TWM448355U - Pneumatic tool - Google Patents
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- TWM448355U TWM448355U TW101219548U TW101219548U TWM448355U TW M448355 U TWM448355 U TW M448355U TW 101219548 U TW101219548 U TW 101219548U TW 101219548 U TW101219548 U TW 101219548U TW M448355 U TWM448355 U TW M448355U
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Description
本創作係有關於氣動工具之技術領域,尤指一種利用油壓脈衝產生器來取代傳統離合器,避免離合瞬間產生晃動之氣動工具。This creation is about the technical field of pneumatic tools, especially a pneumatic tool that uses a hydraulic pulse generator instead of a conventional clutch to avoid sloshing moments.
氣動扭力工具在傳統之工業技術領域中係屬一種使用非常廣泛之手工具,其主要係利用高壓空氣於進氣與出氣間所產之循環作用,來帶動氣動工具中之氣動馬達而達到輸出扭矩之效果,利用氣動工具所輸出之扭矩則可加以鎖固、旋鬆螺栓等各式鎖固元件;傳統氣動扭力工具最為人所詬病者,就是沒有扭力調整功能,因此不容易控制其所輸出之扭力值,往往一不小心就容易造成滑牙或是扭力不足的現象。In the traditional industrial technology field, the pneumatic torque tool is a very widely used hand tool. It mainly uses the circulation of high pressure air between the intake and the exhaust to drive the air motor in the pneumatic tool to achieve the output torque. The effect is that the torque output by the pneumatic tool can be used to lock and loosen the bolts. The traditional pneumatic torque tool is the most criticized, that is, there is no torque adjustment function, so it is not easy to control the output. The value of the torque is often caused by slipping or insufficient torque when accidentally.
於是便有氣動工具業者在氣動工具中加入扭力調整裝置與離合器,來解決前述的問題。裝設於氣動工具中之習用離合器,通常都使用彈簧壓縮後之恢復力大小來達到調整扭力與瞬間離合之功能。當工作端所反饋之作用力大於彈簧之恢復力時,彈簧會被進一步壓縮,令氣動工具之氣動馬達瞬間無法再傳動氣動工具之工作端。Therefore, pneumatic tool manufacturers add torque adjustment devices and clutches to pneumatic tools to solve the aforementioned problems. The conventional clutch installed in the pneumatic tool usually uses the restoring force of the spring to achieve the function of adjusting the torque and the instantaneous clutch. When the force feedback from the working end is greater than the restoring force of the spring, the spring will be further compressed, so that the pneumatic motor of the pneumatic tool can no longer drive the working end of the pneumatic tool.
前述彈簧結構雖然可令氣動工具達成調整扭力與瞬間離合之功能,然而在氣動工具脫離傳動之瞬間,會因其本身慣性的作用而產生晃動,且晃動的程度與其所輸出的扭力成正比。 這樣的晃動對於裝配線上長時間使用氣動工具之操作人員的手部而言,是一項很大的負擔,尤其是對於腕關節之影響更巨,往往會因手部感到疲勞而影響工作效率。Although the aforementioned spring structure can make the pneumatic tool achieve the function of adjusting the torque and the instantaneous clutch, when the pneumatic tool is disengaged from the transmission, it will be shaken due to its own inertia, and the degree of shaking is proportional to the torque outputted by the pneumatic tool. Such swaying is a great burden on the operator's hand using the pneumatic tool for a long time on the assembly line, especially for the wrist joint, which often affects the work efficiency due to fatigue of the hand.
緣是,本創作人乃針對上述氣動工具瞬間離合會產生晃動之缺失以及使用時手部容易感到疲勞之諸多不便,本著鍥而不捨的精神與精益求精之目的,積極不斷的加以研究改良,並經長期之努力與試驗,終於開發設計出本創作。The reason is that the creator is concerned with the lack of swaying of the above-mentioned pneumatic tools and the inconvenience of easy fatigue when using the hand. In the spirit of perseverance and the purpose of excellence, the enthusiasm is actively researching and improving, and long-term research and improvement. The efforts and experiments finally developed and designed this creation.
