TWM410173U - Lighting fixtures manufactured with integrally formed reflector lamp shell - Google Patents

Lighting fixtures manufactured with integrally formed reflector lamp shell Download PDF

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TWM410173U
TWM410173U TW99221014U TW99221014U TWM410173U TW M410173 U TWM410173 U TW M410173U TW 99221014 U TW99221014 U TW 99221014U TW 99221014 U TW99221014 U TW 99221014U TW M410173 U TWM410173 U TW M410173U
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Taiwan
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reflector lamp
reflector
lamp
light
composite material
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TW99221014U
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Chinese (zh)
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gui-fang Chang
Ru-Yuan Yang
Hung-Yi Chen
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Every Right Internat Corp
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Priority to TW99221014U priority Critical patent/TWM410173U/en
Publication of TWM410173U publication Critical patent/TWM410173U/en

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M410173 五、新型說明: 【新型所屬之技術領域】 本創作係有關於照明燈具,特別是關於一種一體成形反射燈 殼之照明燈具。 【先前技術】 照明器具、行動式機器、電漿顯示面板及液晶電視等係藉發 出可見光線而具有照壳週遭、傳送光訊號或映出光影像等機能。 Φ 該等機器通常設有—反射板,再使光反射到該反射板,藉此提高 光之亮度或改變光之方向等。因此,為避免光反射到反射板時光 量降低,而要求反射板表面具高度可見光線之反射率。迄今為止, 作為提高反射板表面之反射率之手段,乃進行研磨金屬使其成為 鏡面或塗佈高反射率之白色系塗料等。 請參閱第1圖,其係為一般傳統照明燈具iOO。其主要係於具 有容置空間120之燈源承載體130上設置鑲對應之二卡荀並將反射 • 板110鑲設於其内,利用該反射板110使光透過反射板110的反射改 變光之行進方向,進而提高燈具100發光亮度。但由於利用此種形 式所作出之燈具100,需以人工方式將反射板110鑲設於燈具10〇 中’不但耗時耗力且以人工加工的方式相對地將提高製程成本。 參照美國專利案第7,416,774號,其標題為“反射板用預塗覆金 屬板 ’ Precoated metal sheet for light reflectors”。該專利提供一種於 可見光具有高擴散及高反射率之反射板,其係將反射薄膜預塗覆 於金屬板之一面或已鍍敷之金屬板之一面上,使其於波長4〇〇mn 3 M410173 至700nm之可見光下反射率達到70°/❶以上。該專利利用塗佈之技術 及材料使可見光反射增加光之利用性,但此技術增加了製程之步 驟,並提高製程上之成本。 另外,參照美國專利案第7,413,799號,其標題為“反射薄膜 及其反射板,Reflective film and reflective plate”,該專利係利用反 射率低於1.52之樹脂加上反射率2.5之二氧化鈦製作成反射薄膜 並塗佈於基板上形成反射板,使其於波長550nm時可反射95%以 上之光源。但該反射板之製作需於反射基板製作完畢後在予以塗 佈反射薄膜’增加其製程步驟,亦相對的提高其產品之成本。 有鑑於此,本創作之創作人乃細心研究,提出一體成形反射 燈殼所製作之照明燈具。本創作揭示之利用具有高反射率之複合 材料直接形成具有高反射率之燈殼與照明燈具,可解決傳統反射 板需經由一道塗佈反射層之步驟,藉此減少製程上之成本及時間。 【新型内容】 本創作之主要目的在提供一體成形反射燈殼所製作之照明燈 具,藉由一體成形且高反射率之反射燈殼,,減少燈具製做之步 驟並提高燈具之發光亮度。 本創作之次要目的在提供一種一體成形反射燈殼,其係利用 -複合材料使其-挪成反射燈殼,具有反射可見光之功效藉 此減少反射紐製做步驟並降低製程成本。 為達上述之主要目的,本創作提出一種一體成形反射燈殼所 製作之照明燈具,其主要包含:反射燈殼以及至少_燈源。反射 M410173 燈殼具有反射曲面,以複合材料一體成型製作,複合材料係由一 塑膠材料及一有機改質反射材料所組成。燈源裝置於反射燈殼 中,燈源所放射之光經由反射燈殼之反射曲面進行光線反射以進 行照明。 為達到上述之次要目的,本創作提出一種反射燈殼,以一複 合材料一體成型製作,反射燈殼具有一高反射曲面以用於一照明 燈具中反射一燈源所放射之光,其特徵在於··複合材料係由一塑 • 膠材料及一有機改質反射材料所組成。 為讓本創作之上述和其他目的、特徵、和優點能更明顯易懂, 下文特舉較佳實施例,作詳細說明如下。 【實施方式】 雖然本創作可表現為不同形式之實施例,但附圖所示者及於 下文中說明者係為本創作可之較佳實施例,並請了解本文所揭示 者係考量為本創作之一範例’且並非意圖用以將本創作限制於圖 '# 式及/或所描述之特定實施例中。 請參閱第2圖,其係為本創作第一實施例揭示之照明燈具 200 ’其主要包含:一反射燈殼21〇以及至少一燈源220。反射燈 殼210具有反射曲面,係以一複合材料一體成型製作。燈源22〇 , 由一電力端230提供電力,所放射之光經由反射燈殼210之反射 曲面進行光線反射。複合材料係由一塑膠材料及一有機改質反射 材料所組成》 請參閱第3圖,其係為本創作第二實施例揭示之照明燈具, 5 M410173 其主要包含:一反射燈殼310以及至少一燈源no。反射燈殼3l〇 具有反射曲面,係以一複合材料一體成型製作。燈源32〇,所放射 之光經由反射燈殼210之曲面進行光線反射。其中複合材料係由 一塑膠材料及一有機改質反射材料所組成。 照明燈具所用之燈源220、320,係作為照明燈具200、300 之光源’係可選自鎢絲燈、石英鹵素燈、白熾燈、螢光燈管、水 銀燈冷陰極管、寬虹燈、日光燈以及發光二極體(lighting diode ’ LED)之一。該燈源220、320係可置於該反射燈殼310之 周圍,提供該反射燈殼310額外之光源。舉例來說,該照明燈具 可以作為背光模組使用,亦即是該燈源220、320可以是冷陰極管 或發光二極體(LED)。除了上述之燈源外,凡可具有發光特性之元 件亦可作為本創作之照明燈具200、300之燈源220、320。 反射燈殼210、310係以一複合材料一體成型製作。