TWM435555U - Light emitting diode lamp tube - Google Patents

Light emitting diode lamp tube Download PDF

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Publication number
TWM435555U
TWM435555U TW101202157U TW101202157U TWM435555U TW M435555 U TWM435555 U TW M435555U TW 101202157 U TW101202157 U TW 101202157U TW 101202157 U TW101202157 U TW 101202157U TW M435555 U TWM435555 U TW M435555U
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TW
Taiwan
Prior art keywords
glass
led
emitting diode
light
lamp
Prior art date
Application number
TW101202157U
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Chinese (zh)
Inventor
Fu-Hua Liu
Original Assignee
Fu-Hua Liu
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Publication date
Application filed by Fu-Hua Liu filed Critical Fu-Hua Liu
Priority to TW101202157U priority Critical patent/TWM435555U/en
Publication of TWM435555U publication Critical patent/TWM435555U/en

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Description

M435555 五、新型說明: 【新型所屬之技術領域】 本創作係一種燈管,特別係指一種發光二極體燈管。 【先前技術】 一般來說,現在所生產的LED燈管,不論是兩呎或是四呎 的燈官,其包括一 LED燈條、一鋁擠型燈座、一半圓形塑膠燈 •罩(例如:壓克力)與一對高壓帽。該LED燈條藉由導熱膠或導熱 • 貼片以及導熱膏加螺絲的方式固設於該鋁擠型燈座上,再將其設 置於該半圓形歸燈罩内部,最後再將該對高壓㈣定於半圓形 塑耀燈罩的兩端。 然而,現行鋁擠型燈座無法符合安規(例如·· UL認證),主要 原因在於自LED達到7〇度時會將熱傳達到紹播型上進行散熱同 時銘擠型上也會有逆電流(約9〇伏)容易造成人的觸電危險;若在 特定環境下也容易造成工安災害。 此外M435555 V. New description: [New technical field] This creation is a kind of lamp, especially a kind of light-emitting diode lamp. [Prior Art] Generally speaking, the LED tube currently produced, whether it is two or four lamps, includes an LED strip, an aluminum extruded lamp holder, and a half round plastic lamp cover ( For example: Acrylic) with a pair of high pressure caps. The LED light bar is fixed on the aluminum extruded lamp holder by using a thermal conductive adhesive or a thermal conductive patch and a thermal paste and a screw, and then disposed inside the semicircular return lamp cover, and finally the pair of high voltage (4) Fixed at both ends of the semi-circular plastic lampshade. However, the current aluminum extrusion type lamp holder cannot meet the safety regulations (for example, UL certification), the main reason is that when the LED reaches 7 degrees, the heat will be transmitted to the broadcast type for heat dissipation, and the reverse extrusion type will also have reverse current. (about 9 volts) is easy to cause people's risk of electric shock; if it is in a specific environment, it is easy to cause a work safety disaster. In addition

