M427988 五、新型說明： 【新型所屬之技術領域】 本創作係關於〆種自動化監視系統，特別是指—種用於鋼帶加工 退火作業當中，針對鋼帶邊緣應變痕產生錢行監視之鋼帶加工之自 動化監視糸統。 【先前技術】 目前鋼帶加工作業當巾，在進入退火線作料，通常包括有清洗、 退火、調質及塗油等製程。鋼帶係先經由焊接機進行焊接作業後月再 進入退火爐退火’其巾各退火爐係舰不㈤鋼麵棘設定不同的退 火溫度，使其能達到應有的機械性f，最後才依照客户 予鋼帶表面平坦度及粗糖度，並消除降伏點伸長、塗油量 裝等作業。 伟透，為了消除鋼帶降伏點伸長及平坦度的調整， 鋼帶乾延加卫’但面對現今產品多樣化組合 將導致在嫱生產排程中尺寸及材質將頻繁的轉換，如此 象，然而當工鱗曲产延未:姆曲度時’也將面對頻繁轉換的現 痕C又稱雞爪痕Γ因時’將導致鋼帶兩側會產生邊緣應變 痕是否蓋生。 乍人貝必須吊常親臨軋延現場，以檢視應變 清參閱圖j所干 y. 機軋延，若檢麵帶作業流程當中，_贱經過調質軋延 數來繼續生產，並作後;t痕·生’那細財時蚊之軋延參 有應變痕產生時、分切及出料等製程；但若是檢查鋼帶 、呆貝需親臨現場觀看應變痕的產生量，且回到 3 M427988 控制至更改工靖曲度以雛消除應變痕，如果6經消除，則以調整 後當時之軋延參躲接續後面的絲触，但如果未能消除應變痕， 那就必須讓_員再_現場重新觀看應變痕生量，然後再次回 到控制室來更改工輥彎曲度。 由上作業流程當中可知，為了要消除鋼帶之應變痕，操作員必須 在作業現場及湖t之卩棘細峨冑及雜，減紐得作業上非 吊不便，而且若人員稍有疏失將造成大批量的應變痕缺陷，故有改善 此人工監看作業之缺失。 ° 【新型内容】 有鑑於上述課題，本創作乃提供一種鋼帶在退火線加工製程當 中’能即時監控鋼帶應變痕的鋼帶加工之自動化監視系統。 緣是，為達上述目的，本創作之鋼帶加工之自動化監視系統係至 少包括有二傳動機構、二攝影機、二感應設備及一監視設備，其中二 傳動機構係分別架設於用以加工鋼帶之一，調質軋延機之後轉向輕兩 側，而一攝影機及二感應設備係分別架設於二傳動機構上，且二感應 »又備係介於該二攝影機之間，監視設備則拉線路連接於二攝影機，以 即時將攝影機所擷取之畫面顯示播放，藉由二感應設備感應鋼帶，而 進入調質軋延機之後的加工鋼帶之寬度，並驅動傳動機構調整攝影機 位移，使攝影機能定位到加工鋼帶之兩侧位置，以便將加工鋼帶兩側 所產生應變痕狀況，傳送至遠端之監視設備上，而方便操作人員遠端 設定調整軋延機工輥彎曲度。 因此，本創作鋼帶加工之自動化監視系統，可令操作人員不必再 往復來回現場與控制室，即可直接在控制室當中透過監視設備來監控 4 鋼帶應變痕的狀況，並能及早镧敕七 β1Β 干调正或修正，而透過感應設備的設置， ^讓麟統在賴不同k尺糊帶之作_，能自動調整攝影機 ，位置，亦能讓人員免除移動至現場調整之賴，而能動化之 設計。 【實施方式】 以下將參照相關圖式以說明本創作之鋼帶加工之自動化監視系 統。 睛參閱圖2，本創作鋼帶加工之自動化監視系統1〇〇係由二傳動 機構10、二攝影機20、二感應設備30及-監視設備40(請參閱圖5) 所組成，其中傳動機構1〇、攝影機2〇、感應設備3〇皆設置在調質軋 延機之後轉向輥，對鋼帶6〇實施加工之作業現場，而監視設備4〇係 設置於控制室内。 上述二傳動機構1〇係分別架設於調質軋延機之後轉向輥50兩 侧’而攝影機20及感應設備3〇皆設置於傳動機構1〇上，且二感應設 備30乃介於該二攝影機20之間，監視設備40則是電線連接於二攝影 機20 ’而能即時將二攝影機2〇所擷取之晝面顯示播放。藉由二感應 δ又備30感應進入調質軋延機之後轉向輥50之鋼帶60之寬度，即可驅 動傳動機構1〇調整攝影機2〇位移至鋼帶6〇之兩侧位置，以將鋼帶 60兩側所產生應變痕61狀況傳送並顯示於監視設備40上，如此一 來’位於控制室中的操作人員僅需在監視設備4〇上發現應變痕有不合 格之狀況時，才需親至麟檢視調整。 上述傳動機構1〇係更包括有一馬達11及一傳動軸12,攝影機20 及感應設備3〇皆設置在傳動軸 12上，且藉由馬達11驅動傳動軸12 M427988 之行進而能改變攝影機20及感應設備30之位置。再者，感應設備30 乃包括有一第一感應器31及一第二感應器32，且第二感應器32係設 置在第一感應器31及攝影機20之間，且此處第一感應器31及第二感 應器32係可實施為紅外線感應器，當遇有偵測感應到紅外線被物體遮 蔽時即可輸出一感應訊號。M427988 V. New description: [New technical field] This creation is about the automatic monitoring system of the kind, especially the steel belt used for the steel belt processing and annealing operation. Automatic monitoring of processing systems. [Prior Art] At present, the steel strip processing operation is a towel, which enters the annealing line and usually includes processes such as cleaning, annealing, quenching and tempering and oiling. The steel strip is first welded into the annealing furnace after welding by the welding machine. 'The annealing furnaces of the towels are not set. (5) The steel surface thorns set different annealing temperatures, so that they can reach the mechanical properties f, and finally according to The customer gives the surface flatness and coarse sugar content of the steel strip, and eliminates the elongation of the falling point and the amount of oil coating. In order to eliminate the elongation of the steel belt and the adjustment of the flatness, the steel strip is extended and stretched. However, in the face of the diversified combination of products, the size and material will be frequently converted in the production schedule. However, when the scale of the scale is not extended: when the curvature is changed, it will also face the frequent conversion of the existing mark C, also known as the chicken claw mark, which will cause the edge strain marks on both sides of the steel strip to be covered.