M358832 五、新型說明： .新型所屬之技術領域】 本案係-種分離回收鋁渣的技術，尤指一種將 加熱《拌、冷郃及篩選等流程，整合為—貫化作 業的銘渣分離回收機結構。 先前技術 吾人常見銘金屬加工時，係利㈣爐的高溫， 將銘錠炼解成呈炼融狀態的銘液，但由於溶爐内的 髒巧、灰塵會與銘液混合而形成銘渣，而銘清的成 f中還是含有銘金屬，必須經過適當的處理才能重 j取得1來進行㈣回收處理的機器設備相當昂 貝’還必須持有相關的操作執 制•…、，因此，一般鋁工 廠，、、、法自行處理紹；查，轉而脸加、士* 鱼得而將鋁渣賣給回收廠或換 取叙旋。 由於鋁渣分離的作業目前廿 ,,m F采s則並無專業之機具可供 使用，僅能以現場作業之方式 万式進行，請參閱第1圖， 马一般鋁渣處理時的步驟流鞀 ^ v %圖，其進行回收處理 的步驟如下： 第一步驟：鋁渣粉碎1 1 ,,, 將紐過冷卻而呈現硬 兔狀的鋁渣，放入一粉碎滾筒 鲈+ > 及苟内，以將將原本顆粒 平又大，或硬塊狀的鋁渣變成顆 乂顆极較小的粉狀。 第二步驟：水洗1 2，兑扒也 和— >、心狀的鋁渣再經由水洗 私序，利用鋁渣與鋁金屬的屮 重不同，而分離出鋁 4 M358832 渣中的鋁渣與鋁金屬，較輕的鋁渣會被水流走，而 水洗後還會產生廢鋁水。 第三步驟：乾燥1 3，經過水洗後的鈀渣内係含 有比例較高的鋁金屬，其進行乾燥程序後，還是會 留有一些顆粒較大的鋁渣。M358832 V. New type of description: . The new technical field of this project】 This is a technique for separating and recovering aluminum slag, especially a method of separating and recycling the slag which is heated into the process of mixing, cold rolling and screening into a continuous operation. Machine structure. In the prior art, when I used metal processing, I used the high temperature of the furnace to refine the ingot into a condensed state. However, due to the dirty and dust in the furnace, it will mix with the liquid to form the slag. And Ming Qing's f is still containing the Ming metal, and must be properly processed to get 1 to carry out (4) The recycling of the machine equipment is quite high. 'There must also be related to the operation of the operation...., and therefore, generally The aluminum factory,,, and the law deal with it by itself; check, and turn to the face plus, the fish * to sell the aluminum slag to the recycling plant or exchange for the Syrian spin. Since the operation of separation of aluminum slag is currently rampant, there is no professional machine available for use, and it can only be carried out in the form of on-site operation. Please refer to Figure 1, the flow of steps in the processing of aluminum slag.鼗^ v % diagram, the steps of recycling treatment are as follows: First step: aluminum slag pulverization 1 1 ,,, the molten aluminum-like aluminum slag is placed in a crushing drum &+ > Inside, the aluminum slag which is flat and large, or hard lumpy, will be turned into a very small powder. The second step: washing 1 2, 扒 扒 和 和 和 和 和 和 和 和 和 和 和 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Aluminum metal, lighter aluminum slag will be drained by water, and waste aluminum water will be produced after washing. The third step: drying 1 3, the water-washed palladium slag contains a relatively high proportion of aluminum metal, and after the drying process, some of the larger aluminum slag remains.
