M3 31069 八、新型說明： 【新型所屬之技術領域】 領域者 本創作係指一種内襯耐磨材料鋼管之結構改良，係指有關 外層之鋼管部構造改良，以方便檢測耐磨材料部之厚度的技，标 【先前技術】 按’内概耐磨材料鋼管係用於輸送裝置，如電力、冶金、 • 石化、建材、造紙、耐酸鹼、粉體、液體、流體、污水等各種 領域之輸送’其結構組成大致上為内層耐磨材料部1 Q及外声 鋼管部2 0之結合，請見第一圖，該耐磨材料部i 〇為複數陶 竟片1 0 1所組成。而生產組裝之業者經客戶訂製完成運輪到 工廠組裝（即直管、彎管運到工廠後再組裝），一旦組裝後而 • 開始運作，即無法檢測管内之耐磨材料部1 〇厚度。 ▲ 承上，但因被輸送物（如煤礦、耐酸鹼液體）的高度磨損、 腐#，故仍然必須使用一段時間後加以檢測内層耐磨材料部1 φ 〇之厚度，如其受力較大之處（如彎管處）該耐磨材料部1〇 之磨損均比其他位置高，其厚度易變薄，若不加以檢測，其產 生破裂或掉落時，因鋼管部2 〇之硬度比耐磨材料部1 〇小， '若鋼管部2 0亦破裂，此時運轉中之被輸送物（如煤礦、耐酸 •鹼液體）會自破裂處喷出，此時之補救方法即先於破裂處之鋼 管部2 0外侧焊接一鋼片，同時再另外訂製該段落之鋼管，但 往往效果不佳，沒幾天鋼片就又脫落，故需一直焊結直到訂製 鋼管送達，但一般工作時間最快也要二至三週，接著必須停工 拆解後再汰換，故影響作業甚大（或發現破損處之後即停工） ，及造成金錢上之耗損。 M331069 據b身又業者均定時（如歲修）檢測受力較大之處的 純料部1G之厚度，其檢測方切二種，一為將各段落之鋼 官全面拆解’再判斷何處受力較大，再以超音波量測並編號記 錄’另:為全面拆解後，於每i件内的㈣片i Q i破壞敲 下/、中#而予以量測，編號記錄，而敲下減少的該處再於現 場以黏結劑補上一片。然而，其具有如下之缺失：、 、拆卸、組裝鋼管是非常H耗時、耗力及損耗金錢M3 31069 VIII. New description: [New technical field] The author of this field refers to the structural improvement of a steel pipe with lining wear-resistant material, which refers to the structural improvement of the steel pipe part of the outer layer to facilitate the detection of the thickness of the wear-resistant material part. Technology, standard [prior art] According to the 'inside wear-resistant material steel pipe for conveyors, such as electricity, metallurgy, • petrochemical, building materials, paper, acid and alkali, powder, liquid, fluid, sewage and other fields The structure of the conveyance 'is substantially the combination of the inner wear-resistant material part 1 Q and the outer sound-proof steel pipe part 20, see the first figure, the wear-resistant material part i 〇 is composed of a plurality of ceramic pieces 1 01. The manufacturer of the assembly and assembly is custom-made to complete the assembly of the ship to the factory (that is, the straight pipe and the pipe are transported to the factory and then assembled). Once assembled, the machine can not detect the thickness of the wear-resistant material in the pipe. . ▲ bearing, but due to the high wear and corrosion of the conveyed materials (such as coal mines, acid and alkali resistant liquids), it is still necessary to use a period of time to detect the thickness of the inner wear-resistant material part 1 φ ,, if it is stressed Where (such as at the bend), the wear of the wear-resistant material portion is higher than other positions, and the thickness thereof is easily thinned. If it is not detected, it is broken or dropped, because of the hardness ratio of the steel pipe portion 2 The wear-resistant material part 1 is small, 'If the steel pipe part 20 is also broken, the conveyed material (such as coal mine, acid-resistant alkali liquid) in operation at this time will be ejected from the crack, and the remedy at this time is prior to cracking. At the same time, the steel pipe part of the steel pipe is welded to a steel sheet at the same time. At the same time, the steel pipe of the paragraph is additionally ordered, but the effect is not good. The steel piece will fall off again in a few days, so it is necessary to weld until the custom steel pipe is delivered, but generally The working time is also two to three weeks at the earliest, and then it must be stopped after dismantling and then replaced, so the impact is very large (or stop working after the damage is found), and cause financial damage. M331069 According to the b body and the industry are all timed (such as the old repair) to detect the thickness of the 1G of the pure material part of the force, the detection side cut two kinds, one is to completely dismantle the steel officer of each paragraph' and then judge where The force is relatively large, and then measured by ultrasonic and numbered. 