五、新型說明： 【新型所屬之技術領域】 本新型是有關於一種鍛造部品成型機，特別是指一種 可減少廢料之鍛造部品成型機。 【先前技術】 瓶砾鄉、螺帽等鍛造部 取峡，八双疋將 捲盤狀的線材送入一個鍛造部品成型機，經過整直、輸 送、擋止、剪切成一段預定長度之坯料後，再藉由數個夾 /、裝置依序夾送至數個母模裝置内，並經由位於前方之公 模裝置向後衝壓迷料，以及位於後方之頂托通出裝置向前 頂出坯料的作業，即能將該坯料衝鍛成半成品然後再進 :丁其他之後續作業，如攻牙、搓牙等。而以下主要是說明 該鍛造部品成型機中將線材製成坯料的部分。 參閱圖1及圖2, 一種以往的鍛造部品成型機丨，其 包含-個機台11、—個橋直袭置12、__個送料裝置η、 -個擋料裝置14、一個剪切裝置15，及一個末端檢測器 16。該機台11包括-個中空的剪模u卜該矯直裝置12 =送料裝1 13後方，並包括-個供-條成捲之線材 架设的線材架121、—個用於墙直該線材1G的續直座 及—個能將矮直後之線材則主前輸送的續直馬達 該迖料裝置13安裝在該機台u與該矯直裝置。之 間’用以將該線材10往前送人該剪模111内，並包括兩個 :=::=:4輪⑶、兩個對應位在下送 ”下送料輪131反向旋轉以軋送線材ι〇 3 M399767 的上送料輪132，及一個帶動所述上送料輪i32上下移動 的壓料氣缸133。該擋料裝置14固定安裝在該剪模⑴前 方，用於擋止伸出該剪模1U外之線材1〇。該剪切裝置Μ 可被驅動而往復移至該剪模⑴前側，用於剪切伸出該剪 模ill外之線材10。該末端檢測器16位在該矯直裝置12 與該送料裝置13之間。 進一步說明該鍛造部品成型機丨的進料流程，其步驟 為：將成捲線材10之一頭部（圖未示）切除後送入該矯直座 122 ’並驅動該矯直馬達123，使經過矯正之線材向前 送至所述下送料輪131上方，停止該矯直馬達ι23，控制 該壓料氣& 133帶動所述上送料輪132下移央壓該線材 10，再驅動該送料裝置13轉動，將該線材1〇往前送入該 剪模111並穿過該剪切裝置15,直到抵靠於該擋料裝置14 為止，而後該剪切裝置15即會被驅動剪切凸出的線材10, 使其成為-段述料（圖未示）。接著，該剪切裝i 15會移回 原位，且該送料裝置13繼續往前送料，以重覆上述送料 剪切過程。 而當線材10¾續往前輸送，直到一尾部（圖未示）通過 該末端檢測H 16時，該末端檢測^ 16即㈣測其後方並 無接續線材1G，故會馬上發出訊息控制機器停機此時， 工作人員必須手持線材10將位於該尾部前方的材料剩餘 部份，向後抽拉出該鍛造部品成型機】，而此部份材料取 出後將變成廢料無法繼續利用，由於該廢料是由該末端檢 測器到該播料裝置14，長度約為3公尺，若其直徑為 30腿，則該段廢料重量將古 將阿達十幾公斤，不但會形成浪費 亦會相對提高成本。 【新型内容】 4丨主<日的，即在提供一種可充分利用 以縮短材料剩餘部份的可減少廢料之锻造部品成型機 :疋本新型可減少廢料之鍛造部品成型機，包含一 個機台、一個第一送料裝置、-個第二送料裝置、-個擔 裝置個剪切裝置，及-個檢測裝置。該機台包括一 個剪模’該剪模具有一個前後連通之進料通道。該第一送 料裝置對應安裝在該機台之剪模後方並包括上下對應且 反向％轉《㈤第一上送料輪與一個第一下送料輪，用以 往前輸送-條線材。該第二送料裝置對應安裝在該機台之 ,?灸方且位在違第一送料裝置前側並包括上下對應 反向旋轉之一個第二上送料輪與一個第二下送料輪用 於將來自第-送料裝置之線材往前送人該剪模之進料通 道。該擋料裝置可移離地安裝在該機台之剪模前方，用於 擋止伸出該進料通道外之線材。該剪切裝置可被驅動而往 復移至該機台之剪模前側’ ϋ包括-個用於剪切伸出該進 ^通道外之線材的剪刀。該檢測裝置包括一個位在該第— ，料裝置後方且用於檢測該線材之一個尾部的末端檢測 =及個位在該剪模後側且用於檢測該線材與位於後方 之另一條線材之交接處的接縫檢測器。 本新型之功效在於：藉由該接縫檢測器的設置，當線 材尾部移至剪模後側時才結束使用，如此一來可縮短材料 M399767 剩餘部份’確能充分利用線材達到減少麼料 【實施方式】 ，的功效。 有關本新型之前述及其他技術内容、 特點與功效，在 以下配合參考圖式之一個較佳實施例的詳細說 清楚的呈現。 參閱圖3、圖4與圖5,本新型可減少廢料之锻造部 品成型機之較佳實施例，包含一個機纟2、—個矯直褒置 3、-個第一送料裝置4、一個第二送料裝置5、一個擋料 裝置6、一個剪切裝置7，及一個檢測裝置8。 、該機台2包括—個剪模21。該剪模2ι具有—個前後 連通之進料通道21卜當然該機台2還有其他構造，惟其 並非本新型重點，所以在此不再說明。 ’、 該橋直裝置3位在該第一送料裝置4後方，並包括一 個供-條成捲之線材9架設且能轉動的線材架3卜一個用 於竭直由該線材架31拉出之線材9的橋直座32、-個能 將=直後之線材9往前輸送的矯直馬達33，及—個可旋轉 且肊上下移動地安裝在該矯直座32前方的砂輪μ。 該第—送料裝置4對應安裝在該機台2之剪模以後 位在㈣直裂置3前方，並包括上下對應且反向旋 之個第一上送料輪41與一個第一下送料輪42，及一 二用於帶動該第-上送料輪41 _L下移動的第-壓料氣缸 3:該第-壓料氣缸43帶動該第—上送料輪41向下移 輪4、線材9夾壓在該第一下送料輪42與該第一上送料 41之間，用以往前輸送來自該矯直裝置3之線材9。由 M399767 於帶動該第一下送料輪42與該第一上送料輪41轉動之— 動力裝置（圖未示）並非本新型重點，所以在此不再說明。 該第二送料裝置5對應安裝在該機台2之剪模21後 方’且位在該第一送料裝置4前側，並包括上下對應且反 向旋轉之一個第二上送料輪51與一個第二下送料輪52， 及一個用於帶動該第二上送料輪51上下移動的第二壓料 氣缸53。該第二壓料氣缸53能帶動該第二上送料輪51向 下移動，將線材9夾壓在該第二下送料輪52與該第二上 送料輪51之間，用於將來自第一送料裝置4之線材9往 前送入該剪模21之進料通道211。而帶動該第一下送料輪 42與忒第一上送料輪41轉動之動力裝置，也會同時帶動 s亥第二下送料輪52與該第二上送料輪51，當該動力裝置 啟動時該矯直馬達33即停止，而當該矯直馬達33啟動時 該動力裝置即停止，惟因其並非本新型重點，所以在此不 再說明。 該擋料裝置ό間隔安裝在該機台2之剪模21前方， 是用於擋止伸出該進料通道21丨外之線材9，並包括一個 基座61、一個位在該基座6丨後方且朝該剪模2丨延伸的擋 柱62、一個將該擋柱62可旋擺地安裝於該基座61的樞軸 63 ’及一個安裝在該樞軸63與該擋柱62間且具有恆使該 擋柱62靠向該基座61之彈力的彈簧64。該擋柱62能以 4插軸63為中心相對於該基座6丨擺動容后說明其細部 構造’所以該擋柱62能遠離該剪模21，以利於廢料由該 剪模21前方抽離，當然在實施上只要能離開該剪模21讓 7 廢料抽出即可，亦即南士 ^ ^ 卩向左、向右或向前移動皆可，其移動 方式並不侷限於本實施例。 a該剪切裝置7可被驅動而往復移至該機台2之剪模21 前側’並包括一個用於剪切伸出該進料通道2ιι外之線材 的剪刀71。由於該剪切裝置7之構造及動作並非本新型重 點’所以在此不再冗述。 "玄檢測裝置8包括一個位在該第一送料裝置4和該砂 輪34後方且位在該綠直座32前方的末端檢測器η、一個 位在該第-送料裝置4與該第二送料裝置5間的銜料檢測 器82，及一個位在該剪模21後側的接縫檢測器83。上述 末端檢測器81及銜料檢測器82皆為一個位置檢測器，能 感測該線材9之-尾部91(見圖9_3)的位置，當該尾部91 通過所述檢測器81、82時，所述檢測器81、82即能感測 传知其後方並無接續線# 9，而會立即發出訊息使機器停 止運轉。該接縫檢測器83則為一個雷射掃瞒檢測器，本 實施例是用於檢測該線材9與位於後方之另一條線材 9’（見圖9-6)之交接處，使用時當首尾相銜之線材9、9,通 過該接縫檢測器83時，該接縫檢測器83立即能感測到兩 線材9、9,間之縫隙，並會發出訊息使機器停止運轉。 參閱圖5與圖6,進一步說明該擋料裝置6之基座61、 擋柱62、樞轴63、彈簧64的構造。該基座61具有一個 位於後側的固定部611。該固定部611具有一個位於後側 之後抵面612、一個位於上側之上抵面613,及一個由該 後抵面612往前凹陷且上下連通的剖溝614。該擋柱以具 M399767 Λ 有一個可離開地靠置於該固定部611的擋止部62ι、一個 由該擋止部621往外凸伸且可移動地嵌入該剖溝内的 柩接部622，及一個安裝在該擋止部621的凸頭部。’ 該擋止部621具有一個抵靠於該固定部6ΐι的靠置面 似。該樞接部622具有—個供該框軸63於其内相^動 的長槽625 »本實施例之凸頭部623為―支螺接於該擒止 部62!旁側的螺桿’當然在實施上亦可以為—個凸伸：該 擋止部62!的凸塊。該樞軸63具有一個橫向穿伸於該固 定部與該擋止部621之長槽⑵的軸桿部糾，及一 個位在該固定部川外側且與該凸頭部623同側對應的軸 頭部632。