TWI868639B - Steam trapping device - Google Patents

Steam trapping device Download PDF

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Publication number
TWI868639B
TWI868639B TW112111247A TW112111247A TWI868639B TW I868639 B TWI868639 B TW I868639B TW 112111247 A TW112111247 A TW 112111247A TW 112111247 A TW112111247 A TW 112111247A TW I868639 B TWI868639 B TW I868639B
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inlet
outlet
valve
fluid chamber
fluid
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TW112111247A
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TW202438808A (en
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杜建儀
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青聿國際股份有限公司
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Priority to JP2024046092A priority patent/JP2024137892A/en
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Abstract

一種排水裝置,包括:基座,包括:進口部,設有進流通道,用於輸入 排放的蒸氣或冷凝水;出口部,設有出流通道,用於輸出冷凝水;第一流體腔室,分別與進口部和出口部連通;閥門,設置於第一流體腔室內部,閥門具有閥門進口、及閥門出口,閥門進口與進口部連通,閥門出口與出口部連通;及蓋體,設置於基座上方,具有第二流體腔室,第二流體腔室分別與進口部及出口部連通;其中,出口部與第二流體腔室連通處設有噴嘴。另一實施例中,蓋體具有逆止結構,包括流路空間以及複數個流體控制元件,流體控制元件設置於該流路空間中,流路空間分別與進口部及出口部連通。 A drainage device comprises: a base, comprising: an inlet portion, provided with an inlet channel for inputting discharged steam or condensed water; an outlet portion, provided with an outlet channel for outputting condensed water; a first fluid chamber, respectively connected with the inlet portion and the outlet portion; a valve, arranged inside the first fluid chamber, the valve having a valve inlet and a valve outlet, the valve inlet being connected with the inlet portion, and the valve outlet being connected with the outlet portion; and a cover, arranged above the base, having a second fluid chamber, the second fluid chamber being respectively connected with the inlet portion and the outlet portion; wherein a nozzle is arranged at the connection between the outlet portion and the second fluid chamber. In another embodiment, the cover has a check structure, including a flow path space and a plurality of fluid control elements, the fluid control elements are arranged in the flow path space, and the flow path space is connected to the inlet and the outlet respectively.

Description

排水裝置 Drainage device

本揭露係關於一種排水裝置,特別是指一種減少蒸氣洩漏且能處理變動排放量的排水裝置。 This disclosure relates to a drainage device, and more particularly to a drainage device that reduces steam leakage and can handle variable discharge volumes.

現有的袪水器技術概分為間歇式袪水器以及連續式袪水器。依作動原理而言,間歇式袪水器常見的有浮球式袪水器、及熱動式袪水器;當袪水器中水量累積到一定程度,抑或是降低到一定溫度,即由浮球(浮球式)或溫差(熱動式)驅動閥門開啟以排出冷凝水。然而,間歇式袪水器常因進口處同時會有冷凝水及蒸氣存在,於閥門開啟時不但會排出冷凝水,蒸氣亦將同時排出,導致能源的浪費。 Existing dehumidifier technologies are generally divided into intermittent dehumidifiers and continuous dehumidifiers. In terms of the operating principle, intermittent dehumidifiers are commonly float dehumidifiers and thermal dehumidifiers; when the water in the dehumidifier accumulates to a certain level, or drops to a certain temperature, the float (float type) or temperature difference (thermal type) drives the valve to open to discharge condensed water. However, intermittent dehumidifiers often have condensed water and steam at the inlet at the same time. When the valve is opened, not only condensed water will be discharged, but steam will also be discharged at the same time, resulting in energy waste.

