TWM289278U - Crisp plum breaking device - Google Patents

Crisp plum breaking device Download PDF

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Publication number
TWM289278U
TWM289278U TW94215250U TW94215250U TWM289278U TW M289278 U TWM289278 U TW M289278U TW 94215250 U TW94215250 U TW 94215250U TW 94215250 U TW94215250 U TW 94215250U TW M289278 U TWM289278 U TW M289278U
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Taiwan
Prior art keywords
driven
gear
driving
fracturing
shaft
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TW94215250U
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Chinese (zh)
Inventor
Ting-Hung Jou
Li-Dung Huang
Shiou-Rung Yan
Jr-Kai Yang
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Agricultural Res Inst
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Priority to TW94215250U priority Critical patent/TWM289278U/en
Publication of TWM289278U publication Critical patent/TWM289278U/en

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M289278 八、新型說明: 【新型所屬之技術領域】 本創作係為一種脆梅壓裂機’尤指一種由經由―主動 齒輪與一從動齒輪間的間歇喷合作用,以使曲軸組件迴轉 並驅動滑塊之壓裂件作縱向往復擠壓動作,而可達到自動 化生產合適壓裂青梅果之壓裂機。 【先前技術】 目前台灣梅樹栽培面積逾九千公頃,梅果均以人工採 收,除少量自產加工、直銷或共同運銷進行鮮果交易外, 其餘係由加工廠收購加工,然而受限於本土地理氣候環境 ,與大陸廉價梅胚(經過鹽潰曰晒成半乾的青梅果半製品 )競銷影響,台灣梅產業的傳統生產型式已經逐漸式微, 收購價格亦逐年下跌。一般製作脆梅時先將青梅和鹽搓揉 後,再以人工方式逐粒將梅果敲裂出一道缺口,並以鹽水 φ 浸泡後倒出,經由糖潰處理而產生出所需的脆梅。 另外,為著確保在製造過程中之梅胚的品質及外觀, 製作梅胚前必須將青梅果敲開出一道不會使果粒破開的人 — 適裂痕,經浸泡後使得原來青梅中所含的苦澀味能排出, 並且糖分能被果肉充分吸收,於加工過程中果粒不合^ 小。然而,此項作業現今仍以人工逐粒敲裂方式為主,〒 在頗為繁瑣且耗費工時,故,如何以自動化方式將青梅果 敲裂出合適的裂痕實在為本創作的設計重點。 M289278 : 【新型内容】 本創作之主要目的,在於解決上述的問題而提供一種 脆梅壓裂機,經由一主動齒輪與一從動齒輪間的間歇嗜合 作用,以使曲軸組件迴轉並驅動滑塊之壓裂件作縱向往復 擠壓動作,而達到以機械方式連續性壓裂及間歇性傳送青 梅果的功效。 為達前述之目的,本創作係提供一種脆梅壓裂機,其 Φ 係於壓裂機上設有一主動軸及一從動軸,一主動鏈輪組之 鏈輪與一主動齒輪同軸設於該主動轴之一端,該主動鏈輪 組係受到一馬達驅動而同步轉動主動齒輪,由於主動齒輪 外周僅部份弧長範圍具有輪齒,使得主動齒輪間歇嚙合一 從動齒輪。另外,從動齒輪與一從動鏈輪是同轴設於從動 軸,而從動鏈輪藉由一鏈條驅動設於一第一滚筒組之另一 鏈輪。該第一滾筒組藉由一輸送帶而同步驅動一繞設於該 輸送帶上之第二滾筒組,而第一滾筒組上方更設有一入料 _ 斗,該入料斗供未具裂痕之青梅果置入用。 一曲轴組件軸設於該主動軸之另一端,該曲軸組件之 一侧面枢接有一連桿,該連桿枢接一滑設於一滑座之滑 塊,於該滑塊下端結合有一壓裂件,俾供該曲軸組件迴轉 時帶動該滑塊上之壓裂件作縱向適當行程的往復擠壓運 動。 本創作之上述及其他目的與優點,不難從下述所選用 實施例之詳述說明與附圖中,獲得深入了解。 當然本創作在某些另件上,或另件之安排上容許有所 M289278 :同、’,=所選用之實施例’則於本說明書中,予以詳細說 月’亚於附圖中展示其構造。 【實施方式】 之實施例Z:1圖至第4圖’圖中所示者為本創作所選用 種二在專利申請上並不受此 •軸2Γ =之脆梅壓裂機,其係於壓裂機上設有-主動 •一攸動軸3, 一主動鏈輪組2M289278 VIII. New Description: [New Technology Field] This creation is a brittle-fracturing machine, especially one that uses intermittent injection between a drive gear and a driven gear to revolve the crankshaft assembly. The fracturing member of the driving slider is used for longitudinal reciprocating pressing action, and the fracturing machine for automatically producing suitable fracturing green plum fruit can be achieved. [Prior Art] At present, the cultivation area of plum trees in Taiwan is over 9000 hectares. The plum fruits are harvested by hand. Except for a small amount of self-produced processing, direct sales or joint marketing for fresh fruit trading, the rest are purchased and processed by the processing factory, but limited by The local geographical and climatic environment, with the mainland's cheap plum embryos (half-dried green plum fruit semi-products through salt collapse), the traditional production pattern of Taiwan's plum industry has gradually declined, and the purchase price has also declined year by year. Generally, when the crispy plum is made, the green plum and the salt are firstly smashed, and then the plum fruit is manually cracked out of a gap, and is