TWM446828U - Low dew-point wheel compression apparatus - Google Patents
Low dew-point wheel compression apparatus Download PDFInfo
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- TWM446828U TWM446828U TW101208356U TW101208356U TWM446828U TW M446828 U TWM446828 U TW M446828U TW 101208356 U TW101208356 U TW 101208356U TW 101208356 U TW101208356 U TW 101208356U TW M446828 U TWM446828 U TW M446828U
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Description
本創作係有關於一種低露點型轉輪式空壓裝置,特別係指一種適用於高緯度或寒冷地區使用之低露點型轉輪式空壓裝置。This creation is about a low dew point rotary air compressor, especially a low dew point rotary air compressor for high latitude or cold terrain.
一般製造場所(如:無塵室)內為了使環境中之空氣保持乾燥,係會透過具除濕功能之空壓裝置,以吸入空氣並予以冷卻降溫至露點(Dew point)溫度而凝結出水份,藉以達到除濕之功效,而傳統空壓裝置請參閱第4圖所示,係包括有一空氣壓縮機91、一與空氣壓縮機91連接之穩壓空氣桶92、一與穩壓空氣桶92連接之冷凍乾燥機93、一與冷凍乾燥機93連接之吸附乾燥機94、以及一與吸附乾燥機94連接之儲氣空氣桶95;在運作方面,傳統空壓裝置90藉由該空氣壓縮機91吸入外界空氣並予以壓縮,而該穩壓空氣桶92係接收該壓縮空氣並予以穩定裝置內之壓力起伏,該冷凍乾燥機93係對通過之壓縮空氣進行冷卻降溫,以將凝結出之水份排出,而冷卻後之壓縮空氣再通過該吸附乾燥機94,以形成高度乾燥之壓縮冷空氣,儲存於該儲氣空氣桶95中,以供後續輸出使用;前述該空氣壓縮機91還設有一排氣導管97,以將該空氣壓縮機91運作產生之廢氣另行排出。In general manufacturing facilities (such as clean rooms), in order to keep the air in the environment dry, the air pressure device with dehumidification function is used to take in air and cool it to a Dew point temperature to condense water. In order to achieve the dehumidification effect, the conventional air compressor device is shown in FIG. 4, and includes an air compressor 91, a regulated air tank 92 connected to the air compressor 91, and a stabilized air tank 92. The freeze dryer 93, an adsorption dryer 94 connected to the freeze dryer 93, and a storage air tank 95 connected to the adsorption dryer 94; in operation, the conventional air compressor 90 is operated by the air compressor 91. The outside air is taken in and compressed, and the regulated air tank 92 receives the compressed air and stabilizes the pressure fluctuation in the device. The freeze dryer 93 cools and cools the compressed air passing through to condense the water. Discharged, and the cooled compressed air passes through the adsorption dryer 94 to form highly dry compressed cold air, which is stored in the air storage air tank 95 for subsequent output use; The compressor 91 also is provided with an exhaust duct 97, the exhaust gas generated in the operation of the air compressor 91 is discharged separately.
然而上述傳統空壓裝置90卻具有下列缺點:However, the above conventional air compressor device 90 has the following disadvantages:
1.由於外界空氣直接被空氣壓縮機91壓縮,使壓縮空氣中易含有水汽與雜質(如:懸浮粒子、具揮發性之有機物、具臭味之成份物或毒性物),須在該穩壓空氣桶92與儲氣空氣桶95之間的管路結合有複數精密過濾器96,用以過濾水汽與雜質,但是該些精密過濾器96中之耗材須定期替換更新,容易增加成本。1. Since the outside air is directly compressed by the air compressor 91, the compressed air is liable to contain water vapor and impurities (such as suspended particles, volatile organic substances, odorous components or toxic substances). The pipeline between the air tank 92 and the air storage air tank 95 is combined with a plurality of precision filters 96 for filtering water vapor and impurities, but the consumables in the precision filters 96 are periodically replaced and updated, which is easy to increase the cost.
2.上述穩壓空氣桶92中之凝結水係含有雜質,容易侵蝕該穩壓空氣桶92以及連接之管路。2. The condensed water in the stabilizing air tank 92 contains impurities, which easily erode the stabilizing air tank 92 and the connected piping.
3.上述傳統空壓裝置90設置於高緯度地區時,於寒冷氣候(如:冬天)使用,會使該穩壓空氣桶92與相連管路中之凝結水結凍,阻塞管路,並造成該空氣壓縮機91之運轉負荷。3. When the above-mentioned conventional air compressor 90 is installed in a high latitude region, it is used in a cold climate (such as winter), which will freeze the condensed water in the regulated air tank 92 and the connected pipeline, block the pipeline, and cause the The operating load of the air compressor 91.
