TWM451438U - Heat dissipating fan - Google Patents

Heat dissipating fan Download PDF

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Publication number
TWM451438U
TWM451438U TW101222379U TW101222379U TWM451438U TW M451438 U TWM451438 U TW M451438U TW 101222379 U TW101222379 U TW 101222379U TW 101222379 U TW101222379 U TW 101222379U TW M451438 U TWM451438 U TW M451438U
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TW
Taiwan
Prior art keywords
winding structure
magnetic member
fan
rotor
bearing
Prior art date
Application number
TW101222379U
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Chinese (zh)
Inventor
Kai-Hsiang Hu
shi-man Xu
Jia-Sheng Lai
hai-jun He
Original Assignee
Cooler Master Co Ltd
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Publication date
Application filed by Cooler Master Co Ltd filed Critical Cooler Master Co Ltd
Priority to TW101222379U priority Critical patent/TWM451438U/en
Publication of TWM451438U publication Critical patent/TWM451438U/en

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Abstract

A heat dissipating fan includes a stator and a rotor. The stator includes a bearing and a winding structure, wherein the bearing is disposed in the winding structure. The rotor includes a fan wheel, a ring-shaped casing and a magnetic member, wherein the ring-shaped casing is disposed in the fan wheel and the magnetic member is disposed in the ring-shaped casing. The fan wheel has an axle inserted into the bearing such that the winding structure is located within the magnetic member. At least one protruding portion protrudes from one side of the ring-shaped casing inwardly and is extended below the winding structure so as to hold the magnetic member and interfere with the winding structure.

Description

散熱風扇Cooling fan

本創作有關於一種散熱風扇,尤指一種可有效托持磁性件並且可有效防止轉子脫離定子的散熱風扇。The present invention relates to a cooling fan, and more particularly to a cooling fan that can effectively hold a magnetic member and effectively prevent the rotor from coming off the stator.

請參閱第1圖,第1圖為先前技術之散熱風扇1的剖面圖。如第1圖所示,散熱風扇1包含一扇框10、一定子12以及一轉子14,其中定子12與轉子14皆設置於扇框10中。定子12包含一軸承120、複數個極齒122以及複數個線圈124,其中極齒122設置於軸承120之四周,且線圈124纏繞於極齒122上。轉子14包含一扇輪140以及一磁性件142,其中磁性件142貼設於扇輪140之內側壁上,且扇輪140具有轉軸144插設於軸承120中。當散熱風扇1通電時,線圈124會以切換磁極的方式與磁性件142相互感應,進而產生作用力驅動扇輪140轉動,達到帶動空氣流動產生導流效果的目的。Please refer to FIG. 1. FIG. 1 is a cross-sectional view of the prior art heat dissipating fan 1. As shown in FIG. 1, the cooling fan 1 includes a frame 10, a stator 12, and a rotor 14, wherein the stator 12 and the rotor 14 are disposed in the fan frame 10. The stator 12 includes a bearing 120, a plurality of pole teeth 122, and a plurality of coils 124. The pole teeth 122 are disposed around the bearing 120, and the coil 124 is wound around the pole teeth 122. The rotor 14 includes a fan wheel 140 and a magnetic member 142. The magnetic member 142 is attached to the inner side wall of the fan wheel 140, and the fan wheel 140 has a rotating shaft 144 inserted in the bearing 120. When the heat-dissipating fan 1 is energized, the coil 124 senses the magnetic poles 142 in a manner of switching the magnetic poles, thereby generating a force to drive the rotation of the fan wheel 140, thereby achieving the purpose of driving the air to generate a flow guiding effect.

一般而言,磁性件142係藉由黏膠(例如,厭氧膠)貼設於扇輪140之內側壁上。然而,厭氧膠在長期使用或是高溫環境下容易產生劣化現象,使得磁性件142與扇輪140發生錯位而脫落。此外,於轉子14的轉動過程中,轉子14亦有可能因高速轉動所產生的振動而脫離定子12,因而發生故障或損壞電子裝置內部的其他元件。 此外,請參閱第2圖,第2圖為先前技術之另一散熱風扇1'的剖面圖。如第2圖所示,散熱風扇1'係以採用麥拉片(Mylar)16做扣環,扣住轉軸144。然而,在長時間的使用下,麥拉片16容易脫落,使得轉子14因高速轉動所產生的振動而脫離定子12。Generally, the magnetic member 142 is attached to the inner side wall of the fan wheel 140 by an adhesive (for example, an anaerobic adhesive). However, the anaerobic adhesive is prone to deterioration in a long-term use or a high-temperature environment, so that the magnetic member 142 and the fan wheel 140 are misaligned and fall off. Further, during the rotation of the rotor 14, the rotor 14 may also be detached from the stator 12 due to vibration generated by high-speed rotation, thereby causing malfunction or damage to other components inside the electronic device. In addition, please refer to FIG. 2, which is a cross-sectional view of another cooling fan 1' of the prior art. As shown in Fig. 2, the cooling fan 1' is fastened with a Mylar 16 to hold the rotating shaft 144. However, under long-term use, the Mylar sheet 16 is easily detached, and the rotor 14 is detached from the stator 12 due to vibration generated by high-speed rotation.

