M412957 五、新型說明··. 【新型所屬之技術領域】 本創作係一種整片裝置，且特別係一種利用震動器的震 動，使軟性基板得以自動地堆疊整理的整片裝置。 【先前技術】 在液晶顯示螢幕(TFT-LCD panel)之結構中，關於反射片的 貼設、偏光板多層片體的貼合製程或是將偏光片貼設在玻璃基 - 板等軟板貼合技術。通常都是藉由人工，將雙面膝帶貼附於欲 - 加工之片材邊緣上’再利用雙面膠帶將片材貼附在加工台上之 魯 預設位置處。此外，在每一加工製程後之片材收片，亦使用人 力進行收片，再進行下一階段之製程。 然而傳統藉由人工手動的方式進行貼片、收片或整片等， 不僅費工耗時、工作效率低，無法配合大量生產。特別是，人 力搬動的過程中，因板材不耐衝擊及其柔軟特性，實不易搬 運。若稍’有不慎’片材一經碰撞即容易剝離或破損，因此成本 勢必增加，造成製程緩慢延宕等後果。 因此’為了保護軟性片材不受衝撞、大量節省人力或達到 鲁 其它需求，創作人經多年設計及實務經驗，再次改良如下。 - 【新型内容】 本創作之目的在於提供一種可收集複數軟性基板並排放整 齊之整片骏置。 本創作之另一目的在於提供一種具有減少人員疏失、大量 人力及節省成本之整片裝置。 本創作之另一目的在於提供一種適合多項製程，且易於攜 4 帶或輪送的整片裝置。 破損本的'。目的在於提供一種避免軟絲板邊緣剝離或 與二作，提供—種整片裝置，供收集至少-軟性基板，並 S ;=配合使用。整片裝置包含收片箱及震動器》收片箱 與第二側板側板及第二側板。容置空間位於第一側板 一迪、|拉，之間，供容納軟性基板。第一側板一端與第二侧板 不ιϊί歧片失角。震動器設置於收片箱—側，以定頻或 ^。展動收片箱，使軟性基板滑移並使軟性基板一角對 收片夹角。 較佳實知例中，震動器例如：凸輪、轉子、活塞桿、氣 粗震動器或其它適合震動雜純㈣下方，以震動收片箱、， 使t性基板自動地對齊第—側板及第二侧板至少其中之一内 侧衣面。因此本實施辦’收片卿狀較佳為三角形或具有收 片夾角β之夕邊形收片|0。此外’為了不讓軟性基板在收集於 收片箱内韻或損毁，在第—織及第二織關表面會^別 設置緩衝材。 本創作更提供-種收片箱，具有容置空間、第—側板及第二 侧板。谷置空間位於第一側板與第二側板之間，供容納軟性基 板。第一侧板一端與第二侧板一端連接並夾一直角，因此收片 箱形狀較佳為矩形。在本實施射，整片裝置更包含推板，相 對第-側板設置。推㈣可讀獅地推練絲板，使軟性 基板一端抵觸於第一侧板内側面。 【實施方式】 本創作係乂供一種可自動收集並使軟性基板排列整齊之整 片裝置。在此所述之軟性基板較佳係指偏光片（polarizer Sheet)。然而在其它不同的實施例中’亦可為軟性電路板、光 學膜片或其它軟板等。在較佳實施例中，本創作之收片箱較佳 為矩形、扇形或具三角形之多邊形。然而在其它不同的實施例 中，收片箱之大小或形狀可配合承載的軟性基板尺寸/大小而 改變》以下即配合所附圖式進一步說明本創作之各實施例及相 關步驟。 如圖1及圖2所示，本創作係提供一種整片裝置1〇〇，供 收集至少一軟性基板200，並與輸送裝置3〇〇配合使用。在如 圖1所示之實施例中，輸送裝置300較佳係以滚輪31〇傳送若 干軟性基板200。然而如圖2所示之實施例中，輸送裝置3〇〇 亦可以皮帶310或其它適合機構傳送軟性基板2〇〇。整片裝置 100包含收片箱500及震動器600(缚示於圖1)。收片箱5〇〇之 延伸方向與輸送裝置3〇〇之傳輸方向較佳具有傾斜角α，使軟 性基板200藉其重力下滑，此傾斜角α範圍包含1〇〜8〇度。 收片箱500具有容置空間510、第一側板520及第二側板53〇。 容置空間510位於第一側板520與第二側板530之間，供容納 軟性基板200。第一側板520 —端與第二側板530 一端連接形 成收片夾角β。 收片箱500之收片夾角β係朝向輸送裝置3〇〇之傳輸方向 320設置，且收片夾角(3之延伸角度涵蓋軟性基板2〇〇可能落 下偏移之角度，也就是說，即使輸送裝置3〇〇將軟性基板2〇〇 傳送角度偏移/偏位，收片箱500之容置空間510亦可完全收 納軟性基板200於其中。在本實施例中，收片箱5〇〇形狀較佳 為二角形、扇形或具有收片夾角β之其它形狀，且收片夾角p 較佳包含70〜170度之間。然而在其它不同的實施例中，收片 M412957 夾角β亦可為直角。 收片箱500與輸送裝置300兩者間之高度差較佳包含1〇〜 1〇〇公釐(mm)，視軟性基板200之尺寸及厚度不同而改變。此 外’震動器600係設置於收片箱500 —側，以定頻或不定頻率 震動收片箱500，使軟性基板200滑移並使軟性基板2〇〇 一角 對齊收片夾角β。在如圖1所示之實施例中，震動器6〇〇較佳 係設於收片箱500下方。然而在其它不同的實施例中，震動器 600亦可設於收片箱500之上方或一側，利用拉力或其它方式 振動收片箱500。 請同時參考圖3Α所示，震動器600較佳為凸輪。凸輪6〇〇 係每旋轉一圈震動一次；換言之，若凸輪600的轉速提高振動 頻率就會增加。然而如圖3Β所示，震動器600亦可為轉子 610,轉子610具有3個凸起輪廓，即轉子61〇每旋轉一圈可 震動三次。同理，若轉子610之凸起輪廓數量變多或轉速增 加，振動頻率就會增加。又如圖3C所示，震動器6〇〇亦可為 活塞桿620，藉由可往復運動活塞桿62〇之端部63〇抵觸收片 箱500下方，以提供震動。換言之，活塞桿62〇往復次數，即 收片相500震動之次數。然而如圖4Α及圖所示，震動芎 600亦可域體震動n 64〇 Α其它適合的震㈣。氣體震動器 640利用空氣壓縮機65G將高壓氣體斷續的排出達到震動的效 果。換言之，如圖4A所示，當氣體藉域道的轉換使_進 入空氣_機㈣之上氣室時，即呈縣加壓/未排氣狀態。 反之，如圖4B所示，當氣體迫使空氣壓縮機65〇之活塞上行 並壓縮空氣時，即主現氣體加壓而排氣狀態。 在上述之實施例中，根據不同的震動器_以及設計需求， 建議的震動器600轉速較佳介於1〇〜1〇〇〇〇 之間，收片 7 箱500之振動頻率則為1〇〇Hz〜1〇〇〇〇Hz，振幅則介於〇 〜ΙΟΟμιη之間。 為了不讓軟性基板200在收集於收片箱500的過程中剝離 或破損’在第一側板520及第二側板530内側面會分別設置緩 衝材550，如圖5所示。在此所述之緩衝材55〇包含泡棉 (Eva)、海綿、橡膠、塑膠、墊片或其它適合的材料等。當輸 送裝置300傳遞軟性基板200並由收片箱5〇〇承接時，軟性基 板200 —角因震動器6〇〇提供震動而自動地滑移至收片夾角 β，直到軟性基板200的兩侧邊抵觸第一侧板520及/或第二侧 板530内侧面。在本實施例中，當收片箱5〇〇收集至一定數量 的軟性基板200後，即可經由平台7〇〇或另一輸送裝置傳輸至 下一製程，以節省人力與成本。 若在整片過程中，軟性基板200的兩側邊並未與收片箱5〇〇 之第一侧板520及/或第二側板530齊平擺放，本創作更包含 可往復運動之推板570加以推平整齊’如圖6Α及圖6Β所示。 在此操作中’可於收片後於平台700上進行或於整片時在整片 裝置100上方空間進行(圖未繪示）。推板57〇可於收納一片軟 性基板200後即推板一次，其頻率包含1〜^推板57〇 可由氣壓或油壓等活塞桿(圖未繪示)控制，以達到往復運動之 目的。在如圖6Α及圖6Β所示之實施例中，推板570較佳係 與第一側板520相對設置。