TWM447989U - Relay automatic assembly and test machine - Google Patents

Relay automatic assembly and test machine Download PDF

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Publication number
TWM447989U
TWM447989U TW101213439U TW101213439U TWM447989U TW M447989 U TWM447989 U TW M447989U TW 101213439 U TW101213439 U TW 101213439U TW 101213439 U TW101213439 U TW 101213439U TW M447989 U TWM447989 U TW M447989U
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Taiwan
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pneumatic cylinder
relay
product
semi
ramp
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TW101213439U
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Chinese (zh)
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zhen-hui Xie
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zhen-hui Xie
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Priority to TW101213439U priority Critical patent/TWM447989U/en
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Description

繼電器自動裝配測試機Relay automatic assembly test machine

本創作係關於一種繼電器自動裝配測試機,特別是指一種裝配、檢測及標印之繼電器自動裝配測試機。This creation is about a relay automatic assembly test machine, especially a relay automatic assembly test machine for assembly, inspection and marking.

按,汽車的功能與性能需求與日劇增,在汽車內各種系統中,例如燃料泵浦、頭燈、冷卻系統、空調系統、ABS系統、點火系統等都需使用到繼電器。According to the increase in the functions and performance requirements of automobiles, relays are required in various systems in automobiles such as fuel pumps, headlights, cooling systems, air conditioning systems, ABS systems, and ignition systems.

以目前繼電器組立裝配流程而言,主要均以手工組裝為主,只有部分裝配或測試單元單站自動化。由於繼電器70%以上之故障出現在接點,因此決定繼電器性能之主要因素為電氣接點(electrical contact),因電氣接點結構設計、材料及組裝因素所造成之接點錯位(contact interlace)及接點間隙(contact gap)會嚴重影響繼電器之壽命。In terms of the current assembly process of the relay assembly, the main assembly is mainly manual assembly, and only a part of the assembly or test unit is single station automation. Since more than 70% of the faults in the relay appear at the contacts, the main factor determining the performance of the relay is the electrical contact, the contact interlace due to the electrical contact structure design, materials and assembly factors. The contact gap can seriously affect the life of the relay.

以目前針對接點錯位(contact interlace)及接點間隙(contact gap)檢測之作法,是使用厚薄規對成品進行抽檢,但檢測速度很慢、不精確且無法大量全檢,造成產品品質很不穩定。In the current practice of contact interlace and contact gap detection, the product is sampled using a thick gauge, but the detection speed is slow, inaccurate and cannot be fully inspected, resulting in poor product quality. stable.

因此,如何對繼電器之接點間隙及接點錯位做自動化快速全檢,及在半成品與端子壓力測試二製程間,將半成品之進料、上蓋及出料至端子受力測試機之製程一併自動化,便 為現今業者所急需解決之課題。Therefore, how to perform automatic and rapid full inspection of the contact gap and contact misalignment of the relay, and the process of feeding, capping and discharging the semi-finished product to the terminal stress tester between the semi-finished product and the terminal pressure test two processes Automation, It is an urgent problem for the current industry.

由此可見,上述習用物品仍有諸多缺失,實非一良善之設計者,而亟待加以改良。It can be seen that there are still many shortcomings in the above-mentioned household items, which is not a good designer and needs to be improved.

本案發明人鑑於上述習用繼電器自動裝配測試機所衍生的各項缺點,乃亟思加以改良創新,並經多年苦心孤詣潛心研究後,終於成功研發完成本件繼電器自動裝配測試機。In view of the shortcomings derived from the above-mentioned automatic relay assembly tester, the inventor of the present invention has improved and innovated, and after years of painstaking research, he finally successfully developed and completed the relay automatic assembly tester.

本創作之目的即在於提供一種繼電器自動裝配測試機,其主要係能達成將繼電器半成品之進料、接點間隙及錯位檢測、上蓋、端子受力測試、電氣特性量測、合格品與瑕疵品選別、量測數據存檔至雷射標印及出料之全自動化,以期達到繼電器電氣接點錯位及間隙檢測之自動化,進而提升產品之穩定性者。The purpose of this creation is to provide a relay automatic assembly test machine, which mainly achieves the feeding, contact gap and misalignment detection of the relay semi-finished products, the upper cover, the terminal stress test, the electrical characteristic measurement, the qualified products and the products. The selection and measurement data are archived to the full automation of the laser marking and discharging, in order to achieve the automation of the relay electrical contact misalignment and gap detection, thereby improving the stability of the product.

可達成上述創作目的之繼電器自動裝配測試機,包括有:一基座;一分度單元,係設置於該基座上,並可受外力所驅動而以預定角度進行間歇性之原地轉動,該分度單元上並以預定等角度設置有多數之治具;一驅動單元,係設置於該基座上,用以提供該分度單元轉動之動力來源者;一半成品進料裝置,係設置於該基座上,用以將一繼電器半成品置入於對應位置之治具中者; 一視覺檢測裝置,係設置於該基座上,用以擷取對應位置治具內之繼電器半成品電氣接點影像,以進行量測電氣接點之錯位與間隙者;一外蓋進料與上蓋裝置,係設置於該基座上,用以供一繼電器之外蓋置入於對應位置之治具內者;一壓蓋裝置,係設置於該基座上,用以將位於對應治具內之繼電器半成品與該外蓋進行緊密壓制結合者;二電氣端子撞擊測試裝置,係設置於該基座上,用以對位於對應治具內的繼電器進行電氣端子之撞擊測試者;二電氣特性量測裝置,係設置於該基座上,用以對位於對應治具內之繼電器進行啟動電壓、啟動時間、釋放電壓、釋放時間及線圈電阻值之電氣特性量測者;一瑕疵品出料裝置,係設置於該基座上,用以將對應治具內之繼電器瑕疵品取下並加以輸出者;一標印及合格品出料裝置,係設置於該基座上,用以將對應治具內之繼電器合格品進行雷射標印及取下進行輸出者。The relay automatic assembly test machine capable of achieving the above-mentioned creation purpose comprises: a base; an indexing unit disposed on the base and capable of being intermittently rotated at a predetermined angle by an external force. a plurality of jigs are disposed on the indexing unit at a predetermined equal angle; a driving unit is disposed on the base to provide a power source for the rotation of the indexing unit; and half of the finished product feeding device is set On the pedestal, a fixture for placing a relay semi-finished product in a corresponding position; a visual detecting device is disposed on the base for capturing an image of a relay semi-finished electrical contact in the corresponding position fixture for measuring a misalignment and a gap of the electrical contact; an outer cover feeding and an upper cover The device is disposed on the base for a cover of the relay to be placed in the fixture at the corresponding position; a capping device is disposed on the base for being located in the corresponding fixture The relay semi-finished product is tightly pressed with the outer cover; the second electrical terminal impact test device is disposed on the base for performing an impact test on the electrical terminal of the relay located in the corresponding fixture; The measuring device is disposed on the base for measuring the electrical characteristics of the starting voltage, the starting time, the releasing voltage, the releasing time and the coil resistance value of the relay located in the corresponding fixture; a product discharging device The system is disposed on the base for removing and outputting the relay product in the corresponding fixture; a marking and qualified product discharging device is disposed on the base for corresponding The relay having a good product for the laser marking, and removed for the exporter.

