M407828 五、新型說明： 【新型所屬之技術領域】 *本創作係有關一種應用於薄膜固化之外磁式電磁加熱 滾筒，尤其是一種可產生均勻的熱場分佈之創新型態設^ 【先前技術】 . 按，一般加熱滾筒主要係應用於：1 、壓光：非編、 織式的拋棄式布品、汽車内裝的墊襯物、磁帶、編織纖維 、乙烯基一氣化物薄膜；2、轉換：食物包裝、印刷電路 版、農業與工業用的乙烯基薄片的加工應用；3、製造紙 的滾輪：滚輪可應用於軟性壓光機及硬質壓光機等；4、 合成纖維的熱處理輪：合成纖維、碳纖維、彈性人造纖維 ，5、超精密壓光：鋰離子電池、鋰離子電池聚合物電池 、燃料電池、印刷電路版； ' 請參閱第1圖所示，其係該加熱滾筒應用於多孔隙鐵 鲁氟龍薄膜的製作流程圖，該流程係包含：A、預壓階段. B、押出階段；C、輥壓階段；D、延伸階段；E、扳伸 捲取階段；而其中在於c、輕壓階段時，則需藉由加熱痕 筒輔以加熱進而控制其薄膜厚度，並於D、延伸階段時= 須保持1 5 0 °C以讓薄膜延著滾筒的轴向成型到指定的寬 度與厚度，而目前加熱滾筒的應用係以電熱絲或熱煤油方 式，而該方式仍存有缺失，例如：（工）、採用電熱絲方 式時，滾筒的表面並不能夠產生均勾的熱場分佈，而 滾筒的轉折處會有加熱的死角，另外受限於以傳導方式傳 3 哪/828 遞熱能’所以就能源應用效率角度來看，這是比較 量傳遞方式；（2 )、採用熱煤油或水蒸汽方式時 *限於熱煤油與水蒸氣的氣化溫度限度，通常只能 1 5 〇 ; 此 另請參閱第2圖所示，其係軟性薄臈太陽能電 作流程’其流程主要係為放料 '塗層、乾燥、冷卻 ’亦因受限於目前熱煤油與水蒸氣的加熱滾筒的限 括加熱速度慢、溫度分佈不均勻、精度差、煤油輿 > 5染問題，而無法將塗層及乾燥製程合併處理為一 ’進而容易浪費使用者的製作時間及成本者。 是以，針對上述習知加熱滾筒所存在之問題點 開發一種不會受限於傳導介質的溫度限制之創新技 使用消費者所啟切企盼’亦係相關業者須努力研發 目標及方向；有鑑於此，新型人本於多年從事相關 製造開發與設計經驗’針對上述之目#，詳加設計 評估後，終得—確具實用性之本創作。 ) 【新型内容】 即’本創作之主要目的，#扁 J係在如供一種應用於 化之外磁式電磁加熱滚筒；其所欲解決之問題點、 習知加熱滚筒所存在之受限於熱煤油與水蒸氣的氣 限度，而不能夠產生均勾的熱場分佈問題點加以改 9 而其解決問題之技術特點’主要係藉由一個 並具有向外磁場機制的内轉子，以及相對外覆環 差的能 ，因為 應用到 池的製 、捲取 制，包 蒸汽的 個流程 ，如何 術，實 突破之 產品之 與審慎 薄m固 係針對 化溫度 良突破 _轉動 於内轉 4 M407828 子的外轉子，其中該内轉子且 磁圓筒，且該外轉子係包含;層及線圈的電 熱筒内緣的冷卻軸套，而該内轉子及外轉子传：Γ該! 及複數軸承產生相對樞轉； 、错由一心軸 藉此創新獨特設計，使本創作藉由 切換而使外轉子上的磁耦極磨擦以使加=场快速 任何傳導介質所以能源使用效 σ ° x *''而不而 A皿π，只要是在磁 :内均可以受熱’“因為機械構件的死“：： 熱的現象，而且也不會受限於煤油及水蒸氣等熱傳遞 而限制到最大的加熱溫度，俾 、 大幅提昇該薄膜加熱固化二=作之電磁加熱滾筒得 及效能者。 二…均勾度、溫昇速率 【實施方式】 請參閱第3〜7圖所示，俾太 係本創作應用於薄膜固化之 外磁式電磁加熱滾筒之較佳眚—y, ^ 佳實鉍例，惟此等實施 明之用，在專利申請上並不受 〗1重供忒 此、·、α構之限制；其係包含— 藉由連續轉動而產生向外磁3县地 鐵每機制的内轉子（3 〇 )， 及相對外覆環轉於内轉子（η、 人 構成； （3 0 )的外轉子（2 〇 )相對 其中該内轉子（3〇) 矽鋼片（312)及線圈（ ，而該機架（311)之# 3 14)，該轴孔（3]_4 具有一包含機架（3ΐι)、 313)的電磁圓筒（31) 向二端中央處係貫穿有軸孔（ )係提供一心軸（3 2 )穿樞 5 M407828 轴組於内’如第5〜7圖所示，該電磁圓筒（3 1)之石夕 鋼片（3 1 2)係為轴向單片形態定位設計，且線圈（3 1 3)在捲繞時係依序由該電磁圓筒（3 1)之前端部至 後端部螺旋捲繞’其中該心軸（3 2 )内部係配置安裝有 電境線’用以將外部交變的電流導通連接於該電磁圓筒（ 31)的線圈（313)，當電流導通後該電磁圓筒 1 )可產生向外的磁場，磁場的主要路徑會經過外轉子（ 2 〇 )的㈣，藉由適當的機制使其磁場的方向不停 ，方向或磁輕極不斷換向，進一步使外轉子（2〇)内壁M407828 V. New description: [New technical field] * This creation is related to a magnetic electromagnetic heating roller used for film curing, especially an innovative type of device that can generate uniform thermal field distribution. 】 . Press, the general heating roller is mainly used for: 1, calendering: non-woven, woven disposable fabric, automotive interior cushion, tape, woven fiber, vinyl-vapor film; 2, conversion : food packaging, printed circuit board, processing and application of vinyl sheet for agriculture and industry; 3, roller for making paper: roller can be applied to soft calender and hard calender; 4, heat treatment wheel of synthetic fiber: Synthetic fiber, carbon fiber, elastic rayon, 5, ultra-precision calendering: lithium ion battery, lithium ion battery polymer battery, fuel cell, printed circuit board; 'Please refer to Figure 1, which is the application of the heating roller Flow chart of the production of porous iron ruthenium film, the process includes: A, pre-pressing stage. B, extrusion stage; C, rolling stage; D, extension stage; E, extension roll Take the stage; in the case of c, light pressure stage, it is necessary to control the thickness of the film by heating the trace with the heating, and in the D, extension stage = must maintain 1 50 ° C