TWM437784U - Composite foam material structure for protective apparatus - Google Patents

Composite foam material structure for protective apparatus Download PDF

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Publication number
TWM437784U
TWM437784U TW100215751U TW100215751U TWM437784U TW M437784 U TWM437784 U TW M437784U TW 100215751 U TW100215751 U TW 100215751U TW 100215751 U TW100215751 U TW 100215751U TW M437784 U TWM437784 U TW M437784U
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Taiwan
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foam
layer
elastic
density
composite
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TW100215751U
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Chinese (zh)
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jing-hui Li
Ting-Sheng Huang
Wen-Yuan Wen
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Nam Liong Entpr Co Ltd
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M437784 气 * 五、新型說明: 【新型所屬之技術領域】 一種發泡材料結構,尤指一種具有防水及透氣功能之 用於護具之複合發泡材料結構。 【先前技術】 使用於護具之傳統發泡材料,大抵上以氣丁橡膠 (Neoprene)之橡膠發泡材料、乙酸乙烯酯(Ethy丨eneVjny丨 φ Acetate,EVA)發泡體、熱塑性彈性體(Thermal PlasticM437784 Gas * V. New description: [New technical field] A foam material structure, especially a composite foam material structure for waterproofing and venting functions. [Prior Art] The conventional foaming material used for the protective gear is mainly a rubber foaming material of neoprene, a vinyl acetate (Ethy丨ene Vjny丨φ Acetate, EVA) foam, a thermoplastic elastomer ( Thermal Plastic

Elastomer, TPE)發泡體或聚胺甲酸醋(p〇|yUrethane,pu) 之透氣泡棉所製;且大多係將發泡材料之内外層貼合一層 或一層織布來形成一複合材料,以進行車缝成一適當護 具》以功能性而言,發泡材料提供了護具有彈性' 緩衝、 緊束感特性,藉以保護及減低人體肌肉或關節於運動時受 傷之風險,但因發泡材料眾多,隨著不同發泡材料的特性 所製成之護具都有不同的優缺點,除了這些基本特性之 φ 外,消費者尤重視(1)透氣效果,(2)護具質感及重量。若要 講求透氣效果,以PU泡棉較佳,此原因來自於pu泡棉之 發泡孔是開放式,會透氣是其優點,但其發泡密度太輕[一 般多在0_08每立方公分公克(g/cm3)以下】且延伸彈性較 差’若講求護具質感及重量方面,則以Neoprene之橡膠發 泡材料較佳,密度較高、氣密性防水性特佳及延伸彈性好, 但缺點是不透氣’往往須經由破壞性打孔(例如:利用圓孔 模具及衝壓方式將Neoprene衝破打孔,並移除孔徑内 Neoprene,即形成外觀有破壞性孔徑之Ne〇prene)才能藉 3 M437784 由孔徑透氣;且生產Neoprene發泡因技術層次較高,往往 須兩段式發泡加工,產品延伸彈性較高(延伸彈性斷裂一般 多在200%以上),價格也較責,客戶若須不同密度,也必 須重新進行生產。 目前現有技術針對上述缺點進行改良: (1) 美國專利證書號US4832〇1〇,「矯形外科支持材料 (Orthopedic supports and material for making same)」, 其中外科護具是由一個柔軟、彈性的複合材料所製成其 包括一個柔軟、閉孔彈性體Ne〇prene橡膠材料為基礎層, 其Neoprene橡膠呈薄片狀,且具有多數較大且深之孔徑 貫穿且分散在片狀Neoprene橡膠的表面,並設有一柔軟、 彈性伸縮且多孔針織面料來保護皮膚,並貼合其基礎層。 另有一靈活、彈性伸縮且多孔針織面料貼合於基礎層之另 一面。此複合材料是利用在閉孔彈性體打孔,使之具有多 孔性,可讓空氣和水通過其複合材料,並在拉伸狀態下, 提供足夠的彈性來壓迫圍繞使用者身體的一部分。此複合 材料是具有足夠的多孔性以通風,並藉由孔徑之透氣來改 善Neoprene不透氣之缺點。 (2) 美國專利證書號US6861379,「透氣氯丁橡膠替代 物(BREATHABLE NEOPRENE SUBSTITUTE)」,揭示一種 二層貼合品,具有可透氣、四面伸縮彈性且親水不刺激的 特性,可替代Neoprene為主的材料,此材料的特點是在於 其包括一具有彈性且開放式發泡孔徑結構的泡棉,因此種 泡棉密度較低,故利用加壓方式將泡棉壓縮至原彳/4的厚 度,並在此被加壓過的泡棉表面舖設一具多孔性且可吸濕 M43 / /Μ 的彈布做為内層’及__具多孔性且有毛圈的彈性布做為 外層Ί内、外層係以火培貼合至泡棉表面上使得加 摩過的泡棉可以提升密度且能透氣。 (3)美國專利證書號US65〇8776,「可壓縮之支撐結構 和材料(Compression bracest_ure andmateria|)j,此 發月提供種複合材料可以被壓縮來支撐身體的外科彈性 支撐器。此複合材料包括中心層、内層和外層。中心層的 一側具有連續的凹槽,其凹槽為相互交又的網狀壓紋,可 促進對身體的散熱。其中在凹槽處有多數的γ字形切割可 延伸貝穿通過該中心層和分佈在該層的凹槽面積,同時保 留中心層材料足夠的彈性和密度,以提供足夠的壓縮支 持’此發明係將材料切割,但未能如US483201Ό可直接在 材料看到孔徑’而是利用中心層經切割後,於運動拉伸時 才會有透氣效果。 (4)台灣專利證書號第079820號,提供一種運動器材 之具透氣性、韌性材料成型方法,其係將發泡體經水平切 割,使切割線與發泡體之發泡線平行,以不破壞發泡線, 再予以平面加溫加壓,使該成型後之成型體内部結構更趨 於緊密,發泡線更予強固,以提高整體之韌性及強度,而 足以取代目前使用的高價格材料,以較低的成本運用在運 動器材上。此為以P U泡棉進行加熱加壓來增韌及提升.密 度。 (5)台灣專利公開號第201006523號,提供一種運動護 具,包含一内布表層、一外布表層,以及一夾置在該内布 表層與該外布表層之間的透氣泡棉層;該透氣泡棉層是經 5 M437784 熱麼成型’且延伸率是大於120%。藉以,讓整體能產生質 輕、透氣度佳、高延伸率,且高強度等功效。此亦為以透 氣泡棉進行加熱加壓來增加韌度及提升密度。 (6)台灣專利證書號第119423號,揭示一種彈性透氣 布及其製法,主要利用橡膠化藥品經溶合攪拌後直接壓出 硫化成型,其厚薄由加熱滾筒調節控制,使形成低密度之 高透氣彈性皮層,再貼合内襯布時,使導糊斜板與滾輪間 之間隙變小,且滾輪之表面具深凹槽,使其吃糊較深,致 其貼合内襯布時,内襯布與彈性皮層間僅具一極薄之黏糊 層,甚至僅具深凹槽處之黏糊點而已,以確保其透氣功能, 且成品在壓製紋路及圖案時易於製造,不良率極低,及可 加入色澤及貼合任何透氣材質層;此種為以橡膠為基本材 料進行直接製造》 (7)台灣專利證書號第M336272號,彈性布透氣結構, -種彈性布透氣結構,其主要係具有…由塑膠或橡膠所 發泡成型之彈性層’彈性層之:側分別@設有—基材,基材 係由棉布、纖維布、針織布、不織布、尼龍布或特多龍布 等易於排汗之布料所製成,並於彈性層之表面均句的開設 有數透孔,以方便使用者進行各種運動㈣,且利用透孔 達到通風透氣之功能,令使用者在運動時可料乾爽舒適 之感覺。此為利用塑膠或橡勝發泡材料進行打孔而形成穿 透孔來提升透氣性。 W台灣專利證書號第203971號揭示一種具彈性透 氣效果之複合材料,亦為本案申請人為改善前述不同材料 而產生的先別發明’其中該具彈性透氣效果之複合材料包 含:一布層及一彈性層,其中該彈性層係由閉孔式發泡材 所製成,其具有一貼合在布層上的底面、一位在底面相反 側之頂面,以及多數貫穿底面及頂面之針扎礼,而該布層 具有一基片以及多數分佈在基片上之穿結元件,藉針扎技 術來形成針扎孔,同時讓布層上之穿結元件穿過彈性層之 針扎孔,而將該布層及彈性層穩固地結合,結合後由於針 扎孔亦具有透氣的效果,故該複合材料可兼具彈性及透氣 效果,彈性層上遠離布層的一側會因穿結元件的突出,而 展現出類似布面的視感及觸覺。前述專利主要亦是針對閉 孔式橡膠發泡材料之非透氣性材料藉由針扎方式來形成透 氣效果。 (9)台灣專利證書號第205659號,提供一種具錐形透 濕孔之彈性材料及其製法,為本案申請人先前發明,其中 該彈性材料是在一彈性基層上設置多數錐形孔,該錐形孔 具有一位在内表面的内開口,以及一位在外表面上的外開 口,其中内開口的直徑大於外開孔,為了達到透濕的功效, »亥發明之彈性基層更包含.設在外表面上之一防水透濕層 及一布層,或者在彈性基層的内、外表面上各別設置一防 水透濕層,同時在内防水透濕層上再黏結一布層,前述布 層的撥水度在1〜3級,藉前述彈性材料及其製法之創新, 可使彈性材料在具有柔軟、彈性、保暖等特性之同時,兼 具有透濕及防水的功效。前述專利主要亦是針對橡膠發泡 材料之非透氣性材料所進行研發改良之產品。 現有技術的用於S蔓具之複合材料,均為以單一發泡材 料來進行加工所製造而得’無論是Neoprene發泡材料或是 M437784 pu泡棉’使用者僅能選擇固定密度重量的材料,而無法有 兼具防水、透氣之特性,且也無法依使用者之需求調整複 合材料整體的密度。 【新型内容】 目則現有技術的複合發泡材料其主要的結構都是在一 單一密度的發泡體的兩側面各貼設一彈性針織布所構成。 t樣的結構可以提供一種簡單而且具有緩衝吸震功能之複 5材料。然而由於此種複合材料所使用的發泡體都是以單 一種材料所製成,當發泡材料密度低,雖然其透氣性佳, 但其延展性及彈性較差;若發泡材料密度高,其防水性及 展彈佳,但透軋性較差,所以單一種材料也就僅具有 單—特性,並且使得其於應用範圍受到侷限。 有鑒於現有技術上述之缺點,本創作之目的在於提供 種可供使用者需求選擇性的設定複合發泡材料密度重 里又此兼具防水及透氣之用於護具之複合發泡材料。 為達成上述目的,本創作之用於護具之複合發泡 传由- 14 1 ' '、一種或二種以上不同密度之發泡體所組成,其發泡層 M437784Elastomer, TPE) foam or polyurethane foam (p〇|yUrethane, pu) made of foamed cotton; and most of the foamed material is coated with a layer or a layer of woven fabric to form a composite material. In order to be sewn into a suitable protective gear, the foaming material provides a flexible 'buffering and tight-feeling property to protect and reduce the risk of injury to the human muscles or joints during exercise, but due to foaming There are many kinds of materials, and the protective gears made with the characteristics of different foaming materials have different advantages and disadvantages. In addition to the basic characteristics of φ, consumers pay more attention to (1) breathable effect, (2) protective gear texture and weight. . To emphasize the breathable effect, it is better to use PU foam. The reason is that the foaming hole of pu foam is open type, and it will be breathable, but its foaming density is too light [generally more than 0_08 per cubic centimeter (g/cm3) below] and the extension elasticity is poor. If the texture and weight of the protective gear are concerned, the rubber foam material of Neoprene is better, the density is higher, the airtight waterproof property is better, and the extension elasticity is good, but the disadvantage It is not air permeable 'often through destructive punching (for example: using a round hole die and stamping method to break the hole and make the Neoprene in the hole, that is, Ne〇prene which forms a destructive aperture in appearance) can borrow 3 M437784 The pore size is ventilated; and the production of Neoprene foam has a high technical level, and often requires two-stage foaming processing. The product has high elongation elasticity (extension elastic fracture is generally more than 200%), and the price is also responsible. If the customer needs different density, It is also necessary to re-produce. The prior art is