請參閱圖1至圖3,本創作所提供之繼電器自動裝配測試機,主要包括有:一基座11、一半成品進料裝置2、一視覺檢測裝置3、一外蓋進料與上蓋裝置4、一壓蓋裝置5、二 電氣端子撞擊測試裝置6、二電氣特性量測裝置7、一瑕疵品出料裝置8、一標印及合格品出料裝置9以及一電腦101,其中;該基座11,係由一外環固定座12以及一具有驅動單元13的分度單元14所組成,該驅動單元13亦固接設置於基座11,其能依照分度數間歇地進行轉動;其中,該分度單元14上形成十分割,每一分割構成一加工站,共十個加工站,各加工站於分度單元14前端各設置有一治具15與開設有一通口16,該通口16之尺寸略小於繼電器C(繼電器半成品A與外蓋B之結合物)的外觀尺寸,以供支撐繼電器C,亦防止繼電器C掉落;該分度單元14亦由一減速直流馬達驅動帶動其連接之十分割凸緣法蘭型精密間歇分割器;可受外力所驅動而以預定角度進行間歇性之原地轉動。該分度單元14上並以預定等角度設置有多數個治具15,使當該分度單元14間歇地進行預定角度之原地轉動時,該等治具15能被該分度單元14所帶動移位。Referring to FIG. 1 to FIG. 3 , the relay automatic assembly tester provided by the present invention mainly comprises: a base 11 , a half finished product feeding device 2 , a visual detecting device 3 , an outer cover feeding and a capping device 4 . , a capping device 5, two An electrical terminal impact test device 6, a second electrical characteristic measuring device 7, a product discharge device 8, a marking and qualified product discharge device 9, and a computer 101, wherein the base 11 is an outer ring The fixing base 12 and an indexing unit 14 having a driving unit 13 are also fixedly disposed on the base 11 and can be intermittently rotated according to the indexing number; wherein the indexing unit 14 forms ten Dividing, each segment constitutes a processing station, a total of ten processing stations, each processing station is provided with a jig 15 at the front end of the indexing unit 14 and a port 16 is opened, the size of the port 16 is slightly smaller than the relay C (relay) The outer dimensions of the combination of the semi-finished product A and the outer cover B are for supporting the relay C and also preventing the relay C from falling; the indexing unit 14 is also driven by a decelerating direct current motor to drive the connected ten-split flange type A precision intermittent splitter; capable of intermittently rotating in situ at a predetermined angle driven by an external force. A plurality of jigs 15 are disposed on the indexing unit 14 at predetermined equal angles, so that when the indexing unit 14 intermittently performs a predetermined angle of rotation, the jigs 15 can be used by the indexing unit 14 Drive the shift.

該基座11之固定座係以進料裝置2、一視覺檢測裝置3、一外蓋進料與上蓋裝置4、一壓蓋裝置預定間距及預定角度分別於十分割加工站設置一半成品5、二電氣端子撞擊測試裝置6、二電氣特性量測裝置7、一瑕疵品出料裝置8、一標 印及合格品出料裝置9;前述各裝置對應分度單元14位置各分度間隔設置一治具15,使該各治具15對應各裝置。而本創作其系統運作流程圖如圖29所示。The fixing base of the base 11 is provided with half of the finished product at a predetermined distance and a predetermined angle of the feeding device 2, a visual detecting device 3, an outer cover feeding and upper covering device 4, and a capping device, respectively. Two electrical terminal impact test device 6, two electrical characteristic measuring device 7, a product discharging device 8, a standard And the qualified product discharging device 9; each of the foregoing devices is provided with a jig 15 corresponding to each indexing interval of the indexing unit 14, so that the jigs 15 correspond to the respective devices. The flow chart of the system operation of this creation is shown in Figure 29.

如圖4與圖5所示,該半成品進料裝置2為第一站,具有一半成品進料坡道21及一半成品推移單元22。該半成品進料坡道21用以供一繼電器半成品A滑移,該半成品推移單元22係設置於該基座11的外環固定座12上,該半成品推移單元22具有第二氣壓缸212的第一氣壓缸211,該第一氣壓缸211並連接二支撐位置214,該第二氣壓缸212係垂直固定於第一氣壓缸211上,該第二氣壓缸212以推片213提供推動繼電器半成品A,當該繼電器半成品A滑移至該半成品進料坡道21之末端時,感測器(圖中未顯示)感測有無半成品,該半成品由該第二氣壓缸212由停留的等待區被第一氣壓缸211帶動至工作區,並由該第二氣壓缸212以推片213該繼電器半成品A推入於位於對應位置之分度單元14上的治具15內,其後,第二氣壓缸212與第一氣壓缸211依序退回等待下一繼電器半成品A滑移至該半成品進料坡道21之末端進行推動之行程。As shown in Figures 4 and 5, the semi-finished product feeding device 2 is a first station having half of the finished product feed ramp 21 and half of the finished product shifting unit 22. The semi-finished product loading ramp 22 is disposed on the outer ring fixing seat 12 of the base 11 , and the semi-finished product pushing unit 22 has the second pneumatic cylinder 212 . a pneumatic cylinder 211, the first pneumatic cylinder 211 is connected to two supporting positions 214, the second pneumatic cylinder 212 is vertically fixed to the first pneumatic cylinder 211, and the second pneumatic cylinder 212 is provided with a pushing piece 213 to push the relay semi-finished product A. When the relay semi-finished product A is slid to the end of the semi-finished product feeding ramp 21, the sensor (not shown) senses whether there is a semi-finished product, and the semi-finished product is occupied by the waiting portion of the second pneumatic cylinder 212 A pneumatic cylinder 211 is driven to the working area, and the second pneumatic cylinder 212 pushes the relay semi-finished product A into the jig 15 on the indexing unit 14 at the corresponding position, and then the second pneumatic cylinder 212 and the first pneumatic cylinder 211 are sequentially returned to wait for the next relay semi-finished product A to slip to the end of the semi-finished product feed ramp 21 for the stroke of pushing.

請參閱圖6與圖7,該視覺檢測裝置3為第二站,具有一遮罩31、至少一光源32、至少一影像擷取單元33。該遮罩31係固設於該外環固定座12上,並可罩覆位於對應位置 之分度單元14治具15周邊,該遮罩31於治具15二側開設有開口311,該開口311供分度單元14上的治具15轉動時保持暢通,前述該遮罩31內之環境穩定,能避免受到外界光線之影響,本創作以二影像擷取單元33與二光源32設置於該遮罩31內,該光源32能提供遮罩31內具有特定波長及穩定之光線,該影像擷取單元33用以擷取遮罩31內對應治具15之繼電器半成品A上方與側邊之電氣接點攝取影像,並將其影像傳輸致電腦101,並由該電腦101軟體量測比對電氣接點之錯位與間隙之視覺檢測,以判讀電氣接點是否合格並進行後續動作;其中,該影像擷取單元33係為二CCD攝影機、攝像機。Referring to FIG. 6 and FIG. 7 , the visual detecting device 3 is a second station, and has a mask 31 , at least one light source 32 , and at least one image capturing unit 33 . The mask 31 is fixed on the outer ring fixing seat 12 and can be covered in a corresponding position. The partitioning unit 14 defines a periphery of the fixture 15 . The mask 31 defines an opening 311 on the two sides of the jig 15 . The opening 311 is kept open when the jig 15 on the indexing unit 14 is rotated. The mask 31 is The environment is stable and can be protected from external light. The second image capturing unit 33 and the two light sources 32 are disposed in the mask 31. The light source 32 can provide a specific wavelength and stable light in the mask 31. The image capturing unit 33 is configured to capture an image of an electrical contact between the upper and the side of the relay semi-finished product A of the corresponding fixture 15 in the mask 31, and transmit the image to the computer 101, and measure the ratio by the computer 101. Visual inspection of the misalignment and gap of the electrical contacts to determine whether the electrical contacts are qualified and to perform subsequent operations; wherein the image capturing unit 33 is a two-CCD camera or a camera.