該彈簧64具有兩個分別銜接於該梅軸63之袖 頭部632與該擋柱62之凸頭部623的接腳641。 該擋柱62可被帶動而以樞轴63為令心，相對於該美 座在-個位在該剪模21前側且用於檔止該線材$ ^ 止位置，肖-個遠離該剪模21之移開位置(見圖7)間移： 定位。在該擔止位置時’如圖6所示該靠置面624對應靠 置在該後抵面612定位’在移開位置時，如圖7所示該靠 置面624對應靠置在該上抵面613定位。 惟當該擋柱62欲轉換位置時，必須錢離定位狀離， 而後才能變動位置，例如欲由該擋止位置移至移開J置 須先如箭頭68所示帶動該擋柱62相對於該基座61， °後移至個如圖7之假想線所示的脫離位置，在該脫離 置時°玄擔止部621向後離開該固定部611，讓該靠置 4離開錢抵面612，即可如箭頭的所示令該㈣ 9 62以該樞轴63為中心’向上旋擺至如實線所示的移開位 置，再放開該擋柱62 ’以藉由該彈簧64將該擔止部621 拉向該固定部611，讓該靠置面624對應靠置在該上抵面 613定位。當然，欲由該移開位置移至該擋止位置時，亦 須先移至該脫離位置才能轉換。至於轉換方式，則可以手 動或電控氣油壓方式來移動該擋柱62。V. New description: [New technical field] The present invention relates to a forging part forming machine, and more particularly to a forging part forming machine capable of reducing waste. [Prior Art] The forging part of the bottle gravel town and the nut is taken from the gorge. The eight pairs of scorpion feed the reel-shaped wire into a forging part forming machine, which is straightened, conveyed, stopped, and cut into a predetermined length of blank. After that, it is sequentially clamped into several master mold devices by a plurality of clips/devices, and the material is punched backwards through the male mold device located at the front, and the top pull-out device at the rear is pushed forward to the blank material. The operation, that is, the blank can be forged into a semi-finished product and then re-entered: other subsequent operations, such as tapping, cavities and the like. The following mainly describes the portion of the forged part forming machine in which the wire is made into a blank. Referring to Figures 1 and 2, a conventional forged part forming machine includes a machine 11, a bridge, 12, a feeding device η, a material blocking device 14, and a shearing device. 15, and an end detector 16. The machine table 11 comprises a hollow shearing die, the straightening device 12, the rear of the feeding device 1 13 , and comprises a wire frame 121 for erecting the wire, which is used for straightening the wire. A 1G continuous straight seat and a straightening motor capable of transporting the short straight wire are mainly mounted on the machine u and the straightening device. Between the 'to take the wire 10 forward to the cutter 111, and including two: =::=: 4 rounds (3), two corresponding positions are sent down" the lower feed wheel 131 reverse rotation to roll The upper feed wheel 132 of the wire ι〇3 M399767, and a press cylinder 133 for moving the upper feed wheel i32 up and down. The retaining device 14 is fixedly mounted in front of the shearing die (1) for stopping the cutting The wire 1A outside the die 1U. The shearing device Μ can be driven to reciprocate to the front side of the shearing die (1) for cutting the wire 10 extending beyond the shearing die ill. The end detector 16 is located in the correction. Between the straight device 12 and the feeding device 13. The feeding process of the forging part forming machine is further described, in which the head of one of the coiled wires 10 (not shown) is cut and sent to the straightening seat. 122' and driving the straightening motor 123 to forward the corrected wire to the upper of the lower feeding wheel 131, stopping the straightening motor ι23, controlling the pressing gas & 133 to drive the upper feeding wheel 132 The wire 10 is moved to the center, and the feeding device 13 is driven to rotate, and the wire 1 is fed forward to the cutting die 111. Passing through the shearing device 15 until it abuts against the retaining device 14, the shearing device 15 is then driven to shear the protruding wire 10 into a segmented material (not shown). Then, the shearing device i 15 is moved back to the original position, and the feeding device 13 continues to feed forward to repeat the feeding shearing process. When the wire 103⁄4 continues to be transported forward, until a tail (not shown) When