TWM311477U - Swirling agitator - Google Patents

Swirling agitator Download PDF

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Publication number
TWM311477U
TWM311477U TW95220237U TW95220237U TWM311477U TW M311477 U TWM311477 U TW M311477U TW 95220237 U TW95220237 U TW 95220237U TW 95220237 U TW95220237 U TW 95220237U TW M311477 U TWM311477 U TW M311477U
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Taiwan
Prior art keywords
permanent magnets
permanent magnet
turntable
magnetic
cyclone mixer
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TW95220237U
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Chinese (zh)
Inventor
Jau-Lian Wang
Hung-Li Jia
Hung-Bin Jang
Feng-Liang Liou
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Huate Electric Magnetic Equipm
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Application filed by Huate Electric Magnetic Equipm filed Critical Huate Electric Magnetic Equipm
Priority to TW95220237U priority Critical patent/TWM311477U/en
Publication of TWM311477U publication Critical patent/TWM311477U/en

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Description

M311477 八、新型說明: ^ 【新型所屬之技術領域】 •切種旋流_ ’尤其是指-種應用 “屬Π煉爐底4下方工作’具有節能效果佳、安全 適用於面大量廣的平底冶煉爐之功效目的,而在 ii者。^τ使用上更增實用價值性的旋流㈣器創新設 【先前技術】 '掉器==:=中:般皆普遍會使用到各式攪 拌方式大致:可使Γ各種咖,按其授 種方式。 刀為電磁祕、機械授拌和手工攪拌等三 利用ί:的電磁方式進行授拌之授拌器而言,其係 屬二產=磁場,以规金 迴圈水進行散埶. ^電磁授拌态的散熱方式是用 ► 料㈣有下攪拌时整體施行使用上 千瓦:極问台30噸的冶煉爐每小時耗電超過300 2. 由於其線圈係呈中空,並通過 水質處理要求高 :圈:走熱篁’因而對 3. 其在整體+出見現象,安全性差; 襄使用上顯:=為複雜’且管線亦較多,在其安 係為-種接進行授拌的授拌器而言,其原理主要 接觸式授拌,該機械授拌器結構在整體施行使用 5 M311477 上,由於受冶煉爐的限制,在/女地卜 損、授拌速度低的弊端。 彳鮮㈣小、零件易燒 另就以手工方式進行授掉 始,在整體施行制上更是存’其則更爲原 低、環境惡劣、授拌不均勻的問題。強度大、授拌速度 也因此,於中國專利20041 =裝再置r化爐,裝置,該 ^而’該_裝置在整魏行❹上,卻發現僅能H ^是-傾斜面㈣賴。而目前切色金制冶練用中於 “遍使用的卻都係平底冶煉爐,因此,中 200410071301.X中公開的授拌裝置,不能應 爐上’存在應用範圍窄的問題。 ’口煉 緣是,創作人有鑑於此,秉持多年該相關行業之豐富 設計開發及實際製作經驗,針對現有之結構及缺失予以研 究改良’提供-種旋流擾拌器,以期達到更佳實用價值性 之目的者。 【新型内容】 本創作的目的是提供一種節能、安全性好、適用於平 底冶煉爐的旋流攪拌器。 本創作中的旋流攪拌器包括有機架、主軸、轉盤、永 久磁體、非磁性安全外罩,所述主軸的上端穿過所^機架 並往外延伸,所述主轴的上端裝有所述轉盤,所述轉盤上 方固接多塊所述永久磁體,這些永久磁體排列分佈後至少 M311477 具有一個從N極至S極的封閉迴路,其特徵在於··所述主 軸與水平面垂直,所述轉盤水平放置,每塊永久磁體爲鈥 鐵硼永久磁體,這些鈥鐵硼永久磁體位於固接在所述機架 上的所述非磁性安全外罩的内腔中,所述非磁性安全外罩 的頂面上設有呈圓形的非金屬耐熱板,在非磁性安全外罩 上設有風冷機構,所述主軸的下端直聯固接在機架底面上 的減速機,所述減速機的動力輸入軸與調頻調速動力源的 轉軸連接,調頻调速動力源由控制櫃中的可編程控制器按 操作程式控制實現交替正轉和反轉、並通過減速機、主 軸、轉盤帶動所述多塊永久磁體作同步正轉和反轉。 所述永久磁體的形狀爲長方體或正方體,排列方式是 偶數塊的永久磁體呈放射狀排列,且相鄰兩永久磁體的同 向端的極性相反。 所述永久磁體的形狀爲方形和楔形,其中方形磁體的 數量爲奇數塊、楔形磁體的數量爲兩塊,這些永久磁體在 轉盤上呈線形排列並緊”接,其中兩塊楔形磁體分別安 放在兩端’中心處的_塊方形磁體的極性橫向放置,在橫 向放置的水久磁體同_側的所述永久磁體的同向端極性 相同。 、所述永久磁體與所述轉盤之間還依次固接有可以減 乂漏磁見象的磁輕和副磁軏,以增加上部磁力線的強度。 f、、f風冷機構包括有固接在所述非磁性安全外罩- 側Γ丨二2 3或離心風機、位於所述非磁性安全外罩頂面 -侧管’該導風管與高壓離心風機連通。 流風機或離心風機的數量是-台或二至四台。 把檢測非磁性安全外罩内腔中的溫度,在所述非 M311477 磁性安全外罩上裝有熱電偶,以便控制轴流風機或離心風 機自動工作和停止。 爲了方便使用,本創作中的旋流攪拌器還包含有高度 調節裝置和行走機構,其中所述高度調節裝置包括分別設 置在機架四個邊角上、並由動力源帶動的四台媧輪絲桿升 降機。 所述行走機構包括安裝在機架底部的行走輪,所述行 走輪包含有主動輪和從動輪,其中主動輪通過鏈條與安裝 在機架頂面上帶制動動力源的擺線針輪減速機連接。 本創作中旋流攪拌器在整體施行使用上具有下優點: 1. 本創作利用由永久磁體構成的永久磁系的磁場強度 強,耗電少,只有電磁攪拌器的5%,具有顯著的節能效 果; 2. 本創作在整體結構組成上較為簡單,運行可靠,故障率 低,安全性好; 3. 本創作能適用於面大量廣的平底冶煉爐。 【實施方式】 為令本創作所運用之技術内容、創作目的及其達成之 功效有更完整且清楚的揭露,茲於下詳細說明之,並請一 併參閱所揭之圖式及圖號: 首先,請參閱第一圖本創作之結構示意圖、第二圖本 創作之俯視結構示意圖及第三圖本創作之局部結構示意 圖所示,本創作之旋流攪拌器主要設有機架(1),於該機 架(1)的外側包覆有機殼(11),設有一主軸(12)與水平面 垂直的設於機殼(11)内部,該主軸(12)的上端穿過機架 8 M311477 (l)、機殼(11)後往外延伸,並於主軸(12)上安裝有水平 放置的轉盤(2),而主軸(12)下端則與設在機架(1)上的動 力系統(3)連接。 該轉盤(2)的上方通過用於減少漏磁的磁軛、副 磁軛(22)固接有多塊永久磁體(23),該永久磁體(23)呈射 線狀間隔均佈、並且相鄰兩塊永久磁體(23)的同向端的極 性相反,形成一個或多個從N極至S極的封閉迴路;請一 併參閱第四〜六圖本創作之永久磁體組成示意圖所示,該 永久磁體(23)的形狀可以呈長方體或正方體,排列的數量 爲偶數塊,分別爲兩塊、四塊、六塊永久磁體(23)的排列 分佈,每塊永久磁體(23)是鈥鐵硼永久磁體,鉞鐵硼永久 磁體(23)位於固接在機架(1)、機殼(11)上方的非磁性安 全外罩(4)的内腔中,非磁性安全外罩(4)的側面上裝有熱 電偶(41)、頂面上設有呈圓形的非金屬耐熱板(42),在非 磁性戈*全外罩(4)上設有風冷機構(5)。 