M254792 捌、新型說明: 【新型所屬之技術領域】 本創作乃有關一種「具自動跳接之同軸電纜連接器構造改良」,特 別是對於習用自動跳接式同軸電纜連接器之結構設計不良,所導致組 裝工時長且製造成本高等缺失而加以創新改良者。 【先前技術】 請參閱我國專利公告編號:33簡所揭示之「同軸電縷連接器」 中的同軸電纜雜器,其偏外雜包括以_關倾合之金屬製中 空管狀殼H,麟管及訊號端子,其巾訊號端子關肺之隔絕而未 細到中空管狀贿,另外接地端子設於中空管狀殼體後端·,另為了 使該同軸電纜連接器在配合被同軸電纜之插頭插接後,能具有自動跳 接之功I ’進而研發出如我國專利公告第377術號及第侧32號之 單插式BNC連接器」及「自動迴路連接器」,然而,因其在結構上 的設計方式不佳,致有諸多缺失,特予分述如下: 請參閱第圖所示(即公告第377907號之第二圖及第三圖), 其結構ώ金屬中空本體20、一前絕緣套筒30、-後絕緣套筒40、- 傳輸訊號翼形彈片5〇、 , 万一導電回路片56組成,而在組裝方式的步騾如 下·· 1·先將傳輸訊號翼轉片5G及導電回路片%的自由端分別插入於前 絕緣套筒30的第一前嵌槽31及第二前嵌槽^內。 2· 40的第—後嵌槽41及第二後嵌槽42分別對準傳輸 M254792 訊號翼形彈片5〇及導電回路片%隨觸,必須小心籠地移動 套合直到與前絕緣套筒30接觸為止而形成半成品之狀態,以免在套 合的過程中使該傳輸訊號翼形彈片%及導電回路片56的接觸端受 到碰觸產生變形,否則將導致產品不良率的增高而影響生產的總成 本。 3·接著將麵2完成半成品施力塞置人錢中空本體2㈣部直到頂推 至定位點即完成整個組裝工作;在前述的頂推過程中必須施力平穩 並保持前絕緣套筒3〇與後絕緣套筒4〇兩者的密貼,不可產生分離 或脫離的現象,否則會使傳輪訊號翼形彈片5G及導電回路片56兩 者產生移位的現象,造成組裝後的定位不確實,而影響日後在接受 同軸電纜之插頭插接時的接觸不佳,最後導致使用壽命的減損,更會 損壞品質不佳的商譽。 上述的組裝步騾及過程中,由於均依賴人工的作業,故可非常清楚 地了解到組裝人員必籠專注及細心指避免絲不良_發生,因此 組裝的速度不能太快,插地產量亦著減大幅勒;再者,由於 前絕緣套筒30及後歸套筒40财與金射空本M 1G之間的固定方 (Interference fit) 金屬中空《I 1G後於部發生旋_位_象,換言之,該前絕緣 套筒3〇與後絕緣套筒4〇的外徑尺寸必須稍大於金屬中空本體ι〇的內 徑尺寸,始能達度配合之完全贿的要求,也正因如此之設計,卻 也換來在前述雜步驟3中,雜人M在將f絕綠套f 3g及後絕緣套 M254792 筒4〇塞置入金屬中空本體10肖部的施力推移過程中,⑨要令其兩者不 雌’又S雜緊度配合的@定要求下,酿須更㈣力㈣才能達 成,這樣的結果終使得組裝工作人員一天下來感到苦不堪言,丽手手 指的酸痛感覺當然亦與日俱增矣。 -、除上述織的不肢不便外,在紐被大量使腿_電績連接器 的產品,錢鮮雛為數,軸綱婦亦低,麵助如欲獲至 較高的銷售綱’唯補大量生鼓大量Μ指達成,因此包括在生 產則各構件_模模具數量即會造成開模費韻增加賴少,依上述前 絕緣套筒30及後絕緣套筒4〇兩元件而言,其係探用由塑膠材質射出成 1方式來生產故模具麵得開製翻,但相對地模具之開發費用即得 支出較高的成本,而且其在攤還模具成本的時間亦會較長,此將不利於 同業競爭上的條件。 二、再如第三圖所示(即公告第493832號之第—圖),其結構中前絕綠 體6〇及後絕緣體70的設計與上述公告第则7號的前絕緣套筒如及 \ =套筒4G相同’因此仍具有隨的缺失,亦賴產成本較高,組裝 速度慢,產量無法提高,產品不良率的控制不易等,在此不再贅述。 【新型内容】 ▲、=有鑑於上述諸多缺失,本創作人乃積極思考改進結構的設 計,在試製出樣品並經過實際顺後,終_作出更具有雜速度快, 2大抑顧本韻鮮力隸,亦g卩辅作之主判的,即在提 (、種具自動跳接之同軸電纜連接器構造改良」,係由一金屬管殻 M254792 體、—非金屬絕緣管體、-上導電端子片及—τ導電端子片所組成, 其中,該非金屬絕緣管體僅需支出-副模具的成本,且其內部的中空 Α緣至上同時有上固定插槽及下固定插槽,分別可供雜人員迅速 且不必擔心位__下,㈣上導電端子片及下導電端子片插入卡 固,使得具有組裝速度加快,組裝工時減少,產量大幅增加且產品之 不良率降低等兼成效益者。 【實施方式】 本創作之賤實顧細合各_詳加朗,以供肺本领域人 士瞭解如下: 請參閲第四圖-A至第七圖·B所示,本創作「具自動跳接之同車 電續連接器構造改良」,係由—金屬管殼體⑽、—非金屬絕緣管售 、-上導電端子片及—下導電端子片_所組成;其中、該益 屬管殼體⑽係為中空管狀,其前端部⑼可供同軸電纜細B插置, 而後端部⑽則供塞置非金_歸體細,且於中段_設有—圈環 凸緣1〇3 ;非金屬絕緣管體細係由塑膠材質—體射出,並塞置入 該金屬管雜100 Μ,且财触於L、線上,其_設有中 空絕緣室加,於前端部中央設有-穿㈣並與該中空絕綠⑽相 連通,而該中空絕緣室加的入口端分別凹設有相平行之上固定插槽 2〇3及下固細2〇4’另於外表面的中段部上設有—圈階梯凸請,· 上導電端子片_係由金屬薄片以連續模方式沖壓-體成型,並插置 入非金屬麟管體200内部中空絕綠室加之上固定插槽203内,其 M254792 前段向下彎折成彈貼部3〇1,於該彈貼部3〇1上近前端位置處再向下彎 折出-對補片如,將中段部_侧邊向外各凸設有—卡擎凸緣 303 ;下導電端子片働亦是由金屬薄片以連續模方式沖壓—_型, 並插置入非金屬絕緣管體2〇〇內部中空絕緣室洲之下固定插槽2〇4 內’其中段部兩侧邊上分別向上設有—弯折翼401,且各該弯折翼401 向外各凸設有一卡掣凸緣402。 續請參閲第八圖所示,本創作組裝上極為快速簡易,首先,將非 金屬絕緣管體具有穿孔加的前端,對準金屬管殼體⑽的後端 部.再施力頂推使其塞置入該金屬管殼體100內部並直到抵達觸及 環凸緣κ>3為止即可,接著,再將上耗端子片300的前段部及下導 電端子片關段部,分觸準財金屬歸龍巾空絕緣室 加中的上固定插槽203及下固定插槽2〇4,藉由手部施力插置入直到 抵貼該上固定插槽203及下固定插槽2〇4的槽底部面為止,即告完成 整個組裝作業;在前賴組裝過程中,組裝人員並不雜心是否用力 過大而造齡元件之___或者録雜事,職每—個元件 «每-次__是姆—致且毫縫難,_雜高產量及減 夕組裝工時,進而大幅降低整體的生產成本。 如第九圖所示,當同軸電纜插頭B經由金屬殼體⑽前端部⑼ 而自該非金屬絕緣體200的穿$ 20?杆X你加人 η 哪孔2G2插入後,即會同步將該上導電端 :片3〇〇的彈貼部則頂推向上,使得該上導電端子片細及下導電 嘴子兩者分離形成斷路,達成自舰__,其隨具有習知 M254792 自動跳接式同軸電纜連接器的功能。 再如第十圖所示,本創作中上導電端子片綱,及下導電端子片彻, 的自由端另可配合接_式_伽更設成具有角度之彎折狀者。 综上所述,由於本創作中該非金屬絕緣管體縣體的設計,故— 副射出成型模具即可,其較w用者節省—半的模具f用支/再加上 組裝快速聽大幅减少缝工時,使得錢生錄益提升,因而更具 有產業之進步性及實用性。 【圖式簡單說明】 第—圖··係公告第3™〇7號之立體分解圖。 第-圖·係第-圖之組合剖面示意圖。 第二圖··係公告第493832號之剖面示意圖。 第四圖-八:係本創作中金屬管殼體之正視圖。 第四圖-B:係本創作中金屬管殼體之剖面示意圖。 第五圖一A:係本創作中非金屬絕緣管體之剖面示意圖。