soaked in salt water φ, poured out, and the desired crispy plum is produced through sugar crush treatment. . In addition, in order to ensure the quality and appearance of the plum embryo in the manufacturing process, before the production of the plum embryo, the green plum fruit must be knocked out to a person who does not break the fruit grain - suitable crack, after soaking, the original green plum The bitter taste contained can be discharged, and the sugar can be fully absorbed by the pulp, and the fruit pieces are not small during processing. However, this work is still dominated by artificial granules, which is quite cumbersome and time-consuming. Therefore, how to automatically break the green plum fruit out of the appropriate crack is the design focus of this creation. M289278 : [New Content] The main purpose of this creation is to solve the above problems and provide a brittle-crushing machine, through the intermittent mate between a driving gear and a driven gear, so that the crankshaft assembly rotates and drives the sliding The fracturing member of the block is subjected to a longitudinal reciprocating pressing action to achieve the effect of mechanically continuous fracturing and intermittently conveying the green plum fruit. For the purpose of the foregoing, the present invention provides a bristle plum fracturing machine, wherein the Φ is provided on the fracturing machine with a driving shaft and a driven shaft, and a sprocket of the driving sprocket set is coaxially disposed with a driving gear. At one end of the driving shaft, the driving sprocket set is driven by a motor to synchronously rotate the driving gear. Since only a part of the arc length of the driving gear has a tooth range, the driving gear intermittently engages a driven gear. Further, the driven gear and the driven sprocket are coaxially disposed on the driven shaft, and the driven sprocket is driven by the chain to the other sprocket of the first roller set. The first roller group synchronously drives a second roller group disposed on the conveyor belt by a conveyor belt, and the first roller group is further provided with a feeding hopper, the hopper is provided for the non-cracked green plum If it is placed. A crankshaft assembly shaft is disposed at the other end of the driving shaft, and a connecting rod is pivotally connected to a side of the crankshaft assembly. The connecting rod is pivotally connected to a slider slidingly disposed on a sliding seat, and a fracture is coupled to the lower end of the sliding block. And the reciprocating pressing motion of the fracturing member on the slider for the longitudinal proper stroke when the crankshaft assembly is rotated. The above and other objects and advantages of the present invention will become more apparent from the detailed description of the embodiments of the invention described herein. Of course, this creation allows M289278 on certain parts, or on the arrangement of the parts. The same, ', = the selected embodiment' is used in this manual, and the details are shown in the figure. structure. [Embodiment] Embodiment Z: 1 to 4] The figure shown in the figure is the selected species of the present invention. The patent application is not subject to this • Axis 2Γ = Crispy Fracture Machine, which is attached to The fracturing machine is provided with an active • a tilting shaft 3 and a driving sprocket set 2

