TWM436256U - - Google Patents

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Publication number
TWM436256U
TWM436256U TW101203860U TW101203860U TWM436256U TW M436256 U TWM436256 U TW M436256U TW 101203860 U TW101203860 U TW 101203860U TW 101203860 U TW101203860 U TW 101203860U TW M436256 U TWM436256 U TW M436256U
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TW
Taiwan
Prior art keywords
slot
electrical connector
metal
connector structure
insulating
Prior art date
Application number
TW101203860U
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Chinese (zh)
Inventor
Kent Kuo
Original Assignee
Kuo Ming Tsung
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Publication date
Application filed by Kuo Ming Tsung filed Critical Kuo Ming Tsung
Priority to TW101203860U priority Critical patent/TWM436256U/zh
Publication of TWM436256U publication Critical patent/TWM436256U/zh

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Description

M436256 五、新型說明: 【新型所屬之技術領域】 圩以快速組裝之 電連==有關-種電物,尤㈣ 【先前技術】 遭气器為—種電子零組件,廣泛地破運用 dr產品,例如筆記本型電二== 切'::益、或個人數位行動助理(PD A)等。該二動:。:舌 壤。電性連接,以協助不_電子零料進行訊= 塑尊子—1 電連接器的結構基本包括有本體 金屬鳴子ι〇Λ先;! 屬鐵殼⑽等元件,其中 ^雜的程序絲度後’再彻治具透過 防電石兹波干擾之全=塑膠件1〇1上,之後再將可以 部趣合,以完成整本體塑膠件仙的外 其知金屬端子1G2係利用沖壓加工而成型,為配八 傷後續與本體塑膠件101的組裝,其ί:: 級裝過程中、,二c才能實施;惟由於該電連接器的 :卜二時加=件本身 :心的生產成 、塑膠件⑼的孔位時若受•礙就易:子曲;= M436256 其露出端與外部裝置連接的共平面,產生最後焊接在裝置 或設備上的不良狀態。 【新型内容】 針對上述先前技術所指之缺失,本創作之主要目的在 於提供一種電連接器的結構,係將其各零件透過料帶連結 協助自動化輸送運程,再於排列組裝後自料帶取下便可完 成單一成品,使其更有效率地量產,且該金屬端子組於過 程中不易受傷,更易於維持其外露端共平面與外部的設備 或裝置連接。 為達成上述之目的,本創作主要提供一種電連接器結 構,包括一金屬端子組、一第一絕緣套件、一上金屬殼體 及一下金屬殼體;其中該金屬端子組係由複數獨立的端子 所構成,該第一絕緣套件局部套接於該金屬端子組上,且 於該上金屬殼體的表面設有一第二絕緣套件,該第二絕緣 套件上具有複數凹槽,將該上金屬殼體與該第一絕緣套件 對應接合後,致使該些端子容設於該些凹槽内;另該下金 屬殼體係用以對應連接上金屬殼體,並將前述之金屬端子 組、第一絕緣套件及第二絕緣套件包覆於其中,以完成該 電連接器。 如上述所完成之電連接器的結構,所產生的有益效果 包括: 一、 在組裝時不需藉由繁複的定位及取置過程即可快 速完成。 二、 避免密集度高的端子組在插入塑膠本體的槽位時 M436256 可能發生的折損與破壞。 三、 易於使外露於塑膠本體的每一端子維持在同一水 平面上以利與外部的裝置或設備連接。 四、 零件的組裝皆利用金屬料帶於同一生產線上自動 化完成,對於產品製造的效率有大幅度的提升。 為讓本創作之上述和其他目的、特徵和優點能更明顯 易懂,下文特舉較佳實施例,並配合所附圖式,作詳細說 明如下。 【實施方式】 請參閱第1圖至第5圖,為本創作之電連接器各部零 件構造及配合組裝之連續圖面。 如第1圖所示,本創作之電連接器包括金屬端子組1, 該些金屬端子組1係由複數獨立的端子11所組成,該複數 端子11連接於第一金屬料帶100上成型並取得定位,且於 該金屬料帶100可形成複數金屬端子組1。 各金屬端子組1上分別有一第一絕緣套件2局部套接 在每一端子η的相同部位,其套接的方式是將金屬端子組 1預置於模具内,利用在模具内射出(Insert Molding)成型該 第一絕緣套件2。於該第一絕緣套件2之兩端分別設有一 固定端21,於各固定端21上具有穿透上下端面之插槽 211,並於各固定端21之前端面上設有一卡榫212。 續請同時參閱第2圖及第3圖;本創作之電連接器更 包括有一上金屬殼體3,該上金屬殼體3係成型於一第二 金屬料帶200上,其中該上金屬殼體3對應金屬端子組1 5 M436256 第二絕緣套件4,於該第二絕緣套件4的表 複數凹槽4卜該些凹槽41係用以容設並區隔所 i外露於該凹槽41的每—端子u末段 ^ ^ ^)則提供與外部的裝置或設備之電路訊號連 、查=於该上金屬殼體3之兩端分別具有—連接端3卜各 ^接? 31上分别設有向外延伸之二焊片3ua及”化,對 弟一焊片31U位置之連接端31上設有—開槽312,該 幵,312係提供該第一絕緣套件2之卡榫212穿設,且 應於第二焊片311b位置之連接端31上開設-卡槽313 ; 另於各連接端31具有-容置槽314,係用以容設該第一絕 緣套件2之固定端21,此外,於鄰近該容置槽314位置之 連接端31上並設有一溝槽315。 最後,如第3圖所示,該電連接器更包括一下金屬殼 體^,該下金屬殼體5成型於一第三金屬料帶(圖未表示;) 上定位,該下金屬殼體5係用以對應接合該上金屬殼體3 並將金屬端子組1及第一絕緣套件2包覆起來。該下金屬 忒體5之兩端分別設有一插片51,該插片51係對應插設 於該第一絕緣套件2之插槽211中,用以固定該第一絕緣 套件2與下金屬殼體5之相對位置,該插片51的外緣具有 犬刺511 ’在插片51插入該插槽211後可以刺破該插槽2 j j 的内壁而幫助固定;另於該下金屬殼體5之兩端且相鄰該 插片51之位置上設有一片體52,於該片體52之外側面上 設有一卡座521,該片體52係用以與該上金屬殼體3之溝 槽315相對應插入,如第4圖及第4-1圖所示,該上金屬 鐵设3依續與該金屬端子組1及第一絕緣套件2對鹿組 裝,使該卡榫212卡掣於該開槽312内固定其位置後,再 M436256 與下金屬殼體5對應組裝,以該卡座521卡設於該卡槽313 内,而完成該電連接器。 透過上述的電連接器構造,在組裝時不需藉由繁複的 定位及取置過程即可快速完成,同時也避免密集度高的端 子組在插入塑膠本體的槽位時可能發生的折損與破壞,而 更易於使外露於塑膠本體的每一端子維持在同一水平面上 以利與外部的裝置或設備連接;此外,前述之電連接器零 件之組裝皆可利用該些金屬料帶於同一生產線上完成,對 於產品製造的效率亦有大幅度的提升。 惟以上所述之實施方式,僅是為本創作所列舉之較佳 實施例之一,自當不能以此限定本創作之實施範圍;舉凡 依本創作申請專利範圍及說明書内容所作之等效變化或修 飾,亦應為本創作下述之專利範圍所含蓋。 【圖式簡單說明】 第1圖為本創作包含有第一絕緣套件之金屬端子組結構 圖。 