currently being improved in view of the above disadvantages: (1) U.S. Patent No. 4,832,1, "Orthopedic supports and material for making same", wherein the surgical brace is made of a soft, elastic composite material. It is made of a soft, closed-cell elastomer Ne〇prene rubber material as a base layer, and the Neoprene rubber has a flaky shape, and has a large and deep pore diameter penetrating and dispersed on the surface of the sheet-like Neoprene rubber. A soft, elastic stretchable and porous knit fabric protects the skin and conforms to its base layer. There is also a flexible, elastically stretchable and porous knit fabric that fits over the other side of the base layer. The composite utilizes perforation in a closed cell elastomer to provide porosity and allow air and water to pass through the composite and provide sufficient elasticity to compress a portion of the body surrounding the user under tension. The composite is sufficiently porous to ventilate and improve the air impermeability of Neoprene by the permeability of the pores. (2) US Patent No. US6861379, "BREATHABLE NEOPRENE SUBSTITUTE", reveals a two-layered laminate that is breathable, elastic on all sides, and hydrophilic and non-irritating. It can replace Neoprene. The material is characterized in that it comprises a foam having an elastic and open foamed pore structure, so that the density of the foam is low, so that the foam is compressed to the thickness of the original crucible/4 by pressurization. And on the surface of the pressed foam, a porous and moisture-absorbing M43 / /Μ elastic cloth is used as the inner layer 'and __ a porous and looped elastic cloth as the outer layer, The outer layer is applied to the surface of the foam by means of a fire so that the added foam can increase the density and be breathable. (3) U.S. Patent No. US Pat. No. 6,576,876, "Compression Bracest_ure and Materia| J, which provides a surgical elastic support that can be compressed to support the body. This composite material includes The central layer, the inner layer and the outer layer. One side of the central layer has continuous grooves, and the grooves are interlaced mesh embossing to promote heat dissipation to the body. Among them, there are many γ-shaped cuts at the grooves. Extending the shell through the central layer and the area of the groove distributed in the layer while retaining sufficient elasticity and density of the center layer material to provide sufficient compression support. This invention cuts the material but fails to be directly as in US483201 The material sees the pore size, but it is cut by the center layer and has a gas permeable effect when stretched. (4) Taiwan Patent No. 079820, which provides a gas-permeable and tough material forming method for sports equipment. The foam is horizontally cut so that the cutting line is parallel to the foaming line of the foam, so as not to damage the foaming line, and then the surface is heated and pressurized to make the The internal structure of the molded body is more compact, and the foaming line is stronger to improve the overall toughness and strength, and is sufficient to replace the high-priced materials currently used, and is applied to sports equipment at a lower cost. The PU foam is heated and pressurized to toughen and enhance the density. (5) Taiwan Patent Publication No. 201006523, which provides a sports protector comprising an inner cloth surface layer, an