有鑑於此,本創作人乃潛心研思、設計組製,期能提供一種具有分階段冷卻及加熱、低露點除濕及淨化空氣、節能、省電、低污染、防結凍、防侵蝕之功效的低露點型轉輪式空壓裝置,藉此增加使用上之便利性,為本創作所欲研創之創作動機者。In view of this, the creator is devoted to research and design, and can provide a staged cooling and heating, low dew point dehumidification and air purification, energy saving, power saving, low pollution, anti-freezing and anti-erosion effects. The low dew point rotary air compressor is used to increase the convenience of use, and is the creative motive for the creative research.
本創作之主要目的,在於提供一種具有分階段冷卻及加熱、低露點除濕及淨化空氣、節能、省電、低污染、防結凍、防侵蝕之功效的低露點型轉輪式空壓裝置,藉此增加使用上之便利性。The main purpose of this creation is to provide a low dew point rotary air compressor with phased cooling and heating, low dew point dehumidification and air purification, energy saving, power saving, low pollution, anti-freezing and anti-erosion effects. This increases the convenience of use.
為達上述目的,本創作為一種低露點型轉輪式空壓裝置,係包括:一除濕模組,係包含有一第一組內冷卻器、一第一除濕轉輪卡匣、一第二組內冷卻器、一第二除濕轉輪卡匣、一第三組內冷卻器、一第一加熱器、一第二加熱器以及至少一風機;該第一組內冷卻器之一端係輸入外界空氣,而該第一組內冷卻器之另一端係連接該第一除濕轉輪卡匣之一端,該第一除濕轉輪卡匣之另一端係連接該第二組內冷卻器之一端,該第二組內冷卻器之另一端與該第二除濕轉輪卡匣之一端之間係設置一分歧輸送管,而該第二除濕轉輪卡匣之另一端係連接該第三組內冷卻器之一端;又該第一加熱器之兩端係分別連接該第二除濕轉輪卡匣之另一端,而該第二加熱器之兩端係分別連接該第二除濕轉輪卡匣之一端以及該第一除濕轉輪卡匣之另一端,該風機之一端係連接該第一除濕轉輪卡匣之一端;藉此將外界空氣中之水份予以去除;一空氣壓縮機,其一端係連接該第三組內冷卻器之另一端,將除濕後之乾冷空氣予以壓縮;一第一冷卻器,其一端係連接該空氣壓縮機之另一端,將通過之壓縮空氣予以冷卻,另在該第一冷卻器之周側還設有至少一輔助用之輸送結構;一第二冷卻器,其一端係連接該第一冷卻器之另一端,再對通過之壓縮空氣進行冷卻;以及一儲蓄單元,其一端係連接該第二冷卻器之一端,而該儲蓄單元之另一端係輸出乾冷之壓縮空氣;使具有分階段冷卻及加熱、低露點除濕及淨化空氣、節能、省電、低污染、防結凍、防侵蝕之功效,藉以增加使用上之便利性。In order to achieve the above object, the present invention is a low dew point rotary air compressor, comprising: a dehumidification module comprising a first group of internal coolers, a first dehumidification runner cassette, and a second group. An internal cooler, a second dehumidification runner cassette, a third group of internal coolers, a first heater, a second heater, and at least one fan; one of the first group of internal coolers is configured to input outside air And the other end of the first group of internal coolers is connected to one end of the first dehumidification runner cassette, and the other end of the first dehumidification runner cassette is connected to one end of the second group of internal coolers, the first A divergent conveying pipe is disposed between the other end of the two sets of internal coolers and one end of the second dehumidifying rotating wheel cassette, and the other end of the second dehumidifying rotating wheel cassette is connected to the third group of internal coolers One end; the two ends of the first heater are respectively connected to the other end of the second dehumidification wheel cartridge, and the two ends of the second heater are respectively connected to one end of the second dehumidification wheel cartridge and At the other end of the first dehumidification runner, one end of the fan is connected to the first One end of the wet wheel latch; thereby removing water in the outside air; an air compressor having one end connected to the other end of the third group of internal coolers to compress the dry and cool air after dehumidification; a first cooler, one end of which is connected to the other end of the air compressor, is cooled by the compressed air, and further has at least one auxiliary conveying structure on the circumferential side of the first cooler; a second cooling , one end of which is connected to the other end of the first cooler, and then cools the compressed air passing therethrough; and a saving unit, one end of which is connected to one end of the second cooler, and the other end of the saving unit is output Dry and cold compressed air; it has the functions of staged cooling and heating, low dew point dehumidification and air purification, energy saving, power saving, low pollution, anti-freezing and anti-erosion, so as to increase the convenience of use.