然而在不同的實施例中，推板57〇 亦可與第二侧板530相對設置。當軟性基板2〇〇排放不齊時， 推板570可由外向第一側板52〇之方向平推’以使軟性基板 200抵觸第一側板520内側面，如圖6Β所示。此外，在推板 570内側面上更設置緩衝材55〇，以保護軟性基板2〇〇不受損 傷。在此所述之緩衝材550與第一側板520及第二侧板530之 M412957 緩衝材550相似。收片箱500或推板570之材質則包含鋁板、 鋁鎂合金板或其它治具用材質。M412957 V. New Description··. [New Technology Field] This creation is a one-piece device, and in particular, a whole device that utilizes the vibration of a vibrator to automatically stack soft substrates. [Prior Art] In the structure of a liquid crystal display (TFT-LCD panel), the attaching of the reflective sheet, the lamination process of the polarizing plate multilayer sheet, or the attaching of the polarizing sheet to a soft board such as a glass base plate Combined technology. Usually, the double-sided knee strap is attached to the edge of the sheet to be processed by hand, and the sheet is attached to the pre-preset position on the processing table by double-sided tape. In addition, after each processing process, the sheet is taken up by the human body, and then the next stage of the process is carried out. However, traditionally, manual, manual, patching, filming, or whole-piece processing is not only time-consuming, labor-intensive, and cannot be combined with mass production. In particular, in the process of human handling, it is difficult to transport because the sheet is not resistant to impact and its softness. If the sheet is slightly "inadvertent", it will be easily peeled off or damaged when it collides, so the cost will inevitably increase, causing the process to be delayed and delayed. Therefore, in order to protect the soft sheet from collision, save a lot of manpower or meet other needs, the creator has improved again as follows after years of design and practical experience. - [New Content] The purpose of this creation is to provide a whole piece that can collect a plurality of flexible substrates and discharge them neatly. Another object of the present invention is to provide a monolithic device with reduced personnel turnover, substantial labor, and cost savings. Another object of the present invention is to provide a one-piece device that is suitable for multiple processes and that is easy to carry or carry. Broken this.' The purpose is to provide a whole piece device for avoiding the peeling of the edge of the soft wire or the same, for collecting at least a soft substrate, and S; The whole piece device includes a take-up box and a vibrator, a take-up box, and a second side panel side panel and a second side panel. The accommodating space is located between the first side plate and the first side plate to accommodate the flexible substrate. One end of the first side plate and the second side plate are not angular. The vibrator is placed on the side of the bin, at a fixed frequency or ^. The collection box is slid to make the flexible substrate slide and the angle of the flexible substrate to the angle of the film. In a preferred embodiment, the vibrator is, for example, a cam, a rotor, a piston rod, a gas shaker or the like, which is suitable for vibrating impurities (4) to vibrate the cassette, so that