M290537 八、新型說明： 【新型所屬之技術領域】 種線性滑執之潤滑液檢驗裝署 &主2丨共 {双领衮置，特別指一種無需拆卸滑 塊即可進行潤滑狀態檢測，以適杏 w田地補充潤滑液的潤滑檢測裝 置。 【先前技術】 對於機械加工平台而言’線性滑軌是一種用來承載、導引— 滑塊，該滑塊用來定位加工器材武佐 裔柯或待加工物，以完成機械加工的 精密運行軌道。因此，線性滑軌的精密度、耐磨性、熱變形等程 度’皆直接影響機械加工的精密度，為線性滑軌設計人員不可不 察的重要工作。 而在現實％土兄中’無淪實驗時如何精密無誤的產品，其實際 操作時必然產生較A的誤差°此誤差對於線性滑軌而言/自然^ 成較大程度的磨損，使線性滑軌有其—定的使用壽命。事實上， 任何機械結構在實際操作時，潤湣眚 τ /闼，月實為其中不可忽視的一環，當 前述線性滑軌選擇較為適當的、、閱、、典 田 π、田的潤滑糸統時，不僅可大幅改善加工 的精密度、提高線性滑軌的使用#八 、 幻便用可命，進一步更減少不當潤滑所 造成的磨損與工作效率消乾。μ 統 因此’如何設計良好的潤滑系 乃為設計者重要的研究方向。 目前常見的線性滑執潤湣女1 甘丄 月軌潤，月方法，其主要在於滑塊與滑軌 的滾珠或珠槽上添加潤滑液， 從此凋α液根據產品需求有各種不 的材質與黏稠度。由於潤滑液或咕红 ^月夜為蝻耗性物品，在一定的使用時間 5 M290537 後，該潤滑Μ肖耗，而必須料、適量地補充。而補充時機 的選擇，則為操作人員必須隨時注意的工作。 然而，目前的線性滑軌潤滑系統乃為㈣㈣統，其為“ 潤滑液的不當散失，故在滑塊周圍設置不同阻擔裝置（如：刮油 片），以各種手段防止潤滑液滲漏到滑塊外部。因此，對於潤滑 液的消耗情形，無法以肉眼直接觀察，而需將滑塊端面的刮油片 進行拆卸’然後讓滑塊朝未拆卸刮油片之一端移動一段距離，再 以目測或以吸油紙檢測珠料否有含有潤滑液，然後可適當補充 潤滑液。如此’潤滑狀態檢測時機往往取決㈣作人員的經驗盥 系統熟練度’為相當不可靠的檢測手法，往往在操作人員感覺潤 滑功能降低時，已對線性滑執造成—定程度的磨損。 因此，本創作有鑑於現有線性滑執中並無直接檢測潤滑狀 態的功能’造成檢㈣^作損失或機械磨損，乃積極加以研 究，經由反覆的實驗並創新改進後，終能研發完成本件線性滑軌 之潤滑液檢驗裝置。 【新型内容】 置，=^之主要目的在於提供-種線性滑軌之潤滑液檢驗裝 ,_ ㈣开J，清楚了解線性滑執的潤滑狀 悲’以適當補充潤滑液。 可達成前述目的的線性滑執之潤滑液檢 滑塊與一滑執，該滑诗俏― ，、匕栝有一 置有玻… 滑執上並可移動，該滑執兩側設 珠槽用來容置滑塊内的滾珠接觸’藉由該滾珠的滾 M290537 動使滑塊得在滑轨上移動。該滑塊兩㈣置有端蓋，在該端蓋外 側认置有到油片’其中該端蓋與到油片之間設置有一潤滑液檢測 板相對在端蓋上没置有凹槽，使該潤滑液檢測板由端蓋兩侧插 入凹槽内、亥潤滑液檢測板的前端突出部與珠槽接觸，當此潤滑 液檢測板抽出後，可由該前端突出部檢知珠槽是否已含潤滑液。 而.亥凹槽具有兩狀位槽，其中前定位槽靠近珠槽位置，而後定 位槽則相對遠離珠槽位置，相對在該潤滑液檢測板兩側設置有定 位柱H潤滑液檢測板前料，彳使該定位柱扣入前定位槽中 以進饤儿狀祕測，當潤滑液檢測板後移時，使該定位柱扣入 後疋位槽中，讓該别端突出部將與珠槽分離。又該凹槽外側設有 一密封塊，當潤滑狀態未檢測時可將開口封合，以避免異物進入 滑塊中。 【實施方式】 明參閱圖一所示’本創作所稱的線性滑軌之潤滑液檢驗裝 置，其包括有一滑塊1，該滑塊1套置在一滑軌2上並可移動， 在該q轨2兩側設置有珠槽21，該珠槽21用來容置滑塊1内的 滾珠（圖未示出）接觸，藉由該滾珠的設置提供滑塊1在滑執2 上的精密移動。該滑塊1兩端設置有端蓋3，在該端蓋3外側設 置有刮油片4，以增加該滑塊1的油封能力，並在滑塊1移動時 讓刮油片4刮除滑軌2上的殘油與碎屑。 藉由以上的結構，傳統的潤滑狀態檢測方法，無法直接採行 目視α軌2上的殘油量。因此，有必要將刮油片4進行拆卸，然 M290537 f 、:、4 1朝未拆卸刮油片4之—端移動-段距離，再以目剩或 ^ 双’則珠槽21是否有含有潤滑液，因此先決條件需進疒 結構的拆卸。 丁 請配合圖-、同一丄 — 口一圖二，由於傳統方法的不適，本創作即在該端 一,到油片4之間設置潤滑液檢測板5，該檢測板係由彈性材 、貝或=質塑性材料製成，例如橡膠類、合成樹脂或天然樹脂，相 對在端蓋3上設置有凹槽3Q，使該潤滑液檢測板5由端蓋3兩 側插入凹槽3G Μ，並施力壓按該潤滑液檢測板5，使其前端突 出口Ρ 51與珠槽21接觸，當此潤滑液檢測板5抽出後，可由該前 端突出部51檢測來得知珠槽21是否含潤滑液。 请參閱圖二至圖五所示，該端蓋3上設置的凹槽3〇，分別具 有兩列定位槽，其中前定位槽31靠近珠槽21位置，而後定位槽 32則相對遠離珠槽21位置。在該潤滑液檢測板5兩側設置有定 位柱52 ’當該潤滑液檢測板5前進時，可使該定位柱52扣入前 疋位槽31中（圖三），如此該前端突出部51將與珠槽21接觸， 以進行潤滑狀態檢測；反之，當潤滑液檢測板5後移時，使該定 位柱52扣入後定位槽32中（圖五），則使該前端突出部51將與 珠槽21分離。藉由該定位柱52與定位槽31、32的設計，使該 潤滑液檢測板5可常駐在滑塊1内，平時不與珠槽21接觸，只 有在需要檢測潤滑狀態時，才使該該前端突出部51將與珠槽21 接觸，平時則令前端突出部51將與珠槽21分離，以不影響系統 工作。 8 M290537 請參閱圖六各圖所示，該潤滑液檢測板5可設為系統的一部 份，即該潤滑液檢測板5平時封裝在滑塊1内，該凹槽3〇外側 則以一铪封塊7將開口封合，以避免異物進入滑塊1中。當使用 時，則將该密封塊7開啟，經由推移潤滑液檢測板5的動作進行 潤滑狀態的檢測。 請參閱圖七各圖所示，該潤滑液檢測板5亦可成為獨立的配 件，而该凹槽30外側開口仍以一密封塊7將開口封合，當需要 ❿進行潤滑狀態檢測時，可將該密封塊7開啟，經由推移潤滑液檢 測板5的動作進行潤滑狀態的檢測。 、综合以上說明，本創作確可在不拆卸線性滑㈣統的情形 .下、，對滑執内的潤滑狀態作一全面詳細的了解，進而適當地補充 潤滑液，達成最佳的潤滑效果。 圖式簡單說明 前述之具體實施例，是μ詳細說明本創作之目的、特徵及 效果，對於熟悉此類技#人士而言，根據上述說明可能對該i體 實施例作部份變更及修改，而並不脫離出本創作之精神範脅。 的立體分解圖； j 檢測動作時的示 圖一為本創作線性滑執之潤滑液檢驗裝置 圖二為本創作潤滑液檢測板的結構示意圖 圖三為本創作端蓋内之潤滑液檢测板進行 意圖 圖四為本創作端蓋内的凹槽設置示意圖 圖四A為圖四的凹槽側視示意圖； M290537 圖五為本創作端蓋内之聽液檢測板未進行檢測動作的示 意圖； 圖六為本創作端蓋内裝置密封塊的結構示意圖 圖六A為圖六的密封塊側視示意圖； 圖六B為圖六的潤滑液檢測板使用示意圖 的結構示意圖 圖七為本創作端蓋内僅以密封塊封襞凹槽M290537 VIII. New description: [New technical field] The linear lubricant sliding oil inspection equipment & main 2 丨 {double collar ,, especially refers to a lubrication state detection without disassembling the slider, Lubrication detection device for lubricating fluid supplemented in apricot w field. [Prior Art] For the machining platform, the 'linear slide rail is a kind of load-bearing, guiding-slider, which is used to locate the processing equipment, Wu Zuo Ke or the workpiece to complete the machining of the precision running track. . Therefore, the precision, wear resistance, and thermal deformation of the linear slides directly affect the