outer cloth surface layer, and a sandwiched inner layer. a bubble-permeable cotton layer between the surface layer of the cloth and the surface layer of the outer cloth; the foamed cotton layer is formed by 5 M437784 heat and the elongation is greater than 120%, thereby enabling the whole to produce light weight, good air permeability and high Elongation, high strength, etc. This is also to increase the toughness and increase the density by heat-pressing the bubble-permeable cotton. (6) Taiwan Patent Certificate No. 119423, which discloses an elastic breathable cloth and its preparation method, mainly utilizing The rubberized medicine is directly pressed out of the vulcanization molding after being stirred and stirred, and the thickness thereof is controlled by the heating roller to form a low-density high-breathable elastic skin layer, and when the inner lining cloth is attached, the guide slanting plate and the roller are The gap becomes smaller, and the surface of the roller has a deep groove, so that the paste is deeper, so that when the inner lining cloth is fitted, the inner lining cloth and the elastic skin layer have only a very thin adhesive layer, or even only a deep groove. It is sticky, to ensure its breathable function, and the finished product is easy to manufacture when pressing lines and patterns, the defect rate is extremely low, and the color and the layer of any breathable material can be added; this is directly made of rubber as the basic material. (7) Taiwan Patent Certificate No. M336272, elastic cloth breathable structure, - elastic cloth breathable structure, which mainly has ... elastic layer formed by plastic or rubber 'elastic layer': elastic layer - Substrate, the substrate is made of cotton, fiber cloth, knitted fabric, non-woven fabric, nylon cloth or Tedron cloth, etc., and has a number of through holes on the surface of the elastic layer. It is convenient for the user to carry out various sports (4), and the through hole is used to achieve the function of ventilation and ventilation, so that the user can feel dry and comfortable during exercise. This is to use a plastic or rubber foam material to punch holes to form a through hole to improve the breathability. W Taiwan Patent No. 203971 discloses a composite material having an elastic gas permeable effect, which is also a prior invention produced by the applicant for improving the aforementioned different materials. The composite material having the elastic gas permeable effect comprises: a cloth layer and a An elastic layer, wherein the elastic layer is made of a closed-cell foamed material, having a bottom surface attached to the cloth layer, a top surface on the opposite side of the bottom surface, and a plurality of needle-punching penetrating the bottom surface and the top surface And the cloth layer has a substrate and a plurality of piercing elements distributed on the substrate, and the pinning hole is formed by the needle pinning technique, and the piercing element on the cloth layer is passed through the pinning hole of the elastic layer, and The cloth layer and the elastic layer are firmly combined. After the bonding, the needle hole also has a gas permeable effect, so the composite material can have both elastic and air permeable effects, and the side of the elastic layer away from the cloth layer is protruded by the knot-forming element. And showing a visual and tactile similarity to the cloth. The