TWM439247U - Magnetic element - Google Patents

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Publication number
TWM439247U
TWM439247U TW101208854U TW101208854U TWM439247U TW M439247 U TWM439247 U TW M439247U TW 101208854 U TW101208854 U TW 101208854U TW 101208854 U TW101208854 U TW 101208854U TW M439247 U TWM439247 U TW M439247U
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Taiwan
Prior art keywords
magnetic
core
plate
shaped
magnetic component
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TW101208854U
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Chinese (zh)
Inventor
Yung-Hsiang Shih
Chang-Hsun Chiang
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Fsp Technology Inc
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Application filed by Fsp Technology Inc filed Critical Fsp Technology Inc
Priority to TW101208854U priority Critical patent/TWM439247U/en
Publication of TWM439247U publication Critical patent/TWM439247U/en
Priority to CN 201320248905 priority patent/CN203218074U/en

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Abstract

A magnetic element includes two first plate cores, a pillar core, at least one winding set and two second plate cores. Each of the first plate cores has a first surface and a second surface opposite to each other. The pillar core has two side surfaces opposite to each other. The pillar core is connected with the two first plate cores through the two side surfaces. Areas of the first surface and the second surface of each of the first plate cores are substantially equal to half of an area of each of the two side surfaces of the pillar core. The winding set winds around the pillar core. The second plates are respectively disposed on the first surfaces and the second surfaces of the first plate plates.

Description

M439247 五、新型說明: 【新型所屬之技術領域】 本創作是有關於一種被動元件, 磁性元件。 【先前技術】M439247 V. New description: [New technical field] This creation is about a passive component, magnetic component. [Prior Art]

扼流器的功用在於穩定電路中的電流並 訊的效果,作用與電容,是㈣存 中的電能來調節電流的穩定性,而且相較於電容是以= (電荷)的形絲儲存電能,扼流㈣是⑽場的形= 達成。 ίThe function of the choke is to stabilize the current and the effect of the signal in the circuit. The function and capacitance are (4) the energy stored in the current to adjust the stability of the current, and the energy is stored in the shape of the = (charge). Turbulence (four) is the form of (10) field = achievement. ί

且特別是有關於一種 圖1為習知之扼流器的立體示意圖。請參考圖卜習 知之扼流H _具有環形磁芯(tQiOidaleGre) UG與纏植 於環形磁芯110上的導線12〇。扼流器100的製作/方法: 下所述。f先’將磁性粉末(未料合成環形磁芯110, 然後以6GG°C以上的溫度燒結環形磁芯i 1G,接著以人工的 方式將導線12G纏繞於環形戦⑽上。然而扼流器· 需以人工的方式纏繞導線12〇於環形磁芯11〇上而無法 以自動化方式生產,因此,扼流器1〇〇的製程需耗費相當 大的人力成本。 另一種扼流器則是包括E形磁芯、繞線架與導線,其 中導線纏繞於繞線架上,且繞線架套設於E形磁芯上。然 而’由於此扼流器具有繞線架’故具有較大體積。除此之 外’當應用此扼流器作為變壓器時’由於需對兩個E形磁 3 對位,故-旦雜精準度不",將會 的電感值變異性大,進而造成良率下降。 坚- 【新型内容】 本創作提供—種雜元件,其能以自動化的方式生 產。 本創作提出-種磁性元件,其包括兩第一板狀磁芯、 一柱狀磁芯、至少一繞線組以及兩第二板狀磁芯。每一第 -板狀磁芯具有相·-第—表面與—第二表面。柱狀磁 芯具有相對的兩側表面,並透過上述之側表面與第一板狀 磁,連接。每—第—板狀磁芯之第—表面與第二表面的面 積實質上為柱狀磁芯之每-側表面之面積的。 ,繞於柱狀磁芯上。第二板狀磁芯分職置於第狀磁 芯的第一表面與第二表面上。 在本創作之-實施例中,上述之第一板狀磁芯的第一 表面與第二表面實質上垂直柱狀磁芯的兩側表面。 在,倉j作之—實施例中,每一第一板狀磁芯更具有相 對的兩第三表面,日卷一望二矣品、击社你 且母弟一表面連接第一表面與第二表 面,並具有四個狐形邊。 創作之f施例中’母一弧形邊為四分之-的圓 弧。 柱狀實關+’上述之18弧的半徑實質上為 柱狀磁心之側表面之邊長的一半。 在本創作之—實施例中,上述之柱狀磁芯之側表面的 形狀為正方形。 在本創作之一實施例中 磁芯為一體成型。In particular, FIG. 1 is a perspective view of a conventional choke. Please refer to the known turbulence H _ with a toroidal core (tQiOidaleGre) UG and a wire 12 entangled on the toroidal core 110. Production/method of choke 100: The following. f first 'magnetic powder (unexpected toroidal core 110, then sintered toroidal core i 1G at a temperature above 6GG ° C, then manually wound wire 12G on the ring 戦 (10). However, choke · It is necessary to manually wind the wire 12 around the toroidal core 11〇 and cannot be produced in an automated manner. Therefore, the process of the choke 1〇〇 requires a considerable labor cost. Another type of choke includes E. The magnetic core, the bobbin and the wire, wherein the wire is wound on the bobbin, and the bobbin is sleeved on the E-shaped core. However, 'this choke has a bobbin' and has a large volume. In addition, 'When this choke is applied as a transformer', since the two E-shaped magnetic pairs are required to be aligned, the accuracy of the impurity is not er, and the inductance value is large, which leads to a yield.降- [New content] This creation provides a variety of components that can be produced in an automated manner. This creation proposes a magnetic component comprising two first plate cores, a columnar core, at least one Winding group and two second plate cores. Each first - The magnetic core has a phase-first surface and a second surface. The cylindrical magnetic core has opposite side surfaces, and is connected to the first plate-shaped magnetic body through the side surface. The first-plate-shaped magnetic core The surface of the surface and the second surface is substantially the area of each side surface of the columnar core, and is wound around the columnar core. The second plate core is divided into the core of the first core. The first surface and the second surface. In the present invention, the first surface and the second surface of the first plate-shaped magnetic core are substantially perpendicular to both side surfaces of the cylindrical magnetic core. In the embodiment, each of the first plate-shaped magnetic cores has two opposite third surfaces, and the first and second surfaces are connected to the surface of the mother and the mother has a surface connected to the first surface and the second surface. Four fox-shaped sides. In the example of creation, the 'female-arc-shaped edge is a quarter--arc. The column-shaped real-off +' the radius of the above-mentioned 18 arc is substantially the side of the side surface of the columnar core. In the present invention, in the embodiment, the side surface of the above-mentioned columnar core has a square shape. In one embodiment, the magnetic core is integrally formed.