為了能夠更進一步瞭解本創作之特徵、特點和技術內容,請參閱以下有關本創作之詳細說明與附圖,惟所附圖式僅提供參考與說明用,非用以限制本創作。In order to further understand the features, features and technical contents of the present invention, please refer to the following detailed description of the present invention and the accompanying drawings, which are only for reference and description, and are not intended to limit the present invention.
請參閱第1圖所示,本創作為一種低露點型轉輪式空壓裝置,係包括有一除濕模組10、一空氣壓縮機20、一第一冷卻器30、一第二冷卻器40以及一儲蓄單元50;其中,該除濕模組10係包含有一第一組內冷卻器11、一第一除濕轉輪卡匣12、一第二組內冷卻器13、一 第二除濕轉輪卡匣14、一第三組內冷卻器15、一第一加熱器16、一第二加熱器17以及至少一風機18。Referring to FIG. 1 , the present invention is a low dew point rotary air compressor comprising a dehumidification module 10 , an air compressor 20 , a first cooler 30 , a second cooler 40 , and a dehydration module 10, wherein the dehumidification module 10 includes a first group of internal coolers 11, a first dehumidification runner cassette 12, a second group of internal coolers 13, and a The second dehumidification runner cassette 14, a third group of internal coolers 15, a first heater 16, a second heater 17, and at least one fan 18.
上述各構件之間係藉由設置管路以連接相通,供輸送使用,則彼此之間的連接關係說明請參閱第2圖所示,在該除濕模組10之部份,該第一組內冷卻器11之一端係設有輸入結構101(如:風管、風口),以輸入外界空氣,而該第一組內冷卻器11之另一端係設有第一組內輸送管111,以連接該第一除濕轉輪卡匣12之一端,該第一除濕轉輪卡匣12之另一端係設有第二組內輸送管121,以連接該第二組內冷卻器13之一端,而在該第二組內冷卻器13之另一端與該第二除濕轉輪卡匣14之一端之間,係設有供分流輸送用之分歧輸送管131,該第二除濕轉輪卡匣14之另一端係設有第三組內輸送管141,以連接該第三組內冷卻器15之一端,而該第三冷卻器15之另一端係設有輸出管102,如此即形成空氣在該除濕模組10中之主要流動路徑。The above-mentioned components are connected and connected for communication, and the connection relationship between them is explained. Referring to FIG. 2, in the part of the dehumidification module 10, the first group is One end of the cooler 11 is provided with an input structure 101 (such as a duct, a tuyere) for inputting outside air, and the other end of the first group of intercoolers 11 is provided with a first group of inner ducts 111 for connection. One end of the first dehumidification wheel cartridge 12, the other end of the first dehumidification wheel cartridge 12 is provided with a second group of inner conveying pipes 121 for connecting one end of the second group of internal coolers 13 Between the other end of the second group of internal coolers 13 and one end of the second dehumidification runner cassette 14 is provided a branch conveying pipe 131 for split conveying, and the second dehumidifying wheel cartridge 14 is another One end is provided with a third group of inner conveying pipes 141 to connect one end of the third group of inner coolers 15, and the other end of the third cooler 15 is provided with an output pipe 102, so that air is formed in the dehumidifying mold. The main flow path in group 10.
另一方面,該第一加熱器16之兩端分別設有一第一輔助輸送管161、162,係各自連接該第二除濕轉輪卡匣14之另一端;而該第二加熱器17之兩端分別設有一第二輔助輸送管171、172,一第二輔助輸送管171係連接該第二除濕轉輪卡匣14之一端,而另一第二輔助輸送管172係連接該第一除濕轉輪卡匣12之另一端;該風機18係設有一第三輔助輸送管181,該第三輔助輸送管181係連接該第一除濕轉輪卡匣12之一端,如此即形成空氣在該除濕模組10中之分流路徑。On the other hand, two ends of the first heater 16 are respectively provided with a first auxiliary conveying pipe 161, 162, which are respectively connected to the other end of the second dehumidifying wheel cartridge 14, and two of the second heaters 17 A second auxiliary conveying pipe 171, 172 is respectively disposed at one end, a second auxiliary conveying pipe 171 is connected to one end of the second dehumidifying rotating wheel cartridge 14, and the other second auxiliary conveying pipe 172 is connected to the first dehumidifying rotating pipe. The other end of the wheel clamp 12; the fan 18 is provided with a third auxiliary conveying pipe 181, and the third auxiliary conveying pipe 181 is connected to one end of the first dehumidification rotating wheel cartridge 12, so that air is formed in the dehumidification mode. The shunt path in group 10.
