M266115 八、新型說明 <新型所屬之技術領域> 本創作係有關於一種華司、墊片震動整列之結 構’特別是在送料路徑盤面上透過不同的整列裝置之 配置’使華司、墊片的整列更加準確及快速者。 〈先前技術> 按早期之墊片、華司揀選工作,必需完全靠人工 一個個加以翻動,使位於送料帶上之墊片、華司皆可 符合需求面之輸送,方便下個製程之結合需要,然而 人工化之揀選,不僅耗費人力,_外,相對成本亦 大幅提高,而由於數量眾多,在揀選過程中往往會有 所漏失,造成下個製程之困擾,因此,以人工來揀選 零件之方式,已普遍遭到淘汰,因應而生的乃是震動 整列機之問市,由於震動整列機係利用震動原理,將 零件受震狀整_依序侧麵拠徑上並將其變 更方向,然、而,零件之肢,方向排列,僅受震動之 力量並不谷易將其控制,在整列過程巾重疊零件及並 列零件之情形最令人頭痛,且非—般整列機可以整列 完成,依然有不便之情形,隨至今,尤其是具弧面 M266115 之零件整列,則是目前最令使用者頭痛之製程。 爰此,本創作人有鑑於目前之華司墊片震整列機 存在之問題特別研究創新,並經多次試驗及改良,遂 得以首創出本創作。 <新型内容> 本創作係主要針對一面為弧形零件(例··華司、 墊片)’所研設之震動整列結構,其中震動整列机台上 分別配置有選面裝置、翻面裝置及過濾揀選裝置和末 段揀選裝置,並依序固設於送料路徑盤面上,藉由選 面裝置之高低差緣壁設計,得以將不符結合面之零 件,由較低緣壁滑至第二道送料路徑,再透過翻面裝 置導桿翻轉,形成符合之結合面,而過濾楝選裝置則 疋過;慮由選面裝置及翻面裝置輸送到達之物料,使參 雜在内之不符結合面零件,再次過濾而掉落至機台之 集物槽,重新揀選,最後再經由末段揀選裝置做最後 的揀選過程,使輸送出之零件結合面完全符合方向, 快速方便進行下段結合製程。 本創作之目的係在提供一種可快速且準確整列華 司、墊片結合方向之震動整列結構。 M266115 本創作之另_目_在提供_種可供具單面弧面之 零件整列使用之震動機結構設計。 <實施方式> 首先,請參閱第一圖所示,本創作係主要於機台I 上形成若干送料路徑10路徑10上之内角開設有若干 屑物排除孔100 ,而外角緣邊為凸邊1〇1設計,防止 物料掉落,且由中央集料槽11延設於外部盤面12上, 並於斜置之盤面12上分別配設有選面裝置2、翻面裳 置3和過濾揀選裝置4和末段揀選裝置5、送料裝置 6,其中選面裝置2 (如第二圖),係於盤面12設置 三道緣壁20· 21· 22,使盤面12劃分出四道送料槽 120 ’其中下端二道緣壁20· 21·之前端另設有較低高 度之擂塊200· 210·,其擋塊200· 210·向下連接有調整 螺桿201· 211·可調整擋塊200、210、之凸升高度(參 閱第三圖)’而在該二道緣壁20、21之間位置,設置 防疊裝置220,該防疊裝置220 (如第四圖)設有頂高 板222,並以調整螺絲221調整控制,而翻面裝置3 (如第五圖),係分別在第1、2道送料槽開設有濾物 孔30、31,孔内並設置活動板32. 33及導料板34. 35, M266115 ='動板32· 33 —端之範圍並延伸至另一送料槽,而 控官另送料槽之物料方向,於後端則固接有調整桿 320· 330可調整活動板之凸伸寬度,而導料板34. 35 亦固接調整桿340· 350,相同調整導料板34· 35與導 正凸緣36· 37之距離,方便物料之通過及導正翻轉作 動(如第六、七圖)。而該過濾揀選裝置4 (參閱第八 圖)則在第一、二、三道送料槽開設有濾物孔4〇、4卜 42,濾物孔4〇、41、42上之垂直向則設置活動擋體 44· 45、46,該活動擋體44、45、46設有定位螺絲、 47 ’ 48、49,並在活動擋體44、45、46之兩侧固設有 兩壓塊440、450、460,藉以控制活動擂體44、45、 46上下定位,另活動檔體44、45、46下緣則固接調 整螺絲441、451、461於兩側,可調整活動擋體上下 作動,使不符面向之物料得以掉落至濾物孔4〇、41、 处,再重回集料槽11,最後之末段揀選裝置5 (如第 九、十圖)則為單一濾物孔50,並於垂直向設有活動 式擋板52 ’相同設有定位螺絲53,且其下緣端固接有 調整螺絲54 (參閱第九圖),作最後之揀選動作使完 全符合之物料再經送料裝置6送出至下製程結合 M266115M266115 VIII. Description of the new type < Technical field of the new type > This creation relates to a structure of washer and gasket vibration alignment 'especially through the arrangement of different alignment devices on the feeding path disk surface' The entire column of the film is more accurate and fast. 〈Previous technology〉 According to the early picking of washers and washers, they must be manually turned one by one, so that the washers and washers on the feeding belt can be transported in accordance with the demand, which is convenient for the next process. Yes, however, manual picking not only consumes labor, but also increases the relative cost. However, due to the large number, it often misses in the picking process, causing confusion in the next process. Therefore, manual selection of parts The method has been generally eliminated. The answer is the vibration of the whole machine. Because the whole machine uses the principle of vibration to rectify the parts in the shape of the side and sequentially change the direction However, the parts are arranged in the direction of the limbs, and they are not easily controlled by the force of vibration. It is the most headache when the parts are overlapped and juxtaposed during the whole process, and the whole machine can be completed in a row. However, there are still inconveniences. As of now, especially the whole row