TWM399420U - Transformer core member and the transformer made by using the same - Google Patents

Transformer core member and the transformer made by using the same Download PDF

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Publication number
TWM399420U
TWM399420U TW99217879U TW99217879U TWM399420U TW M399420 U TWM399420 U TW M399420U TW 99217879 U TW99217879 U TW 99217879U TW 99217879 U TW99217879 U TW 99217879U TW M399420 U TWM399420 U TW M399420U
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TW
Taiwan
Prior art keywords
transformer
center
core member
side wall
side walls
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Application number
TW99217879U
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Chinese (zh)
Inventor
Chi-Chen Song
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Enermax Technology Corp
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Application filed by Enermax Technology Corp filed Critical Enermax Technology Corp
Priority to TW99217879U priority Critical patent/TWM399420U/en
Publication of TWM399420U publication Critical patent/TWM399420U/en
Priority to CN2011201245807U priority patent/CN202093946U/en

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Description

M399420 五、新型說明: 【新型所屬之技術領域】 本新型係關於一種變壓器鐵芯構件,特別係關於一 ' 種有效利用變壓器投影面積的變壓器鐵芯構件。 【先前技術】 _ 習用的變壓器係由鐵芯與線圈組合而成。鐵芯係中 - 央設置中心柱,於中心柱兩旁,等間隔地各設置與中心 胃 柱等長且平行延伸的二側壁,中心柱與各側壁的二端部 各設置磁性連結的導磁部,使中心柱、二側壁以及二導 磁部之間形成二孔部。顧慮電磁感應時磁通流動的效 率,與中心柱延伸方向垂直之中心柱面面積略等於與二 側壁延伸方向垂直之二側壁面面積的和為較佳,且上述 中心柱面面積略等於與二導磁部延伸方向垂直之二導磁 部的剖面面積的和為較佳。線圈係通過孔部捲繞於中心 . 柱。以如此的鐵芯纏繞線圈製作變壓器時,為了減少空 ψ 氣造成的磁阻,線圈與鐵芯之間的空隙以越少越佳,亦 即設計變壓器時需顧慮線圈必須盡量填滿孔部的空間。 因此,導線必須通過有限的孔部的空間來繞製,製作非 常不便。 為了方便變壓器的製作,習知技術通常將一鐵芯對 稱分解為二鐵芯構件,使孔部成為一側開口的槽部。並 且以預定的規格預先繞製線圈。將線圈套入一鐵芯構件 的槽部之後,另一鐵芯構件與已套入線圈的鐵芯構件磁 性連結,之後以接著劑、殼體、螺絲、釘铆等固定手段 3 固定二鐵芯構件,將線圈的抽 但上述變壓器中,位於 部,製成變壓器。 杆夕冰、生士、、孔4之外的線圈皆外漏於鐵 匚二,題。對此,習知技術將側壁設 ==='〒字形開,中心柱且彼此不 的梓邱又田錄園I 一側壁之間形成配置變壓器線圈 :二==圈壁厚度略相等,因此槽部的槽寬 以相等為較佳。預先績匍沾砼 時,錄_a 的線圏套人鐵芯構件的槽部 時線圈係元全位於c字形側壁内,改盖 然^的鐵芯雖可改善漏磁通的問題,°但因磁性連结中 2與各側㈣導磁部係連接二〔字形側壁外緣,將線 ==弓丨出外部時’必須將抽頭配置於鐵芯外側。而 2的配置佔用電路板的空間,不符現今對於各種電子 裝〇口的體小精簡的需求。 【新型内容】 楳件為L解ί上述問題’本新型係提供—種變壓器鐵芯 ’央設—中心柱,於該中吨兩旁等間距地 各§又-匚字形的側壁’該二側壁係匚字形開口對向 ^柱該令心柱向同側延伸,且該二侧壁彼此不接 柱與該二側壁之間形成配置‘漏11線圈的矩 =槽部’該中心柱與該二側壁的底部之間各設有磁性連 、=的二導磁部,其特徵在於變壓器鐵芯構件包含二缺 口’分別位於該中心柱底部未對向該二侧壁的兩側。 匕時與5亥令心柱延伸方向垂直之中心柱面面積, 略等於與該二側壁延伸方向垂直之二侧壁面面積的和為 ::柱與該二側壁之間的:二 心柱面面積, 側壁延伸方向垂直,且於該 導磁部的剖面面積的和為 較佳,另外,與該中心柱 略等於與該二導磁部向該伸方向垂直之中 之變壓11鐵芯構件中該槽部的槽寬相等為較 變壓=芯種變壓器’其係包含二上述 結;以芬各鐵心構件的中心杈與側壁係磁性連 僅從缺口向=二鐵足不構件槽部的一線圈。線圈的抽頭 ^^,而不超出側壁的外緣連線範圍。另 手段=構件係以接著劑、殼體1絲、㈣等固定 【實施方式】 第1圖係本新型之變壓器鐵芯構件的立體圖。第2 圖係第1圖之變壓器鐵芯、構件的俯視圖。如圖所示本 新型之變壓器鐵芯構件係中央設一中心柱1〇〇 ,於中心 柱100兩旁,等間隔地各設一匚字形的側壁2〇〇A、 200B ’二側壁200A、200B係匸字形開口對向中心柱100 地與中心柱100向同側延伸,且二側壁2〇〇a、200B彼 此不接觸。顧慮電磁感應時磁通流動的效率,與中心柱 100延伸方向垂直之中心柱面丨1〇面積,略等於與二側 壁200A、200B延伸方向垂直之二側壁面210A、210B 面積的和。中心柱100與二側壁200A、200B之間形成 配置變壓器線圈的矩形槽部500,因線圈的線圈壁厚度 M399420 略相等,因此槽部500的槽寬以相等為較佳。中心柱100 與二側壁200A、200B的底部之間各設有磁性連結的導 磁部300。另外,本新型之變壓器鐵芯構件係包含二缺 口 400,分別位於中心柱100底部未對向二側壁200A、 200B的兩側。 因二缺口 400的設置,使得導磁部300並非連接二 匚字形側壁200A、200B外緣,但顧慮電磁感應時,磁 通係從側壁200A、200B向中心柱100呈扇形的排列, 因此,即使導磁部300連續設置於缺口 400的位置,亦 鮮少有磁通經過。但顧慮電磁感應時磁通流動的效率, 與中心柱100延伸方向垂直之中心柱面110面積,略等 於與二導磁部300向側壁200A、200B延伸方向垂直, 且於中心柱100與側壁200A、200B之間的之二導磁部 3 00的剖面面積的和為較佳。 另外,一般在設計鐵芯時,會依據下列數式考量鐵 芯的效能耗損。 