TWM273785U - Character inspection device for electronic component tape box - Google Patents
Character inspection device for electronic component tape box Download PDFInfo
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- TWM273785U TWM273785U TW93218796U TW93218796U TWM273785U TW M273785 U TWM273785 U TW M273785U TW 93218796 U TW93218796 U TW 93218796U TW 93218796 U TW93218796 U TW 93218796U TW M273785 U TWM273785 U TW M273785U
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- electronic component
- label
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- Image Analysis (AREA)
- Labeling Devices (AREA)
Description
M273785M273785
M273785 四、創作說明(2) j適當規劃檢測流程功能,本創作更能達到接近丨〇〇 成功辨識率,進而有效提升檢測的準確性。 〇 【新型内容】 檢Ϊ 3 Ϊ主^目的係提供一種電子元件捲帶盒之文字辨識 抑^ ^ 其利用一動態影像擷取單元及一靜態影像擷取 =凡为別擷取一電子元件之印碼影像及一捲帶盒之標籤之 子碼影像,並利用電腦判別二影像之編號内容是否相符, 使本創作具有提升檢測準確性之功能。 $據^創作之電子元件捲帶盒之文字辨識檢測裝置,其 ^ 5 —旋轉盤、一自動貼標籤頭、一非交錯式CCI)及一交 f fCCD。該旋轉盤用以承載及轉動一捲帶盒。該自動貼 f 1頭可吸附一標籤,並將該標籤貼在該捲帶盒上。該非 又t式CCD用以對該捲帶盒捲繞之數個電子元件進行動態 取,’以擷取該電子元件之印碼影像。該交錯式CCD用样 對該捲帶盒之標籤進行靜態取像,以擷取該標籤之字^ 像。該印碼影像及字碼影像利用一電腦程式進行影像處理 及分析辨識比對,以判別該二影像之編號内容是否相符, 以檢測監控該捲帶盒及電子元件。 【實施方式】 為了讓本創作之上述及其他目的、特徵和優點能更明確 被了解’下文特舉本創作實施例,並配合所附圖式作詳細 說明如下: 册明參照第1及2圖所示,本創作較佳實施例之電子元件捲 ▼盒之文字辨識檢測裝置主要包含一置料槽1、一供料推 M273785M273785 IV. Creation instructions (2) j Properly planning the detection process functions, this creation can achieve a near-recognition success rate, which can effectively improve the accuracy of detection. 〇 [New content] Inspection 3 The main purpose is to provide an electronic component tape cassette with text recognition and suppression ^ ^ It uses a dynamic image capture unit and a static image capture = Where to not capture an electronic component The coded image and the sub-code image of a roll of label with a box, and the use of a computer to determine whether the numbered content of the two images match, so that this creation has the function of improving the detection accuracy. $ According to the character recognition and detection device of the electronic component tape cassette created by ^ 5 — rotating disk, an automatic labeling head, a non-interlaced CCI) and an intersecting f fCCD. The rotating disk is used for carrying and rotating a tape cassette. The automatic labeling f 1 head can attract a label and attach the label to the tape cassette. The non-t-type CCD is used to dynamically take several electronic components wound by the tape cassette, to capture the coded images of the electronic components. The interleaved CCD samples the static image of the label of the tape cassette to capture the character image of the label. The printed image and the coded image are processed and analyzed by a computer program to determine whether the numbered contents of the two images match, so as to detect and monitor the tape cassette and electronic components. [Embodiment] In order to make the above and other purposes, features, and advantages of this creation more clearly understood, the following describes the embodiment of this creation, and the following detailed description in conjunction with the attached drawings: Refer to Figures 1 and 2 for details As shown, the character recognition detection device of the electronic component roll ▼ box of the preferred embodiment of the present invention mainly includes a feeding slot 1 and a feeding push M273785