Si主動軸2之-端,該主動鏈輪二 步轉動主動齒輪41,由於主動齒 輪41外周僅部份弧長範圍具有 間歇喷合一從動齒輪4 2。另外,從===輪4 1 ==同軸設於從動軸3’而從動鏈輪31藉由一鏈 —滾筒組51之另-鏈輪”。該第 :由一輪运帶52而同步驅動一繞設於該輸 滾筒組53,而第-滾筒組51上方更 入料斗6,該入料斗6供未具裂痕之青梅果置入用 Ο =轴組二21軸設於該主動轴2之另一端,該曲轴 — 接有—連桿23,該連桿23枢接- 滑设於一滑座24之滑塊25,於該滑塊25下端结合有 俾供該曲轴組件21迴轉時帶動該滑塊2 之i衣件2 6作縱㈣#行程的往復擠屬運動。 本創作應用於塵裂青梅果時,先將預先處理並分級後 M289278 的梅果放入入料斗6内,由於主動鏈輪組2 2受到馬達1 的驅動而同步轉動主動齒輪4 1及一結合於主動軸2之曲 軸組件21,該主動齒輪41外周圍之輪齒部分帶動所嚙 合的從動齒輪4 2間歇轉動,又,該從動齒輪4 2與從動 鏈輪3 1是一起配合於從動軸3,當從動齒輪4 2被主動 齒輪4 1轉動時,會將動力傳遞到從動鏈輪3 1,而使得 藉由鏈條3 2結合於從動鏈輪3 1的另一鏈輪3 3帶動第 Φ 一滾筒組5 1滾動,亦將落入入料斗6内的青梅果藉由輸 送帶5 2輸送至壓裂件2 6的下方動作區位置。另外,當 主動齒輪4 1之旋轉到無輪齒部位時,該從動齒輪4 2是 不被嚙合傳動的,使得不再有動力傳遞到第一滾筒組5 1 ,而輸送至壓裂件2 6下方的梅果既暫停傳送。此時,受 到主動鏈輪組2 2同步轉動的曲轴組件2 1會繼續迴轉, 並將結合於滑塊2 5上的壓裂件2 6作縱向下壓動作,使 得暫停於動作區内的梅果受到上方壓裂件2 6的縱向擠壓 φ 作用,而壓裂出合適的裂痕並且不會使果粒完全破開。 當無輪齒部分之主動齒輪41旋轉到有輪齒部分再次 口齒合傳動從動齒輪4 2時而同步帶動第一滾筒組5 1,而 將壓裂完成的梅果送至收集容器内且再輸送尚未壓裂的青 梅果進入動作區。相對地,受到主動鏈輪組2 2同步轉動 的曲轴組件2 1會將壓裂件2 6向上提起,以供輸送帶5 2上的青梅果進入動作區内作下一次的擠壓。又,由於從 動齒輪4 2為塑膠材質,可以降低主動齒輪4 1之起始輪 齒瞬間與從動齒輪4 2接觸嚙合時所產生的碰撞噪音。 M289278 由於該外接正齒輪組4中主動齒輪4 1外周僅部份弧 長範圍具有輪齒,使得該主動齒輪4 1係以間歇式嚙合於 從動齒輪4 2,並且配合於從動齒輪4 2之從動鏈輪3 1 亦以間歇方式驅動第一滾筒組5 1上的輸送帶5 2,因此 能使進入輸送帶5 2上的青梅果也間歇性移動,當青梅果 到達壓裂件2 6下方的動作區時能暫時停住。同時,藉由 該曲軸組件2 1持續地迴轉運動並轉換成該壓裂件2 6作 縱向垂直往復運動,以供壓裂件2 6產生足夠力量去擠壓 暫時停住的青梅果,而讓青梅果壓裂出一道不會使果粒破 開的合適裂痕,待壓裂動作結束後,一方面壓裂件2 6上 提,另一方面已壓裂完成的梅果繼續送至收集容器内,並 且輸送帶5 2再輸送未壓裂的青梅果進入動作區内作下一 次的擠壓,如此完成整個壓裂青梅果的過程。由上述可知 ,本設計是以簡單的機構即可達到周期性壓裂動作之機具 ,符合現代自動化生產的要求,亦達到傳統加工業的升級 ,提升產品競爭力。 以上所述實施例之揭示係用以說明本創作,並非用以 限制本創作,故舉凡數值之變更或等效元件之置換仍應隸 屬本創作之範脅。 由以上詳細說明,可使熟知本項技藝者明暸本創作的 確可達成前述目的,實已符合專利法之規定,爰提出專利 申請。 M289278 f圖式簡單說明】 第1圖係本創作之立體外觀圖 第2圖係本創作外接正齒輪組間歇嗜合傳動之示意圖 第3圖係本創作之曲軸組件驅動壓裂件使用狀態示意 圖(一) 第4圖係本創作之曲軸組件驅動壓裂件使用狀態示意 圖(二) • 【主要元件符號說明】 (習用部分) (本創作部分) 馬達1 曲軸組件2 1 連桿2 3 滑塊2 5 從動軸3 鏈條3 2 主動齒輪41 第一滾筒組5 1 第二滾筒組5 3 主動軸2 主動鏈輪組2 2 滑座2 4 壓裂件2 6 從動鏈輪3 1 鏈輪3 3 從動齒輪4 2 輪送帶5 2 入料斗6 10The end of the Si drive shaft 2, the drive sprocket rotates the drive gear 41 in two steps, and the driven gear 41 has intermittently sprayed a driven gear 42 due to only a part of the arc length in the outer circumference of the drive gear 41. Further, from === wheel 4 1 == coaxially to the driven shaft 3' and the driven sprocket 31 by another chain-roller set 51. The first: synchronized by a round belt 52 The driving unit is wound around the transport roller group 53, and the hopper 6 is further disposed above the first roller group 51. The hopper 6 is used for placing the unripe green plum fruit. The shaft shaft 21 is disposed on the driving shaft 2 At the other end, the crankshaft is connected with a connecting rod 23, which is pivotally connected to the slider 25 of a sliding seat 24, and is coupled to the lower end of the slider 25 for driving the crankshaft assembly 21 to rotate. The sliding member 2 of the slider 2 is used for the reciprocating movement of the longitudinal (four) # stroke. When the present application is applied to the dust cracked green plum fruit, the pre-treated and graded plum fruit of M289278 is placed in the hopper 6, due to The driving sprocket set 22 is driven by the motor 1 to synchronously rotate the driving gear 41 and a crank assembly 21 coupled to the driving shaft 2. The gear teeth around the driving gear 41 drive the engaged driven gears 4 2 intermittently. Rotating, in turn, the driven gear 42 and the driven sprocket 3 1 are coupled to the driven shaft 3, and when the driven gear 42 is rotated by the driving gear 4 1 , it will move. The force is transmitted to the driven sprocket 3 1 so that the other sprocket 3 3 coupled to the driven sprocket 3 1 by the chain 3 2 drives the Φ roller group 51 to roll, and will also fall into the hopper 6. The green plum fruit is conveyed to the lower action zone position of the fracturing member 26 by the conveyor belt 52. In addition, when the driving gear 41 is rotated to the gearless portion, the driven gear 42 is not meshed. So that no more power is transmitted to the first roller set 51, and the plum fruit conveyed under the fracturing member 26 is suspended. At this time, the