M254792 新型 Description of the new model: [Technical field to which the new model belongs] This creation is about a "structure improvement of coaxial cable connector with automatic jumper", especially for the poor structural design of conventional automatic jumper type coaxial cable connector, so Innovators who lead to lack of assembly time and high manufacturing costs. [Prior technology] Please refer to the coaxial cable hybrid in the "coaxial electric wire connector" disclosed in Chinese Patent Bulletin No. 33: its outer miscellaneous includes a metal hollow tubular shell H and a tube that are closed by And signal terminals, the signal terminals are isolated from the lungs and are not thin to the hollow tubular bribe. In addition, the grounding terminal is provided at the rear end of the hollow tubular casing. In addition, the coaxial cable connector is mated by the plug of the coaxial cable. After that, it can have the function of automatic jumper I ', and further developed single plug-in BNC connectors and automatic loop connectors such as Chinese Patent Bulletin No. 377 and No. 32 on the side. However, because of its structure, The design method is not good, and there are many defects, which are specifically described as follows: Please refer to the figure (the second and third pictures of the announcement No. 377907), the structure of the metal hollow body 20, a front insulation The sleeve 30,-the rear insulating sleeve 40,-the transmission signal wing-shaped elastic piece 50, and the conductive circuit sheet 56 in case, and the steps in the assembly method are as follows: 1 · First transfer the transmission signal wing piece 5G and The free ends of the conductive circuit piece% are inserted separately Within the first front recess 31 and the second front recess 30 of the front insulating sleeve 30. 2 · 40 The first-rear recess 41 and the second-rear recess 42 are aligned to transmit the M254792 signal wing spring 50 and the conductive circuit sheet, respectively. You must carefully move the cage to fit the front insulation sleeve 30. The state of the semi-finished product is formed until the contact, so as not to deform the contact end of the transmission signal wing elastic sheet% and the conductive circuit sheet 56 during the fitting process, otherwise it will lead to an increase in the defective rate of the product and affect the total production. cost. 3. Next, complete the assembly of the semi-finished product with the face 2 and insert it into the hollow body 2 until it is pushed to the positioning point to complete the entire assembly work; during the aforementioned pushing process, the force must be applied smoothly and the front insulating sleeve 30 and The close insulation of the rear insulating sleeve 4 can not cause separation or detachment, otherwise the transmission signal wing-shaped elastic sheet 5G and the conductive circuit sheet 56 will be displaced, resulting in incorrect positioning after assembly. In the future, it will affect the poor contact when accepting the plug of the coaxial cable, which will eventually lead to the reduction of the service life and the bad goodwill. In the above assembly steps and processes, since they all rely on manual work, it is very clear that the assembly staff must be focused and careful to avoid the occurrence of silk defects. Therefore, the assembly speed cannot be too fast, and the yield of the ground is also high. Decrease sharply; moreover, due to