四、創作說明(3) 桿2、一口旋轉盤3、- S]定軸4、一非交錯式⑽5〔動態影 像擷取單7L〕、一自動貼標籤頭6、一交錯式CCD 7〔靜能 影像擷取單元〕& -出料推桿8,其用以自動取送一捲帶。 盒9,以便先檢測各捲帶盒9側邊之一裸露區丨〇的數個電子 元件11,再檢測各捲帶盒9所貼著之一標籤12,藉以進一 步判別4黾子元件11之印碼及忒捲帶盒9之標籤1 2是否具 有相同之編號内容。 〃 請再參照第1及2圖所示,本創作係將該置料槽1存放之 捲帶盒9逐一利用氣動式之供料推桿2推送至該旋轉盤3。 接著’再利用氣動式之固定軸4將該捲帶盒9固定在$旋轉 盤3上’如此该捲帶盒9與旋轉盤3可進行同步穩定旋轉。 由於該捲帶盒9之電子元件11僅由該裸露區1〇部分裸露 出’因^較佳利用該非交錯式CCD 5〔動態影像擷取單 元〕持續針對旋轉中之捲帶盒9之侧緣進行動態取像,得 便擷取該捲帶盒9之電子元件11的印碼影像。接著,利^ 電腦程式判讀該電子元件11的印碼影像所顯示之代表編 號。在擷取到該電子元件11的印碼影像後,進一步將該捲 帶盒9轉至貼標籤處,利用氣壓雙作動式之自動貼標籤頭6 吸附該標籤12,並將該標籤12貼著在受檢之捲帶盒9上。 接著’再將已貼標籤1 2之捲帶盒9轉至該交錯式CCD 7〔靜 態影像擷取單元〕之下方,利用該交錯式CCD 7對該捲帶 盒9之標籤1 2進行靜態取像,以擷取該捲帶盒之標籤1 2的 字碼影像。接著,利用電腦程式判讀比對該標籤丨2之字碼 影像所代表之產品型號。接著,再利用電腦比對該電子元Fourth, the creation description (3) lever 2, a rotating disk 3, -S] fixed axis 4, a non-interlaced ⑽5 [moving image capture sheet 7L], an automatic labeling head 6, an interlaced CCD 7 [static energy [Image capture unit] &-a pusher 8 for automatically taking out a tape. Cassette 9 in order to detect several electronic components 11 on one of the exposed areas on the sides of each tape cassette 9 and then detect a label 12 attached to each tape cassette 9 to further determine the Do the printed and reeled tape labels 9 have the same numbered content? 〃 Please refer to Figures 1 and 2 again. In this creation, the reel cassettes 9 stored in the material storage tank 1 are pushed to the rotary disc 3 one by one by using pneumatic feed pushers 2. Then "the reel cassette 9 is fixed on the rotary disc 3 again by using the pneumatic fixed shaft 4" so that the reel cassette 9 and the rotary disc 3 can rotate synchronously and stably. Because the electronic component 11 of the reel cassette 9 is only partially exposed by the exposed area 10, it is better to use the non-interlaced CCD 5 [moving image capture unit] to continuously target the side edge of the reel cassette 9 in rotation. Dynamic image acquisition is performed to capture the coded image of the electronic component 11 of the tape cassette 9. Then, the computer program reads the representative number displayed on the printed image of the electronic component 11. After capturing the coded image of the electronic component 11, the tape cassette 9 is further transferred to a labeling position, and the automatic labeling head 6 with a double-acting air pressure is used to attract the label 12 and attach the label 12 Check the tape cassette 9. Then 'turn the labeled tape cassette 12 to the interlace CCD 7 [still image capture unit], and use the interlace CCD 7 to take a static image of the tape cassette 9 To capture the character image of the label 1 2 of the tape cassette. Then, use a computer program to read the product model represented by the code image of the label 丨 2. Then, the computer compares the electronic element