複合材料 之製作,係將塑膠材料熔融後與有機改質反射材料混合形成一熔 融混合物後冷卻而得,並將複合材料形成一預定形狀之反射板以 作為反射燈殼;其中,複合材料係由90至99重量百分比(wt%)之 塑膠材料以及1至10重量百分比(wt%)之反射材料所組成。 其中’形成複合材料之製作更進一步包含先形成一熔融混合 物,其係將塑膠材料熔融後與有機改質反射材料混合,以形成熔 融混合物。且形成形成一預定形狀之反射板的步驟較佳係透過射 出、擠壓、鑄造等方式來形成。較佳地,係透過射出成型來形成 一預定形狀之反射燈殼210。 M410173 其中,塑膠材料係為PE(聚乙烯)、PMMA(聚曱基丙烯酸酯)、 ABS(丙烯腈-丁二烯-苯乙烯共聚合物)、pet(聚脂)、PC(聚碳酸 酯)、PVC(聚氯乙烯)、PP(聚丙婦)、pS(聚苯乙烯)、LDPE(低密度 聚乙稀)、PA(聚醯胺)、p〇M(聚縮醛)、PET(聚對苯二甲酸乙二醇 酯)、PBT(聚對苯二曱酸乙丁二醇酯)、xpE(Therai〇 Plastic Elastomer)、PC(聚碳酸酯)、pps(聚苯硫醚)、LCP(液晶聚酯)、 PEEK(聚二醚酮)、PAR(聚芳香醋)以及PI(聚醯亞胺)之一。 籲有機改質反射材料之製備方式,主要係將一溶劑混合一矽烷 偶合劑攪拌至偶合劑水解成矽烷偶合劑溶液’再加入一反射材料 經由攪拌、離心及乾燥後即得有機改質反射材料。矽烷偶合劑係 作為反射材料與塑膠材料之結合劑係可為胺基丙基石夕烷、三甲氧 基矽烷、含環氧基的矽烷及其組合。 反射材料具體而言使用折射率高於1.6以上的材料為最佳,其 係可包含二氧化鈦(Ti〇2)、氧化鋅(ZnO)、氧化結(Zr〇2)、礙酸約 ♦ (CaC〇3)、硫酸鋇伽犯4)、氧化铭(Al2〇3)、高嶺土及氧化鐵(pe2〇3) 之一。其中,該反射材料較佳係使用二氧化鈦。所使用之二氧化 鈦依結晶型態可分為銳鈦礦型及金紅石型二氧化鈦,為了增大與 塑膠材料之折射率差異將可選擇折射率高於2.7以上之金紅石二氧 化鈦為最佳。其中反射燈殼係由90至99重量百分比(wt%)之塑膠材 料以及1至10重量百分比(Wt%)之反射材料所組成。 上述之有機改質反射材料之製備中反射材料經由擾掉之授掉 時間最佳係介於30分鐘至1小時之間;而最佳乾燥時間係介於24小 7 M410173 時至36小時之間。 在有機改質反射材料較佳實施例中,係將甲醇和去離子水以 體積比1:1配成甲醇水溶液,添加醋酸將甲醇水溶液的PH值調控 至4左右’再加入適量的石夕院偶合劑(iwt%),授拌至偶合劑水解完 成(溶液呈現透明相)。此時,加入適量的反射材料Ti〇2粉體攪拌3〇 分鐘後,離心後倒掉上層溶液,將下層殘存物以甲醇清洗二次, 再離心,置於室溫下乾燥24小時,即得有機改質反射材料Ti〇2。 然而,在形成反射燈殼210、310之前步驟中,熔融混合物的 過濾有許多方式或系統可採用,例如:砂濾器或連續熔體過濾器 等。在後者的過濾器中,使用設置在活塞上的線網(濾網),可藉液 麼推動進入熔融體流中,最好是同時使用至少兩個過濾器,如此, 可達連續操作。在正常的操作中,線網過濾器係設在熔融體流中, 要更換過濾器時,將活塞連帶過濾器自熔融體中抽出,即可進行 濾網的更換。第二個過濾器的濾網也以相似的方法更換。按此線 網過濾器的網目寬最好是不超過200μιη,而以50〜ΙΟΟμιη為佳。 用於形成複合材料之設備係可以採用雙螺桿押出機,但並不 限於设備,任何可以使塑膠材料熔融後與有機改質反射材料混合 形成一熔融混合物並冷卻之設備皆可以用於形成複合材料。本創 作係以雙辦押㈣作為-實補。餘賴複合材料之雙螺桿 押出機’其各種參數(如··健截面、轉速、產量)及職的形狀最 好能夠具有高剪力特性。職職轉速度在-實闕中最好是 200ipm m佳為3〇〇rpm以上,而最佳為4〇〇fpm。 8 M410173 對使用雙螺桿押出機而言,配合使用本創作之成分配方時, 最南可達20 kg/小時生產量。一般操作應經常在所使用擠製機的生 產能量的四分之一上限及速率範圍内進行,最好在最高生產率及 速率上限内。生產率上限是由在所要低溫下的最大可能轉矩來決 定。 . 其中’雙螺桿押出機之螺旋的形狀也是非常重要的。於加入 有機改質反射材料進行混合之前,塑膠材料需經由揉捏塊揉捏以 • 確保良好的熔融狀態。於融熔完畢形成熔融混合物後也必須要有 良好的熔融作用,以確保在進入射出機之射出管前不會產生硬化。 再者,若反射燈殼210、310表面之粗度以Ra計為〇.〇5〜1.8私 m’則可使擴散反射率更高,更為適宜。可見光入射至反射燈殼時, 以反射燈殼未能完全反射而穿透之可見光線將於反射燈殼21〇、 310表面被反射。於此,發現到若反射燈殼210之表面粗度較可見 光線之波長(一般而言,可見光線之波長領域被稱作380〜780nm)小 • 許多時,入射至反射燈殼210、310表面之可見光線難以擴散反射 而易於正反射。另一方面,反射燈殼210、310之表面粗度較可見 光線之波長大許多時,入射至反射燈殼210、310表面之入射光線 將侵入反射燈殼210、310表面之凹凸縫隙,而易於被反射燈殼210 吸收。因此,反射燈殼210、310之Ra若未滿0·05μιη,可見光線將 難以擴散反射,並不合宜。反之,若Ra超過1.8μιη,則未於反射燈 殼210反射而穿透之可見光線於到達反射燈殼210時,可見光線易 於反射燈殼210表面被吸收,亦不合適。 9 M410173 在第-實施例中’請參㈣2圖,其係以冷陰極管為燈源 220所製作之酬燈具200,湘本創作之具有高反射率之一體成 形反射燈殼210將冷陰極管所發之光源反射至所需照明區域。於 此不受限燈殼結構形狀,凡可具有可容納冷陰極管之燈殼皆可作 為本創作之反射燈殼210。 在第二實施例中,請參閱第3圖,其係以LED為燈源所製作 之照明燈具300 ’利用本創作之具有高反射率之一體成形燈殼32〇 將LED所發之光源反射至所需照明區域。LED所發出之光顏色係 可為任意之一顏色,其中,於反射燈殼320外部可設計為擴散光 源結構以及聚集光源結構之一》 综上所述,本創作之功效係為: 1.本創作揭示之照明燈具,可解決傳統反射板需經由一道塗佈反 射層之步驟,藉此減少製程上之成本及時間; 2·本創作之反射燈殼係直接經由射出成型形成反射燈殼,藉此減 少製程上之步驟,提高生產工作效率以及製程上之成本; 3. 本創作之反射燈殼藉由具有開放式反射空間之曲面反射光線, 且燈管藉由反射燈殼降低無效漫射光,另燈殼溫度無法累積, 保護燈具免遭受溫度破壞延長使用壽命,進而減緩燈具的汰換 率; 4. 本創作之具有高反射率之反射燈殼,其係能將照射之反射燈殼 之光源再次地反射至欲照明之區域,使得光源能夠再次的被利 用,藉此達到節能減碳之功效;以及 M410173 5·本創作之複合材料,係由反射材料與塑膠材料所組成,因此將 使的複合材料具有反射可見光之特性。 雖然本創作已以前述較佳實施例揭示,然其並非用以限定本 創作’任何熟f此技藝者,在不麟本創作之精神和範圍内,當 可作各種之更動絲改。如上制轉,都可_各型式的修正 與變化而不會破壞此創作的精神。因此本創作之保護範圍當視 後附之申請專利範圍所界定者為準。 • 【圖式簡單說明】 第1圖顯示為一般傳統照明燈具; 第2圖顯示為本創作之以冷陰極管作為光源之—體成形反射燈殼 所製作之照明燈具;以及 第3圖顯示為本創作之以LED作為光源之一體成形反射燈殼所製 作之照明燈具。 •【主要元件符號說明】 'Φ 100傳統照明燈具 110反射板 120容置空間 130燈源承載體 200照明燈具 210反射燈殼 220燈源 230電力端 M410173 300照明燈具 310反射燈殼 320燈源M410173 V. New description: [New technical field] This creation is about lighting fixtures, especially for lighting fixtures with a one-piece reflector housing. [Prior Art] Lighting fixtures, mobile devices, plasma display panels, and LCD TVs are capable of emitting visible light and have functions such as surrounding the casing, transmitting optical signals, or reflecting light images. Φ These machines usually have a reflector that reflects light to the reflector to increase the brightness of the light or change the direction of the light. Therefore, in order to prevent the light from being reflected to the reflecting plate, the amount of light is lowered, and the surface of the reflecting plate is required to have a high reflectance of visible light. Heretofore, as a means for improving the reflectance of the surface of the reflecting plate, a metal is polished to be a mirror surface or a white paint having a high reflectance is applied. Please refer to Figure 1, which is a general traditional lighting fixture iOO. It is mainly disposed on the light source carrier 130 having the accommodating space 120, and is provided with a corresponding two-clamp and the reflective plate 110 is embedded therein, and the reflection plate 110 is used to change the light transmitted through the reflection plate 110 to change the light. The direction of travel further increases the brightness of the luminaire 100. However, since the luminaire 100 made in this form is required to manually mount the reflector 110 in the luminaire 10', it is time consuming and labor-intensive and relatively labor-intensively increases the process cost. No. 7,416,774, entitled "Precoated metal sheet for light reflectors". The patent provides a reflecting plate having high diffusion and high reflectivity in visible light, which pre-coats the reflective film on one side of the metal plate or one side of the plated metal plate at a wavelength of 4 〇〇 mn 3 The reflectance under visible light of M410173 to 700 nm reaches 70°/❶ or more. This patent utilizes coating techniques and materials to provide visible light reflections with increased light utilization, but this technique increases process steps and increases process cost. In addition, reference is made to U.S. Patent No. 7,413,799, entitled "Reflective film and reflective plate", which utilizes a resin having a reflectance of less than 1.52 and a titanium dioxide having a reflectance of 2.5 to form a reflective film. And coated on the substrate to form a reflecting plate, which can reflect more than 95% of the light source at a wavelength of 550 nm. However, the fabrication of the reflector requires a process of coating the reflective film after the reflective substrate is formed, thereby increasing the cost of the product. In view of this, the creators of this creation carefully studied and proposed the lighting fixtures made by integrally forming the reflector lamp housing. The present invention discloses that a composite material having high reflectivity directly forms a lamp housing and a lighting fixture having high reflectivity, which can solve the problem that a conventional reflector needs to be coated with a reflective layer, thereby reducing the cost and time of the process. [New content] The main purpose of this creation is to provide an illumination lamp made by integrally forming a reflector lamp shell. By integrally forming a high-reflectance