第2圖為本創作包含有第二絕緣套件之上金屬殼體結構 圖。 第3圖為本創作之電連接器的結構分解圖。 第4圖為本創作之電連接器的結構組合外觀圖。 第4-1圖為第4圖所標示之組合結構放大參考圖。 第5圖為本創作之電連接器的結構組合外觀俯視參考圖。 第6圖為習知之電連接器的結構分解圖。 7 M436256 【主要元件符號說明】 (先前技術) 本體塑膠件101 金屬端子102 金屬鐵殼103 (本創作) 金屬端子組1 端子11 第一絕緣套件2 固定端21 插槽211 上金屬殼體3 卡榫212 連接端31 焊片 311a、311b 開槽312 卡槽313 容置槽314 第二絕緣套件4 凹槽41 下金屬殼體5 溝槽315 插片51 片體52 卡座521 金屬料帶100、200 突刺511M436256 V. New description: [New technical field] 电 快速 快速 快速 = ======================================================================================== For example, notebook type 2 == cut ':: benefits, or personal digital assistant (PD A). The second move: : Tongue. Electrical connection to assist the non-electronic materials to communicate = Plastic Zunzi - 1 The structure of the electrical connector basically includes the body metal sounding ι〇Λ first;! Is the iron shell (10) and other components, which are after the program 'After re-sharpening through the anti-electricity wave wave interference all = plastic parts 1〇1, and then will be able to be interesting, to complete the whole body of plastic parts of the metal terminal 1G2 is formed by stamping processing, In order to match the assembly of the eight injuries and the assembly of the body plastic part 101, the ί:: stage assembly process, the second c can be implemented; but because of the electrical connector: the second time plus the piece itself: the production of the heart, plastic The hole position of the piece (9) is easy to be obstructed: the sub-curve; = M436256 The coplanar plane whose exposed end is connected to the external device, resulting in a bad state of final welding on the device or equipment. [New content] In view of the above-mentioned prior art, the main purpose of this creation is to provide a structure of an electrical connector, which is to facilitate the automatic transportation of the parts through the connection of the strips, and then take the self-feeding after the arrangement and assembly. A single finished product can be completed for more efficient mass production, and the metal terminal set is less susceptible to injury during the process, making it easier to maintain its exposed end coplanar connection with external devices or devices. In order to achieve the above object, the present invention mainly provides an electrical connector structure including a metal terminal set, a first insulating set, an upper metal case and a lower metal case; wherein the metal terminal set is composed of a plurality of independent terminals The first insulating sleeve is partially sleeved on the metal terminal set, and a second insulating sleeve is disposed on the surface of the upper metal housing, and the second insulating sleeve has a plurality of recesses on the upper metal shell After the body is coupled with the first insulating sleeve, the terminals are received in the recesses; and the lower metal housing is configured to connect the metal housings correspondingly, and the metal terminal group and the first insulating layer are insulated A kit and a second insulation kit are wrapped therein to complete the electrical connector. The advantages of the structure of the electrical connector completed as described above include: 1. The assembly can be completed quickly without complicated positioning and taking process. 