the fixed fit between the front insulation sleeve 30 and the rear return sleeve 40 and the gold shot M 1G (Interference fit), the metal hollow "I 1G after the spin_position_image In other words, the outer diameter of the front insulating sleeve 30 and the rear insulating sleeve 40 must be slightly larger than the inner diameter of the metal hollow body ι0, which is the reason for the full bribe requirements that can be met, and for this reason Design, but also in exchange for the aforementioned miscellaneous step 3, the miscellaneous person M in the process of the force of the f hollow green sleeve f 3g and the rear insulating sleeve M254792 tube 40 plug into the metal hollow body, force the process Under the requirements of @, which made them both indecent and tightly coordinated, the brewing must be done with more effort. This result eventually made the assembly staff feel miserable throughout the day, and the soreness of the beautiful fingers It is increasing with each passing day. -In addition to the inconvenience of the above-mentioned weaving, a lot of legs have been used in New Zealand. _ Electric connector products, the number of money fresh chicks, the shaft woman is also low, the face to help if you want to get a higher sales program. A large number of raw drums means reaching a large number, so including the number of components and molds in the production will increase the mold opening cost. According to the above two components of the front insulating sleeve 30 and the rear insulating sleeve 40, The system uses a plastic material injection method to produce a mold, so the mold surface has to be turned over, but the development cost of the mold must be relatively high, and the time to repay the mold cost will be longer. Will not be conducive to the conditions of competition in the industry. Second, as shown in the third figure (that is, No. 493832 of the Announcement), the structure of the front insulation body 60 and the rear insulator 70 is the same as the front insulation sleeve of the above No. 7 bulletin. \ = The sleeve 4G is the same ', so it still has the accompanying shortcomings. It also depends on the high production cost, slow assembly speed, unable to increase production, and difficult to control the defective rate of products. [New content] ▲, = In view of the above-mentioned shortcomings, the creator is actively thinking about improving the design of the structure. After trial-producing the sample and passing the actual sequence, the final _ is made more complicated and faster. The main judgment of the auxiliary work, namely, the improvement of the structure of coaxial cable connectors with automatic jumpers, is made of a metal shell M254792 body, a non-metal insulated pipe body, and an upper conductive terminal. And non-metal conductive tube, the non-metallic insulating tube only needs to pay the cost of the auxiliary mold, and the hollow A edge inside of it has an upper fixed slot and a lower fixed slot, which can be used for miscellaneous The personnel quickly and need not worry about the position, the upper conductive terminal piece and the lower conductive terminal piece are inserted into the clamp, which has the combined benefits of faster assembly speed, reduced assembly man-hours, greatly increased production, and reduced product defect