第4步驟：再溶解14，乾燥完畢的鋁渣可重新 丢入炫爐内進行熔解，再次收集淨於鋁液表面的紹 渣’並重複第1步驟〜第4步驟。 然，經過上述處理步驟’可逐漸分離出鋁渣中 的銘金屬與鋁渣，但是設備較為昂貴’且程序較為 繁項’且過程中所產生的廢鋁水會造成環境污染問 題’且粉碎過程中也可能造成一些較細微的鋁顆粒 在水洗程序時容易流失，而且一些顆粒較大的鋁渣 也不容易過濾掉，所以回收後製成的鋁錠仍具有比 例較少的鋁渣。 【新型内容】 本創作之主要目的，旨在提供一種紹渣分離回 收機，可大幅提昇處理效率，以及降低處理時的污 為達上述目的，本創作主要係H機架一 外：、—攪拌桶、-加熱器、-集塵裝置、-冷卻 平台及一篩選器；其中，該 ..^ 機杗—側係設有一升降 機構，攪拌桶則設於升降 钱構上而可往復升降，且 M358832 攪拌桶下方係設有加熱器，一側並設有冷卻平台， 而在々卻平台的上方設有集塵裝置，冷卻平台的下 方設有篩選器’另該授拌桶及篩選器的外部係包覆 設有密閉的外殼’且外殼並設有適當的管線而與集 塵裝置相連接’用以收集攪拌時及筛選時所產生的 粉塵；另該冷卻平台内係設有水道，而與〆側的供 水幫浦相連接。Step 4: Re-dissolving 14, the dried aluminum slag can be re-discharged into the smelting furnace to be melted, and the slag which is cleaned on the surface of the aluminum liquid is collected again, and the first step to the fourth step are repeated. However, after the above-mentioned treatment steps, the metal and aluminum slag in the aluminum slag can be gradually separated, but the equipment is relatively expensive 'and the procedure is more complicated' and the waste aluminum water generated in the process will cause environmental pollution problems' and the pulverization process It may also cause some fine aluminum particles to be easily lost during the washing process, and some of the larger aluminum slags are not easily filtered out, so the aluminum ingots produced after recycling still have a relatively small proportion of aluminum slag. [New content] The main purpose of this creation is to provide a slag separation and recovery machine, which can greatly improve the processing efficiency and reduce the pollution during processing. The main purpose of this creation is H rack one: - stirring a barrel, a heater, a dust collecting device, a cooling platform and a filter; wherein the machine is provided with a lifting mechanism, and the mixing barrel is arranged on the lifting structure to be reciprocated and raised, and M358832 is equipped with a heater under the mixing tank, and a cooling platform is arranged on one side, and a dust collecting device is arranged above the platform of the rafter. A filter is arranged under the cooling platform, and the outside of the mixing tank and the filter is provided. The cover is provided with a closed outer casing 'and the outer casing is provided with a suitable pipeline to be connected with the dust collecting device' to collect the dust generated during the stirring and screening; and the cooling platform is provided with a water channel. Connected to the water supply pump on the side of the raft.
使用日守，先利用加熱器預熱攪拌桶至400°C，放 入半融熔狀態的鋁渣（溫度約500X：〜700。〇,攪 拌桶會上升而與桶蓋形成密閉，桶蓋中的攪拌棒可 於授拌桶進行授拌，藉由授拌時的離^作用，使銘 渣液中的铭金屬相互撞擊並結合，重量增加而沈澱 於授摔桶底部，再由攪拌桶底部的開孔將半炫融狀 怨的銘金屬流出收集，而攪拌後剩下的is潰則倒置 於冷卻平台上’藉由冷卻平台内的水冷構造快速冷 使銘渣成為粉狀顆粒，再送入篩選器振動 =置Π粒及粉塵狀的銘潰；由於本創作設有 :二’可收集運轉期間所產生的粉塵而 減…，另該冷卻平台的設計可 時間以提高生產效率。 凌的冷郃 【實施方式】 為使貴審查委員能清楚了解本創作之内容，僅 以下列說明搭配圖式，敬請參閱。 6 M358832 請參閱第2圖所示，本創作之較佳實施例，係 至少包括下列構件： 一機架2 ’其—側係設有一可往復升降的支撐架 21，而機架2的另—側則設有一座台2 2，並於機架 2的底部設有複數個止滑支腳23以方便移動使用·， 其中’支撐架21又包括一框架211及一 U型支架 212’並於框架211内縱貫設有定位柱213及一螺桿 214’ U型支架212係活動穿設於框架211内，且u 型支架212 —側設有一馬達215，用以帶動u型支 架212於框架211内往復升降，而框架211上方同 樣設有一軸心向下的馬達2丨6。 —外殼3’用以包覆設於支撐架21與座台22的 外部，且外殼3相對於支撐架21與座台22的正面 各設有一門板31，以便開啟門板31進行操作，且 可阻撞粉塵逸出的功效。 —攪拌桶4，係活動設於支撐架2丨的u型支架 212内，攪拌桶4的上方設有一桶蓋ο，且桶蓋〇 中心係穿設有一攪拌棒42，攪拌桶4隨支撐架2ι 中的U型支架212上升後，使攪拌桶4與桶蓋ο相 孤合而形成密閉，該攪拌棒42係與支撐架21框架 211上方的馬達2 1 6作動力銜接，而可利用攪拌棒 42攪拌攪拌桶4内的物質（鋁金屬液及鋁渣）。 —加熱器5 ,係設於攪拌桶4的下方，加熱器5 的一側設有一燃料筒51，且燃料筒51係設於機架2 7 M358832 一側，而加熱器5盘檄祖锌c , , /、Μ枓同5 1相互連接；另該攪拌 桶4與加熱器5間传号·右 ,. ^ co 宁…又有一可轉動的流道板5 2，可 將流道板5 2轉動至斜進擦M 4 对+攬拌桶4的底部，使收集於 攪拌桶4内的鋁金屬液流屮， 奋 亚’狀机出’並可直接流至鑄造鋁 錠的模具内。 一集塵裝置6，係設於座台22的上方，該集塵 裝置6係藉由管路61連接支撐架21與座台22的外 叙’利用集塵裝置6的吸力，收集處理過程中於支 撐架21與座台22内所產生的粉塵。 一冷卻平台7 ’再如第3圖所示，係設於座台 22的上方，該冷卻平台7係設有上板7丨及下板72， 且上、下板71、7 2間係設有二對稱且連續對折彎曲 的冷卻水道73，每一冷卻水道73又設有一入水孔 7 4及一出水孔7 5 ’以將冷卻水道7 3與供水幫浦7 6 完成循環連接；另s亥冷卻平台7的中央係設有一穿 孔7 7，供以將冷卻後的銘渣推落至下方的篩選器8 内。 一篩選器8，係設於冷卻平台7的下方，該篩選 器8係於一振動裝置81上疊設有複數層圓盤82， 每一圓盤8 2内係設有不同粗細目的濾網8 3 ;另該 篩選器的每一圓盤8 2側邊均設有出料口 8 4，經過 設有粗目濾網8 3的圓盤8 2後，可由出料口 8 4收集 到粗顆粒的鋁渣，而經過細目濾網8 3的圓盤8 2則 可由出料口 8 4收集到細顆粒的紹渣。 8 M358832 使用時，再請參閱帛2、4〜7圖所示，首先， 』利用加熱器5將搜拌桶預熱至4峨，打開外殼3 @門板1後’將呈半融熔狀態的鋁渣9 (溫度約5 〇 〇 C 7 〇 〇 C )放入攪拌桶4内；接著，操作控制器， 使擾拌桶4上升而與桶蓋4!形成密閉，而底部的加 .、’、二5則持續加熱，再利用桶蓋41中的授拌棒a • ㉟拌攪拌桶4内的鋁渣9，藉由攪拌時的離心作用， φ 使銘渣9 '夜中的鋁金屬相互撞擊並結合，重量增加 而沈澱於攪拌桶4底部’經攪拌桶4底部的開孔， 將半熔融狀態的鋁金屬流入流道板52内，直接送入 製作鋁錠的模具内；而攪拌後剩下的鋁渣9，則利 用翻動攪拌桶4至一設定角度，倒置於冷卻平台7 上，藉由冷卻平台7内的冷卻水道73快速冷卻溫度 高的鋁渣9，使鋁渣9快速降溫而成為顆粒粗係大 小不—的粉狀顆粒；最後，將冷卻後的鋁渣9推送 _ 至、卻平台7的穿孔77，而掉落至下方的篩選器8 而進行振動篩選，以分離出粗、細顆粒及粉塵狀的 鋁渣9，並分開進行收集。本創作係設有集塵裝置6 、卜成3 ’可將運轉期間所產生的粉塵完全收集而 咸V污木’另該冷卻平台7的設計也可用來縮短鋁 渣9的冷卻時間，而大幅提高生產效率。 如上所述，如第2〜6圖所示，本創作在實施時 將具有下列優點： 1 ·本創作係整合了鋁渣9分離回收所需的各構 9 M358832 件，如··攪拌桶4、加熱器5、冷卻平台7及 _ k器8等，將加熱攪拌、冷卻及篩選分離 等步驟成為一貫化處理流程的器械，以大幅 心昇處理的效率。 再者，由於本創作設有外殼3及集塵裝置6， 可將處理過程中所產生的粉塵完全收集，以 減少污染的產生。Use the Japanese Guard, first use the heater to preheat the mixing tank to 400 ° C, and put the aluminum slag in a semi-melted state (the temperature is about 500X: ~700. 〇, the mixing tank will rise and form a closed seal with the lid, in the lid The stirring rod can be mixed in the mixing tank, and the metal in the slag liquid collides and combines with each other by the action of the mixing, and the weight increases and precipitates at the bottom of the bucket, and then the bottom of the mixing tank The opening of the hole will collect the metal of the semi-glazed sorrow, and the remaining is broken will be placed on the cooling platform. 'The cold slag is quickly cooled by the water-cooled structure in the cooling platform, and then the slag becomes powdery particles. Filter vibration = set Π 及 及 及 及 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于 由于郃[Embodiment] In order to make your reviewer understand the content of this creation, please refer to the following description together with the drawing. Please refer to Figure 6 M358832, please refer to Figure 2, the preferred embodiment of this creation is at least Includes the following components: One machine 2 'the side is provided with a support frame 21 which can be reciprocated and raised, and the other side of the frame 2 is provided with a table 2 2 , and a plurality of anti-slip feet 23 are arranged at the bottom of the frame 2 for convenience. The utility model has a frame 211 and a U-shaped bracket 212 ′, and a positioning post 213 and a screw 214 ′ are disposed in the frame 211 . The U-shaped bracket 212 is disposed in the frame 211 . The u-shaped bracket 212 is provided with a motor 215 on the side for driving the u-shaped bracket 