reflector lamp shell, the steps of the lamp manufacturing process are reduced and the illumination brightness of the lamp is improved. A secondary objective of the present invention is to provide an integrally formed reflector lamp housing that utilizes a composite material to be moved into a reflector lamp housing, which has the effect of reflecting visible light, thereby reducing reflection reversal steps and reducing process costs. In order to achieve the above-mentioned main purpose, the present invention proposes a lighting fixture manufactured by integrally forming a reflector lamp housing, which mainly comprises: a reflector lamp housing and at least a lamp source. Reflection M410173 lamp housing has a reflective surface and is made of composite material. The composite material consists of a plastic material and an organic modified reflective material. The light source device is disposed in the reflector lamp housing, and the light emitted by the lamp source is reflected by the reflective surface of the reflector lamp to be illuminated. In order to achieve the above secondary purpose, the present invention proposes a reflector lamp shell which is integrally formed by a composite material, and the reflector lamp shell has a high reflection curved surface for reflecting light emitted by a light source in a lighting fixture, and its characteristics. The composite material consists of a plastic material and an organic modified reflective material. The above and other objects, features, and advantages of the present invention will become more apparent and understood. [Embodiment] Although the present invention can be embodied in different forms, the embodiments shown in the drawings and the following description are preferred embodiments of the present invention, and it is understood that One example of creation is 'and is not intended to limit the present creation to the drawings and/or the particular embodiments described. Referring to FIG. 2, it is a lighting fixture 200' disclosed in the first embodiment of the present invention, which mainly comprises: a reflector lamp housing 21〇 and at least one lamp source 220. The reflector lamp housing 210 has a reflective curved surface and is integrally formed by a composite material. The light source 22 is powered by a power terminal 230, and the emitted light is reflected by the reflective surface of the reflector lamp housing 210. The composite material is composed of a plastic material and an organically modified reflective material. Please refer to FIG. 3 , which is a lighting fixture disclosed in the second embodiment of the present invention. 5 M410173 mainly comprises: a reflector lamp shell 310 and at least A light source no. The reflector lamp housing 3l has a reflective curved surface and is integrally formed by a composite material. The light source 32 turns, and the emitted light reflects light through the curved surface of the reflecting lamp housing 210. The composite material is composed of a plastic material and an organic modified reflective material. The light source 220, 320 used for the lighting fixture is used as the light source of the lighting fixture 200, 300. The light source can be selected from the group consisting of a tungsten filament lamp, a quartz halogen lamp, an incandescent lamp, a fluorescent