the H 16 is detected by the end, the end detecting ^ 16 is (4) the rear side of the wire is not connected to the wire 1G, so the message is immediately sent to control the machine to stop. At this time, the worker must hold the wire 10 to be located in the remaining part of the material in front of the tail. And the part of the material is taken out and the waste material can be continuously used. Since the waste material is from the end detector to the conveying device 14, the length is about 3 meters. If the diameter is 30 legs, the weight of the waste will be more than ten kilograms, which will not only form waste but also increase the cost. [New content] 4 丨 main < day, that is to provide a full use Shorten the remaining part of the material Forging part forming machine capable of reducing waste: a new forging part forming machine capable of reducing waste, comprising a machine, a first feeding device, a second feeding device, a supporting device, and a cutting device, and a detecting device. The machine includes a cutting die. The cutting die has a feed passage connected in front and rear. The first feeding device is correspondingly mounted behind the cutting die of the machine and includes upper and lower corresponding and reversed %. (5) The first upper feeding wheel and one first lower feeding wheel are used to transport the first wire beforehand. The second feeding device is correspondingly installed on the machine, and the moxibustion side is located on the front side of the first feeding device and includes upper and lower sides. A second upper feed wheel and a second lower feed wheel corresponding to the reverse rotation are used to feed the wire from the first feeding device forward to the feed channel of the shearing die. The retaining device is detachably mounted in front of the shearing die of the machine for blocking the wire extending beyond the feeding passage. The shearing device can be driven to re-move to the front side of the shearing die of the machine' to include a pair of scissors for shearing the wire extending beyond the channel. The detecting device includes an end detecting position behind the first feeding device for detecting a tail of the wire and a position on the rear side of the cutting die for detecting the wire and another wire located at the rear. Seam detector at the junction. The effect of the novel is that, by the setting of the seam detector, the end of the wire is moved when the tail of the wire is moved to the rear side of the cutting die, so that the remaining portion of the material M399767 can be shortened to make full use of the wire to reduce the material. [Embodiment], the effect. The foregoing and other technical aspects, features, and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments. Referring to FIG. 3, FIG. 4 and FIG. 5, a preferred embodiment of the forging part forming machine capable of reducing waste includes a casing 2, a straightening device 3, a first feeding device 4, and a first Two feeding devices 5, a material blocking device 6, a shearing device 7, and a detecting device 8. The machine 2 includes a shearing die 21. The cutting die 2i has a feeding passage 21 which is connected in front and rear. Of course, the machine 2 has other structures, but it is not the focus of the present invention, so it will not be described here. ', the bridge straight device 3 is behind the first feeding device 4, and includes a wire frame 9 which is erected and rotatably stretched, and a wire frame 3 for pulling out straight from the wire frame 31. The bridge straight seat 32 of the wire 9 and a straightening motor 33 capable of transporting the straight wire 9 forward, and a grinding wheel μ which is rotatably and slidably mounted in front of the straightening seat 32. The first feeding device 4 is