212 to reciprocate in the frame 211, and the frame 211 is also provided with a shaft-down motor 2丨6. The cover is disposed on the outer side of the support frame 21 and the base 22, and the outer cover 3 is provided with a door panel 31 opposite to the support frame 21 and the front surface of the base 22, so as to open the door panel 31 for operation and prevent the dust from escaping. - The mixing tank 4 is arranged in the u-shaped bracket 212 of the support frame 2, and a barrel cover ο is arranged above the mixing barrel 4, and a stirring rod 42 is arranged in the center of the barrel lid, and the stirring barrel 4 is supported After the U-shaped bracket 212 in the frame 21 is raised, the mixing drum 4 and the barrel cover ο are separated to form a closed shape. The stirring rod 42 is mechanically coupled to the motor 2 16 above the frame 211 of the support frame 21, and the material in the mixing tank 4 (aluminum metal liquid and aluminum slag) can be stirred by the stirring rod 42. - Heater 5 Below the mixing tank 4, a fuel cylinder 51 is disposed on one side of the heater 5, and the fuel cylinder 51 is disposed on the side of the frame 2 7 M358832, and the heater 5 is simmered by the zinc c, , and 5 1 is connected to each other; another between the mixing drum 4 and the heater 5, right, . ^ co Ning... has a rotatable flow channel plate 52, which can rotate the flow channel plate 5 2 to obliquely rub M 4 For the bottom of the + mixing tank 4, the aluminum metal liquid collected in the mixing tank 4 is flowed, and the FY's machine is out and can flow directly into the mold of the cast aluminum ingot. A dust collecting device 6 is disposed above the seat 22, and the dust collecting device 6 is connected to the support frame 21 and the seat 22 by a pipe 61. The suction force of the dust collecting device 6 is used during the collection process. The dust generated in the support frame 21 and the seat 22 is generated. A cooling platform 7' is further disposed above the platform 22 as shown in FIG. 3. The cooling platform 7 is provided with an upper plate 7 and a lower plate 72, and the upper and lower plates 71 and 7 are coupled. There are two symmetrical and continuous folded bending cooling water passages 73. Each cooling water channel 73 is further provided with a water inlet hole 7 4 and a water outlet hole 7 5 ' to complete the circulation connection between the cooling water channel 7 3 and the water supply pump 7 6; The center of the cooling platform 7 is provided with a perforation 7 7 for pushing the cooled slag into the filter 8 below. A filter 8 is disposed under the cooling platform 7. The filter 8 is provided with a plurality of layers of disks 82 stacked on a vibrating device 81. Each of the disks 8 2 is provided with a filter 8 having different thicknesses. 3; another disc 8 2 of each side of the filter is provided with a discharge port 84, and after passing through the disc 8 2 provided with the coarse mesh 83, the coarse particles can be collected by the discharge port 84. The aluminum slag, and the disc 8 2 passing through the fine mesh 8 3 can be collected from the discharge port 84 to the fine granules. 