TWM376539U - High strength paper-made substrate - Google Patents

High strength paper-made substrate Download PDF

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Publication number
TWM376539U
TWM376539U TW98221189U TW98221189U TWM376539U TW M376539 U TWM376539 U TW M376539U TW 98221189 U TW98221189 U TW 98221189U TW 98221189 U TW98221189 U TW 98221189U TW M376539 U TWM376539 U TW M376539U
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TW
Taiwan
Prior art keywords
substrate
strength
paper
paperboard
paper substrate
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TW98221189U
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Chinese (zh)
Inventor
wen-long Xu
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Chang Tai Environmental Co Ltd
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Application filed by Chang Tai Environmental Co Ltd filed Critical Chang Tai Environmental Co Ltd
Priority to TW98221189U priority Critical patent/TWM376539U/en
Publication of TWM376539U publication Critical patent/TWM376539U/en

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  • Laminated Bodies (AREA)
  • Pallets (AREA)
  • Paper (AREA)

Description

M376539 五、新型說明: 【新型所屬之技術領域】 本創作係提供於廢紙回收再生利用產業,而研創之新 型板材可廣泛的被應用於建築業、裝潢業、傢俱製品業或 棧板製造業類的一種高強度紙製基板。 【先前技術】 按,一般堆疊貨物之棧板,多採木板拼組釘製成型, 藉以提供足夠之強度以承載堆疊的貨物重量,惟因其成本 過高,且大量使用木材並不符環保,是以隨著不同的材料 開發,有業者改以纸材作為材料而研製出紙製棧板,此類 紙製棧板通常係採瓦楞紙板作為基材,並將多層瓦楞紙板 貼合疊製而達成所需的結構強度,再依棧板規格切裁成型 條片狀及塊狀之組成單元後,最後加以黏結組製成型,雖 其成本較木板製棧板低廉,但事實上其因瓦楞紙的製造過 程較為複雜,是以成本並無法有效獲得理想的減降。 又,以目前之建築、傢俱或裝潢所使用的板材而言, 基本上仍係以木板為主,同樣存在有成本及環保問題,而 一般天花板經常使用之輕鋼架結構,其所使用的板材主要 是為石灰板或屑料擠製成型的料板,此類板材因結構不夠 紮實,所以容易有細屑飄落之問題,更因其可能含有有害 人體的物質,容易造成呼吸道的疾病,是以尚難稱為理想 之材料。 創作人從事紙製品的產製及開發已有多年的經驗與技 術,深知目前在建築、裝潢及棧板的領域所使用的板材\ ινυ/0539 直無法擺脫木板之使用,導致在成本方面一直無法有效 獲得減降’更難以符合環保的要求,同時現有的廢紙回收 雖以有一定的制度與成效,但廢紙回收再生所產製的商品 ,在產業領域上亦有相當大的侷限,多僅能製成包裝用紙 或包裝箱、盒等非民生用品方面,基於此,創作人一直希 望能在廢紙回收及再生利用方面,開創更廣泛之運用範疇 ,以提昇其產業利用之經濟效益,同時落實環保的真正價 值。 I【新型内容】 為了突破廢紙在生利用上的侷限,創作人乃認真思考 以廢紙回收再生製品全面取代木板之使用,經不斷研發、 試製與多次改良後,終於研創出本創作之高強度紙製基板 ,即其主要目的乃在於經由結構之組成設計,採堆疊加壓 成型的結構,使其所製成的板材能具有優於木板之結構強 度,藉以可取代木板作為棧板、建築或裝潢上所使用之材 • 料者。 本創作之另一目的係在於經由結構之組成設計,使其 可依實際使用需求,調整其基板之厚度與結構強度者。 為達前揭目的’本創作於結構設計上,主要是係利用 廢紙粉碎成漿再製加壓成型的紙板為基材,而視其運用對 象所需的結構強度需求,選擇將預定數目之紙板予以堆疊 呈多層型態’並在相鄰的各層紙板覆合面塗佈黏著膠劑, 經施予重壓後而使各層紙板緊密黏結成一體,即構成本創 作之高強度紙製基板者。 M376539 【實施方式】 有關於本創作之結構組成、技術手段及功效達成方面 ,謹配合圖式再予舉例進一步具體說明於后: 請參閱第1圖之加工製作示意圖、第2圖之結構分解 不意圖、第3圖之結構組合示意圖及第4圖之結構關係示 意圖’係為本創作之一較佳實施例,如圖所示,本創作之 高強度紙製基板在結構設計上,主要係由預定層數之紙板 ^ (10)所組成’其中該數層紙板(10)在製作上,係 以回收之廢紙為原料’將廢紙粉碎成預定細度的粉末(屑 )後加以摻加預定比例的水調混成糊狀後或將廢紙送入水 槽中攪拌使其產生很細紙纖維而成的紙漿,以篩具施予篩 撈作業,將含水之紙纖維平鋪於模座(i )後,再利用壓 模(2)施予預定壓力之壓制作業,將所含的水份抽出或 壓出’同時使紙纖維緊實密集,經乾燥程序後,即得製成 本創作紙製基板所使用的加壓成型紙板(1 〇),使其且 _ 有一定值之結構強度’每一紙板的厚度至少為2-10公分; 而利用前述加壓成型的紙板(1 〇)在組製成型本創 作之尚強度紙製基板時,主要是依基板所需的結構強度, 選擇預定數目之紙板(1 0)加以堆疊成多層結構型態, 並在各層紙板(10) (1〇/)的覆合面塗佈有黏著膠 劑(20),藉以年合固定相鄰層的紙板(10) (1〇 一),最後再施予重壓而使個層紙板(1〇) 緊密黏結成一體,待黏著膠劑乾燥後,即得完成本創作高 強度紙製基板的產製成型作業; M376539 在上述紙製基板的結構組成上,因其各層紙板(丄〇 )在產製時’已採加壓方式製成一定值之結構強度,所以 在面臨不同結構強度規格之紙製基板產製時,只需要經由 其紙板(10)的層數增減調整,配合黏著膠劑(20的 黏合及重壓定型作業,即可輕易地產製出所需之紙製基板 ’在產業利用上可謂相當便利,且因其原料係為回收廢紙 ’不但成本較為低廉’且完全符合環保價值,而其結構強 ^ 度甚至優於一般木材’可取代大部份的目前使用,同時在 面臨防火及防水需求時,只需於基板的表面塗佈一層防火 或防水材料’即可製成防火或防水紙製基板,賦予廣泛而 實用之用塗; 次’慶參閱第5〜7圖之實施狀態參考圖,說明本創 作高強度紙製基板之實施運用,經由以上說明可知,本創 作利用層紙板配合黏著膠劑所堆疊覆結成型之高強度紙製 基板,因其結構強度甚佳,所以可以取代木板運用於各領 # 域中’例如可將本創作基板作棧板的頂、底板,配合裁製 成柱狀之基板,據以可組製成高強度之紙製棧板(如第5 、6圖所示),或者亦可將紙製基板作為建築或裝潢或傢 具的板材(如第8圖所示),將之運用於壁板或天花板上 (如第7圖所示)’除了可以紙板的紋路呈現特殊的視覺 效果外’亦可搭配防火或防水材料的塗佈,提供此類建築 或裝潢板材所需之防火、防水安全特性; 由是可知,本創作利用多層重壓成型之紙板堆疊覆合 壓製成型的高強度紙製基板,以其紙板的預製規格化強度 ,使其在面臨不同用途基板所需之結構強度差異時,得以 輕易地經由其紙板的層數增減調整黏著膠劑及重壓成型作 業,組製成所需的紙製基板,用以取代目前普遍使用之木 板運用在各領域方面,不僅可達成製品所需的結構強度, 更能有效減降其成本’同時可深具環保價值,整體而言, 確不失為一突破性之創新板材者; 綜上所述,本創作之高強度紙製基板結構,經由其結 構之組成設計,使其得以利用紙板堆疊重壓組製成所需結 構強度之紙製基板’用以取代一般木板,且可以廣泛使用 在各領域中,突破一般廢紙回收再生利用在產業領域上的 諸多侷限,整體而沿,誠深具產業利用性與實用價值,不 啻為一優異、突出之創新設計,爰依法提出專利申請。 【圖式簡單說明】 第1圖:係本創作紙板之加工製作示意圖。 第2圖:係本創作較佳實施例之結構分解示意圖。 第3圖:係本創作較佳實施例之結構組合示意圖。 第4圖:係本創作較佳實施例之結構關係示意圖。 第5圖.係本創作實施於棧板時之分解實施狀態參考圖。 第6圖:係本創作實施於棧板時之實施狀態參考圖。 第7圖:係本創作實施於壁板、天花板時之實施狀態參考 圖。 第8圖:係本創作實施於傢倶的櫃子時之實施狀態參考圖 〇 【主要元件符號說明】 M376539 (1 )模座 ( (1 Ο ) (1 ο 一)紙板( 2 )壓模 2 0)黏著膠劑M376539 V. New description: [New technical field] This creation is provided in the waste paper recycling and recycling industry, and the new type of research and development can be widely used in construction, decoration, furniture products or pallet manufacturing. A high strength paper substrate of the type. [Prior Art] According to the general stacking of pallets of goods, the multi-ply wood is assembled into nails to provide sufficient strength to carry the weight of the stacked goods, but the cost is too high and the use of wood is not environmentally friendly. Therefore, with the development of different materials, some manufacturers have developed paper pallets by using paper as a material. These paper pallets are usually made of corrugated cardboard as a substrate, and the multi-layer corrugated cardboard is laminated. After achieving