乍人贝 must hang often in person to roll the site, to check the strain clear, refer to Figure j to dry y. Machine rolling, if the inspection surface belt operation process, _ 贱 after quenching and tempering to continue production, and after; t 痕·生' that the fine grain of the mosquitoes has the process of strain marks generation, slitting and discharging; but if it is to inspect the steel strip and the scallops, it is necessary to visit the scene to see the amount of strain marks, and return to 3 M427988 controls to change the strain of the work to eliminate the strain marks. If the 6 is eliminated, the adjusted roll is used to avoid the subsequent silk touch, but if the strain marks are not eliminated, then the _ member must be _Revisit the strain traces on site and then return to the control room to change the bending of the work rolls. As can be seen from the above work process, in order to eliminate the strain marks of the steel strip, the operator must be inconvenient and complicated at the job site and the lake, and the operation is not inconvenient, and if the personnel are slightly lost, The large number of strain marks are caused, so there is a lack of improvement in this manual monitoring operation. ° [New content] In view of the above-mentioned problems, this creation provides an automatic monitoring system for steel strip processing that can immediately monitor the strain marks of steel strips in the annealing line processing process. Therefore, in order to achieve the above objectives, the automatic monitoring system for steel strip processing of the present invention includes at least two transmission mechanisms, two cameras, two sensing devices and a monitoring device, wherein the two transmission mechanisms are respectively erected for processing steel strips. One, after the quenching and rolling machine is turned to the light side, and a camera and two sensing devices are respectively mounted on the two transmission mechanisms, and the two inductions are further arranged between the two cameras, and the monitoring device pulls the lines. Connected to the two cameras to instantly display the screen captured by the camera, and the width of the processed steel strip after entering the quenching and rolling machine by sensing the steel strip by the two sensing devices, and driving the transmission mechanism to adjust the displacement of the camera, so that The camera can be positioned on both sides of the processed steel strip to transfer the strain marks generated on both sides of the processed steel strip to the remote monitoring device, which is convenient for the operator to set and adjust the bending of the rolling mill roll. Therefore, the automatic monitoring system for the processing of steel strips allows the operator to monitor the condition of the strain marks of the 4 steel strips directly through the monitoring equipment in the