姑褙少燈座散熱性不佳;鋁的導電及導熱性並不是很 好,使得現行蓋品都會在紹擠型燈座表面塗佈絕緣散熱膠/膏來增 強散熱效果,但是此作法效果*是贿,也會造成成本增加。 一更者’目前LED燈管的製做過程所使用的材料相當多樣(導 熱貧、膠、貼月等),這些材料只能達到單—個目的,並不能夠有 效整合產品在安規上的整體要求。 因此’鑑於現在的LED產品的架構,仍具有—些潛在的風 險性’ LED燈具相關開發廠商亟需—種方法或機制將這些有風險 性製造的做法去做改善’力求產品整體的安全性,來保障使用 者,免於受到潛在風險的危害。 3 M435555 【新型内容】 為解決上述習知發光二極體(Light Emitting Di〇de, led) 燈官結構上之缺失,本創作人巫盡思量,終於開發出本創作之 LED燈管。 本創作之一範疇在於提供一種LED燈管,其利用設置單一 .替錄㈣,料傳統目使祕擠型燈座㈣成無法符合安全規 _ 範(例如:UL認證)或成本過高等缺點。 根據本創作所揭露之__實施例,—種LED燈管包括一玻璃 燈座、至少一 LED燈條、一玻璃管與一對高壓帽。該至少一 LED燈條設置於該玻璃燈座上,並具有多個LED晶粒設置於一 印刷電路板上。該玻璃管之兩端各具有―開口 ’以供該玻璃燈座 連同4 LED燈條設置於該玻璃管之中。該對高壓帽係分別扣設 於該朗管之㈣開口’各高壓帽具有—對金屬端子,用以電性 連結設置於該破璃管_的印刷電路板。 | 因此,藉由元件的改良’本創作之LED燈管透過單一的玻 璃材料去呈現出既有的特性,亦兼具以下特性與優點: (1) 具有良好的絕緣性; (2) 省下傳統製程所需的導熱膏與貼片等,降低成本; (3) 具有良好的導熱特性; (4) 符合UL财燃規範;及 (5) 避免LED高溫所導致逆電流的現象。 【實施方式】 以下僅以實施例來詳細說明本創作。 4 M435555 —月’考第1及2圖所不,第】圖係本創作發光二極體燈管之 貝丨的立體刀解圖0第2圖係本創作發光二極體燈管之-實 施例的不意圖。 、 於此貫施例,本創作發光二極體(Light Emitting Diode, _燈管包括—破璃燈座10、至少一 LED燈條2〇、一玻璃管 30與-對高屋帽4G。該至少—哪燈條2()設置於該玻璃燈座 入八有夕個LED晶粒202設置於一印刷電路板2〇4上。 該玻璃管30之兩端各具有一開口 3〇2,以供該玻璃燈座1〇連同 該LED燈條20設置於該玻璃管3〇之中。該對高壓帽係分別 扣設於該玻璃管3〇之兩端開口 3G2,各高壓帽4g具有一對金屬 而子02肖以電性連結設置於該玻璃管中的印刷電路板 204 ° 值得注意岐,為避免說明書内容敘述過於冗長難讀,以及 核糊本案之重fi技術特徵’該印刷電路板2()4上另設有導線以及 、驅動。亥LED燈條20之驅動電路(例如:怪流器),此部分乃 鲁本案技術領域具有通常技藝人士所知悉,於此不再加以累述。 其中,該玻璃燈座10、該玻璃管30係由一鈉基玻璃材料所 製成;由於鈉基玻璃於常溫環境下為電的不良導體,其可耐電壓 約為1000伏特,且鈉基玻璃的比熱大,膨脹係數小,熱傳導率 大’散熱效果較佳。換言之,相較習知LED燈#,紹擠型燈座 的散熱效果較差,且當LED燈條2〇達到7〇度時,鋁擠型燈座 今易於進行散熱的同時產生逆電流效應(大約9〇伏特),進而導致 使用者有觸電的風險。此外,除了金屬端+ 402為金屬材科外, 該高壓帽40亦可由鈉基玻璃所製成,據此可以有效防範逆電流 5 M435555 的產生。 由於玻璃製成之玻璃管3〇管壁較薄’為了保障使用者的安 全與避免組裝時造成破損’除了對該玻璃管30進行強化處理 外’於一實施例中’該玻璃管30另包括一擴散霧化熱縮犋 3〇4(霧化處理),該擴散霧化熱縮膜304係覆蓋於該玻璃管3〇之 - 一外表面,主要原因在於LED晶粒202發光流明高(例如:1400 - 流明),人的眼睛對此強光會有不舒適的感覺,且容易疲勞與產生 眩光’因此’透過該擴散霧化熱縮膜3 0 4的霧化效果,可以讓所 I發出的光較為柔和。 於一實施例,該些LED晶粒2〇2係透過表面黏著^虹仏“ Mount Technology, SMT)製程,以設置於該印刷電路板2〇4。 於一貫施例,該玻璃燈座1 〇係透過一絕緣耐燃的導熱膠固 設於該玻璃管30之一内側底部,如第i圖所示,該玻璃燈座1〇 係由至少一玻璃條102所構成,其中,該至少一玻璃條1〇2之數 量係對應於該至少一 LED燈條20的數量。 • 該玻璃條102之設計除了可以增加散熱面積外,玻璃條102 相對該玻璃f 30之厚度會間接影響光源的光衰現象,換言之, 玻璃燈座〗0可透過不㈣度之玻璃们Q2進行组合,以取得較 佳的光線特性。 綜上所述,藉由上述之元件的改良,在地球資源漸漸㈣ 耗殆盡時,如何將節能產品透過單一的替代性材料去呈現出既 的:性,又不失環保的意義是非常要緊的事情,本創作之Μ 燈管透過加人單-也具環保特性的玻璃材料做為—整支p的 要材料,令節能照明與㈣回收再利㈣機制發揮出來1時: 6 M435555 樣的LED燈具才能符合安規的認證。 【圖式簡單說明】 第1圖係本創作發光二極體燈管之一實施例的立體分解圖。 第2圖係本創作發光二極體燈管之一實施例的示意圖。 【主要元件符號說明】 10 玻璃燈座 102 玻璃條 20 LED燈條 202 L E D晶粒· 204 印刷電路板 30 玻璃管 304 擴散霧化熱縮膜 40 高壓帽 402 金屬端子The heat dissipation of a small lamp holder is not good; the conductivity and thermal conductivity of aluminum are not very good, so that the current cover products will be coated with insulating heat-dissipating glue/paste on the surface of the squeeze-type lamp holder to enhance the heat dissipation effect, but the effect of this practice* It is a bribe that will also increase costs. One more person's current LED lamp manufacturing process uses a variety of materials (thermal conductivity, glue, moon, etc.), these materials can only achieve a single purpose, can not effectively integrate the overall product safety Claim. Therefore, 'in view of the current LED product architecture, there are still some potential risks'. LED lamp-related developers need a method or mechanism to improve these risk-making practices to ensure the overall safety of the product. To protect users from potential risks. 3 M435555 [New Content] In order to solve the above-mentioned lack of light-emitting diode (Light Emitting Di〇de, led), the creator has finally developed the LED tube of this creation. One of the scope of this creation is to provide an LED tube that uses a single set of alternatives (4), which is traditionally used to make the submersible lamp holder (4) into a failure to comply with safety regulations (eg UL certification) or excessive cost. According to the __ embodiment disclosed in the present application, an LED lamp tube includes a glass lamp holder, at least one LED light bar, a glass tube and a pair of high voltage caps. The at least one LED strip is disposed on the glass base and has a plurality of LED dies disposed on a printed circuit board. The glass tube has an "opening" at each end thereof for the glass holder to be disposed in the glass tube together with the 4 LED strip. The pair of high voltage caps are respectively fastened to the (four) openings of the tube. Each of the high voltage caps has a pair of metal terminals for electrically connecting the printed circuit board disposed on the glass tube. Therefore, through the improvement of the components, the LED tube of the present invention exhibits the existing characteristics through a single glass material, and has the following characteristics and advantages: (1) has good insulation; (2) saves Thermal pastes and patches required for conventional processes reduce costs; (3) have good thermal conductivity; (4) comply with UL fuel economy; and (5) avoid reverse current caused by high LED temperatures. [Embodiment] Hereinafter, the present creation will be described in detail only by way of examples. 