TWM334625U - Easily being activated structure of miniature fan - Google Patents

Easily being activated structure of miniature fan Download PDF

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Publication number
TWM334625U
TWM334625U TW097200099U TW97200099U TWM334625U TW M334625 U TWM334625 U TW M334625U TW 097200099 U TW097200099 U TW 097200099U TW 97200099 U TW97200099 U TW 97200099U TW M334625 U TWM334625 U TW M334625U
Authority
TW
Taiwan
Prior art keywords
easy
permanent magnet
shaft
fan wheel
scope
Prior art date
Application number
TW097200099U
Other languages
Chinese (zh)
Inventor
Alex Horng
Tso-Kuo Yin
Original Assignee
Sunonwealth Electr Mach Ind Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sunonwealth Electr Mach Ind Co filed Critical Sunonwealth Electr Mach Ind Co
Priority to TW097200099U priority Critical patent/TWM334625U/en
Publication of TWM334625U publication Critical patent/TWM334625U/en
Priority to US12/265,484 priority patent/US20090175744A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D25/0606Units comprising pumps and their driving means the pump being electrically driven the electric motor being specially adapted for integration in the pump
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D13/0646Units comprising pumps and their driving means the pump being electrically driven the hollow pump or motor shaft being the conduit for the working fluid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D19/00Axial-flow pumps
    • F04D19/002Axial flow fans

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Description

M334625 八、新型說明: 【新型所屬之技術領域】 本創作係關於一種微型風扇之易於啟動構造,尤指一種材料 及裝配成本低廉、組裝品質佳且製程開發容易之結構。 【先前技術】 第一圖乃揭示一種微型風扇,其包含有:一殼座(1〇)、一扇 輪(20)以及一底蓋板(30); 殼座(10)為一中空殼體,其内部另設有環牆(11),使環牆 (11)中央形成可供扇輪(20)置入的空間,環牆(11)外周則與 殼座(10)壁面之間形成線圈安置槽(12),線圈安置槽(U)中 置入有-電路板(40) ’該電路板(4〇)以選自軟性印刷電路板為 較佳,且其上設有偶數組線圈(41)(圖中所示為二組線圈配置)、、', 以及-由習知驅動電路及霍耳感應元件等構成之Ic㈣件⑷), 該1C控制件⑹係於相鄰二線圈⑷之間,並與二線圈⑻ 形成電氣連接; 殼座U0)設有定位件⑽,該定位件(14)係由具吸磁效 果之金屬材質製成’-般為或方柱形狀,該定位件(⑷被 固定在殼座(10) -相吻合形狀之定位孔(13 )中,且定位孔⑼ 位於二線圈(41)之間; 扇輪(20)具有-軸桿⑶,軸桿(21)—端固設有一袖座 (22) ’軸座(22)向外延伸有複數葉片(23),且夂 的外周設置有-永久磁鐵環⑼,該永久磁鐵環^具有n、 M334625 S磁極、且其本身具有至少二交界區,該交界區之—邊為n極、 I為極N S磁極又各自具有強磁區,通常強磁區係位於 二交界區間之中間位置; 底息板(30)中央具有—軸管⑶),軸管⑶)中設置有軸 .承⑼,可供扇輪(20)之軸桿(21)插入該轴承⑼的轴孔 中,以支持扇輪(20)旋轉。 殼座(1〇)的線圈安置槽(12)中置入電路板(4〇)之後, 9 f座⑽係罩設於扇輪⑶)外圍,使扇輪(20)之永久磁鐵 %(24)呈對應電路板(4〇)之線圈(41),並藉由汇控制件⑹ 偵測永久磁鐵% (24)之極性變化而發出訊號,使各線圈⑷) 能變換產生不同磁力以推斥扇輪⑶)旋轉;當扇輪⑽停止 旋轉時’永久磁鐵環(24)之N、s磁極的其中一強磁區可與殼座 (10)所没之定位件(⑷靠近且吸磁定位,使永久磁鐵環⑵) 各磁極之強磁區與電路板⑽)之各線圈(41)遠離錯開,亦即, • 永久磁鐵環(24)之交界區不靠近對應在1C控制件(42);因此, -當扇輪(20)再次啟動時,可避免1C控制件(42) _不到永久 磁鐵環(24)之極性而無法啟動。 然而,此乃一種運用於微型風扇之易於啟動構造,該定位件 尺寸極小,方柱形狀的定位件大約只有〇·6χ〇·6χι·5 (瓜历),而無M334625 VIII. New description: [New technical field] This creation is about the easy-start structure of a miniature fan, especially a structure with low material cost, good assembly quality and easy process development. [Prior Art] The first figure discloses a micro fan comprising: a housing (1〇), a fan wheel (20) and a bottom cover (30); the housing (10) is a hollow housing The body has a ring wall (11) inside, so that the center of the ring wall (11) forms a space for the fan wheel (20) to be placed, and the outer circumference of the ring wall (11) forms a wall surface with the shell (10). The coil is disposed in the slot (12), and the circuit board (40) is provided with a circuit board (40). The circuit board (4) is preferably selected from a flexible printed circuit board, and an even array coil is disposed thereon. (41) (two sets of coil arrangements are shown), ', and - Ic (four) pieces (4) consisting of a conventional drive circuit and a Hall sensing element, and the 1C control piece (6) is attached to the adjacent two coils (4) Between the two coils (8) is electrically connected; the housing U0) is provided with a positioning member (10), which is made of a metal material having a magnetic absorbing effect, or a square shape, the positioning The member ((4) is fixed in the housing (10) - the matching hole (13) of the matching shape, and the positioning hole (9) is located between the two coils (41); the fan wheel (20) has the - shaft (3), the shaft 21) - The end is fixed with a sleeve (22) 'The shaft seat (22) has a plurality of blades (23) extending outwardly, and the outer circumference of the crucible is provided with a permanent magnet ring (9) having n, M334625 S a magnetic pole, and itself has at least two boundary regions, the boundary of the boundary region is n pole, I is a pole NS magnetic pole and each has a strong magnetic region, usually the strong magnetic region is located in the middle of the two interface intervals; 30) The center has a shaft tube (3), and the shaft tube (3) is provided with a shaft bearing (9), and the shaft (21) of the fan wheel (20) is inserted into the shaft hole of the bearing (9) to support the fan wheel (20) ) Rotate. After the circuit board (4〇) is placed in the coil seating groove (12) of the housing (1〇), the 9 f seat (10) is placed on the periphery of the fan wheel (3), so that the permanent magnet of the fan wheel (20) is% (24) ) is a coil (41) corresponding to the circuit board (4〇), and sends a signal by detecting the polarity change of the permanent magnet % (24) by the sink control member (6), so that each coil (4) can be converted to generate different magnetic force to repel The fan wheel (3) rotates; when the fan wheel (10) stops rotating, one of the strong magnetic regions of the N and s magnetic poles of the permanent magnet ring (24) can be positioned close to the positioning member ((4) and magnetically attracted by the housing (10) , so that the permanent magnet ring (2)) is indistinguishable from the coils (41) of the circuit board (10), that is, the boundary of the permanent magnet ring (24) is not close to the corresponding control member (42). Therefore, when the fan wheel (20) is started again, the 1C control member (42) _ can be prevented from being incapable of starting the polarity of the permanent magnet ring (24). However, this is an easy-to-start configuration for a micro fan. The positioning member is extremely small in size, and the positioning member in the shape of a square column is only about 〇·6χ〇·6χι·5 (guest calendar), and no