如圖8至圖11所示,該外蓋進料與上蓋裝置4為第三站,具有一外蓋進料坡道41及一外蓋推移單元42,其外蓋推移單元42進而包含具有垂直氣壓缸422的水平氣壓缸421,該水平氣壓缸421連接固設於基座11的外環固定座12上,該垂直氣壓缸422係固定於水平氣壓缸421上,該垂直氣壓缸422提供直接固定外蓋B。該外蓋進料坡道41係設置於該基座11的外環固定座12上,用以供外蓋B滑移,該外蓋推移單元42的水平氣壓缸421係設置於該基座11的外環固定座12上,當該外蓋B滑移至該外蓋進料坡道41之末端時,設置於末端的感測器感測有無外蓋B,有外蓋B時該垂 直氣壓缸422由停留的等待區(如圖9所示)被水平氣壓缸421帶動至工作區,並由該垂直氣壓缸422以夾具將該外蓋B移放至位於對應位置之分度單元14治具15內的繼電器半成品A頂部(如圖10所示),並與該繼電器半成品A結合,移放完畢後,垂直氣壓缸422縮回,水平氣壓缸421回到原點,等待下次進料。As shown in FIG. 8 to FIG. 11, the outer cover feeding and upper cover device 4 is a third station, and has an outer cover feeding ramp 41 and a cover pushing unit 42, and the outer cover pushing unit 42 further comprises a vertical The horizontal pneumatic cylinder 421 of the pneumatic cylinder 422 is connected to the outer ring fixing seat 12 fixed to the base 11. The vertical pneumatic cylinder 422 is fixed on the horizontal pneumatic cylinder 421, and the vertical pneumatic cylinder 422 provides direct Secure the cover B. The outer cover feeding ramp 41 is disposed on the outer ring fixing seat 12 of the base 11 for sliding the outer cover B. The horizontal pneumatic cylinder 421 of the outer cover pushing unit 42 is disposed on the base 11 On the outer ring fixing seat 12, when the outer cover B is slid to the end of the outer cover feeding ramp 41, the sensor disposed at the end senses whether or not the outer cover B is present, and when the outer cover B is sagged The straight pneumatic cylinder 422 is driven by the horizontal pneumatic cylinder 421 to the working area by the waiting waiting area (shown in FIG. 9), and the outer pneumatic cylinder 422 is moved by the vertical pneumatic cylinder 422 to the indexing unit at the corresponding position. 14 The top of the relay semi-finished product A in the fixture 15 (shown in Figure 10) is combined with the semi-finished product A of the relay. After the transfer is completed, the vertical pneumatic cylinder 422 is retracted, and the horizontal pneumatic cylinder 421 is returned to the origin, waiting for the next time. Feeding.

請再參閱圖10與圖11,該壓蓋裝置5為一第三氣壓缸係為第四站,係設置於該基座11的外環固定座12上,用以將位於分度單元14所對應位置之治具15內之繼電器半成品A及外蓋B進行側壓,以使該繼電器半成品A及外蓋B能緊密地結合以構成一繼電器C。Referring to FIG. 10 and FIG. 11 , the capping device 5 is a third air cylinder and is a fourth station, which is disposed on the outer ring fixing base 12 of the base 11 for being placed in the indexing unit 14 . The relay semi-finished product A and the outer cover B in the jig 15 of the corresponding position are laterally pressed so that the relay semi-finished product A and the outer cover B can be tightly combined to constitute a relay C.

又如圖12至圖14所示,該電氣端子撞擊測試裝置6為第五與第六站,係設置於該基座11的外環固定座12上,該電氣端子撞擊測試裝置6用以對位於對應位置之治具15內的繼電器C進行電氣端子之撞擊測試。該電氣端子撞擊測試裝置6具有一位於分度單元14治具15下方位置之撞擊單元61、一位於治具15上方位置之擋塊62及一線性位移感應器63。以利用撞擊單元61由治具15下方穿過分度單元14前端的通口16撞擊繼電器C之電氣端子,撞擊時因治具15上方設計有該擋塊62,繼電器C不致因撞擊而脫離治具15;撞擊後電氣端子陷入情況之判斷是利用安置於撞擊單元 61側面之線性位移感應器63來達成(如圖14所示),線性位移感應器63設計有可伸縮探針,其設置位置使探針頂端在電氣端子未陷入狀態時緊臨分度單元14底面但未觸及;在電氣端子陷入狀態時探針頂端則因觸及分度單元14底面而縮入。As shown in FIG. 12 to FIG. 14 , the electrical terminal impact test device 6 is a fifth and sixth station, which is disposed on the outer ring fixing seat 12 of the base 11 , and the electrical terminal impact test device 6 is used for The relay C in the jig 15 at the corresponding position performs an impact test of the electrical terminals. The electrical terminal impact test device 6 has an impact unit 61 located below the fixture 15 of the indexing unit 14, a stop 62 located above the fixture 15, and a linear displacement sensor 63. The electric terminal of the relay C is struck by the port 16 passing through the front end of the indexing unit 14 under the jig 15 by the impact unit 61. When the impact is made, the block 62 is designed on the upper side of the jig 15 and the relay C is not separated from the jig by the impact. 15; the judgment of the electrical terminal sinking after the impact is to use the impact unit The side linear displacement sensor 63 is achieved (as shown in FIG. 14), and the linear displacement sensor 63 is designed with a retractable probe that is positioned such that the probe tip is immediately adjacent to the indexing unit 14 when the electrical terminal is not in a trapped state. The bottom surface is not touched; the tip end of the probe is retracted by touching the bottom surface of the indexing unit 14 when the electrical terminal is in a state of being trapped.

探針之縮入量會使線性位移感應器63之內部電阻產生改變(如同可變電阻),若將電阻值轉換為電壓值,量測電路及可依據預設電壓臨界值電氣端子陷入與否,並量測判定判定是否為瑕疵品,其後將判定結果傳輸至電腦101判讀,以作為瑕疵品排料及分類之依據。The amount of retraction of the probe causes a change in the internal resistance of the linear displacement sensor 63 (like a variable resistor). If the resistance value is converted into a voltage value, the measurement circuit and the electrical terminal can be trapped according to a preset voltage threshold. And determining whether the determination is a defective product, and then transmitting the determination result to the computer 101 for interpretation, as a basis for defective discharge and classification.

