M316894 八、新型說明： 【新型所屬的技術領域】 本新型是有關於—種編織布’特別是指一種適於形成 強化材料的複合材料編織布。 【先前技術】 在現今工業的應用上，為了增加產品的強度常會使用 複合材料，複合材料主要是由補強材與基材所配合形成而能 同時兼具二種材料的優點，通常複合材料的強度會比單一材 料的強度间’可以建造房子時同時使用鋼筋與水泥為例來說 明複合材料的制原理，水泥如同複合材料中的基材，可用 來承受壓力，而鋼筋如同補強材’用以補強水泥的拉力，二 者相輔相成方能使房子更牢固。 除了玻璃纖維外，碳纖維是繼玻璃纖維之後的新一代 補強材料’並以其獨特的高強度、低比重、尺寸穩定性佳、 耐燃燒、耐腐#、可編織’及可導電等特性而成為應用極廣 且相當重要複合材料。 反纖維疋種纖維狀碳材料，但目前尚無法直接以碳 或石墨來抽絲，只能採用諸如縲縈（rayon)、聚丙烯腈 (P〇lyaCryl〇nitdle，簡稱為PAN)、瀝青（pitch)等含碳的有機 纖維做為母材，在一定的壓力與溫度下，並經預氧化、碳化 ，及石墨化等處理程序製作出碳纖維。將碳纖維經抽絲後作 成碳纖維紗束，隨後再將碳纖維紗束以不同的編織法織成碳 纖維布體，最後，再以合成樹脂作為基材含浸該碳纖維布體 ，即可使其成型為預定形狀碳纖維布。 5 M316894 近年來’業界仍持續且積極地開發新的纖維材料以尋 求更寬廣的材料應用範圍，克維拉（Kevlar)就是在這個過程 中所發展出來的一種高強度聚醯氨有機纖維，兼具有高強度 、輕巧、高防護且舒適的特性。 以下以碳纖維編織布為例進行說明，參閱圖1與圖2 所示，習知的一碳纖維編織布丨具有一含浸有樹脂膠合劑 11的布體12，且該布體12是由複數經紗束121、複數緯紗 束122依直角方向互相交錯編織而形成一具有正方形圖紋的 編織面123。 該樹脂膠合劑11是被施加並含浸於已交互編織完成的 該等經紗纟121、緯紗束122之間，以使已織成該布體12 的該等經紗束121、緯紗束122相黏合固定。 雖然該習知的複合材料編織布1可以該等經紗束121 與該等緯紗束122為補強材，並配合該樹脂膠合劑u為基 材，而達到質量輕、機械強度較高的材質特性，但實際上仍 存有下列缺失： 一、 該習知碳纖維編織布1的該等經紗束121、緯紗束 122是依直角方向交錯編織，使該等經紗束121與該等緯紗 束122之間的結合較緊密，相對使該編織布丨具有較缺乏彈 性的缺點。 二、 當將該碳纖維編織布1製成特定的結構元件時， 則施加在該編織布丨上的外力會因該等經紗束121、緯紗束 122呈直角$織而較不易分散，使單位面積的受力值相對較 回’長期使用下可能會使受力處的結構較易崩解破壞，相對 6 M316894 具有不易分散受力而易破壞結構的缺點。 此外，隨著複合材料的應用層面漸廣，雖然該習知織 法的編織布1已獲得廣泛的使用，但尖端科技對新材料性能 的要求也日益嚴苛’仍有持續開發研究具不同性能的纖維材 料，以提供不同的應用選擇，並更進一步增進複合材料上的 應用範圍與變化，及促進科技與生活的進步。 【新型内容】 因此，本新型的目的，是在提供一種以不同織法編織 而可提供不同材料性能的複合材料編織布。 於是，本新型複合材料編識布包含一布體，及一用以 含浸該布體的膠合劑。 該布體包括相交織的一經紗單元，及一緯紗單元，該 經紗單元具有多數沿-帛—方向相平行地排列的經紗束了 該緯紗單元具有多數與該等經紗束交錯編織的緯紗束，該 等緯紗束是沿一與該第一方向不相垂直的第二方向與該等 經紗束相交織，使該等經紗束與該等緯紗束相配合形成一 具有菱形圖紋的編織面。 該膠合劑是以含浸方式均勻地散佈與包覆在該布體。 藉由上述組成，可利用依不相垂直的方向交織的該等 經紗束、緯紗束，使所織成的布體相對具有較佳的彈性與 較容易分散受力的性質，以提供不同的材質特性，進而可 藉由該複合材料編織布的特定性質開發出新的複合材料的 類型與增加應用範圍。 【實施方式】 7 M316894 有關本新型的前述及其他技術内容、特點與功效，在 以下配合參考圖式的一較佳實施例的詳細說明中，將可清 楚的呈現。 參閱圖3與圖4，本新型複合材料編織布2該較佳實施 例包含一布體3 ’及一均勻地含浸包覆該布體3的膠合劑4 〇 該布體3包括相交織的一經紗單元31，及一緯紗單元 32，該經紗單元31具有多數沿一第一方向χ相平行地排列 的經紗束311，該緯紗單元32具有多數與該等經紗束3 j i 交錯編織的緯紗束321，該等緯紗束321是沿一與該第一方 向X不相垂直的第二方向γ與該等經紗束311相交織，使 該等經紗束311與該等緯紗束321相配合形成一具有菱形圖 紋的編織面30。 較佳地，該等經紗束311是由多數條第一纖維絲312檢 成，及該等緯紗束321是由多數條第二纖維絲322捻成。 其中’該等第一纖維絲3 12可以是一種選自下列群組 中的纖維絲：碳纖維絲、玻璃纖維絲，及克維拉，而該等 第二纖維絲322也是一種選自下列群組中的纖維絲··碳纖 維絲、玻璃纖維絲，及克維拉。藉由搭配地選用該等第一 、第二纖維絲312、322的材質就可組合成可表現不同材質 特性的編織布2,使該編織布2可進一步依實際應用領域選 用較適當的材質而發揮較佳的應用效果。以下則是以碳纖 維絲為例說明本新型編織布2。 製備時，是先將含碳之有機纖維原物料（圖未示）於特定 8 M316894 的壓力與溫度下，經預氧化、碳化，及石墨化等處理程序 分別製成第一纖維絲312、第二纖維絲322,再分別將該等 第一纖維絲312、第二纖維絲322經捻紗處理成經紗束311 、緯紗束321，再使該等經紗束311、緯紗束321沿二不相 垂直的方向X、γ相交錯編織形成該布體3，以該膠合劑4 含浸該布體3並經擠壓與乾燥處理，使該膠合劑4呈均勻 地散布並包覆在該布體3外，在該較佳實施例中所用的膠 合劑4為環氧樹脂。 值得一提的是，由於該等經紗束311、緯紗束321是依 不相垂直的方向X、γ相交錯編織，使該等經紗束311、緯 紗束321之間的排列相對較鬆散，再含浸該膠合劑4並擠 壓後，使該等經紗束311、緯紗束321更容易因擠壓的壓力 而朝橫向伸展成扁平狀，進而使該複合材料編織布2的厚 度相對較薄。 應用時，是將特定齡吾p制施含士 ^ ^ ^ ^M316894 VIII. New description: [New technical field] The present invention relates to a kind of woven fabric, in particular to a composite woven fabric suitable for forming a reinforcing material. [Prior Art] In today's industrial applications, in order to increase the strength of the product, composite materials are often used. The composite material is mainly formed by the combination of the reinforcing material and the substrate, and can simultaneously have the advantages of both materials, usually the strength of the composite material. Compared with the strength of a single material, you can use steel and cement as an example to illustrate the principle of composite materials. Cement is like a