disposed in front of the (four) straight splitting 3 after being mounted on the cutting die of the machine table 2, and includes a first upper feeding wheel 41 and a first lower feeding wheel 42 correspondingly up and down and oppositely rotating. And a first-pressing cylinder 3 for driving the lower-feeding wheel 41_L to move downward: the first-pressing cylinder 43 drives the first-up feeding wheel 41 to move down the wheel 4, and the wire 9 is clamped Between the first lower feed wheel 42 and the first upper feed 41, the wire 9 from the straightening device 3 is conveyed beforehand. The M399767 drives the first lower feed wheel 42 and the first upper feed wheel 41 to rotate. The power unit (not shown) is not the focus of the present invention, so it will not be described here. The second feeding device 5 is correspondingly mounted behind the cutting die 21 of the machine table 2 and located on the front side of the first feeding device 4, and includes a second upper feeding wheel 51 and a second correspondingly rotating up and down. The lower feed wheel 52, and a second press cylinder 53 for driving the second upper feed wheel 51 to move up and down. The second press cylinder 53 can drive the second upper feed wheel 51 to move downward, and the wire 9 is clamped between the second lower feed wheel 52 and the second upper feed wheel 51 for use from the first The wire 9 of the feeding device 4 is fed forward into the feeding passage 211 of the cutting die 21. The power device that drives the first lower feed wheel 42 and the first upper feed wheel 41 to rotate also drives the second lower feed wheel 52 and the second upper feed wheel 51, when the power unit is started. The straightening motor 33 is stopped, and the power unit is stopped when the straightening motor 33 is started, but since it is not the focus of the present invention, it will not be described here. The retaining device is mounted in front of the shearing die 21 of the machine table 2, and is used for blocking the wire 9 extending out of the feeding passage 21, and includes a base 61 and a base 6 thereon. a retaining post 62 extending rearwardly and toward the shearing die 2, a pivot 63' for pivoting the retaining post 62 to the base 61, and a mounting between the pivot 63 and the retaining post 62 There is also a spring 64 that constantly biases the stop 62 against the base 61. The baffle 62 can be swung relative to the base 6 with the 4th shaft 63 as a center, and the detailed structure can be described. Therefore, the baffle 62 can be away from the shearing mold 21 to facilitate the scraping of the scrap from the front of the shearing mold 21. Of course, in the implementation, as long as the cutting die 21 can be removed, the 7 waste can be taken out, that is, the south singer can be moved to the left, right or forward, and the moving manner is not limited to the embodiment. a The shearing device 7 can be driven to reciprocate to the front side of the cutter 21 of the machine table 2 and includes a pair of scissors 71 for cutting the wire extending beyond the feed channel 2 ι. Since the construction and operation of the shearing device 7 are not the focus of the present invention, they will not be redundantly described herein. " 玄检测装置 8 includes an end detector η located behind the first feeding device 4 and the grinding wheel 34 and in front of the green straight seat 32, one at the first feeding device 4 and the second feeding A magazine detector 82 between the devices 5, and a seam detector 83 located on the rear side of the trimming die 21. The end detector 81 and the carrier detector 82 are both position detectors capable of sensing the position of the tail portion 91 (see FIG. 9_3) of the wire 9 when the tail portion 91 passes the detectors 81, 82. The detectors 81, 82 can sense that