'Other: After comprehensive disassembly, the (four) pieces of i Q i in each i piece are destroyed and knocked down, and # is measured, and the number is recorded. Knock down the reduced area and fill it with a binder at the site. However, it has the following shortcomings:, disassembly, assembly of steel pipes is very H time-consuming, labor-intensive and depleted money
的午尤其疋時（如歲修）檢測_定要全面拆解，再分批檢 測、記錄。 一、 破壞性量測再補上一片的陶瓷片丄0 i，結構結合力 較差，因現場無法作㈣再結合，且該處殘留㈣餘黏結劑， 會破壞補上之陶瓷片101之結合度。 二、 一般於停工階段或歲修或發現破洞（鋼管爆裂停機更 換）時才作檢測，訂製、組裝，非常浪費人力、物力、工時成 本0 【新型内容】 爰此，本案創作人有鑑於上述習用者之現況，遂為了一併 解決前述習用者之缺失，首先思及若能在無須拆解鋼管之前題 下即可檢測耐磨材料部，則即可解決習用者之缺失。 而本創作之結構特色在使外層之鋼管部設有複數檢測穿 孔’且檢測穿孔之内端位於鋼管部與耐磨材料部之界面，或是 内，之耐磨材料部及外層之鋼管部之間具有橡膠部時，該檢測 穿孔之内端係延伸至橡膠部與耐磨材料部之界面，使於運轉中 仍可利用超音波檢測儀器之檢測棒插入檢測穿孔中，用以檢測 耐磨材料部之厚度，而可隨時取得耐磨材料部之厚度數字資訊 6 M331069 ，進而利用熱傳導原理，反推其他位置之耐磨材料部之厚度， 而可預防鋼管部爆裂以及更換之不便。 其中，耐磨材料部為複數陶瓷片組成，而檢測穿孔為内螺 孔且於内螺孔可螺接一螺栓，而螺栓之螺桿前端可設有橡膠 t山 端0 疋以，本創作之主要目的係在提供一種内襯耐磨材料鋼管 之新結構，係指直接於外層之鋼管部設置複數檢測穿孔，而利 用超音波檢測儀器之檢測棒插入檢測穿孔中，而可檢測耐磨材 • 料部之厚度，以排除拆解鋼管或再拆下陶瓷片才可檢測之不便 ’以提高方便性、避免人力、物力之成本負擔。 【實施方式】 今為使貴審查委員對本創作有更進一步之瞭解，兹佐以 下列具體實施例加以說明。 ‘ 本創作「内襯耐磨材料鋼管之結構改良」，請見第二、三 圖’係指該鋼管之管體a至少為内層耐磨材料部1及外層鋼管 鲁 部2之結合，其中： 耐磨材料部1，為複數陶瓷片1 1所組成。 鋼管部2，設有複數檢測穿孔2 1，且於磨耗大之處（如 '彎頭）可設較多之檢測穿孔2 1，而檢測穿孔2 1之内端位於 .鋼管部2與耐磨材料部1之界面（另見第四圖）。其中，檢測 穿孔2 1為内螺孔（見第二圖），其可螺接一螺栓3加以填充 ’又該螺栓3之螺桿前端可設有橡膠端31 (如第五、八圖） ，以做為防震、防噪音之用。 另外，見第六、七圖，内層耐磨材料部1及外層鋼管部2 之間可具有橡膠部4，且檢測穿孔2 1之内端延伸至橡膠部4 7 M331069 與耐磨材料部1之界面（見第七、八圖）。 纟上所述之結構改良’隨時（包含運轉中）可利用超音波 檢測儀器之檢測棒插5插入檢測穿孔2 i中（見第九圖），而 可檢測财磨材料部1之厚度，且利用熱傳導原理，可反推其他 位置之耐磨材料部1之厚度，以提供給業者於停工時的維修或 汰換的參考數字，而可達預防破壞之目標，且無須拆解任何鋼 管’而檢測完畢後可將螺栓3再鎖入檢測穿孔2卜因此可 大大節省人力、物力之成本負擔，完全排除前述習用者之缺失 • ’此即為本創作之最主要創作要旨。另外，本創作適用於各種 内襯㈣材料之鋼管，如第十圖之實施例，其内襯耐磨材料之 鋼管係為板狀者。 據上結構改良及實施說明，當知本創作對内襯耐磨材料鋼 管之結構而言，可提供了一大革新，且深具實質優點，因此， 本創作具有產業利用性、新穎性與進步性，符合新型專利要 ♦件。惟以上所述者，僅為本創作之較佳實施例而，已，並非用來 限定本創作實施之範圍。即凡依本創作申請專利範圍所做的均 # 等變化與修飾，皆為本創作專利範園所涵蓋。 【圖式簡單說明】 第一圖係習用耐磨陶瓷鋼管之部份組合結構圖。 第二圖係本創作之第一實施例之部份結構分解圖。 第三圖係本創作之第一實施例之部份結構組合圖。 第四圖係本創作之第一實施例之部份結構斷面組合平面圖。 第五圖係第四圖中之螺栓前端具橡膠端之斷面組合平面圖。 第六圖係本創作之第二實施例之部份結構組合圖。 第七圖係本創作之第二實施例之部份結構斷面組合平面圖。 M331069 第八圖係第七圖中之螺栓前端具橡膠端之斷面組合平面圖。 第九圖係為檢測棒插入檢測穿孔中之實施狀態立體圖。 第十圖係本創作之内襯耐磨材料之鋼管為板狀時之部份組合 結構圖。 ' 【主要元件符號說明】 (習用實施例） 10——耐磨材料部 101____陶瓷片 • 2 0 · · · ·鋼管部 (本創作實施例） a ....管體 1 ··.·耐磨材料部 1 1 ....陶瓷片 2 ....鋼管部 3 ....螺栓 4 ....橡膠部 2 1 ....檢測穿孔 3 1 ....橡膠端 5 ....檢測棒插In the afternoon, especially when the inspection (such as the old repair) _ must be fully dismantled, and then batch inspection and recording. 1. Destructive measurement and then add a piece of ceramic piece 丄0 i, the structural bonding force is poor, because the site can not be combined (4) and the residual (4) residual adhesive at this place will destroy the bonding degree of the ceramic piece 101. . Second, generally in the shutdown stage or when repairing or finding holes (steel pipe burst stop replacement), testing, ordering, assembly, very waste of manpower, material resources, working hours cost [New content] 爰, the creator of this case has In view of the current situation of the above-mentioned practitioners, in order to solve the lack of the above-mentioned practitioners, firstly, if the wear-resistant material portion