B= (ExlO8) / (4^-fxNxAe)M399420 V. New description: [New technical field] The present invention relates to a transformer core member, in particular to a transformer core member that effectively utilizes the projected area of the transformer. [Prior Art] _ The conventional transformer is a combination of a core and a coil. In the center of the iron core, the center column is disposed on both sides of the center column, and two side walls extending in parallel and parallel with the center stomach column are disposed at equal intervals, and magnetically connected magnetic conductive portions are respectively disposed at the two ends of the center column and each side wall. A two-hole portion is formed between the center pillar, the two side walls, and the two magnetic conductive portions. Considering the efficiency of the magnetic flux flow during electromagnetic induction, the central cylindrical surface area perpendicular to the direction in which the center column extends is slightly equal to the sum of the two side wall surface areas perpendicular to the extending direction of the two side walls, and the central cylindrical surface area is slightly equal to two The sum of the cross-sectional areas of the two magnetic conductive portions perpendicular to the direction in which the magnetic conductive portion extends is preferable. The coil is wound around the center through the hole. Column. When making a transformer with such a core-wound coil, in order to reduce the magnetic resistance caused by the air enthalpy, the gap between the coil and the iron core is preferably as small as possible, that is, when designing the transformer, it is necessary to consider that the coil must fill the hole as much as possible. space. Therefore, the wire must be wound through the space of the limited hole portion, which is very inconvenient to manufacture. In order to facilitate the fabrication of the transformer, conventional techniques generally decompose an iron core into two core members so that the hole portion becomes a groove portion that is open on one side. And the coil is pre-rolled in a predetermined specification. After the coil is sleeved into the groove portion of the core member, the other core member is magnetically coupled to the core member that has been inserted into the coil, and then the two cores are fixed by fixing means 3 such as an adhesive, a casing, a screw, and a nail rivet. The member, which is drawn from the coil but in the above transformer, is located at the part and is made into a transformer. The coils outside the pole ice, the raw shovel, and the hole 4 are all leaked from the iron shovel. In this regard, the conventional technology sets the side wall with a ==='〒 shape, and the center column and the other side of the Qiu and Tianda Park I form a transformer coil: two == the wall thickness is slightly equal, so the groove The groove width of the portion is preferably equal. When the pre-performance is smeared, the coil system of the _a 圏a set of the core member is located in the c-shaped side wall, and the iron core of the cover can improve the leakage flux, but Since the magnetic connection 2 and the side (four) magnetic guides are connected to each other (the outer edge of the zigzag side wall, when the line == bow out of the outside), the tap must be placed outside the core. The configuration of 2 occupies the space of the circuit board, which does not meet the current small and compact requirements for various electronic devices. [New content] The element is L solution. The above problem is provided by the 'new type of transformer core' - the central column, and the side walls of the §-匚-shaped side are equally spaced on both sides of the middle tonnage The U-shaped opening is opposite to the column, and the stem is extended to the same side, and the two sidewalls are not connected to each other and the two sidewalls are formed with a 'drain 11 coil moment=slot portion'. The center pillar and the two sidewalls A magnetically coupled, = two magnetically conductive portion is disposed between the bottom portions, and the transformer core member includes two notches ' respectively located at opposite sides of the central portion of the central column. The central cylindrical area perpendicular