M426028 11定位插梢 12定為孔洞 五、新型說明: 【新型所屬之技術領域】 本裝置係一種载具用類鑽碳鍍膜視窗玻璃,於含砂塵雨天氣 候環境中,雨刷來回刮除混濁水時,對鍍膜視窗玻璃上鍍膜層刮 傷之測試灯。_雨刷來回擺動,排除由滴放流管開關間連續 滴放流出的含砂混濁水,模擬實際下雨天候,雨水結合空氣中砂 塵環丨兄下,雨刷對鐘膜視窗玻璃表面造成刮傷的程度檢測。 【先前技術】 應用於戶外載具的視窗玻璃,為防止雨中夾帶的塵埃泥砂經 雨刷往復勒顺玻璃,故於視窗賴表面上鍍上—層類鑽碳鍛 膜。如何確認類鑽碳鍍膜與視窗玻璃間附著性牢固良好,是為本 裝置之目的。先前檢測鍍膜附著基材強度的各種測量技術中,大 部分都是使用堅硬探帛做刮痕測言式,如此容易對基材纟面造成毁 損,同時儀器設備昂貴攜帶不便。M426028 11 positioning plug 12 is defined as hole 5. New description: [New technical field] This device is a type of carbon-coated window glass for vehicles. In the dusty and rainy weather environment, when the wiper scrapes back the turbid water Test lamp for scratching the coating on the coated window glass. _The wiper oscillates back and forth to eliminate the sand-containing turbid water that is continuously dripped from the drip-flow switch, simulating the actual rainy weather. The rainwater combines with the dust in the air, and the wiper scratches the surface of the window glass. Detection. [Prior Art] Window glass used in outdoor vehicles is coated with a layer of diamond-like carbon forging on the surface of the window to prevent the dust and sand entrained in the rain from reciprocating the glass through the wiper. How to confirm the adhesion between the diamond-like carbon coating and the window glass is good for the purpose of this device. Most of the various measurement techniques used to detect the strength of the coated substrate have been made using a hard probe to make a scratch test, which is easy to damage the surface of the substrate, and the instrument is expensive and inconvenient to carry.
1.習知相關技術是利用壓頭和微型刮刀所組成,利用刀片的尖 端,對薄膜作刮痕測試。刀片的形狀如菱角狀,利用刀片尖端 對薄膜造成刮痕,以達到測試的結果。Patent No: US 6,502,455 B1. Patent: MICROSCRATCH TEST 3 INDENTER AND METHOD OF MICROSCREATCH TESTING. Date of Patent: Jan. 7, 2003 2. 利用薄膜沉積法使鉑/鈦複合膜鍍於氮化矽/矽基板的製造,採 用膠帶的黏著性簡單迅速測試薄膜的附著性,是否剝離基材。 文獻:Unbyoung Kang, Taegon Lee and Young-Ho Kim, Pt/Ti Thin Film Adhesion on SiNx/Si Subs什ates, Japanese Journal of Applied Physics, Volume 38, Issue 7A, pp. 4147-4151 (1999). 3. 利用刀片的壓頭安裝在特定的角度,對基材表面鍍膜作往復式 運動,直達刮傷程度,量測基材與薄膜之間的結合力,同時利 用刀片尖頭角度的差異,量測何種角度對薄膜的到傷程度達最 小。1. The prior art relates to the use of a ram and a micro squeegee, which utilizes the tip end of the blade to test the film for scratches. The shape of the blade, such as a diamond-like shape, scratches the film with the tip of the blade to achieve the test results. Patent No: US 6,502,455 B1. Patent: MICROSCRATCH TEST 3 INDENTER AND METHOD OF MICROSCREATCH TESTING. Date of Patent: Jan. 7, 2003 2. Platinum/titanium composite film is deposited on a tantalum nitride/ruthenium substrate by thin film deposition The adhesion of the tape is simply and quickly tested for adhesion of the film, and whether the substrate is peeled off. Literature: Unbyoung Kang, Taegon Lee and Young-Ho Kim, Pt/Ti Thin Film Adhesion on SiNx/Si Subs ates, Japanese Journal of Applied Physics, Volume 38, Issue 7A, pp. 4147-4151 (1999). Use the indenter of the blade to install at a specific angle, reciprocate the coating on the surface of the substrate, directly reach the degree of scratching, measure the bonding force between the substrate and the film, and use the difference in the angle of the tip of the blade to measure The degree of damage to the film is minimal.