論是呈方柱或圓柱形狀,於製作及組配的過程當中均有其困難度 存在; 'X 以方柱形狀的定位件而言,其係將一段很長的方形柱插入定 .M334625 位孔之後,再由定位孔的端口剪切截斷,製成過程可以選擇人工 方式進灯,或者另外開發自雜pin設備以進行作業,然而無論是 前f還是後者,必造成人力或設備縣的提高,而且該定位 件與切之後谷易產生毛邊(如附件所示),使殼座與底蓋板組裝之 • 後其間的雄、合度不佳,造成組裝品質不良。 • 又關柱形狀的定位件而言’雖_柱形狀的定位件可利用 車削方式懿細,其後再行裝配於定位孔巾,蝴為其大小與 • 車削之後的鐵屑相近,故必翻用人工方式二度篩選,不僅量產 化困難,供應商的生產意願也低。 【新型内容】 不僅價格伽、,取得也容易, 成本,並提升組裝品質目的。 〇有鑑於此,本創作爰提供一種微型風扇之易於啟動構造,其 係選用目前既已量產化的精密鋼珠規格成品,與扇輪之永久磁鐵 環的強磁區產生吸磁作用,以避免扇輪停止於一啟動死角位置, 可達到降低材料及裝配 本創作之技術手段··包含一殼座、一It is in the shape of a square column or a cylinder, and it has difficulty in the process of making and assembling; 'X is a square-shaped positioning piece, which is inserted into a long square column. M334625 After the hole, the port of the positioning hole is cut and cut, and the manufacturing process can select the manual mode to enter the lamp, or separately develop the self-pinning device to perform the work. However, whether it is the former f or the latter, the manpower or the equipment county will be improved. Moreover, the positioning member and the valley after cutting are prone to burrs (as shown in the attachment), so that the assembly of the housing and the bottom cover is poor, and the assembly is not good, resulting in poor assembly quality. • For the positioning of the column-shaped positioning piece, 'the column-shaped positioning piece can be thinned by turning, and then assembled to the positioning hole towel, the size of which is similar to the iron filings after turning, so it must be Switching to the manual mode for secondary screening is not only difficult to mass-produce, but also the supplier's willingness to produce. [New content] Not only the price is gambling, but also easy to obtain, cost, and improve the quality of assembly. In view of this, the present invention provides an easy-to-start structure of a micro-fan, which is selected from a precision steel bead product that has been mass-produced at present, and generates a magnetic attraction effect with a strong magnetic field of a permanent magnet ring of a fan wheel to avoid The fan wheel stops at a starting dead angle position, which can achieve the technical means of reducing the material and assembling the creation.