aforementioned patents are also mainly for the gas-permeable effect of the non-breathable material of the closed-cell rubber foam material by means of needle sticking. (9) Taiwan Patent No. 205659, which provides an elastic material having a tapered moisture permeable hole and a method for preparing the same, which is the prior invention of the applicant, wherein the elastic material is provided with a plurality of tapered holes on an elastic base layer, The tapered hole has an inner opening on the inner surface and an outer opening on the outer surface, wherein the inner opening has a larger diameter than the outer opening, and in order to achieve the effect of moisture permeability, the elastic base layer of the invention is further included. a waterproof and moisture permeable layer and a cloth layer on the outer surface, or a waterproof and moisture permeable layer on the inner and outer surfaces of the elastic base layer, and a cloth layer on the inner waterproof and moisture permeable layer, the cloth layer The water-repellent degree is in the level of 1~3. With the innovation of the above-mentioned elastic materials and its preparation method, the elastic material can have the characteristics of softness, elasticity, warmth and the like, and has the functions of moisture permeability and waterproof. The aforementioned patents are mainly developed and improved for non-breathable materials of rubber foamed materials. The prior art composite material for S vines is manufactured by processing with a single foaming material, and the user can select only the material of fixed density and weight, whether it is Neoprene foaming material or M437784 pu foam. It is not possible to have both waterproof and breathable properties, and it is not possible to adjust the overall density of the composite material according to the needs of the user. [New content] The main structure of the prior art composite foamed material is composed by laminating an elastic knitted fabric on both sides of a single-density foam. The t-like structure provides a simple and viscous shock absorbing material. However, since the foam used in the composite material is made of a single material, when the foamed material has a low density, although its gas permeability is good, its ductility and elasticity are poor; if the foamed material has a high density, Its water resistance and exhibitability are good, but the through-rollability is poor, so a single material has only a single-characteristic, and it is limited in its application range. In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a composite foaming material for a protective device which can be selectively used by a user to selectively set a density of a composite foamed material and which is both waterproof and breathable. In order to achieve the above purpose, the composite foam for the protective gear of the present invention is composed of - 14 1 ' ', one or more foams of different densities, and the foam layer M437784