precision of machining, which is an important task for linear slide designers. In the actual % brothers, how to make a flawless product in the flawless experiment, the actual operation will inevitably produce an error of A. This error is a large degree of wear for the linear slide rails, making the linear slide The rail has its own life. In fact, any mechanical structure in the actual operation, run 湣眚 闼 / 闼, the month is a part of which can not be ignored, when the aforementioned linear slides are more appropriate, the reading, the tiantian π, the field of lubrication system At the same time, not only can the precision of the processing be greatly improved, and the use of the linear slide rails can be improved. Eight, the phantom can be used to further reduce the wear and work efficiency caused by improper lubrication. Therefore, how to design a good lubrication system is an important research direction for designers. At present, the common linear slippery prostitute 1 Ganzi lunar run, the monthly method, which mainly consists of adding lubricating fluid to the ball or bead groove of the slider and the slide rail, from which the α liquid is different according to the product demand. stickiness. Due to the lubricating fluid or blush, the moon and night are consumable items. After a certain period of use of 5 M290537, the lubrication is consumed, and it must be replenished with appropriate amount. The choice of supplemental timing is a task that the operator must pay attention to at any time. However, the current linear slide lubrication system is (4) (four), which is "improper loss of lubricating fluid, so different resistance devices (such as: oil scraping) are placed around the slider to prevent leakage of lubricating fluid by various means. Therefore, the consumption of the lubricating fluid cannot be directly observed by the naked eye, but the wiper blade on the end face of the slider needs to be removed. Then the slider is moved toward the end of the undisassembled scraper blade for a distance, and then Visually or by using oil-absorbing paper to detect whether the beads contain lubricating fluid, and then properly replenish the lubricating fluid. So the timing of lubrication status detection often depends on (four) the experience of the personnel 盥 system proficiency 'is quite unreliable detection method, often in operation When people feel that the lubrication function is reduced, it has caused a certain degree of wear on the linear slip. Therefore, this creation has the function of not directly detecting the lubrication state in the existing linear slipper, which causes the damage (4) to be lost or mechanical wear. Actively researching, through repeated experiments and innovations, we can finally develop a lubricating fluid inspection device for this linear slide. Contents], the main purpose of =^ is to provide a linear slide rail lubrication test installation, _ (four) open J, clearly understand the lubrication of the linear slippery 'to properly replenish the lubricating fluid. Linear smoothing can achieve the above purpose The lubricating liquid check slider and the sliding handle, the sliding poetry _, 匕栝 has a glass... Sliding and movable, the sliding handle has bead grooves on both sides for accommodating the balls in the slider The contact 'moves M290537 of the ball moves the slider to move on the slide rail. The slider two (four) is provided with an end cover, and the outer side of the end cover is provided with a grease piece 'the end cover and the oil piece There is a lubricating liquid detecting plate disposed with no groove