the required structural strength, and then forming the strip-shaped and block-shaped components according to the pallet specifications, and finally forming the bonded group, although the cost is lower than that of the wooden pallet, the fact is that the corrugated paper The manufacturing process is more complicated, and it is not cost effective to obtain the desired reduction. Moreover, in terms of the plates used in the current construction, furniture or decoration, the boards are basically still based on wood, and there are also costs and environmental problems, and the light steel frame structure that is commonly used for ceilings, the plates used. It is mainly used for slabs of lime plates or chips. Due to the lack of solid structure, such plates are prone to the problem of fines falling off, and because they may contain harmful substances, they are prone to respiratory diseases. It is still difficult to call the ideal material. The creator has many years of experience and technology in the production and development of paper products. I know that the plates used in the fields of construction, decoration and pallets are not able to get rid of the use of wood boards, resulting in cost. It is more difficult to meet the requirements of environmental protection, and the existing waste paper recycling has certain systems and effects. However, the products produced by waste paper recycling have considerable limitations in the industrial field. Most of them can only be made into non-life products such as packaging paper or boxes, boxes, etc. Based on this, the creators have been hoping to create a wider range of applications in waste paper recycling and recycling to enhance the economic benefits of their industrial use. At the same time, the real value of environmental protection is implemented. I [New Content] In order to break through the limitations of waste paper utilization, the creator seriously considers the use of waste paper recycled products to completely replace the use of wood. After continuous research and development, trial production and many improvements, the author finally developed the creation. The high-strength paper substrate, that is, its main purpose is to design through the structure of the structure, and adopting a stacked pressure-molded structure, so that the plate made can have a structural strength superior to that of the wood board, thereby replacing the wood board as a pallet, Materials used in construction or decoration. Another purpose of this creation is to design the structure of the structure so that it can adjust the thickness and structural strength of the substrate according to actual use requirements. In order to achieve the goal of the original design, the main purpose is to use waste paper to pulverize into pulp and then press-formed paperboard as the substrate, and depending on the structural strength requirements of the application object, choose a predetermined number of cardboard. They are stacked in a multi-layered form and coated with an adhesive on adjacent layers of the paperboard, and after being pressed, the layers of the paperboard are tightly bonded into one body, which constitutes the high-strength paper substrate of the present invention. M376539 [Embodiment] Regarding the structural composition, technical means and efficacy of this creation, we will further elaborate on the following with the following examples: Please refer to the processing diagram of Figure 1 and the structural decomposition of Figure 2 The intent, the structural combination diagram of Fig. 3 and the structural relationship diagram of Fig. 4 are a preferred embodiment of the creation. As shown in the figure, the high strength paper substrate of the present invention is mainly designed by the structure. The predetermined number of layers of cardboard ^ (10) is composed of 'the plurality of layers of paperboard (10) are produced, and the recycled waste paper is used as a raw material'. The waste paper is pulverized into powders (chips) of a predetermined fineness and then blended. After a predetermined proportion of water is mixed into a paste, or the waste paper is sent to a water tank and stirred to produce a fine paper fiber, the sieve is applied to the screening operation, and the water-containing paper fiber is laid flat on the mold base ( i), then use the stamper (2) to apply a predetermined pressure to the pressing operation, and extract or press out the contained water while making the paper fibers compact and dense. After the drying process, the paper can be made into a paper. Pressurization used on the substrate Type paperboard (1 〇), so that _ has a certain structural strength 'each cardboard thickness of at least 2-10 cm; and the use of the aforementioned pressure-formed cardboard (1 〇) in the formation of this creation When the paper substrate is still strong, it is