TWM420803U - The flexible flat cable - Google Patents

The flexible flat cable Download PDF

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Publication number
TWM420803U
TWM420803U TW100214977U TW100214977U TWM420803U TW M420803 U TWM420803 U TW M420803U TW 100214977 U TW100214977 U TW 100214977U TW 100214977 U TW100214977 U TW 100214977U TW M420803 U TWM420803 U TW M420803U
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TW
Taiwan
Prior art keywords
width
insulating layer
flexible flat
flat cable
item
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Application number
TW100214977U
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Chinese (zh)
Inventor
Chien-Chun Wang
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P Two Ind Inc
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Application filed by P Two Ind Inc filed Critical P Two Ind Inc
Priority to TW100214977U priority Critical patent/TWM420803U/en
Publication of TWM420803U publication Critical patent/TWM420803U/en
Priority to US13/352,184 priority patent/US20130037303A1/en

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Description

五、新型說明: 【新型所屬之技術領域】 -有關於—種撓性平型線纜,特別是有關於 :刀割分條作業之撓性平型線纜。 【先前技術】 月子科技的突飛猛進’各種電子產品已日益普 二於我們的工作及生活當中。在各種電子產品 ,人性排線被大量應用以做為訊號傳輪的途徑之 /、身/、有可任思撓曲、高訊號傳輸能力等優點, 因此被廣/乏的應用在許多電子產品中,軟性排線係與 電連接器搭配使用,以將訊號由一端傳遞至另外二 端,達到訊號傳遞之目的。 一般軟性排線的結構,其包括下絕緣層、複數條平 行排列之金屬導線以及上絕緣層,其中金屬導線為了 方便於後續與排線連接器搭接,所以金屬導線會經由 壓延等製程步驟以將金屬導線之戴面結構形成一扁平 狀之細長方形,此細長方形之戴面結構可便於將軟性 排線搭接於排線連接器之導電端子上β 然而,此種具有細長之長方形戴面結構的金屬導 線,由於其所具有之橫向寬度較大,所以在壓合於上 絕緣層與下絕緣層之間時,會使得金屬導線彼此之間 的間距變小間距的軟性排線不利於後續的切割分 M420803 條作業,如此使得軟性排線要進行折疊、捲繞或跳線 等製程時變得非常困難而導致生產良率降低。 【新型内容】 習知軟性排線之金屬導線的寬度較大,使得金屬導 線彼此之間的間距變小,如此容易有不利於切割分條 作業所導致之生產良率降低的問題產生。 本創作提供一種撓性平型線纜,包括一下絕緣層、 一上絕緣層以及複數條金屬導線,上絕緣層設置於下 絕緣層上,複數條金屬導線平行排列設置於上絕緣層 與下絕緣層之間,其中每一金屬導線包括一上表面、 一下表面、一左側面以及一右側面,該上表面、下表 面、左侧面與右側面係形成金屬導線之外表面,上表 面與下表面係為平面形態,左側面與右側面係分別連 接於上表面與下表面的左邊與右邊,左側面與右側面 之間的最大距離形成一第一寬度,該些金屬導線末端 外露於上絕緣層且經過壓延後形成複數接觸面,每一 接觸面具有一第二寬度,該第二寬度大於第一寬度。 本創作所提供之撓性平型線纜,其係將金屬導線的 外形型態設計成為中段具有第一寬度,末端接觸面具 有第二寬度,且第二寬度大於第一寬度的結構形態, 如此可增加金屬導線彼此之間的間距大小,有利於後 續之切割分條的加工作業。與習知軟性排線相比,本 4 創作所提供撓性平型線纜可解決f知金屬導線之間的 間距較小㈣分條不容易與生錢率降低的問題。 【實施方式】 -月參…第ϋ至第五圖,本創作提供一種繞性平型 線纜’此触平型賴丨包含—τ絕緣層2、複數條 金屬導線3及一上絕緣層4。 ' 上絕緣層4設置於下絕緣層2上,複數條金屬導線 3平订排列設置於上絕緣層4與下絕緣層2之間,其 中每-金屬導線3包括一上表面3卜一下表面32、一 左側面33及一右側面34,上表面31、下表面犯、左 側面33與右側面34係形成金屬導線3之外表面上 表面31與下表面32係為平面形態且呈上下平行相對 設置,左側面33與右側面34係為平面形態且呈左右 對稱相對設置,左侧面33與右侧面34係分別連接於 上表面31與下表面32的左邊與右邊,左側面33與右 側面34之間的最大距離形成第一寬度35,該些金屬 導線3末端外露於上絕緣層4且經過壓延後形成複數 接觸面36,每一接觸面36具有第二寬度38,且第二 寬度38大於第一寬度35。 在本實施例中,上表面31距離下表面32之間的高 度Η係大於上表面31的寬度W ’然不限於此,上表面 31距離下表面32之間的高度Η亦可等於上表面31的 寬度W ’如此可有利於增加金屬導線3彼此之間的間 M420803 距大小,以利於後續切割分條等加工作業,由於上表 面31與下表面32在本實施例中係為上下平行對稱設 置,所以上表面31的寬度W大小係實質等於下表面 32的寬度(未標示)大小,同時左側面33的寬度實 質等於右側面34的寬度。 在本實施例中,該些金屬導線3末端外露於上絕緣 層4且經過壓延後形成複數接觸面36,金屬導線3末 端外露於下絕緣層2且經過壓延後形成複數相反面 37,每一接觸面36與相對於接觸面36之相反面37係 呈上下相對設置且呈上下鏤空狀態。然不限於此,另 一種選擇是,如第六圖所示,亦可將該些金屬導線3 末端設置於下絕緣層2上且被下絕緣層2所遮蓋,僅 有接觸面36之上方呈鏤空狀態。 值得一提的是,在本實施例中,接觸面36與上絕 緣層4末端之間形成一變形區39,接觸面36係呈長 矩形,變形區39係呈梯形,該梯形上底的寬度等於第 一寬度35,該梯形下底的寬度等於第二寬度38。此 外,第二寬度38的大小設計成至少是第一寬度35的 三倍大,且相鄰二條金屬導線3之間的間距係大於第 二寬度38的大小,如此以利於後續切割分條作業。 請參照第七圖至第八圖,本創作提供另一種撓性平 型線纜,此撓性平型線纜5包含一下絕緣層6、複數 條金屬導線7及一上絕緣層8。 6 此撓性平型線纜5之金屬導線7同樣是包括有一上 表面71、一下表面72、一左侧面73及一右側面74, 上表面71與下表面72係為平面形態且呈上下平行相 對設置,左側面73與右側面74係為圓弧面形態且呈 左右對稱相對設置,上表面71的寬度w大小係實質等 於下表面72的寬度大小,同時左側面73的弧長實質 等於右侧面74的弧長。同樣地,上表面71距離下表 面72之間的高度Η係大於上表面71或下表面72的寬 度w,可以理解的是,左側面73或右侧面74的弧長 大於上表面71距離下表面π之間的高度η。 此撓性平型線纜5與前述之撓性平型線纜丨的差別 在於金屬導線7之左侧面73與右侧面74係為圓弧面 形態而非平面形態,其餘結構部份如左側面73與右側 面74之間的最大距離所形成第一寬度75亦小於外露 於上絕緣層8之接觸面76的第二寬度78,故在此不 再贅述。 