lamp tube, a mercury cathode lamp cold cathode tube, a wide rainbow lamp, and a fluorescent lamp. And one of the lighting diodes (LEDs). The light source 220, 320 can be placed around the reflector housing 310 to provide an additional source of light for the reflector housing 310. For example, the lighting fixture can be used as a backlight module, that is, the light source 220, 320 can be a cold cathode tube or a light emitting diode (LED). In addition to the above-mentioned light source, any element having illuminating characteristics can also be used as the light source 220, 320 of the lighting fixture 200, 300 of the present invention. The reflector lamp shells 210, 310 are integrally formed by a composite material. The composite material is prepared by melting a plastic material and mixing it with an organically modified reflective material to form a molten mixture, and cooling the composite material to form a reflector of a predetermined shape as a reflector lamp shell; wherein the composite material is 90 to 99 weight percent (wt%) of plastic material and 1 to 10 weight percent (wt%) of reflective material. Wherein the formation of the composite material further comprises first forming a molten mixture which is melted and then mixed with the organically modified reflective material to form a molten mixture. Further, the step of forming a reflecting plate of a predetermined shape is preferably formed by injection, extrusion, casting or the like. Preferably, the reflector housing 210 of a predetermined shape is formed by injection molding. M410173 Among them, the plastic material is PE (polyethylene), PMMA (polyalkyl acrylate), ABS (acrylonitrile-butadiene-styrene copolymer), pet (polyester), PC (polycarbonate) , PVC (polyvinyl chloride), PP (polypropylene), pS (polystyrene), LDPE (low density polyethylene), PA (polyamine), p〇M (polyacetal), PET (poly pair) Ethylene phthalate), PBT (polybutylene terephthalate), xpE (Therai〇Plastic Elastomer), PC (polycarbonate), pps (polyphenylene sulfide), LCP (liquid crystal) Polyester), PEEK (polydiether ketone), PAR (polyaryl vinegar) and PI (polyimine). The preparation method of the organic modified reflective material is mainly to stir a solvent mixed with a decane coupling agent until the coupling agent is hydrolyzed into a decane coupling agent solution. Then, a reflective material is added, and the organic modified reflective material is obtained by stirring, centrifuging and drying. . The decane coupling agent is a binder of a reflective material and a plastic material, and may be aminopropyl oxalate, trimethoxy decane, epoxy group-containing decane, or a combination thereof. The reflective material is particularly preferably a material having a refractive index higher than 1.6, which may include titanium dioxide (Ti〇2), zinc oxide (ZnO), an oxidized oxide (Zr〇2), and an acid hindrance (CaC〇). 