to let the film extend the roller The axial shape is formed to the specified width and thickness, and the current application of the heating roller is by electric heating wire or hot kerosene, and there are still some defects in this way, for example: (work), when using the heating wire method, the surface of the roller It is not able to produce a uniform hot field distribution, and there is a dead angle of heating at the turning point of the drum, and it is limited by the conduction of 3 which / 828 reheating energy. Therefore, in terms of energy application efficiency, this is a comparative amount transfer. (2) When using hot kerosene or steam, * limited to the gasification temperature limit of hot kerosene and steam, usually only 15 〇; see also Figure 2, which is soft thin solar energy The electric flow process's main process is to discharge the material 'coating, drying and cooling'. It is also limited by the heating roller of the current hot kerosene and steam. The heating speed is slow, the temperature distribution is uneven, the precision is poor, and the kerosene is 舆. > 5 Problems, not the coating and drying process is a combined process' further easy to waste the user's time and cost of production. Therefore, in order to solve the problem of the above-mentioned conventional heating roller, an innovative technology that is not limited by the temperature limit of the conductive medium is developed, and the consumer is eagerly awaiting that the relevant industry must strive to develop the target and direction; Therefore, the new type of human being has been engaged in relevant manufacturing development and design experience for many years, 'for the above-mentioned purpose #, detailed design evaluation, and finally - the practical and practical creation. [New content] That is, the main purpose of this creation, #扁J is in the magnetic electromagnetic heating drum for the application of a kind; the problem to be solved, the conventional heating roller is limited by The gas limit of hot kerosene and water vapor, but not the problem of the heat field distribution of the uniform hook, is changed. The technical feature of solving the problem is mainly due to an inner rotor with an external magnetic field mechanism and relatively external The ability to cover the ring difference, because of the application to the pool system, the coiling system, the steam flow process, how to operate, the breakthrough product and the prudent thin m solid system for the good temperature breakthrough _ turn in the inner turn 4 M407828 The outer rotor, wherein the inner rotor and the magnetic cylinder, and the outer rotor comprises: a layer and a cooling jacket of the inner circumference of the electric heating cylinder of the coil, and the inner rotor and the outer rotor transmit: Γ the! and the plurality of bearings produce relative Pivot; wrong by a mandrel with this innovative and unique design, so that the creation of the magnetic coupling on the outer rotor by switching to make the plus field fast any conductive medium, so the energy use efficiency σ ° x * '' Not A dish π, as long as it is in the magnetic: can be heated '" because of the death of mechanical components":: hot phenomenon, and is not limited by the heat transfer of kerosene and water vapor to limit the maximum heating temperature, 俾, greatly improve the film heating and curing two = for the electromagnetic heating roller to achieve efficiency. 