連續式袪水器則於袪水器內部腔體中設有噴嘴,且噴嘴的口徑係因應袪水器的設計排水量而加以選擇。當袪水器進口處同時有蒸氣及冷凝水進入到腔體時,因為腔體為固定空間,隨蒸氣不斷進入該腔體中將使得冷凝水從噴嘴排放,而不排出蒸氣。連續式袪水器雖可避免蒸氣的洩漏,但由於連續式袪水器的噴嘴口徑為固定,且需事先針對袪水器的設計排水量來選擇適當口徑大小的噴嘴,故於製程設備端的排水量為變動的狀態下,袪水器的噴嘴難以應對,易產生堵水的狀況。 The continuous dehumidifier has a nozzle in the internal cavity of the dehumidifier, and the nozzle diameter is selected according to the designed drainage volume of the dehumidifier. When steam and condensed water enter the cavity at the inlet of the dehumidifier at the same time, because the cavity is a fixed space, as the steam continues to enter the cavity, the condensed water will be discharged from the nozzle without exhausting the steam. Although the continuous dehumidifier can avoid the leakage of steam, the nozzle diameter of the continuous dehumidifier is fixed, and the nozzle of the appropriate diameter must be selected in advance according to the designed drainage volume of the dehumidifier. Therefore, when the drainage volume at the process equipment end is in a variable state, the nozzle of the dehumidifier is difficult to cope with, and water blockage is easy to occur.

另一方面,就管線系統的設計而言,袪水器的後端可能會有背壓產生,故為避免冷凝水回流而無法順利排水、或需加大排水量等問題,需要在現有袪水器裝置外,於管線系統中額外安裝逆止閥;此方式導致於管線系統中需要更多的安裝空間及維護成本等,並且也增加蒸氣洩漏的風險。 On the other hand, in terms of the design of the pipeline system, back pressure may be generated at the rear end of the water trap. Therefore, in order to avoid the condensate backflow and the inability to drain smoothly or the need to increase the drainage volume, it is necessary to install an additional check valve in the pipeline system in addition to the existing water trap device. This method requires more installation space and maintenance costs in the pipeline system, and also increases the risk of steam leakage.

鑑於上述,本揭露提供一種排水裝置,其可改善習知裝置中蒸氣洩漏的問題,又能處理廣泛被採用於各個蒸氣排水位置,深具應用彈性。 In view of the above, the present disclosure provides a drainage device that can improve the problem of steam leakage in the known device and can handle various steam drainage locations that are widely used, and has great application flexibility.

根據本揭露之一構想,所提供之排水裝置包括基座、蓋體、閥門與噴嘴。基座包括進口部、出口部以及形成於基座內的第一流體腔室,其中進口部設有一進流通道供輸入待排放的蒸氣或冷凝水,出口部設有一出流通道輸出冷凝水以進行排放,第一流體腔室於該基座內分別與該進口部和該出口部流體連通。蓋體連結於基座之與第一流體腔室相對應的一側,蓋體內部形成有一第二流體腔室,其分別與該進口部及該出口部流體連通。閥門設置於第一流體腔室內,閥門具有一閥門進口、及一閥門出口,其中該閥門進口與該進口部流體連通,該閥門出口與該出口部流體連通。噴嘴設於基座之進口部與該第二流體腔室流體連通處、或基座之出口部與該第二流體腔室流體連通處。 According to one concept of the present disclosure, the drainage device provided includes a base, a cover, a valve and a nozzle. The base includes an inlet, an outlet and a first fluid chamber formed in the base, wherein the inlet is provided with an inlet channel for inputting steam or condensed water to be discharged, and the outlet is provided with an outlet channel for outputting condensed water for discharge, and the first fluid chamber is in fluid communication with the inlet and the outlet in the base. The cover is connected to a side of the base corresponding to the first fluid chamber, and a second fluid chamber is formed inside the cover, which is in fluid communication with the inlet and the outlet, respectively. The valve is arranged in the first fluid chamber, and the valve has a valve inlet and a valve outlet, wherein the valve inlet is in fluid communication with the inlet, and the valve outlet is in fluid communication with the outlet. The nozzle is arranged at the place where the inlet of the base is connected to the fluid of the second fluid chamber, or at the place where the outlet of the base is connected to the fluid of the second fluid chamber.