層’即可獲得一具特定密度之異質複合發泡材料,該複合 發泡材料之一面係為密度低且透氣性佳之發泡體,相對之 另一面則係密度高且其防水性及延展彈性佳之發泡體,可 同時具有使用者所需之透氣效果及質感與重量,且可依照 使用者所需密度且利用公式計算後,再以現有生產設備即 可製造。 【實施方式】 本創作將由下列的實施例做為進一步說明,這些實施 例並不限制本創作前面所揭示的内容。 本創作之用於護具之複合發泡材料係由二種或二種以 上不同密度之發泡體所組成,如圖彳及圖2所示,其發泡 層1〇〇包含有:一第一發泡體101,該第一發泡體1〇1具 有親水性且具開放性發泡孔,且密度為〇 〇2至〇 1〇每立方 公分公克(g/cm3);及一第二發泡體1〇2,該第二發泡體1〇2 具有該疏水性且具密閉性發泡孔,且密度為〇11至〇4〇 每立方公分公克(g/cm3)。較佳的,該第一、第二發泡體1〇1, 102之間設有一接著層3〇〇,藉以黏合固定該等第一第二’ 發泡體101,102。 ♦ · 在本創作的一較佳實施例中,如圖2所示,更具有一 彈性針織布2G1,該彈性針織布2Q1係以接著劑作為黏著 貼合於第-發泡體1G1相對於第二發泡體搬之另一面, 並於兩者之間形成一接著層3〇〇。 在本創作的一較佳實施例中,如圖2所示,更具 彈性針織布2〇2,彈性針㈣2〇2係以接著劑作為黏著貼 合於第二發泡體102相對於第一發泡體1〇1之另—面並 9 M437784 於兩者之間形成一接著層300。 在本創作的一較佳實施例中,彈性針織布2〇 1,202係 具有透氣性’且其主成份係為尼龍纖維(Ny丨〇n)、聚酯纖維 (polyester)、綿(cotton)或聚丙稀纖維(p〇|ypr〇py|ene),或 上述任一成份與彈性紗(P0|yUrethane,PU>混紡而成。 在本創作的一較佳實施例中,第一發泡體1〇1係為氨 基甲酸酯橡膠所發泡而成,其密度為〇〇25每立方公分公 克(g/cm3);第二發泡體1〇2係為氯丁二烯橡膠苯乙烯_ 丁二烯橡膠(styrene-butadiene rubber, SBR)或乙丙橡膠 (ethylene propylene diene monomer,EPDM)所發泡而成, 其密度為0·20每立方公分公克(g/cm3)c)該接著層3〇〇可為 任何可供粘著該第一、第二發泡體1〇1, 1〇2之接著劑所形 成。 本創作之另一較佳實施例,係以壓紋機於具透氣性之 彈性針織布201進行壓紋處理,使得該複合發泡材料之彈 性針織布201及相黏於彈性針織布2〇1之第—發泡體】〇1 皆形成一立體紋路,且於彈性針織布2〇1相對於第一發泡 體101芩另一面形成一壓紋面’並使該壓紋面具有視覺及 觸覺之效果。 實施例 實施例1 :密度約為0·11每立方公分公克(g/cm3)且具 有防水透氣功能之異質複合發泡材料之製備 本實施例中,所使用的第二發泡體彳02為氯丁二烯橡 膠發泡體,其具有疏水性具密閉性發泡孔,以及所使用的 第一發泡體1 〇1為氨基曱酸酯橡膠發泡體,其具有親水性、 M437784 透氣性及具開放性發泡孔。請參考圖彳所示,依據使用者 需求之異質複合發泡材料的密度約為〇11每立方公分公克 (g/cm3)’首先設定第二發泡體1〇2其厚度為20mm,並與 第二發泡體102本身之密度相乘,再設定欲劈裁之第—發 泡體101之厚度為X,並與第一發泡體1〇1本身之密度相 乘’已知所需異質複合發泡材料之總密度,並藉由以下公 式運算, (2.0 mmx0.2 g/cm3) + (X mmx0.025 g,cm3) +(2,0 mm+X mm)=0.l 1 g/Cm3 求得第一發泡體101之厚度x為2 〇 mm 確遇上述计算異質複合發泡材料之總密度為客戶所需 後,再將第二發泡體102及第一發泡體,〇1以劈刀機進行 劈片至計算出的厚度,將第二發泡體1〇2及第一發泡體 以接著劑相貼合,而形成一介於該第一發泡體j 〇 ]與第二 發泡體1 02之間的接著層300,依序將第二發泡體j 〇2相 對於相黏於第一發泡體101之另一面與一具透氣性彈性針 織布202以接著劑貼合,並於兩者之間形成接著層3〇〇 ; 再將一具透氣性彈性針織布201以接著劑貼合於第一發泡 體101相對於第二發泡體1〇2之另一面,並於兩者之間形 成接著層300,即獲得一複合發泡材料,如圖】所示。 以實施例1所述之方法,本創作可利用現有且常見密 度之各式發泡體提供客製化之密度重量及厚度,同時具有 遵具所需之透氣性及質感,以使該客製化異質複合材料的 變化性及可應用範圍更加的擴大。 實施例2:密度約為0.1!每立方公分公克(g/cm3)且具 11 M437784 有圖案、防水及透氣之功能之里質 -兔去❹m ” 包材料之製備 *月參考實施例1之運算公式,求 後,將第二發泡體1〇2及第—發泡 ’體之厚度(X) M 5 贫/包體101以劈刀機進行劈 片至叶舁出的厚度,再將第二發 以接“…人 匕餒102及第-發泡體101 乂接者劑相貼合,形成接著層3〇〇, 斜敏女亚丹將具透氣性彈性 針織布202以接著劑貼合於第二發 泡俨… 斤贫泡體1〇2相對於第一發 體101之另一面’並於兩者之間 — 百您間形成接著層300 ;再將 —具透氣性彈性針織布201以接荖热丨吐人&松 101 , 接者劑貼合於第一發泡體 Ί〇1相對於第二發泡體102之另— 桩牮a。 面,並於兩者之間形成 者層再於彈性針織布2G1上覆蓋具有圖案之模且, 麵壓紋機以⑽。C,18分鐘之條件於彈性針織布加進 仃壓紋處理’可獲得一複合發泡材料,如圖2所示。 以實施例2所述之方法,使得該異質複合發泡材料之 彈性針織布201及相貼合於彈性針織布2〇1之第一發泡體 1〇1皆形成一立體紋路,並於彈性針織布2〇1相對於第— 發:包體101之另一面形成_壓紋面’該壓紋面形成外凸的 顆粒狀及内凹的軌道狀,配合著所選用的材質或密度的不 同可以使異質複合發泡材料呈現出不同的視覺與觸 厶t 月& 。 【圖式簡單說明】 圖1係本創作實施例1之側視剖面分解圖。 圖2係本創作實施例2之側視剖面分解圖。 【主要元件符號說明】 100發泡層 12The layer 'is a heterogeneous composite foaming material with a specific density. One of the composite foamed materials is a foam with low density and good gas permeability, and the other side has a high density and water repellency and ductility. The good foam can simultaneously have the breathability, texture and weight required by the user, and can be manufactured according to the density required by the user and calculated by the formula, and then can be manufactured by the existing production equipment. [Embodiment] This writing will be further illustrated by the following examples, which do not limit the contents disclosed in the foregoing. The composite foaming material for the protective gear of the present invention is composed of two or more foams of different densities, as shown in FIG. 2 and FIG. 2, and the foam layer 1〇〇 includes: a foam 101 having a hydrophilic and open foaming pores and having a density of from 〇〇2 to 〇1〇 per cubic centimeter (g/cm 3 ); and a second The foam 1〇2 has the hydrophobic and hermetic foamed pores and has a density of from 〇11 to 〇4〇 per cubic centimeter (g/cm 3 ). Preferably, an adhesive layer 3 is disposed between the first and second foams 1 and 102 to bond the first and second foams 101, 102. ♦ In a preferred embodiment of the present invention, as shown in FIG. 2, there is