再如圖15至圖17所示,該電氣特性量測裝置7之第七站功能為執行放動電壓、放動時間、釋放電壓、釋放時間及線圈電阻值之電氣特性量測。該電氣特性量測裝置7具有一垂直移動氣壓缸71、一位於垂直移動氣壓缸71上之量測探針頭72及一擋塊73,該量測探針頭72上具有若干之量測探針,該擋塊73係位於對應治具15之上方,以將對應位置治具15內之繼電器C其線圈及接點接腳經由量測探針導引至電腦101的主微控制器105進行電氣特性量測。而第八站之該電氣特性量測裝置7之功能為執行接點電阻值之電氣特性量測,其機構設計方式與第七站相同,故簡略不再說明。另如圖18至圖24所示,該瑕疵品出料裝置8為第九站,係 設置於該基座11的外環固定座12上,且於外環固定座12之相對位置開設有出口,一具有鉤料桿82的水平移動氣壓缸81、一瑕疵品出料坡道83、一具有第四氣壓缸85的瑕疵品分類坡道84以及一具有導料槽87的步進馬達86。Further, as shown in FIGS. 15 to 17, the seventh station function of the electrical characteristic measuring device 7 is to perform electrical characteristic measurement of the discharge voltage, the release time, the release voltage, the release time, and the coil resistance value. The electrical characteristic measuring device 7 has a vertically moving pneumatic cylinder 71, a measuring probe head 72 and a stopper 73 on the vertical moving pneumatic cylinder 71. The measuring probe head 72 has a plurality of measuring probes. The needle 73 is located above the corresponding fixture 15 to guide the coil C and the contact pin of the relay C in the corresponding position fixture 15 to the main microcontroller 105 of the computer 101 via the measurement probe. Electrical characteristics measurement. The function of the electrical characteristic measuring device 7 of the eighth station is to perform the electrical characteristic measurement of the contact resistance value, and the mechanism design method is the same as that of the seventh station, so it will not be described briefly. As shown in FIG. 18 to FIG. 24, the product discharge device 8 is the ninth station. The utility model is disposed on the outer ring fixing seat 12 of the base 11, and has an outlet at an opposite position of the outer ring fixing seat 12, a horizontal moving pneumatic cylinder 81 having a hook rod 82, a product discharge ramp 83, A product sorting ramp 84 having a fourth pneumatic cylinder 85 and a stepper motor 86 having a guide slot 87.

該繼電器C之瑕疵品分為間隙錯位不合格、電氣特性規格不合格及端子不合格三類(如圖19所示),故,瑕疵品分類坡道84係具有前述三個不合格分類坡道。第九站之功能為執行此三類瑕疵品之分類出料。該瑕疵品出料裝置8主要是由該水平移動氣壓缸81係設置於該基座11的外環固定座12上,該鉤料桿82係連結於該水平移動氣壓缸81上,該瑕疵品出料坡道83係位於該水平移動氣壓缸81下方,以一第四氣壓缸85固定於基座11,第四氣壓缸85的活動端再固定該瑕疵品出料坡道83,該具有導料槽87的步進馬達86係位於該基座11底面,因該導料槽87係連結於該步進馬達86上,由該步進馬達86驅動做左右橫向移動(如圖20所示)。The products of this relay C are divided into three categories: unqualified gap misalignment, unqualified electrical characteristic specification and unqualified terminal (as shown in Fig. 19). Therefore, the product classification ramp 84 has the above three unqualified classification ramps. . The function of the ninth station is to perform the classification and discharge of these three types of products. The product discharge device 8 is mainly provided by the horizontal moving pneumatic cylinder 81 on the outer ring fixing seat 12 of the base 11, and the hook rod 82 is coupled to the horizontal moving pneumatic cylinder 81. The discharge ramp 83 is located below the horizontal moving pneumatic cylinder 81, and is fixed to the base 11 by a fourth pneumatic cylinder 85. The movable end of the fourth pneumatic cylinder 85 further fixes the product discharge ramp 83. The stepping motor 86 of the trough 87 is located on the bottom surface of the base 11, and the guide groove 87 is coupled to the stepping motor 86, and is driven by the stepping motor 86 to move laterally left and right (as shown in FIG. 20). .

當瑕疵品由該水平移動氣壓缸81於帶動該鉤料桿82自位於對應位置之治具15內鉤下繼電器C之瑕疵品,該具有氣壓缸的瑕疵品分類坡道84受第四氣壓缸85往前驅動先將導料槽87出口抵住(如圖21所示);其後瑕疵品自該外環固定座12之出口沿著瑕疵品出料坡道83滑下後,由該導料槽87導引至該瑕疵品分類坡道84之三個不合格分類坡道之其 一預定坡道內,當瑕疵品位於間隙錯位不合格、電氣特性規格不合格及端子不合格任一坡道位置時,該具有氣壓缸的瑕疵品分類坡道84受第四氣壓缸85往後驅動(如圖22與圖23所示),以將停留在導料槽87出口的瑕疵品掉入三個不合格分類坡道之其一預定坡道內,以達到瑕疵品分類之目的。When the defective product is driven by the horizontal moving pneumatic cylinder 81 to drive the hook rod 82 from the fixture 15 located at the corresponding position, the product of the relay C is hooked, and the product classification ramp 84 with the pneumatic cylinder is subjected to the fourth pneumatic cylinder. 85 forward drive the outlet of the guide groove 87 first (as shown in Fig. 21); after that, the product is slid down from the outlet of the outer ring fixing seat 12 along the product discharge ramp 83, and then the guide The chute 87 leads to the three unqualified sorting ramps of the product sorting ramp 84 In a predetermined ramp, when the defective product is located at a position where the gap misalignment is unsatisfactory, the electrical characteristic specification is unqualified, and the terminal fails, the product classification ramp 84 having the pneumatic cylinder is subjected to the fourth pneumatic cylinder 85. Drive (as shown in Fig. 22 and Fig. 23) to drop the defective product that stays at the outlet of the guide trough 87 into one of the three unsatisfactory sorting ramps for a predetermined classification.

請參閱圖25與圖26,該標印及合格品出料裝置9係為第十站,係設置於該基座11與外環固定座12上,且於外環固定座12之相對位置開設有出料口17,該標印及合格品出料裝置9其用以執行繼電器合格品之雷射標印及品合格品出料。Referring to FIG. 25 and FIG. 26, the marking and the qualified product discharging device 9 is a tenth station, which is disposed on the base 11 and the outer ring fixing seat 12, and is opened at a relative position of the outer ring fixing seat 12. There is a discharge port 17, which is used for performing laser marking of the qualified products of the relay and discharging of the qualified products.