主軸(12)的下端與设在機架(1)底面上的動力系統(3) 直接連接,該動力系統(3)包括有固定在機架(1)底面上的 減速機(31),減速機(31)的動力輸入軸與調頻調速動力源 (32)的轉轴連接,請再一併參閱第七圖本創作之按操作程 式控制調頻調速動力源的可編程控制器電路結構原理圖 及弟八圖本創作之調頻調速動力源的正轉反轉的控制流 程圖所示,該調頻調速動力源(32)由控制櫃中的可編程控 制器(321)知:操作程式控制實現交替正轉和反轉,從而通 過減速機(31)、主軸(12)、轉盤(2)帶動多塊永久磁體(23) 作同步地正轉和反轉,其中可編程控制器(321)中的 0· 00、0· 01、0· 02、0· 03、〇· 〇4 爲輸入埠、1〇· 〇、1〇 1、 M311477 1〇· 2、10· 3爲輸出埠,SAl —11爲集控狀態按鈕,SAI — 21爲現場狀態按鈕,SB11爲正轉啓動按鈕,SB12爲停止 按紐,SB13爲反轉啓動按鈕,HL1爲正轉指示燈,HL2爲 反轉指示燈,HL3爲故障指示燈,ΚΙ、K2、K3爲控制調頻 調速動力源(32)的交流接觸器。 請再一併參閱第九圖本創作之永久磁體另一實施例 組成剖視圖及第十圖本創作之永久磁體另一實施例組成 俯視圖所示,該永久磁體(23)的形狀也可以是長方體(或 正方體)和楔形塊,其中長方體的數量爲三塊(也可以是 五塊、七塊或更多)、楔形塊的數量爲兩塊,這些永久磁 體(23)在轉盤(2)上線形排列並緊密靠接,其中兩塊楔形 塊的永久磁體(23)分別安放在兩端,中心處的一塊長方體 永久磁體(23)的極性橫向放置,用於迫使兩侧永久磁體 (23)的磁力線向外偏移,從而可以增加磁力線的輻射寬 度、增加高度,在橫向放置的永久磁體(23)兩側的永久磁 體的同向端的極性相同。 風冷機構(5)包括有固接在非磁性安全外罩(4) 一側 的軸流風機或離心風機之送風機(51),和位於非磁性安全 外罩(4)頂面一侧與轴流風機或離心風機之送風機(η)連 通的導風管(52),同時該導風管(52)與另外提供的高壓離 :風機(53)連通,轴流風機或離心風機之送風機(51)的數 1可以是一台或兩台、三台、四台。 本創作中的旋流攪拌器爲了適應不同金屬冶煉爐,在 其機架(1)底部設有高度調節裝置(6),同時爲了方便移 動,而在機架(1)底部設置有行走機構(7);其中高度調節 裝置(6)包括有分別設置在機架(1)四個邊角上、並由自身 10 M311477 配置的動力源(61)帶動的四台蝎輪 杆 =有括主有動安:在機架⑴底部的行二= 雜⑽與 (73)連接。 動力源的擺線針輪減速機 本創作巾的旋㈣拌器,在使肖 平 屬冶煉爐的下方靠近誠處,m +放置在有色金 你番、作時的轉盤⑵處於水平 ,i用于於大量廣的平底冶煉爐;由於採用了由 鐵财久磁體⑽作騎久㈣,該永久磁系又置 ==全外罩⑷内,因而具有磁場強度強、磁場深 f2=t 時採用導磁材料製作的磁輛⑵)、副磁輛M311477 VIII. New description: ^ [New technical field] • Cutting swirl _ 'In particular, it refers to the application of "below the bottom of the furnace 4", which has good energy-saving effect and is safe and suitable for a wide range of flat bottoms. The purpose of the smelting furnace is the purpose of the smelting furnace. In the case of ii, the use of the more practical value of the swirl (four) device innovation [previous technology] 'drops ==:= medium: generally use a variety of mixing methods Roughly: It can make all kinds of coffee, according to the way of its training. Knife is electromagnetic secret, mechanical mixing and manual mixing, etc. The use of the electromagnetic method for mixing the mixer is the second production = magnetic field. The water is circulated by the water. The heat dissipation method of the electromagnetic mixing state is to use the material (4). When the mixture is stirred, the whole kiln is used. The smelting furnace with a capacity of 30 tons per hour consumes more than 300. The coil system is hollow and requires high water quality treatment: circle: take the heat 篁 'and thus 3. It is in the overall + appearance phenomenon, the safety is poor; 襄 use the display: = is complex 'and more pipelines, in Its safety system is the kind of mixer that is used for mixing and mixing. The main contact type mixing, the mechanical agitator structure is used in the overall implementation of 5 M311477, due to the limitation of the smelting furnace, the disadvantages of the / female ground loss and the low mixing speed. The fresh (four) small, easy to burn parts In addition, it is taught by hand, and in the overall implementation system, it is more problematic than the original low, poor environment and uneven mixing. The strength is high and the mixing speed is also high. In Chinese patent 20041 = Reinstalling the re-heating furnace, the device, and the 'the device' on the whole Wei line, but found that only H ^ is - the inclined surface (four) Lai. Currently the color-cut gold smelting is used in the "pass" However, all of them are flat-bottom smelting furnaces. Therefore, the mixing device disclosed in 200410071301.X cannot be used on the furnace to have a narrow application range. In view of this, the creators have been researching and improving the existing structure and lack of research and improvement of the existing structure and lack of experience in order to achieve better and practical. The purpose of value. [New content] The purpose of this creation is to provide a cyclone mixer that is energy-saving and safe and suitable for use in a flat-bottom smelting furnace. The swirling agitator in the present invention comprises a