rate. [Implementation] The basics of this creation are detailed and detailed, so that people in the field can understand the following: Please refer to Figure 4 -A to Figure 7 · B. Connect to the same car "Improvement of connector structure" is composed of-metal pipe housing ⑽,-non-metallic insulated pipe sales,-upper conductive terminal piece and-lower conductive terminal piece _, among which, the beneficial pipe housing ⑽ is a hollow tube , Its front part ⑼ can be inserted into the coaxial cable thin B, and the rear part 塞 is used for plugging non-gold_regressive, and in the middle section _ is provided with a ring flange 103; non-metallic insulation pipe body is thin It is made of plastic material—the body is ejected, and the metal pipe is inserted into the metal tube with a size of 100 μm, and the property touches the L and the wire. It is provided with a hollow insulation chamber plus, and is provided in the center of the front part with a penetrating insulation. The green cymbals communicate with each other, and the hollow insulation chamber plus the entrance end is recessed with a parallel upper fixed slot 203 and a lower fixed slot 204 ', and a circle stepped convex is provided on the middle section of the outer surface. Please, · The upper conductive terminal piece is made of metal foil by continuous die punching and body molding, and is inserted into the hollow green room inside the non-metallic body 200 plus the fixed slot 203, and the front section of M254792 is bent downward Fold it into the elastic patch part 301, and then bend it down at the near front end position on the elastic patch part 301-for the patch, for example, The middle section _ is protruded from each side—the card flange 303; the lower conductive terminal piece 働 is also punched by a metal foil in a continuous mold—and is inserted into the non-metallic insulating tube body 200. Bending wings 401 are respectively provided on both sides of the middle section of the fixed slot 204 below the hollow insulation chamber, and each of the bending wings 401 has a latching flange 402 protruding outward. Continue to refer to the eighth figure, this creation is extremely fast and easy to assemble. First, the non-metallic insulated pipe body has a front end with a perforation plus, and is aligned with the rear end of the metal pipe housing ⑽. The plug is inserted into the metal tube housing 100 and reaches the ring flange κ > 3, and then the front section of the upper consumption terminal piece 300 and the closed section of the lower conductive terminal piece are separately touched. The upper and lower fixing slots 203 and 204 of the metal Guilong towel empty insulation room are added, and are inserted by applying force to the hands until they abut the upper fixing slot 203 and the lower fixing slot 204. The entire assembly operation is completed up to the bottom of the groove; during the assembly process, the assembler is not attentive to whether Too much force and ageing components of ___ or record chores Cost of production. As shown in the ninth figure, when the coaxial cable plug B is inserted through the metal housing ⑽ front end ⑼ from the non-metal insulator 200 through the $ 20? Rod X you add people η which hole 2G2 is inserted, the upper conductive End: The elastic part of the piece 300 is pushed