to the extending direction of the 5 nautical column is slightly equal to the sum of the two side wall areas perpendicular to the extending direction of the two side walls: between the column and the two side walls: the cylindrical area of the two cores The side wall extending direction is perpendicular, and the sum of the cross-sectional areas of the magnetic conductive portion is preferable, and the center pillar is slightly equal to the transformer 11 in the transformer 11 which is perpendicular to the extending direction of the two magnetic conductive portions. The groove width of the groove portion is equal to the pressure change=core type transformer, which includes two of the above-mentioned knots; the center of the core member of the iron core member and the side wall are magnetically connected only from the notch to the second iron foot without the groove portion of the member. Coil. The tap of the coil ^^ does not extend beyond the outer edge of the side wall. Alternatively, the member is fixed by an adhesive, a casing, a wire, a wire, or the like. [Embodiment] Fig. 1 is a perspective view of a transformer core member of the present invention. Fig. 2 is a plan view of the transformer core and members of Fig. 1. As shown in the figure, a central column 1〇〇 is arranged in the center of the transformer core member, and a U-shaped side wall 2〇〇A, 200B′ is provided on both sides of the center column 100 at equal intervals. The U-shaped opening extends toward the same side of the center post 100 and the center post 100, and the two side walls 2〇〇a, 200B do not contact each other. The efficiency of the magnetic flux flow during electromagnetic induction is 丨1〇, which is perpendicular to the direction in which the center pillar 100 extends, and is slightly equal to the sum of the areas of the two side wall surfaces 210A, 210B perpendicular to the extending direction of the two side walls 200A, 200B. The rectangular groove portion 500 in which the transformer coil is disposed is formed between the center column 100 and the two side walls 200A, 200B. Since the coil wall thickness M399420 of the coil is slightly equal, the groove width of the groove portion 500 is preferably equal. A magnetically coupled magnetic conducting portion 300 is disposed between the center post 100 and the bottoms of the two side walls 200A, 200B. In addition, the transformer core member of the present invention includes two notches 400 which are respectively located on opposite sides of the bottom side walls 200A, 200B of the center column 100. Due to the arrangement of the two notches 400, the magnetic conductive portion 300 is not connected to the outer edges of the double-shaped side walls 200A, 200B, but in consideration of electromagnetic induction, the magnetic flux is arranged in a fan shape from the side walls 200A, 200B toward the center column 100, so even The magnetic conductive portion 300 is continuously disposed at the position of the notch 400, and little magnetic flux passes therethrough. However, it is considered that the efficiency of the magnetic flux flow during electromagnetic induction is the area of the central cylindrical surface 110 perpendicular to the extending direction of the central column 100, which is slightly equal to the direction perpendicular to the direction in which the two magnetic conductive portions 300 extend toward the side walls 200A, 200B, and is centered on the central column 100 and the side wall 200A. The sum of the cross-sectional areas of the two magnetic conductive portions 300 between 200B is preferable. In addition, when designing the iron core, the energy consumption loss of the iron core is considered according to the following formula. B= (ExlO8) / (4^-fxNxAe)