Patent No: US 2002/0104371 A1. Patent: MICROSCRATCH TEST INDENTER. Date of Patent: Sep. 15, 1998 【新型内容】 有鑑於先前技術’無法作大面賴酬傷職之缺點,藉由 本創作低成本及便繼的構想,並可於現場立即職,不必偈限 在實驗室平台功。同時可物理性模擬戶外氣候,#載具用鑛膜 視窗玻璃曝露㈣天潮鼠濘環境下,_運轉猶排除含砂混 濁水後’對鍍膜玻璃之刮傷測試。 本創作之裝置域_碳麵之視窗賴試件,固定於本創 作設計之爽具滑财央,再將試件夾具由左右_滑移靠搬,並 插入疋位麵Ί4件。將指定水砂比例配製之含砂混濁水,儲 放於具勝魏之關树槽,開啟滴放赶開關,配合雨刷 來回往復運動,達到排除含砂混濁水的作用,依規定時間或雨刷 來回次數絲職4將職_件,經表面粗度顧量測及檢 視鍍膜視窗玻璃的到傷程度。 本創作爽具雜及試件夾具,可進行雜酿,翻於不同 尺寸之賴玻賴件職。錄_設有溝槽,可疏通排除含砂 /«W蜀水⑽喊’馬達觀亦可職便利設定__復運動速 度,另外低放流管開關閥也可調整滴放流速的快慢。 【實施方式】 本創作是關於載具用類鑽碳鍍膜視窗玻璃之含砂混濁水環境 下之雨刷刮傷測試裝置,細㈠所示,此雨糊制試系統,設 有夾具滑ΙΛ、餘上設有若干等麟的定俯U(5J,㈣容納置入 定位插梢固定玻觀件炎具。補馬達岐載台主要是用來固定 雨刷馬達似啊兼具膽_馬糾度,奴關施加於錢膜 視窗玻璃之荷重力以魏定值。同時方便测與馬賴合時,雨 刷的往復擺動,不致造成馬達晃動。 檢測前先將待測試的鍍膜視窗玻璃試件(9)用表面粗度儀量測 其表面粗f造度,再將待測試的鑛膜視窗玻璃試件(9)置放於夾具滑 軌⑵中央m’f鄉動左右兩織件夹具⑴靠攏接觸玻璃 試件,再將定位插梢(丨丨)插入夾具滑軌上的定位孔洞(12),固定 玻璃試件(見第一圖)。調整雨刷馬達(3)於雨刷馬達固定载台(4) M426Q28 内之夾持南度,使雨刷座(5)上之雨刷條(6)施加在鍰膜視窗玻璃 試件(9)表面之壓力達一預定的適當荷重力後,再開啟交流轉直流 . 電源供應器(8),調控電壓到適當的值,藉以選擇雨刷的擺動速 度。同時旋轉扭開銜接於具攪拌功能之含砂混濁水貯槽⑺下方的 滴放流管開關閥⑽,並調整流量(見第二圖),進行雨刷到傷檢 測。含砂關水敝置,可不Θ麵及大小財的砂粒水 鲁 與砂的比例也可依所需而改變。完成測試後之鑛膜視窗玻璃試件 可用表面粗度儀施行試件表面粗糖度量測(第三圖),比較測試前 ”測4後絲錄^度數據,蚊含砂混濁水朗獅作對鑛膜 視窗玻璃的到傷程度。 【圖式簡單說明】 第一圖含砂制水下_簡檢囉置俯視圖Patent No: US 2002/0104371 A1. Patent: MICROSCRATCH TEST INDENTER. Date of Patent: Sep. 15, 1998 [New content] In view of the shortcomings of the prior art, it is not possible to make a big loss, The concept of succession, and can be immediately on the spot, not limited to the laboratory platform. At the same time, it can physically simulate the outdoor climate. #带用矿膜 Window glass exposure (4) Under the environment of the tidal cockroach, _ operation still excludes the sand-containing turbid water after the scratch test on the coated glass. The device field of the creation _ carbon surface window test piece is fixed in the cool and smooth financial design of the creation design, and then the test piece clamp is moved by the left and right _ slip, and inserted into the Ί position surface Ί 4 pieces. The sand-containing turbid water prepared by specifying the proportion of water and sand is stored in the tree trough with wins Wei, and the drip-discharge switch is opened, and the wiper is reciprocated back and forth to eliminate the effect of sand-containing turbid water. The number of posts is 4, and the surface roughness is measured and the degree of damage of the coated window glass is examined. This creation is a sleek and test piece fixture that can be used for mixing and turning over different sizes of Lai Lai Lai. Recording _ with grooves, can be used to clear the sand / «W 蜀 water (10) shouting 'motor view can also be convenient to set __ complex movement speed, and low discharge pipe switch valve can also adjust the speed of the drop flow. [Embodiment] This work is about the wiper scratch test device under the sand-containing turbid water environment of the carbon-coated window glass for the vehicle, as shown in detail (1). The rain paste test system is provided