the t-substrate is automatically aligned with the first side plate and the second At least one of the inner side panels of the side panel. Therefore, the embodiment of the present invention is preferably a triangular shape or an edging piece with a sag angle β. In addition, in order to prevent the flexible substrate from being collected or damaged in the collection box, a cushioning material is disposed on the first weaving and the second weaving surface. The creation also provides a collection box with an accommodation space, a first side panel and a second side panel. The valley space is located between the first side panel and the second side panel for accommodating the flexible substrate. One end of the first side plate is connected to one end of the second side plate and is clipped at a right angle, so that the shape of the take-up box is preferably rectangular. In this embodiment, the entire apparatus further includes a push plate, which is disposed opposite to the first side plate. Push the (four) readable lion to push the silk plate so that one end of the flexible substrate is in contact with the inner side of the first side plate. [Embodiment] This creation system is provided with a single piece device which can automatically collect and align the flexible substrates. The flexible substrate described herein is preferably referred to as a polarizer sheet. However, in other different embodiments, it may be a flexible circuit board, an optical film or other flexible board or the like. In the preferred embodiment, the present cassette is preferably rectangular, sectoral or triangular in shape. In other various embodiments, however, the size or shape of the cassette may vary depending on the size/size of the flexible substrate being carried. Further embodiments and associated steps of the present application are further described below in conjunction with the drawings. As shown in Figures 1 and 2, the present invention provides a one-piece device 1 for collecting at least one flexible substrate 200 for use with a transport device. In the embodiment shown in Fig. 1, the transport device 300 preferably transports a plurality of flexible substrates 200 by rollers 31. However, in the embodiment shown in Fig. 2, the transport device 3 can also transport the flexible substrate 2 by a belt 310 or other suitable mechanism. The unitary device 100 includes a cassette 500 and a vibrator 600 (shown in Figure 1). The extending direction of the cassette 5〇〇 and the conveying direction of the conveying device 3〇〇 preferably have an inclination angle α, so that the flexible substrate 200 is slid by its gravity, and the inclination angle α ranges from 1 〇 to 8 〇. The cassette 500 has an accommodation space 510, a first side plate 520, and a second side plate 53A. The accommodating space 510 is located between the first side plate 520 and the second side plate 530 for accommodating the flexible substrate 200. The first side plate 520 is connected to one end of the second side plate 530 to form a receiving angle β. The angle β of the take-up box 500 is set toward the