Ae :有效鐵芯截面積 N :線圈圈數 B :磁通密度 E :電壓 f .電流的頻率 6 M399420 若有效鐵芯截面積(Ae)增加而其他數值不變的情 況下,磁通密度(B )減少,因此,鐵芯效能的耗損亦減 〇 關於本新型的變壓器鐵芯構件,因側壁200Α、200Β 係呈匚字形,若為相同的截面積,匚字形的側壁200Α、 200Β相較於柱形的側壁,更以包圍的方式框住線圈,線 圈的磁通充分地利用側壁200Α、200Β流通,亦即有效 鐵芯戴面積(Ae )增加,相對地,磁通密度(Β )減少。 由此可知,應用本新型的變壓器鐵芯構件亦有減少鐵芯 效能耗損的效果。 以本新型的變壓器鐵芯構件製作變壓器時,與先前 技術相同地,將預先繞製的線圈套入鐵芯構件的槽部 500,再將另一鐵芯構件與已套入線圈的鐵芯構件的中心 柱與側壁磁性連結,之後以接著劑、殼體、螺絲、釘铆 等固定手段固定二鐵芯構件,將線圈的抽頭引出外部。 但引出線圈的抽頭時,線圈的抽頭僅從缺口 400向下引 出而不超出侧壁200A、200B的外緣連線範圍。固定線 圈抽頭的位置即完成變壓器的製作。 以本新型的變壓器鐵芯構件製作的變壓器,因由二 鐵芯構件組成鐵芯,便於線圈與鐵芯的組裝,且線圈完 全位於匚字形侧壁内,可改善漏磁通的問題,減少鐵芯 效能的耗損,再者因缺口的配置,線圈的抽頭僅從缺口 向下引出而不超出側壁的外緣連線範圍,亦即不會佔用 鐵芯外側的空間,有效利用變壓器投影面積。將如此的 變壓器應用於電子製品時,可密集配置其他零件於變壓 7 M399420 器旁的電路板上,符合現今對於各種電子製品的體小精 簡的需求。 雖然說明書與圖式中已揭示本新型之變壓器鐵芯構 件的實施例,然此並非用以限制本新型,本新型的專利 範圍係依據下記申請專利範圍來界定。 【圖式簡單說明】 第1圖係本新型之變壓器鐵芯構件的立體圖。 第2圖係第1圖之變壓器鐵芯構件的俯視圖。 【主要元件符號說明】 100:中心柱 110:中心柱面 200Α :側壁 210Α :側壁面 300 :導磁部 500 :槽部 200Β :側壁 210Β :側壁面 400 :缺口Ae : Effective core cross-sectional area N : Number of coil turns B : Magnetic flux density E : Voltage f . Frequency of current 6 M399420 If the effective core cross-sectional area (Ae) increases while other values do not change, the magnetic flux density ( B) reduction, therefore, the loss of core performance is also reduced by the transformer core member of the present invention, because the side walls 200Α, 200Β are U-shaped, if the same cross-sectional area, the U-shaped side walls 200Α, 200Β compared to The cylindrical side walls enclose the coil in a surrounding manner, and the magnetic flux of the coil is fully utilized by the side walls 200Α, 200Β, that is, the effective core wearing area (Ae) is increased, and the magnetic flux density (Β) is relatively reduced. It can be seen that the application of the transformer core member of the present invention also has the effect of reducing the iron core effect energy consumption. When the transformer is fabricated using the transformer core member of the present invention, the pre-wound coil is inserted into the groove portion 500 of the core member, and the other core member and the core member that has been fitted into the coil are assembled as in the prior art. The center pillar is magnetically coupled to the side wall, and then the two core members are fixed by fixing means such as an adhesive, a casing, a screw, and a nail rivet, and the tap of the coil is taken out to the outside. However, when the tap of the coil is drawn, the tap of the coil is only pulled downward from the notch 400 without exceeding the outer edge connection range of the side walls 200A, 200B. The position of the coil tap is fixed to complete the transformer. The transformer made of the transformer core member of the present invention is composed of two iron core members, which facilitates the assembly of the coil and the iron core, and the coil is completely located in the U-shaped sidewall, which can improve the leakage flux and reduce the iron core. The loss of performance, in addition to the configuration of the gap, the tap of the coil is only pulled out from the gap without exceeding the outer edge of the side wall, that is, it does not occupy the space outside the core, and effectively utilizes the projected area of the transformer. When such a transformer is applied to an electronic product, other components can be densely arranged on the circuit board next to the transformer 7 M399420, which meets the current demand for compactness of various electronic products. Although the embodiment of the transformer core structure of the present invention has been disclosed in the specification and drawings, it is not intended to limit the present invention, and the patent scope of the present invention is defined in accordance with the scope of the patent application. [Simple description of the drawing] Fig. 1 is a perspective view of the transformer core member of the present invention. Fig. 2 is a plan view of the transformer core member of Fig. 1. [Description of main component symbols] 100: Center column 110: Center cylinder 200Α: Side wall 210Α: Side wall surface 300: Magnetic conductive part 500: Groove part 200Β: Side wall 210Β: Side wall surface 400: Notch