本創作提供一種散熱風扇,其可有效托持磁性件並且於轉子的轉動過程中有效防止轉子脫離定子,以解決上述之問題。The present invention provides a heat dissipating fan which can effectively hold the magnetic member and effectively prevent the rotor from coming off the stator during the rotation of the rotor to solve the above problem.

根據一實施例,本創作之散熱風扇包含一定子以及一轉子。定子包含一軸承以及一繞線結構,其中軸承設置於繞線結構中。轉子包含一扇輪、一環形殼體以及一磁性件,其中環形殼體設置於扇輪中,且磁性件設置於環形殼體中。扇輪具有一轉軸,插設於軸承中,使得繞線結構位於磁性件中。至少一突出部自環形殼體之一側向內突出且延伸至繞線結構下方,以托持磁性件且與繞線結構產生干涉。According to an embodiment, the heat dissipation fan of the present invention includes a stator and a rotor. The stator includes a bearing and a winding structure, wherein the bearing is disposed in the winding structure. The rotor includes a wheel, an annular casing and a magnetic member, wherein the annular casing is disposed in the fan wheel and the magnetic member is disposed in the annular casing. The fan wheel has a rotating shaft that is inserted into the bearing such that the winding structure is located in the magnetic member. At least one protrusion projects inwardly from one side of the annular housing and extends below the winding structure to hold the magnetic member and interfere with the winding structure.

綜上所述,本創作係將磁性件設置於環形殼體中,並且使至少一突出部自環形殼體之一側向內突出,以托持磁性件。此外,當組裝好之轉子之轉軸插設於定子之軸承中時,自環形殼體之一側向內突出之突出部會延伸至繞線結構下方,以與繞線結構產生干涉,進而防止轉子於靜止或轉動過程中脫離定子。In summary, the present invention places the magnetic member in the annular casing and causes at least one protrusion to protrude inward from one side of the annular casing to hold the magnetic member. In addition, when the assembled shaft of the rotor is inserted into the bearing of the stator, the protruding portion protruding inward from one side of the annular housing may extend below the winding structure to interfere with the winding structure, thereby preventing the rotor Detach the stator during rest or rotation.

關於本創作之優點與精神可以藉由以下的創作詳述及所附圖式 得到進一步的瞭解。The advantages and spirit of this creation can be illustrated by the following creations and the drawings. Get a better understanding.

請參閱第3圖至第7圖,第3圖為根據本創作一實施例之散熱風扇3的立體圖,第4圖為第3圖中的散熱風扇3的爆炸圖,第5圖為第3圖中的散熱風扇3於另一視角的爆炸圖,第6圖為第3圖中的散熱風扇3沿X-X線的剖面圖,第7圖為第6圖中的繞線結構322、環形殼體342以及磁性件344的仰視圖。Please refer to FIG. 3 to FIG. 7 , FIG. 3 is a perspective view of the heat dissipation fan 3 according to an embodiment of the present invention, FIG. 4 is an exploded view of the heat dissipation fan 3 in FIG. 3 , and FIG. 5 is a third diagram. FIG. 6 is a cross-sectional view of the cooling fan 3 along the line XX in FIG. 3, and FIG. 7 is a winding structure 322 and an annular casing 342 in FIG. And a bottom view of the magnetic member 344.