control room without having to reciprocate back and forth to the scene and the control room. Seven β1Β Dry adjustment or correction, and through the setting of the induction device, ^Lin Tong can rely on different k-foot tapes to automatically adjust the camera, position, and also allow personnel to avoid moving to the field adjustment, and Active design. [Embodiment] Hereinafter, an automatic monitoring system for steel strip processing of the present invention will be described with reference to the related drawings. Referring to Fig. 2, the automatic monitoring system 1 of the present steel strip processing is composed of two transmission mechanisms 10, two cameras 20, two sensing devices 30 and a monitoring device 40 (see Fig. 5), wherein the transmission mechanism 1 〇, camera 2〇, and induction equipment 3〇 are all placed in the steering roller after the quenching and rolling machine, and the steel belt 6〇 is processed at the working site, and the monitoring device 4 is installed in the control room. The two transmission mechanisms 1 are respectively disposed on the two sides of the steering roller 50 after the tempering rolling mill, and the camera 20 and the sensing device 3 are all disposed on the transmission mechanism 1 , and the two sensing devices 30 are interposed between the two cameras 20 . Between the two, the monitoring device 40 is connected to the two cameras 20' and can instantly display the video captured by the two cameras. By means of two induction δ and 30 induction into the width of the steel strip 60 of the deflection roller 50 after entering the temper rolling mill, the drive mechanism 1 can be adjusted to adjust the displacement of the camera 2 至 to the two sides of the steel strip 6 ,, The condition of the strain marks 61 generated on both sides of the steel strip 60 is transmitted and displayed on the monitoring device 40, so that the operator located in the control room only needs to find a condition that the strain marks are unqualified on the monitoring device 4 Need to visit Lin to adjust the adjustment. The transmission mechanism 1 further includes a motor 11 and a transmission shaft 12, and the camera 20 and the induction device 3 are all disposed on the transmission shaft 12, and the camera 20 can be changed by driving the drive shaft 12 M427988 by the motor 11. The location of the sensing device 30. Furthermore, the sensing device 30 includes a first sensor 31 and a second sensor 32, and the second sensor 32 is disposed between the first sensor 31 and the camera 20, and here the first sensor 31 The second sensor 32 can be implemented as an infrared sensor, and can output an inductive signal when the detected infrared light is blocked by the object.