8 When using M358832, please refer to 帛2, 4~7, firstly, firstly, use heater 5 to preheat the mixing tank to 4峨, open the outer casing 3 @门板1' will be in a semi-melted state. Aluminum slag 9 (temperature about 5 〇〇C 7 〇〇C) is placed in the mixing tank 4; then, the controller is operated to raise the scramble tank 4 to form a closed seal with the lid 4!, and the bottom is added. And the second 5 is continuously heated, and then the aluminum slag 9 in the mixing tank 4 is mixed by the mixing rod a • 35 in the lid 41, and the aluminum metal in the night slag is hit by the centrifugal action during stirring. In combination, the weight is increased and precipitated at the bottom of the mixing tank 4. The aluminum metal in the semi-molten state flows into the flow channel plate 52 through the opening at the bottom of the stirring drum 4, and is directly sent into the mold for making the aluminum ingot; The aluminum slag 9 is turned upside down on the cooling platform 7 by using the tumbling mixing tank 4 to a set angle, and the aluminum slag 9 having a high temperature is rapidly cooled by the cooling water channel 73 in the cooling platform 7, so that the aluminum slag 9 is rapidly cooled. It becomes a powdery particle of a coarse grain size; finally, the cooled aluminum slag 9 is pushed to the platform 7 The perforations 77 were dropped to the lower filter 8 and subjected to vibration screening to separate coarse, fine particles and dusty aluminum slag 9 and collected separately. The creation department is provided with a dust collecting device 6 and Bu Cheng 3 'can completely collect the dust generated during the operation and the salt V is contaminated. The design of the cooling platform 7 can also be used to shorten the cooling time of the aluminum slag 9 and greatly Increase productivity. As described above, as shown in Figures 2 to 6, the creation will have the following advantages when implemented: 1 · This creation system integrates 9 M358832 pieces of various structures required for separation and recovery of aluminum slag 9, such as ··················· The heater 5, the cooling platform 7, the _k 8 and the like, the steps of heating, stirring, cooling, screening and separation are the devices of the consistent processing flow, and the efficiency of the processing is greatly increased. Furthermore, since the present invention is provided with the outer casing 3 and the dust collecting device 6, the dust generated during the process can be completely collected to reduce the occurrence of pollution.
而本創作之冷卻平台7内係設有冷卻水道 73，並與一供水幫浦76完成循環連接，以加 速向溫銘渣9的冷卻速度。 本創作之篩選器8係於振動裝置81上設有複 數個圓盤82 ’且每一圓盤82内設有粗細目不 同的濾網83，利用振動篩選的方式，將粗細 顆粒不同的㈣9分離收集，也可提昇處理 的效率。The cooling platform 7 of the present invention is provided with a cooling water channel 73, and is connected with a water supply pump 76 to accelerate the cooling rate to the Wenming slag 9. The filter 8 of the present invention is provided with a plurality of discs 82' on the vibrating device 81, and each of the discs 82 is provided with a filter 83 having different thicknesses and thicknesses, and the vibrating screen is used to separate the different (four) 9 layers. Collecting can also improve the efficiency of processing.