2. Avoid the possible damage and damage of the M436256 when the terminal group with high density is inserted into the slot of the plastic body. 3. It is easy to maintain each terminal exposed to the plastic body at the same level to facilitate connection with external devices or equipment. Fourth, the assembly of parts is automatically completed on the same production line by using metal strips, which greatly improves the efficiency of product manufacturing. The above and other objects, features, and advantages of the present invention will become more apparent from the description of the appended claims. [Embodiment] Please refer to Fig. 1 to Fig. 5 for the continuous drawing of the construction and assembly of the parts of the electrical connector of the present invention. As shown in FIG. 1 , the electrical connector of the present invention comprises a metal terminal set 1 which is composed of a plurality of independent terminals 11 which are connected to the first metal strip 100 and formed. The positioning is obtained, and the metal strip 100 can form a plurality of metal terminal groups 1. Each of the metal terminal sets 1 has a first insulating sleeve 2 partially sleeved at the same portion of each terminal η, and the socket is arranged by presetting the metal terminal group 1 in the mold and injecting it into the mold (Insert Molding) The first insulating package 2 is molded. A fixed end 21 is disposed at each end of the first insulating sleeve 2, and a slot 211 penetrating the upper and lower end faces is disposed on each of the fixed ends 21, and a latch 212 is disposed on the front end surface of each of the fixed ends 21. Please refer to FIG. 2 and FIG. 3 at the same time; the electrical connector of the present invention further includes an upper metal casing 3 formed on a second metal strip 200, wherein the upper metal shell The body 3 corresponds to the metal terminal group 1 5 M436256, the second insulation package 4, and the plurality of grooves 4 of the second insulation package 4 are used for accommodating and illuminating the groove 41. Each terminal u terminal ^ ^ ^) is provided with the external device or device circuit signal, check = at the two ends of the upper metal casing 3 respectively - the connection end 3 each connection? 31 is provided with an outwardly extending two soldering piece 3ua and a "coring", and a connecting end 31 of the 31U position of the pair of soldering pieces is provided with a slot 312 for providing the card of the first insulating package 2 The 榫 212 is disposed, and the card slot 313 is formed on the connecting end 31 of the second soldering piece 311b. The connecting end 31 has a receiving groove 314 for receiving the first insulating package 2 The fixed end 21 is further provided with a groove 315 at a connecting end 31 adjacent to the receiving groove 314. Finally, as shown in FIG. 3, the electrical connector further includes a lower metal casing, and the lower metal The housing 5 is formed on a third metal strip (not shown;) for positioning the upper metal housing 3 and the metal terminal set 1 and the first insulating package 2 The two ends of the lower metal body 5 are respectively provided with a inserting piece 51, and the inserting piece 51 is correspondingly inserted into the slot 211 of the first insulating package 2 for fixing the first insulating package 2 and The relative position of the lower metal casing 5, the outer edge of the insert 51 has a dog thorn 511' which can pierce the slot 2 jj after the insert 51 is inserted into the slot 211 The inner wall