综上所述’本創作之撓性平型線係利用改變金 屬導線的外形結構’使其成為中段具有第一寬产,末 端接觸面具有第二寬度且第二寬度大於第―寬^的结 構形態’如此可增加金屬導線彼此之間的間距大小, 有利於後續之切割分條的加卫作業。與習知軟性排線 相比,本創作所提供撓性平财纜可解㈣知金屬導 線之間關距㈣、、㈣分料容胃料隸率降低 ⑼針對摘作—雖狀可行實施 專^ ®㈣實施例並非用職定本創作之申請 凡其它未脫離本創作所揭示之技藝精神下 涵f句等變化與修飾變更,均應包含於本創作所 涵盍之專利範圍中。 【圖式簡單說明】 3圖係本創作之繞性平型線纜的立體示意圖。 圖之撓性平型職在金屬導線的放大示意圖。 ί二圖係ρ圖之撓性平型線纜的分解示意圖。 ^四圖係第i之撓性平型線纜沿Μ線段的剖面示意圖。 【,糸第一圖之撓性平型線纜沿ΒΒ線段的剖面示意圖。 ”圖係第-圖之撓性平型線纜採用另—種態樣的立體示意 圖。 =七圖係本創作之另一種撓性平型線繞沿著如第四圖之鈥 線段的剖面示意圖。 第八圖係本創作之另一種撓性平型線纜沿著如第五圖之ΒΒ 線段的剖面示意圖。 【主要元件符號說明】 1 撓性平型線纜 2 下絕緣層 3 金屬導線 31上表面 M420803 32 下表面 33 左側面 34 右側面 35 第一寬度 36 接觸面 37 相反面 38 第二寬度 39 變形區 4 上絕緣層 5 撓性平型線纜 6 下絕緣層 7 金屬導線 71 上表面 72 下表面 73 左侧面 74 右侧面 75 第一寬度 78 76 接觸面 第二寬度 上絕緣層 9V. New description: [New technical field] - There is a kind of flexible flat cable, especially for flexible flat cable with knife cutting and slitting operation. [Prior Art] The rapid development of Yuezi Technology has become more and more popular in our work and life. In various electronic products, the humanity cable is widely used as a means of signal transmission, body/body, and has the advantages of flexible transmission and high signal transmission capability. Therefore, it is widely used in many electronic products. In the middle, the flexible cable is used in conjunction with the electrical connector to transmit the signal from one end to the other to achieve the purpose of signal transmission. The structure of a general flexible cable includes a lower insulating layer, a plurality of parallel-arranged metal wires, and an upper insulating layer. wherein the metal wires are connected to the cable connector for convenience, the metal wires are subjected to a process step such as calendering. Forming a wearable structure of the metal wire into a flat rectangular shape, the thin rectangular wearing structure can facilitate the bonding of the flexible cable to the conductive terminal of the cable connector. However, the elongated rectangular surface is worn. The metal wire of the structure has a large lateral width, so that when it is pressed between the upper insulating layer and the lower insulating layer, the soft wire which makes the spacing between the metal wires smaller than each other is disadvantageous for subsequent The cutting is divided into M420803 work, which makes it difficult to make the flexible cable to be folded, wound or jumped, which leads to a decrease in production yield. [New content] The width of the metal wires of the conventional flexible cable is large, so that the distance between the metal wires becomes small, so that it is easy to cause a problem that the production yield is lowered due to the work of cutting and slitting. The present invention provides a flexible flat cable comprising a lower insulating layer, an upper insulating layer and a plurality of metal wires, the upper insulating layer is disposed on the lower insulating layer, and the plurality of metal wires are arranged in parallel in the upper insulating layer and the lower insulating layer. Between the layers, each of the metal wires includes an upper surface, a lower surface, a left side surface and a right side surface, and the upper surface, the lower surface, the left side surface and the right side surface form a metal wire outer surface, the upper surface and the lower surface The surface is in a planar shape, and the left side surface and the right side surface are respectively connected to the left side and the right side of the upper surface and the lower surface, and the maximum distance