，以上所述者，僅為本創作之較佳實施例而 :並非用以限定本創作實施之範_，其他如：支 得术的設計、加埶哭沾、踩m ^ …、。。的遥用，甚至是冷卻平台的冷 P水道設計等轉變方彳 得义方式’亦皆在本案的範疇之中； 此等熟習此技藝所作出等效或輕易的變化者，在 脫離本創作之精神與範圍下所作之均等變化盘修 錦’皆應涵蓋於本創作之專利範圍内。 … 真：上所述，本創作之銘渣分離回收機，係具有 寻利之創作性，及 及對產業的利用價值；申請人爰依 10 M358832 利之申請 專利法之規定，向 鈞局提起新型專The above description is only a preferred embodiment of the present invention: it is not intended to limit the implementation of the present invention, and other such as: the design of the support technique, the crying, the m ^ ...,. . The remote use, even the cooling P-channel design of the cooling platform, etc. is also in the scope of this case; those who are familiar with this skill make equivalent or easy changes, out of this creation Equal changes in spirit and scope should be covered by the scope of this creation. ... 真: As mentioned above, the slag separation and recycling machine of this creation has the creative nature of profit-seeking and the value of the use of the industry; the applicant applies the patent law of 10 M358832, and proposes a new type of specialization to the bureau.
11 M358832 【圖式簡單說明】 第1圖，為一般銘潰回收分離的步驟流程圖。 第2圖，為本創作較佳實施例的立體外觀圖。 第3圖，為本創作較佳實施例冷卻平台的構造示意 圖。 第4圖，為本創作較佳實施例使用時的動作圖（一）。 第5圖，為本創作較佳實施例使用時的動作圖（二）。 第6圖，為本創作較佳實施例使用時的動作圖（三）。 第7圖，為本創作較佳實施例使用時的動作圖（四）。 【主要元件符號說明】 【習知】 11 鋁渣粉碎 12 水洗 13 乾燥 14 再熔解 【本創作 ] 2 機架 21 支撐架 211 框架 212 U型支架 213 定位柱 214 螺桿 215 馬達 12 M35883211 M358832 [Simple description of the diagram] Figure 1 is a flow chart of the steps of general recovery and separation. Fig. 2 is a perspective view of the preferred embodiment of the present invention. Fig. 3 is a schematic view showing the construction of a cooling platform of the preferred embodiment of the present invention. Fig. 4 is an action diagram (1) when the preferred embodiment of the present invention is used. Figure 5 is an action diagram (2) when the preferred embodiment of the present invention is used. Figure 6 is an action diagram (3) when the preferred embodiment of the present invention is used. Figure 7 is an action diagram (4) when the preferred embodiment of the present invention is used. [Main component symbol description] [Practical] 11 Aluminum slag crushing 12 Washing 13 Drying 14 Remelting [This creation] 2 Rack 21 Support frame 211 Frame 212 U-bracket 213 Positioning post 214 Screw 215 Motor 12 M358832
216 馬達 22 座台 23 止滑支腳 3 外殼 31 門板 4 攪拌桶 41 桶蓋 42 攪拌棒 5 加熱器 51 燃料筒 52 流道板 6 集塵裝置 61 管路 7 冷卻平台 71 上板 72 下板 73 冷卻水道 74 入水孑L 75 出水孔 76 供水幫浦 77 穿孔 8 篩選器 81 振動裝置 82 圓盤 13 M358832 83 濾網 84 出料口 9 鋁渣216 Motor 22 Seat 23 Slip-on foot 3 Shell 31 Door plate 4 Mixing tank 41 Bucket cover 42 Stirring rod 5 Heater 51 Fuel tank 52 Flow path plate 6 Dust collecting device 61 Pipeline 7 Cooling platform 71 Upper plate 72 Lower plate 73 Cooling channel 74 Inlet 孑 L 75 Outlet hole 76 Water supply pump 77 Perforation 8 Filter 81 Vibrating device 82 Disc 13 M358832 83 Filter 84 Outlet 9 Aluminum slag
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