there is no connecting line #9 behind, and will immediately send a message to stop the machine. The seam detector 83 is a laser broom detector. This embodiment is used to detect the intersection of the wire 9 and another wire 9' (see FIG. 9-6) located at the rear. When the intersecting wires 9, 9 pass through the seam detector 83, the seam detector 83 can immediately sense the gap between the two wires 9, 9 and will send a message to stop the machine. Referring to Figures 5 and 6, the construction of the base 61, the stop 62, the pivot 63, and the spring 64 of the retaining device 6 will be further described. The base 61 has a fixing portion 611 on the rear side. The fixing portion 611 has a rear surface abutting surface 612, an upper surface upper abutting surface 613, and a cutting groove 614 which is recessed forwardly by the rear abutting surface 612 and communicates up and down. The retaining post has a retaining portion 62ι that is detachably disposed on the fixing portion 611, and a splicing portion 622 that is outwardly protruded from the blocking portion 621 and movably fitted into the intersecting groove. And a convex head mounted on the stopper portion 621. The stopper portion 621 has a seating surface that abuts against the fixing portion 6ΐ. The pivoting portion 622 has a long slot 625 for the frame shaft 63 to be moved therein. The protruding portion 623 of the embodiment is a screw that is screwed to the side of the locking portion 62! In practice, it can also be a projection: a projection of the stop portion 62!. The pivot shaft 63 has a shaft portion extending transversely of the fixing portion and the long groove (2) of the stopping portion 621, and an axis located outside the fixing portion and corresponding to the same side of the protruding portion 623 Head 632. The spring 64 has two legs 641 that are respectively engaged with the sleeve head 632 of the spool 63 and the nose portion 623 of the stop 62. The retaining post 62 can be driven to be pivoted by the pivot 63, at a position on the front side of the shearing die 21 relative to the seat, and used to stop the wire at the position of the wire, away from the cutting die. The shift position of 21 (see Figure 7) shifts: Positioning. In the rest position, as shown in FIG. 6 , the abutment surface 624 is positioned against the rear abutment surface 612. When the position is removed, the abutment surface 624 is correspondingly disposed on the as shown in FIG. 7 . Meet 613 positioning. However, when the retaining post 62 is to be converted to a position, the money must be disengaged from the position and then the position can be changed. For example, to move from the blocked position to the removed position, the retaining post 62 is first driven as indicated by the arrow 68. The pedestal 61, ° is moved back to a disengagement position as shown by the imaginary line in FIG. 7. When the detachment is released, the slanting portion 621 is separated rearward from the fixing portion 611, and the abutment 4 is separated from the money abutment surface 612. The (four) 9 62 can be swung up to the removed position as indicated by the solid line, as shown by the arrow, and the retaining post 62' can be released by the spring 64. The holding portion 621 is pulled toward the fixing portion 611, and the abutting surface 624 is positioned to be positioned against the upper abutting surface 613. Of course, when moving from the removal position to the stop position, it is necessary to move to the release position before switching. As for the switching mode, the stopper 62 can be moved by manual or electronically controlled gas pressure.