承如則述，為因應多樣化產品的生產，因此在生產排程中鋼帶尺 寸將頻繁的轉換，在此即關3及圖4來介紹崎鋼帶尺寸變換時， 本創作自動化監視系統將如何調整。 圖3所示鋼帶70係較圖2所示鋼帶6〇尺寸為寬’此時第一感應' 盗31及第二感應器32目為同時被鋼帶7〇所遮蔽，因此同時會輸出一 感應訊號’當傳動機構10㈤時收到第一感應器31及第二感應器犯 之感應訊號時，即由馬達11驅動傳動軸12以將攝影機2G朝外移動(如 圖中箭頭所指方向），直到第二感應器32未被鋼帶7〇遮蔽，故無感應 訊號輸出，此時傳動機構10即不再令攝影機2〇位移，且此時攝影機 20之攝像位置即會如同圖2般停在鋼帶7〇之側緣，而能即時回 變痕71的狀況。 寻應 圖4所示鋼帶80係較圖2所示鋼帶6〇尺寸為窄，此時第 器31及第二感應器32 _皆未被鋼帶⑼所遮蔽，因此都不合輪^ 應訊號，此時傳動機構ίο係將透過馬達n以驅動傳動轴ΐ2 ς攝二 20朝内顧如圖中箭頭所指方向)，直到第一感應器3 二 蔽輸出感應訊號，此時傳動機構1Q即不再令攝影機2q位移 巧 攝影機20之麟錄”.如_ 2雜袖f 8G 回傳應變痕81的狀況。 豕而此即㈣ 圖3及圖4所,射者’日在說明本創作自動化調整之示意，藉 6 M427988 此自動化的控制方式，操作人員亦不需親臨現場依據不同鋼帶尺寸以 調整攝影機方式’將可大幅減少操作人員的時間及心力。 接著，請參閱圖5所示，即本創作監視設備之示意圖，圖中所示 監視設備40係包括有二顯示器41、42，其係各自對應連接於二攝影 機20，以分別播放出加工鋼帶60兩側之影像。再者，由於邊緣應變 痕檢驗標準管制量為5mm以下’經此系統實際量測現場應變痕61與顯 示器41 42上顯示重為1:2，亦即現場如有5mm的應變痕61，那麼顯 ® 示态41、42就會是1〇脂1的應變痕61，所以在顯示器41、42上更可 叹置一尺規43，尺規43每一格可設為1〇咖]，若顯示器41、42上之應 ’吏痕61超過尺規43 —格，即視為不合格而必須立即修正札延機工輥 彎曲度’反之，若顯示器4卜42上之應變痕61少於一格則視為合格。 本創作在調質軋延機之後轉向輥上方，另可設置有一閃頻儀（圖中 未不）’藉由閃頻儀燈光而能顯現加工鋼帶之應變痕狀況，通常閃頻儀 頻率設定為3600次/分，此與攝影機頻率不同，因此在顯示器上顯示 的晝面會_ ’為解決此-問題，係可在閃頻儀與攝影機之間透過一 •:號線紐連接，錢得兩者關鮮能同步。再者，於攝影機鏡頭 前再加裝一濾光鏡，更可將雜訊消除之。 本創作另歧可包括有-操脑板，此操作面板可以設置數個按 鍵，藉以控制此自動化監視系統的電源啟閉，也可以供作模式選擇， 而此處模式選擇，係指除了上述藉由感應_的感應讓攝影機位移的 自動模式外’另可讓操作人員在現場直接依照鋼帶尺寸而調整攝影機 位置的手動模式。 綜上所述，藉由本創作鋼帶加工之自動化監視系統，即可使得操 作人員在遠端的控制室當巾，即可即時監控加卫鋼帶應變痕的產生量 7 時處理或調整修正軋延機工輥彎曲度，而能及早因 :…㈣、’且因為人貝不必絲回回_返現場與控制室，即 =低，女事故並提升工作效率’另外，藉由感應設備的設置，也讓 2系統在面對不fg]尺寸鄉加工作業時，能自行調整攝影機位 置’亦可省去操作人員親臨現場調整的麻煩。 上述實础鶴帛來卿而翻紐林創狀冑料利範圍， rj作之|&可係由以下之中請專概®所界定。凡依本創作中請專利 範圍所作之解變倾修飾，皆顧賴作之涵蓋範圍。As stated above, in order to cope with the production of diversified products, the size of the steel strip will be frequently converted during the production schedule. How to adjust the automatic monitoring system of this creation when the size change of the Saki Steel Strip is introduced in this section 3 and Figure 4 . The steel strip 70 shown in Fig. 3 is wider than the steel strip 6 图 shown in Fig. 2. At this time, the first sensing thief 31 and the second inductor 32 are simultaneously shielded by the steel strip 7 ,, and therefore are output at the same time. An inductive signal 'when the transmission mechanism 10 (five) receives the sensing signal from the first sensor 31 and the second sensor, the motor 11 drives the transmission shaft 12 to move the camera 2G outward (as indicated by the arrow in the figure) ), until the second inductor 32 is not shielded by the steel strip 7〇, so there is no inductive signal output, at this time, the transmission mechanism 10 no longer causes the camera 2 to be displaced, and at this time, the camera 20 is positioned as shown in FIG. It stops at the side edge of the steel belt 7〇, and can instantly return to the condition of the deformation 71. The steel strip 80 shown in Fig. 4 is narrower than the steel strip 6 图 shown in Fig. 2, and the third and second inductors 32 _ are not covered by the steel strip (9), so the coils are not included. The signal, at this time, the transmission mechanism ίο will drive the drive shaft 透过2 through the motor n ς2 朝2 20 toward the direction indicated by the arrow in the figure) until the first sensor 3 is double-masked to output the sensing signal, at this time the transmission mechanism 1Q That is to say, the camera 2q is no longer displaced by the camera 20". The condition of the strain mark 81 is returned as in the case of _ 2 miscellaneous sleeves f 8G. 