M358702 五、新型說明: 【新型所屬之技術領域】 本創作係與·種棘輪扳手有關,更詳而言之,特別是指 -種可有效簡化構造’降低生產製造與組裝成本,並 扳轉操作穩定性與順暢度之氣動/電動棘輪板手結構。-【先前技術】 按習知常見之氣動棘輪扳手,如我國公告編號第 248718號與第41G716號之專利案,已揭露其大致包含有— 握柄’該握柄内部安裝有一氣式驅動機構,前端安裝有一棘 輪座,並於棘輪座後端軸向穿置有一曲軸,用以連動一棘輪 組作左、右往復擺動,且棘輪座上安裝有一棘輪石占與一轉 叙,該棘輪站可受棘輪組擺動而驅轉作動,該轉㈣用以控 制切換棘輪站之正轉與逆轉;惟,上述氣動棘輪扳手之棘輪 座與棘輪站均為固定角度設計,因此,無法隨著操作環境或 工間之限制,任意調整適合之扳轉操作角度,致使功能性受 到侷限,據此,乃有業者在棘輪座上設置一樞轉點,並將連 驅動機構與棘輪組之曲軸進行改良,使該棘輪座與棘輪砧 有任思角度調整功能,該驅動機構之動力亦可順利地傳遞 到棘輪組上,如美國專利號碼第5784934號專利案,便是其 中一例。 【新型内容】 M3 5 8702 惟’目剛包含上述美國專利案之各種氣動/電動棘輪板 手其棘輪座與棘輪石占雖可作任意角度調整,但整體構造複 雜,且組㈣件數多,使得生產製造與組裝成本較高,也容 易發生故障_ ’而增加維修費用’以及縮短使用壽命,板 轉操作之穩定性與㈣度亦不甚理想,確#加以改善之必 要。M358702 V. New description: [New technical field] This creation is related to the ratchet wrench. In more detail, especially the type can effectively simplify the construction' reduce manufacturing and assembly costs, and turn the operation Pneumatic/electric ratchet wrench structure for stability and smoothness. - [Prior Art] Air-pneumatic ratchet wrenches, which are commonly known in the art, such as the patents No. 248718 and No. 41G716 of the Chinese Patent No. 248,718 and No. 41G716, have been disclosed as having a handle - a pneumatic drive mechanism is mounted inside the handle. A ratchet seat is mounted on the front end, and a crankshaft is axially disposed at a rear end of the ratchet seat for interlocking a ratchet wheel for reciprocating left and right, and a ratchet stone is mounted on the ratchet seat to occupy a rehearsal. The rotation of the ratchet group is driven to rotate, and the rotation (4) is used to control the forward rotation and the reverse rotation of the switching ratchet station; however, the ratchet seat and the ratchet station of the air ratchet wrench are both fixed angle design, and therefore cannot follow the operating environment or The limitation of the work, the adjustment of the suitable turning operation angle, resulting in limited functionality, according to which the manufacturer sets a pivot point on the ratchet seat and improves the crankshaft of the drive mechanism and the ratchet set. The ratchet seat and the ratchet anvil have an angle adjustment function, and the power of the driving mechanism can be smoothly transmitted to the ratchet set, as in the patent of US Pat. No. 5,784,934. In one case it is. [New content] M3 5 8702 Only the various pneumatic/electric ratchet wrenches of the above-mentioned US patent case can be adjusted at any angle, but the overall structure is complicated, and the number of groups (four) is large. The manufacturing and assembly costs are high, and it is easy to cause failures _ 'and increase maintenance costs' and shorten the service life. The stability of the board-turning operation and the degree of (four degrees) are not ideal, and it is necessary to improve it.
本創作提供—種具角度調整之氣動/電動板手,主要包 含有-握柄、-驅動機構、—棘輪殼座、—棘輪殼體、This creation provides a pneumatic/electrical wrench with an angle adjustment, which mainly includes a grip, a drive mechanism, a ratchet housing, and a ratchet housing.