is fixed to be fixed; and at the two ends of the lower metal shell 5 and adjacent to the insert 51, a piece 52 is disposed, and a card seat 521 is disposed on the outer side of the sheet 52, the sheet body 52 is for inserting corresponding to the groove 315 of the upper metal casing 3, as shown in FIG. 4 and FIG. 4-1, the upper metal iron 3 continues to be insulated from the metal terminal group 1 and the first one. The kit 2 is assembled to the deer, so that the cassette 212 is fixed in the slot 312, and then the M436256 is assembled correspondingly to the lower metal housing 5, and the card holder 521 is inserted into the slot 313. The electrical connector is completed. The above-mentioned electrical connector structure can be quickly completed without complicated positioning and taking process during assembly, and also avoids the densely packed terminal group when inserted into the slot of the plastic body. Possible breakage and damage, and it is easier to maintain each terminal exposed to the plastic body at the same level to facilitate connection with an external device or device; in addition, the aforementioned electrical connector parts can be assembled by using the metal The material is completed on the same production line for the manufacture of the product. The rate is also greatly improved. However, the above-mentioned implementation manners are only one of the preferred embodiments listed in this creation, and it is not possible to limit the scope of implementation of this creation; And the equivalent changes or modifications made in the contents of the manual shall also be covered by the following patent scope of the creation. [Simplified description of the drawings] Figure 1 is a structural diagram of the metal terminal block including the first insulation kit. Figure 2 is a structural view of the metal housing on the second insulation kit. Figure 3 is an exploded view of the electrical connector of the present invention. Figure 4 is a structural view of the electrical connector of the present invention. Figure 4-1 is an enlarged reference view of the combined structure indicated in Figure 4. Fig. 5 is a top plan view showing the structural appearance of the electrical connector of the present invention. Figure 6 is a structural exploded view of a conventional electrical connector. 7 M436256 [Description of main component symbols] (Prior Art) Body plastic parts 101 Metal terminal 102 Metal iron shell 103 (This creation) Metal terminal group 1 Terminal 11 First insulation kit 2 Fixed end 21 Slot 211 Upper metal housing 3 card榫 212 connection end 31 solder tab 311a, 311b slot 312 card slot 313 receiving slot 314 second insulation kit 4 recess 41 lower metal housing 5 groove 315 insert 51 sheet 52 card holder 521 metal strip 100, 200 spurs 511

Claims (1)

M436256 六、申請專利範圍: 1. 一種電連接器結構,包括: 一金屬端子組,由複數端子所組成,在該金屬端子組 上設有一第一絕緣套件局部套接每一端子,該第一絕緣 套件具有至少一固定端; 一上金屬殼體,與該第一絕緣套件對應接合,其對應 金屬端子組的表面上設有一第二絕緣套件,於該第二絕 緣套件的表面則設有複數凹槽,該些凹槽用以容設並區 • 隔所對應的每一端子,另外,於該上金屬殼體具有至少 一連接端,用與第一絕緣套件的固定端對應接合; 一下金屬殼體,用與該上金屬殼體對應接合,進而將 第一絕緣套件、第二絕緣套件、及金屬端子組包覆於其 中〇 2. 如申請專利範圍第1項所述之電連接器結構,其中該固 定端上具有穿透上下端面之插槽,及於該固定端之前端 面上設有'—^榫。 '3.如申請專利範圍第2項所述之電連接器結構,其中該連 接端上分别設有向外延伸之二焊片,對應於第一焊片位 置之連接端上設有一開槽,該開槽係提供該固定端之卡 榫穿設,且對應於第二焊片位置之連接端上開設一卡 槽;另於該連接端係具有一容置槽,係用以容設該固定 端,此外,於鄰近該容置槽位置之連接端上並設有一溝 槽。 4.如申請專利範圍第3項所述之電連接器結構,其中該下 M436256 金屬殼體對應前述固定端及連接端處設有一插片,該插 片係插設於該固定端之插槽中,用以固定該第一絕緣套 件與下金屬殼體之相對位置;另於其相鄰該插片之位置 上設有一片體,於該片體之外側面上設有一卡座,該片 體係用以與該上金屬殼體之溝槽相對應插入,並以該卡 座卡設於卡槽内。 