TWM323985U - Forming facilities for paper grid meal box - Google Patents

Forming facilities for paper grid meal box Download PDF

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Publication number
TWM323985U
TWM323985U TW096210157U TW96210157U TWM323985U TW M323985 U TWM323985 U TW M323985U TW 096210157 U TW096210157 U TW 096210157U TW 96210157 U TW96210157 U TW 96210157U TW M323985 U TWM323985 U TW M323985U
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Taiwan
Prior art keywords
mold
box
slice
wall
cylinder
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TW096210157U
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Chinese (zh)
Inventor
Dian-Ji Feng
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Dian-Ji Feng
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Priority to TW096210157U priority Critical patent/TWM323985U/en
Publication of TWM323985U publication Critical patent/TWM323985U/en

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M323985 八、新型說明: 【新型所屬之技術領域】 本創作涉及一種餐盒的成型設備,尤指紙質分格餐 盒的成型設備。 、 【先前技術】 著對環境保護要求的提高,因不易分解而造成環 土兄污染的塑膠速食餐盒已逐步被淘汰,取而代之的是可 分解的紙質餐盒,較好的紙質餐盒要求分格,一般是要 求有-縱貫整個餐盒的主分隔壁、以及在被分隔後的間 隔中再分隔的兩條小間隔壁,主分隔壁以便區分裝於其 中的飯菜’小間隔壁則用以區分裝於其中的各種菜馈, 由於紙材料的因素’紙質餐盒不能像以往塑膠餐盒那樣 -次壓核成型’紙質餐盒的生產工藝是將複合紙片材料 根據分格餐盒形狀的要求進行模切和壓痕,然後對模切 牙[痕後的切 >;進;^壓折、枯合❿形成所冑形狀的分格 紙質餐盒。 枯合-般採用超音波等方式:用模具將需要枯合的 兩張特製的複合紙緊密地壓合在—起後,模具相互高頻 震動使得複合紙相互磨擦生熱,表面層溶化枯合在一起。 現有的紙質分格餐盒的成型設備,是先通過一套模 具對形成主分格壁及小間隔壁進行壓制成型然後移到 另一工位通過另—套模具對餐盒主體及盒蓋進行壓制成 型,然後再移位再用另—個總的模具將分格壁和餐盒主 M323985 .^盒f壓他合在—心惟,這樣不但製作程序複雜, 扠備稷雜,而且生產效率低。 【新型内容】 基於前述現有的紙質分格餐盒的成型設備所存在的 缺失,有鑑於此,本創作之主要目的即在提出一種只在 一個,位^用一套模具即可成型、且結構簡單、生產成 本及效率南的紙質分格餐盒成型設備。 為達上述目的,本創作的紙質分格餐盒的成型設備 包括以下部分:用於安裝各系統元件的機台、用於對各 運動部件的動作進行電氣自動控制的控制系統、模具及 其廢合職系統、模具上設有的超音波焊接系統、設於 模具前、後方的分格壁切片盒、主體切片盒及其各輸送 系統和成品收集系統,其特徵在於: +所述的模具包括與餐盒形狀相適配的上模和下模, 上杈由内、外模構成,外模與帶主分隔壁的餐盒形狀相 適配、内模與餐盒的兩小分隔壁相適配,外模固定安裝 方;一模具架上,模具架安裝在機台立座上兩條豎向平行 滾珠導軌的滑座上,内模則安裝在模具架上兩條豎向平 行滾珠導執的滑座上;下模由固定的前後壁模架、活動 的左右侧模和底模構成; 所述的各模具壓合驅動系統包括··安裝在機台立座 上的模具架驅動氣缸、安裝在模具架上的内模驅動氣 安裝在下模固定的前後壁模架左、右侧的侧模驅動 氣缸、以及安裝在下模底模下方的底模驅動步進氣缸,· M323985 所述的超音波焊接系統包括超音波產生器,設置在下 模左、右侧模及上模内模上; 所述的機台立座兩側,還安裝有主體切片主分 左右折角氣缸。 土 所述的主體切片盒為四根暨直設置、底端内勾的固 定杆,安裝在機台上的輸送系統包括處於切片盒下方的 真空吸盤系統的吸盤及其驅動氣缸 道、設置在送片軌道下方的推片無杆氣虹;片執 所述的分格壁切片盒為四根豎直設置、底端内勾的 固定杆,安裝在機台上的輸送系統包括處於切片盒下方 的真空吸盤系統的吸盤及其驅動步進氣缸、兩條平行的 运片軌道’分設在送片軌道左、右侧的分格壁切片橫向 推拱氣缸、設置在送片軌道後方的推片氣缸; σ所述的模具上設有的超音波焊接系統為超音波產生 器,設置在前述上模中的内模及下模中的兩侧模上。 所述的成品收集系統包括:安裝在機台下模左或右 側的成品盒和杆端裝有機械夾的無杆氣缸。 所述的驅動分格壁切片真空吸盤的驅動步進氣缸安 裝在分格壁切片盒的上方,氣缸的活塞杆裝有一套在切 片盒外的框架,真空吸盤安裝在框架的下部。 所述上模的内模為並排的與分格壁數相同的 模。 以下在實施方式中詳細敘述本創作之詳細特徵以及 優點,其内容足以使任何熟習相關技藝者瞭解本創作之 M323985 技術内谷並據以實施,且根據本說明書所揭露之内容、 申請專利範圍及圖式,任何熟習相關技藝者可輕易理解 本創作相關之目的及優點。 【實施方式】 為使對本創作的目的、構造、特徵、及其功能有進 一步的瞭解,茲配合實施例詳細說明如下。 首先請同時參閱「第1圖」、「第2圖」及「第3圖」,圖 中分別為本創作實施例之正視圖、侧視圖與俯視圖。如 圖所示,本實施例所揭之成型設備主要包括··用於安裝 各系統元件的機台1,臺面上有門式立座、用於對各運動 部件的動作進行電氣自動控制的控制系統裝在機台i内 的電控箱2内,模具包括與餐盒形狀相適配的上模和下 模,其中上模由内模3以及外模4構成,外模4與帶主 分隔壁的餐盒形狀相適配、内模3與餐盒的兩小間分隔 壁相適配,由於間隔壁一般都有兩道,本實施例對應的 内模3 (即分隔壁模)由並排的兩套獨立模、分體模及兩 套超音波產生器組成,每個模具上開有分別與分隔壁形 狀相適應的槽,這樣可避免整體模容易發生模具開裂的 弊端,而超音波產生器的超音波電箱34設置在機台的左 側;外模4固定安裝於一模具架6上,模具架6則安裝 在機台立座上兩條豎向平行模具架滾珠導執滑座7上, 内杈3則安裝在模具架6上兩條豎向平行内模滾珠導執 滑座8上,採用滚珠導軌使得模具架可相對於機台立座 上動、内模3可相對於模具架上下滑動,而且剛度 及穩定性比起導柱式大為優越;下模由固定的下模模架 M323985 9、活動的左、右側模10和底模11構成。 各模具壓合驅動系統包括:安裝在機台立座上的模 具架驅動氣缸12、安裝在模具架6上的内模驅動焊接氣 缸13、安裝在下模固定的前後壁模架左、右側的驅動兩 侧模相向運動的氣缸14、以及安裝在下模底模下方驅動 底模向上運動的底模驅動兩段步進氣缸15;固定安裝在 機台立座兩侧的主體切片主分隔壁左、右折角氣缸16。M323985 VIII. New description: [New technical field] This creation involves a molding machine for lunch boxes, especially a molding device for paper compartments. [Prior Art] With the improvement of environmental protection requirements, plastic fast food lunch boxes that are not easily decomposed and cause pollution of the earthen brothers have been gradually eliminated. Instead, they are decomposable paper lunch boxes, which are better for paper lunch boxes. A compartment, generally requiring - a main partition wall that runs through the entire lunch box, and two small partition walls that are further separated in the compartment after separation, the main partition wall to distinguish the food contained therein, the small partition wall is used