Vttf 柄、一棘輪組、一轉鈕及一棘輪砧等組成構件;其令,該驅 動機構與棘輪組間之曲軸係進—步包含有—人力轴、一轴概 及一出力轴,該入力軸一端與驅動機構相連結,可供動力輪 入,該出力轴一端則與棘輪組相連結,可用以驅動棘扼作 左、右往復擺動,該轴襯則是樞設於入力轴與出力轴間,並 構成一萬向接頭者。 本創作所提供之氣動/電動棘輪扳手,利用入力軸、軸 襯與出力軸間所構成之萬向接頭結構,不僅可使入力軸與出 力軸受棘輪組連動產生相對彎折角度時,仍能順利傳遞動 力,同時,由於整體構造簡單,組成構件數少,因此,更可 有效降低生產與組裝成本’以及提高扳轉操作穩定性與順暢 度。 【實施方式】 4 M358702 請參至圖七,本創作所提供之具角度調整之氣動 電動板手,主要包括有:―握柄⑴…驅動機構⑺… 棘輪殼座(3)、一棘輪殼體(4)、 μ. ίκ 级體C4)棘輪砧(5)、一轉鈕(6)、 —棘輪組(7)以及一曲軸(8)所組成。 該握柄(1)内部安裝有一 J為乳動/電動馬達之驅動機 構(2)’該握柄(1)前端更安裝古 旯女裝有一棘輪殼座(3),並於棘輪 殼座(3)上活動樞設有_鈹銓杯 ^ 棘輪喊體(4),該棘輪殼體(4)可供 安裝一棘輪砧(5)與一轉鈕; 如圖三所示,該棘輪殼體⑷前端㈣可錢有一内周 面分佈有多數棘齒⑺)之棘輪組⑺,並於棘輪組⑺外侧預 定部位設有一弧形凹槽(72),該孤形凹槽⑽以供活動接觸 並定位有—驅動轴襯(73),而該驅動軸襯⑽係設置有穿孔 (731); 另,該棘輪殼體⑷内部軸向穿置有一曲抽⑻,如圖四 所不’該曲軸⑻-端與握柄⑴内部其驅動機構⑺之卡擎 槽(21)相互連結’使曲軸⑻可受驅動機構⑵其帶動旋轉, 該曲轴⑻另—端更延伸有-偏心凸緣⑻υ,該偏心凸緣 (則與驅動純(73)之穿孔(731)相互穿套,其後經由曲轴 (8)帶動驅動軸襯(73)旋轉的同時,該驅動軸襯⑺)會於弧 形凹槽⑽上下移動’以使曲轴⑻帶動棘輪組⑺作左、右 往復擺動之動作; M358702 如圖五所示,該曲軸(8)進一步包含有一入力軸(81)、 一軸襯(82)及一出力軸(83);該入力軸(81)後端延伸有_卡 掣柱(811),可供驅動機構(2)相對端形成之卡掣槽(21)相互 穿置嵌卡定位,前端則延伸有二相對之凸耳(812),並於該 等凸耳(812)上相對貫設有一銷孔(813);該出力轴(83)前端 係形成有該偏心凸緣(831)’後端則同樣延伸有二相對之凸 '耳(832) ’並於該等凸耳(812)上相對貫設有一銷孔(833), 鲁且該出力轴(83)係可再套至一軸承(85);該軸襯(82)係呈矩 形體狀,且二端在相差九十度之任二個側壁上各貫設有一銷 孔(821),使該軸襯(82)二端銷孔(821)之孔位方向恰好相差 九十度,並可分別以一軸銷(84)與入力軸(81)二相對凸耳 (812)之銷孔(813),以及出力軸(83)二相對凸耳(832)之銷 孔(833)相互穿伸樞設’而構成一萬向接頭。a Vttf handle, a ratchet set, a turn button and a ratchet anvil; and the crankshaft of the drive mechanism and the ratchet set includes a manual shaft, a shaft and an output shaft, the input force One end of the shaft is coupled with the driving mechanism for power wheeling, and one end of the output shaft is coupled with the ratchet group, and can be used to drive the ratchet for left and right reciprocating swing, and the bushing is pivoted on the input shaft and the output shaft. Between, and constitute a universal connector. The pneumatic/electrical ratchet wrench provided by the creation uses the universal joint structure formed by the input shaft, the bushing and the output shaft, which can not only make the input shaft and the output shaft are relatively bent by the ratchet wheel group, but still can smoothly The transmission of power, at the same time, due to the simple overall structure, the number of components is small, so it can effectively reduce the production and assembly costs 'and improve the stability and smoothness of the turning operation. [Embodiment] 4 M358702 Please refer to Figure 7. The angle-adjustable pneumatic electric wrench provided by this creation mainly includes: “handle (1)... drive mechanism (7)... ratchet housing (3), a ratchet housing (4), μ. ίκ class C4) Ratchet anvil (5), a turn button (6), a ratchet set (7) and a crankshaft (8). The handle (1) is internally provided with a drive mechanism for the J (milk/electric motor). (2) The front end of the handle (1) is further mounted with a ratchet housing (3) and a ratchet housing ( 3) The upper movable pivot is provided with a 铍铨 cup ^ ratcheting body (4), and the ratchet housing (4) can be mounted with a ratchet anvil (5) and a rotary button; as shown in Fig. 3, the ratchet housing (4) The front end (4) may have a ratchet set (7) having a plurality of ratchets (7) disposed on the inner circumference thereof, and an arcuate groove (72) is provided at a predetermined portion outside the ratchet set (7), the orphan groove (10) is for active contact and Positioned with a drive bushing (73), and the