further provided an elastic knitted fabric 2G1 which is adhered to the first foam 1G1 with an adhesive as an adhesive. The second foam moves to the other side and forms an adhesive layer 3 两者 between the two. In a preferred embodiment of the present invention, as shown in FIG. 2, a more elastic knitted fabric 2〇2, an elastic needle (4) 2〇2 is adhered to the second foam 102 with an adhesive as opposed to the first The other side of the foam 1〇1 and 9 M437784 form an adhesive layer 300 therebetween. In a preferred embodiment of the present invention, the elastic knitted fabric 2〇1, 202 is breathable and its main component is nylon fiber (Ny丨〇n), polyester fiber, cotton. Or a polypropylene fiber (p〇|ypr〇py|ene), or a blend of any of the above components and an elastic yarn (P0|yUrethane, PU>. In a preferred embodiment of the present invention, the first foam 1〇1 is a foamed polyurethane rubber with a density of 〇〇25 per cubic centimeter (g/cm3); the second foam 1〇2 is chloroprene rubber styrene_ Styrene-butadiene rubber (SBR) or ethylene propylene diene monomer (EPDM) foamed at a density of 0.20 centimeters per cubic gram (g/cm3) c) 3〇〇 can be formed by any adhesive which can adhere to the first and second foams 1〇1, 1〇2. Another preferred embodiment of the present invention is embossed by an embossing machine on a breathable elastic knitted fabric 201, so that the elastic knitted fabric 201 of the composite foamed material and the elastic knitted fabric are adhered to the elastic knitted fabric. The first-foaming body 〇1 forms a three-dimensional texture, and forms an embossed surface on the elastic knitted fabric 2〇1 with respect to the other side of the first foam 101, and makes the embossed surface visual and tactile. The effect. EXAMPLES Example 1 Preparation of a heterogeneous composite foamed material having a density of about 0.11 cubic centimeters (g/cm3) and having a waterproof gas permeable function. In the present embodiment, the second foam 彳02 used was a chloroprene rubber foam having a hydrophobic foam-tight pore, and the first foam 1 〇1 used is an amino phthalate rubber foam having hydrophilicity, M437784 gas permeability And with open foam holes. Please refer to the figure ,, the density of the heterogeneous composite foamed material according to the user's demand is about 〇11 per cubic centimeter (g/cm3). First, the second foam 1〇2 is set to have a thickness of 20mm, and The density of the second foam body 102 itself is multiplied, and the thickness of the first foam body 101 to be cut is set to X, and multiplied by the density of the first foam body 1〇1 itself. The total density of the composite foamed material, and calculated by the following formula, (2.0 mmx0.2 g/cm3) + (X mmx0.025 g, cm3) + (2,0 mm+X mm)=0.l 1 g /Cm3, the thickness x of the first foam 101 is 2 〇mm. After the above calculation of the total density of the heterogeneous composite foam material is required by the customer, the second foam 102 and the first foam are 〇1 is performed by a boring machine to a calculated thickness, and the second foam 1〇2 and the first foam are bonded together as an adhesive to form a first foam j 〇] The second foam body j 〇 2 is sequentially adhered to the other side of the first foam body 101 and a gas permeable elastic knitted fabric 202 with the adhesive layer 300 between the second foam body 102 and the second foam body 102. Then the agent fits, and Forming an adhesive layer 