substrate in a composite material, which can be used to withstand pressure, while steel is used as a reinforcing material to reinforce The tension of the cement, the two complement each other to make the house stronger. In addition to glass fiber, carbon fiber is a new generation of reinforcing material after glass fiber' and is characterized by its unique high strength, low specific gravity, good dimensional stability, resistance to burning, corrosion resistance #, woven and conductive. Extremely important and quite important composite materials. Anti-fibrous fiber-like carbon material, but it is not currently possible to directly draw carbon or graphite. It can only be used such as rayon, polyacrylonitrile (P〇lyaCryl〇nitdle, PAN for short), pitch (pitch). The carbon fiber-containing organic fiber is used as a base material, and carbon fiber is produced by a pre-oxidation, carbonization, and graphitization process under a certain pressure and temperature. The carbon fiber is drawn into a carbon fiber yarn bundle, and then the carbon fiber yarn bundle is woven into a carbon fiber cloth body by different weaving methods, and finally, the carbon fiber cloth body is impregnated with a synthetic resin as a base material, so that it can be formed into a predetermined shape. Shape carbon fiber cloth. 5 M316894 In recent years, 'the industry continues to actively and actively develop new fiber materials for a wider range of materials, and Kevlar is a high-strength poly-alkali-based organic fiber developed in the process. High strength, light weight, high protection and comfort. Hereinafter, a carbon fiber woven fabric will be described as an example. Referring to FIG. 1 and FIG. 2, a conventional carbon fiber woven fabric has a cloth body 12 impregnated with a resin binder 11, and the cloth body 12 is composed of a plurality of warp yarn bundles. 121. The plurality of weft yarn bundles 122 are interlaced with each other in a right angle direction to form a knitted surface 123 having a square pattern. The resin binder 11 is applied and impregnated between the warp yarns 121 and the weft yarns 122 which have been knitted by the interweaving, so that the warp yarns 121 and the weft yarns 122 which have been woven into the cloth body 12 are bonded and fixed. . Although the conventional composite woven fabric 1 can use the warp yarn bundles 121 and the weft yarn bundles 122 as reinforcing materials, and the resin adhesive u as a base material, the material properties of light weight and high mechanical strength can be achieved. However, in fact, the following defects still exist: 1. The warp yarn bundles 121 and the weft yarns 122 of the conventional carbon fiber woven fabric 1 are interlaced in a right angle direction to make the warp yarn bundles 121 and the weft yarn bundles 122. The tighter combination makes the woven fabric less disadvantageous than the lack of elasticity. 2. When the carbon fiber woven fabric 1 is made into a specific structural element, the external force applied to the woven fabric is less easily dispersed due to the warp beam 121 and the weft bundle 122 being woven at a right angle, so that the unit area is The force value is relatively back. 