本創作之主要目的,在於解決上述的問題而提供一種利用油壓脈衝產生器來取代傳統離合器,避免離合瞬間產生晃動之氣動工具。The main purpose of this creation is to solve the above problems and to provide a pneumatic tool that uses a hydraulic pulse generator instead of a conventional clutch to avoid sloshing moments of clutching.
為達上述目的,本創作主要係包括一殼體;一裝設於殼體中之氣壓傳動單元,該氣壓傳動單元係包含有一固設於殼體後端並連接至一高壓氣體源之進氣接頭、以及依序安裝於殼體中之觸動開關組與氣動馬達,其中,該觸動開關組係可選擇性地將高壓氣體導入氣動馬達中;一裝設於殼體中並由該氣動馬達所驅動之油壓脈衝產生器;以及一軸向連設於該油壓脈衝產生器之扭力輸出單元,該扭力輸出單元係包含有一連設於油壓脈衝產生器之減速機構,以及一連設於該減速機構之扭力輸出裝置,藉由該扭力輸出裝置可旋動螺栓與螺帽等鎖固構件。In order to achieve the above object, the present invention mainly comprises a casing; a pneumatic transmission unit installed in the casing, the pneumatic transmission unit comprising an air inlet fixed to the rear end of the casing and connected to a high-pressure gas source. a connector, and a touch switch group and a air motor sequentially mounted in the housing, wherein the touch switch group selectively introduces high pressure gas into the air motor; and is installed in the housing and is mounted by the air motor a driving oil pressure pulse generator; and a torque output unit axially connected to the oil pressure pulse generator, the torque output unit includes a speed reduction mechanism connected to the oil pressure pulse generator, and a connection body The torque output device of the speed reduction mechanism is configured to rotate a locking member such as a bolt and a nut by the torque output device.
本創作只要係利用油壓脈衝產生器中的油壓來逐步吸收扭力輸出單元所反饋之作用力,當扭力輸出單元所反饋之作用 力相等於油壓脈衝產生器中油壓之瞬間,該氣動馬達即無法再驅動油壓脈衝產生器,在此同時,該觸動開關組會自動遮斷高壓空氣,令氣動馬達停止動作,藉由逐漸停止的方式,可確實改善習用氣動工具離合瞬間因慣性所產生之晃動,達到穩定操作之目的。This creation only uses the oil pressure in the oil pressure pulse generator to gradually absorb the force feedback from the torque output unit, when the torque output unit feedback When the force is equal to the oil pressure in the oil pressure pulse generator, the air motor can no longer drive the oil pressure pulse generator. At the same time, the touch switch group automatically blocks the high pressure air and stops the air motor. The gradual stop method can really improve the sloshing caused by the inertia of the conventional pneumatic tool clutching moment, and achieve the purpose of stable operation.
本創作之上述及其他目的與優點,不難從下述所選用實施例之詳細說明與附圖中,獲得深入了解。The above and other objects and advantages of the present invention will become more apparent from the detailed description and the accompanying drawings.
當然,本創作在某些另件上,或另件之安排上容許有所不同,但所選用之實施例,則於本說明書中,予以詳細說明,並於附圖中展示其構造。Of course, the present invention is allowed to differ in some of the parts, or the arrangement of the parts, but the selected embodiments are described in detail in the present specification, and the construction thereof is shown in the drawings.
本創作係有關於一種利用油壓脈衝產生器來取代傳統離合器,避免離合瞬間產生晃動之氣動工具,請參閱如第一至第二圖所示,其主要係包含有一殼體(10)、一裝設於殼體(10)後段中之氣壓傳動單元(20)、一裝設於殼體(10)前段中並由該氣壓驅動單元(20)所驅動之油壓脈衝產生器(30)以及一軸向連設於該油壓脈衝產生器(30)之扭力輸出單元(40)。This creation relates to a pneumatic tool that uses a hydraulic pulse generator to replace a conventional clutch to avoid sloshing moments of clutching. Please refer to the first to second figures, which mainly include a housing (10), a a pneumatic transmission unit (20) installed in a rear portion of the casing (10), an oil pressure pulse generator (30) installed in the front portion of the casing (10) and driven by the pneumatic driving unit (20), and A torque output unit (40) axially coupled to the oil pulse generator (30).