3 between the two; a gas permeable elastic knitted fabric 201 is adhered to the other side of the first foam 101 relative to the second foam 1 2 with an adhesive, and An adhesive layer 300 is formed between the two to obtain a composite foamed material, as shown in the figure. By the method described in Embodiment 1, the present invention can utilize the existing and common density foams to provide a customized density weight and thickness, while having the required breathability and texture to make the custom. The variability and application range of the heterogeneous composite materials are further expanded. Example 2: density of about 0.1! per cubic centimeter (g/cm3) and with 11 M437784 pattern, waterproof and breathable function of the lining - rabbit to ❹m" preparation of the package material * month reference example 1 operation After the formula, the thickness of the second foam body 1〇2 and the first foaming body (X) M 5 lean/package 101 is carried out by a boring machine to the thickness of the leaf blade, and then the first The second hair is attached to the "... human 匕馁 102 and the first foam 101 splicer to form an adhesive layer 3 〇〇, and the slant sensitive female yadan will have a breathable elastic knitted fabric 202 adhered with an adhesive. In the second foaming crucible... the crumbly depleted body 1〇2 is opposite to the other side of the first hairpin 101' and between the two - forming an adhesive layer 300 between the two; and then having a breathable elastic knitted fabric 201 The squirting agent & pine 101 is attached to the first foaming body 相对1 with respect to the second foaming body 102. The surface layer is formed between the two layers, and then the patterned fabric is covered on the elastic knitted fabric 2G1, and the surface embossing machine is (10). C, 18 minutes of the condition that the elastic knitted fabric is added to the embossing treatment to obtain a composite foamed material, as shown in Fig. 2. In the method described in the second embodiment, the elastic knitted fabric 201 of the heterogeneous composite foamed material and the first foamed body 1〇1 adhered to the elastic knitted fabric 2〇1 form a three-dimensional texture and are elastic. Knitted fabric 2〇1 with respect to the first hair: the other side of the body 101 forms an embossed surface. The embossed surface forms a convex granular shape and a concave orbital shape, which is matched with the selected material or density. The heterogeneous composite foamed material can be rendered with different visual and tactile tmonths & BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is an exploded side elevational view of the first embodiment of the present invention. Figure 2 is a side elevational exploded view of the second embodiment of the present invention. [Main component symbol description] 100 foam layer 12

Claims (1)

M437784 圖案.。 . 8.如申請專利範圍第5項所述之用於護具之複合發泡材 料結構,其中彈性針織布的一面與第二發泡體之間形成一接 著層。 七、圖式:.(如次頁)M437784 pattern.. 8. The composite foam material structure for a brace according to claim 5, wherein an adhesive layer is formed between one side of the elastic knitted fabric and the second foam. Seven, schema: (such as the next page)
TW100215751U 2011-08-24 2011-08-24 Composite foam material structure for protective apparatus TWM437784U (en)

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TWM437784U true TWM437784U (en) 2012-09-21

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