for Differentiate the various food feeds installed in it. Due to the paper material factor, the paper lunch box can't be like the plastic lunch box. The production process of the paper lunch box is based on the shape of the composite paper box. Die-cutting and indentation are carried out, and then the die-cutting teeth are cut into the die-cutting teeth. Ultrasonic-like method of supersonic wave: the two special composite papers that need to be combined are tightly pressed together by the mold, and the high-frequency vibration of the molds causes the composite paper to rub against each other and heat, and the surface layer dissolves and merges. Together. The existing paper-making compartment of the paper box is formed by first forming a main dividing wall and a small partition wall by a set of molds and then moving to another station to press the main body of the lunch box and the lid through another set of molds. Forming, then shifting and then using another master mold to separate the wall and the lunch box main M323985 .^ box f to the heart-only, so that not only the production process is complicated, the fork is noisy, and the production efficiency is low. . [New content] Based on the above-mentioned existing paper-based dining box, there is a lack of molding equipment. In view of this, the main purpose of this creation is to propose a kind of mold that can be formed in only one place. Simple, cost-effective and efficient South paper-based dining box molding equipment. In order to achieve the above object, the molding apparatus of the paper-based divided lunch box of the present invention includes the following parts: a machine for mounting components of each system, a control system for electrically and automatically controlling the movement of each moving part, a mold, and the waste thereof. The combined system, the ultrasonic welding system provided on the mold, the divided wall slicing box disposed in front of and behind the mold, the main body slicing box and the respective conveying systems and finished product collecting systems, wherein: the mold comprises The upper mold and the lower mold which are adapted to the shape of the lunch box, the upper jaw is composed of inner and outer molds, the outer mold is adapted to the shape of the lunch box with the main partition wall, and the inner mold is adapted to the two small partition walls of the lunch box. The outer mold is fixedly mounted; on a mold frame, the mold frame is mounted on the slide of two vertical parallel ball guides on the machine stand, and the inner mold is mounted on the mold frame with two vertical parallel ball guides. The lower mold is composed of a fixed front and rear wall formwork, a movable left and right side mold and a bottom mold; the mold press drive system includes: a mold frame driving cylinder mounted on the machine stand, Mounted on the mold frame The mold driving gas is mounted on the left and right side mold driving cylinders of the front and rear fixed mold frames, and the bottom mold driving stepping cylinder installed under the lower mold bottom mold. The ultrasonic welding system described in M323985 includes ultrasonic generation. The device is disposed on the left and right molds of the lower mold and the inner mold of the upper mold; and the left and right angled cylinders of the main section of the main body of the machine stand are also installed. The main slice box described in the soil is a fixed rod with four straight and bottom hooks. The transport system installed on the machine includes the suction cup of the vacuum suction cup system under the slicing box and its driving cylinder channel. The pusher piece under the track is rodless, and the split wall slice box is four fixed rods with vertical bottom hooks. The transport system installed on the machine includes the bottom of the slice box. The suction cup of the vacuum chuck system and its driving stepping cylinder, two parallel moving track 'divided into the left and right sides of the feeding track, the horizontal wall pushing cylinder, the