*在本創作之一實施例中 之卓—板狀絲々A 1、W.I 上述之第—板狀磁芯與柱狀 上述之第二板狀磁芯與上述 —板狀磁芯各自成型。* In one embodiment of the present invention, the first plate-shaped core and the columnar second plate-shaped core are formed separately from the above-mentioned plate-shaped core.

器。在本創作之一實施例中,上述之磁性元件為一變壓 小发基於上述,本發明之實施例包括以下優點或功效之至 _之。在本創作之實施例中,由於本實施例的磁性 疋件能使繞線組先纏繞在位於第一板狀磁芯間的柱狀磁芯 上,接著再將第二板狀磁芯配置在第一板狀磁芯上,故在 進行繞線時’因有開放空間而較為方便,從而使得本實施 例之磁性元件能以自動化的方式生產。 為讓本創作之上述特徵和優點能更明顯易懂,下文特 舉實施例,並配合所附圖式作詳細說明如下。 【實施方式】 有關本創作之前述及其他技術内容、特點與功效,在 以下配合參考圖式之多個實施例的詳細說明中,將可清楚 的呈現。以下實施例中所提到的方向用語,例如「上」、 M439247 下」、「前」、「後」、「左」、「右」等,僅是參考 附加圖式的方向。因此,使用的方向用語是用來說明,而 非用來限制本發明。 第一實施例 圖2為本創作第一實施例之磁性元件的部份立體分解 圖。請參照圖2,磁性元件200適應用於電路板3〇〇,以過 濾不必要的雜訊。如圖2所示,磁性元件2〇〇包括前後兩 板狀磁芯210、柱狀磁芯220、至少一繞線組23〇以及上下 兩板狀磁芯240。其中柱狀磁芯220位於兩板狀磁芯21〇 之間,且繞線組230纏繞於柱狀磁芯220上。另外,本實 施例之繞線組230透過其兩端TE1、TE2與電路板3〇〇電 性連接。 在此,圖2之磁性元件200的部分構件已組裝完畢, 而位於柱狀磁芯220上方的板狀磁芯240則繪示為與其它 構件分解以方便說明。如圖2所*,每一板狀磁芯2、1〇且 有相對的表面S1與表面S2,其中表面w、S2例如分別& 板狀磁芯210的上下兩表面。板狀磁芯24〇分別配置於板 狀磁芯210的表面S1與表面S2上。在本實施例中,上下 兩板狀磁芯240的寬度X卜長度X2與厚度χ3例如分別 為15毫米(mm)、2〇毫米與2·5毫米’惟本創作不受限 於此。 在本實施例中,磁性元件200例如為扼流器(ch〇ke) 或電感(inductor)。進一步而言,磁性元件2〇〇可作為功 因修正(power factor correction,PFC)扼流器、變壓器之 M439247 二次側(secondary)電感、差模(diff_ce m〇de)電感 或共模(common mode)電感等。除此之外,板狀磁芯21〇、 240與柱狀磁芯220的材質可為鐵氧體(ferrite)材料、鐵 或低磁損材料。鐵氧體(ferrite)材料包括錄辞鐵氧體(NiZn ferrite)或錳辞鐵氧體(Mn_Znferrite)。進一步而言,板 狀磁芯21G、24G與柱狀磁芯22G可為_磁芯磁怎 (_咖)、铭石夕鐵磁芯(_ustc〇re)、非結晶磁性 •粉末磁芯(FAA)或彎曲形磁芯(flex core),惟本創作 並不受限於此。 圖3A為圖2之磁性元件2〇〇不含板狀磁芯24〇與繞 線組23〇的俯視示意圖,而圖3B為圖2之磁性元件· 不含板狀磁S 24〇與繞線組23〇的前視示意圖。請參昭圖 2與圖3A,柱狀磁芯220具有相對的兩側表面幻:, 且柱狀磁怒220透過側表面S3、S4與板狀磁足、2ι〇連接。 在本實施例令,板狀磁芯210與柱狀磁芯22〇可為一體 型。另外,柱狀磁芯220之側表面S3與S4為形狀大小相 同的兩表面,且側表面S3與S4的形狀可為正方形(如 3B之斜線部分所示)。除此之外,板狀磁芯21〇的表^ S1與表面S2實質上垂直柱狀磁芯22〇的側表面幻、料。 接著,請參照圖3A與圖3B,應注意的是, 2H)之表面S1與S2的面積實質上為柱狀磁芯、24〇之 面S3或S4之面積的一半。亦即’目犯之侧表面 S4的面積為圖3A之表面S1或表面&之面積的兩倍。夹 例而言’圖3A之板狀磁芯210之表面幻的長度沿與^ 7 M439247 度X5例如分別為20毫米與2.5毫米,而圖3B之柱狀 ^20之側表_的長度π與寬度χ8例如皆為⑺毫 只。換句話說,在本實施例中,柱狀磁芯22〇 以的面積例如為100平方毫米(mm2),而板狀 之表面SI、S2例如為50平方毫米。 如圖2所示,當繞線組230的兩端TE1與TE2與路 板300電性連接,且電路板3〇〇接上電源(未繪示)時, 磁性兀件200會產生感應磁場,其中感應磁場的大小與方 ^用磁力線3來絲。請同時參照圖2與® 3A,i本 實鈿例中,磁力線3所經過的路徑為一封閉迴路,且通過 柱狀磁芯220的側表面S3的磁力線分別往板狀磁芯21〇 之兩相對表面S1與S2前進。值得—提的是,由於本實施 例之板狀磁芯21G的形狀對稱於柱狀磁怒220的側表面S3 與S4,故磁力線3在通過側表面33後,磁力線的數量大 ^會分半’且磁力線B1、B2的方向是分卿向板狀磁 心210的表面si與§2。 舉例而言,如圖2與圖从所示,約有一半的磁力線 B1會依序通過柱狀磁芯22G的側表面幻、前方板狀磁芯 210之表面S1、上方之板狀磁芯24〇、後方板狀磁芯㈣ 之表面s 1與柱狀磁芯220的側表面S4再回到柱狀磁芯22〇 内。另-半的磁力線B2則是依序通過柱狀磁芯22〇的側 表面S3、前方板狀磁g 21〇之表自%、下方之板狀磁怒 240、後方板狀磁芯210之表面S2與柱狀磁芯22〇的側表 面S4再回到柱狀磁芯22〇内。換句話說,柱狀磁芯22〇 M439247 的^表面S3、S4與板狀磁芯之表面S卜S2相當於磁 通罝的戴面,且表面8卜S2之磁通量的總和實質上等於 侧表面S3、S4的磁通量。 、 、 應注意的是’在本實施例中,由於板狀磁这210之表 面S1與S2的面積實質上為柱狀磁芯、240之側表面S3 ^ 面積的半亦即,表面Si與S2的面積和實質上等於枝 狀磁芯240之側表㈣或以。因此,即便表面質3 = 面S2)的磁通量為側表面S3 (或側表面S4) @ 一半,但 由於板狀磁芯、210之表面S1 (或表面S2)的面積也為柱 狀,240之侧表面S3 (或側表面⑷的-半,故整體 而吕,位於側表面S3、S4與表面S1、S2的磁通密度皆相 同。 圖3C為圖2之磁性元件2〇〇不含板狀磁芯24〇與繞 線組230的側視示意圖。請參照圖2、圖3B與圖3C,、本 實施例之板狀磁芯210更具有相對的兩表面S5,且每一表 面S5連接表面S1與表面幻。除此之外,如圖3b所示, 表面S5並具有四個弧形邊c。在本實施例中,弧形邊c 可為四分之-的圓弧料之,圓弧C1的圓心為側表 面S3之頂點在表面S5上的投影點0,且圓弧C1的半徑Γ 實質上為柱狀磁芯240之側表面S3之長度Χ7的一半。其 中側表面S3的長度χ7與寬度χ8例如皆為1〇毫米,且^ 弧C1的半徑Γ例如為5毫米。另外,圖3C之板狀磁芯210 的長度Χ9例如為20毫米,且柱狀磁芯22〇的厚度χ6例 如為10毫米。在本實施例中,上述之圓弧形的設計能導引 9 M439247 圖2之磁力線b的行進方向,以使磁力線m與b2平均分 布在板狀磁芯21〇的表面S1與S2。除此之外,圓弧形的 "又。十爿b於磁性元件200的侧面形成凹陷212以暴露部分位 於板狀磁芯21G之_繞線組22(),從而有助於繞線組22〇 的散熱,進而提升磁性元件細的穩定度4外,圓弧形 的設計亦方便板狀磁芯21〇的生產。 請繼續參照圖2 ’值得一提的是,本實施例之磁性元 件200的架構便於使繞線組顶紐繞在位於前後兩板狀 磁芯210之間的磁性元件2〇〇,然後再將前後上下兩板狀 磁芯240配置在板狀磁芯21〇的表面S1與S2。因此,上 述之架構便於繞線組230的纏繞,從而使磁性元件2〇〇可 以自動化的方式生產,進而能提升產能。換言之,本實施 例之磁性元件200為組農型磁性元件,其中板狀磁芯 與板狀磁芯210為各自成型。因此,板狀磁芯24〇能在繞 線完畢後才配置在柱狀磁芯220上方,故本實施例之磁= 元件200的架構有利於繞線組23〇纏繞於柱狀磁芯22〇上。 表一為習知不同規格之扼流器1〇〇與本實施例不同實 施態樣之磁性元件的比較表。應注意的是,下述之表一中 所列的數據資料並非用以限定本創作,任何所屬技^領域 中具有通常知識者在參照本創作之後,當可對其參數戋設 定作適當的更動,惟其仍應屬於本創作之範疇内。 又 M439247 (表一) 扼流器100 Al OD ( mm) ID ( mm) Ht (mm) 1. (cm) Ae ( cm2) V ( cm3) --- 32 21.1 12.07 7.11 5.09 0.226 1.15 型二 43 23.62 13.9 8.38 5,67 0.331 1.8S 型三 51 24.3 13.77 9.7 5.88 0.388 2.28 型四 75 27.7 14.1 11.99 6.35 0.654 4.15 型五 61 33.83 19.3 . 11.61 8.15 0.672 5.48 磁性元件 200 Al L ( mm) W ( mm) Ή ( mm) le (cm) Ae ( cm2) V ( cm3) 實施態樣 165 25 20 15 4.25 0.95 4.00 實施態樣 203 30 25 15 5.1 1.4 7.10Device. In one embodiment of the present invention, the magnetic element described above is a variable pressure small hair based on the above, and embodiments of the present invention include the following advantages or effects. In the embodiment of the present invention, since the magnetic element of the embodiment can wind the winding group first on the columnar core between the first plate cores, and then arrange the second plate core The first plate-shaped magnetic core is used, so it is convenient to have an open space when winding, so that the magnetic element of the embodiment can be produced in an automated manner. To make the above-described features and advantages of the present invention more comprehensible, the following detailed description of the embodiments and the accompanying drawings are set forth below. The above and other technical contents, features and effects of the present invention will be apparent from the following detailed description of the embodiments of the drawings. The directional terms mentioned in the following embodiments, such as "upper", "M439247", "front", "back", "left", "right", etc., are only directions referring to the