drive bushing (10) is provided with a perforation (731); in addition, the ratchet housing (4) is axially disposed with a curved draw (8), as shown in Figure 4, the crankshaft (8) The end is connected to the card cylinder (21) of the driving mechanism (7) inside the handle (1) to make the crankshaft (8) be driven to rotate by the driving mechanism (2), and the other end of the crankshaft (8) is further extended with an eccentric flange (8), the eccentricity The flange (which is interspersed with the perforation (731) of the drive pure (73), and then the drive shaft (73) is rotated by the crankshaft (8), the drive shaft The lining (7)) will move up and down in the curved groove (10) to cause the crankshaft (8) to drive the ratchet set (7) to swing back and forth; M358702, as shown in FIG. 5, the crankshaft (8) further includes an input shaft (81) a bushing (82) and a power output shaft (83); the rear end of the input shaft (81) has a _cartridge (811), and the latching groove (21) formed by the opposite ends of the driving mechanism (2) is mutually Positioning the card, the front end has two opposite lugs (812), and a pin hole (813) is disposed on the lug (812); the front end of the output shaft (83) is formed The eccentric flange (831)' rear end also has two opposite convex 'ears (832)' and a pin hole (833) is oppositely disposed on the lugs (812), and the output shaft (83) The sleeve can be further sleeved to a bearing (85); the bushing (82) has a rectangular shape, and the two ends are respectively provided with a pin hole (821) on any two side walls which are different by 90 degrees, so that The hole direction of the two end pin holes (821) of the bushing (82) is exactly ninety degrees apart, and the pin holes (813) of the opposite lug (812) of the two axial pins (84) and the input shaft (81), respectively. ,as well as The output shaft (83) and the pin holes (833) of the opposite lugs (832) are mutually pierced to form a universal joint.
為供進一步瞭解本創作構造特徵、運用技術手段及所預 期達成之功效,兹將本創作使用方式加以敘述,相信當可由 此而對本創作有更深入且具體之瞭解,如下所述: 請再參閲圖三、圖七與圖八,由於本創作氣動/電動棘 輪扳手之棘輪殼體⑷係活㈣設於棘輪殼座⑶上,且該棘 輪站⑸、轉紐⑻、棘輪組⑺可與棘輪殼體⑷組裝成—體 結構,因此,當❹者操作該棘輪扳手時,便可藉甴棘輪殼 體⑷與棘輪殼座⑶間之相對樞轉擺動,任意地調整連動該 M358702 棘輪砧(5)之角度位置,如圖八所示,俾令使用者得以依據 不同的工作環境或空間,來順利扳轉操作該棘輪扳手;需特 別說明的是,由於該棘輪組(7)與棘輪砧(5)相同,會隨著棘 輪殼體(4)調整擺動,並連動位於棘輪組(?)與驅動機構(2) 間之曲軸(8)。 因此,藉由本創作曲轴(8)所構成之萬向接頭結構,該 曲軸(8)之出力軸(83)便可順利地隨著棘輪組(7)擺動,而與 曲軸(8)之入力軸(81)形成任意彎折角度,並使該入力軸(81) 與出力轴(83)在任意彎折角度時,亦能產生動力傳遞作用, 而不會影響驅動機構(2)與棘輪組(7)間之連動; 據此,俾使該棘輪扳手之棘輪砧(5)隨棘輪殼體(4)樞轉 調整任意操作角度時,仍能順利地達到動力傳遞作用,以應 付各種扳轉工作,同時,由於該曲軸(8)結構相當簡單,組 成構件少,操作穩定順暢,因此,可有效降低生產製造與組 裝成本,亦可減少故障率與延長使用壽命。 綜上所述,本創作在同類產品中實有其極佳之進步實用 性,同時遍查國内外關於此類結構之技術資料,文獻中亦未 發現有相同的構造存在在先’是以’本創作實已具備新型專 利要件,爰依法提出申請。 惟,以上所述者,僅係本創作之一較佳可行實施例而 已,故舉凡應用本新型說明書及申請專利範圍所為之等效結 M358702 構變化,理應包含在本新型之專利範圍内β 【圖式簡單說明】 圖一為本創作具角度調整之板手之立體示意圖; 圖二為本創作具角度調整之板手設置曲軸之立體示意 圖三為本創作具角度調整之板手之立體分解示意圖; 圖四係本創作额、棘輪組以及曲軸之組合狀態示意 圖五為本創作曲軸之分解示意圖; 之剖面示意圖;以及 之動作示意圖。 