'Long-term use may make the structure of the force part more easily disintegrated and destroyed. Compared with 6 M316894, it has the disadvantage that it is not easy to disperse the force and easily damage the structure. In addition, with the increasing application of composite materials, although the woven fabric 1 of the conventional weave has been widely used, the demand for new materials is becoming more and more demanding. Fiber materials to provide different application options, and further enhance the range and application of the composite material, and promote the advancement of technology and life. [New content] Therefore, the object of the present invention is to provide a composite woven fabric which can be woven by different weaves to provide different material properties. Thus, the novel composite material woven fabric comprises a cloth body and a glue for impregnating the cloth body. The cloth body comprises a warp yarn unit interlaced, and a weft yarn unit having a plurality of warp yarn bundles arranged in parallel along the -帛 direction. The weft yarn unit has a plurality of weft yarn bundles interlaced with the warp yarn bundles. The weft yarn bundles are interlaced with the warp yarn bundles in a second direction that is not perpendicular to the first direction, such that the warp yarn bundles cooperate with the weft yarn bundles to form a braided surface having a diamond pattern. The glue is uniformly dispersed and coated on the cloth body in an impregnation manner. With the above composition, the warp yarn bundles and the weft yarn bundles which are interlaced in a direction which is not perpendicular to each other can be used to provide a fabric having a relatively good elasticity and a relatively easy dispersion force to provide different materials. The characteristics, in turn, can be used to develop new types of composite materials and increase the range of applications by the specific properties of the composite woven fabric. [Embodiment] 7 M316894 The foregoing and other technical contents, features and effects of the present invention will be apparent from the following detailed description of a preferred embodiment of the accompanying drawings. Referring to Figures 3 and 4, the preferred embodiment of the composite woven fabric 2 comprises a cloth body 3' and a glue 4 uniformly impregnating the cloth body 3. The cloth body 3 comprises a phase interlaced one. The warp yarn unit 31, and a weft yarn unit 32, the warp yarn unit 31 has a plurality of warp yarn bundles 311 arranged in parallel in a first direction, the weft yarn unit 32 having a plurality of weft yarn bundles 321 interlaced with the warp yarn bundles 3 ji. The weft yarn bundles 321 are interlaced with the warp yarn bundles 311 in a second direction γ that is not perpendicular to the first direction X, and the warp yarn bundles 311 are matched with the weft yarn bundles 321 to form a diamond shape. The braided surface 30 of the pattern. Preferably, the warp yarn bundles 311 are formed from a plurality of first filaments 312, and the weft yarn bundles 321 are formed from a plurality of second filaments 322. Wherein the first filaments 3 12 may be a filament selected from the group consisting of carbon fiber filaments, glass fiber filaments, and ke vera, and the second filaments 322 are also selected from the group consisting of Fiber filaments · carbon fiber filaments, glass fiber filaments, and ke vera. The materials