5. 如申請專利範圍第4項所述之電連接器結構,其中該插 片的外緣具有突刺,在插片插入該插槽後可以刺破插槽 的内壁而幫助固定。 6. 如申請專利範圍第1項所述之電連接器結構,其中該金 屬端子組、上金屬殼體、及下金屬殼體係分別連接在不 同的金屬料帶上。 7. 如申請專利範圍第1或6項所述之電連接器結構,其中 該第一絕緣套件係以模内射出技術(Insert Molding)套接 在金屬端子組上。 8. 如申請專利範圍第7項所述之電連接器結構,其中該第 二絕緣套件係以模内射出技術(Insert Molding)成型在上 金屬殼體上。 10M436256 VI. Patent application scope: 1. An electrical connector structure comprising: a metal terminal group, which is composed of a plurality of terminals, and a first insulation kit is partially disposed on the metal terminal group to partially cover each terminal, the first The insulating package has at least one fixed end; an upper metal casing corresponding to the first insulating sleeve, a second insulating set is disposed on the surface of the corresponding metal terminal set, and a plurality of surfaces are disposed on the surface of the second insulating set a groove for receiving each of the terminals corresponding to the partition, and the upper metal casing has at least one connecting end, correspondingly engaged with the fixed end of the first insulating sleeve; The housing is integrally joined to the upper metal housing, and the first insulating sleeve, the second insulating sleeve, and the metal terminal set are wrapped therein. 2. The electrical connector structure according to claim 1 Wherein the fixed end has a slot penetrating the upper and lower end faces, and the front end face of the fixed end is provided with '-^. The electrical connector structure of claim 2, wherein the connecting end is respectively provided with two soldering pieces extending outward, and a connecting slot is provided on the connecting end corresponding to the position of the first soldering piece, The slotting system provides a card slot for the fixed end, and a slot is formed on the connecting end corresponding to the position of the second soldering piece; and the connecting end has a receiving slot for receiving the fixing In addition, a groove is disposed on the connecting end adjacent to the position of the receiving groove. 4. The electrical connector structure of claim 3, wherein the lower M436256 metal housing is provided with a tab corresponding to the fixed end and the connecting end, and the insert is inserted into the slot of the fixed end. a position for fixing the first insulating sleeve and the lower metal casing; and a piece of the body adjacent to the insert, and a card seat on the outer side of the sheet, the piece The system is inserted corresponding to the groove of the upper metal casing, and is inserted into the card slot by the card seat. 5. The electrical connector structure of claim 4, wherein the outer edge of the insert has a spur, and the inner wall of the slot can be pierced to assist in fixing after the insert is inserted into the slot. 6. The electrical connector structure of claim 1, wherein the metal terminal set, the upper metal housing, and the lower metal housing are respectively attached to different metal strips. 7. The electrical connector structure of claim 1 or 6, wherein the first insulating package is sleeved on the metal terminal set by an Insert Molding technique. 8. The electrical connector structure of claim 7, wherein the second insulating package is formed on the upper metal casing by an Insert Molding technique. 10
TW101203860U 2012-03-05 2012-03-05 TWM436256U (en)

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