frame, a main shaft, a turntable, a permanent magnet, a non-magnetic safety cover, an upper end of the main shaft passing through the frame and extending outward, and the upper end of the main shaft is equipped with the turntable. A plurality of the permanent magnets are fixed above the turntable. After the permanent magnets are arranged, at least M311477 has a closed loop from the N pole to the S pole, wherein the main shaft is perpendicular to the horizontal plane, and the turntable is horizontally placed. Each permanent magnet is a neodymium iron boron permanent magnet, and the neodymium iron boron permanent magnet is located in a cavity of the non-magnetic safety cover fixed to the frame, and the non-magnetic safety cover is disposed on a top surface thereof There is a circular non-metallic heat-resistant plate, and an air-cooling mechanism is arranged on the non-magnetic safety cover. The lower end of the main shaft is directly connected to a reducer fixed on the bottom surface of the frame, and the power input shaft and frequency modulation of the reducer The shaft connection of the speed regulating power source, the frequency modulation power source is controlled by the programmable controller in the control cabinet to realize the alternating forward and reverse rotation according to the operation program, and is driven by the reducer, the main shaft and the turntable. The plurality of permanent magnets are synchronized forward and reverse. The shape of the permanent magnet is a rectangular parallelepiped or a rectangular parallelepiped, and the arrangement is such that the permanent magnets of the even blocks are arranged radially, and the polarities of the opposite ends of the adjacent two permanent magnets are opposite. The permanent magnet has a square shape and a wedge shape, wherein the number of the square magnets is an odd number, and the number of the wedge magnets is two. The permanent magnets are linearly arranged on the turntable and tightly connected, wherein the two wedge magnets are respectively placed. The polarity of the _block square magnet at the center of the two ends is placed laterally, and the horizontally placed hydrodynamic magnet has the same polarity as the same end of the permanent magnet on the _ side. The permanent magnet and the turntable are also sequentially The magnetic light and the secondary magnetic enthalpy capable of reducing the leakage magnetic field are fixed to increase the strength of the upper magnetic field line. The f, f air-cooling mechanism includes a fixed non-magnetic safety cover - the side Γ丨 2 2 3 Or a centrifugal fan, the top surface of the non-magnetic safety cover-side pipe, the air guiding pipe is connected with the high-pressure centrifugal fan. The number of the flow fan or the centrifugal fan is - or two to four. The non-magnetic safety cover is detected. The temperature in the cavity is equipped with a thermocouple on the non-M311477 magnetic safety cover to control the automatic operation and stop of the axial fan or the centrifugal fan. For the convenience of use, the cyclone mixer in this creation The utility model comprises a height adjusting device and a running mechanism, wherein the height adjusting device comprises four wheel screw lifts respectively arranged on four corners of the frame and driven by a power source. The running mechanism comprises a rack mounted on the rack. a walking wheel at the bottom, the traveling wheel comprises a driving wheel and a driven wheel, wherein the driving wheel is connected by a chain to a cycloid reducer equipped with a braking power source on a top surface of the frame. The swirling agitator in the present creation It has the following advantages in the overall implementation: 1. This creation uses a permanent magnetic system composed of permanent magnets with strong magnetic field strength and low power consumption, only 5% of the electromagnetic stirrer, which has significant energy saving effect; The overall structure is relatively simple in composition, reliable in operation, low in failure rate, and good in safety. 