pushing cylinder arranged behind the feeding track The ultrasonic welding system provided on the mold of σ is an ultrasonic generator, which is disposed on both sides of the inner mold and the lower mold in the upper mold. The finished product collection system comprises: a finished box mounted on the left or right side of the lower mold of the machine table and a rodless cylinder with a mechanical clamp at the rod end. The drive stepping cylinder for driving the split wall section vacuum chuck is mounted above the compartment wall slice box, and the piston rod of the cylinder is provided with a frame outside the chip box, and the vacuum chuck is mounted at the lower portion of the frame. The inner mold of the upper mold is a side-by-side mold having the same number of division walls. The detailed features and advantages of the present invention are described in detail below in the embodiments, which are sufficient for any skilled person to understand the implementation of the M323985 technology of the present invention, and according to the contents disclosed herein, the scope of the patent application and Schematic, anyone familiar with the art can easily understand the purpose and advantages associated with this creation. [Embodiment] In order to further understand the purpose, structure, features, and functions of the present invention, the following detailed description will be given in conjunction with the embodiments. Please refer to "1st", "2nd" and "3rd" at the same time. The figure is a front view, a side view and a top view of the creative embodiment. As shown in the figure, the molding apparatus disclosed in the embodiment mainly comprises: a machine table 1 for mounting components of each system, a gate type seat on the table surface, and an electric automatic control for controlling the movement of each moving component The system is installed in the electric control box 2 in the machine table i. The mold comprises an upper mold and a lower mold which are adapted to the shape of the lunch box, wherein the upper mold is composed of the inner mold 3 and the outer mold 4, and the outer mold 4 and the main mold are divided. The shape of the dining box of the next wall is adapted, the inner mold 3 is matched with the two small partition walls of the lunch box, and since the partition wall generally has two paths, the inner mold 3 corresponding to the embodiment (ie, the partition wall mold) is side by side. Two sets of independent molds, split molds and two sets of ultrasonic generators, each of which has grooves corresponding to the shape of the partition wall, so as to avoid the disadvantage that the whole mold is prone to mold cracking, and the ultrasonic generator The ultrasonic electric box 34 is disposed on the left side of the machine table; the outer mold 4 is fixedly mounted on a mold frame 6, and the mold frame 6 is mounted on the two vertical parallel mold frame ball guide slides 7 on the machine stand , the inner jaw 3 is mounted on the mold frame 6 with two vertical parallel inner mold ball guides On the sliding seat 8, the ball guide is used to make the mold frame move relative to the machine stand, and the inner mold 3 can slide up and down with respect to the mold frame, and the rigidity and stability are superior to the guide column type; the lower mold is fixed. The lower mold frame M323985 9 and the movable left and right molds 10 and the bottom mold 11 are formed. Each mold pressing drive system includes: a mold frame driving cylinder 12 mounted on the machine stand, an inner mold driving welding cylinder 13 mounted on the mold frame 6, and a left and right side driving of the front and rear wall mold frames fixed on the lower mold. The two-stage stepping cylinder 15 is driven by the cylinder 14 facing the opposite sides of the movable mold and the bottom mold driving the bottom mold which is driven to move upward under the lower mold bottom mold; the left and right folding cylinders of the main partition main wall fixedly mounted on both sides of the machine stand 16.