on the end cover, so that the lubricating liquid detecting plate is inserted into the groove from both sides of the end cover, and the front end protruding portion of the lubricating oil detecting plate contacts the bead groove. After the lubricating liquid detecting plate is extracted, the front end protruding portion can detect whether the bead groove contains the lubricating liquid. The .Hay groove has a two-position groove, wherein the front positioning groove is close to the bead groove position, and the rear positioning groove is relatively far away from the bead. The position of the groove is opposite to the positioning column on both sides of the lubricating liquid detecting plate H lubricity test board front material, so that the positioning post is buckled into the front positioning groove to enter the scorpion shape secret test, when the lubricating liquid detection plate moves backward, the positioning post is buckled into the rear squatting groove, so that the other The end protrusion will be separated from the bead groove. Further, a sealing block is arranged outside the groove, and the opening can be sealed when the lubrication state is not detected to prevent foreign matter from entering the slider. [Embodiment] See FIG. The lubricating fluid inspection device for linear slides referred to in the present invention includes a slider 1 which is sleeved on a slide rail 2 and movable, and a bead groove 21 is disposed on both sides of the q rail 2, The bead groove 21 is for accommodating the contact of the ball (not shown) in the slider 1, and the arrangement of the ball provides precise movement of the slider 1 on the slide 2. The end of the slider 1 is provided with an end cover 3. An oil scraping piece 4 is disposed outside the end cap 3 to increase the oil sealing ability of the slider 1, and the oil scraping blade 4 scrapes off the residual oil and debris on the sliding rail 2 when the slider 1 moves. With the above structure, the conventional lubrication state detecting method cannot directly adopt the amount of residual oil on the visual alpha rail 2. Therefore, it is necessary to disassemble the oil scraper 4, and then M290537 f , :, 4 1 move toward the end of the undisassembled oil scraper 4 - the distance of the segment, and then the mesh groove 21 is contained or not. Lubricating fluid, so preconditions require removal of the structure. Please cooperate with the figure -, the same 丄 - mouth one picture two, due to the discomfort of the traditional method, the creation is at the end one, to the oil sheet 4 between the lubricating liquid detection board 5, the detection board is made of elastic material, shell Or made of a plastic material, such as rubber, synthetic resin or natural resin, is provided with a groove 3Q on the end cover 3, so that the lubricating liquid detecting plate 5 is inserted into the groove 3G by both sides of the end cover 3, and The lubricating liquid detecting plate 5 is pressed to bring the front end protruding port 51 into contact with the bead groove 21. When the lubricating liquid detecting plate 5 is withdrawn, the front end protruding portion 51 can detect that the bead groove 21 contains the lubricating liquid. . Referring to FIG. 2 to FIG. 5 , the recesses 3 设置 disposed on the end cover 3 respectively have two rows of positioning slots, wherein the front positioning slot 31 is adjacent to the slot 21 and the rear positioning slot 32 is relatively far from the slot 21 . position. A positioning post 52' is disposed on both sides of the lubricating liquid detecting plate 5. When the lubricating