upward, so that the upper conductive terminal piece and the lower conductive mouth are separated to form a disconnection, which achieves the self-ship __, which comes with the conventional M254792 automatic jumper type coaxial cable. Function of the connector. As shown in the tenth figure, the free conductive ends of the upper conductive terminal strip and the lower conductive terminal strip in this creation can also be connected to the angled bend with the free end. In summary, due to the design of the non-metallic insulated pipe body in this creation,-the auxiliary injection molding mold can be used, which is more economical than the user-half of the mold f support / additional assembly is greatly reduced Sewing time has made Qian Shenglu better, so it is more industrially progressive and practical. [Brief description of the drawings] Figure-Figure ... is an exploded perspective view of Announcement No. 3 ™ 07. Figure-Figure is a schematic sectional view of the combination of Figure-Figure. The second figure ... is a schematic sectional view of the bulletin No. 493832. Figure 4-8: Front view of the metal tube shell in this creation. The fourth picture-B: is a schematic cross-sectional view of the metal pipe shell in this creation. The fifth figure, A: is a schematic cross-sectional view of the non-metallic insulated pipe body in this creation.
第五圖一β A •係本創作中金屬絕緣管體之右側視圖。 第丄圖_ A · h •係本創作中上導電端子片之正視圖。 第八圖B •麻創作中上導電端子片之右侧視圖。 第七圖A •係本創作中下導電端子片之正視圖。 第七圖一 B · •係本創作中下導電端子片之右侧視圖。 第八圖縣創作之組合剖面示意圖。 第九圖縣創作之作動剖面示意圖。 M254792 第十圖:係本創作中上、下導電端子片之另一實施例示意圖。 【各圖面中元件符號之名稱說明】 20 —金屬中空本體 30—前絕緣套筒 31 _第一前嵌槽 32—第二前嵌槽 40 —後絕緣套筒 41 一第一後嵌槽 42—第二後嵌槽 50—傳輸訊號翼形彈片 56—導電回路片 60 —前絕緣體 70—後絕緣體 100—金屬管殼體 101 —前端部 102 —後端部 103 —環凸緣 200 _非金屬絕緣管體 201—中空絕緣室 202—穿孔 203—上固定插槽 204 —下固定插槽 205—階梯凸緣 300、300,一上導電端子片 301 —彈貼部 302 —接觸片 303、402 —卡掣凸緣 400、400’_下導電端子片 401 —彎折翼 B—同軸電纜插頭 11The fifth picture a β A • is the right side view of the metal insulated pipe body in this creation. Figure _ A · h • This is the front view of the upper conductive terminal in this creation. Figure 8B • Right side view of the upper conductive terminal sheet in hemp creation. The seventh picture A • is a front view of the lower conductive terminal piece in this creation. The seventh picture 1 B · • is the right side view of the lower conductive terminal piece in this creation. Schematic cross-section of the eighth county. The ninth picture shows the action section created by the county. M254792 Figure 10: This is a schematic diagram of another embodiment of the upper and lower conductive terminal pieces in this creation. [Explanation of the names of the component symbols in each drawing] 20—Metal hollow body 30—Front insulating sleeve 31 _First front recess 32—Second front recess 40—Rear insulating sleeve 41—First rear recess 42 —Second rear recess 50—Transmission signal wing spring 56—Conductive circuit sheet 60—Front insulator 70—Rear insulator 100—Metal tube housing 101—Front end 102—Rear end 103—Ring flange 200_Non-metal Insulating pipe body 201—hollow insulation room 202—perforation 203—upper fixing slot 204—lower fixing slot 205—stepped flanges 300 and 300, one upper conductive terminal piece 301—elastic patch 302—contact piece 303 and 402— Clip flange 400, 400'_ Lower conductive terminal piece 401 —Bend wing B—Coaxial cable plug 11