additional drawings. Therefore, the directional terminology used is for the purpose of illustration and not limitation. [First Embodiment] Fig. 2 is a partially exploded perspective view showing the magnetic member of the first embodiment of the present invention. Referring to Figure 2, the magnetic component 200 is adapted for use on the board 3 to filter unwanted noise. As shown in Fig. 2, the magnetic element 2 includes two front and rear plate cores 210, a columnar core 220, at least one winding group 23A, and upper and lower plate cores 240. The columnar core 220 is located between the two plate cores 21A, and the winding group 230 is wound around the column cores 220. Further, the winding group 230 of the present embodiment is electrically connected to the circuit board 3 through its both ends TE1, TE2. Here, some of the components of the magnetic component 200 of FIG. 2 have been assembled, and the plate-shaped magnetic core 240 located above the cylindrical core 220 is illustrated as being decomposed with other components for convenience of explanation. As shown in Fig. 2, each of the plate-like magnetic cores 2, 1 is provided with an opposite surface S1 and a surface S2, wherein the surfaces w, S2 are, for example, the upper and lower surfaces of the plate-like magnetic core 210, respectively. The plate cores 24 are disposed on the surface S1 and the surface S2 of the plate core 210, respectively. In the present embodiment, the width Xb and the thickness χ3 of the upper and lower plate-shaped cores 240 are, for example, 15 mm (mm), 2 mm, and 2.5 mm, respectively, but the creation is not limited thereto. In the present embodiment, the magnetic element 200 is, for example, a choke or an inductor. Further, the magnetic element 2 can be used as a power factor correction (PFC) choke, a transformer M439247 secondary inductance, a differential mode (diff_ce m〇de) inductance or a common mode (common) Mode) Inductance, etc. In addition, the material of the plate cores 21, 240 and the columnar core 220 may be a ferrite material, iron or a low magnetic loss material. Ferrite materials include NiZn ferrite or Mn_Znferrite. Further, the plate cores 21G, 24G and the columnar core 22G can be _ magnetic core magnetic (_ coffee), Ming Shi Xi iron core (_ustc〇re), amorphous magnetic powder core (FAA ) or a curved core, but the creation is not limited to this. 3A is a top plan view of the magnetic element 2 图 of FIG. 2 without the plate-shaped core 24 〇 and the winding group 23 ,, and FIG. 3B is the magnetic element of FIG. 2 · without the plate-shaped magnetic S 24 〇 and winding A front view of the group 23〇. Referring to FIG. 2 and FIG. 3A, the columnar core 220 has opposite side surfaces: and the columnar magnetic anger 220 is connected to the plate-shaped magnetic foot and the 2 〇 through the side surfaces S3 and S4. In the present embodiment, the plate core 210 and the columnar core 22 can be integrated. Further, the side surfaces S3 and S4 of the columnar core 220 are the same two surfaces of the same shape, and the shapes of the side surfaces S3 and S4 may be square (as indicated by the hatched portion of 3B). In addition, the surface S1 of the plate core 21〇 and the surface S2 are substantially perpendicular to the side surface of the columnar core 22〇. Next, referring to Figs. 3A and 3B, it should be noted that the areas of the surfaces S1 and S2 of 2H) are substantially half the area of the columnar core, the surface S3 or S4 of 24 。. That is, the area of the side surface S4 of the target is twice the area of the surface S1 or the surface & For example, the length of the surface of the plate-shaped core 210 of Fig. 3A is 20 mm and 2.5 mm, respectively, with the angle of X 5 , and the length π of the side surface of the column 20 of Fig. 3B is The width χ 8 is, for example, (7) millimeters. In other words, in the present embodiment, the area of the columnar core 22 is, for example, 100 square millimeters (mm2), and the plate-like surfaces SI, S2 are, for example, 50 square millimeters. As shown in FIG. 2, when the two ends TE1 and TE2 of the winding group 230 are electrically connected to the road board 300, and the circuit board 3 is connected to a power source (not shown), the magnetic element 200 generates an induced magnetic field. The magnitude of the induced magnetic field is determined by the magnetic field line 3. Referring to FIG. 2 and FIG. 3A simultaneously, in the present example, the path through which the magnetic field lines 3 pass is a closed loop, and the magnetic lines of force passing through the side surface S3 of the cylindrical core 220 are respectively directed to the plate-shaped magnetic core 21 The opposite surfaces S1 and S2 advance. It is worth mentioning that since the shape of the plate core 21G of the present embodiment is symmetrical to the side surfaces S3 and S4 of the columnar magnetic anger 220, the number of magnetic lines of force after the magnetic line 3 passes through the side surface 33 is divided into half. 