between the left side surface and the right side surface forms a first width, and the metal wire ends are exposed to the upper insulation. The layer is rolled to form a plurality of contact faces, each contact mask having a second width, the second width being greater than the first width. The flexible flat cable provided by the present invention is designed such that the outer shape of the metal wire has a first width, the end contact surface has a second width, and the second width is larger than the first width. The distance between the metal wires can be increased, which is beneficial to the subsequent processing of the cutting and slitting. Compared with the conventional flexible cable, the flexible flat cable provided by the 4th creation can solve the problem that the distance between the metal wires is small (four) the strips are not easy to be reduced and the profit rate is reduced. [Embodiment] - Moonlight ... from the third to the fifth figure, the present invention provides a winding flat cable 'This type of flat type includes - τ insulating layer 2, a plurality of metal wires 3 and an upper insulating layer 4 . The upper insulating layer 4 is disposed on the lower insulating layer 2, and the plurality of metal wires 3 are arranged in a flat arrangement between the upper insulating layer 4 and the lower insulating layer 2, wherein each of the metal wires 3 includes an upper surface 3 and a lower surface 32. a left side surface 33 and a right side surface 34, the upper surface 31, the lower surface, the left side surface 33 and the right side surface 34 form a metal wire 3. The upper surface 31 and the lower surface 32 are planar and vertically parallel. The left side surface 33 and the right side surface 34 are arranged in a planar shape and are disposed symmetrically in a left-right direction. The left side surface 33 and the right side surface 34 are respectively connected to the left and right sides of the upper surface 31 and the lower surface 32, and the left side surface 33 and the right side surface are respectively connected. The maximum distance between the faces 34 forms a first width 35. The ends of the metal wires 3 are exposed to the upper insulating layer 4 and are calendered to form a plurality of contact faces 36, each contact face 36 having a second width 38 and a second width. 38 is greater than the first width 35. In the present embodiment, the height Η between the upper surface 31 and the lower surface 32 is greater than the width W of the upper surface 31. However, the height Η between the upper surface 31 and the lower surface 32 may be equal to the upper surface 31. The width W' can be advantageously increased by the size of the M420803 between the metal wires 3 to facilitate subsequent processing such as cutting and slitting, since the upper surface 31 and the lower surface 32 are vertically symmetrically arranged in this embodiment. Thus, the width W of the upper surface 31 is substantially equal to the width (not labeled) of the lower surface 32, while the width of the left side surface 33 is substantially equal to the width of the right side surface 34. In this embodiment, the ends of the metal wires 3 are exposed to the upper insulating layer 4 and are rolled to form a plurality of contact faces 36. The ends of the metal wires 3 are exposed to the lower insulating layer 2 and are rolled to form a plurality of opposite faces 37, each of which is formed. The contact surface 36 and the opposite surface 37 with respect to the