2. Both the hook degree and the temperature rise rate [Embodiment] Please refer to the figures in Figures 3~7, which is better for the application of the magnetic electromagnetic heating roller outside the film curing. y, ^ 佳实铋For example, except for the implementation of these implementations, the patent application is not subject to the restrictions of the 1st, the α, and the alpha structure; the system includes - the internal magnetic mechanism of each of the 3 county subways is generated by continuous rotation. The rotor (3 〇), and the outer cover ring are turned to the inner rotor (n, the human body; the outer rotor (2 )) of the (3 0) is opposite to the inner rotor (3 〇), the steel plate (312) and the coil ( And in the frame (311) #3 14), the shaft hole (3]_4 has an electromagnetic cylinder (31) including a frame (3ΐ, 313), and a shaft hole is inserted through the center of the two ends ( ) Providing a mandrel (3 2 ) for pivoting 5 M407828 for the shaft group as shown in Figures 5 to 7, the electromagnetic cylinder (31) of the electromagnetic cylinder (3 1 2) is an axial monolith The shape positioning design, and the coil (3 1 3) is spirally wound from the front end to the rear end of the electromagnetic cylinder (3 1) during winding, wherein the mandrel (3 2 ) is internally installed and installed The electric current line ' is used to electrically connect the external alternating current to the coil (313) of the electromagnetic cylinder (31). When the current is turned on, the electromagnetic cylinder 1) can generate an outward magnetic field, and the main path of the magnetic field passes. (4) of the outer rotor (2 ,), with the proper mechanism to keep the direction of the magnetic field non-stop, the direction or the magnetic light pole constantly reverses, further making the outer rotor (2 〇) inner wall
传二：輕極不停磨擦而發熱；另該機架（31 "框座 ==態，可於其中空處通以冷氣以冷卻該㈣J 312)與線圈、 ί— ’且該機架（311)外顴捭 為徑向的長條片體形離設_ '、 i )之轴… 迷等間隙環列於該機架（3 1 帶走線圈（3 1 3 )與矽鋼 I乳％狀、-動 幅穩定磁場的強度； ）的熱量，進而大 承上述，該内轉子（3 〇 ) … 並分別設有旋轉連接器（36) 盆軸（32)之二端 6)二端分別軸樞定位有〜 ，其中該旋轉連接器（3 乐一轴承 (c\ 承（37)，而朝較外端位置的該 5)及—第二轴 係擋止限位有—承靠固定環 一軸承（3 5 )側端 ^ 〇 4： ) ，而該旋轉連接器（36)wm 一鎖附環（33) 或訊號至内轉子（3〇)，可以動傳輸氣、液、電力 入外轉子（2 0 )内部的一個=視為外部冷卻液或訊號進 而該外轉子（2 0 )係包含：士置； 材質製成的加 6 M〇7828 熱疴（23)，以及層設於該加熱筒（23)内緣的冷卻 輛套（24)，其中該外轉子（20)之加熱筒（23) 及冷卻軸套（2 4 )之間形成有一適當間隙的冷卻夾層（ 25)，其中因該加熱筒（23)因採内轉子（30)磁 感應而不需傳導介質，故其能源效益較高，而使其溫度可 待續爬昇至最大的加熱溫度限制，且因該加熱筒（2 3 ) 的材質係不銹鋼，其鋼材質的加熱限度至少可達到i 〇〇 〇 °C，俾可大幅提昇其熱傳導效能，另該加熱筒（2 3 ) =緣所設置的冷卻軸套（24)&其冷卻失層（25)可 、”、、筒（2 3 )在適當時機時迅速降溫，實務應用時可 以提昇加熱溫度控制的性能表現，或提高溫度控制的精度 均勻度、溫昇速率及效能者；Pass 2: The light is extremely frictional and hot; the other frame (31 " frame == state, can be cooled in the air to cool the (four) J 312) with the coil, ί- 'and the rack ( 311) The outer raft is a radial long strip-shaped body away from the axis of _ ', i )... The gap ring is included in the frame (3 1 take away coil (3 1 3 ) and 矽Steel I milk %, - the intensity of the dynamic amplitude of the magnetic field; and the