主體切片盒17為四根豎直設置、底端内勾的固定 杆,可夾緊層豐放置的主體切片,固定杆内勾的底端托 住主體切片的邊沿但又不妨礙其被吸盤吸下;主體切片 盒17的輸送系統安裝在下模後方的機台丨上,其包括處 於切片盒下方的真空吸盤系統的主體切片吸盤丨8及其主 體切片吸盤驅動氣缸19、兩條平行的主體切片送片執道 2〇、設置在送片執道下方的推片主體切片無杆氣缸, 採用無杆氣缸可大大節省空間,主體切片吸盤驅動氣缸 19通過杆端的彎曲成直角的不銹鋼板推件推動處於送片 執道上得主體切片。 分格壁切片盒22為四根豎直設置、底端内勾的固定 杆,分格壁切片盒22的輸送系統安裝在機台】上,包括 處於切片盒下方的分格壁切片真空吸盤23及其分格壁切 片驅動步進氣紅24、兩條平行的分格壁切片送片軌道 分言ί在送片軌道左、右侧的分格壁切片橫向推拱氣 nj在达片轨道後方的分格壁切片推片氣缸27; :驅$格壁切片真空吸盤的分格壁切 心安裝在分格壁切片盒22的上方,氣虹的;= M323985 t 2切片益外的框架31,真空吸盤系統的吸盤安裝 f /的下部;兩段式步進氣㈣目的是分兩段動 —、士又把切片吸到軌道上’停止真空後,二段繼續下 灯’以便讓位於分格壁切片推片氣紅27的送片推杆。 成印收集系統包括:安裝在機台下模左側的成品堆 3 28、滑座上裝有可調節夾緊力且前後位置可調的機 ,夹^的機械夾無杆氣缸3G、裝在成品盒上方的產品推 堆疊氣虹32及計數標籤機33,成品堆疊架28由四件 可調節距離的不錢鋼擋板組成,下面是產品堆疊槽,產 堆疊氣缸32下面裝有與產品形狀相配的推件,計 ‘,機33上裝有紙條卷,由送紙電機和切刀組成受 控制糸統控制。 …上述各運動科的_裝置均受控於控㈣統由其 進二統-的自動控制。該控㈣統可制pLc可程式控 制器自動控制電路’已為成熟技術,在此不再詳細說明 其原理’僅說明該成型設備各運動部件的卫作過程。 採用上述成型設備生產紙質分格餐盒的生產流程如 下: 、將複合紙片材採用其他已有設備模切成對應形狀 的I孤主體切片和分格壁切片,並根據需要對餐盒主體 ^片和分格壁切片進行壓痕,然後,將餐盒 主體切片和 刀格壁切片分別層疊地放入成型設備的餐纟主體切片盒 17和分格壁切片盒22内; 二、主體切片吸盤氣缸18及真空吸盤的分格壁切片 驅動步進氣缸24分肋域切片和分隔壁切片吸下到各 M323985The main body slice box 17 is four vertical fixing rods with a bottom end hook, which can clamp the main body slice placed on the layer, and the bottom end of the hook of the fixing rod supports the edge of the main body slice without hindering it from being sucked by the suction cup. The delivery system of the main body cassette 17 is mounted on the machine table behind the lower mold, and includes a main section suction cup 8 of the vacuum chuck system under the cassette, and a main section suction cup driving cylinder 19, two parallel body slices. The film is sent to the side of the film, and the pusher body sliced under the film is not the rod cylinder. The rodless cylinder can save space. The main slice suction cup drive cylinder 19 is pushed by the rod end bent into a right angle stainless steel plate pusher. The main body slice is placed on the film. The dividing wall slice box 22 is four fixed rods with vertical and bottom end hooks, and the conveying system of the dividing wall slicing box 22 is mounted on the machine table, including the dividing wall section vacuum suction cup 23 under the slicing box. And its dividing wall slice drive stepping gas red 24, two parallel dividing wall slices feeding the film track ί in the left and right side of the feeding track, the dividing wall section pushes the arching air nj behind the film track The divided wall section pushes the cylinder 27; the partition wall of the vacuum wall of the vacuum wall is mounted on the partition wall slice box 22, which is gas rainbow; = M323985 t 2 slice outer frame 31, The suction cup of the vacuum suction cup system is installed with the lower part of the f /; the two-stage stepping gas (four) is intended to be divided into two sections - the gentleman then sucks the slice onto the track, 'after stopping the vacuum, the second section continues to turn off the light' to give way to The wall-walled slice pushes the sheet red pusher of the gas red 27 The printing and collecting system includes: a finished product pile 3 28 installed on the left side of the lower mold of the machine table, a machine with adjustable clamping force and adjustable front and rear position on the sliding seat, a mechanical clamp rodless cylinder 3G of the clamp ^, installed in the finished product The product above the box pushes the stacking gas rainbow 32 and the counting label machine 33. The finished product stacking frame 28 is composed of four pieces of adjustable steel baffles with adjustable distance. The following is the product stacking trough. The bottom of the stacking cylinder 32 is matched with the shape of the product. The pusher, the meter, is equipped with a paper roll, which is controlled by a control system. ...the above-mentioned devices of each sports department are controlled by the automatic control of the control system. The control (4) system can be used to manufacture the pLc programmable controller automatic control circuit 