3), sulphate sulphate 4), oxidized Ming (Al2 〇 3), kaolin and iron oxide (pe2 〇 3). Among them, the reflective material is preferably titanium dioxide. The titanium dioxide used may be classified into anatase type and rutile type titanium dioxide depending on the crystal form, and rutile titanium oxide having a refractive index higher than 2.7 or more may be selected in order to increase the difference in refractive index from the plastic material. The reflector lamp shell is composed of 90 to 99 weight percent (wt%) of plastic material and 1 to 10 weight percent (wt%) of reflective material. In the preparation of the organic modified reflective material described above, the optimum time for the removal of the reflective material via the disturbing is between 30 minutes and 1 hour; and the optimum drying time is between 24 small 7 M410173 and 36 hours. . In a preferred embodiment of the organically modified reflective material, methanol and deionized water are mixed into a methanol aqueous solution at a volume ratio of 1:1, and acetic acid is added to adjust the pH of the aqueous methanol solution to about 4', and then an appropriate amount of Shi Xiyuan is added. The coupling agent (iwt%) is mixed until the coupling agent is hydrolyzed (the solution exhibits a transparent phase). At this time, add an appropriate amount of reflective material Ti〇2 powder for 3 minutes, after centrifugation, pour off the upper layer solution, the lower layer of the residue is washed twice with methanol, centrifuged, and dried at room temperature for 24 hours. Organically modified reflective material Ti〇2. However, in the step prior to forming the reflector lamp housings 210, 310, there are many ways or systems for filtering the molten mixture, such as sand filters or continuous melt filters. In the latter filter, a wire mesh (filter) placed on the piston can be used to push into the melt stream, preferably at least two filters at the same time, so that continuous operation is possible. In normal operation, the wire mesh filter is placed in the melt stream. When the filter is to be replaced, the filter is removed from the melt by the piston associated filter. The filter of the second filter is also replaced in a similar manner. According to this line, the mesh width of the mesh filter is preferably not more than 200 μm, and preferably 50 to ΙΟΟ μιη. The equipment used to form the composite material may be a twin-screw extruder, but is not limited to equipment. Any equipment that can melt the plastic material and mix with the organic modified reflective material to form a molten mixture and cool can be used to form a composite. material. This creation is based on double-carrying (four) as a real complement. The twin-screw extruder of the composite material has various parameters (such as ········································· The job rotation speed is preferably 200 ipm, preferably 3 rpm or more, and the best is 4 〇〇 fpm. 8 M410173 For the use of twin-screw extruders, up to 20 kg/hour of production capacity can be used up to the original formulation. Normal operation should always be carried out within a quarter of the upper limit of the production energy of the extruder used, and preferably within the maximum productivity and rate limits. The upper limit of productivity is determined by the maximum possible torque at the desired low temperature. The shape of the spiral of the twin-screw extruder is also very important. Prior to the addition of the organically modified reflective material for mixing, the plastic material is kneaded via a kneading block to ensure a good molten state. A good melt must also be applied after the melt has formed to form a molten mixture to ensure that no hardening occurs prior to entering the injection