3. This creation can be applied to a wide range of flat-bottom smelting furnaces. [Embodiment] The technical content and purpose of the creation of this creation are The effect achieved is more complete and clear, as explained below, and please refer to the drawings and drawings: First, please refer to the first figure. The schematic diagram of the creation, the second diagram of the top view of the creation and the third diagram of the partial structure of the creation, the swirl mixer of the creation is mainly provided with a frame (1), in the frame (1) The outer cover of the organic shell (11) is provided with a main shaft (12) disposed perpendicular to the horizontal plane inside the casing (11), and the upper end of the main shaft (12) passes through the frame 8 M311477 (l), the casing (11) ) extends outward and has a horizontally placed turntable (2) mounted on the main shaft (12), and the lower end of the main shaft (12) is connected to a power system (3) provided on the frame (1). Above the yoke and the secondary yoke (22) for reducing the magnetic flux leakage, a plurality of permanent magnets (23) are fixed, the permanent magnets (23) being uniformly spaced in a ray-like manner, and adjacent two permanent magnets (23) The opposite end of the opposite polarity, forming one or more closed loops from the N pole to the S pole; please refer to the fourth to sixth diagrams of the permanent magnet composition diagram of the creation, the permanent magnet (23) The shape can be a rectangular parallelepiped or a cube, and the number of arrays is an even number of blocks, two and four Arrangement of six permanent magnets (23), each permanent magnet (23) is a neodymium iron boron permanent magnet, and the neodymium iron boron permanent magnet (23) is fixed above the frame (1) and the casing (11) In the inner cavity of the non-magnetic safety cover (4), the non-magnetic safety cover (4) is provided with a thermocouple (41) on the side and a non-metallic heat-resistant plate (42) on the top surface. The air-cooling mechanism (5) is provided on the magnetic cover* (4). The lower end of the main shaft (12) is directly connected to a power system (3) provided on the bottom surface of the frame (1), and the power system (3) includes a speed reducer (31) fixed to the bottom surface of the frame (1) to decelerate The power input shaft of the machine (31) is connected with the rotating shaft of the frequency-modulated power source (32). Please refer to the seventh diagram. The programmable controller circuit structure principle of controlling the frequency-modulated power source according to the operating program. The control flow chart of the forward rotation reversal of the frequency modulation power source of the present figure is shown in Fig. 8 and the frequency modulation power source (32) is known from the programmable controller (321) in the control cabinet: the operation program The control realizes alternate forward rotation and reverse rotation, so that the plurality of permanent magnets (23) are driven to rotate forward and reverse synchronously through the reducer (31), the main shaft (12) and the turntable (2), wherein the programmable controller (321) 0· 00, 0· 01, 0· 02, 0· 03, 〇· 〇4 in the input 埠, 1〇· 〇, 1〇1, M311477 1〇· 2, 10· 3 is the output 埠, SAl -11 is the centralized control status button, SAI-21 is the live status button, SB11 is the forward