圖六為曲軸設置於板手之剖面示意圖 圖七係本創作具角度調整之板手 圖八係本創作具角度調整之板手In order to further understand the characteristics of the creation of the creation, the use of technical means and the expected results, we will describe the use of this creation, I believe that you can have a deeper and more specific understanding of this creation, as follows: Please refer again Referring to Figure 3, Figure 7 and Figure 8, the ratchet housing (4) of the pneumatic/electric ratchet wrench is set on the ratchet housing (3), and the ratchet station (5), the switch (8), the ratchet set (7) and the ratchet The housing (4) is assembled into a body structure, so that when the latter operates the ratchet wrench, the M358702 ratchet anvil can be arbitrarily adjusted by the relative pivotal swing between the ratchet housing (4) and the ratchet housing (3). The angular position, as shown in Figure 8, allows the user to smoothly operate the ratchet wrench according to different working environments or spaces; it is necessary to specifically note that due to the ratchet set (7) and the ratchet anvil ( 5) The same, it will adjust the swing with the ratchet housing (4), and interlock the crankshaft (8) between the ratchet group (?) and the drive mechanism (2). Therefore, with the universal joint structure formed by the crankshaft (8), the output shaft (83) of the crankshaft (8) can smoothly swing with the ratchet group (7), and the input shaft of the crankshaft (8) (81) Forming an arbitrary bending angle and making the power input shaft (81) and the output shaft (83) at any bending angle also generate power transmission without affecting the driving mechanism (2) and the ratchet group ( 7) linkage between the two; according to this, the ratcheting anvil (5) of the ratchet wrench can be smoothly transferred to the rocker casing (4) to achieve the power transmission function to cope with various turning operations. At the same time, since the crankshaft (8) has a relatively simple structure, few components, and stable operation, the manufacturing and assembly costs can be effectively reduced, and the failure rate and the service life can be reduced. In summary, this creation has its excellent progress and practicality in similar products. At the same time, it has checked the technical information about such structures at home and abroad. The same structure has not been found in the literature. This creation has already possessed new types of patent requirements, and applied for it according to law. However, the above-mentioned ones are only one of the preferred embodiments of the present invention. Therefore, the equivalent configuration of M358702, which is applied to the present specification and the scope of the patent application, should be included in the scope of the patent of the present invention. Figure 1 is a three-dimensional schematic diagram of the wrench with angle adjustment; Figure 2 is a three-dimensional schematic diagram of the crankshaft set by the angled adjustment of the creation of the crankshaft. Figure 4 is a schematic diagram of the combined state of the creation amount, the ratchet group and the crankshaft. The schematic diagram of the crankshaft is a schematic view of the crankshaft; Figure 6 is a cross-sectional view of the crankshaft set on the wrench. Figure 7 is the wrench for the angle adjustment of this creation. Figure 8 is the wrench for the angle adjustment.
主要元件符號說明 1握柄 2驅動機構 21卡掣槽 3棘輪殼座 4棘輪殼體 5棘輪砧 6轉鈕 7棘輪組 M358702 棘齒 弧形凹槽 驅動軸襯 曲軸 入力軸 卡掣柱 凸耳 銷孔 軸襯 銷孔 出力軸 偏心凸緣 凸耳 銷孔 抽銷 軸承Main component symbol description 1 grip 2 drive mechanism 21 card slot 3 ratchet housing 4 ratchet housing 5 ratchet anvil 6 knob 7 ratchet set M358702 ratchet curved groove drive bushing crankshaft input shaft clamp pin Hole shaft bushing pin hole output shaft eccentric flange lug pin hole pumping bearing