tube of the injection machine. Further, if the thickness of the surface of the reflector lamp shells 210, 310 is Ra 〇 〇 5 〜 1.8 私 m', the diffuse reflectance can be made higher, which is more preferable. When visible light is incident on the reflector lamp, visible light rays that are not reflected by the reflector lamp shell are reflected on the surface of the reflector lamp housings 21, 310. Here, it has been found that if the surface roughness of the reflector lamp housing 210 is smaller than the wavelength of visible light (generally, the wavelength field of visible light is called 380 to 780 nm), a large amount is incident on the surface of the reflector lamp housing 210, 310. The visible light is difficult to diffuse and reflect and is easy to be reflected. On the other hand, when the surface roughness of the reflector lamp shells 210, 310 is much larger than the wavelength of the visible light, the incident light incident on the surfaces of the reflector lamp shells 210, 310 will invade the concave and convex gaps on the surface of the reflector lamp shells 210, 310, and is easy. It is absorbed by the reflector lamp housing 210. Therefore, if the Ra of the reflector lamp shells 210 and 310 is less than 0·05 μm, the visible light rays are hard to be diffused and reflected, which is not preferable. On the other hand, if Ra exceeds 1.8 μm, the visible light that is not reflected by the reflector lamp housing 210 and reaches the reflector lamp 210 is easily absorbed by the surface of the reflector lamp 210, which is not suitable. 9 M410173 In the first embodiment, please refer to (4) 2, which is a regenerative lamp 200 made of a cold cathode tube as a light source 220. The body of the present invention has a high reflectivity and a body shaped reflector lamp housing 210 will be a cold cathode tube. The emitted light source is reflected to the desired illumination area. Therefore, the shape of the lamp housing structure is not limited, and any lamp housing capable of accommodating the cold cathode tube can be used as the reflector lamp housing 210 of the present invention. In the second embodiment, please refer to FIG. 3, which is a lighting fixture 300 manufactured by using LED as a light source. The light source emitted by the LED is reflected by using the present invention to form a lamp housing 32 with high reflectivity. The area of illumination required. The color of the light emitted by the LED can be any one of the colors, wherein the outside of the reflector lamp housing 320 can be designed as a diffused light source structure and a concentrated light source structure. In summary, the effect of the creation is: 1. The lighting fixtures disclosed by the invention can solve the problem that the traditional reflector needs to be coated with a reflective layer, thereby reducing the cost and time of the process; 2. The reflector lamp shell of the present invention directly forms a reflector lamp shell through injection molding, This reduces the steps in the process, improves the production efficiency and the cost of the process; 3. The reflector of the present invention reflects light by a curved surface having an open reflection space, and the lamp reduces the ineffective diffused light by the reflector lamp shell. In addition, the temperature of the lamp housing cannot be