如第3圖至第6圖所示,散熱風扇3包含一扇框30、一定子32以及一轉子34,其中定子32與轉子34皆設置於扇框30中。定子32包含一軸承320以及一繞線結構322,其中軸承320設置於繞線結構322中。於此實施例中,繞線結構322具有複數個極齒324,且兩相鄰極齒324間存在一間隙326。需說明的是,極齒324的數量可根據實際應用而決定,不以圖中所繪示的實施例為限。於實際應用中,線圈(未顯示)係纏繞於極齒324上。此外,散熱風扇3另包含一電路板36以及一霍爾感應器(Hall sensor)38,其中霍爾感應器38設置於電路板36上。霍爾感應器38之作用原理係為本領域習知技藝之人所熟知,在此不再贅述。As shown in FIGS. 3 to 6, the heat dissipation fan 3 includes a frame 30, a stator 32, and a rotor 34. The stator 32 and the rotor 34 are disposed in the frame 30. The stator 32 includes a bearing 320 and a winding structure 322 in which the bearing 320 is disposed in the winding structure 322. In this embodiment, the winding structure 322 has a plurality of pole teeth 324 and a gap 326 exists between the two adjacent pole teeth 324. It should be noted that the number of the pole teeth 324 may be determined according to the actual application, and is not limited to the embodiment illustrated in the drawings. In practical applications, a coil (not shown) is wound around the pole teeth 324. In addition, the heat dissipation fan 3 further includes a circuit board 36 and a Hall sensor 38, wherein the Hall sensor 38 is disposed on the circuit board 36. The principle of operation of the Hall sensor 38 is well known to those skilled in the art and will not be described herein.

轉子34包含一扇輪340、一環形殼體342以及一磁性件344,其中環形殼體342設置於扇輪340中,且磁性件344設置於環形殼體342中。如第54圖與第6圖所示,至少一突出部346自環形殼體 342之一側向內突出。於此實施例中,四突出部346對應四極齒324間之四間隙326自環形殼體342之一側向內突出。需說明的是,突出部346的數量可根據實際應用而決定,不以圖中所繪示的實施例為限。於組裝轉子34時,組裝人員先將磁性件344置入環形殼體342之內側壁上,此時,突出部346可將磁性件344托持住。接著,組裝人員再將環形殼體342連同磁性件344一起設置於扇輪340中。因此,即使不使用厭氧膠之類黏合劑或是高溫環境下運行,環形殼體342之突出部346仍可將磁性件344托持住,使得磁性件344不會與環形殼體342發生錯位而脫落。The rotor 34 includes a fan wheel 340, an annular housing 342, and a magnetic member 344. The annular housing 342 is disposed in the fan wheel 340, and the magnetic member 344 is disposed in the annular housing 342. As shown in Figures 54 and 6, at least one protrusion 346 is from the annular housing One of the 342 protrudes laterally inward. In this embodiment, the four protrusions 346 protrude inward from one side of the annular housing 342 corresponding to the four gaps 326 between the quadrupole teeth 324. It should be noted that the number of the protrusions 346 can be determined according to the actual application, and is not limited to the embodiment illustrated in the drawings. When the rotor 34 is assembled, the assembler first places the magnetic member 344 on the inner side wall of the annular casing 342. At this time, the protruding portion 346 can hold the magnetic member 344. Next, the assembler then places the annular housing 342 with the magnetic member 344 in the fan wheel 340. Therefore, even if the adhesive such as anaerobic adhesive is not used or the high temperature environment is operated, the protruding portion 346 of the annular casing 342 can hold the magnetic member 344 so that the magnetic member 344 does not misalign with the annular casing 342. And shedding.

此外,扇輪340具有一轉軸348。於此實施例中,突出部346之寬度W小於兩相鄰極齒324間之間隙326。因此,組裝人員可將組裝好之轉子34之突出部346對準極齒324間之間隙326,使突出部346通過間隙326,以將轉軸348插設於定子32之軸承320中,使得繞線結構322位於磁性件344中,如第5圖所示。於此實施例中,突出部346之長度L涵蓋磁性件344與極齒324間之間隙328,使得轉子34與定子32組裝好後,突出部346會延伸至繞線結構322之極齒324下方。In addition, the fan wheel 340 has a shaft 348. In this embodiment, the width W of the protrusion 346 is smaller than the gap 326 between the two adjacent pole teeth 324. Therefore, the assembler can align the protruding portion 346 of the assembled rotor 34 with the gap 326 between the pole teeth 324, so that the protruding portion 346 passes through the gap 326 to insert the rotating shaft 348 into the bearing 320 of the stator 32, so that the winding Structure 322 is located in magnetic member 344 as shown in FIG. In this embodiment, the length L of the protrusion 346 covers the gap 328 between the magnetic member 344 and the pole tooth 324 such that the protrusion 346 extends below the pole tooth 324 of the winding structure 322 after the rotor 34 is assembled with the stator 32. .