該標印及合格品出料裝置9具有一具有鉤料桿92的位移氣壓缸91、一合格品出料坡道93及一雷射標印機94。該具有鉤料桿92的位移氣壓缸91係設置於該基座11的外環固定座12上,該鉤料桿92係與該位移氣壓缸91連結,該合格品出料坡道93係設置於該基座11的外環固定座12上,該雷射標印機94係設置於該基座11上,以對位於對應位置治具15內之繼電器C合格品進行雷射標印,並由該位移氣壓缸91帶動該鉤料桿92位於對應治具15內之繼電器C合格品加以鉤出至外環固定座12之出料口17並沿著該合格品出料坡道93,以完成測試作業。The marking and quality product discharge device 9 has a displacement pneumatic cylinder 91 having a hook rod 92, a qualified product discharge ramp 93, and a laser marking machine 94. The displacement pneumatic cylinder 91 having the hook rod 92 is disposed on the outer ring fixing seat 12 of the base 11. The hook rod 92 is coupled to the displacement pneumatic cylinder 91, and the qualified product discharge ramp 93 is provided. On the outer ring fixing base 12 of the base 11, the laser marking machine 94 is disposed on the base 11 to perform laser marking on the relay C qualified products located in the corresponding position fixture 15 and The displacement cylinder 17 drives the hook C of the hook rod 92 located in the corresponding fixture 15 to be hooked out to the discharge port 17 of the outer ring holder 12 and along the qualified product discharge ramp 93. Complete the test job.

本創作的硬體設計架構圖如圖27與圖28所示,其中包 含一電腦101、一影像擷取卡102、二影像擷取單元33、二光源32、一主微控制器105(含CPU模組、電磁閥驅動模組、輸入模組)、複數個次微控制器106(含CPU模組、電磁閥驅動模組、輸入模組)。電腦101經由中繼器103和主微控制器105與次微控制器106(第一站至第十站)間以雙向差動匯流排收發器104或無線或傳輸線傳遞訊號,同時電腦101與影像擷取卡102透過PCI介面傳遞訊號。The hardware design architecture diagram of this creation is shown in Figure 27 and Figure 28, where the package A computer 101, an image capture card 102, two image capture units 33, two light sources 32, a main microcontroller 105 (including a CPU module, a solenoid valve drive module, an input module), and a plurality of sub-micro Controller 106 (including CPU module, solenoid valve drive module, input module). The computer 101 transmits signals via the repeater 103 and the main microcontroller 105 and the secondary microcontroller 106 (the first station to the tenth station) by the bidirectional differential bus transceiver 104 or the wireless or transmission line, while the computer 101 and the image The capture card 102 transmits signals through the PCI interface.

該基座11之各加工站之各氣壓缸、驅動單元13、驅動器131、分度單元14及步進馬達86均由主微控制器105與次微控制器106控制;該主微控制器105與次微控制器106共同形成分散式控制架構,各加工站需完成之加工動作的致動器(如:氣壓缸、磁簧開關107、直流馬達的驅動單元13、步進馬達86)各由一個次微控制器106控制,各加工站完成其加工動作後,各次微控制器106回送加工動作完成訊號給主微控制器105,主微控制器105控制分度單元14的驅動單元13旋轉一個分度,並令繼電器C繼續其下一加工站之製程。Each pneumatic cylinder, drive unit 13, drive 131, indexing unit 14, and stepper motor 86 of each processing station of the susceptor 11 are controlled by a primary microcontroller 105 and a secondary microcontroller 106; the primary microcontroller 105 Together with the secondary microcontroller 106, a decentralized control architecture is formed, and actuators (such as a pneumatic cylinder, a reed switch 107, a DC motor drive unit 13, and a stepping motor 86) that are required to be processed by each processing station are respectively A sub-controller 106 controls, after each processing station completes its processing operation, each time the microcontroller 106 sends back a processing operation completion signal to the main microcontroller 105, and the main micro-controller 105 controls the driving unit 13 of the indexing unit 14 to rotate. One index and let relay C continue the process of its next processing station.

本創作其電腦101端之電器接點錯位及間隙檢測自動化系統架構規劃如圖30所示,包括人機介面201、電腦視覺檢測程式202、合格品選別及量測數據紀錄程式203、電腦及主微控制器與次微控制器之通訊傳輸介面204、致動器/磁簧 開關狀態監控與顯示介面205。其人機介面201可操控電腦視覺檢測程式202之量測項目為(1)接點錯位量測及(2)接點間隙量測之標準值設定及量測結果顯示、不良率統計數據(量測總量、合格品數量、瑕疵品數量)顯示、系統各致動器狀態顯示、致動器控制鍵及緊急停止鍵等。The architecture of the computer 101-side electrical contact misalignment and gap detection automation system is shown in Figure 30, including human-machine interface 201, computer vision inspection program 202, qualified product selection and measurement data recording program 203, computer and main Communication interface 204, actuator/reed spring of microcontroller and sub-microcontroller Switch status monitoring and display interface 205. The measurement items of the human-machine interface 201 that can be manipulated by the computer vision detection program 202 are (1) contact misalignment measurement and (2) standard value setting and measurement result display of the contact gap measurement, and the defect rate statistics (quantity Display total, number of qualified products, number of defective products) display, system actuator status display, actuator control button and emergency stop button.

而接點間隙及錯位之視覺影像則由影像擷取卡102取入第一影像擷取單元33與第二影像擷取單元33之影像再由視覺檢測軟體處理,而視覺檢測軟體之演算法流程,如圖31所示。The image of the contact gap and the misalignment is taken by the image capture card 102 into the image of the first image capturing unit 33 and the second image capturing unit 33 and processed by the visual inspection software, and the algorithm of the visual inspection software is processed. , as shown in Figure 31.

綜上所述,本案不但在空間型態上確屬創新,並能較習用物品增進上述多項功效,應已充分符合新穎性及進步性之法定新型專利要件,爰依法提出申請,懇請 貴局核准本件新型專利申請案,以勵創作,至感德便。To sum up, this case is not only innovative in terms of space type, but also can enhance the above-mentioned multiple functions compared with customary articles. It should fully comply with the statutory new patent requirements of novelty and progressiveness, and apply in accordance with the law. This new type of patent application, to encourage creation, to the sense of virtue.