C:\L0G0-5\FIVE CONTINENTSXPK9632.ptd 第7頁 M273785 、創作說明(4) 仙的印碼及標籤12的字碼所代表之編號或產品型號是否 相符,以檢測監控產品’如此可提升檢測產品的準確性。 在巧檢測後,則利用該出料推桿8將檢測無誤之捲帶盒9 的良品推送回收至產品區。 前及檢測期間’本創作需要進行人玉教導功能、 、, 饱列功此等二階段流程,下文將進一 步詳細說明其檢測流程: 第一階段人工 請參照第3及4圖所—始 ^ . ^ A i斤 該苐一階段未執行辨識功能,其 . T 3 於置產檢測時僅需對該參考圖框 追蹤疋位,如此其它相對應字元 並成功強制分割。 1 I J田电細目勁找出 請參照第1、2、3、7 。门 一 人工封導泣招…、 7及8圖所示,關於該電子元件11之 人工敎導流程說明如下: 〜 1、 建立該電子分m /? 2、 以该非父錯式^ ^ 3、 人工規劃一 擷取該電子元件η之印碼影像。 後續量產檢測時追縱^^理區13〔如第7圖所示〕,以做為 4、 在該字串處二:串之樣板圖像參考。 〔如第8圖所示〕,乂内進行影像處理成功分割字元 後分割字元之參考。 做為i產檢測時,成功追緞字串 5、 記錄該字串_ 5田广,λ 為量產檢測時定^f^13的圖像及分割成功之字距,作 疋柳1之用。 請參照第1、2、4、Ο χζ η 、9及10圖所示,關於該捲帶盒9上之C: \ L0G0-5 \ FIVE CONTINENTSXPK9632.ptd Page 7 M273785, Creation Instructions (4) Whether the number or product model represented by the imprint of the fairy and the word code of the label 12 match, so as to detect the monitoring product. Accuracy. After clever detection, the ejection pusher 8 is used to push and recover the good product of the reel tape cassette 9 without error to the product area. Before and during the testing period, this creation requires a two-stage process including the teaching function of human jade, full-fledged training, and the following. The testing process will be described in further detail below: For the first stage of labor, please refer to Figures 3 and 4-Start ^. ^ A i did n’t perform the recognition function in the first stage. T 3 only needs to track the position of the reference frame when the property is inspected, so other corresponding characters are successfully segmented. 1 I Jadan Look for the details Please refer to sections 1, 2, 3, and 7. The door 1 manually seals and guides the tricks, as shown in Figures 7 and 8. The manual guidance process of the electronic component 11 is described as follows: ~ 1. Establish the electronic sub-m /? 2. In the non-parent error form ^ ^ 3 2. Manually capture a coded image of the electronic component η. Follow-up ^^ management area 13 (as shown in Figure 7) during subsequent mass production testing, as a reference at the string two: string template image. [As shown in Figure 8], the image is processed within the frame and the characters are successfully divided. When it is used for the production inspection, it successfully traces the satin string 5. Record the string _ 5 Tian Guang, λ is the image determined ^ f ^ 13 during the mass production inspection and the space between the segmentation is successful, for Tamarix 1 . Please refer to Figures 1, 2, 4, 0 χζ η, 9 and 10 for details on the tape cassette 9
C:\L0G0-5\FIVE C0NTINENTSXPK9632.ptd 第8頁 M273785C: \ L0G0-5 \ FIVE C0NTINENTSXPK9632.ptd Page 8 M273785
標藏12之人工教導流程說明如下: 1、 以該交錯式CCD擷取該標籤12之影像。 2、 選取影像中不致改變的字元區塊做為樣板比對圖之 一參考圖像14〔如第9圖所示〕,此參考圖像14可做為後 續量產時定位該標籤1 2之角度、位置的參考。在取得之角 度、位置後,進一步尋找其他字元辨識區之每個字元位 置。 3、 人工規劃數個字串處理區15ι、152、153〔如第9圖The manual teaching process of the label 12 is described as follows: 1. Capture the image of the label 12 with the interlaced CCD. 2. Select the unchanging character block in the image as one of the reference images 14 of the template comparison image (as shown in Figure 9). This reference image 14 can be used to locate the label during subsequent mass production. 1 2 Angle, position reference. After obtaining the angle and position, further search for each character position in the other character recognition area. 3. Manually plan several word processing areas 15ι, 152, 153 (as shown in Figure 9)