heat, and thus the large inner ring (3 〇) ... and respectively have a rotary connector (36) two ends of the basin shaft (32) 6) two ends respectively The positioning has ~, wherein the rotary connector (3 Le one bearing (c\ bearing (37), and the 5 towards the outer end position) and - the second shafting stop limit has - bearing a fixed ring bearing (3 5 ) side end ^ 〇 4: ), and the rotary connector (36) wm a lock ring (33) or signal to the inner rotor (3 〇), can move gas, liquid, electricity into the outer rotor ( 2 0 ) One of the internal = is regarded as an external coolant or signal and the outer rotor (20) contains: a set of 6 M〇7828 hot 疴 (23) made of material, and layered in the heating cylinder Within (23) a cooling jacket (24), wherein a cooling interlayer (25) having a suitable gap is formed between the heating cylinder (23) of the outer rotor (20) and the cooling jacket (24), wherein the heating cylinder (23) Because the inner rotor (30) is magnetically induced and does not need to conduct medium, its energy efficiency is high, and its temperature can be continuously climbed to the maximum heating temperature limit, and because the material of the heating cylinder (2 3 ) is stainless steel, The steel material has a heating limit of at least i 〇〇〇 ° C, which can greatly improve its heat transfer performance, and the heating cylinder (2 3 ) = the cooling sleeve (24) & 25) can, ",, tube (2 3) quickly cool down at the appropriate time, can improve the performance of heating temperature control, or improve the accuracy of temperature control, temperature rise rate and efficiency;
设有提供氣密的0形環（2 2 ) ，上述，該加熱筒（2 3 )相對心軸（3 2 )及第二 9 , 、3 7 )位置二端分別設有加以固定的外筒固定環（ 與加熱筒（2 3 )之間The utility model is provided with an airtight O-ring (2 2 ), wherein the heating cylinder (23) is respectively provided with a fixed outer cylinder at a position opposite to the mandrel (3 2 ) and the second 9 , 3 7 Between the retaining ring (with the heating cylinder (2 3 )
(3 2 )上任意滑動。 2 )，用以防止冷卻氣體洩漏 1 )之間係設有提供擋止 止外轉子（2 0 )在心軸(3 2 ) Slide freely. 2), to prevent leakage of cooling gas 1) between the line is provided to provide the stop outer rotor (2 0) in the mandrel
藉此，本創作藉由内轉子（3 外轉子（20)的磁輕極摩擦生熱 7 M407828 提昇該薄膜加熱固化的溫控精度、均勻度、溫昇速率及效 能者。 請參閱第8〜9圖所示，其係本創作之第二實施例， 其中該電磁圓筒（3 1)之矽鋼片（3 1 2)可為軸向複 數片體形態定位設計，並令各複數矽鋼片（3 1 2 )依序 捲繞線圈（3 1 3 )後，再分別一片一片等間隙安裝在電 ' 磁圓筒（31)機架（311)，而各複數矽鋼片（31 2 )之間隔處形成的缝隙（3 1 5 )，可令所捲繞的線圈 φ ( 3 1 3 )熱量經由該縫隙（3 1 5 )呈内外側循環傳導 者。 請參閱第1 0〜1 2圖所示，其係本創作之第三實施 例，其中該電磁圓筒（3 1 )可為多層個體軸向排列設 計，並令線圈（3 1 3)於各電磁圓筒（3 1)的圓周方 向捲繞，以使磁場路徑在軸向形成封閉迴路，而各多層個 體軸向排列的電磁圓筒（3 1 )間隔處形成的縫隙（3 1 5 )，可令所捲繞的線圈（3 1 3 )熱量經由該縫隙（3 籲1 5 )呈内外側循環傳導者。 8 M407828 【圖式簡單說明】 第1圖.係習知加熱滾筒應用於多孔隙鐵氟龍薄膜的製作 流程圖。 第2圖.係習知加熱滾筒應用於軟性薄膜太陽能電池的製 作流程圖》 圖係本創作電磁加熱滾筒的外觀立體圖。 =4圖·：係本創作電磁加熱滾筒之組合剖視圖。 圖係'本創作電磁圓筒之機架部份的立體圖。 6圖··係本創作電磁圓筒之立體剖視圖。 7圖：係本創作電磁圓筒之立體組合圖。 圖係本創作電磁圓筒第二實施例之立體剖視圖。 圖係本創作電磁圓筒第二實施例之立體組合圖。 圖係本創作電磁圓筒第三實施例之立體剖示圖。 1圖係本創作電磁圓筒第三實施例之立體分解圖。 1 2圖·係本創作電磁圓筒第三實施例之立體組合圖。 