rotation start button, SB12 is the stop button, and SB13 is the reverse rotation. Move button, HL1 is forward rotation indicator, HL2 is reverse rotation indicator, HL3 is fault indicator, ΚΙ, K2, K3 are AC contactor for controlling frequency regulation power source (32). Referring to FIG. 9 again, a permanent magnet of the present invention is composed of a cross-sectional view and a fourth embodiment. The permanent magnet of the present invention is shown in a top view. The shape of the permanent magnet (23) may also be a rectangular parallelepiped ( Or a cube, and a wedge block, wherein the number of cuboids is three (may be five, seven or more), and the number of wedge blocks is two. These permanent magnets (23) are arranged linearly on the turntable (2). And closely adjacent, two permanent magnets (23) of the wedge block are respectively placed at the two ends, and the polarity of a rectangular parallelepiped permanent magnet (23) at the center is laterally placed for forcing the magnetic lines of the permanent magnets (23) on both sides. The outer offset makes it possible to increase the radiation width of the magnetic lines of force and increase the height, and the polarities of the same ends of the permanent magnets on both sides of the permanent magnets (23) placed in the lateral direction are the same. The air-cooling mechanism (5) includes an axial fan or a centrifugal fan (51) fixed to one side of the non-magnetic safety cover (4), and an axial fan on the top side of the non-magnetic safety cover (4). Or the air duct (52) connected to the blower (n) of the centrifugal fan, and the air duct (52) is connected with the separately provided high pressure: fan (53), and the axial fan or the fan of the centrifugal fan (51) The number 1 can be one or two, three, or four. In order to adapt to different metal smelting furnaces, the cyclone stirrer in this creation is provided with a height adjusting device (6) at the bottom of the frame (1), and at the bottom of the frame (1), a running mechanism is provided for the convenience of movement ( 7); wherein the height adjusting device (6) comprises four wheel levers respectively provided on the four corners of the frame (1) and powered by the power source (61) configured by itself 10 M311477 = MOTOR: Line 2 at the bottom of the rack (1) = Miscellaneous (10) and (73). The cycloidal reducer of the power source is the rotary (four) mixer of the creation towel, which is close to the place below the smelting furnace of Xiaoping, and the turntable (2) placed in the colored gold you are in the horizontal, i For a large number of flat-bottom smelting furnaces; due to the use of the iron-rich magnet (10) for long-term (four), the permanent magnetic system is placed in the == full-cover (4), so the magnetic field strength is strong, the magnetic field depth f2 = t Magnetic vehicle (2) made of magnetic material, secondary magnetic vehicle

(22)來進一步增加磁力線的強度,因此具有更好的效果; 作中旋/;|旧拌II的永久磁系在由可編程控制器⑶1) 文喿作私式控制的調^^員調速動力源(3幻的帶動下,交替地 2和反轉’產生旋轉磁場,該旋轉磁場使有色金屬溶液 在^煉爐__動和翻滾,實現_的目的;冷卻系統 斤採用的疋風冷機構(5),在非磁性安全外罩(4)内用軸流 八機或_心風機之送風機(51)冷卻,非磁性安全外罩(4) 的頂面用與高壓離心風機(53)相連的導風管(52)吹風形 成風幕冷卻,可以確保永久磁系的工作溫度不高於設定溫 度,如42 C,具有安全可靠的優點;傳動系統由調頻調速 動力源(32)帶動減速機(31),而減速機(31)與主軸(12)直 聯’結構簡單,故障率低。 本創作中的減速機(31)、調頻調速動力源(32)、帶制 動動力源的擺線針輪減速機(73)、媧輪絲桿升降機(62)、 軸流風機或離心風機之送風機(51)、高度調節裝置(6)、 M311477 行走機構(7)、高壓離心風機(53)和可編程控制器(321)是 市場上公開銷售的産品,對本領域的技術人員來說實施是 很容易的,因此對其結構和工作原理不再詳細敍述。 前述之實施例或圖示並非限定本創作之結構樣態或 尺寸,任何所屬技術領域中具有通常知識者之適當變化或 修飾,皆應視為不脫離本創作之專利範疇。 藉由以上所述,本創作之結構組成與使用實施說明可 知,本創作與現有結構相較之下,具有如下優點: 1. 本創作利用由永久磁體構成的永久磁系的磁場強度 強,耗電少,只有電磁攪拌器的5%,具有顯著的節能效 果; 2. 本創作在整體結構組成上較為簡單,運行可靠,故障率 低,安全性好; 3. 本創作能適用於面大量廣的平底冶煉爐。 綜上所述,本創作實施例確能達到所預期之使用功 效,又其所揭露之具體構造,不僅未曾見於同類產品中, 亦未曾公開於申請前,誠已完全符合專利法之規定與要 求,爰依法提出新型專利之申請,懇請惠予審查,並賜准 專利,則實感德便。 