請參閱如第二與第三圖所示,該氣壓傳動單元(20)係包含有一固設於殼體(10)後端並連接至一高壓氣體源(圖中未示)之進氣接頭(21)、以及依序安裝於殼體中之觸動開關組(22)與氣動馬達(23),其中,該觸動開關組(2 2)係可選擇性地將高壓氣體導入氣動馬達(23)中。該氣動馬達(23)中係同軸旋設有一風葉輪(231),且該風葉輪(231)上係放射狀裝設有複數葉片(232);該風葉輪(231)並同心朝向油壓脈衝產生器(30)伸設有一傳動軸(233)。當觸動開關組(22)將高壓氣體導入氣動馬達(23)中並作用於葉片(232)時,可同時旋動風葉輪(231)與傳動軸(233),並進而利用該傳動軸(233)驅動該油壓脈衝產生器(30)。本創作之較佳實施例中,該氣動馬達(23)係為一利用雙氣缸結構傳動之結構組合,因此具有低噪音且扭矩爬升速度快之優點。Referring to the second and third figures, the pneumatic transmission unit (20) includes an air inlet joint fixed to the rear end of the casing (10) and connected to a high-pressure gas source (not shown) ( 21), and a touch switch group (22) and a air motor (23) sequentially mounted in the housing, wherein the touch switch group (2) 2) The high pressure gas can be selectively introduced into the air motor (23). The air motor (23) is coaxially provided with a wind impeller (231), and the wind impeller (231) is radially provided with a plurality of blades (232); the wind impeller (231) is concentrically directed toward the oil pressure pulse The generator (30) extends a drive shaft (233). When the touch switch group (22) introduces high-pressure gas into the air motor (23) and acts on the blade (232), the wind impeller (231) and the transmission shaft (233) can be simultaneously rotated, and the drive shaft (233) is further utilized. Driving the oil pressure pulse generator (30). In the preferred embodiment of the present invention, the air motor (23) is a combination of structures that utilizes a two-cylinder structure transmission, thereby having the advantages of low noise and fast torque climb speed.
請參閱如第二至第四圖所示,該油壓脈衝產生器(30)係包含有一旋設於殼體(10)中之缸體(31),該缸體(31)中係形成有一斷面為跑道狀之容室(311)。一旋設於容室(311)中之葉輪(32)以及一固設於缸體(31)端面用以限位葉輪(32)之傳動蓋(33),該傳動蓋(33)係同軸伸設有一套管(331),該套管(331)係緊固地套設於傳動軸(233)之自由端部,藉以帶動缸體(31)旋轉。該葉輪(32)上係裝設有兩可相對於葉輪(32)作徑向往復式運動之葉片(321),且該兩葉片(321)係位於葉輪(32)之同一直徑上。當缸體(31)旋轉時,缸體(31)中之油壓會透過葉片(321)驅動葉輪(32)旋轉。該葉輪(32)並朝扭力輸出單元(40)之方向同心 伸設有一供驅動扭力輸出單元(40)之出力軸(322),該出力軸(322)之自由端並形成有一齒輪部(323)。Referring to the second to fourth figures, the hydraulic pulse generator (30) includes a cylinder (31) screwed in the casing (10), and the cylinder (31) is formed with a cylinder The section is a runway-like chamber (311). An impeller (32) disposed in the chamber (311) and a transmission cover (33) fixed to the end surface of the cylinder (31) for limiting the impeller (32), the transmission cover (33) being coaxially extended A sleeve (331) is provided, and the sleeve (331) is tightly sleeved on the free end of the transmission shaft (233) to drive the cylinder (31) to rotate. The impeller (32) is provided with two blades (321) which are radially reciprocable with respect to the impeller (32), and the two blades (321) are located on the same diameter of the impeller (32). When the cylinder (31) rotates, the oil pressure in the cylinder (31) will rotate through the blades (321) to drive the impeller (32). The impeller (32) is concentric in the direction of the torque output unit (40) A force output shaft (322) for driving the torque output unit (40) is extended, and a free end of the output shaft (322) is formed with a gear portion (323).