當散熱風扇3通電時,纏繞於極齒324上的線圈(未顯示)即會以切換磁極的方式與磁性件344相互感應,進而產生作用力驅動扇輪340轉動,達到帶動空氣流動產生導流效果的目的。突出部346會與繞線結構322之極齒324於轉軸348的軸向上產生干涉,進而 防止轉子34於靜止或轉動過程中脫離定子32。需說明的是,突出部346亦可延伸至繞線結構322之其他部位下方,以於轉子34靜止或轉動過程中與繞線結構322之其他部位產生干涉,不以延伸至繞線結構322之極齒324下方為限。When the heat-dissipating fan 3 is energized, the coil (not shown) wound on the pole teeth 324 is inductively sensed with the magnetic member 344 by switching the magnetic poles, thereby generating a force to drive the rotation of the fan wheel 340 to achieve a flow of the air flow. The purpose of the effect. The protrusion 346 interferes with the pole teeth 324 of the winding structure 322 in the axial direction of the rotating shaft 348, thereby The rotor 34 is prevented from disengaging from the stator 32 during rest or rotation. It should be noted that the protruding portion 346 may also extend below other portions of the winding structure 322 to interfere with other portions of the winding structure 322 during the stationary or rotating process of the rotor 34, and not to extend to the winding structure 322. Below the pole teeth 324 is limited.

於此實施例中,環形殼體342可由一導磁性材料製成,其中導磁性材料可為電鍍鋅鋼板(SECC),但不以此為限。此時,磁性件344可與環形殼體342產生磁吸力而直接吸附於環形殼體342之內側壁上,不需上述之黏膠。In this embodiment, the annular housing 342 can be made of a magnetically permeable material, wherein the magnetically permeable material can be an electrogalvanized steel sheet (SECC), but not limited thereto. At this time, the magnetic member 344 can be magnetically attracted to the annular casing 342 and directly adsorbed on the inner side wall of the annular casing 342 without the above-mentioned adhesive.

綜上所述,本創作係將磁性件設置於環形殼體中,並且使至少一突出部自環形殼體之一側向內突出,以托持磁性件。此外,當組裝好之轉子之轉軸插設於定子之軸承中時,自環形殼體之一側向內突出之突出部會延伸至繞線結構下方,以與繞線結構產生干涉,進而防止轉子靜止或轉動過程中脫離定子。In summary, the present invention places the magnetic member in the annular casing and causes at least one protrusion to protrude inward from one side of the annular casing to hold the magnetic member. In addition, when the assembled shaft of the rotor is inserted into the bearing of the stator, the protruding portion protruding inward from one side of the annular housing may extend below the winding structure to interfere with the winding structure, thereby preventing the rotor Detach the stator during stationary or rotating.

以上所述僅為本創作之較佳實施例,凡依本創作申請專利範圍所做之均等變化與修飾,皆應屬本創作之涵蓋範圍。The above descriptions are only preferred embodiments of the present invention, and all changes and modifications made by the scope of the patent application of the present invention should be covered by the present invention.

1、1'、3‧‧‧散熱風扇1,1', 3‧‧‧ cooling fan

10、30‧‧‧扇框10, 30‧‧‧ fan frame

12、32‧‧‧定子12, 32‧‧‧ Stator

14、34‧‧‧轉子14, 34‧‧‧ rotor

16‧‧‧麥拉片16‧‧‧Mela tablets

36‧‧‧電路板36‧‧‧Circuit board

38‧‧‧霍爾感應器38‧‧‧ Hall sensor

120、320‧‧‧軸承120, 320‧‧‧ bearing

122、324‧‧‧極齒122, 324‧‧‧ teeth

124‧‧‧線圈124‧‧‧ coil

140、340‧‧‧扇輪140, 340‧‧‧fan wheel

142、344‧‧‧磁性件142, 344‧‧‧ magnetic parts

144、348‧‧‧轉軸144, 348‧‧ ‧ shaft

322‧‧‧繞線結構322‧‧‧ Winding structure

326、328‧‧‧間隙326, 328‧ ‧ gap

342‧‧‧環形殼體342‧‧‧ annular housing

346‧‧‧突出部346‧‧‧Protruding

W‧‧‧寬度W‧‧‧Width

L‧‧‧長度L‧‧‧ length

X-X‧‧‧剖面線X-X‧‧‧ hatching

第1圖為先前技術之散熱風扇的剖面圖。Figure 1 is a cross-sectional view of a prior art cooling fan.