12 M311477 【圖式簡單說明】 、 第一圖:本創作之結構示意圖 第二圖:本創作之俯視結構示意圖 第三圖:本創作之局部結構示意圖 第四圖··本創作之永久磁體組成示意圖(兩塊永久磁體) 第五圖:本創作之永久磁體組成示意圖(四塊永久磁體) 第六圖:本創作之永久磁體組成示意圖(六塊永久磁體) 第七圖:本創作之按操作程式控制調頻調速動力源的 > 可編程控制器電路結構原理圖 第八圖:本創作之調頻調速動力源的正轉反轉的控制 流程圖 第九圖:本創作之永久磁體另一實施例組成剖視圖 第十圖:本創作之永久磁體另一實施例組成俯視圖 【主要元件符號說明】 (1) 機架 (Π) 機殼 (12) 主軸 (2) 轉盤 (21) 磁輛 (22) 副磁輛 (23) 永久磁體 (3) 動力系統 (31) 減速機 (32) 調頻調速動力源 (321) 可編程控制器 (4) 非磁性安全外罩 (41) 熱電偶 (42) 非金屬耐熱板 (5) 風冷機構 (51) 送風機 (52) 導風管 (53) 高壓離心風機 (6) 高度調節裝置 (61) 動力源 (62) 媧輪絲桿升降機 (7) 行走機構 13 M311477 鏈條 (71) 行走輪 (72) . (73) 擺線針輪減速機(22) to further increase the strength of the magnetic field lines, and therefore have a better effect; the middle rotation /; | the old mixed II permanent magnetic system in the programmable controller (3) 1) 喿 喿 私 私 私 调The speed power source (under the magic of 3, alternately 2 and reverse) generates a rotating magnetic field, which makes the non-ferrous metal solution move and tumbling in the furnace, achieving the purpose of _ the hurricane used by the cooling system The cold mechanism (5) is cooled in the non-magnetic safety cover (4) by the axial flow or the air blower (51), and the top surface of the non-magnetic safety cover (4) is connected to the high-pressure centrifugal fan (53). The air duct (52) is blown to form a wind curtain to ensure that the working temperature of the permanent magnet system is not higher than the set temperature, such as 42 C, which has the advantages of safety and reliability; the transmission system is driven by the frequency modulation power source (32) to decelerate The machine (31) and the reducer (31) are directly connected to the main shaft (12). The structure is simple and the failure rate is low. The reducer (31), the frequency-modulated power source (32), and the brake power source are included in the creation. Cycloidal pinwheel reducer (73), boring wheel screw lift (62), axial fan or away The fan blower (51), the height adjustment device (6), the M311477 travel mechanism (7), the high pressure centrifugal fan (53), and the programmable controller (321) are commercially available products, and are known to those skilled in the art. The implementation is very easy, and therefore its structure and working principle are not described in detail. The foregoing embodiments or illustrations do not limit the structural form or size of the present invention, and any suitable variation or modification of one of ordinary skill in the art. It should be regarded as not departing from the patent scope of this creation. By the above, the structure and use description of this creation can be seen that this creation has the following advantages compared with the existing structure: 1. The permanent magnet system consisting of permanent magnets has strong magnetic field strength and low power consumption. Only 5% of the electromagnetic stirrer has significant energy saving effect. 2. The creation is simple in overall structure, reliable in operation, low in failure rate, and safe. Goodness; 3. This creation can be applied to a wide range of flat-bottom smelting furnaces. In summary, the creation example can achieve the expected use efficiency. The specific structure disclosed by the company has not been seen in similar products, nor has it been disclosed before the application. Cheng has fully complied with the requirements and requirements of the Patent Law, and has filed an application for a new type of patent in accordance with the law. 12 M311477 [Simple description of the diagram], the first diagram: The schematic diagram of the structure of the creation The second diagram: The schematic diagram of the top view of the creation The third diagram: The partial structure diagram of the creation The fourth diagram··This Schematic diagram of the permanent