accumulated, protecting the lamp from temperature damage and prolonging the service life, thereby slowing down the replacement rate of the lamp. 4. The high reflectivity reflector lamp shell of the present invention is capable of illuminating the light source of the reflector lamp housing. Re-reflecting to the area to be illuminated, so that the light source can be used again, thereby achieving the effect of energy saving and carbon reduction; and M410173 5· The composite material consists of a reflective material and a plastic material, so that the composite material has the property of reflecting visible light. Although the present invention has been disclosed in the foregoing preferred embodiments, it is not intended to limit the present invention to any skilled person, and it is possible to make various changes in the spirit and scope of the present invention. The above-mentioned system can be modified and changed without damaging the spirit of this creation. Therefore, the scope of protection of this creation is subject to the definition of the scope of the patent application. • [Simple description of the diagram] Figure 1 shows the general lighting fixtures; Figure 2 shows the lighting fixtures made by the body-formed reflector shell with the cold cathode tube as the light source; and Figure 3 shows This creation uses LED as a light source to form a lighting fixture made of a reflector lamp shell. • [Main component symbol description] 'Φ 100 traditional lighting fixture 110 reflector 120 120 accommodating space 130 light source carrier 200 lighting fixture 210 reflector lamp housing 220 lamp source 230 power terminal M410173 300 lighting fixture 310 reflector lamp housing 320 light source

Claims (1)

M410173 ,條正! • 六、申請專利範圍: 1· 一種一體成形反射燈殼之照明燈具,包含: 一反射燈殼’具有一反射曲面,係以一複合材料一體成型 製作;其中該反射燈殼表面的粗度係介於〇.〇5至之間, 以提高擴散反射率;以及M410173, the article is correct! • Sixth, the scope of application for patents: 1. A lighting fixture for integrally forming a reflector lamp housing, comprising: a reflector lamp shell having a reflective curved surface, which is integrally formed by a composite material; wherein the reflector lamp shell The surface roughness is between 〇.〇5 to increase the diffuse reflectance; 至少一燈源,裝置於該反射燈殼中,該燈源所放射之光經 由該反射燈殼之該反射曲面進行光線反射以進行照明。 2. 如申請專利範圍第丨項所述之照明燈具,其中該反射燈殼係以 該複合材料運用射出成型方式製作。 3. —種反射燈殼’以—複合材料一體成型製作,該反射燈殼具有 -南反射曲面以用於—照明燈具中反射—燈源所放射之光,其 特徵在於: 該反射燈殼係以一複合材料一體成型製作,且該反射燈殼 表面的粗度係介於_至1.8/m之間,以提高擴散反射率。 13 M410173 七、圖式At least one light source is disposed in the reflector lamp, and the light emitted by the lamp source is reflected by the reflective surface of the reflector lamp for illumination. 2. The lighting fixture of claim 2, wherein the reflector shell is produced by injection molding of the composite material. 3. A reflector lamp housing is integrally formed by a composite material having a south reflective surface for use in a light-reflected light source in a lighting fixture, characterized in that: the reflector lamp shell The composite material is integrally formed, and the surface of the reflector shell has a thickness of between _ and 1.8/m to improve the diffuse reflectance. 13 M410173 VII. Schema 100100 第2圖 14 M410173 # ψ| /0〇年妇 V二-/ 補天Figure 2 14 M410173 # ψ| /0〇年妇 V二-/ 补天 y ψ y Ϋ y 第3圖 15y ψ y Ϋ y Figure 3 15
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