參閱圖8、圖9-1至圖9-6,為了更清楚瞭解本新型之 構造，以下進一步說明該鍛造部品成型機的進料流程，其 包含.一個去頭步驟901、一個送料步驟9〇2、一個截尾 步驟903、一個接續步驟904，及一個退料步驟9〇5。 該去頭步驟9〇1:參閱圖9_丨，將捲盤狀之線材9架設 在該線材架上’並將該線材9送入該矯直座”，驅動 該橋直馬達33 ’使線材9通過該續直^ 32而被橋正成直 線’由於線材9之頭、尾部位通f較為粗大或不規則，不 能成為坯料必須加以截除，故當該線材9之一頭部％經 過該砂輪34下方時，停止㈣直馬達33，驅動該砂輪 旋轉並向下移動通過該線材9,藉以切除該頭部％，再 該砂輪34向上回復原位。參閲圖9·2,接著驅動該橋直 達33，繼續將該線材9向前送至該第一下送料輪a與 第二下送料輪52上方，停止該竭直馬達33，控制該第 壓料氣缸43與該第二壓料氣缸”，分別帶動該第一上; =輪41與該第二上送料輪51下移，將該線材9夾魔在言 第-上送料輪41與該第-下送料輪42間，以及該第二」 送料輪51與該第二下送料輪52間。 10 M399767 該送料步驟902:控制該動力裝置（圖未示）驅動該第 一上送料輪41與該第一下送料輪42、第二上送料輪51與 該第二下送料輪52轉動，以將該線材9往前送入該剪模 21並穿過6玄剪切裝置7’直到抵靠於該擒料裝置&為止， 而後驅動該剪切裝置7向左亦即朝圖面的下方移動，以剪 切凸伸出s玄剪模21之線材9，使其成為一段坯料（圖未 示）。接著，令該剪切裝置7移回原位，且該動力裝置會繼 續驅動該第一送料裝置4與該第二送料裝置5往前送料， 以重覆上述送料剪切過程。 該截尾步驟903:參閱圖9_3,當該線材9繼續往前輸 送，直到其尾部91通過該末端檢測器81時，該末端檢測 器81即會感測到並會馬上發訊令機器停機，接著再驅動 該砂輪34旋轉並向下移動通過該線材9，切除該尾部91 再向上回復原位。 «玄接續步驟904 :參閱圖9-4，該動力襞置（圖未示）會 繼續驅動該第一送料裝置4與該第二送料裝置5往前送 料，直到該線材9被切除尾部91 (見圖9-3)之一末端93通 過忒銜料檢測器82，該銜料檢測器82會立即感測到並馬 上發訊令機器停機，而後控制該第一壓料氣缸43帶動該 第上送料輪4丨向上移動離開該第一下送料輪42 ,同時 將另捲盤狀之線材9,架設在該線材架31(見圖9-1)上， 並驅動4端直馬達33，使該線材9,通過該端直座32(見圖 9 1}並向則輸送，當該線材9’之一頭部92’經過該砂輪34 夺停止該場直馬達33，驅動該砂輪34切除該頭部 11 92’ ’再如圖9·5所示’驅動該矯直馬達33將該線材9’送 ' 至該銜料檢測器82處，銜接於該線材9的後方，停止該 -橋直馬達33’控制該第一壓料氣缸43帶動該第一上送料 輪41向下夾壓該線材9’ ’以完成接續動作，而後該動力 裝置（圖未示）會繼續驅動該第一送料裝置4與該第二送料 裝置5’往前輸送頭尾相銜之線材9、9’，圖中為了清楚表 示所述線材9、9 ’，茲在其間以一道明顯的縫隙來區隔。 該退料步驟905 :參閱圖9-6，當所述線材9、9’移至 · 該接縫檢測器83時，該接縫檢測器83即會感測到並會馬 ® 上發訊令機器停機’接著將該擋柱62移至該移開位置， 此時工作人員即能由該剪模21前方，將該線材9的剩餘 份抽拉出該锻造部品成型機。之後只要再將該擋柱62 移回至如圖9-2之擋止位置，並控制該動力裝置（圖未示） 繼續驅動該第一送料裝置4與該第二送料裝置5往前送 料，即能重覆上述送料剪切過程。 .由上述說明可知，本新型係在該剪模21後侧安裝有 接縫檢測器83 ’所以另一線材9,可接續該線材9輸出，並 ® 讓該線材9充分使用，直到頭尾相銜部位通過該接縫檢測 器83時，才由該接縫檢測器83發訊停機，並令該擋柱62 由該檔止位置移至該移開位置，以取出該線材9的剩餘部 份，而該截由該接縫檢測器83到該檔柱62的廢料長度約 為1公尺，相較於以往該鍛造部品成型機所殘留之廢料長 度3公尺，本新型將可多加利2公尺’若以線材9直徑 為30腦，鋼材比重為7.8來計算，將可節省鋼料重量w=i^ 12 XTTUxT.SHi公斤，若以廢料價格1〇元/公斤，且鍛造部 品價格80元/公斤來計算’則一條成捲之線材9將可 (80— 10)xll=770元，不但可縮短材料剩餘部份，達$充 分利用線材減少廢料的功效，更能節省眘 丨1負原、大幅降低成 本’故確實能達成本新型之目的。 惟以上所述者，僅為本新型之較佳實施例而已，當不 能以此限定本新型實施之範圍，即大凡依本新型申請^利 範圍及新型說明内容所作之簡單的等效變化與修飾，皆仍 屬本新型專利涵蓋之範圍内。 【圖式簡單說明】 圖1是以往的鍛造部品成型機的一正視示意圖； 圖2是圖1的一部份放大示意圖； 圖3是本新型可減少廢料之鍛造部品成型機的一較佳 實施例的一正視示意圖； 圖4是該較佳實施例的一部份放大示意圖； 圖5是該較佳實施例之一部份剖視放大示意圖； 圖6是該較佳實施例之一部份俯視放大示意圖，說明 一檔桎位在一擋止位置； 圖7是類似圖6的一部份視圖，說明該擋柱位在一移 開位置； 圖8是該較佳實施例之一進料流程方塊圖；及 圖9-1至圖9-6是該較佳實施例之一進料流程示意 圖，其中，圖9-1說明一個去頭步驟，圖9-2說明一個送 料步驟’圖9-3說明一個載尾步驟，圖9-4與圖9-5說明 13 M399767 一個接續步驟，且圖9-6說明一個退料步驟。 14 M399767 【主要元件符號說明】 621 .......擋止部 622 .......樞接部 623 .......凸頭部 624 .......靠置面 2 ..........機台 21.........剪模 211 .......進料通道 3 ..........矯直裝置 31 ···.· •…線材架 32···.· •…矯直座 33•.… •…矯直馬達 34··... •…砂輪 4…… •…第一送料裝置 41 •.… •…第一上送料輪 42"… •…第一下送料輪 43··.·· ··..第一壓料氣缸 5…… •…第二送料裝置 51 •…. •…第二上送料輪 52·.··. •…第二下送料輪 53···.. ·.··第二壓料氣缸 6…… •…檔料裝置 61 •… …·基座 611 ··· •…固定部 612… •…後抵面 613… •…上抵面 614.......剖溝Referring to FIG. 8 and FIG. 9-1 to FIG. 9-6, in order to more clearly understand the configuration of the present invention, the feeding process of the forged part molding machine will be further described below, which includes a deheading step 901 and a feeding step 9〇. 2. A truncation step 903, a continuation step 904, and a return step 9〇5. The heading step 9〇1: Referring to FIG. 9_丨, a reel-shaped wire 9 is erected on the wire frame and the wire 9 is fed into the straightening seat, and the bridge motor 33' is driven to make the wire 9 is straightened into a straight line by the straightening 32. Since the head of the wire 9 and the tail portion f are coarse or irregular, the blank cannot be cut off, so when the head of the wire 9 passes through the grinding wheel When 34 is below, the (four) straight motor 33 is stopped, the grinding wheel is driven to rotate and moved downward through the wire 9, thereby cutting the head %, and then the grinding wheel 34 is returned upwards. Referring to Fig. 9-2, the bridge is driven Directly 33, the wire 9 is continuously sent forward to the first lower feed wheel a and the second lower feed wheel 52, the exhaust motor 33 is stopped, and the second press cylinder 43 and the second press cylinder are controlled. Driving the first upper; respectively; the wheel 41 and the second upper feed wheel 51 are moved downward, the wire 9 is clamped between the first-up feed wheel 41 and the first-lower feed wheel 42, and the second The feed wheel 51 is spaced between the second lower feed wheel 52. 