of the first and second filaments 312 and 322 can be combined to form a woven fabric 2 which can express different material properties, so that the woven fabric 2 can further select a suitable material according to the practical application field. Play better application results. The following is a description of the present woven fabric 2 by taking carbon fiber as an example. In the preparation, the carbon fiber-containing organic fiber raw material (not shown) is firstly formed into a first fiber filament 312 by a pre-oxidation, carbonization, and graphitization treatment under a pressure and temperature of a specific 8 M316894. The two filaments 322 are respectively processed into the warp yarn bundle 311 and the weft yarn bundle 321 by twisting the first filament yarn 312 and the second fiber filament 322, and then the warp yarn bundle 311 and the weft yarn bundle 321 are not perpendicular to each other. The direction X and γ are interlaced to form the cloth body 3, and the glue body 4 is impregnated with the cloth body 3 and subjected to extrusion and drying treatment, so that the glue 4 is evenly spread and coated outside the cloth body 3. The glue 4 used in the preferred embodiment is an epoxy resin. It is worth mentioning that, since the warp yarn bundles 311 and the weft yarn bundles 321 are interlaced in a direction X and γ which are not perpendicular to each other, the arrangement between the warp yarn bundles 311 and the weft yarn bundles 321 is relatively loose, and then impregnated. After the binder 4 is pressed, the warp yarn bundles 311 and the weft yarn bundles 321 are more likely to be flattened in the lateral direction by the pressure of the pressing, and the thickness of the composite material woven fabric 2 is relatively thin. When applied, it is to apply a specific age to the system. ^ ^ ^ ^
一複合材料成品。此外， 一立方塊體型式， 編織布2先層壓成一立 削成所需的形狀，該滿」 完全，最後，待膠合劑4硬化 此外，也可以將多數複合材料 該複合材料編織布2A finished composite product. In addition, in a cubic block type, the woven fabric 2 is first laminated into a desired shape, which is completely "complete", and finally, the adhesive 4 is hardened. In addition, most composite materials can also be woven.
，再以機械加工方式切 2由於具有強度較高 在化工、機電、造船、航太、 其應用實例，例如，碳 、自行車零件、各種交通工 9 M316894 具的殼體，及儲存化學原物料的桶槽内襯等。 歸納上述，本新型複合材料編織布2可獲致下述的功 效及優點，故確實能達到本新型的目的·· 一、 由於該等經紗束311、緯紗束321是依不相垂直的 方向X、Y相交錯編織，使所織成的該布體3相對於以垂直 方向交織而成的布體具有較佳的彈性與較易分散受力的特 性，當使用此種編織方式製成的編織布2進一步壓製成立 方塊型式並製成複合材料成品時，使所製得的複合材料成 品也相對具有較佳的彈性與較容易分散受力的材質特性。 二、 以該複合材料編織布2製成特定的結構元件時， 則施加在該編織布2上的外力會因該等經紗束311、緯紗束 321呈非直角的菱形圖紋交織而較易分散受力，使單位面積 的受力值相對較低，即使長期使用，受力處的結構也不易 崩解破壞，使利用本型所製成的複合材料成品相對有較不 易損壞的優點。 三、 由於該複合材料編織布2料度相對較薄，在壓 製形成立體型式的複合材料成品時’㈣明減該複合材 料編織布2的層疊數量的方式，精密地控制層疊後的厚度 ’達到較容易調控該複合材料成品厚度的應用需求。 惟以上所述者，僅為本新型的一較佳實施例而已，當 不能以此限定本新型實施的範圍，即大凡依本新型申，專 利範圍及新型說明内容所作的簡單的等效變化與修飾，皆 仍屬本新型專利涵蓋的範圍内。 【圖式簡單說明】 M316894 圖1是一立體圖，說明習知的一碳纖維編織布的多數 條經紗束與多數條緯紗束呈垂直交織的情形； 圖2是一沿圖1中的直線2-2所取的剖面圖，說明該習 知碳纖維編織布的一布體於含浸樹脂膠合劑後的情形； 圖3是一立體圖，說明本新型複合材料編織布一較佳 實施例的多數條經紗束與多數條緯紗束不相垂直交織而形 成一菱形編織面的情形；及, and then cut by mechanical processing 2 due to the high strength in chemical, electromechanical, shipbuilding, aerospace, its application examples, such as carbon, bicycle parts, various transportation workers 9 M316894 shell, and storage of chemical raw materials Bucket lining, etc. In summary, the novel composite woven fabric 2 can achieve the following effects and advantages, so that the purpose of the present invention can be achieved. 