Claims (1)

M399420 六、申請專利範圍: 1.一種變壓器鐵芯構件,其係中央設一中心柱,於該 中心柱兩旁等間距地各設一匚字形的側壁,該二側壁係匚 字形開口對向該中心柱地與該中心柱向同側延伸,且該二 側壁彼此不接觸,該中心柱與該二側壁之間形成配置變壓 ' 器線圈的矩形槽部,該中心柱與該二側壁的底部之間各設 有磁性連結的一導磁部,其特徵在於: ^ 變壓器鐵芯構件包含二缺口,分別位於該中心柱底部 未對向該二側壁的兩側。 2.如申請專利範圍第1項所述的變壓器鐵芯構件,其 中與該中心枉延伸方向垂直之中心枉面面積,略等於與該 二侧壁延伸方向垂直之二側壁面面積的和。 3. 如申請專利範圍第1項所述的變壓器鐵芯構件,其 φ 中與該中心柱延伸方向垂直之中心柱面面積,略等於與該 二導磁部向該二側壁延伸方向垂直,且於該中心柱與該二 側壁之間的之二導磁部的剖面面積的和。 4. 如申請專利範圍第1項所述的變壓器鐵芯構件,其 中該槽部的槽寬相等。 5.—種變壓器,其係包含: 如申請專利範圍1〜4任一項所述的變壓器鐵芯構 9 M399420 ,,饺正 i〇m解勢頁 件,該二鐵芯構件的中心 一線圈,套入於該二 柱與側壁係磁性連結;以及 鐵芯構件的該槽部, 該線圈的抽頭僅從該缺口向下引出而不超出該侧壁的 外緣連線範圍。 6.如申請專利範圍第5項所述的變壓器,其中該二鐵 芯構件係以接著劑、殼體、螺絲、釘铆等固定手段固定。M399420 VI. Patent application scope: 1. A transformer core member, which is provided with a central column at the center, and a U-shaped side wall is arranged at equal intervals on both sides of the center column, and the two side walls are opposite to the center. The pillar ground extends to the same side as the center pillar, and the two sidewalls do not contact each other, and a rectangular groove portion is disposed between the center pillar and the sidewalls, and the bottom pillar and the bottom of the two sidewalls Each of the magnetic conductive portions is provided with a magnetically coupled portion, wherein: the transformer core member includes two notches, respectively located at opposite sides of the central portion of the central column. 2. The transformer core member according to claim 1, wherein the central crucible area perpendicular to the direction in which the center crucible extends is slightly equal to the sum of the area of the two side wall surfaces perpendicular to the direction in which the two side walls extend. 3. The transformer core member according to claim 1, wherein a central cylindrical area of φ perpendicular to a direction in which the central column extends is slightly equal to a direction perpendicular to a direction in which the two magnetic conductive portions extend toward the two side walls, and The sum of the cross-sectional areas of the two magnetic conducting portions between the center post and the two side walls. 4. The transformer core member according to claim 1, wherein the groove portion has the same groove width. 5. A transformer comprising: the transformer core structure 9 M399420 according to any one of claims 1 to 4, the dumping positive i〇m solution page, the center coil of the two core members Inserting the two columns with the side wall is magnetically coupled; and the groove portion of the core member, the tap of the coil is only pulled downward from the notch without exceeding the outer edge connection range of the side wall. 6. The transformer of claim 5, wherein the two core members are fixed by fixing means such as an adhesive, a casing, a screw, and a nail.
TW99217879U 2010-09-15 2010-09-15 Transformer core member and the transformer made by using the same TWM399420U (en)

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TW99217879U TWM399420U (en) 2010-09-15 2010-09-15 Transformer core member and the transformer made by using the same
CN2011201245807U CN202093946U (en) 2010-09-15 2011-04-20 Transformer core component and transformer manufactured by using same

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CN104143417B (en) * 2013-05-07 2016-12-28 明纬(广州)电子有限公司 A kind of transformator
CN104143411A (en) * 2013-05-07 2014-11-12 明纬(广州)电子有限公司 Transformer core

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