can be detected before the steel pipe can be dismantled, the defect of the learner can be solved. The structural feature of the creation is that the outer steel pipe portion is provided with a plurality of detecting perforations, and the inner end of the detecting perforation is located at the interface between the steel pipe portion and the wear-resistant material portion, or the inner wear-resistant material portion and the outer steel pipe portion. When there is a rubber portion, the inner end of the detecting perforation extends to the interface between the rubber portion and the wear-resistant material portion, so that the detecting rod of the ultrasonic detecting instrument can be inserted into the detecting perforation during operation to detect the wear-resistant material. The thickness of the part can be obtained at any time by the thickness of the wear-resistant material part digital information 6 M331069, and then use the principle of heat conduction to reverse the thickness of the wear-resistant material part at other positions, and prevent the inconvenience of bursting and replacement of the steel pipe part. Wherein, the wear-resistant material part is composed of a plurality of ceramic pieces, and the detecting perforation is an inner screw hole and a bolt can be screwed in the inner screw hole, and the screw front end of the screw can be provided with a rubber t-end end 0 ,, the main purpose of the creation A new structure for providing a steel pipe lined with a wear-resistant material means that a plurality of inspection perforations are provided directly in the steel pipe portion of the outer layer, and the detection rod of the ultrasonic testing instrument is inserted into the detection perforation, and the wear-resistant material and the material portion can be detected. The thickness is to eliminate the inconvenience of dismantling the steel pipe or removing the ceramic piece to improve the convenience and avoid the cost burden of manpower and material resources. [Embodiment] Now, in order to make your reviewer have a better understanding of this creation, Zize will explain it in the following specific examples. 'The structure improvement of the inner-lined wear-resistant material steel pipe, see the second and third figures' means that the pipe body a of the steel pipe is at least a combination of the inner wear-resistant material part 1 and the outer-layer steel pipe part 2, wherein: The wear-resistant material portion 1 is composed of a plurality of ceramic sheets 11. The steel pipe portion 2 is provided with a plurality of detecting perforations 2 1, and a plurality of detecting perforations 2 1 can be set at a large wear point (such as an 'elbow)), and the inner end of the detecting perforation 2 1 is located at the steel pipe portion 2 and wear-resistant Interface of material part 1 (see also figure 4). Wherein, the detecting perforation 21 is an inner screw hole (see the second figure), which can be screwed with a bolt 3 to fill it. Further, the screw end of the screw 3 can be provided with a rubber end 31 (such as the fifth and eighth figures). Used for shock and noise prevention. In addition, as shown in the sixth and seventh figures, the inner layer of the inner wear material 1 and the outer steel tube portion 2 may have a rubber portion 4, and the inner end of the detecting through hole 2 1 extends to the