請參閱如第二圖與第四至五圖所示,該扭力輸出單元(40)包含有一套設於出力軸(322)自由端部之行星臂架(41),該行星臂架(41)上係等距旋設有複數行星齒輪(411),且每一行星齒輪(411)係分別嚙合於該出力軸(322)之齒輪部(323),而形成一可達減速驅動目的之減速機構。該行星臂架(41)上係同心伸設有一傳動軸(412)。該傳動軸(412)之自由端部係同心伸設有一斷面呈正多邊行之結合柱(413)。一連設於該傳動軸(412)自由端部之傘形齒輪(42)。該傘形齒輪(42)係同心伸設有一套管(421),該套管(421)中係同軸形成有一與結合柱(413)互補對應之正多邊形孔(422),且該結合柱(413)係容置於該正多邊形孔(422)中,令傘形齒輪(42)與傳動軸(412)同步旋轉。一連設於傘形齒輪(42)並由該傘形齒輪(42)所驅動之扭力輸出裝置(43),利用該扭力輸出裝置(43)可於一定的扭力條件下旋緊或旋鬆螺栓或螺帽。Referring to the second and fourth to fifth figures, the torque output unit (40) includes a set of planet arms (41) disposed at the free end of the output shaft (322), the planet arms (41) The upper system is equidistantly rotated with a plurality of planetary gears (411), and each of the planetary gears (411) is respectively meshed with the gear portion (323) of the output shaft (322) to form a speed reduction mechanism capable of driving for deceleration driving. . A transmission shaft (412) is concentrically extended on the planetary boom (41). The free end of the drive shaft (412) is concentrically extended with a coupling post (413) having a substantially polygonal cross section. A bevel gear (42) connected to the free end of the drive shaft (412). The bevel gear (42) is concentrically extended with a sleeve (421), and the sleeve (421) is coaxially formed with a regular polygonal hole (422) corresponding to the binding post (413), and the binding post ( 413) The system is placed in the regular polygonal hole (422) to rotate the bevel gear (42) in synchronization with the drive shaft (412). a torque output device (43) connected to the bevel gear (42) and driven by the bevel gear (42), by which the torque output device (43) can be used to tighten or loosen the bolt or under a certain torque condition Nuts.
本創作只要係利用油壓脈衝產生器(30)中的油壓來逐步吸收扭力輸出單元(40)所反饋之作用力,當扭力輸出單元(40)所反饋之作用力相等於油壓脈衝產生器(30)中油壓之瞬間,該氣動馬達(23)即無法再驅動油壓脈衝產生 器(30),在此同時,該觸動開關組(22)會自動遮斷高壓空氣,令氣動馬達(23)停止動作,藉由逐漸停止的方式,可確實改善習用氣動工具離合瞬間因慣性所產生之晃動,達到穩定操作之目的。As long as the oil pressure in the oil pressure pulse generator (30) is used to gradually absorb the force feedback from the torque output unit (40), when the torque output unit (40) feedbacks the force equal to the oil pressure pulse generation At the moment of oil pressure in the device (30), the air motor (23) can no longer drive the oil pressure pulse. At the same time, the touch switch group (22) will automatically block the high-pressure air, so that the air motor (23) stops, and by gradually stopping, the inertia of the conventional pneumatic tool can be surely improved due to inertia. Shaking occurs to achieve stable operation.
以上所述實施例之揭示係用以說明本創作,並非用以限制本創作,故舉凡數值之變更或等效元件之置換仍應隸屬本創作之範疇。The above description of the embodiments is intended to be illustrative of the present invention and is not intended to limit the scope of the present invention.
由以上詳細說明,可使熟知本項技藝者明瞭本創作的確可達成前述目的,並且在同類製程或產品中均未見有類似之發表,實已符合專利法之規定,爰依法俱文提出專利申請。From the above detailed description, those skilled in the art can understand that the present invention can achieve the foregoing objectives, and no similar publications are found in similar processes or products, which have already met the requirements of the Patent Law, and have patented according to law. Application.