liquid detecting plate 5 advances, the positioning post 52 can be buckled into the front clamping groove 31 (FIG. 3), such that the front end protruding portion 51 Contact with the bead groove 21 to perform lubrication state detection; conversely, when the lubricating liquid detection plate 5 is moved backward, the positioning post 52 is buckled into the rear positioning groove 32 (FIG. 5), so that the front end projection portion 51 will be Separated from the bead groove 21. By the design of the positioning post 52 and the positioning grooves 31, 32, the lubricating liquid detecting plate 5 can be resident in the slider 1, and is not in contact with the bead groove 21 at all times, and only when the lubrication state needs to be detected. The front end projection 51 will be in contact with the bead groove 21, and the front end projection 51 will be separated from the bead groove 21 in order to not affect the system operation. 8 M290537 Please refer to the figure in Fig. 6, the lubricating liquid detecting plate 5 can be set as a part of the system, that is, the lubricating liquid detecting plate 5 is usually packaged in the slider 1, and the outer side of the groove 3 is a The crucible block 7 seals the opening to prevent foreign matter from entering the slider 1. When it is used, the sealing block 7 is opened, and the lubrication state is detected by the operation of the lubricating fluid detecting plate 5. Referring to FIG. 7 , the lubricating liquid detecting plate 5 can also be a separate fitting, and the opening of the outer side of the groove 30 still seals the opening with a sealing block 7 , and when it is required to perform lubrication state detection, The sealing block 7 is opened, and the lubrication state is detected by the operation of the lubricating fluid detecting plate 5. Based on the above description, this creation can make a comprehensive and detailed understanding of the lubrication state in the sliding slip without disassembling the linear sliding (four) system, and then properly supplement the lubricating fluid to achieve the best lubrication effect. The drawings briefly illustrate the foregoing specific embodiments, which are details of the purpose, features, and effects of the present invention. For those skilled in the art, the i-body embodiment may be partially modified and modified according to the above description. It does not deviate from the spiritual threat of this creation. The three-dimensional exploded view; j The diagram of the detection action is the lubricating fluid inspection device for the linear stroke of the creation. Figure 2 is the schematic diagram of the structure of the lubricating fluid detection plate. Figure 3 shows the lubricating fluid detection plate in the creative end cap. FIG. 4A is a schematic side view of the groove in FIG. 4; M290537 FIG. 5 is a schematic view of the listening liquid detecting plate in the end cap of the present invention; Figure 6 is a schematic side view of the sealing block of Figure 6; Figure 6B is a schematic view of the structure of the lubricating liquid detecting plate of Figure 6 Sealing the groove only with a sealing block
圖七A為圖七的潤滑液檢測板使用示奄圖 【主要元件符號說明】 1滑塊 2滑軌 21珠槽 3端蓋 30凹槽 31前定位槽 3 2後定位槽 4刮油片 5潤滑液檢測板 51突出部 52定位柱 7密封塊Figure 7A is the diagram of the lubricating fluid detection board of Figure 7. [Main component symbol description] 1 slider 2 slide rail 21 bead groove 3 end cover 30 groove 31 front positioning groove 3 2 rear positioning groove 4 oil scraping blade 5 Lubricating fluid detecting plate 51 protruding portion 52 positioning post 7 sealing block