而在該除濕模組10外之部份,該空氣壓縮機20之一端係連接該除濕模組10之輸出管102,該空氣壓縮機20之另一端係設有一第一輸送管21,以連接該第一冷卻器30之一端,而該第一冷卻器30之另一端係設有第二輸送管31,以連接該第二冷卻器40之一端,該第二冷卻器40之另一端係設有第三輸送管41,以連接該儲蓄單元50之一端,該儲蓄單元50之另一端係設有第四輸送管51,以供輸出低露點乾燥之壓縮空氣;前述第一冷卻器30之周側還設有至少一輔助用之輸送結構32(如:輸送管、輸送口)。One end of the air compressor 20 is connected to the output tube 102 of the dehumidification module 10, and the other end of the air compressor 20 is provided with a first delivery tube 21 for connection. One end of the first cooler 30, and the other end of the first cooler 30 is provided with a second conveying pipe 31 for connecting one end of the second cooler 40, and the other end of the second cooler 40 is provided There is a third conveying pipe 41 for connecting one end of the saving unit 50, and the other end of the saving unit 50 is provided with a fourth conveying pipe 51 for outputting low dew point dry compressed air; the circumference of the first cooler 30 The side is also provided with at least one auxiliary conveying structure 32 (for example, a conveying pipe, a conveying port).
在實施例中,如第2A圖所示,該第一除濕轉輪卡匣12中分為處理區1221以及再生區1222(即機內空間分隔成不同用途之腔室),且在該第一除濕轉輪卡匣12中設有一跨區旋轉之除濕轉輪122及一與該除濕轉輪122配設之驅動模組123(如:驅動馬達配合傳動皮帶來帶動該除濕轉輪122運轉),位於該除濕轉輪122兩側之處理區1221係分別藉由第一組內輸送管111連通第一組內冷卻器11、以及藉由第二組內輸送管121連通第二組內冷卻器13,而位在該除濕轉輪122兩側之再生區1222係分別藉由第三輔助輸送管181連通風機18、以及藉由一第二輔助輸送管172連通第二加熱器17;前述除濕轉輪122係能被該驅動模組123帶動旋轉,該除濕轉輪122對應該處理區1221之部份係用以吸附通過之冷空氣中的水份及雜質,而該除濕轉輪122對應該再生區1222之部份係供熱空氣通過,使該除濕轉輪122中之吸附水份受熱蒸發成蒸汽,且一併將雜質帶離該除濕轉輪122並隨熱空氣流出,讓該除濕轉輪122旋轉通過該再生區1222之部份能夠再次吸附水份及雜質,俾利於持續使用及運作,亦能達到淨化空氣及除濕之功效。In the embodiment, as shown in FIG. 2A, the first dehumidification runner cassette 12 is divided into a treatment area 1221 and a regeneration area 1222 (ie, a chamber in which the internal space is divided into different uses), and in the first The dehumidification wheel cartridge 12 is provided with a dehumidification rotor 122 that rotates across the region and a drive module 123 that is associated with the dehumidification wheel 122 (for example, the drive motor cooperates with the drive belt to drive the dehumidification wheel 122 to operate), The processing zones 1221 located on both sides of the dehumidification runner 122 are respectively connected to the first group of internal coolers 11 by the first group of inner tubes 111 and the second group of internal coolers 13 by the second group of inner tubes 121. The regeneration zone 1222 located on both sides of the dehumidification runner 122 communicates with the fan 18 via the third auxiliary delivery pipe 181, and the second heater 17 via a second auxiliary delivery pipe 172; the aforementioned dehumidification runner The 122 series can be rotated by the driving module 123. The portion of the dehumidifying wheel 122 corresponding to the processing area 1221 is used to adsorb moisture and impurities in the cold air passing through, and the dehumidifying wheel 122 corresponds to the regeneration area. Part of 1222 is heated air passing through, so that the moisture in the dehumidification runner 122 is adsorbed. The heat is evaporated into steam, and the impurities are carried away from the dehumidification rotor 122 and flow out with the hot air, so that the portion of the regeneration wheel 122 that rotates through the regeneration zone 1222 can adsorb moisture and impurities again, thereby facilitating continuous use. And operation, it can also achieve the effect of purifying air and dehumidification.