【主要元件符號說明】 電磁加熱滾筒（1 ) 押出階段（B ) 延伸階段（D ) 電磁加熱滾筒（1〇) 外筒固定環（2ι) 加熱筒（2 3 ) 冷卻夾層（25) 預壓階段（A ) 輥壓階段（C ) 拉伸捲取階段（E ) 外轉子（2 0 ) 0形環（2 2 ) 冷卻軸套（2 4 ) 内轉子（3 〇 ) 9 M407828 電磁圓筒（3 1 ) 矽鋼片（3 1 2 ) 轴孔（3 1 4 ) 心軸（3 2 ) 承靠固定環（3 4 ) 連接器（3 6 ) 軸承螺帽（3 8 ) 機架（3 1 1 ) 線圈（3 1 3 ) 縫隙（3 1 5 ) 鎖附環（3 3 ) 第一軸承（3 5) 第二軸承（3 7 )Therefore, this creation enhances the temperature control accuracy, uniformity, temperature rise rate and efficiency of the film by the inner rotor (3 outer rotor (20) magnetic light friction heat generation 7 M407828. Please refer to section 8~ Figure 9 is a second embodiment of the present invention, wherein the silicon steel sheet (31) of the electromagnetic cylinder (31) can be axially shaped and positioned for a plurality of sheets, and each of the plurality of silicon steel sheets ( 3 1 2) After winding the coils (3 1 3 ) in sequence, they are mounted on the electric 'magnetic cylinder (31) frame (311) with a gap of one piece, and the interval between the multiple silicon steel sheets (31 2 ) The formed slit (3 1 5 ) allows the wound coil φ ( 3 1 3 ) to be thermally conducted inside and outside via the slit (3 1 5 ). Referring to Figures 1 0 to 1 2, It is a third embodiment of the present invention, wherein the electromagnetic cylinder (31) can be arranged in an axial arrangement of a plurality of individual bodies, and the coil (3 1 3) is wound in the circumferential direction of each electromagnetic cylinder (31). So that the magnetic field path forms a closed loop in the axial direction, and the slits (3 1 5 ) formed at intervals of the electromagnetic cylinders (3 1 ) arranged axially of each of the plurality of layers, The heat of the wound coil (3 1 3 ) can be circulated inside and outside through the gap (3 1 1 5 ). 8 M407828 [Simple description of the drawing] Fig. 1 is a conventional heating roller applied to porous Flow chart of the production of Teflon film. Fig. 2 is a flow chart of the production of a soft film solar cell by a conventional heating roller. Fig. 3 is a perspective view of the appearance of the electromagnetic heating roller. A sectional view of the combination of the drums. Fig. is a perspective view of the frame portion of the electromagnetic cylinder of the present invention. Fig. 6 is a three-dimensional sectional view of the electromagnetic cylinder of the present invention. Fig. 7 is a three-dimensional combination diagram of the electromagnetic cylinder of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS The present invention is a perspective view of a second embodiment of the present invention. The figure is a perspective view of a second embodiment of the present invention. 3D exploded view of the third embodiment of the present electromagnetic cylinder. 1 2 is a three-dimensional combination diagram of the third embodiment of the present electromagnetic cylinder. [Explanation of main component symbols] Electromagnetic heating roller (1) Extrusion stage (B) Extended order Section (D) Electromagnetic heating roller (1〇) Outer cylinder fixing ring (2ι) Heating cylinder (2 3 ) Cooling interlayer (25) Pre-pressing stage (A) Rolling stage (C) Stretching winding stage (E) Rotor (2 0 ) 0-ring (2 2 ) Cooling bushing (2 4 ) Inner rotor (3 〇) 9 M407828 Electromagnetic cylinder (3 1 ) Tantalum steel sheet (3 1 2 ) Shaft hole (3 1 4 ) Mandrel (3 2 ) Bearing retaining ring (3 4 ) Connector (3 6 ) Bearing nut (3 8 ) Frame (3 1 1 ) Coil (3 1 3 ) Gap (3 1 5 ) Locking ring (3 3 First bearing (3 5) second bearing (3 7 )