11‧‧‧基座11‧‧‧Base

12‧‧‧外環固定座12‧‧‧Outer ring mount

13‧‧‧驅動單元13‧‧‧Drive unit

131‧‧‧驅動器131‧‧‧ drive

14‧‧‧分度單元14‧‧‧Dimension unit

15‧‧‧治具15‧‧‧ fixture

16‧‧‧通口16‧‧‧ mouth

17‧‧‧出料口17‧‧‧Outlet

2‧‧‧半成品進料裝置2‧‧‧Semi-finished product feeding device

21‧‧‧半成品進料坡道21‧‧‧Semi-finished product feeding ramp

211‧‧‧第一氣壓缸211‧‧‧First air cylinder

212‧‧‧第二氣壓缸212‧‧‧Second air cylinder

213‧‧‧推片213‧‧‧ 推

214‧‧‧支撐位置214‧‧‧Support position

22‧‧‧半成品推移單元22‧‧‧Semi-finishing unit

3‧‧‧視覺檢測裝置3‧‧‧Visual inspection device

31‧‧‧遮罩31‧‧‧ mask

311‧‧‧開口311‧‧‧ openings

32‧‧‧光源32‧‧‧Light source

33‧‧‧影像擷取單元33‧‧‧Image capture unit

4‧‧‧外蓋進料與上蓋裝置4‧‧‧ Cover feeding and capping device

41‧‧‧外蓋進料坡道41‧‧‧ Cover feeding ramp

42‧‧‧外蓋推移單元42‧‧‧Covering unit

421‧‧‧水平氣壓缸421‧‧‧ horizontal pneumatic cylinder

422‧‧‧垂直氣壓缸422‧‧‧Vertical pneumatic cylinder

5‧‧‧壓蓋裝置5‧‧‧Capping device

6‧‧‧電氣端子撞擊測試裝置6‧‧‧Electrical terminal impact test device

61‧‧‧撞擊單元61‧‧‧ impact unit

62‧‧‧擋塊62‧‧‧blocks

63‧‧‧線性位移感應器63‧‧‧linear displacement sensor

7‧‧‧電氣特性量測裝置7‧‧‧Electrical characteristic measuring device

71‧‧‧垂直移動氣壓缸71‧‧‧Vertically moving pneumatic cylinder

72‧‧‧量測探針頭72‧‧‧Measurement probe head

73‧‧‧擋塊73‧‧‧blocks

8‧‧‧瑕疵品出料裝置8‧‧‧Product discharge device

81‧‧‧水平移動氣壓缸81‧‧‧ horizontal moving pneumatic cylinder

82‧‧‧鉤料桿82‧‧‧ hook bar

83‧‧‧瑕疵品出料坡道83‧‧‧Product discharge ramp

84‧‧‧瑕疵品分類坡道84‧‧‧Product Classification Ramp

85‧‧‧第四氣壓缸85‧‧‧fourth pneumatic cylinder

86‧‧‧步進馬達86‧‧‧Stepper motor

87‧‧‧導料槽87‧‧‧Guide trough

9‧‧‧標印及合格品出料裝置9‧‧‧Marking and qualified product discharge device

91‧‧‧位移氣壓缸91‧‧‧ displacement pneumatic cylinder

92‧‧‧鉤料桿92‧‧‧ hook bar

93‧‧‧合格品出料坡道93‧‧‧Quality product discharge ramp

94‧‧‧雷射標印機94‧‧‧Laser marking machine

101‧‧‧電腦101‧‧‧ computer

102‧‧‧影像擷取卡102‧‧‧Image capture card

103‧‧‧中繼器103‧‧‧Repeat

104‧‧‧雙向差動匯流排收發器104‧‧‧Two-way differential bus transceiver

105‧‧‧主微控制器105‧‧‧Main Microcontroller

106‧‧‧次微控制器106‧‧‧ times microcontroller

107‧‧‧磁簧開關107‧‧‧Reed switch

201‧‧‧人機介面201‧‧‧Human Machine Interface

202‧‧‧電腦視覺檢測程式202‧‧‧Computer Visual Inspection Program

203‧‧‧合格品選別及量測數據紀錄程式203‧‧‧Quality product selection and measurement data recording program

204‧‧‧通訊傳輸介面204‧‧‧Communication transmission interface

205‧‧‧狀態監控與顯示介面205‧‧‧Status monitoring and display interface

A‧‧‧繼電器半成品A‧‧‧Relay semi-finished products

B‧‧‧外蓋B‧‧‧ Cover

C‧‧‧繼電器C‧‧‧ relay

圖1為本創作繼電器自動裝配測試機之立體示意圖;圖2為繼電器自動裝配測試機之上視圖;圖3為繼電器自動裝配測試機之底部立體示意圖;圖4與圖5為半成品進料裝置之立體示意圖;圖6與圖7為視覺檢測裝置之立體示意圖;圖8為外蓋進料與上蓋裝置之立體示意圖;圖9為垂直氣壓缸停留在等待區之立體示意圖; 圖10與圖11為垂直氣壓缸以夾具將外蓋移放至治具內的繼電器半成品頂部之立體示意圖,同時顯示壓蓋裝置之立體示意圖;圖12為電氣端子撞擊測試裝置之底部立體示意圖;圖13為撞擊單元之擋塊尚未撞擊之側示意圖;圖14為撞擊單元之擋塊撞擊繼電器之電氣端子之側示意圖;圖15為電氣特性量測裝置之立體示意圖;圖16為量測探針頭對繼電器進行電氣特性量測之立體示意圖;圖17為量測探針頭對繼電器進行電氣特性量測之前視圖;圖18為瑕疵品出料裝置之立體示意圖;圖19為瑕疵品分類坡道之立體示意圖;圖20為瑕疵品分類坡道以及一具有導料槽的步進馬達之立體示意圖;圖21為瑕疵品出料裝置之分解示意圖,其顯現第四氣壓缸的位移;圖22為瑕疵品出料裝置之分解示意圖;圖23為瑕疵品出料裝置之底部立體示意圖;圖24為瑕疵品出料裝置之上視圖; 圖25為標印及合格品出料裝置之立體示意圖;圖26為標印及合格品出料裝置之底部立體示意圖;圖27與圖28為本創作的硬體設計架構流程圖;圖29為本創作其系統運作流程圖;圖30為電器接點錯位及間隙檢測自動化架構流程圖;圖31為接點錯位及間隙之視覺檢測之流程圖。Figure 1 is a perspective view of the automatic assembly test machine for the creation of the relay; Figure 2 is a top view of the automatic assembly test machine of the relay; Figure 3 is a schematic perspective view of the bottom of the automatic assembly test machine of the relay; Figure 4 and Figure 5 are the semi-finished product feeding device FIG. 6 is a perspective view of the visual inspection device; FIG. 8 is a perspective view of the outer cover feeding and the upper cover device; FIG. 9 is a schematic perspective view of the vertical pneumatic cylinder staying in the waiting area; 10 and FIG. 11 are schematic perspective views of the vertical pneumatic cylinder with the clamp moving the outer cover to the top of the relay semi-finished product in the jig, and at the same time showing a three-dimensional schematic view of the gland device; FIG. 12 is a perspective view of the bottom of the electrical terminal impact test device; Figure 13 is a side view of the block of the impact unit that has not yet hit the impact; Figure 14 is a side view of the electrical terminal of the block impact relay of the impact unit; Figure 15 is a perspective view of the electrical characteristic measuring device; Figure 16 is a measuring probe A perspective view of the electrical characteristics measurement of the head to the relay; Figure 17 is a front view of the measurement of the electrical characteristics of the relay by the probe head; Figure 18 is a perspective view of the product discharge device; Figure 19 is a classification ramp of the product FIG. 20 is a schematic perspective view of a product classification ramp and a stepping motor having a guide groove; FIG. 21 is an exploded perspective view of the product discharge device, which shows the displacement of the fourth pneumatic cylinder; FIG. 23 is a schematic perspective view of the bottom of the product discharging device; FIG. 24 is a top view of the product discharging device; Figure 25 is a perspective view of the marking and qualified product discharge device; Figure 26 is a schematic perspective view of the bottom of the marking and qualified product discharge device; Figure 27 and Figure 28 are the flow chart of the hardware design of the creation; Figure 29 is The flow chart of the system operation is shown in FIG. 30; FIG. 30 is a flow chart of the electrical structure of the electrical contact misalignment and the gap detection; FIG. 31 is a flow chart of the visual detection of the contact misalignment and the gap.