如第2圖所示,該分歧輸送管131之一端係為一輸入管道1311,以與該第二組內冷卻器13連接,而該分歧輸送管131之另一端係設有二分歧輸出管道1312、1313,分別連接該第二除濕轉輪卡匣14之一端的不同部位;又如第2B圖所示,該第二除濕轉輪卡匣14中分為處理區1421、再生區1422以及冷卻區1423,且設有一跨區旋轉之除濕轉輪142及一與該除濕轉輪142配設之驅動模組143(如:驅動馬達配合傳動皮帶來帶動該除濕轉輪142運轉),位於該除濕轉輪142兩側之處理區1421係分別藉由輸入管道1311連通第二組內冷卻器13、以及藉由第三組內輸送管141連通第三組內冷卻器15,而位在該除濕轉輪142兩側之冷卻區1423係分別藉由另一輸出管道1312連通第二組內冷卻器13、以及藉由一第一輔助輸送管161連通第一加熱器16,另位在該除濕轉輪142兩側之再生區1422係分別藉由另一第二輔助輸送管171連通第二加熱器17、以及藉由另一第一輔助輸送管162連通第一加熱器16。As shown in FIG. 2, one end of the branch duct 131 is an input duct 1311 for connecting with the second group internal cooler 13, and the other end of the branch duct 131 is provided with two divergent output ducts 1312. And 1313 are respectively connected to different portions of one end of the second dehumidification runner cassette 14; and as shown in FIG. 2B, the second dehumidification runner cassette 14 is divided into a processing area 1421, a regeneration area 1422, and a cooling area. 1423, and a dehumidification wheel 142 and a driving module 143 disposed on the dehumidification wheel 142 (for example, the driving motor cooperates with the driving belt to drive the dehumidification wheel 142), and the dehumidification rotor is located at the dehumidification rotor. The processing zones 1421 on both sides of the wheel 142 are respectively connected to the second group of internal coolers 13 through the input pipe 1311, and communicate with the third group of internal coolers 15 through the third group of inner conveying pipes 141, and are located on the dehumidifying runners. The cooling zones 1423 on both sides of the 142 are respectively connected to the second group of internal coolers 13 through another output conduit 1312, and communicate with the first heaters 16 via a first auxiliary conveying pipe 161, and are located at the dehumidifying rotors 142. The regeneration zones 1422 on both sides are respectively passed by another second auxiliary conveying pipe 171 On the second heater 17, and the other by a first auxiliary conduit 162 communicates with the first heater 16.
上述二除濕轉輪122、142之差異處,在於該第二除濕轉輪卡匣14之除濕轉輪142係透過增加劃分出之冷卻區1423對應該分歧輸出管道1313,以導入部份冷空氣依序通過該冷卻區1423及加熱器16及再生區1422,通過後之空氣,加熱即能供該再生區1422進行脫附,以使該除濕轉輪142於該處理區1421能不斷重複對露點較低之冷空氣進行淨化及除濕,得到更低露點的空氣,亦能利用通過冷卻區1423所產生之(熱交換)廢熱輔助升溫,以達到節能及省電之功效,還使該除濕轉輪142部份轉至該處理區1421時已降溫且能再次具有吸附功效,俾利於循環且長期操作使用並延長除濕轉輪142之使用壽命。The difference between the two dehumidification runners 122 and 142 is that the dehumidification runner 142 of the second dehumidification runner cartridge 14 passes through the increased cooling zone 1423 corresponding to the divergent output conduit 1313 to introduce a portion of the cold air. The cooling zone 1423 and the heater 16 and the regeneration zone 1422 are sequentially passed through the air to be desorbed by the regeneration zone 1422 so that the dehumidification rotor 142 can repeatedly repeat the dew point in the processing zone 1421. The low cold air is purified and dehumidified to obtain a lower dew point air, and the (heat exchange) waste heat generated by the cooling zone 1423 can be used to assist the temperature rise to achieve energy saving and power saving effects, and the dehumidification runner 142 is also provided. When the part is transferred to the treatment area 1421, it has cooled down and can have the adsorption effect again, which is beneficial to the circulation and long-term operation and prolongs the service life of the dehumidification wheel 142.