極之強磁區會與球形定位件靠近吸磁, 々¥,永久磁鐵環其中一磁 以避免扇輪停止於一啟動 M334625 死角位置。 【實施方式】 本創作係關於一種微型風扇之易於啟動構造,請配合參看第 一圖所不,其包含有:一殼座(1〇)、一扇輪(2〇)以及一底蓋板 (30);The extremely strong magnetic zone will be close to the magnetic attraction of the spherical positioning member, 々¥, one of the permanent magnet rings to prevent the fan wheel from stopping at the start of the M334625 dead angle position. [Embodiment] This creation is about an easy-to-start structure of a miniature fan. Please refer to the first figure. It includes: a housing (1〇), a wheel (2〇), and a bottom cover ( 30);

设座(10)為一中空殼體,其内部另設有環牆(11),使環牆 (11)中央形成可供扇輪(2〇)置入的空間,環牆(11)外周則與 殼座(10)壁面之間形成線圈安置槽(12),線圈安置槽中 置入有-電路板(40) ’該電路板⑽)以選自軟性印刷電路板為 較佳’且其上設有偶數組線圈(41)(圖中所示為二組線圈配置) ,及—由習知鶴電路及霍耳感應元料構紅ic控制件⑹ 3亥1C控制件(42)係於相鄰二線圈(4 ) 形成電氣連接; 之間亚與二線圈(41 殼座⑽設有至少-_上的_ _The seat (10) is a hollow casing, and a ring wall (11) is additionally arranged inside the ring wall (11) to form a space for the fan wheel (2〇) to be placed, and the outer wall of the ring wall (11) a coil seating groove (12) is formed between the wall of the housing (10), and a circuit board (40) is disposed in the coil seating groove. The circuit board (10) is preferably selected from a flexible printed circuit board. There are even array coils (41) (two sets of coils are shown), and - by the well-known crane circuit and Hall sensor material structure red ic control (6) 3 Hai 1C control (42) tied to the phase The adjacent two coils (4) form an electrical connection; between the sub and two coils (the 41 housing (10) is provided with at least -___

崎),_崎(丨 形定位件⑻被置赠座⑽之珠桃佳,㈣ 位孔〇3)位於二線圈⑻之間;德孔⑼中,且定 扇輪(20)具有一軸桿(21),軸桿 山 ⑼’_ (22)向外延伸有複數葉片(23 = 的外周設置有-永久磁鐵環(24), ’且'某片⑼ S磁極,且其本身具有至少二綱,該交^ (24)具有N、 褒乂界區之一邊為N極、 M334625 另广為呂極’>|、8磁極又各自具有強磁區,通常強磁區係位於 二交界區間之中間位置; 底蓋板(30)中央具有一軸管⑻,軸管(31)中設置有轴 承(32) ’可供秘⑼之軸桿(21)插人雜承(32)的轴孔 中,以支持扇輪(2〇)旋轉。 ’己合參看第三圖、第四圖所示,殼座(1〇)的線圈安置梢 12)中置人電路板⑽之後,殼座⑽係罩設於扇輪(2〇、Saki), _aki (the 定位-shaped positioning member (8) is given the seat (10) of the Pearl 佳佳, (4) the position of the hole 〇 3) between the two coils (8); in the hole (9), and the fixed fan wheel (20) has a shaft ( 21), the shaft mountain (9) '_ (22) extends outward with a plurality of blades (23 = the outer circumference is provided with - permanent magnet ring (24), 'and' a piece (9) S magnetic pole, and itself has at least two classes, The intersection (24) has N, one side of the boundary region is N pole, M334625 is also widely used as Luji '>|, and the 8 magnetic poles each have a strong magnetic region, and usually the strong magnetic region is located in the middle of the two boundary regions. Position; the bottom cover (30) has a shaft tube (8) in the center, and a bearing (32) is provided in the shaft tube (31). The shaft (21) of the secret (9) is inserted into the shaft hole of the miscellaneous bearing (32) to Support the rotation of the fan wheel (2〇). As shown in the third and fourth figures, after the coil (12) of the housing (1〇) is placed in the circuit board (10), the housing (10) is covered by Fan wheel (2〇,