11‧‧‧基座11‧‧‧Base

12‧‧‧外環固定座12‧‧‧Outer ring mount

14‧‧‧分度單元14‧‧‧Dimension unit

2‧‧‧半成品進料裝置2‧‧‧Semi-finished product feeding device

3‧‧‧視覺檢測裝置3‧‧‧Visual inspection device

4‧‧‧外蓋進料與上蓋裝置4‧‧‧ Cover feeding and capping device

5‧‧‧壓蓋裝置5‧‧‧Capping device

6‧‧‧電氣端子撞擊測試裝置6‧‧‧Electrical terminal impact test device

7‧‧‧電氣特性量測裝置7‧‧‧Electrical characteristic measuring device

8‧‧‧瑕疵品出料裝置8‧‧‧Product discharge device

84‧‧‧瑕疵品分類坡道84‧‧‧Product Classification Ramp

9‧‧‧標印及合格品出料裝置9‧‧‧Marking and qualified product discharge device

94‧‧‧雷射標印機94‧‧‧Laser marking machine

Claims (8)

一種繼電器自動裝配測試機,包括:一基座,係由一外環固定座以及一具有驅動單元的分度單元所組成,該驅動單元亦固接設置於基座,能依照分度數進行轉動;一半成品進料裝置,係設置於該外環固定座上,用以將一繼電器半成品置入於對應位置之治具中;一視覺檢測裝置,係設置於該外環固定座上,用以擷取對應位置治具內之繼電器半成品電氣接點影像;一外蓋進料與上蓋裝置,係設置於該外環固定座上,用以供一繼電器之外蓋置入於對應位置之治具內;一壓蓋裝置,係設置於該外環固定座上,用以將位於對應治具內之繼電器半成品與該外蓋進行緊密壓制結合;二電氣端子撞擊測試裝置,係設置於該外環固定座上,用以對位於對應治具內的繼電器進行電氣端子之撞擊測試;二電氣特性量測裝置,係設置於該外環固定座上,用以對位於對應治具內之繼電器進行電壓接點電阻值及線圈電阻值之電氣特性量測;一瑕疵品出料裝置,係設置於該外環固定座上,用以將對應治具內之繼電器瑕疵品取下並加以輸出; 一標印及合格品出料裝置,係設置於該外環固定座上,用以將對應治具內之繼電器合格品進行標印及取下進行輸出。 A relay automatic assembly tester includes: a base, which is composed of an outer ring fixing seat and an indexing unit having a driving unit, and the driving unit is also fixedly disposed on the base and can be rotated according to the division number; The semi-finished feeding device is disposed on the outer ring fixing seat for placing a relay semi-finished product into the jig of the corresponding position; a visual detecting device is disposed on the outer ring fixing seat for 撷Taking the electrical contact image of the relay semi-finished product in the corresponding position fixture; an outer cover feeding and upper cover device is disposed on the outer ring fixing seat for the outer cover of a relay to be placed in the fixture of the corresponding position a capping device is disposed on the outer ring fixing seat for closely pressing and combining the relay semi-finished product located in the corresponding jig with the outer cover; and the second electrical terminal impact testing device is fixed on the outer ring The seat is used for performing an impact test on the electrical terminal of the relay located in the corresponding fixture; the second electrical characteristic measuring device is disposed on the outer ring fixing seat for positioning on the corresponding fixture The relay performs the electrical characteristic measurement of the voltage contact resistance value and the coil resistance value; a product discharging device is disposed on the outer ring fixing seat for removing the relay product in the corresponding fixture and applying Output A marking and qualified product discharge device is disposed on the outer ring fixing seat for marking and removing the relay qualified products in the corresponding fixture for output. 如申請專利範圍第1 項所述之繼電器自動裝配測試機,其中該半成品進料裝置具有一半成品進料坡道及一半成品推移單元,該半成品推移單元具有第二氣壓缸的第一氣壓缸,該第一氣壓缸並連接二支撐位置,該第二氣壓缸係垂直固定於第一氣壓缸上,該第二氣壓缸以推片提供推動繼電器半成品,當該繼電器半成品滑移至該半成品進料坡道之末端時,該半成品由該第二氣壓缸由停留的等待區被第一氣壓缸帶動至工作區,並由該第二氣壓缸以推片該繼電器半成品推入於位於對應位置之分度單元上的治具內。The relay automatic assembly tester according to claim 1 , wherein the semi-finished product feeding device has a semi-finished product feeding ramp and a half finished product moving unit, and the semi-finished pushing unit has a first pneumatic cylinder of a second pneumatic cylinder. The first pneumatic cylinder is connected to two supporting positions, and the second pneumatic cylinder is vertically fixed to the first pneumatic cylinder, and the second pneumatic cylinder provides a push relay semi-finished product by pushing pieces, and the semi-finished product of the relay is slipped to the semi-finished product. At the end of the ramp, the semi-finished product is driven by the first pneumatic cylinder to the working area by the waiting region of the second pneumatic cylinder, and the secondary pneumatic cylinder pushes the semi-finished product of the relay into the corresponding position. Inside the fixture on the unit. 如申請專利範圍第1 項所述之繼電器自動裝配測試機,其中該視覺檢測裝置具有一遮罩、至少一光源、至少一影像擷取單元以及一電腦,該遮罩可罩覆位於對應位置之分度單元上的治具周邊,該光源係設置於該遮罩內以提供光線,該影像擷取單元係設置於該遮罩內,用以擷取對應治具之繼電器半成品之電氣接點影像。The relay automatic assembly tester of claim 1 , wherein the visual inspection device has a mask, at least one light source, at least one image capturing unit, and a computer, and the mask can be covered at a corresponding position. The light source is disposed in the mask to provide light, and the image capturing unit is disposed in the mask for capturing an electrical contact image of the relay semi-finished product corresponding to the fixture . 如申請專利範圍第1 項所述之繼電器自動裝配測試機,其中該外蓋進料與上蓋裝置具有一外蓋進料坡道及一外 蓋推移單元,其外蓋推移單元進而包含具有垂直氣壓缸的水平氣壓缸,該水平氣壓缸連接固設於基座的外環固定座上,該垂直氣壓缸係固定於水平氣壓缸上,該垂直氣壓缸提供直接固定外蓋,當該繼電器外蓋滑移至該外蓋進料坡道之末端時,該垂直氣壓缸由停留的等待區被水平氣壓缸帶動至工作區,並由該垂直氣壓缸以推片將該繼電器之外蓋移放至位於對應位置之分度單元上的治具內的繼電器半成品頂部,並與該繼電器半成品結合。The relay automatic assembly tester according to claim 1 , wherein the outer cover feeding and upper cover device has an outer cover feeding ramp and a cover moving unit, and the outer cover pushing unit further comprises a vertical air pressure a horizontal pneumatic cylinder of the cylinder, the horizontal pneumatic cylinder is fixedly connected to the outer ring fixing seat of the base, and the vertical pneumatic cylinder is fixed on the horizontal pneumatic cylinder, and the vertical pneumatic cylinder provides a direct fixing outer cover when the relay cover is When sliding to the end of the outer cover feeding ramp, the vertical pneumatic cylinder is driven by the horizontal pneumatic cylinder to the working area by the waiting waiting area, and the vertical pneumatic cylinder is pushed by the vertical pneumatic cylinder to push the outer cover of the relay to The top of the relay semi-finished product in the fixture on the indexing unit of the corresponding position is combined with the semi-finished product of the relay. 