of parts with curved surface M266115 is the most headache process for users at present. At this point, the author has made special research and innovation in view of the problems existing in the current Washer seismic aligner, and after many experiments and improvements, he was able to create this creation for the first time. < New content > This creative system is mainly aimed at the vibration structure of a curved part (such as Washer, gasket). The vibration selection machine is equipped with a surface selection device and a turning surface. Device, filtering and picking device, and last-stage picking device, which are sequentially fixed on the surface of the feeding path. With the design of the height difference edge wall of the surface selection device, parts that do not meet the joint surface can be slid from the lower edge wall to the first The two feeding paths are then flipped through the guide of the turning device to form a matching joint surface, while the filtering and selecting device is passed; the materials arriving by the selecting device and the turning device are considered to make the inclusion inconsistent. The bonding surface parts are filtered again and dropped to the collection tank of the machine, re-selected, and finally the final selection process is performed by the last-stage picking device, so that the combined surface of the conveyed parts is completely in line with the direction, and the next-stage bonding process is fast and convenient. . The purpose of this creation is to provide a vibration alignment structure that can quickly and accurately align the washer and gasket joints. M266115 This creation is another _header_providing_ a kind of vibrating machine structure design that can be used for the whole array of parts with a single curved surface. < Embodiment > First, as shown in the first figure, this creative system is mainly formed on the machine I with a plurality of feeding paths 10 and a plurality of debris removal holes 100 on the inner corners of the path 10, and the outer edges are convex. The side 101 is designed to prevent material from falling, and is extended from the central collecting tank 11 on the outer plate surface 12, and the surface selecting device 2, the turning surface 3 and the filtering are respectively arranged on the inclined plate surface 12. Picking device 4 and last-stage picking device 5, feeding device 6, among which the surface selecting device 2 (as shown in the second figure), is provided with three edge walls 20 · 21 · 22 on the plate surface 12 so that the plate surface 12 is divided into four feeding troughs. 120 'Among them, two lower edge walls 20 · 21 · are further provided with a lower block 200 · 210 · at the front end, and a stop 200 · 210 · is connected with an adjusting screw 201 · 211 · an adjustable stop 200 , 210, the convex height (see the third figure) 'and at the position between the two edge walls 20, 21, an anti-stacking device 220 is provided, and the anti-stacking device 220 (as shown in the fourth figure) is provided with a top plate 222, and adjust the control with the adjusting screw 221, and the turning device 3 (as shown in the fifth figure) is provided in the first and second feeding troughs, respectively. Object holes 30, 31, movable plates 32. 