'And the direction of the magnetic lines B1, B2 is the surface si and § 2 of the plate-shaped core 210. For example, as shown in FIG. 2 and FIG. 2, about half of the magnetic lines of force B1 will sequentially pass through the side surface of the cylindrical core 22G, the surface S1 of the front plate-shaped core 210, and the upper plate-shaped core 24 The surface s 1 of the 板, rear plate-shaped core (4) and the side surface S4 of the columnar core 220 are returned to the cylindrical core 22A. The other-half magnetic field line B2 is sequentially passed through the side surface S3 of the cylindrical core 22, the front plate-shaped magnetic g 21 〇 from the %, the lower plate-shaped magnetic anger 240, and the surface of the rear plate-shaped magnetic core 210. S2 and the side surface S4 of the columnar core 22'' are returned to the columnar core 22'. In other words, the surface S3, S4 of the cylindrical core 22 〇 M439247 and the surface Sb S2 of the slab core correspond to the wear of the magnetic flux ,, and the sum of the magnetic fluxes of the surface 8 S2 is substantially equal to the side surface. The magnetic flux of S3 and S4. It should be noted that in the present embodiment, since the areas of the surfaces S1 and S2 of the plate-like magnetic body 210 are substantially the column core, the side surface S3 of the 240 is half, that is, the surface Si and S2. The area and substantially equal to the side of the dendritic core 240 (four) or to. Therefore, even if the magnetic flux of the surface quality 3 = surface S2) is half of the side surface S3 (or the side surface S4) @, since the area of the surface S1 (or the surface S2) of the plate core, 210 is also columnar, 240 The side surface S3 (or the half surface of the side surface (4), so the whole is the same, the magnetic flux density on the side surfaces S3, S4 and the surfaces S1, S2 are the same. Fig. 3C is the magnetic element 2 of Fig. 2 without the plate shape 2, FIG. 3B and FIG. 3C, the plate core 210 of the present embodiment has two opposite surfaces S5, and each surface S5 is connected to the surface. S1 and surface illusion. In addition, as shown in Fig. 3b, the surface S5 has four curved sides c. In this embodiment, the curved side c can be a quarter-arc material, a circle The center of the arc C1 is the projection point 0 of the vertex of the side surface S3 on the surface S5, and the radius Γ of the circular arc C1 is substantially half the length Χ7 of the side surface S3 of the cylindrical core 240. The length of the side surface S3 For example, the radius Γ7 and the width χ8 are both 1 mm, and the radius Γ of the arc C1 is, for example, 5 mm. In addition, the length Χ9 of the plate-shaped core 210 of Fig. 3C is, for example, 20 mm. The thickness χ6 of the columnar core 22〇 is, for example, 10 mm. In the present embodiment, the circular arc design described above can guide the traveling direction of the magnetic field line b of FIG. 2 in order to make the magnetic lines m and b2 evenly distributed. On the surfaces S1 and S2 of the plate-like magnetic core 21A. In addition, the circular arc-shaped "details" form a recess 212 on the side of the magnetic member 200 to expose the portion of the plate-shaped magnetic core 21G. The wire group 22(), thereby contributing to the heat dissipation of the winding group 22〇, thereby improving the fine stability of the magnetic component 4, the arc-shaped design also facilitates the production of the plate-shaped magnetic core 21〇. Please continue to refer to FIG. It is worth mentioning that the structure of the magnetic component 200 of the present embodiment facilitates winding the winding group top button around the magnetic element 2 位于 between the front and rear plate-shaped cores 210, and then the front and rear plates. The magnetic core 240 is disposed on the surfaces S1 and S2 of the plate-like magnetic core 21A. Therefore, the above-described structure facilitates the winding of the winding group 230, so that the magnetic element 2 can be produced in an automated manner, thereby improving productivity. The magnetic component 200 of the embodiment is a group of agricultural magnetic components, The plate core and the plate core 210 are formed separately. Therefore, the plate core 24 can be disposed above the column core 220 after the winding is completed, so that the structure of the magnetic component 220 of the embodiment is advantageous. The winding group 23 is wound around the columnar core 22A. Table 1 is a comparison table of the magnetic elements of different sizes of the different current chokes 1 and the embodiment. It should be noted that The data listed in Table 1 below is not intended to limit the creation of this work. Anyone with ordinary knowledge in the field of technology may refer to this creation and may make appropriate changes to its parameter settings, but it should still belong to Within the scope of this creation. M439247 (Table 1) Choke 100 Al OD (mm) ID (mm) Ht (mm) 1. (cm) Ae (cm2) V (cm3) --- 32 21.1 12.07 7.11 5.09 0.226 1.15 Type II 43 23.62 13.9 8.38 5,67 0.331 1.8S type three 51 24.3 13.77 9.7 5.88 0.388 2.28 type four 75 27.7 14.1 11.99 6.35 0.654 4.15 type five 61 33.83 19.3 . 11.61 8.15 0.672 5.48 magnetic element 200 Al L ( mm) W ( mm) Ή ( Mm) le (cm) Ae (cm2) V (cm3) Implementation 165 25 20 15 4.25 0.95 4.00 Implementation 203 30 25 15 5.1 1.4 7.10