所示〕。 W 4、 在該字串處理區151、152、153内進行影像處理並成 功分割字元〔如第1 〇圖之數個白色方框所示〕。 5、 記憶每個字串處理區1 5 1、1 5 2、1 5 3與參考圖像1 4的 相關位置,及該字串處理區1 5 1、1 52、1 53内分割成功之Shown]. W 4. Image processing is performed in the string processing areas 151, 152, and 153, and characters are successfully divided (as shown by several white boxes in FIG. 10). 5. Memorize the relative positions of each string processing area 1 5 1, 1, 5 2, 1 5 3 and the reference image 14 and the segmentation success of the string processing area 1 5 1, 1, 52, 1 53
字距,以做為量產檢測時用以定位出字串處理區内每個字 碼位置之參考。 U 第二階段自動教導: 請參照第1、2、5及7至11圖所示,在系統執行量產檢測 前,必須先執行該自動教導功能之步驟,以確定操作人員 開啟人工教導所建立之料號標名與自動貼標籤頭6所輸出 之標籤1 2的字碼完全符合無誤。該自動教導功能之流程說 明如下: 1、 開啟先前已完成之人工教導時所建立的料號檔名。 2、 自動檢測機台開始運轉,在該捲帶盒9自動入料後送 至第一站辨識區,並隨著該旋轉盤3開始旋轉,同時利用The word pitch is used as a reference for locating each character position in the character string processing area during mass production testing. U The second stage of automatic teaching: Please refer to Figures 1, 2, 5, and 7 to 11. Before the system performs mass production testing, you must perform the steps of the automatic teaching function to ensure that the operator starts the manual teaching establishment. The label of the material number is exactly the same as that of the label 1 2 output by the automatic labeling head 6. The process of the automatic teaching function is explained as follows: 1. The material number file name created when the previously completed manual teaching is started. 2. The automatic detection machine starts to run, and after the tape cassette 9 is automatically fed, it is sent to the first station identification area, and starts to rotate with the rotary disk 3, and is used at the same time.
C:\L0C0-5\FIVE CONTINENTSNPK9632.ptd 第9頁 M273785 創作說明(6) 非乂 I式CCD 5對該捲帶盒9之側緣進行動態取像,以擷取 該電子元件11之印碼。 3、將先、别、在人工教導所建立樣板圖像對該電子元件1 1 之印碼予以追蹤定位,找出印碼之字串處理區1 3〔如第7 圖所示〕。 - 4、在左印碼之字串處理區1 3上進行強制分割〔如第8圖所 不〕,Ik後進行辨識並將辨識結果顯示在電腦之一螢幕畫 面16上〔如第11圖所示〕。 一 俨5鑛、:胃署取該^子元件11之印碼後,將該捲帶盒9旋轉到貼 才示紙位置,進行貼標籤1 2動作。 區UAt貼標籤12後’將該捲帶盒9旋轉到第二站辨識 二…=不戴進行取像,利用非交錯式CCD 7擷取標籤1 2 上子。 Λ、"\位^先前所建標鐵12之樣板圖像14〔如第9圖所,以 不〕’比對目前標扣上參考圖像“之位置及角度。斤吻 8、找出該參考圖像14之 盆它丰w罢置、角度,即可將相對應的 八匕子70位置強制分割辨識。 將標籤12之—字碼辨識結果18〔如第11圖所示〕, 與内建的資料表餅昭7丁』 此產σ «丨节i d Α二 、、且、、扁號,該組編號為產品型號, 此產叩型唬再與先前所辨識 風 η〔如第η圖所示〕做^電子70件11之—印碼辨識結果 符::= = :檢剛比對結果19〔如第11圖所示〕 付:現即進入1產檢測模式;若不符合,則檢杳s„ 錯參考圖槽或標籤12内容是否設定錯誤。 -疋否汗 1C: \ L0C0-5 \ FIVE CONTINENTSNPK9632.ptd Page 9 M273785 Creative Instructions (6) Non- 乂 I-type CCD 5 takes a dynamic image of the side edge of the tape cassette 9 to capture the print of the electronic component 11 . 3. Trace the positioning of the printed code of the electronic component 1 1 by the template image created by the manual teaching first, and then find the printed string processing area 13 [as shown in Figure 7]. -4. Perform forced division on the left-hand-coded string processing area 13 (as shown in Figure 8), identify after Ik, and display the recognition result on screen 16 of one of the computers (as shown in Figure 11).示]. As soon as the ore 5 is taken, the stomach department takes the printing code of the sub-element 11 and rotates the tape cassette 9 to the position where the paper is pasted, and performs the labeling 12 action. After labeling 12 in the area UAt, the tape cassette 9 is rotated to the second station for identification... 