crankshaft assembly 2 1 that is synchronously rotated by the driving sprocket set 2 2 continues. Rotating, and the fracturing member 26 coupled to the slider 25 is longitudinally depressed, so that the plum fruit suspended in the action zone is subjected to the longitudinal pressing φ of the upper fracturing member 26, and the fracturing is performed. a suitable crack and does not completely break the fruit. When the drive gear 41 without the tooth portion rotates to the toothed portion, the gear drive gear 4 2 is again meshed, and the first roller group 5 1 is synchronously driven. The fractured plum fruit is sent to the collection container and the green plum fruit that has not been fractured is transported into the action zone. The crankshaft assembly 21, which is synchronously rotated by the driving sprocket set 2 2, lifts the fracturing member 26 upwardly for the green plum fruit on the conveyor belt 52 to enter the action zone for the next extrusion. The driven gear 42 is made of plastic material, which can reduce the collision noise generated when the starting gear teeth of the driving gear 4 1 are in contact with the driven gear 42. M289278 Because of the outer circumference of the driving gear 4 1 in the external spur gear set 4 Only a part of the arc length range has gear teeth, so that the driving gear 41 is intermittently meshed with the driven gear 42, and the driven sprocket 3 1 fitted to the driven gear 4 2 is also driven in the intermittent manner. The conveyor belt 52 on the drum set 51 is thus able to intermittently move the green plum fruit entering the conveyor belt 52, and can temporarily stop when the green plum fruit reaches the action zone below the fracturing member 26. At the same time, the crankshaft assembly 21 is continuously rotated and converted into the fracturing member 26 for longitudinal vertical reciprocation, so that the fracturing member 26 generates sufficient force to squeeze the temporarily stopped green plum fruit, and let The plum fruit fracturing a suitable crack that will not break the fruit. After the end of the fracturing action, on the one hand, the fracturing member is lifted up, and on the other hand, the dried plum fruit is continuously sent to the collecting container. And the conveyor belt 52 transports the unfractured green plum fruit into the action zone for the next extrusion, thus completing the entire process of fracturing the plum fruit. It can be seen from the above that the design is a machine that can achieve periodic fracturing action with a simple mechanism, meets the requirements of modern automated production, and also upgrades the traditional processing industry and enhances product competitiveness. The above description of the embodiments is intended to be illustrative of the present invention and is not intended to limit the scope of the present invention. From the above detailed description, it will be apparent to those skilled in the art that the present invention can achieve the foregoing objectives, and it has been in compliance with the provisions of the Patent Law and has filed a patent application. M289278 f simple description of the figure] The first picture is the three-dimensional appearance of the creation. The second picture is the schematic diagram of the intermittent sinusoidal transmission of the external spur gear set. The third picture shows the use state of the crankshaft assembly driven fracturing part of the creation ( a) Figure 4 is a schematic diagram of the state of use of the crankshaft assembly driven fracturing device of this creation (2) • [Main component symbol description] (conventional part) (This creation part) Motor 1 Crankshaft assembly 2 1 Connecting rod 2 3 Slider 2 5 Drive shaft 3 Chain 3 2 Drive gear 41 First drum set 5 1 Second drum set 5 3 Drive shaft 2 Drive sprocket set 2 2 Slider 2 4 Fracturing part 2 6 Driven sprocket 3 1 Sprocket 3 3 driven gear 4 2 round belt 5 2 feed hopper 6 10

