧‧‧Deceleration unit

(54)‧‧‧頂推桿(54)‧‧‧Pushing rod

(55)‧‧‧飛輪(55)‧‧‧Flywheel

(56)‧‧‧連動桿(56)‧‧‧ linkage rod

Claims (2)

一種可調整行程之輾牙機傳動機構,其主要係於機台上設有導料軌供輸出導引螺絲胚料,於導料軌之出料端設有輾牙板組,且對應輾牙板組設有頂堆裝置,該頂堆裝置供將導料軌所輸出之螺絲胚料頂推至輾牙板組中,另於該機台上設有傳動機構,該傳動機構則可供分別帶動輾牙板組及頂堆裝置作動;其中:該傳動機構,其主要係設有伺服馬達,該伺服馬達受控制器進行轉速之調整控制,於伺服馬達連接有減速單元,減速單元以頂推桿與頂堆裝置相連接作動,且於減速單元亦連接設有飛輪,該飛輪則以連動桿與輾牙板組連接。The utility model relates to a gear movement mechanism of an adjustable stroke, which is mainly provided with a guide rail for outputting a guide screw blank, and a set of a dentition plate at a discharge end of the guide rail, and corresponding to the tooth decay The plate set is provided with a top stacking device for pushing the screw blank outputted by the guide rail into the set of the boring plate, and the transmission mechanism is provided on the machine stand, and the transmission mechanism is respectively available for respectively The driving mechanism and the top stacking device are actuated; wherein: the transmission mechanism is mainly provided with a servo motor, and the servo motor is controlled by the controller for adjusting the rotation speed, and the deceleration unit is connected to the servo motor, and the deceleration unit is pushed up. The rod is connected to the top stack device, and a flywheel is also connected to the speed reduction unit, and the flywheel is connected with the set of the jaws by the linkage rod. 如申請專利範圍第1項所述可調整行程之輾牙機傳動機構,其中,該控制器具有調整旋鈕,可便於對伺服馬達調整控制轉速及進行微調整,於控制器上另設有顯示幕,而能將伺服馬達之轉動狀態予以進行顯示。The adjustable tooth movement mechanism of the stroke according to the first aspect of the patent application, wherein the controller has an adjustment knob, which can conveniently adjust the control speed and finely adjust the servo motor, and further display a display screen on the controller. The rotation state of the servo motor can be displayed.
TW101220070U 2012-10-17 2012-10-17 Stroke adjustment tThread rolling machine transmission mechanism TWM453550U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
TW101220070U TWM453550U (en) 2012-10-17 2012-10-17 Stroke adjustment tThread rolling machine transmission mechanism

Publications (1)

Publication Number Publication Date
TWM453550U true TWM453550U (en) 2013-05-21

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109926668A (en) * 2019-04-26 2019-06-25 吕佳轩 A kind of heading machine quickly pushes away blanking mechanism and unloading mechanism

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109926668A (en) * 2019-04-26 2019-06-25 吕佳轩 A kind of heading machine quickly pushes away blanking mechanism and unloading mechanism
CN109926668B (en) * 2019-04-26 2024-03-12 吕佳轩 Quick blanking mechanism and material returning mechanism of screw heading machine

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