10 M399767 The feeding step 902: controlling the power device (not shown) to drive the first upper feed wheel 41 and the first lower feed wheel 42, the second upper feed wheel 51 and the second lower feed wheel 52 to rotate Feeding the wire 9 forward into the shearing die 21 and passing through the 6-folding device 7' until it abuts against the feeding device & and then driving the shearing device 7 to the left, that is, below the drawing surface. Move to cut the wire 9 protruding from the slashing die 21 into a blank (not shown). Next, the shearing device 7 is moved back to the original position, and the power device continues to drive the first feeding device 4 and the second feeding device 5 to feed forward to repeat the feeding shearing process. The truncation step 903: Referring to Figure 9-3, when the wire 9 continues to be transported until its tail 91 passes the end detector 81, the end detector 81 senses and will immediately signal the machine to stop. The grinding wheel 34 is then driven to rotate and move downward through the wire 9, cutting the tail 91 and returning upwardly. «玄connection step 904: Referring to Figure 9-4, the power device (not shown) will continue to drive the first feeding device 4 and the second feeding device 5 to feed forward until the wire 9 is cut off the tail portion 91 ( As shown in Fig. 9-3, one end 93 passes through the picking detector 82, and the picking detector 82 immediately senses and immediately sends a message to stop the machine, and then controls the first press cylinder 43 to drive the first The feed wheel 4丨 is moved upward away from the first lower feed wheel 42 while the other reel-shaped wire 9 is mounted on the wire frame 31 (see Fig. 9-1), and the 4-terminal straight motor 33 is driven to The wire 9 passes through the end straight seat 32 (see FIG. 9 1} and is conveyed upward, and when the head 92' of the wire 9' passes through the grinding wheel 34, the field motor 33 is stopped, and the grinding wheel 34 is driven to cut the head. The portion 11 92'' further drives the straightening motor 33 to send the wire 9' to the material detector 82, engages the rear of the wire 9, and stops the bridge motor. 33' controlling the first press cylinder 43 to drive the first upper feed wheel 41 to clamp the wire 9'' downward to complete the connecting action, and then the power device (Fig. </ RTI> will continue to drive the first feeding device 4 and the second feeding device 5' forward the head and tail of the wire 9, 9', in order to clearly show the wire 9, 9 ', in the The returning step 905: Referring to Figures 9-6, when the wire 9, 9' is moved to the seam detector 83, the seam detector 83 is sensed And the machine will be sent to the machine to stop the machine. Then the stopper 62 is moved to the removed position, and the worker can pull the remaining portion of the wire 9 out of the forged part from the front of the die 21. Forming machine. Then, the baffle 62 is moved back to the stop position as shown in FIG. 9-2, and the power device (not shown) is controlled to continue to drive the first feeding device 4 and the second feeding device 5 The feed feeding process can repeat the above-mentioned feeding shearing process. As can be seen from the above description, the present invention has a seam detector 83' mounted on the rear side of the shearing mold 21, so that the other wire 9 can continue the output of the wire 9. And let the wire 9 be fully used until the end-to-end position passes through the seam detector 83. The slit detector 83 stops the operation