而本創作運作時,外界空氣從該除濕模組10之輸入結構101導入,接著依序經由該第一組內冷卻器11降溫、第一組內輸送管111、第一除濕轉輪卡匣12之處理區1221吸附冷空氣中之水份並過濾雜質、第二組內輸送管121、第二組內冷卻器13再次降溫、第三組內輸送管131之分歧輸入管道1311,此時該冷空氣會分流以各別進入二分歧輸出管道1312、1313,流入其一分歧輸出管道1312之冷空氣,會依序經由該第二除濕轉輪卡匣14之處理區1421吸附二次冷卻之空氣中的水份並過濾雜質、第三組內輸送管141、第三組內冷卻器15進行第三次降溫後,此時本創作所輸出之乾冷空氣中,具污染性之雜質已大量減少,可降低對後續構件之傷害(如:油污阻塞、廢液侵蝕),再由該輸出管102將乾冷空氣送至該空氣壓縮機20中予以壓縮,接續經由第一輸送管21、第一冷卻器30進行第四次降溫、第二輸送管31、第二冷卻器40進行第五次降溫、第三輸送管41、儲蓄單元50(如:儲存空氣用之桶、塔、槽)儲存以調節及穩壓,之後經由該第四輸送管51將乾冷之壓縮空氣輸出以供使用;而前述空氣壓縮機20將該除濕模組10排出之乾冷空氣予以壓縮後,由於壓縮空氣之溫度會升高,該第一冷卻器30係還搭配該輸送結構32導入冷卻流體(如:冷媒或冷水)以對該壓縮空氣進行冷卻,因此如第2圖所示,該輸送結構32係能再連接有一冷卻單元60,該冷卻單元60係能採以冷卻水塔、冷媒壓縮機或冷凝器實施。During the operation of the present invention, outside air is introduced from the input structure 101 of the dehumidification module 10, and then sequentially cooled by the first group of internal coolers 11, the first group of inner tubes 111, and the first dehumidification wheel cassette 12 The treatment area 1221 adsorbs moisture in the cold air and filters the impurities, the second group of inner tubes 121, the second group of inner coolers 13 are cooled again, and the divergent input tubes 1311 of the third group of inner tubes 131 are cooled. The air will be diverted to enter the two divergent output pipes 1312, 1313, and the cold air flowing into one of the divergent output pipes 1312 will be sequentially adsorbed into the secondary cooling air through the treatment zone 1421 of the second dehumidification runner cassette 14 After the water is filtered and the impurities are filtered, the third group of inner tubes 141, and the third group of inner tubes 15 are cooled for the third time. At this time, the polluting impurities in the dry and cold air outputted by the creation have been greatly reduced. The damage to the subsequent components is reduced (eg, oil fouling, waste liquid erosion), and the dry cooling air is sent to the air compressor 20 to be compressed by the output pipe 102, and then passed through the first conveying pipe 21 and the first cooler 30. Carry out the fourth cooling, the first The conveying pipe 31 and the second cooler 40 are stored for the fifth time, the third conveying pipe 41, the saving unit 50 (for example, a bucket for storing air, a tower, a tank) are stored for adjustment and voltage regulation, and then the fourth conveying is performed. The tube 51 outputs the dry and cold compressed air for use; and after the air compressor 20 compresses the dry and cold air discharged from the dehumidification module 10, the first cooler 30 is matched with the temperature of the compressed air. The conveying structure 32 introduces a cooling fluid (such as refrigerant or cold water) to cool the compressed air. Therefore, as shown in FIG. 2, the conveying structure 32 can be further connected with a cooling unit 60, which can adopt a cooling unit 60. It is implemented as a cooling water tower, a refrigerant compressor or a condenser.
另在分流路徑方面,流入另一分歧輸出管道1313之冷空氣,會依序通過該第二除濕轉輪卡匣14之冷卻區1423進行冷卻,第一輔助輸 送管161、第一加熱器16升溫成熱空氣、第一輔助輸送管162、第二除濕轉輪卡匣14之再生區1222進行脫附以帶走附著於除濕轉輪142輪面之水份及雜質、第二輔助輸送管171、第二加熱器17再次升溫成熱空氣並排除水份及雜質、第二輔助輸送管172、第一除濕轉輪卡匣12之再生區1222進行脫附以帶走附著於除濕轉輪122輪面之水份、第三輔助輸送管181、風機18將含有水份之濕溫空氣抽出該除濕模組10;而本創作之風機18亦能設置於本創作分流路徑中之任一輸送管處(如:第3圖之第一輔助輸送管161處所示),藉以輔助抽送空氣;該風機18係能採以變頻風機或是鼓風機實施。In addition, in the aspect of the splitting path, the cold air flowing into the other divergent output pipe 1313 is sequentially cooled by the cooling zone 1423 of the second dehumidification runner cassette 14 to be the first auxiliary transmission. The feeding pipe 161, the first heater 16 is heated to be heated air, the first auxiliary conveying pipe 162, and the regeneration zone 1222 of the second dehumidification runner casing 14 are desorbed to take away the moisture attached to the tread of the dehumidification runner 142. And the impurities, the second auxiliary transfer pipe 171, the second heater 17 are again heated to hot air to remove moisture and impurities, the second auxiliary transfer pipe 172, and the regeneration zone 1222 of the first dehumidification runner cassette 12 are desorbed. Taking the moisture attached to the tread of the dehumidification runner 122, the third auxiliary conveying pipe 181, and the fan 18 pumping the moisture-containing air containing the moisture out of the dehumidification module 10; and the fan 18 of the creation can also be set in the creation At any of the diverting paths (as shown at the first auxiliary duct 161 in Fig. 3), the pumping air is assisted; the fan 18 can be implemented by an inverter fan or a blower.