magnets created (two permanent magnets). Fifth: Schematic diagram of the permanent magnets of this creation (four permanent magnets). Figure 6: Schematic diagram of the permanent magnets of this creation (six permanent magnets). The operation of the program controls the frequency modulation power source> Programmable controller circuit structure schematic diagram Eighth: The control flow chart of the forward rotation reversal of the frequency modulation power source of the present creation: The ninth picture: the creation Another embodiment of the permanent magnet constitutes a cross-sectional view of the tenth figure: another embodiment of the permanent magnet of the present invention constitutes a top view [main component symbol (1) Rack (Π) Case (12) Spindle (2) Turntable (21) Magnetic (22) Sub-magnetic (23) Permanent magnet (3) Power system (31) Reducer (32) Frequency modulation Variable speed power source (321) Programmable controller (4) Non-magnetic safety cover (41) Thermocouple (42) Non-metallic heat-resistant plate (5) Air-cooling mechanism (51) Air blower (52) Air duct (53) High voltage Centrifugal fan (6) Height adjustment (61) Power source (62) 娲 Wheel screw lift (7) Travel mechanism 13 M311477 Chain (71) Travel wheel (72) . (73) Cycloid reducer

1414

Claims (1)

M311477 九、申請專利範圍: 1· 一種旋流攪拌器,包括有機架、主軸、轉盤、永久磁體、 非磁性安全外罩,所述主轴的上端穿過所述機架I往外 延伸,所述主軸的上端裝有所述轉盤,所述轉盤上方固 接多塊所述永久磁體,這些永久磁體排列分佈後至少具 有一個從Ν極至S極的封閉迴路,其特徵在於:所述主 軸與水平面垂直,所述轉盤水平放置,每塊永久磁體爲 鈦鐵删永久磁體,這些鈥鐵糊永久磁體位於固接在所述 機架上的所述非磁性安全外罩的内腔中,所述非磁性安 全外罩的頂面上設有呈圓形的非金屬耐熱板,在非磁性 女全外罩上没有風冷機構,所述主轴的下端直聯固接在 機架底面上的減速機,所述減速機的動力輸入軸與調頻 调速動力源的轉軸連接,調頻調速動力源由控制櫃中的 可編程控制器按操作程式控制實現交替正轉和反轉、並 通過減速機、主軸、轉盤帶動所述多塊永久磁體作同步 正轉和反轉。 2·如申請專利範圍第1項所述旋流攪拌器,其中,該永久 磁體的形狀爲長方體,排列方式是偶數塊永久磁體呈放 射狀排列,且相鄰兩永久磁體的同向端的極性相反。 3·如申請專利範圍第1項所述旋流攪拌器,其中,該永久 磁體的形狀爲正方體,排列方式是偶數塊永久磁體呈放 射狀排列’且相鄰兩永久磁體的同向端的極性相反。 4·如中請專利軸第1項所述旋錢拌器,其中,該永久 磁體的开> 狀爲方形和楔形,其中方形磁體的數量爲奇數 塊、楔形磁體的數量爲兩塊,這些永久磁體在轉盤上呈 15 M311477 線形排列並緊密靠接,其中兩塊楔形磁體分別安放在兩 端,中心處的一塊方形磁體的極性橫向放置,在橫向放 置的永久磁體同一側的所述永久磁體的同向端極性相 同。 5. 如申請專利範圍第1、2、3或4項所述旋流攪拌器,其 中,該永久磁體與所述轉盤之間還依次固接有磁輛和副 磁輛。 6. 如申請專利範圍第1項所述旋流攪拌器,其中,該風冷 機構包括固接在所述非磁性安全外罩一側的送風機,和 位於所述非磁性安全外罩頂面一側的導風管,該導風管 與高壓離心風機連通。 7. 如申請專利範圍第6項所述旋流攪拌器,其中,該風冷 機構之送風機為軸流風機。 8. 如申請專利範圍第6項所述旋流攪拌器,其中,該風冷 機構之送風機為離心風機。 9. 如申請專利範圍第6項所述旋流攪拌器,其中,該風冷 機構之送風機的數量是一台。 10. 如申請專利範圍第6項所述旋流攪拌器,其中,該風 冷機構之送風機的數量是二至四台。 11. 如申請專利範圍第1項所述旋流攪拌器,其中,該非 磁性安全外罩上裝有熱電偶。 12. 如申請專利範圍第1、2、3、4、6、7、8、9、10或11 項所述旋流攪拌器,其中,還包含有高度調節裝置和 行走機構。 13. 如申請專利範圍第12項所述旋流攪拌器,其中,該高 度調節裝置包括分別設置在機架四個邊角上、並由動 16 M311477 力源帶動的四台堝輪絲桿升降機。 14. 如申請專利範圍第12項所述旋流攪拌器,其中,該行 走機構包括安裝在機架底部的行走輪,所述行走輪包 含有主動輪和從動輪,其中主動輪通過鏈條與安裝在 機架頂面上帶制動動力源的擺線針輪減速機連接。 15. 如申請專利範圍第4項所述旋流攪拌器,其中,該方 形永久磁體的形狀爲長方體。 16. 如申請專利範圍第4項所述旋流攪拌器,其中,該方 形永久磁體的形狀爲正方體。 17M311477 IX. Patent Application Range: 1. A swirling agitator comprising a frame, a main shaft, a turntable, a permanent magnet, and a non-magnetic safety cover, the upper end of the main shaft extending outward through the frame I, the main shaft The upper end is equipped with the turntable, and the plurality of the permanent magnets are fixed above the turntable. The permanent magnets are arranged to have at least one closed loop from the drain to the S pole, wherein the main shaft is perpendicular to the horizontal plane. The turntable is horizontally placed, and each of the permanent magnets is a titanium iron-deposited permanent magnet, and the permanent magnets of the neodymium iron paste are located in a cavity of the non-magnetic safety cover fixed to the frame, the non-magnetic safety cover There is a circular non-metallic heat-resistant plate on the top surface, and there is no air-cooling mechanism on the non-magnetic female full cover. The lower end of the main shaft is directly connected to a reducer fixed on the bottom surface of the frame, and the reducer is The power input shaft is connected with the rotating shaft of the frequency modulation power source, and the frequency modulation power source is controlled by the programmable controller in the control cabinet to realize the alternate forward and reverse rotation, and The plurality of permanent magnets are driven by the reducer, the main shaft and the turntable for synchronous forward rotation and reverse rotation. 