contact surface 36 are vertically opposed to each other and are open and closed. However, the invention is not limited thereto. Alternatively, as shown in FIG. 6, the metal wires 3 may be disposed on the lower insulating layer 2 and covered by the lower insulating layer 2, only above the contact surface 36. Hollow state. It is worth mentioning that, in this embodiment, a deformation zone 39 is formed between the contact surface 36 and the end of the upper insulating layer 4. The contact surface 36 has a long rectangular shape, and the deformation zone 39 has a trapezoidal shape, and the width of the trapezoidal upper bottom is wide. Equal to the first width 35, the width of the trapezoidal lower base is equal to the second width 38. In addition, the second width 38 is sized to be at least three times larger than the first width 35, and the spacing between adjacent two metal wires 3 is greater than the width of the second width 38 to facilitate subsequent cutting and striping operations. Referring to Figures 7 to 8, the present invention provides another flexible flat cable 5 comprising a lower insulating layer 6, a plurality of metal wires 7 and an upper insulating layer 8. 6 The metal wire 7 of the flexible flat cable 5 also includes an upper surface 71, a lower surface 72, a left side surface 73 and a right side surface 74. The upper surface 71 and the lower surface 72 are planar and up and down. Parallelly oppositely disposed, the left side surface 73 and the right side surface 74 are in the form of a circular arc surface and are disposed symmetrically opposite to each other. The width w of the upper surface 71 is substantially equal to the width of the lower surface 72, and the arc length of the left side surface 73 is substantially equal to The arc length of the right side 74. Similarly, the height Η between the upper surface 71 and the lower surface 72 is greater than the width w of the upper surface 71 or the lower surface 72. It can be understood that the arc length of the left side surface 73 or the right side surface 74 is greater than the upper surface 71 distance. The height η between the surfaces π. The difference between the flexible flat cable 5 and the flexible flat cable 前述 described above is that the left side surface 73 and the right side surface 74 of the metal wire 7 are in a circular arc shape rather than a planar shape, and the remaining structural portions are as follows. The first width 75 formed by the maximum distance between the left side surface 73 and the right side surface 74 is also smaller than the second width 78 exposed to the contact surface 76 of the upper insulating layer 8, and therefore will not be described herein. In summary, the flexible flat line of the present invention utilizes the change of the outer shape of the metal wire to make it the first wide product in the middle section, the end contact surface having the second width and the second width being larger than the first width ^ structure. The shape 'in this way can increase the spacing of the metal wires from each other, which is beneficial to the subsequent cutting operation of the cutting strips. Compared with the conventional soft cable, the flexible flat cable provided by this creation can solve the problem of (4) the distance between the metal wires (4) and (4) the reduction of the material content of the material (9) for the extraction - although it is feasible to implement ^ (4) The examples are not intended to be used in the creation of the