此外,本文所述分歧輸送管131之二分歧輸出管道1312、1313係為相同管徑,也能採以相異管徑實施,藉此控制空氣流量,而其一分歧輸出管道1313係能進一步結合有一風門1314(如第3圖所示),藉以控制空氣流量,前述風門1314係能以手動控制,也能透過電腦自動控制;該空氣壓縮機20係能採以離心式空氣壓縮機、往復式空氣壓縮機或螺旋式空氣壓縮機實施;該風機18之輸送管181係進一步結合有一控制閥182,藉以控制輸送管181內之空氣流動。In addition, the divergent delivery pipes 1312 and 1313 of the divergent delivery pipe 131 are the same pipe diameter, and can also be implemented by different pipe diameters, thereby controlling the air flow, and a divergent output pipe 1313 can be further combined. There is a damper 1314 (as shown in Fig. 3) to control the air flow. The damper 1314 can be manually controlled or automatically controlled by a computer. The air compressor 20 can adopt a centrifugal air compressor and reciprocating type. The air compressor or the screw air compressor is implemented; the duct 181 of the fan 18 is further coupled with a control valve 182 to control the flow of air in the duct 181.
據此,本創作係藉由一除濕模組10、一空氣壓縮機20、一第一冷卻器30、一第二冷卻器40以及一儲蓄單元50之組合設計,使具有分階段冷卻及加熱之功效,藉此透過輸送廢氣以帶走水份及雜質,也利用廢熱減少能耗及用電,並能防止凝結水結凍而傷害構件,以對露點較低之冷空氣進行除濕及淨化空氣,相較於傳統空壓裝置90而言,本創作係能減少或是免除設置精密過濾器,卻能產生低露點之壓縮空氣,以降低污染及侵蝕情況,適合於高緯度地區使用,如此使本創作具有節能、省電、低污染、防結凍、防侵蝕之功效,藉以增加使用上之便利性。Accordingly, the present invention is designed to have a staged cooling and heating by a combination of a dehumidification module 10, an air compressor 20, a first cooler 30, a second cooler 40, and a savings unit 50. Efficacy, through the delivery of exhaust gas to remove water and impurities, but also use waste heat to reduce energy consumption and electricity, and prevent condensate from freezing and damage components, to dehumidify and purify the cold air with low dew point, Compared with the traditional air compressor 90, this creation system can reduce or eliminate the need to set up a precision filter, but can produce low dew point compressed air to reduce pollution and erosion, suitable for use in high latitudes, so that this creation It has the functions of energy saving, power saving, low pollution, anti-freezing and anti-erosion, so as to increase the convenience of use.
以上所述僅為本創作之較佳可行實施例,非因此即侷限本創作之專利範圍,舉凡運用本創作說明書及圖式內容所為之等效結構變化,均理同包含於本創作之範圍內,合予陳明。The above description is only a preferred and feasible embodiment of the present invention, and thus does not limit the scope of the patents of the present invention. The equivalent structural changes that are made by using the present specification and the contents of the drawings are all included in the scope of the present creation. , combined with Chen Ming.