transport direction 320 of the transport device 3, and the angle of the take-up (the extension angle of 3 covers the angle at which the flexible substrate 2 may fall off, that is, even if transported The device 3 〇〇 conveys the flexible substrate 2 角度 angularly offset/displaced, and the accommodating space 510 of the take-up box 500 can also completely accommodate the flexible substrate 200 therein. In the embodiment, the take-up box 5 〇〇 shape Preferably, it is a quadrangular shape, a sector shape or another shape having a spiking angle β, and the spiking angle p preferably comprises between 70 and 170 degrees. However, in other different embodiments, the angle M of the slab M412957 may also be a right angle. The height difference between the take-up case 500 and the transport device 300 preferably includes 1 〇 to 1 〇〇 mm, depending on the size and thickness of the flexible substrate 200. Further, the 'vibrator 600 is set at The cassette 500 is on the side, vibrates the cassette 500 at a fixed frequency or an indefinite frequency, and the flexible substrate 200 is slid and the flexible substrate 2 is aligned at a corner angle β. In the embodiment shown in FIG. The vibrator 6 is preferably disposed below the take-up box 500. In other different embodiments, the vibrator 600 can also be disposed above or on one side of the cassette 500 to vibrate the cassette 500 by tension or other means. Referring to FIG. 3A simultaneously, the vibrator 600 is preferably The cam 6 is vibrated once per revolution; in other words, if the rotation speed of the cam 600 increases, the vibration frequency increases. However, as shown in FIG. 3A, the vibrator 600 may also be the rotor 610, and the rotor 610 has 3 convexities. The contour, that is, the rotor 61 可 can vibrate three times per revolution. Similarly, if the number of convex profiles of the rotor 610 is increased or the rotational speed is increased, the vibration frequency is increased. As shown in Fig. 3C, the vibrator 6 〇〇 Alternatively, the piston rod 620 may be vibrated by the end 63 of the reciprocable piston rod 62 against the bottom of the cassette 500 to provide vibration. In other words, the number of reciprocations of the piston rod 62, that is, the number of times the wafer phase 500 vibrates. However, as shown in Fig. 4 and Fig., the vibration 芎 600 can also vibrate n 64 〇Α other suitable earthquakes (4). The gas vibrator 640 uses the air compressor 65G to intermittently discharge the high pressure gas to achieve a vibrating effect. In other words, As shown in Figure 4A When the gas is converted by the domain channel to enter the air chamber above the air_machine (four), it is in the county pressurized/non-vented state. Conversely, as shown in Fig. 4B, when the gas forces the piston of the air compressor 65 to rise When the air is compressed, the main gas is pressurized and exhausted. In the above embodiment, the recommended vibration speed of the vibrator 600 is preferably between 1 〇 1 and 1 according to different vibrators and design requirements. Between the 7 boxes 500, the vibration frequency is 1 