application. Any changes and modifications that are not included in the spirit of the art disclosed in this work should be included in the scope of the patents covered by this creation. [Simple description of the diagram] 3 is a three-dimensional diagram of the winding flat cable of the present creation. The figure shows the enlarged view of the flexible flat type in the metal wire. ί 二图 is a schematic exploded view of the flexible flat cable of the ρ diagram. ^Four figures are schematic cross-sectional views of the flexible flat cable of the i-th along the Μ line segment. [, the schematic diagram of the flexible flat cable along the ΒΒ line segment of the first figure. The flexible flat cable of the figure-picture is a three-dimensional diagram of another aspect. The seven-picture is another cross-section of the flexible flat wire winding along the line of the fourth figure. The eighth figure is a cross-sectional view of another flexible flat cable of the present invention along the line segment as shown in Fig. 5. [Main component symbol description] 1 flexible flat cable 2 lower insulation layer 3 metal wire 31 Upper surface M420803 32 Lower surface 33 Left side 34 Right side 35 First width 36 Contact surface 37 Opposite side 38 Second width 39 Deformation zone 4 Upper insulation layer 5 Flexible flat cable 6 Lower insulation layer 7 Metal conductor 71 Upper surface 72 lower surface 73 left side 74 right side 75 first width 78 76 contact surface second width upper insulation layer 9

Claims (1)

M420803 六、申請專利範圍: 1、一種撓性平型線纜,包括: 一下絕緣層; 一上絕緣層,設置於該下絕緣層上;以及 複數條金屬導線,平行㈣設置於該上絕緣層與該下 絕緣層之間,其中每一金屬導線包括一上表面?一下 表面、一左侧面以及一右側面,該上表面、該下表面、 該左側面與該右側面係形成該金屬導線之外表面,該 上表面與該下表面係為平面形態,該左側面與該右側 面係分別連接於該上表面與該下表面的左邊與右邊, 該左側面與該右側面之間的最大距離形成一第一寬 度,该些金屬導線末端外露於該上絕緣層且經過壓延 後形成複數接觸面,每一接觸面具有一第二寬度,該 第二寬度大於該第一寬度。 2、 如請求項1所述之撓性平型線纜,其中該上表面與該 下表面係呈上下平行相對設置,且該上表面的寬度實 質等於該下表面的寬度。 3、 如請求項2所述之撓性平型線纜,其中該左侧面與該 右侧面係為圓弧面形態,該左側面與該右側面呈左右 對稱相對設置,且該左側面的弧長實質等於該右側面 的弧長。 4、 如請求項2所述之徺性平型線纜,其中該左側面與該 右側面係為平面形態,該左側面與該右側面呈左右對 10 M420803 =目對設置’且該左側面的寬度實質等於該右側面的 見度。 5、:::項3所述之撓性平型線纜’其中該上表面距離 工下表面之間的高度大於該上表面或該下表面的寬 :’且該左側面或該右側面的弧長大於該上表面距離 該下表面之間的高度。 6如月求項丨至請求項5中任—項所述 ^中該些金料縣料露料下絕緣層且 ^形成複數相反面,每—關面與相對於該接觸面之 相反面係呈上下相對設置且呈上下鏤空狀態。 7 =項1至請求項5巾任—項所述之撓性平型線鐵, ㈣Ϊ些金屬導線末端設置於該下絕緣層上且被該下 絕緣層所遮蓋,每一接觸面之上方呈鎮空狀離。 8、^項1至請求項5中任—項所叙撓性㈣線瘦, -中該接觸面與該上絕緣層末端之間形成—變形區, ,觸面係呈長矩形,該變形區係呈梯形,該梯形上 =的寬度等於該第—寬度,該梯形下底的寬度等於該 苐二寬度。 ::求項8所述之撓性平型線纜’其中該第二寬度至 9第寬度的二倍大,且相鄰二條金屬導線之間 的間距大於該第二寬度的大小。 10'如請求項6所述之撓性平型線纜,其中該接觸面與該 上邑緣層末端之間形成一變形區,該接觸面係呈長矩 M420803 形,該變形區係呈梯形,該梯形上底的寬度等於該第 一寬度,該梯形下底的寬度等於該第二寬度。 12M420803 VI. Patent application scope: 1. A flexible flat cable comprising: a lower insulating layer; an upper insulating layer disposed on the lower insulating layer; and a plurality of metal wires disposed in parallel (four) on the upper insulating layer And the lower insulating layer, wherein each of the metal wires includes an upper surface? a lower surface, a left side surface, and a right side surface, the upper surface, the lower surface, the left side surface and the right side surface forming an outer surface of the metal wire, the upper surface and the lower surface being in a planar shape, the left side The front surface and the right side surface are respectively connected to the left side and the right side of the upper surface and the lower surface, and the maximum distance between the left side surface and the right side surface forms a first width, and the metal wire ends are exposed on the upper insulating layer And after rolling, forming a plurality of contact faces, each contact mask having a second width, the second width being greater than the first width. 