'which is a mature technology, and the principle will not be described in detail herein'. Only the manufacturing process of each moving part of the molding apparatus will be described. The production process of producing the paper compartment box by using the above molding equipment is as follows: The composite paper sheet is die-cut into the corresponding shape of the I orphan body slice and the division wall slice by using other existing equipment, and the main body of the lunch box is provided as needed ^ The sheet and the segmented wall slice are indented, and then the main body slice and the cutter wall slice are respectively stacked into the meal main body slice box 17 and the division wall slice box 22 of the molding apparatus; The compartment wall of the cylinder 18 and the vacuum chuck drives the stepping cylinder 24 sub-ribbed section and the partition wall slice is sucked down to each M323985

^的導軌上後放氣(即解除真空),切片落在各自的送片 :上’主體切片由設置在送片軌道下方的主體切片推 二…、杆氣缸21杆端的登向推板直接推入下模上,而分隔 =刀片則先由分設在送片軌道左、右侧的分格壁切片橫 2拱氣*26曲折料後推人上模,這是因為餐盒的兩 、間Μ是由分㈣折疊而成的’其展開後對應兩道間 隔壁的距離將相互重疊,*事先曲折拱起而直接推入上 模的話上模的内模將無法壓合; 二、底模驅動兩段步進氣缸15將下模的底模一段推 出,目的使主切片上主分隔壁折痕處先成型,道理同前 ,的間隔壁曲折拱起相同,模具架驅動氣缸^推動模具 架下行’使上、下模的外模4和前後壁模架、底模U壓 合,在壓合瞬間,纟、右折角氣紅16同時抽出,使貫穿 主體的主分隔壁兩邊折角同時成型; 四、内模驅動焊接氣缸13、侧模驅動焊接氣缸14同 時動作’使左、右側模1〇及内模3與下模壓合,同時超 曰波產生器啟動,使各連接面在超音波的高頻振動下相 互磨擦生熱而融合,此時内模驅動焊接氣缸13、側模驅 動烊接氣缸14延時復位; 五、在焊接期間,成品收集系統的機械夾29在機械 夾無杆氣缸30的驅動下送到上模邊對應於產品的盒邊, 待^具架驅動氣缸12退回,底模Π的底模驅動兩段步 進氣缸15將底模π二段推出,也即將產品頂出,產品 被機械夾29夾住盒邊,機械夾無杆氣缸30退回,產品 推出堆疊氣缸32推出把產品推入成品堆疊架28,計數器 :C S_ > 11 M323985 力:-。當到達設定計數時,計數標籤機33自動打出小紙 條作標記,同時指示燈35閃亮並發出響聲。 本設備所採用的製作餐盒主體切片、分格壁切片的複 合食品紙片材包括三層結構,中間層為紙,上、下層為 =,在超音波震㈣,餐盒主體w與分格壁切片對接 f的外層PE互相融合,使餐盒主體切片與分格壁切片能 夠連接固定成—體。並且’該種複合材料的耐水和衛生 性能完全符合餐盒的要求。 請參照「第4圖與「第5圖」,為採用本設備生產出 來的餐盒的兩種形式,其具體結構可根據所採用的模具 不同而有所不同,其主要結構包括餐盒主體91、一橫貫 餐盒主體91的主分格壁94和二連接於主分格壁94與餐 ,主,91側壁的小間隔壁92、93。其中,主分格壁94 疋由則述餐盒主體切片壓制出來的,而小間隔壁%% 則疋由前述的分格壁切片壓制成型的。 本創作的上下活動的模具架6採用在機台立座前面設 有兩條豎向平行的滾珠直線執道,模具架則安裝在直線 軌的滑座h可大大增加模具架上下滑動的剛度穩定 性;驅動系統的動力全部採用氣缸驅動,完全避免了液 壓油紅液壓油滲漏污染產品或環境的問題,且可降低機 器=製造成本;驅動吸盤上下運動的氣缸裝在分格壁切 片盒22的上方,氣缸的活塞杆通過連杆帶動裝在分隔壁 切片輸送軌道下部的朝上的吸盤,可節省空間位置大 大地減少推送分隔壁切片的行程;機台丨上的分格壁切 片曲折機構,將兩分格壁切片頂成上凸的弓形,更方便 (S. 12 M323985 將分格壁切片成型為分格壁;底模頂出氣缸為兩段步進 氣缸,一段作預成型用,二段作主品成型後頂出用。 雖然本創作以前述之實施例揭露如上,然其並非用 以限定本創作。在不脫離本創作之精神和範圍内,所為 之更動與潤飾,均屬本創作之專利保護範圍。關於本創 作所界定之保護範圍請參考所附之申請專利範圍。^ After the rail is deflated (ie, the vacuum is released), the slice falls on the respective feed piece: the upper part of the main body slice is pushed by the main body slice disposed under the feed track, and the rod end of the rod cylinder 21 is pushed directly to the push plate. Into the lower mold, and the separation = the blade is first divided into the left and right sides of the film-traveling track, the cross-section of the wall, the cross-section, the arch, the gong, the gong, the gong, the gong, the gong, the gong, the second, the Μ is a sub-folded (four) folded 'the distance between the two partition walls will be overlapped after the expansion, * the original mold of the upper mold will not be pressed if it is bent into the upper mold in advance, and the bottom mold will not be pressed; The two-stage stepping cylinder 15 is driven to push out the bottom mold of the lower mold for the purpose of forming the main partition wall crease on the main slice first, and the same as the front, the partition wall is bent and the same, and the mold frame drives the cylinder to push the mold frame down. The outer mold 4 of the upper and lower molds and the front and rear wall mold bases and the bottom mold U are pressed together, and at the instant of pressing, the 纟 and the right corner angle gas red 16 are simultaneously extracted, so that the main partition walls of the main body are folded at the same time and formed at the same time; The inner mold drives the welding cylinder 13 and the side mold drives the welding cylinder 14 simultaneously 'Let the left and right molds 1〇 and the inner mold 3 and the lower mold are pressed