10‧‧‧殼體10‧‧‧shell
20‧‧‧氣壓傳動單元20‧‧‧Pneumatic drive unit
21‧‧‧進氣接頭21‧‧‧Intake joint
22‧‧‧觸動開關組22‧‧‧Touch switch group
23‧‧‧氣動馬達23‧‧‧Air motor
231‧‧‧風葉輪231‧‧‧Wind impeller
232‧‧‧葉片232‧‧‧ blades
233‧‧‧傳動軸233‧‧‧ drive shaft
30‧‧‧油壓脈衝產生器30‧‧‧Hydraulic pulse generator
31‧‧‧缸體31‧‧‧Cylinder
311‧‧‧容室311‧‧ ‧ room
32‧‧‧葉輪32‧‧‧ Impeller
321‧‧‧葉片321‧‧‧ leaves
322‧‧‧出力軸322‧‧‧Output shaft
323‧‧‧齒輪部323‧‧‧ Gear Department
33‧‧‧傳動蓋33‧‧‧Drive cover
331‧‧‧套管331‧‧‧ casing
40‧‧‧扭力輸出單元40‧‧‧Torque output unit
41‧‧‧行星臂架41‧‧‧ Planetary boom
411‧‧‧行星齒輪411‧‧‧ planetary gear
412‧‧‧傳動軸412‧‧‧ drive shaft
413‧‧‧結合柱413‧‧‧ binding column
42‧‧‧傘形齒輪42‧‧‧Umbrella gear
421‧‧‧套管421‧‧‧ casing
422‧‧‧正多邊形孔422‧‧‧Rectangle hole
43‧‧‧扭力輸出裝置43‧‧‧Torque output device
第一圖係本創作之立體外觀圖。The first picture is a three-dimensional appearance of the creation.
第二圖係本創作之剖視圖。The second picture is a cross-sectional view of the creation.
第三圖係本創作氣壓傳動單元之立體分解圖。The third figure is an exploded view of the created pneumatic transmission unit.
第四圖係本創作油壓脈衝產生器之立體分解圖。The fourth figure is an exploded view of the artificial oil pulse generator.
第五圖係本創作扭力輸出單元之立體分解圖。The fifth figure is an exploded view of the torque output unit of the present invention.
10‧‧‧殼體10‧‧‧shell
20‧‧‧氣壓傳動單元20‧‧‧Pneumatic drive unit
30‧‧‧油壓脈衝產生器30‧‧‧Hydraulic pulse generator
40‧‧‧扭力輸出單元40‧‧‧Torque output unit
Claims (10)
Priority Applications (1)
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TW101219548U TWM448355U (en) | 2012-10-09 | 2012-10-09 | Pneumatic tool |
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TW101219548U TWM448355U (en) | 2012-10-09 | 2012-10-09 | Pneumatic tool |
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TWM448355U true TWM448355U (en) | 2013-03-11 |
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TW101219548U TWM448355U (en) | 2012-10-09 | 2012-10-09 | Pneumatic tool |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI460056B (en) * | 2013-09-18 | 2014-11-11 | Chu Dai Ind Co Ltd | Impact tool |
TWI460055B (en) * | 2013-09-18 | 2014-11-11 | Chu Dai Ind Co Ltd | Impact tool |
TWI577882B (en) * | 2016-02-02 | 2017-04-11 | Pneumatic tools for pneumatic motors | |
TWI625616B (en) * | 2016-09-09 | 2018-06-01 | Huang Shi You | Torque monitoring method of pulse torque tool and control device thereof |
TWI625205B (en) * | 2017-08-09 | 2018-06-01 | Large speed ratio pneumatic tool | |
TWI656949B (en) * | 2018-11-15 | 2019-04-21 | 亞柏士氣動工具股份有限公司 | Hydraulic pulse unit for pneumatic tools |
-
2012
- 2012-10-09 TW TW101219548U patent/TWM448355U/en not_active IP Right Cessation
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI460056B (en) * | 2013-09-18 | 2014-11-11 | Chu Dai Ind Co Ltd | Impact tool |
TWI460055B (en) * | 2013-09-18 | 2014-11-11 | Chu Dai Ind Co Ltd | Impact tool |
TWI577882B (en) * | 2016-02-02 | 2017-04-11 | Pneumatic tools for pneumatic motors | |
TWI625616B (en) * | 2016-09-09 | 2018-06-01 | Huang Shi You | Torque monitoring method of pulse torque tool and control device thereof |
TWI625205B (en) * | 2017-08-09 | 2018-06-01 | Large speed ratio pneumatic tool | |
TWI656949B (en) * | 2018-11-15 | 2019-04-21 | 亞柏士氣動工具股份有限公司 | Hydraulic pulse unit for pneumatic tools |
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