33 and guide plates 34. 35 are set in the holes, and M266115 = 'moving plate 32 · 33 — ends and extends to another feed slot, and the controller In the material direction, an adjustment rod 320 · 330 is fixed at the rear end to adjust the protruding width of the movable plate, and the guide plate 34. 35 is also fixed to the adjustment rod 340 · 350. The same adjustment of the guide plate 34 · 35 and the guide The distance of the positive flange 36 · 37 is convenient for the material to pass and guide the turning action (such as the sixth and seventh picture). The filtering and picking device 4 (see the eighth figure) is provided with filter material holes 40, 4 and 42 in the first, second and third feeding troughs, and the filter material holes 40, 41, and 42 are arranged vertically. The movable block bodies 44, 45, 46 are provided with positioning screws, 47 '48, 49, and two pressure blocks 440 are fixed on both sides of the movable block bodies 44, 45, 46. 450, 460, so as to control the positioning of the movable carcass 44, 45, 46 up and down, and the lower edges of the movable gears 44, 45, 46 are fixed with adjustment screws 441, 451, 461 on both sides, which can adjust the movable body to move up and down. The non-conforming materials can be dropped to the filter holes 40, 41, and then back to the collecting tank 11, and the final picking device 5 (such as the ninth and tenth pictures) is a single filter hole 50, A movable baffle 52 'is also provided in the vertical direction, and a positioning screw 53 is also provided, and an adjustment screw 54 is fixedly connected to the lower edge end (see the ninth figure). Device 6 sent to the next process combined with M266115
關於本創作之整列步驟,請再參閱第二、三圖,卷 物料由中央集料槽u,受機台震動力量依序透過送二 路徑10 ’排列至選面裝置2,此階段華司7物料之整 列情形分成4疊情形和並列情形,反面情形及正面情 形’整列至選面裝置2之緣壁2〇· 21.22時(參閱第I 圖),藉由較低高度之擔塊200 21〇.可使重疊部份: 物件由低高度之擋塊·,滑移至另—送 並列情形則利用防叠裝置22〇之頂高板歡將並列於 送料槽上端之轉撐高㈣至料料槽⑽(如第四 圖)其反面之華司塾片7,因下端為_ 7q ,亦受擔 塊2〇0高度低於弧面高度,相同滑移至另送料槽^ 進2揀選,其正面華彻7_著該縣之送料槽 ㈣閱弟五、六、七所示,當反面華司塾片進入另二 ”槽時,會受震動力續進至翻面裝置3,該翻面裝 具有兩導料桿34.35,分職置於第 :二送料槽,而在第二送料槽配置之導料桿別與導 轉,係抑之正峨量多於反 ,料# 34導正凸緣36間的距軸調整為大於 M266115 華司墊片7直徑之距離,讓正面數量的華司墊片順利 由該槽道通過,雖反面墊片7亦會通過,但可由下階 段之過濾揀選裝置4再進行揀選;反之則需調整為小 於華司墊片7直徑之距離(如第五圖),進行反面翻轉 步驟。而第六、七圖則是送料槽之翻面示意,當物料 透過兩道緣壁之低高度緣壁之揀選後,滑移至該第一 送料槽之華司墊片,大部份皆為反面型態,因此該送 料槽配置之料桿35解正凸緣37 Μ的距離則必調 為小於華司墊片7直徑之距離,使反面之華司墊片7 順著導料桿35前進時,受導正凸緣37導引而轉呈直 立型態(如第六圖),之後再受導正凸緣37前端之弧 形道370而導引,產生翻轉由反面轉為正面(如第七 圖),完成所需之正面型態,繼續向前整列。 至此’整列的物料大部份皆為正面型態,少部份則 是由第二送料槽通過之反面型態物料,因此在過濾揀 選裝置4,透過較低高度之活動擋板44、45、妨加以 過濾反面物料,藉擋板高度低於物料反面弧度高度, 使得反面墊片7會再由濾物孔4〇、41、42掉回至集物 槽11,重新整列(如第八、九圖)。最後,利用末段 M266115 楝選裝置5以前端設置之控制板51受調整螺絲510 調整定位其寬度,使直徑過於太大之墊片由集物槽11 重新整列,而後端相同以高低差擋板52設計,以調整 螺絲調整高度後以定位螺絲固定,藉以揀選掉漏失之 反面物料或因前進擠推形成之重疊反面物料(如第十 圖)’使完全之正面物料得以依序由送料裝置6,送出 至結合機台,完成整列之步驟流程。 一實施例, 【9,藉頂高 便利其滑移至另 第十一圖所示係本創作選面裝置2之另_ 主要於各送觸12上設置有·面頂高邊 邊9之高度可令反面墊片華司撐高,便_ 送料槽,達到揀選之目的。 ^ M266115 圖式簡單說明 第一圖:係本創作之立體圖 弟·一園 第三圖 第四圖 够固 弟五園 第六圖 第七圖 第八圖 第九圖 係本創作選面裝置立體圖 係本創作選面裝置之剖視圖 係本創作選面裝置之動作圖 係本創作翻面裝置平面圖 係本創作翻面裝置動作示意圖 係本創作之翻面動作完成圖 係本創作之過濾揀選裝置平面圖 係本創作之過濾揀選裝置部份剖視圖 第十圖:係本創作之末端揀選裝置平面圖 第十一圖··係本創作之選面裝置另一實施例 (主要元件符號說明) 機台 221調整螺絲44活動擋體 10、送料路徑 222頂高板 440壓塊 100、屑物排除孔 3翻面裝置441調整螺絲 101凸邊 11集料槽 12盤面 30濾物孔 45活動擋體 31濾物孔 450壓塊 32活動板 451調整螺絲 M266115 2選面裝置 320調整桿 33活動板 20緣壁 330調整桿 34導料板 200擋塊 35導料板 350調整桿 201調整螺桿36導正凸緣46活動擋體 21緣壁 37導正凸緣47定位螺絲 210擋塊 4過濾揀選裝置48定位螺絲 211調整螺桿40濾物孔 49定位螺絲 22緣壁 41濾物孔 5末段揀選裝置 220防疊裝置42濾物孔 50濾物孔 52活動式擋板53定位螺絲 6送料裝置 7華司些片 70弧面 9頂高邊 11Regarding the entire sequence of this creation, please refer to the second and third pictures again. The roll materials are arranged in the central collecting trough u and received the vibration force of the machine in order to be sent to the surface selection device 2 through the second path 10 '. At this stage, Washer 7 The whole arrangement of materials is divided into 4 stacks and side by side cases, the reverse and front cases' the entire row to the edge wall 2 of the surface selection device 2 20.22 (see Figure I), with a lower height of the weight 200 21〇 The overlapping part can be made: the object slides from a low-height stop block to the other side. For the case of juxtaposition, the top plate of the anti-stacking device 22 is used to turn the juxtaposition of the juxtaposition at the upper end of the feeding trough to the material. The slot 7 (as shown in the fourth picture) on the opposite side of the washer cymbal 7, because the lower end is _7q, and the height of the load block 2000 is lower than the height of the arc surface, the same slide to the other feed slot The front Huache 7_ is shown in the feed trough of the county, as shown in the fifth, sixth, and seventh. When the reverse washer enters the other two "trough, it will continue to the turning device 3 by the vibration force. Equipped with two guide rods 34.35, which are separated into the first: the second feed slot, and the guide rods and guides configured in the second feed slot, In other words, the amount of positive and negative is greater than the opposite. The distance between the # 36 guide flange 36 is adjusted to a distance greater than the diameter of the M266115 washer 7 diameter, so that the front number of washer can smoothly pass through the channel, although The reverse gasket 7 will also pass, but it can be sorted by the filtering and sorting device 4 in the next stage; otherwise, it needs to be adjusted to a distance smaller than the diameter of the Washer gasket 7 (as shown in the fifth figure) to perform the reverse flip step. And the sixth Figures 7 and 7 are schematic diagrams of the flip side of the feed slot. After the materials pass through the selection of the lower edge wall of the two edge walls, they are slid to the washer of the first feed slot, and most of them are reversed. Therefore, the distance of the correcting flange 37 M of the feeding rod 35 of the feeding trough must be adjusted to a distance smaller than the diameter of the washer 7, so that when the opposite washer 7 is advanced along the guide rod 35, The guiding flange 37 is guided and turned into an upright state (as shown in the sixth figure), and then guided by the arc path 370 at the front end of the guiding flange 37, resulting in a flip from the reverse side to the front side (as shown in the seventh figure). ), Complete the required positive type, and continue to move forward. So far, most of the materials in the entire line are The surface shape, a small part is the opposite