together, and the super-chopping generator is activated, so that the joint surfaces are fused by the high-frequency vibration of the ultrasonic waves, and the inner mold is driven. The welding cylinder 13 and the side mold drive the splicing cylinder 14 are reset for a time delay; 5. During the welding, the mechanical clamp 29 of the finished product collection system is driven by the mechanical clamp rodless cylinder 30 to the upper die side corresponding to the box edge of the product, ^The frame drive cylinder 12 is retracted, and the bottom mold of the bottom mold 驱动 drives the two-stage stepping cylinder 15 to push out the bottom mold π two-stage, that is, the product is ejected, the product is clamped to the side of the box by the mechanical clamp 29, and the mechanical clamp rodless cylinder 30 is returned. The product launch stacking cylinder 32 is introduced to push the product into the finished stacking rack 28, counter: C S_ > 11 M323985 Force: -. When the set count is reached, the counter labeler 33 automatically marks a small strip of paper, while the indicator light 35 flashes and sounds. The composite food paper sheet used for making the main body slice and the divided wall slice of the device comprises a three-layer structure, the middle layer is paper, the upper and lower layers are =, in the ultrasonic sound (four), the main body of the lunch box w and the compartment The outer layer PE of the wall slice butt f is fused to each other, so that the main body slice and the compartment wall slice can be connected and fixed into a body. And the water resistance and hygienic properties of this composite material fully meet the requirements of the lunch box. Please refer to "4th figure and "5th figure". For the two forms of lunch boxes produced by this equipment, the specific structure may vary according to the mold used. The main structure includes the main body of the lunch box 91. A main partition wall 94 and a second partition wall 92, 93 which are connected to the main partition wall 94 and the side walls of the main compartment 91 are disposed. Wherein, the main dividing wall 94 is pressed by the main body of the lunch box, and the small partition wall %% is pressed and formed by the aforementioned dividing wall section. The upper and lower movable mold frame 6 of the present invention adopts two vertical parallel ball straight lines in front of the machine stand, and the mold frame is mounted on the linear rail slide h, which can greatly increase the rigidity of the mold frame sliding up and down. The power of the drive system is all driven by the cylinder, completely avoiding the problem that the hydraulic oil red hydraulic oil leaks and pollutes the product or the environment, and can reduce the machine=manufacturing cost; the cylinder that drives the suction cup up and down is installed in the compartment wall slice box 22 Above, the piston rod of the cylinder drives the upwardly facing suction cup mounted on the lower part of the dividing wall conveying conveyor track through the connecting rod, which can save the space position and greatly reduce the stroke of pushing the partition wall slice; the dividing wall section bending mechanism on the machine base It is more convenient to slice the two-divided wall into a convex bow (S. 12 M323985 will form the dividing wall into a dividing wall; the bottom die cylinder is a two-stage stepping cylinder, one section is used for pre-forming, and the second section It is used for the main product after it is formed. Although the present invention is disclosed above in the foregoing embodiments, it is not intended to limit the present creation, without departing from the spirit and scope of the present invention. As of the alterations and modifications belong to the scope of patent protection for the Original. Regarding the scope of this record as defined in the patent application, please reference to the accompanying range of.