2 == without wearing for image capture, the non-interlaced CCD 7 is used to capture the label 1 2. Λ, " \ 位 ^ The template image 14 of the standard iron 12 previously built [as shown in Figure 9, no] 'compared with the position and angle of the reference image on the current label. The reference image 14 can be forcibly divided and identified at the corresponding position and angle of the pot, and the position of the corresponding eight dagger 70 can be forcibly identified. The label 12—the code recognition result 18 [as shown in FIG. 11], and the inside Jian's data sheet cake Zhao 7 Ding ”This product σ« 丨 id id Α 二 、、、、、 平 号 , The group number is the product model, and this product type is again in accordance with the previously identified wind η [as shown in Figure η Shown] Do ^ Electronic 70 pieces 11-code identification result symbol :: = =: check just comparison result 19 [as shown in Figure 11] Pay: Now enter the production inspection mode; if not, then Check whether the contents of wrong reference slot or label 12 are set incorrectly. -No sweat 1
M273785 四、創作說明(7) 第三階段量產檢測: 經2教導比對無誤後即可執行量產檢測,胃 重點在先辨硪電子元件1 1之印碼是 & ^ 子元件"是否發生混料情形。至二電 教導= :再量產檢測時,該自動貼標藏頭B?重動 禝-直列印相同子碼内容至標籤12,所以在此階段、重 字碼錯誤之慮’但另可能出現油墨喷 :: 標籤12之文字品質。二階段亦須進-步監控 操作人[ 右檢,則不合格時’系統將以警鈴告知 如上所述,第1圖之本創作利用非交錯式CCD 5及交錯 5別擷取電子凡件11之印碼影像及捲帶盒9的標; 戴=碼影像,並利用電腦判別二影像内容是否相上, S ” : ΐ 2品之編號;再者’藉由適當規劃檢測 創作更能達到接近100%之成功辨識率,進而〜 有效知:升檢測的準確性。 作已利用上述較佳實施例揭示,然其並非用以 作’任何熟習此技藝者’在不脫離本創作之精神 „内’ t可作各種更動與修改,因此本創作之保護 範圍當視後附之申請專利範圍所界定者為準。M273785 IV. Creation instructions (7) Mass production testing in the third stage: Mass production testing can be performed after 2 teaching comparisons without errors. The key point of the stomach is to identify the electronic component 1 1 first. The code is & ^ subcomponent " Whether mixing occurs. Zhi Er Dian Teaching =: When mass production testing, the automatic labeling and hiding head B? Repetitive 禝-print the same subcode content to label 12 inline, so at this stage, the fear of rewriting code errors', but another ink may appear Spray :: Text quality of label 12. The second stage must also further monitor the operator [right inspection, when it fails, the system will inform with a bell as described above. The original creation of Figure 1 uses non-interlaced CCD 5 and interlaced 5 to capture electronic parts. The coded image of 11 and the tape cassette 9 mark; wear a coded image and use a computer to determine whether the contents of the two images are on the same line, S ”: ΐ The number of the 2 products; moreover, it can be achieved by proper planning and inspection and creation The successful identification rate is close to 100%, and then ~ effective knowledge: the accuracy of the detection. The work has been disclosed using the above preferred embodiment, but it is not used as 'any person skilled in this art' without departing from the spirit of this creation. Various changes and modifications can be made, so the scope of protection of this creation shall be determined by the scope of the attached patent application.