::輪(2〇)之永久磁鐵環(2侧 線圈(41),並藉由IC控制件Γ ^ ( 2)偵測水久磁鐵環(24)之極 雙化而μ訊號,使各線圈(41)能變換 扇輪⑽旋轉;愉⑽停止旋轉時,永久 的其巾-強磁區可赠座(1G)所設之球形 罪近且吸磁疋位,使永久磁鐵環(24)各磁極之強磁區鱼 :各線圈(41)遠離錯開’亦即,永久磁鐵環(:之交 界區不減對應在IC控制件(42);因此 動時,可避免1C控制件(42)侦 〜(〇)再认啟 而無法啟動。 “、k久磁鐵環(24)之極性 因此,本創作相較於習知結構具有以下優點. ⑴成本低廉:由於本創作之 化的精密鋼珠規格成品,不僅價敕、*彳件#,用目視已J ⑵組裝繼:姆料,取得也容〗 直接置入定抓㈣可,無卿輕密珠趙’ 戳斫也不會產生毛邊(可 M334625 看附件所示),完全不會影響殼座與底蓋板的組裝密合度,組裝品 質佳。 ⑶製程開發容易··本創作之球形定位件係選用目前既已量產 化的精密鋼珠規格成品’量產化商品其供應商均自有設備,而且 鋼珠本身會滚動也有利於後續之製程開發。 綜上所述,本創作之諸多特點於_產品#中實屬首創,符 合新型專利要件,爰依法俱文提出申請。 准以上所述者僅為本創作之較佳實施型態,舉凡應用本創 =說明書、帽專利紐或圖式所為之等效結構變化,理應包含 在本創作之專利範圍内。 M334625 【圖式簡單說明】 第一圖·係習用結構之立體分解示意圖 第二圖··係本創作之立體分解示意圖。 第三圖··係本創作之俯視剖面示意圖。 第四圖··係本創作之側視剖面示意圖。 (23) 葉片 (24) 永久磁鐵環 (3〇)底蓋板 (31) 軸管 (32) 軸承 (40) 電路板 (41) 線圈 (42) 1C控制件 【主要元件符號說明】 (1〇)殼座:: Wheel (2〇) permanent magnet ring (2 side coil (41), and through the IC control unit Γ ^ ( 2) to detect the extreme polarization of the water magnet ring (24) and the μ signal, so that each coil (41) can change the rotation of the fan wheel (10); when the (10) stops rotating, the permanent towel-strong magnetic zone can be given the spherical sin and the magnetic attraction of the seat (1G), so that the permanent magnet ring (24) Strong magnetic area of the magnetic pole: each coil (41) is far away from the staggered 'that is, the permanent magnet ring (: the junction area is not reduced corresponding to the IC control part (42); therefore, the 1C control piece (42) can be avoided when moving ~(〇) Re-recognized and unable to start. ", k long magnet ring (24) polarity, therefore, this creation has the following advantages compared to the conventional structure. (1) low cost: due to the creation of the precision of the finished steel ball specifications , not only price 彳, * 彳 # #, with visual inspection has been J (2) assembly following: m material, obtained also 〗 〖 directly placed into the fixed (four) can, no Qing light dense beads Zhao 'Poke 斫 will not produce raw edges (may be M334625 See the attachment), it will not affect the assembly tightness of the shell and the bottom cover, and the assembly quality is good. (3) Process development is easy. The parts are selected from the precision steel ball specifications that have been mass-produced. The products are all produced by the suppliers, and the steel balls themselves will roll, which is also conducive to the subsequent process development. In summary, the creation Many features are the first in _Product #, in line with the new patent requirements, and apply in accordance with the law. The above mentioned is only the preferred implementation of this creation, the application of this innovation = manual, cap patent or The equivalent structural change of the schema should be included in the scope of this patent. M334625 [Simple description of the diagram] The first diagram is a three-dimensional exploded schematic diagram of the conventional structure. The third picture is a schematic cross-sectional view of the creation. The fourth picture is a side view of the creation. (23) Blade (24) Permanent magnet ring (3〇) bottom cover (31) Shaft tube ( 32) Bearing (40) Circuit board (41) Coil (42) 1C control part [Main component symbol description] (1〇) housing