mainly according to the structural strength required of the substrate, and a predetermined number of paperboards (10) are selected and stacked into a multi-layer structure, and the bonding surface of each layer of paperboard (10) (1 〇 /) It is coated with an adhesive (20) to fix the adjacent layers of cardboard (10) (1〇1), and finally to apply heavy pressure to make the layers of cardboard (1〇) tightly bonded together, to be adhered After the glue is dried, the production of the high-strength paper substrate can be completed. M376539 In the structural composition of the above-mentioned paper substrate, the paperboard (丄〇) is pressed at the time of production. The method is made to have a certain structural strength. Therefore, in the production of paper substrates with different structural strength specifications, it is only necessary to adjust the number of layers of the paperboard (10), and to match the adhesive (20 bonding and weighting). By setting work, you can easily produce the required paper substrate. It is quite convenient to use, and because its raw materials are recycled waste paper 'not only cheaper' and fully in line with environmental value, but its structural strength is even better than ordinary wood' can replace most of the current use, while In the face of fire and waterproof requirements, it is only necessary to apply a layer of fireproof or waterproof material on the surface of the substrate to make a fireproof or waterproof paper substrate, giving a wide range of practical coatings. See the 5th to 7th The implementation state of the reference picture illustrates the implementation of the high-strength paper substrate of the present invention. According to the above description, the high-strength paper substrate which is formed by stacking and laminating the adhesive layer with the adhesive layer is excellent in structural strength. Therefore, it can be used in various collars. For example, the top substrate and the bottom plate of the creation substrate can be combined into a columnar substrate, so that a high-strength paper pallet can be assembled. As shown in Figures 5 and 6, the paper substrate can also be used as a panel for construction or decoration or furniture (as shown in Figure 8) for use on siding or ceilings (Figure 7) Show) 'In addition to the special visual effect of the texture of the cardboard, it can also be combined with the coating of fireproof or waterproof materials to provide the fireproof and waterproof safety features required for such construction or decoration panels. It is known that this creation utilizes multiple layers. The pressure-formed paperboard stack is laminated with a press-formed high-strength paper substrate, and the pre-formed strength of the paperboard allows it to easily pass through the number of layers of the paperboard when faced with the structural strength differences required for different substrates. Adding and removing adhesives and heavy-pressing operations, and forming the required paper substrates to replace the commonly used wood boards in various fields, not only to achieve the structural strength required for the products, but also to effectively reduce The cost reduction can be deeply environmentally friendly. On the whole, it is indeed a breakthrough innovation board. In summary, the high-strength paper substrate structure of this creation is designed according to its structure. The paperboard substrate of the required structural strength is formed by using a cardboard stacking and pressing group to replace the ordinary wood board, and can be widely used in various fields. Recycling of waste paper to overcome their limitations in many industries, the overall along, deep Cheng Industrial Applicability and practical value, Chi is not a good, distinguished by innovative design, Yuan filed a patent application in accordance with law. [Simple description of the drawing] Fig. 1 is a schematic diagram of the processing and production of the paperboard. Figure 2 is a schematic exploded view of the preferred embodiment of the present invention. Fig. 3 is a schematic view showing the structural combination of the preferred embodiment of the present invention. Figure 4 is a schematic diagram showing the structural relationship of the preferred embodiment of the present invention. Fig. 5 is a reference diagram of the decomposition implementation state when the creation is implemented on the pallet. Fig. 6 is a reference diagram of the implementation state when the creation is implemented on the pallet. Fig. 7 is a reference diagram of the implementation state of the present invention when it is implemented on a siding or a ceiling. Figure 8: Refer to the implementation status of the cabinet when it is implemented in the cabinet. [Main component symbol description] M376539 (1) mold base ((1 Ο ) (1 ο 1) cardboard ( 2 ) stamp 2 0 Adhesive