豕 and then (4) Figure 3 and Figure 4, the shooter's day explains the creation The indication of automatic adjustment, with the 6 M427988 automatic control method, the operator does not need to visit the scene according to different steel strip sizes to adjust the camera mode' will greatly reduce the operator's time and effort. Next, please refer to Figure 5 That is, the schematic diagram of the creation monitoring device, the monitoring device 40 shown in the figure includes two displays 41, 42 respectively connected to the two cameras 20 to respectively play the images of the two sides of the processed steel strip 60. Due to the standard control of the edge strain mark inspection Below 5mm', the actual strain gauge 61 on the system and the display 41 42 on the display 41 42 have a weight of 1:2, that is, if there is a strain mark 61 of 5 mm on the spot, then the display state 41, 42 will be 1〇. The strain mark 61 of the grease 1 is so that a ruler 43 can be slanted on the displays 41 and 42 and each of the rulers 43 can be set to 1 ] coffee], if the display 41, 42 should be 'scared 61 over Ruler 43 is considered to be unqualified and must be corrected immediately. The curvature of the machine roll is 'corrected'. Conversely, if the strain mark 61 on the display 4 is less than one, it is considered qualified. After the machine is turned over the roller, another stroboscopic device (not shown) can be set to display the strain marks of the processed steel strip by the strobe light. Usually the frequency of the strobe is set to 3600 beats/min. It is different from the camera frequency, so the face displayed on the display will be _ 'to solve this problem, it can be connected between the strobe and the camera through a •: line, the money can be synchronized. Furthermore, by adding a filter in front of the camera lens, the noise can be eliminated. Including the - brain board, this operation panel can be set up with several buttons to control the power on/off of the automatic monitoring system, and can also be used for mode selection. Here, the mode selection refers to the induction by the above-mentioned induction. The manual mode that allows the camera to shift the displacement of the camera's position allows the operator to adjust the position of the camera directly according to the size of the steel strip. In summary, the automated monitoring system for the steel strip processing allows the operator to When the remote control room is used as a towel, it can instantly monitor and increase the amount of strain marks generated by the steel strip. When processing or adjusting the curvature of the rolling mill roll, it can be early due to: (4), and because the people do not have to return _Return to the scene and control room, ie = low, female accident and improve work efficiency. In addition, with the setting of the sensing device, the 2 system can adjust the camera position by itself when facing the processing work of the size township. It can save the trouble for the operator to adjust to the scene. The above-mentioned real-world cranes come to Qing and turn the Newlin to create a range of benefits, and rj's |& can be defined by the following. All the solutions made in accordance with the scope of patents in this creation are subject to the scope of coverage.