在表一令,參數〇D、ID與氏分別為圖1之環形磁芯 110的外徑、内徑與厚度,而參數L、W、Η則分別為圖4 之磁性元件200的長度、寬度與厚度,其中圖4為圖2之 磁性元件200組裝完成後的立體示意圖。另外,參數V則 為習知之扼流器100或本實施例之磁性元件200的體積。 除此之外,參數le與Ae分別為習知之扼流器100或 本實施例之磁性元件200磁迴路長度與磁通量截面積的感 量、其中參數AL為電感係數。電感係數用以衡量磁性 元件的感量(//H)。詳言之,電感係數AL越大,則感量 會越大,其中電感係數可用下列式子表示: 11 A, , , 表中,磁性材料的導磁率例如為 面積Α 2 磁性材料的電感係數4是隨磁通量截 Γ^ ΐ而增加’且隨磁迴路長度1e的減少而增加。因 ,佳的,性材料通常需具有較短的磁迴路長度!e以及In Table 1, the parameters 〇D, ID and 氏 are the outer diameter, inner diameter and thickness of the toroidal core 110 of Fig. 1, respectively, and the parameters L, W, and Η are the lengths of the magnetic element 200 of Fig. 4, respectively. Width and thickness, wherein FIG. 4 is a perspective view of the magnetic component 200 of FIG. 2 after assembly. Further, the parameter V is the volume of the conventional choke 100 or the magnetic element 200 of the present embodiment. In addition, the parameters le and Ae are the inductances of the magnetic circuit length and the magnetic flux cross-sectional area of the conventional choke 100 or the magnetic element 200 of the present embodiment, respectively, wherein the parameter AL is the inductance. The inductance is a measure of the inductance of the magnetic component (//H). In detail, the larger the inductance AL is, the larger the inductance will be, and the inductance can be expressed by the following equation: 11 A, , , In the table, the magnetic permeability of the magnetic material is, for example, the area Α 2 The inductance of the magnetic material 4 It increases with the magnetic flux interception ΐ and increases with the decrease of the magnetic circuit length 1e. Because, good, the material usually needs to have a short magnetic circuit length!