1. Since the warp yarn bundles 311 and the weft yarn bundles 321 are in a direction X which is not perpendicular to each other, Y-phase interlaced knitting, so that the woven fabric 3 has better elasticity and more dispersible force characteristics than the cloth body woven in the vertical direction, when the woven fabric is made by using the knitting method. 2 Further suppressing the formation of the square pattern and making the finished composite product, the finished composite material is also relatively better in elasticity and easier to disperse the material properties. 2. When the composite material woven fabric 2 is made into a specific structural component, the external force applied to the woven fabric 2 is easily dispersed due to the warp beam 311 and the weft yarn bundle 321 being interlaced at a non-right angle. Under the force, the force value per unit area is relatively low. Even if it is used for a long time, the structure of the force part is not easy to disintegrate and break, so that the finished product made by using this type has relatively advantages of being less likely to be damaged. 3. Since the composite material woven fabric 2 has a relatively low degree of material, when the composite material of the three-dimensional type is pressed to form a finished product, the thickness of the composite material woven fabric 2 is reduced, and the thickness after lamination is precisely controlled. It is easier to regulate the application requirements of the finished product thickness. However, the above description is only a preferred embodiment of the present invention, and the scope of the present invention cannot be limited thereto, that is, the simple equivalent change made by the novel, the patent scope and the new description content. Modifications are still within the scope of this new patent. BRIEF DESCRIPTION OF THE DRAWINGS M316894 FIG. 1 is a perspective view showing a state in which a plurality of warp yarn bundles of a conventional carbon fiber woven fabric are vertically interlaced with a plurality of weft yarn bundles; FIG. 2 is a straight line 2-2 along FIG. The cross-sectional view taken is a view showing a case where the cloth of the conventional carbon fiber woven fabric is impregnated with a resin binder; and FIG. 3 is a perspective view showing a plurality of warp yarn bundles of a preferred embodiment of the composite woven fabric. a case where a plurality of weft yarn bundles are not vertically interlaced to form a diamond-shaped braided surface;
圖4是一沿圖3中的直線4-4所取的剖面圖，說明該較 佳實施例的一布體於含浸膠合劑並經擠壓乾燥處理後的情 形。 11 M316894 【主要元件符號說明】 2…… …複合材料編織布 32…·· …緯紗單元 3…… …布體 321… …緯紗束 30··· …編織面 322… …第二纖維絲 31 *···· …經紗單元 4…… …膠合劑 31卜· …經紗束 X…··· …第一方向 312… …第一纖維絲 Y…… ••第二方向Figure 4 is a cross-sectional view taken along line 4-4 of Figure 3 illustrating the condition of a cloth of the preferred embodiment after impregnation of the glue and extrusion drying. 11 M316894 [Description of main component symbols] 2... Composite fabric woven fabric 32...·...Weft yarn unit 3... Fabric body 321... Weft yarn bundle 30····Knitted surface 322... Second filament 31* ···· ... warp unit 4 ... glue 31 b ... warp beam X...·...first direction 312...first fiber Y......•second direction
1212