and moves the stopper 62 from the stop position to the removed position to take out the remaining portion of the wire 9 which is intercepted by the seam detector 83 to the stall The scrap length of 62 is about 1 meter. Compared with the waste length of 3 meters in the forging part molding machine, the new type will be more than 2 meters. If the diameter of the wire 9 is 30 brain, the specific gravity of the steel is 7.8 to calculate, will save steel weight w = i ^ 12 XTTUxT.SHi kg, if the scrap price of 1 yuan / kg, and forged parts price 80 yuan / kg to calculate 'then a roll of wire 9 will be (80-10) xll=770 yuan, not only can shorten the remaining part of the material, to make full use of the wire to reduce the effect of waste, but also to save the cost of 1 negative, significantly reduce the cost, so it can achieve the purpose of this new type. However, the above is only the preferred embodiment of the present invention, and the scope of the novel implementation cannot be limited thereto, that is, the simple equivalent change and modification of the novel application scope and the novel description content. , are still within the scope of this new patent. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a front elevational view of a conventional forged part forming machine; FIG. 2 is a partial enlarged view of FIG. 1; FIG. 3 is a preferred embodiment of the novel forging part forming machine capable of reducing waste Figure 4 is a partial enlarged view of the preferred embodiment; Figure 5 is a partially enlarged cross-sectional view of the preferred embodiment; Figure 6 is a partial view of the preferred embodiment FIG. 7 is a partial view similar to FIG. 6 illustrating a stop position in a removed position; FIG. 8 is a feed of the preferred embodiment. FIG. FIG. 9-1 to FIG. 9-6 are schematic diagrams of a feeding process of the preferred embodiment, wherein FIG. 9-1 illustrates a deheading step, and FIG. 9-2 illustrates a feeding step 'FIG. 9 -3 illustrates a tailing step, Figure 9-4 and Figure 9-5 illustrate a follow-up step for 13 M399767, and Figure 9-6 illustrates a step of returning. 14 M399767 [Description of main component symbols] 621 .......stop 622 .... pivoting section 623 . . . convex head 624 . Setting surface 2 .......... machine table 21.........shearing 211.......feeding channel 3 ..........correct Straight device 31 ····· •...Wire frame 32·····•... Straightening seat 33•.... •... straightening motor 34··... •...grinding wheel 4... •...first feeding device 41 •.... •...first upper feed wheel 42"... •...first lower feed wheel 43·······.. first press cylinder 5... •...second feed device 51 •.... ...the second upper feed wheel 52····.•...the second lower feed wheel 53···..····the second press cylinder 6... •...the material feeder 61 •...the base 611 ··· •...Fixed part 612... •...Back surface 613... •...Upper surface 614.......
625 .......長槽 63 .........框軸 631 .......軸桿部 632 .......軸頭部 64 .........彈簧 641 .......接腳 68 .........箭頭 69 .........箭頭 7 ..........剪切裝置 71.........剪刀 8 ..........檢測裝置 81 .........末端檢測器 82 .........銜料檢測器 83 .........接縫檢測器 9、9 ’ ·…線材 91.........尾部 92、92’ ·頭部 93.........末端 62.........擋柱 901 .......去頭步驟 15 M399767 902… •…送料步驟 904… •…接續步驟 903… •…截尾步驟 905… •…退料步驟625 ....... long groove 63 .... frame axis 631 ....... shaft portion 632 .... shaft head 64 ..... ....spring 641 .......pin 68 .........arrow 69 .........arrow 7 ..........cut Device 71.........scissor 8 ..........detection device 81 .........end detector 82 ......... Detector 83 ... ... seam detector 9, 9 ' ... ... wire 91 ... ... tail 92, 92 ' · head 93........ End 62.........Block 901.......Go to step 15 M399767 902... •...Feeding step 904... •...Continuing step 903... •...Truning step 905... •... Return step
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