2. The flexible flat cable of claim 1, wherein the upper surface and the lower surface are disposed in parallel parallel to each other, and the width of the upper surface is substantially equal to the width of the lower surface. The flexible flat cable according to claim 2, wherein the left side surface and the right side surface are in the form of a circular arc surface, and the left side surface and the right side surface are symmetrically disposed opposite to each other, and the left side surface The arc length is substantially equal to the arc length of the right side. 4. The flexible flat cable according to claim 2, wherein the left side surface and the right side surface are in a planar form, and the left side surface and the right side surface are left and right pairs 10 M420803 = eye contact setting 'and the left side surface The width is substantially equal to the visibility of the right side. 5. The flexible flat cable of claim 3, wherein the height of the upper surface from the lower surface is greater than the width of the upper surface or the lower surface: and the left side or the right side The arc length is greater than the height of the upper surface between the lower surfaces. 6 If the item is 月 to the item in item 5 of the request item, the metal material is exposed to the lower insulating layer and the opposite side is formed, and each of the opposite surfaces is opposite to the opposite surface of the contact surface. The upper and lower sides are oppositely arranged and are in a hollow state. 7 = Item 1 to claim 5, the flexible flat wire iron according to the item, wherein the ends of the metal wires are disposed on the lower insulating layer and covered by the lower insulating layer, and the upper side of each contact surface is The town is empty. 8. The flexibility (4) of the item (1) to item (1) is thin, and the deformation surface is formed between the contact surface and the end of the upper insulating layer, and the contact surface is a long rectangle. It is trapezoidal, and the width of the trapezoid is equal to the first width, and the width of the trapezoidal bottom is equal to the width of the second. The flexible flat cable of claim 8, wherein the second width to the second width is twice as large, and the spacing between adjacent two metal wires is greater than the second width. The flexible flat cable according to claim 6, wherein a deformation zone is formed between the contact surface and the end of the upper edge layer, and the contact surface has a long moment M420803 shape, and the deformation zone is trapezoidal. The width of the trapezoidal upper base is equal to the first width, and the width of the trapezoidal lower bottom is equal to the second width. 12
TW100214977U 2011-08-11 2011-08-11 The flexible flat cable TWM420803U (en)

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TW100214977U TWM420803U (en) 2011-08-11 2011-08-11 The flexible flat cable
US13/352,184 US20130037303A1 (en) 2011-08-11 2012-01-17 Flexible flat cable

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106653178A (en) * 2015-10-28 2017-05-10 银星产业株式会社 Flexible flat cable used for low-voltage differential signal

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106653178A (en) * 2015-10-28 2017-05-10 银星产业株式会社 Flexible flat cable used for low-voltage differential signal

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