M273785 圖式簡單說明 【圖式簡单說明】 第1圖:本創作之電子元件捲帶盒之文字辨識檢測裝置 之組合立體圖。 第2圖:本創作之電子元件捲帶盒之立體圖。 第3圖:本創作進行電子元件人工教導流程之方塊圖。 第4圖:本創作進行捲帶盒標籤人工教導流程之方塊 圖。 第5圖:本創作之電子元件捲帶盒之自動教導流程之方 塊圖。 第6圖:本創作之電子元件捲帶盒之量產教導流程之方 塊圖。 第7圖:本創作之電子元件及其印碼之影像圖。 第8圖:本創作之電子元件的印碼之字元分割圖。 第9圖:本創作之捲帶盒的標籤字碼之影像圖。 冬 第1 0圖:本創作之捲帶盒的標籤字碼之字元分割圖。 第11圖:本創作之電子元件印碼及捲帶盒標籤字碼之影 像檢測晝面。 【主要元件符號說明】 1 置料槽 2 供料推桿 3 旋轉盤 4 固定軸 5 非交錯式CCD 6 自動貼標籤頭 7 交錯式CCD 8 出料推桿 9 捲帶盒 10 裸露區M273785 Schematic illustration [Schematic description] Figure 1: This is a combined perspective view of the character recognition and detection device of the electronic component tape cassette of this creation. Figure 2: A perspective view of the electronic component tape cassette of this creation. Figure 3: Block diagram of the manual teaching process of electronic components in this creation. Figure 4: The block diagram of the manual teaching process of the tape cassette label in this creation. Figure 5: Block diagram of the automatic teaching process of the electronic component tape cassette of this creation. Fig. 6: Block diagram of the mass production teaching process of the electronic component tape cassette of this creation. Figure 7: The image of the electronic components and their codes printed in this creation. Fig. 8: Character division drawing of the printed electronic components of this creation. Figure 9: The image of the label code of the reel tape box of this creation. Winter Figure 10: Character segmentation of the label code of the reel tape box of this creation. Figure 11: The image detection of the electronic component printing and tape cassette label characters in this creation. [Description of main component symbols] 1 Feed slot 2 Feeder pusher 3 Rotary disc 4 Fixed shaft 5 Non-interlaced CCD 6 Automatic labeling head 7 Interlaced CCD 8 Feeder 9 Reel box 10 Exposed area
C:\L0G0-5\FIVE C0NTINENTSNPK9632.ptd 第12頁 M273785 圖式簡單說明 11 電子元 13 字串處 151字串處 1 5 3 字串處 17 印碼辨 19 檢測比 件 12 理區 14 理區 152 理區 16 識結果 18 對結果 標籤 參考圖像 字串處理區 螢幕晝面 字碼辨識結果C: \ L0G0-5 \ FIVE C0NTINENTSNPK9632.ptd Page 12 M273785 Simple description of the diagram 11 Electronic element 13 151 at the string 1 5 3 at the string 17 Print identification 19 Detection ratio 12 Management area 14 Management area 152 Management area 16 Recognition result 18 Pairs of result labels Reference image string processing area Screen Day and day code recognition result
C:\L0G0-5\FIVE CONTINENTS\PK9632. ptd 第13頁C: \ L0G0-5 \ FIVE CONTINENTS \ PK9632. Ptd page 13
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Cited By (1)
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CN112678293A (en) * | 2020-12-28 | 2021-04-20 | 深圳格芯集成电路装备有限公司 | Wafer disc labeling equipment and method |
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CN112678293A (en) * | 2020-12-28 | 2021-04-20 | 深圳格芯集成电路装备有限公司 | Wafer disc labeling equipment and method |
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