Claims (1)

M376539 六、申請專利範圍: 1、 一種尚強度紙製基板,係由廢紙回收製成具一定 強度之多層紙板堆疊覆合成型,且在其各層紙板的相鄰覆 合面間,乃塗佈有黏著膠劑層,該黏著膠劑層可使相鄰的 纸板緊密黏結,據以構成多層結構型態之紙製基板者。 2、 依據申請專利範圍第1項所述之高強度紙製基板 ’其中該每一紙板的厚度至少為2—1〇公分。 3、 依據申請專利範圍第1項所述之高強度紙製基板 ’其中該紙板的層數乃得依基板的結構強度需求作增減調 整者。 4、 依據申凊專利範圍第1、2或3項所述之高強度 紙製基板’其中該基板係採廢紙粉碎成漿預製成紙板再重 壓所成型者。 5、 依據申請專利範圍第1、2或3項所述之高強度 紙製基板’其中該基板表面塗佈一層防火或防水材料。M376539 VI. Scope of Application: 1. A paper substrate of still strength, which is recycled from waste paper to form a multi-layer cardboard stack with a certain strength, and is coated between adjacent cladding surfaces of each layer of paperboard. There is an adhesive layer which allows the adjacent paperboard to be tightly bonded to form a multi-layered paper substrate. 2. The high-strength paper substrate as described in claim 1 wherein the thickness of each of the paperboards is at least 2-1 cm. 3. The high-strength paper substrate according to item 1 of the patent application scope, wherein the number of layers of the paperboard is adjusted according to the structural strength requirement of the substrate. 4. A high-strength paper substrate as described in claim 1, 2 or 3, wherein the substrate is pulverized into pulp and pre-formed into a cardboard and then pressed. 5. A high-strength paper substrate as described in claim 1, 2 or 3 wherein the surface of the substrate is coated with a layer of fireproof or waterproof material.
TW98221189U 2009-07-30 2009-07-30 High strength paper-made substrate TWM376539U (en)

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