13 M323985 【圖式簡單說明】 的L 係為本創作紙質分格餐盒成型設備實施例 的正視圖; =2圖’係為第1圖所揭設備之俯視圖; 3圖,係為第1圖所揭設備之側視圖; 的二Γ係為本創作紙質分格餐盒成型設備生產出 的一種紙質分格餐盒;及 的另L種=料本創料質分格餐盒成型設備生產出 们另種紙質分格餐盒。 【主要元件符號說明】 機台1 電控箱2 内模3 外模4 模具架6 模具架滾珠導軌滑座7 内模滚珠導軌滑座8 下模模架9 左、右侧模10 底模11 模具架驅動氣缸12 内模驅動焊接氣缸13 侧模驅動焊接氣缸14 14 < S' M323985 底模驅動兩段步進氣缸15 左、右折角氣缸16 主體切片盒17 主體切片吸盤18 主體切片吸盤驅動氣缸19 主體切片送片執道20 主體切片推片無杆氣缸21 分格壁切片盒22 分格壁切片真空吸盤23 分格壁切片驅動步進氣缸24 分格壁切片送片執道25 分格壁切片橫向推拱氣缸26 分格壁切片推片氣缸27 成品堆豐架28 機械失29 機械爽無杆氣缸30 框架31 產品推出堆疊氣缸32 計數標籤機33 超音波電箱34 指示燈35 餐盒主體91 小間隔壁92 小間隔壁93 主分隔壁94 15 c 5' 513 M323985 [Simple diagram of the diagram] The L system is a front view of the embodiment of the paper-making compartment molding apparatus; the =2 diagram is the top view of the apparatus disclosed in Figure 1; The side view of the device is a paper compartment box produced by the paper-making compartment molding device; and the other L-type material is produced by the material-making compartment molding device. We have another paper compartment. [Main component symbol description] Machine 1 Electric control box 2 Inner mold 3 External mold 4 Mould frame 6 Mold frame Ball guide slide 7 Inner mold Ball guide slide 8 Lower mold frame 9 Left and right mold 10 Counter mold 11 Mold rack drive cylinder 12 Internal mold drive welding cylinder 13 Side mold drive welding cylinder 14 14 < S' M323985 Counter drive two-stage step cylinder 15 Left and right chamfer cylinder 16 Main slice box 17 Main slice suction cup 18 Main slice suction cup drive cylinder 19 The main slice is sent to the tablet 20 The main slice is pushed without the rod cylinder 21 The dividing wall slice box 22 The dividing wall slice vacuum suction cup 23 The dividing wall slice driving stepping cylinder 24 The dividing wall slice feeding piece 25 dividing wall section Horizontal push cylinder 26 split wall slice pusher cylinder 27 finished stacker 28 mechanical loss 29 mechanical cool rodless cylinder 30 frame 31 product launch stacking cylinder 32 counting label machine 33 ultrasonic electric box 34 indicator light 35 lunch box main body 91 Small partition wall 92 small partition wall 93 main partition wall 94 15 c 5' 5

Claims (1)

M323985 九、申請專利範圍: 1.一種紙質分格餐盒的成型設備,包括有:用於安裝各 統π件的機台、用於對各運動部件的動作進行電氣自、 動控制的控制系統、模具及其壓合驅動系統、模且上 ^的超音㈣高周料接“、設於模邊时 格壁切片盒、主體切片盒及其各輸送系統和成品^ 糸統,其特徵在於: ’、 所述的模具包括與餐盒形狀相適配的上模和下 f模由内、外模構成,外模與帶主分隔壁的餐盒 形,,適配、内模與餐盒的兩小分隔壁相適配,外模 ::::於:模具架上,模具架安裝在機台立座上兩 條f向平行滾珠導軌的模具架滾珠導執滑座上,内模 St:具架上兩條&向平行滾珠導軌的内模滾珠 V軌》月座上;下模由固定的前後壁 侧模和底模構成; ㈣左右 所述的各模具壓合驅動系統包括:安裝在機台立 S3具3氣缸、安裝在模具架上的内模:動 谇接虱缸、t裝在下模固定的前後壁模架左、 側模驅動焊絲缸、以及安裝在下模 驅動兩段步進氣缸; 卜万的底权 生h又置知述上模中的内模及下模中的兩側模上; 所述的機台立座兩側,還安装有左、右折角氣缸。 .如申請專利範圍第i項所述之紙質分格餐盒的成型設 M323985 •=二f中的主體切片盒為四根豎直設置、底端内勾的 疋安裝在機台上的輸送系統包括處於切片盒下 方的真空吸盤系統的吸盤及其驅動步進氣缸、兩條平 2的送片軌道、設置在送片執道下方的主體切片推片 無杆氣缸; 其中的分格壁切片盒為四根登直設置、底端内勾 的固疋杆,安裝在機台上的輸送系統包括處於切片盒 下方的真空吸盤系統的分格壁切片真空吸盤及其分格 壁切片驅動步進氣缸、兩條平行的送片軌道’分設在 达片軌道左、右側的分格壁切片橫向推棋氣缸、設置 在运片執道後方的分格壁切片推片氣缸; 其中的成品收集系統包括:安裝在機台下模左或右侧 的成品盒和杆端裝有機械夾的無杆氣缸。 3. 如申請專利範圍第i或第2項所述之紙f分格餐盒的成 型設備,其中的驅動分格壁切片真空吸盤的分格壁切 片驅動步進氣缸安裝在分格壁切片盒的上方,氣缸的 活塞杆裝有一套在切片盒外的框架,分格壁切片真空 吸盤安裝在框架的下部。 4. 如申請專利範圍第3項所述之紙質分格餐盒的成型設 備,其中上模的内模為並排的與分格壁數相同的獨立 模。 