义士=通里截面積Ae,才能提供較大的電感係數al。 可知,本實施例之磁性元件200相較於習知的 ::器100具有較高的磁通量截面積&,故能提供較大的 触!糸AL,從而能提供較多的感量。換句話說,在二者 -積差不=的情況下,本實施例.之磁性元件所能提供 的感量較高。另外,她於E形磁芯的磁性元件,本實施 =磁性元件200的磁迴路長度也較短,故能提供較多的 感®。除此之外’由於磁性元件2〇〇是採用先繞線再進行 組裝,故相較於習知技術而言,本實施狀製作磁性元件Yishi = Tongli cross-sectional area Ae, in order to provide a larger inductance a. It can be seen that the magnetic component 200 of the present embodiment has a higher magnetic flux cross-sectional area & than the conventional device 100, so that a larger touch can be provided!糸AL, which can provide more sensitivity. In other words, in the case where the difference between the two is not the same, the magnetic component of the present embodiment can provide a higher sensitivity. In addition, in the magnetic element of the E-shaped magnetic core, the present embodiment = the magnetic circuit 200 has a shorter magnetic circuit length, so that it can provide more sense. In addition, since the magnetic element 2 is assembled by first winding, the magnetic element is produced in this embodiment as compared with the prior art.

2〇〇的繞線步驟能以自動化的方式來達成,從而能節省製 作成本。 第二實施例 立圖5為本創作第二實施例之磁性元件2〇〇A的側視示 意圖。圖5的磁性元件200A與圖2的磁性元件2〇〇類似, 惟磁性元件200A與磁性元件2〇〇主要差異之處在於:磁 性兀件200A包括多個繞線組232與234(僅示意地繪示兩 個)。換句話說,本實施例的磁性元件2〇〇A相當為兩個 電感’且兩電感分別對應繞線組232與234。由於磁性元 12 OOA的立體示意圖可參照圖2,且磁性元件2⑻a的詳 =二述可參考第一實施例,故在此不再贅述。 第三實施例 i圖ό為本創作第三實施例之磁性元件2〇〇B的側視示 :。圖6的磁性元件2〇〇B與圖5的磁性元件2〇〇A類似, =磁性it件2麵與磁性树2撕主要差異之處在於:磁 凡件2〇〇B更包括隔離材料25〇。隔離材料25〇配置於繞 ^組232與234之間。詳細而言,隔離材料25〇配置於繞 拖且232之上,且繞線組234配置於隔離材料250之上。 、句話說’本實施例的磁性元件2〇〇B相當為壓哭。 二隔離材料,的材質可為介電材料、電f材 樹脂類(Epoxy)、聚醯亞胺(p〇lyimide resin)、酚醛 W月曰(PF)等。由於磁性元件2麵的立體示意圖可參照圖 2且磁性元件2〇〇B的詳細描述可參考第一實施例,故在 此不再贅述。 I综上所述,本發明之實施例包括以下優點或功效之至 少其中之一。在本創作之實施例中,由於磁性元件為組裝 型磁性元件,其能使繞線組先纏繞於前後兩板狀磁芯之間 的柱狀磁芯,然後再將上下兩板狀磁芯配置在柱狀磁芯的 相,兩側,故本實施例之磁性元件錢線方便的優點,從 而旎以自動化方式生產。除此之外,由於本實施例之前後 兩侧的板狀磁芯具有弧形設計,故能暴露位於二者之間的 部分繞線架,從而有良好散熱的效果。 另外,相較於習知的扼流器而言,由於本實施例之繞 線組疋直接纏繞在柱狀磁芯上,故相較於習知之具有E形 磁芯的扼流器而言,少了繞線架的構件。因此,本實施例 13 M439247 3性,體積較小。除此之外,本實施例之磁性元件 旦7長度也比E形磁芯來得短,故能提供較大的感 里丄此外,當應用本實施例之磁性元件作為變壓器時,也 不6有S知E形磁芯之對位精準度之不足的問題。 十m再者,由於本實施例之磁性元件相較於習知的扼流器 物形磁芯有較佳的磁通量面積,故在洲體積的情況下 能提供較大感量。 雖然本創作已以實施例揭露如上,然其並非用以限定 本創作,任何所屬技術領域中具有通常知識者,在不脫離 本創作之精神和範_,當可作些許之更動與潤飾,故本 創作之保護範圍當視後附之申請專利範圍所界定者為準。 【圖式簡單說明】 圖1為習知之扼流器的立體示意圖。 圖2為本創作第一實施例之磁性元件的部份立體分解 圖。 、一圖3A為圖2之磁性元件不含板狀磁芯與繞線組的俯 視示意圖。 一圖3B為圖2之磁性元件不含板狀磁芯與繞線組的前 視示意圖。 圖3C為圖2之磁性元件不含板狀磁芯與繞線組的側 視示意圖。 圖4為圖2之磁性元件組裝完成後的立體示意圖。 圖5為本創作第二實施例之磁性元件的侧視示意圖。 圖6為本創作第三實施例之磁性元件的側視示意圖。 M439247 【主要元件符號說明】 100 :扼流器 110 :環形磁芯 120 :導線 200、200A、200B :磁性元件 300 :電路板 210、240 :板狀磁芯 212 :凹陷 • 220:柱狀磁芯 230、232、234 :繞線組 250 .隔離材料 SI、S2、S5 :表面 S3、S4 :側表面 TE1、TE2 :繞線組的兩端 B、B卜B2 :磁力線 XI、X5、X8、W :寬度 X2、X4、X7、X9、L :長度 # X3、Η、Ht :厚度 C :弧形邊 C1 :圓弧 r :半徑 0 :投影點 OD :外徑 ID :内徑 15The 2〇〇 winding step can be achieved in an automated manner, which saves manufacturing costs. SECOND EMBODIMENT Figure 5 is a side elevational view of the magnetic element 2A of the second embodiment of the present invention. The magnetic element 200A of FIG. 5 is similar to the magnetic element 2A of FIG. 2, except that the magnetic element 200A and the magnetic element 2 are mainly different in that the magnetic element 200A includes a plurality of winding sets 232 and 234 (only schematically Show two). In other words, the magnetic element 2A of the present embodiment is equivalent to two inductances' and the two inductances correspond to the winding groups 232 and 234, respectively. For a perspective view of the magnetic element 12 OOA, reference may be made to FIG. 2, and the details of the magnetic element 2 (8) a can be referred to the first embodiment, and thus will not be described herein. THIRD EMBODIMENT I Fig. 1 is a side view of the magnetic element 2A of the third embodiment of the present invention. The magnetic element 2〇〇B of FIG. 6 is similar to the magnetic element 2〇〇A of FIG. 5, and the main difference between the magnetic element 2 surface and the magnetic tree 2 is that the magnetic element 2〇〇B further includes the isolation material 25 Hey. The spacer material 25 is disposed between the groups 232 and 234. In detail, the