rubber portion 4 7 M331069 and the wear resistant portion 1 Interface (see Figures 7 and 8). The structural improvement described above can be performed at any time (including in operation) by using the detecting rod insert 5 of the ultrasonic detecting instrument to insert the detecting through hole 2 i (see FIG. 9), and the thickness of the grinding material portion 1 can be detected, and By using the principle of heat conduction, the thickness of the wear-resistant material portion 1 at other positions can be reversed to provide a reference number for the maintenance or replacement of the operator during the shutdown, and the target of preventing damage can be achieved without disassembling any steel pipe. After the test is completed, the bolt 3 can be locked into the inspection perforation 2, which can greatly save the cost burden of manpower and material resources, and completely eliminate the lack of the aforementioned practitioners. 'This is the main creative essence of the creation. In addition, the present invention is applicable to steel pipes of various inner (four) materials, as in the embodiment of the tenth embodiment, the steel pipe lined with the wear resistant material is a plate shape. According to the structural improvement and implementation instructions, Zhiben created a great innovation for the structure of the inner-lined wear-resistant steel pipe, and has substantial advantages. Therefore, the creation has industrial utilization, novelty and progress. Sexuality, in line with the new patents. However, the above description is only for the preferred embodiment of the present invention and is not intended to limit the scope of the present invention. That is, all the changes and modifications made in accordance with the scope of patent application for this creation are covered by the Creative Patent Park. [Simple description of the drawings] The first figure is a partial combination structure diagram of a wear-resistant ceramic steel pipe. The second drawing is a partial exploded view of the first embodiment of the present invention. The third figure is a partial structural combination diagram of the first embodiment of the present creation. The fourth drawing is a partial structural sectional plan view of the first embodiment of the present invention. The fifth figure is a sectional plan view of the rubber end of the bolt front end in the fourth figure. The sixth drawing is a partial structural combination diagram of the second embodiment of the present creation. The seventh drawing is a partial structural sectional plan view of the second embodiment of the present invention. M331069 The eighth figure is a sectional plan view of the rubber end of the bolt end in the seventh figure. The ninth diagram is a perspective view of the state in which the detection rod is inserted into the detection perforation. The tenth figure is a partial combination structure diagram of the steel pipe lined with the wear-resistant material of the present invention. ' [Main component symbol description] (Conventional example) 10——Abrasion resistant material part 101____Ceramic piece • 2 0 · · · · Steel pipe part (this creation example) a .... pipe body 1 ···· Abrasion resistant material part 1 1 ....ceramic piece 2 .... steel pipe part 3 .... bolt 4 .... rubber part 2 1 .... detecting perforation 3 1 .... rubber end 5 . ...detecting rod insertion