如申請專利範圍第1 項所述之繼電器自動裝配測試機,其中該電氣端子撞擊測試裝置具有一位於分度單元上的治具下方位置之撞擊單元、一位於治具上方位置之擋塊及一線性位移感應器,利用撞擊單元由治具下方穿過分度單元前端的通口撞擊繼電器之電氣端子,撞擊時因治具上方設計有該擋塊防止繼電器脫離治具,線性位移感應器設計有可伸縮探針,探針之縮入量會使線性位移感應器之內部電阻值轉換為電壓值,量測電路及可依據預設電壓臨界值電氣端子陷入與否,並量測判定判定是否為瑕疵品。The relay automatic assembly tester according to claim 1 , wherein the electrical terminal impact test device has an impact unit located below the fixture on the indexing unit, a stop located above the fixture, and a line The displacement sensor uses the impact unit to strike the electrical terminal of the relay from the port passing through the front end of the indexing unit under the jig. When the impact is designed, the block is designed to prevent the relay from being separated from the fixture, and the linear displacement sensor is designed. The telescopic probe, the retracting amount of the probe converts the internal resistance value of the linear displacement sensor into a voltage value, the measuring circuit and the electrical terminal can be trapped according to the preset voltage threshold value, and the measurement determines whether the determination is 瑕疵Product. 如申請專利範圍第1 項所述之繼電器自動裝配測試機,其中該電氣特性量測裝置具有一垂直移動氣壓缸、一位於垂直移動氣壓缸上之量測探針頭及一擋塊,該量測探 針頭上具有若干之量測探針,該擋塊係位於對應治具之上方,以將對應位置治具內之繼電器線圈及接點接腳經由量測探針引進行電氣特性量測。The relay automatic assembly tester according to claim 1 , wherein the electrical characteristic measuring device has a vertically moving pneumatic cylinder, a measuring probe head on a vertically moving pneumatic cylinder, and a stopper. The probe head has a plurality of measurement probes, and the stoppers are located above the corresponding fixtures to measure the electrical characteristics of the relay coils and the contact pins in the corresponding position fixtures via the measurement probes. 如申請專利範圍第1 項所述之繼電器自動裝配測試機,其中該瑕疵品出料裝置由水平移動氣壓缸、鉤料桿、瑕疵品出料坡道、瑕疵品分類坡道、第四氣壓缸、步進馬達、導料槽所組成,該水平移動氣壓缸係設置於該基座的外環固定座上,該鉤料桿係連結於該水平移動氣壓缸上,該瑕疵品出料坡道係位於該水平移動氣壓缸下方,以一第四氣壓缸固定於基座,第四氣壓缸的活動端再固定該瑕疵品出料坡道,該具有導料槽的步進馬達係位於該基座底面,因該導料槽係連結於該步進馬達上,由該步進馬達驅動做左右橫向移動,瑕疵品由該水平移動氣壓缸於帶動該鉤料桿自位於對應位置之治具內鉤下繼電器之瑕疵品,該具有氣壓缸的瑕疵品分類坡道受第四氣壓缸往前驅動先將導料槽出口抵住;其後瑕疵品自該外環固定座之出口沿著瑕疵品出料坡道滑下後,由該導料槽導引至該瑕疵品分類坡道之三個不合格分類坡道之其一預定坡道內,當瑕疵品位於間隙錯位不合格、電氣特性規格不合格及端子不合格任一坡道位置時,該具有氣壓缸的瑕疵品分類坡道受第四氣壓缸往後驅動,以將停 留在導料槽出口的瑕疵品掉入三個不合格分類坡道之其一預定坡道內,以達到瑕疵品分類之目的。The relay automatic assembly tester according to claim 1 , wherein the product discharge device comprises a horizontal moving pneumatic cylinder, a hook bar, a product discharge ramp, a product classification ramp, and a fourth pneumatic cylinder. The stepping motor and the guide trough are arranged on the outer ring fixing seat of the base, and the hook rod is coupled to the horizontal moving pneumatic cylinder, and the product discharging ramp Located below the horizontal moving pneumatic cylinder, the fourth pneumatic cylinder is fixed to the base, and the movable end of the fourth pneumatic cylinder fixes the product discharge ramp. The stepping motor with the guiding groove is located at the base. The bottom surface of the seat is connected to the stepping motor by the stepping motor, and is driven by the stepping motor to move laterally left and right. The horizontal moving pneumatic cylinder drives the hook rod from the fixture located at the corresponding position. The product of the relay is hooked, and the product classification ramp with the pneumatic cylinder is driven forward by the fourth pneumatic cylinder to first guide the outlet of the guide trough; thereafter, the product is taken from the outlet of the outer ring fixing seat along the counterfeit product After the discharge ramp slides down, the The guide trough is guided to one of the three unsatisfactory sorting ramps of the product classification ramp, and the product is inferior in the gap misalignment, the electrical characteristic specification is unqualified, and the terminal is unqualified. In the position, the product classification ramp with the pneumatic cylinder is driven backward by the fourth pneumatic cylinder to drop the defective product staying at the outlet of the guiding trough into one of the predetermined unsuccessful ramps of the three unqualified sorting ramps. In order to achieve the purpose of product classification. 如申請專利範圍第1 項所述之繼電器自動裝配測試機,其中該標印及合格品出料裝置具有鉤料桿的位移氣壓缸、一合格品出料坡道及一雷射標印機;該具有鉤料桿的位移氣壓缸係設置於該外環固定座上,該鉤料桿係與該位移氣壓缸連結,該合格品出料坡道係設置於該外環固定座上,該雷射標印機係設置於該基座上,以對位於對應位置治具內之繼電器合格品進行雷射標印,並由該位移氣壓缸帶動該鉤料桿位於對應治具內之繼電器合格品加以鉤出至外環固定座之出料口並沿著該合格品出料坡道。The relay automatic assembly tester according to claim 1 , wherein the marking and qualified product discharge device has a displacement pneumatic cylinder of a hook rod, a qualified product discharge ramp and a laser marking machine; The displacement pneumatic cylinder having a hook rod is disposed on the outer ring fixing seat, the hook rod is coupled to the displacement pneumatic cylinder, and the qualified product discharge ramp is disposed on the outer ring fixing seat, the mine The marking machine is disposed on the base to perform laser marking on the relay qualified product located in the corresponding position fixture, and the displacement pneumatic cylinder drives the hook rod to be located in the corresponding fixture. Hook out to the discharge opening of the outer ring mount and follow the qualified product discharge ramp.
TW101213439U 2012-07-12 2012-07-12 Relay automatic assembly and test machine TWM447989U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI704363B (en) * 2018-09-04 2020-09-11 凱文馬克 柯蒂斯 Self-configuring relay tester

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI704363B (en) * 2018-09-04 2020-09-11 凱文馬克 柯蒂斯 Self-configuring relay tester

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