with a jig slippery There are a number of linings on the fixed U (5J, (four) accommodating the positioning of the spigot fixed glassware. The motor 岐 carrier is mainly used to fix the wiper motor and has a gallbladder _ horse correction, slave The gravity applied to the window glass of the money film is set to a value of Wei. At the same time, when the horse is combined with the horse, the reciprocating swing of the wiper does not cause the motor to shake. The coated window glass test piece (9) to be tested is used before the test. The surface roughness meter measures the surface roughness of the surface, and then deposits the mineral film window glass test piece (9) to be tested on the fixture slide rail (2) in the center m'f township left and right two woven fixtures (1) close contact glass test Then, insert the positioning pin (丨丨) into the positioning hole (12) on the clamp rail to fix the glass test piece (see the first figure). Adjust the wiper motor (3) to the wiper motor fixed stage (4) M426Q28 The inner clamp is clamped to the south, so that the wiper strip (6) on the wiper seat (5) is applied to the diaphragm After the pressure of the surface of the window glass test piece (9) reaches a predetermined proper load, the AC to DC is turned on. The power supply (8) adjusts the voltage to an appropriate value to select the swing speed of the wiper. Connect the drip tube switch valve (10) under the sand-containing turbid water storage tank (7) with stirring function, and adjust the flow rate (see the second figure) to carry out the wiper-to-injury test. The sand-containing water shut-off device can be used for noodles and large and small The ratio of sand water to sand can also be changed as required. After completion of the test, the mineral film window glass specimen can be tested by the surface roughness meter on the surface of the test piece (third image), before the comparison test 4 After the silk record ^ degree data, mosquitoes with sand turbid water Langshi to the degree of damage to the mineral window glass. [Simple diagram] The first picture contains sand underwater _ simple inspection 俯视 top view
^含雜濁水下雨_傷檢物之完整親側視圖 第三圖類鑽碳鍍膜視窗試侏 據圖 “刷到傷測試後的表面粗糖度數 【主要元件符號說明】 1試件夾具 2夾具滑軌 3 雨刷馬達 4雨刷馬達固定載台 5雨刷座 6 M426028 , · 6 雨刷條 7具攪拌功能之含砂混濁水貯槽 8交流轉直流電源供應器 9鍍膜視窗玻璃試件 10滴放流管開關閥 11定位插梢 12定位孔洞^ Containing turbid underwater rain _ Injury of the complete pro-side view of the third section of the diamond-like carbon coating window test according to the figure "brush to the surface of the rough test after the injury test [main component symbol description] 1 specimen fixture 2 fixture slip Rail 3 wiper motor 4 wiper motor fixed carrier 5 wiper holder 6 M426028 , · 6 wiper strip 7 with mixing function of sand-containing turbid water storage tank 8 AC to DC power supply 9 coated window glass test piece 10 drop discharge tube switch valve 11 Positioning the tip 12 to position the hole