4 M435555 - month 'test Nos. 1 and 2 are not, the first picture is the three-dimensional knife solution of the shell of the light-emitting diode lamp. The second picture is the creation of the light-emitting diode lamp - implementation The intention of the example. In this embodiment, the light emitting diode (Light Emitting Diode, _ lamp includes - glass lamp holder 10, at least one LED light bar 2 〇, a glass tube 30 and - a high roof hat 4G. - which light bar 2 () is disposed in the glass lamp holder, and the LED die 202 is disposed on a printed circuit board 2〇4. The glass tube 30 has an opening 3〇2 at each end thereof for The glass lamp holder 1 is disposed in the glass tube 3〇 together with the LED light bar 20. The pair of high pressure caps are respectively fastened to the opening 3G2 of the glass tube 3, and each of the high pressure caps 4g has a pair of metal The sub-02 is electrically connected to the printed circuit board 204 ° in the glass tube. It is worth noting that in order to avoid the description of the description is too long and difficult to read, and the technical characteristics of the nuclear paste of the case 'the printed circuit board 2' 4) is further provided with a wire and a drive circuit for driving the LED light bar 20 (for example, a strange flow device), which is known to those skilled in the art of the present invention, and will not be further described herein. The glass lamp holder 10 and the glass tube 30 are made of a sodium-based glass material. Since sodium-based glass is a poor conductor of electricity in a normal temperature environment, its withstand voltage is about 1000 volts, and the specific heat of the sodium-based glass is large, the expansion coefficient is small, and the thermal conductivity is large, and the heat dissipation effect is better. In other words, compared with the conventional ones LED lamp #, the heat-dissipating effect of the squeeze-type lamp holder is poor, and when the LED strip 2〇 reaches 7〇, the aluminum-extruded lamp holder is easy to dissipate heat and has a reverse current effect (about 9 volts). The user is at risk of electric shock. In addition, the metal cap + 402 is made of a metal material, and the high-pressure cap 40 can also be made of sodium-based glass, thereby effectively preventing the generation of a reverse current of 5 M435555. The glass tube 3 has a thinner wall to protect the user from safety and to avoid damage during assembly. In addition to strengthening the glass tube 30, in one embodiment, the glass tube 30 further includes a diffusion atomization. Heat shrinkage 〇3〇4 (atomization treatment), the diffusion atomization heat shrinkable film 304 covers the outer surface of the glass tube 3, mainly because the LED crystal grain 202 has a high luminous lumen (for example: 1400 - lumens) ), human The eye will have an uncomfortable feeling for this strong light, and it is easy to fatigue and produce glare. Therefore, the atomization effect of the heat-shrinkable film 300 by the diffusion atomization can make the light emitted by the I softer. For example, the LED dies 2 〇 2 are affixed to the printed circuit board 2 〇 4 through a surface mount 仏 Mount Mount Mount Mount 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 Mount Mount Mount Mount Mount Mount Mount Mount Mount Mount Mount Mount Mount Mount Mount The insulating and flammable thermal conductive adhesive is fixed on the inner bottom of one of the glass tubes 30. As shown in the first drawing, the glass socket 1 is composed of at least one glass strip 102, wherein the at least one glass strip 1 〇 2 The number corresponds to the number of the at least one LED light bar 20. • The design of the glass strip 102 can increase the heat dissipation area, and the thickness of the glass strip 102 relative to the glass f 30 will indirectly affect the light decay phenomenon of the light source. In other words, the glass lamp holder can pass through the glass of Q4. Combine to achieve better light characteristics. In summary, with the improvement of the above-mentioned components, when the earth's resources are gradually exhausted, how to make the energy-saving products through a single alternative material to present both the sex and the environmental protection is very important. The matter, the creation of the lamp, through the addition of a single - also environmentally friendly glass material as - the entire p of the material, so that energy-saving lighting and (d) recycling and re-profit (four) mechanism to play out 1: 1 M435555 LED lamps can meet the safety certification. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is an exploded perspective view showing an embodiment of a light-emitting diode lamp of the present invention. Figure 2 is a schematic illustration of one embodiment of a light-emitting diode lamp of the present invention. [Main component symbol description] 10 Glass lamp holder 102 Glass strip 20 LED strip bar 202 L E D die · 204 Printed circuit board 30 Glass tube 304 Diffusion atomized heat shrinkable film 40 High voltage cap 402 Metal terminal