spacer material 25 is disposed on the winding and 232, and the winding group 234 is disposed on the spacer material 250. In other words, the magnetic element 2〇〇B of the present embodiment is quite a cry. The material of the two isolation materials may be a dielectric material, an electric resin (Epoxy), a p〇lyimide resin, or a phenolic fluorene (PF). Since the perspective view of the magnetic element 2 can be referred to FIG. 2 and the detailed description of the magnetic element 2B can be referred to the first embodiment, it will not be described again. In summary, embodiments of the present invention include at least one of the following advantages or benefits. In the embodiment of the present invention, since the magnetic component is an assembled magnetic component, the winding group can be wound around the columnar magnetic core between the front and rear plate-shaped magnetic cores, and then the upper and lower plate-shaped magnetic cores are disposed. In the phase of the columnar magnetic core, both sides, the magnetic component of the present embodiment has the advantage of convenience, and thus is produced in an automated manner. In addition, since the plate-like magnetic cores on both sides of the front and rear sides of the embodiment have a curved design, a part of the bobbin located between the two can be exposed, thereby having a good heat dissipation effect. In addition, compared with the conventional choke, since the winding group 本 of the present embodiment is directly wound on the columnar core, compared with the conventional choke having the E-shaped core, The components of the bobbin are missing. Therefore, this embodiment 13 M439247 is three-dimensional and small in volume. In addition, the length of the magnetic element of the present embodiment is shorter than that of the E-shaped magnetic core, so that a large inductance can be provided. Further, when the magnetic element of the embodiment is applied as a transformer, it is not S knows the problem of insufficient alignment accuracy of the E-shaped magnetic core. Further, since the magnetic element of the present embodiment has a better magnetic flux area than the conventional choke magnetic core, it can provide a large amount of inductance in the case of a continental volume. Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and any person having ordinary knowledge in the technical field can make some changes and refinements without departing from the spirit and scope of the present invention. The scope of protection of the creation shall be subject to the definition of the scope of the patent application attached. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective view of a conventional choke. Figure 2 is a partially exploded perspective view of the magnetic element of the first embodiment of the present invention. Figure 3A is a top view of the magnetic component of Figure 2 without the plate core and the winding set. Figure 3B is a front elevational view of the magnetic component of Figure 2 without the plate core and the winding set. Figure 3C is a side elevational view of the magnetic component of Figure 2 without a plate core and a winding set. 4 is a perspective view of the magnetic component of FIG. 2 after assembly. Figure 5 is a side elevational view of the magnetic element of the second embodiment of the present invention. Figure 6 is a side elevational view of the magnetic element of the third embodiment of the present invention. M439247 [Description of main component symbols] 100 : Choke 110 : Toroidal core 120 : Conductors 200 , 200A , 200B : Magnetic component 300 : Circuit board 210 , 240 : Plate core 212 : Recessed • 220 : Column core 230, 232, 234: Winding group 250. Isolation material SI, S2, S5: Surface S3, S4: Side surface TE1, TE2: Both ends of the winding group B, B Bu B2: Magnetic lines XI, X5, X8, W : Width X2, X4, X7, X9, L: Length # X3, Η, Ht: Thickness C: Curved Edge C1: Arc R: Radius 0: Projection Point OD: Outer Diameter ID: Inner Diameter 15