第2圖為先前技術之另一散熱風扇的剖面圖。Figure 2 is a cross-sectional view of another cooling fan of the prior art.

第3圖為根據本創作一實施例之散熱風扇的立體圖。Fig. 3 is a perspective view of a heat dissipation fan according to an embodiment of the present invention.

第4圖為第3圖中的散熱風扇的爆炸圖。Figure 4 is an exploded view of the cooling fan in Figure 3.

第5圖為第3圖中的散熱風扇於另一視角的爆炸圖。Fig. 5 is an exploded view of the heat radiating fan in Fig. 3 from another angle of view.

第6圖為第3圖中的散熱風扇沿X-X線的剖面圖。Fig. 6 is a cross-sectional view of the heat radiating fan taken along line X-X in Fig. 3.

第7圖為第6圖中的繞線結構、環形殼體以及磁性件的仰視圖。Fig. 7 is a bottom view of the winding structure, the annular casing, and the magnetic member in Fig. 6.

3‧‧‧散熱風扇3‧‧‧ cooling fan

30‧‧‧扇框30‧‧‧Fan frame

32‧‧‧定子32‧‧‧ Stator

34‧‧‧轉子34‧‧‧Rotor

36‧‧‧電路板36‧‧‧Circuit board

38‧‧‧霍爾感應器38‧‧‧ Hall sensor

320‧‧‧軸承320‧‧‧ bearing

322‧‧‧繞線結構322‧‧‧ Winding structure

324‧‧‧極齒324‧‧‧ pole teeth

328‧‧‧間隙328‧‧‧ gap

340‧‧‧扇輪340‧‧‧fan wheel

342‧‧‧環形殼體342‧‧‧ annular housing

344‧‧‧磁性件344‧‧‧Magnetic parts

346‧‧‧突出部346‧‧‧Protruding

348‧‧‧轉軸348‧‧‧ shaft

Claims (5)

一種散熱風扇,包含:一定子,包含一軸承以及一繞線結構,該軸承設置於該繞線結構中;以及一轉子,包含一扇輪、一環形殼體以及一磁性件,該環形殼體設置於該扇輪中,該磁性件設置於該環形殼體中,該扇輪具有一轉軸,插設於該軸承中,使得該繞線結構位於該磁性件中,至少一突出部自該環形殼體之一側向內突出且延伸至該繞線結構下方,以托持該磁性件且與該繞線結構產生干涉。A heat dissipating fan comprising: a stator comprising a bearing and a winding structure, wherein the bearing is disposed in the winding structure; and a rotor comprising a wheel, an annular casing and a magnetic member, the annular casing Provided in the fan wheel, the magnetic member is disposed in the annular housing, the fan wheel has a rotating shaft, is inserted in the bearing, such that the winding structure is located in the magnetic member, at least one protruding portion is from the ring One of the housings projects laterally inwardly and extends below the winding structure to hold the magnetic member and interfere with the winding structure. 如請求項1所述之散熱風扇,其中該繞線結構具有複數個極齒,且該至少一突出部之寬度小於兩相鄰該等極齒間之間隙。The heat dissipation fan of claim 1, wherein the winding structure has a plurality of pole teeth, and the width of the at least one protrusion is smaller than a gap between two adjacent pole teeth. 如請求項1所述之散熱風扇,其中該繞線結構具有複數個極齒,且該至少一突出部之長度涵蓋該磁性件與該等極齒間之間隙。The heat dissipation fan of claim 1, wherein the winding structure has a plurality of pole teeth, and a length of the at least one protrusion covers a gap between the magnetic member and the pole teeth. 如請求項1所述之散熱風扇,其中該環形殼體由一導磁性材料製成。The heat dissipation fan of claim 1, wherein the annular housing is made of a magnetically permeable material. 如請求項4所述之散熱風扇,其中該導磁性材料為電鍍鋅鋼板。The heat dissipation fan of claim 4, wherein the magnetic conductive material is an electrogalvanized steel sheet.
TW101222379U 2012-11-19 2012-11-19 Heat dissipating fan TWM451438U (en)

Priority Applications (1)

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TW101222379U TWM451438U (en) 2012-11-19 2012-11-19 Heat dissipating fan

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW101222379U TWM451438U (en) 2012-11-19 2012-11-19 Heat dissipating fan

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TWM451438U true TWM451438U (en) 2013-04-21

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