17 夂-3M323985 Nine, the scope of application for patents: 1. A molding device for paper compartments, including: a machine for installing various π pieces, a control system for electrically and automatically controlling the movement of each moving part , the mold and its pressing drive system, the super-sound of the mold and the upper (four) high-period material connection, the wall-walled slicing box, the main-section slicing box and its various conveying systems and finished products, which are characterized by : ' The mold comprises an upper mold and a lower mold which are adapted to the shape of the lunch box, and are composed of inner and outer molds, an outer mold and a lunch box shape with a main partition wall, and an inner mold and a lunch box. The two small partition walls are fitted, and the outer mold is :::: on the mold frame, and the mold frame is mounted on the two-f-parallel ball guides on the machine stand, the mold guide ball guide slide, the inner mold St : The inner mold ball V rail of the two & parallel ball guides is on the moon seat; the lower mold is composed of the fixed front and rear wall side molds and the bottom mold; (4) The mold pressing drive systems described above and below include: Installed in the machine stand S3 with 3 cylinders, mounted on the mold frame of the internal mold: dynamic 谇 虱t mounted on the left and right side of the lower mold, the left and side mold drive wire cylinders, and the two stages of the stepped cylinders installed in the lower mold; Bu Wan’s bottom weight h is also known to describe the inner and lower molds in the upper mold. On the side molds; the left and right angled cylinders are also installed on both sides of the machine stand. The forming of the paper compartment lunch box as described in the scope of claim patent item M323985 • = the body in the second f The slicing box is four vertically disposed, bottom end hooks. The transport system mounted on the machine includes a suction cup of the vacuum chuck system under the slicing box and a driving stepping cylinder, two flat 2 feeding tracks, The main body slice push-pull rodless cylinder disposed under the film delivery lane; wherein the compartment wall slice box is four solid-set masts with straight-up and bottom-end hooks, and the transport system installed on the machine platform is included in the slice The vacuum wall suction system under the box is divided into a wall suction cup vacuum chuck and its compartment wall slice driving stepping cylinder, two parallel feeding tracks 'divided in the left and right side of the sheet track, the horizontal wall slice pushes the chess cylinder , set after the film is in charge The square partitioning slide cylinder; the finished product collection system includes: a finished box mounted on the left or right side of the machine lower mold and a rodless cylinder with a mechanical clamp at the rod end. 3. As claimed in the patent scope i Or the molding apparatus of the paper f-divided lunch box according to item 2, wherein the partition wall-driving stepping cylinder for driving the partition wall section vacuum suction cup is installed above the partition wall slice box, and the piston rod of the cylinder is mounted There is a frame outside the slice box, and a wall-walled vacuum suction cup is mounted on the lower part of the frame. 4. A molding apparatus for a paper-based meal box according to claim 3, wherein the inner mold of the upper mold is side by side The same independent mode as the number of division walls. 17 夂-3
TW096210157U 2007-06-22 2007-06-22 Forming facilities for paper grid meal box TWM323985U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110202829A (en) * 2019-07-20 2019-09-06 瑞安市明国机械有限公司 A kind of automatic carton forming machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110202829A (en) * 2019-07-20 2019-09-06 瑞安市明国机械有限公司 A kind of automatic carton forming machine

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