Claims (1)

六、申請專利範園: 1. 一種磁性元件,包括. -每-第:板狀磁芯具有相對的-第 ft®柱,磁〜具有相對的兩側表面,並透過該此側A =Γ,連接,其中每-第-板狀磁以 面^面積面㈣積實質上為絲狀磁芯之每一側表 至少一繞線組,纏繞於該柱狀磁芯上;以及 兩^板狀磁芯’分別配置於該些第—板狀磁怎的第 表面與第^一表面上。 2. 如申請專利範圍第丨項所述之磁性元件,1 些第-板狀磁芯的第—表面與第二表面實質上垂直該柱^ 磁芯的該些側表面。 3. 如申晴專利範圍第1項所述之磁性元件,其中每 —第一板狀磁芯更具有相對的兩第三表面,且每一第三表 面連接該第-表面與該第二表面,並具有四個狐形邊了、 4. 如申請專利範圍第3項所述之磁性元件,其中每 一弧形邊為四分之一的圓弧。 八 5. 如申請專利範圍第4項所述之磁性元件,其中該 圓弧的半役實質上為該柱狀磁芯之側表面之邊長的一半。 6. 如申請專利範圍第1項所述之磁性元件,其中該 柱狀磁芯之側表面的形狀為正方形。 7·如申請專利範圍第1項所述之磁性元件,其中該 M439247 些第一板狀磁芯與該柱狀磁芯一體成型。 8. 如申請專利範圍第1項所述之磁性元件,其中該 些第二板狀磁芯與該些第一板狀磁芯各自成型。 9. 如申請專利範圍第1項所述之磁性元件,其中該 至少一繞線組為多個繞線組。 10. 如申請專利範圍第9項所述之磁性元件,更包括 一隔離材料,配置於該些繞線組之間。 11. 如申請專利範圍第10項所述之磁性元件,其中 該磁性元件為一變壓器。 17Sixth, apply for a patent garden: 1. A magnetic component, including: - each - the: plate-shaped core has a relative - ft ® column, the magnetic ~ has opposite sides of the surface, and through the side A = Γ , the connection, wherein each-first-plate-shaped magnetic surface area (four) product is substantially at least one winding group on each side of the filament-shaped magnetic core, wound on the columnar magnetic core; The magnetic cores are respectively disposed on the first surface and the first surface of the first plate-shaped magnetic bodies. 2. The magnetic component of claim 1, wherein the first surface of the first plate-shaped core and the second surface are substantially perpendicular to the side surfaces of the magnetic core. 3. The magnetic component of claim 1, wherein each of the first plate cores has two opposite third surfaces, and each of the third surfaces connects the first surface to the second surface And having four fox-shaped edges, 4. The magnetic component of claim 3, wherein each curved edge is a quarter arc. 8. The magnetic component of claim 4, wherein the arc of the arc is substantially half the length of the side surface of the side surface of the columnar core. 6. The magnetic component according to claim 1, wherein the side surface of the columnar core has a square shape. 7. The magnetic component of claim 1, wherein the first plate-shaped magnetic core of the M439247 is integrally formed with the cylindrical magnetic core. 8. The magnetic component of claim 1, wherein the second plate cores and the first plate cores are each formed. 9. The magnetic component of claim 1, wherein the at least one winding group is a plurality of winding groups. 10. The magnetic component of claim 9, further comprising an isolating material disposed between the sets of windings. 11. The magnetic component of claim 10, wherein the magnetic component is a transformer. 17
TW101208854U 2012-05-10 2012-05-10 Magnetic element TWM439247U (en)

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TW101208854U TWM439247U (en) 2012-05-10 2012-05-10 Magnetic element
CN 201320248905 CN203218074U (en) 2012-05-10 2013-05-06 Magnetic element

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