10...除濕模組10. . . Dehumidification module
101...輸入結構101. . . Input structure
102...輸出管102. . . Output tube
11...第一組內冷卻器11. . . First group of internal coolers
111...第一組內輸送管111. . . First set of inner tubes
12...第一除濕轉輪卡匣12. . . First dehumidification wheel card
121...第二組內輸送管121. . . The second group of inner tubes
122...除濕轉輪122. . . Dehumidification runner
1221...處理區1221. . . Processing area
1222...再生區1222. . . Regeneration area
123...驅動模組123. . . Drive module
13...第二組內冷卻器13. . . Second group of internal coolers
131...分歧輸送管131. . . Divergent duct
1311...輸入管道1311. . . Input pipe
1312、1313...分歧輸出管道1312, 1313. . . Bifurcation output pipeline
1314...風門1314. . . throttle
14...第二除濕轉輪卡匣14. . . Second dehumidification wheel card
141...第三組內輸送管141. . . The third group of inner tubes
142...除濕轉輪142. . . Dehumidification runner
1421...處理區1421. . . Processing area
1422...再生區1422. . . Regeneration area
1423...冷卻區1423. . . Cooling zone
143...驅動模組143. . . Drive module
15...第三組內冷卻器15. . . Third group of internal coolers
16...第一加熱器16. . . First heater
161、162...第一輔助輸送管161, 162. . . First auxiliary duct
17...第二加熱器17. . . Second heater
171、172...第二輔助輸送管171, 172. . . Second auxiliary conveying pipe
18...風機18. . . Fan
181...第三輔助輸送管181. . . Third auxiliary conveying pipe
182...控制閥182. . . Control valve
20...空氣壓縮機20. . . Air compressor
21...第一輸送管twenty one. . . First duct
30...第一冷卻器30. . . First cooler
31...第二輸送管31. . . Second duct
32...輸送結構32. . . Conveying structure
40...第二冷卻器40. . . Second cooler
41...第三輸送管41. . . Third duct
50...儲蓄單元50. . . Savings unit
51...第四輸送管51. . . Fourth duct
60...冷卻單元60. . . Cooling unit
90...傳統空壓裝置90. . . Traditional air compressor
91...空氣壓縮機91. . . Air compressor
92...穩壓空氣桶92. . . Regulated air bucket
93...冷凍乾燥機93. . . Freeze dryer
94...吸附乾燥機94. . . Adsorption dryer
95...儲氣空氣桶95. . . Gas storage air tank
96...精密過濾器96. . . Precision filter
97...排氣導管97. . . Exhaust duct
第1圖係為本創作低露點型轉輪式空壓裝置之構件關係的簡示圖。The first figure is a simplified diagram of the component relationship of the low dew point type rotary air compressor.
第2圖係為本創作中增設有控制閥、另一風機及冷卻單元之示意圖。Figure 2 is a schematic diagram of the addition of a control valve, another fan and a cooling unit in the creation.
第2A圖係為本創作之第一除濕轉輪卡匣的立體示意圖。Figure 2A is a three-dimensional view of the first dehumidification wheel of the creation.
第2B圖係為本創作之第二除濕轉輪卡匣的立體示意圖。Figure 2B is a perspective view of the second dehumidification wheel cartridge of the present invention.
第3圖係為本創作中增設有控制閥、風門及冷卻單元之示意圖。Figure 3 is a schematic diagram of the addition of control valves, dampers and cooling units in this creation.
第4圖係為傳統空壓裝置之構件關係示意圖。Figure 4 is a schematic diagram showing the relationship of the components of a conventional air compressor.
10...除濕模組10. . . Dehumidification module
11...第一組內冷卻器11. . . First group of internal coolers
12...第一除濕轉輪卡匣12. . . First dehumidification wheel card
13...第二組內冷卻器13. . . Second group of internal coolers
14...第二除濕轉輪卡匣14. . . Second dehumidification wheel card
15...第三組內冷卻器15. . . Third group of internal coolers
16...第一加熱器16. . . First heater
17...第二加熱器17. . . Second heater
18...風機18. . . Fan
20...空氣壓縮機20. . . Air compressor
30...第一冷卻器30. . . First cooler
40...第二冷卻器40. . . Second cooler
50...儲蓄單元50. . . Savings unit
Claims (8)
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TW101208356U TWM446828U (en) | 2012-05-04 | 2012-05-04 | Low dew-point wheel compression apparatus |
CN2012203714194U CN202756210U (en) | 2012-05-04 | 2012-07-30 | Low dew point type rotating wheel type air compression device |
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TW101208356U TWM446828U (en) | 2012-05-04 | 2012-05-04 | Low dew-point wheel compression apparatus |
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CN111102660A (en) * | 2019-12-23 | 2020-05-05 | 广东申菱环境系统股份有限公司 | Energy-saving low-dew-point deep dehumidification system capable of continuously and stably operating and control method |
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- 2012-05-04 TW TW101208356U patent/TWM446828U/en not_active IP Right Cessation
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