〇〇 Hz ~ 1 〇〇〇〇 Hz, and the amplitude is between 〇 ~ ΙΟΟ μιη. In order to prevent the flexible substrate 200 from being collected in the collection box 500. In the middle of the first side plate 520 and the second side plate 530, a cushioning material 550 is disposed on the inner side of the first side plate 520 and the second side plate 530, as shown in FIG. The cushioning material 55 在 described herein comprises foam (Eva), sponge, rubber, plastic, gasket or other suitable material and the like. When the conveying device 300 transfers the flexible substrate 200 and is received by the take-up box 5, the corners of the flexible substrate 200 are automatically slipped to the take-up angle β due to the vibration provided by the vibrator 6 , until both sides of the flexible substrate 200 The first side panel 520 and/or the inner side of the second side panel 530 are in contact with each other. In this embodiment, after the collection box 5 is collected to a certain number of flexible substrates 200, it can be transferred to the next process via the platform 7 or another conveying device, thereby saving labor and cost. If the two sides of the flexible substrate 200 are not flush with the first side plate 520 and/or the second side plate 530 of the take-up case 5 during the whole process, the creation further includes a reciprocating push. The plate 570 is flattened as shown in Fig. 6A and Fig. 6B. In this operation, 'can be performed on the platform 700 after the film is taken or in the space above the whole device 100 (not shown). The push plate 57A can push the plate once after accommodating a piece of the flexible substrate 200, and the frequency thereof includes 1~^ push plate 57〇. It can be controlled by a piston rod (not shown) such as air pressure or oil pressure to achieve the purpose of reciprocating motion. In the embodiment shown in Figures 6A and 6B, the push plate 570 is preferably disposed opposite the first side plate 520. However, in various embodiments, the push plate 57A can also be disposed opposite the second side plate 530. When the flexible substrate 2 is not discharged, the push plate 570 can be pushed outward by the direction toward the first side plate 52, so that the flexible substrate 200 is in contact with the inner side of the first side plate 520, as shown in FIG. Further, a cushioning material 55 is further provided on the inner side of the push plate 570 to protect the flexible substrate 2 from damage. The cushioning material 550 described herein is similar to the M412957 cushioning material 550 of the first side panel 520 and the second side panel 530. The material of the take-up box 500 or the push plate 570 includes an aluminum plate, an aluminum-magnesium alloy plate or other jig material.