Claims (1)

M289278 九、申請專利範圍·· 重脆梅壓裂機,其具有:一主動軸及-從動軸; 一山·主動鏈輪組之鏈輪與一主動齒輪同軸設於該主動軸之 驅動而同步轉動該主動齒輪; 具有輪齒’使得該主動齒輪間 該主動鏈輪組係受到一馬達 該主動齒輪外周僅部份弧長範圍 歇嚙合一從動齒輪;M289278 IX. Patent application scope ·········································································· Synchronously rotating the driving gear; having gear teeth such that the driving gear wheel assembly is subjected to a motor, the driving gear outer circumference only partially arc length range is engaged with a driven gear; δ亥攸動齒輪與一從動鏈輪同時軸設於該從動軸,而該從動 鏈輪藉由厂鏈條驅動設於—第—滾筒組之另—鍵輪; 該第-滾筒_由-輸送帶而同步驅動—繞設 帶上之第二滾筒組; 敗 而該第一滾筒組上方更設有_入料斗; -曲軸組件軸設於該主動軸之另—端,該曲軸組件之一側 面樞接有-連桿,該連桿樞接_滑設於一滑座之滑塊,於該滑 塊下端結合有一壓裂件,俾供該曲軸組件迴轉時帶動該 之壓裂件作縱向適當行程的往復運動。 Α 2 .如申請專利範圍第丨項所述之脆梅壓裂機,其中,從動齒輪 可為塑膠材質。 %The δ 攸 攸 齿轮 gear and a driven sprocket are simultaneously disposed on the driven shaft, and the driven sprocket is driven by the factory chain to the other key wheel of the first-roller group; - a conveyor belt and synchronous drive - winding a second roller set on the belt; defeating the first roller set is further provided with a _inlet hopper; - a crankshaft assembly shaft is disposed at the other end of the drive shaft, the crankshaft assembly One side is pivotally connected with a connecting rod, and the connecting rod is pivotally arranged on a sliding block of the sliding seat, and a fracturing member is coupled to the lower end of the sliding block for driving the fracturing member when the crankshaft assembly is rotated. Reciprocating motion of a longitudinally appropriate stroke.脆 2. The brittle-melting machine according to the scope of the patent application, wherein the driven gear can be made of plastic material. %
TW94215250U 2005-09-05 2005-09-05 Crisp plum breaking device TWM289278U (en)

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CN112537063A (en) * 2020-11-09 2021-03-23 何山亮 Fruit processing is with equipment of squeezing juice fast

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112192876A (en) * 2020-09-02 2021-01-08 陈小文 Orange press
CN112537063A (en) * 2020-11-09 2021-03-23 何山亮 Fruit processing is with equipment of squeezing juice fast

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