2. The cyclone mixer according to claim 1, wherein the permanent magnet has a rectangular parallelepiped shape, and the arrangement is that the even-numbered permanent magnets are radially arranged, and the opposite ends of the adjacent two permanent magnets have opposite polarities. . 3. The cyclone agitator according to claim 1, wherein the permanent magnet has a square shape in an arrangement in which the even-numbered permanent magnets are arranged radially and the opposite ends of the adjacent two permanent magnets have opposite polarities. . 4. The rotary shaft mixer according to the first aspect of the patent shaft, wherein the permanent magnet has a square shape and a wedge shape, wherein the number of square magnets is an odd number and the number of wedge magnets is two. The permanent magnets are arranged in a line of 15 M311477 linearly on the turntable, and two wedge magnets are placed at the two ends. The polarities of a square magnet at the center are placed laterally, and the permanent magnets on the same side of the laterally placed permanent magnets. The same polarity is the same. 5. The cyclone mixer of claim 1, 2, 3 or 4, wherein a magnetic vehicle and a secondary magnetic vehicle are sequentially fixed between the permanent magnet and the turntable. 6. The cyclone mixer of claim 1, wherein the air-cooling mechanism comprises a blower fixed to one side of the non-magnetic safety cover, and a side of the top surface of the non-magnetic safety cover. The air guiding duct is connected to the high pressure centrifugal fan. 7. The cyclone mixer of claim 6, wherein the air-cooling mechanism blower is an axial flow fan. 8. The cyclone mixer of claim 6, wherein the air blower of the air cooling mechanism is a centrifugal fan. 9. The cyclone mixer of claim 6, wherein the number of blowers of the air-cooling mechanism is one. 10. The cyclone mixer of claim 6, wherein the number of blowers of the air-cooling mechanism is two to four. 11. The cyclone mixer of claim 1, wherein the non-magnetic safety enclosure is provided with a thermocouple. 12. The swirling agitator of claim 1, 2, 3, 4, 6, 7, 8, 9, 10 or 11 further comprising a height adjustment device and a running mechanism. 13. The cyclone mixer according to claim 12, wherein the height adjusting device comprises four boring wheel screw lifts respectively disposed on four corners of the frame and driven by a moving 16 M311477 force source. . 14. The cyclone mixer of claim 12, wherein the traveling mechanism comprises a walking wheel mounted at the bottom of the frame, the traveling wheel comprising a driving wheel and a driven wheel, wherein the driving wheel is driven by a chain and installed Connect the cycloid reducer with brake power source on the top of the rack. 15. The cyclone mixer of claim 4, wherein the square permanent magnet is in the shape of a rectangular parallelepiped. 16. The cyclone mixer of claim 4, wherein the square permanent magnet is in the shape of a cube. 17
TW95220237U 2006-11-17 2006-11-17 Swirling agitator TWM311477U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW95220237U TWM311477U (en) 2006-11-17 2006-11-17 Swirling agitator

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Application Number Priority Date Filing Date Title
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