如圖7所示，本創作更提供一種收片箱500，具有容置空 間510、第一側板520及第二側板530。容置空間510設於第 一側板520與第二側板530之間。第一側板520 —端與第二側 板一端連接形成一直角。換言之，本實施例中之收片箱5〇〇較 佳為矩形。此外，本實施例中，整片裝置除震動器(圖未繪示) 外’更包含推板570。推板570較佳可同時設於相對第一側板 520及第二側板530設置，使軟性基板2〇〇 —端抵觸於第一侧 板520及第二側板530之内側面本實施例之其它結構及推板 570之設計請參前述實施例，在此不再贅述。藉由收片箱5〇〇 整齊收納款性基板200，以利於攜帶或傳送至下一製程，使本 創作具有節省人力及成本之功效。 、本創作已由上述相關實施例加以插述，然而上述實施例名 為實施本齡之範例。必雜㈣是，⑽露之實施例並未巧As shown in FIG. 7, the present invention further provides a cassette 500 having a housing space 510, a first side panel 520, and a second side panel 530. The accommodating space 510 is disposed between the first side plate 520 and the second side plate 530. The end of the first side plate 520 is connected to one end of the second side plate to form a right angle. In other words, the cassette 5 in the present embodiment is preferably rectangular. In addition, in the embodiment, the whole device includes a push plate 570 in addition to the vibrator (not shown). The push plate 570 is preferably disposed at the same time with respect to the first side plate 520 and the second side plate 530, so that the flexible substrate 2 is in contact with the inner side of the first side plate 520 and the second side plate 530. For the design of the push plate 570, refer to the foregoing embodiment, and details are not described herein again. The accommodating substrate 200 is neatly received by the cassette 5 to facilitate carrying or transporting to the next process, so that the creation has the effect of saving manpower and cost. This creation has been interspersed by the above-described related embodiments, but the above embodiment is named as an example of the implementation of the present invention. Must be mixed (four) is, (10) the embodiment of the dew is not a coincidence
作之細。城地，包含於”翻細之精神及範§ 之t改及鱗設置均包含於本麟之範圍内。 【圖式簡單說明】 圖1為本創作整片裝置之實施例圖； 圖2為本創作整片裝置另-實施例圖； 圖3A為本創作震動器之-實施例圖； 圖3B為本創作震動器另-實施例圖； 圖3C為本創作震動n又—實施例圖； 圖4A為本創作氣體震動器之進氣動作圖； 圖4B為本創作氣體震動器之排氣動作圖；’ 9 M412957 圖5為本創作整片裝置又一實施例圖； 圖6A為本創作以推板使軟性基板推進收片箱之第一動作圖； 圖6B為本創作以推板使軟性基板推進收片箱之第二動作圖； 以及 圖7為本創作收片箱之另一實施例圖。 【主要元件符號說明】 100整片裝置 200軟性基板 300輸送裝置 310滾輪/皮帶 320傳輸方向 500收片箱 510容置空間 520第一側板 530第二側板 550緩衝材 570推板 600、610、620、640 震動器 630端部 650空氣壓縮機 700平台 α傾斜角 β收月夾角Make it fine. The city, included in the "thickness of the spirit and the § t change and scale settings are included in the scope of this lin. [Simplified schematic] Figure 1 is an embodiment of the creation of the whole device; Figure 2 FIG. 3A is a diagram of an embodiment of a vibrator for creating a vibrator; FIG. 3B is a diagram of another embodiment of a vibrator for creating a vibrating apparatus; FIG. 4A is an air intake action diagram of the created gas vibrator; FIG. 4B is an exhaust gas action diagram of the created gas vibrator; '9 M412957 FIG. 5 is another embodiment of the whole device of the creation; FIG. 6A is a creation The first action diagram of pushing the flexible substrate into the take-up box by pushing the board; FIG. 6B is a second action diagram of the push board for pushing the flexible substrate into the take-up box; and FIG. 7 is another implementation of the creative take-up box [Illustration of main component symbols] 100 whole device 200 flexible substrate 300 conveying device 310 roller / belt 320 transmission direction 500 receiving box 510 housing space 520 first side plate 530 second side plate 550 cushioning material 570 push plate 600, 610, 620, 640 vibrator 630 end 650 air compressor 700 Platform α tilt angle β