(11)環牆 (u)線圈安置槽 (13) 定位孔 (14) 定位件 (15) 球形定位件 (2〇 )扇輪 (21) 轴桿 (22) 車由座 【附件】 —^ ^位件與本案球攸位件之外觀。 :習知定位件與本案球形定位件置於定位孔中情形。(11) Ring wall (u) Coil placement groove (13) Positioning hole (14) Positioning member (15) Spherical positioning member (2〇) Fan wheel (21) Shaft rod (22) Car seat [Attachment] —^ ^ The appearance of the position piece and the ball position piece of the case. : The conventional positioning member and the spherical positioning member of the present case are placed in the positioning hole.

Claims (1)

M334625 九、申請專利範圍·· 1· 一種被型風扇之易於啟動構造,其包含: —殼座’具有賴及IC控谢,且位於射二相鄰線圈之 間設有至少-個以上由具吸磁效果之導磁材料製成的球形定位 件; _ π -扇輪’具有軸桿及對應_設置之永久磁鐵環,永久磁鐵 環具N、S磁極’該N、s雜各具有—強磁區,· _ -底蓋板,具有-軸管,軸管中設韩承,可供轉插入以支 持扇輪旋轉; 當該扇輪停止轉動時,永久磁鐵環之其一強磁區係與殼座之 球形定位件靠近且吸磁定位。 2.如申請專利範圍第丨項所述微型風扇之易於啟動構造,其中球形 定位件可為鋼珠。 3·如申明專利範圍弟1項所述微型風扇之易於啟動構造,其中球形 .定位件材質選自SUS304不鏽鋼。 4·如申請專利範圍第1項所述微型風扇之易於啟動構造,其中球形 疋位件設於殼座之一定位孔中,定位孔位於二線圈之間。 5·如申睛專利範圍第1項所述微型風扇之易於啟動構造,其中殼座 内設有環牆,環牆中央之中空殼體可供扇輪置入,該環牆與殼座 壁面之間形成線圈安置槽,線圈安置槽中置入有電路板,線圈與 1C控制件係設置於該電路板上。 6·如申請專利範圍第5項所述微型風扇之易於啟動構造,其中電路 12 M334625 板係選自軟性印刷電路板為較佳。 7·如申請專利範圍第ϊ項所述微型風扇之易於啟動構造,其中屬輪 係 之軸桿一端設有軸座,軸座向外延伸有複數葉片,永久磁鏹 設置於各葉片外周。 13M334625 Nine, the scope of application for patents···················································································· A spherical positioning member made of a magnetically permeable magnetic material; _ π - a fan wheel having a shaft and a corresponding permanent magnet ring, and a permanent magnet ring having N and S magnetic poles Magnetic zone, · _ - bottom cover, with - shaft tube, Han Cheng in the shaft tube, can be inserted into the rotation to support the rotation of the fan wheel; when the fan wheel stops rotating, the permanent magnet ring has a strong magnetic zone It is close to the spherical positioning member of the housing and magnetically positioned. 2. The easy-start configuration of a microfan as described in the scope of claim 2, wherein the spherical positioning member is a steel ball. 3. The easy-to-start structure of the micro-fan according to the claim 1 of the patent scope, wherein the spherical member is made of SUS304 stainless steel. 4. The easy-starting structure of the micro-fan according to claim 1, wherein the spherical clamping member is disposed in one of the positioning holes of the housing, and the positioning hole is located between the two coils. 5. The easy-starting structure of the micro-fan according to item 1 of the scope of the patent application, wherein a ring wall is arranged in the shell, and a hollow shell in the center of the ring wall can be placed in the fan wheel, and the wall of the ring wall and the shell wall A coil placement groove is formed between the coil placement slots, and a coil and a 1C control member are disposed on the circuit board. 6. An easy-to-start configuration of a microfan as described in claim 5, wherein the circuit 12 M334625 is preferably selected from a flexible printed circuit board. 7. The easy-starting structure of the micro-fan according to the scope of the patent application, wherein the shaft of the axle is provided with a shaft seat, the shaft seat extends outwardly with a plurality of blades, and the permanent magnet is disposed on the outer circumference of each blade. 13
TW097200099U 2008-01-03 2008-01-03 Easily being activated structure of miniature fan TWM334625U (en)

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