surface material passed by the second feeding tank, so in the filtering and sorting device 4, through the lower height of the movable baffles 44, 45, you can filter the reverse material, and borrow the height of the baffle. The height of the arc below the material reverse side, so that the reverse gasket 7 will fall from the filter holes 40, 41, 42 back to the collecting tank 11 and re-aligned (as shown in Figures 8 and 9). Finally, use the last section M266115 楝In the selection device 5, the control board 51 provided at the front end is adjusted and positioned by the adjustment screw 510, so that the gaskets with an excessively large diameter are rearranged by the collecting groove 11, and the rear end is also designed with the height difference baffle 52 to adjust the screw adjustment. After the height, it is fixed by positioning screws, so as to pick out the missing reverse materials or the overlapped reverse materials (such as the tenth picture) formed by forward extrusion and push, so that the complete positive materials can be sent from the feeding device 6 to the bonding machine in order. Complete the entire sequence of steps. An embodiment, [9, the use of the top height to facilitate its sliding to another shown in the eleventh figure is the other of the creative surface selection device 2 _ is mainly provided on each send contact 12 surface top high side 9 height Can make the washer on the reverse side high, so _ feed trough, to achieve the purpose of picking. ^ M266115 Schematic description of the first picture: the three-dimensional picture of this creation. The first picture of the third garden. The fourth picture is enough. The fifth picture of the sixth garden. The seventh picture. The eighth picture. The ninth picture. The cross-sectional view of the creative selection device is the action diagram of the creative selection device. The creative turning device is a plan view. The creative turning device is a schematic illustration of the creative turning operation. The drawing is the filtering and selection device plan. Partial cross-section view of the filtering and picking device of the creation. Figure 10: The plan view of the end picking device of this creation. Figure 11 ... Another embodiment of the selecting device of this creation (the description of the main component symbols) Machine 221 adjustment screw 44 activity Block 10, feed path 222 top plate 440 pressure block 100, debris removal hole 3 turning device 441 adjusting screw 101 convex edge 11 collecting tank 12 disk surface 30 filter hole 45 movable block 31 filter hole 450 pressure block 32 movable plate 451 adjustment screw M266115 2 surface selection device 320 adjustment rod 33 movable plate 20 edge wall 330 adjustment rod 34 guide plate 200 stopper 35 guide plate 350 adjustment rod 201 adjustment screw 36 guide flange 46 movement Body 21 edge wall 37 guide flange 47 positioning screw 210 stopper 4 filter picking device 48 positioning screw 211 adjusting screw 40 filter hole 49 positioning screw 22 edge wall 41 filter hole 5 end picking device 220 anti-stacking device 42 filter Object hole 50 Filter hole 52 Movable baffle 53 Set screw 6 Feeding device 7 Washer piece 70 Arc surface 9 Top high side 11