Claims (1)

M435555 底部。 6 '如申請專利範圍第1項所述之發光二極體燈管,其中, 該玻璃燈座係由至少一玻璃柱所構成,該至少一玻璃柱之數量係 對應於該至少一發光二極體燈條的數量。 7、如申請事利範圍第6項所述之發光二極體燈管’其中’ 該玻璃燈座係由多個過不同厚度之玻璃柱進行組合所構成。Bottom of M435555. The light-emitting diode lamp of claim 1, wherein the glass lamp holder is composed of at least one glass column, and the number of the at least one glass column corresponds to the at least one light-emitting diode. The number of light bars. 7. A light-emitting diode lamp as described in claim 6 wherein the glass lamp holder is composed of a plurality of glass columns of different thicknesses.
TW101202157U 2012-02-07 2012-02-07 Light emitting diode lamp tube TWM435555U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW101202157U TWM435555U (en) 2012-02-07 2012-02-07 Light emitting diode lamp tube

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW101202157U TWM435555U (en) 2012-02-07 2012-02-07 Light emitting diode lamp tube

Publications (1)

Publication Number Publication Date
TWM435555U true TWM435555U (en) 2012-08-11

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TW101202157U TWM435555U (en) 2012-02-07 2012-02-07 Light emitting diode lamp tube

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