根據本揭露另一構想,所提供之排水裝置包括基座、蓋體與閥門。基座包括進口部、出口部以及形成於基座內的第一流體腔室,其中進口部設有一進流通道供輸入待排放的蒸氣或冷凝水,出口部設有一出流通道輸出冷凝水以進行排放,第一流體腔室於該基座內分別與該進口部和該出口部流體連通。蓋體連結於該基座之與該第一流體腔室相對應的一側,該蓋體內部形成有一逆止結 構,該逆止結構包括一流路空間以及複數個流體控制元件,該些流體控制元件設置於該流路空間中,該流路空間分別與該進口部及該出口部流體連通。閥門設置於該第一流體腔室內,該閥門具有一閥門進口、及一閥門出口,該閥門進口與基座之進口部流體連通,該閥門出口與基座之出口部流體連通。 According to another concept of the present disclosure, the provided drainage device includes a base, a cover and a valve. The base includes an inlet, an outlet and a first fluid chamber formed in the base, wherein the inlet is provided with an inlet channel for inputting steam or condensed water to be discharged, and the outlet is provided with an outlet channel for outputting condensed water for discharge, and the first fluid chamber is in fluid communication with the inlet and the outlet in the base. The cover is connected to a side of the base corresponding to the first fluid chamber, and a check structure is formed inside the cover, and the check structure includes a flow path space and a plurality of fluid control elements, and the fluid control elements are arranged in the flow path space, and the flow path space is in fluid communication with the inlet and the outlet, respectively. The valve is disposed in the first fluid chamber, and has a valve inlet and a valve outlet. The valve inlet is in fluid communication with the inlet of the base, and the valve outlet is in fluid communication with the outlet of the base.

基於前述構想,所述逆止結構中的流體控制元件係各設置於各流路空間中而使該流路空間形成有複數個圓弧形流路。 Based on the above concept, the fluid control elements in the check structure are arranged in each flow path space so that the flow path space forms a plurality of arc-shaped flow paths.

基於前述構想,所述排水裝置更包含一噴嘴,其設於該進口部與該第二流體腔室流體連通處、或設於該出口部與該第二流體腔室流體連通處。 Based on the above concept, the drainage device further includes a nozzle, which is arranged at the fluid connection between the inlet and the second fluid chamber, or at the fluid connection between the outlet and the second fluid chamber.

基於前述構想,其中該蓋體具有一貫穿開口,該貫穿開口的位置與該噴嘴的位置相對應。 Based on the above concept, the cover has a through opening, and the position of the through opening corresponds to the position of the nozzle.

其餘前述構想,其中當該進口部處於一飽和蒸氣溫度時,該閥門為關閉狀態。 The rest of the aforementioned concept, wherein when the inlet portion is at a saturated steam temperature, the valve is in a closed state.

基於前述構想,其中該進口部設有一清潔開口,其與一洩壓閥連接。 Based on the above concept, the inlet is provided with a cleaning opening, which is connected to a pressure relief valve.

基於前述構想,其中該基座與該蓋體為一體成型。 Based on the above concept, the base and the cover are integrally formed.

基於前述構想,其中該閥門具有一感溫元件,其受溫度變化驅動而使該閥門相應地開啟與關閉。 Based on the above concept, the valve has a temperature sensing element, which is driven by temperature changes to open and close the valve accordingly.

基於前述構想,所述排水裝置進一步包括一密封結構,設置於該閥門與該第一流體腔室之間。 Based on the above concept, the drainage device further includes a sealing structure disposed between the valve and the first fluid chamber.

基於前述構想,所述排水裝置進一步包含一連接結構,其中,該連接結構包含設於該基座之一連接凹槽、以及設於該蓋體之一連接凸部,該連接凸部與該連接凹槽相對應。 Based on the above concept, the drainage device further includes a connection structure, wherein the connection structure includes a connection groove provided on the base and a connection protrusion provided on the cover, and the connection protrusion corresponds to the connection groove.

1:基座 1: Base

11:進口部 11: Import Department

111:進流通道 111: Inlet channel

112:進流連接部 112: Inlet connection part

113:清潔開口 113: Clean opening

12:第一流體腔室 12: First fluid chamber

121:進流連通道 121: Enter the wandering channel

122:出流連通道 122: Exit the wandering channel

123:密封結構 123: Sealed structure

13:出口部 13: Export Department

131:出流通道 131: Outflow channel

132:出流連接部 132: Outflow connection part

1321:噴嘴 1321: Nozzle

14:連接凹槽 14: Connecting groove

141:密封元件 141: Sealing element

15:通孔 15:Through hole

16:蓋板 16: Cover plate

2、2’:蓋體 2, 2’: Cover

21:第二流體腔室 21: Second fluid chamber

22:逆止結構 22: Check structure

221:流路空間 221: Flow path space

222:流體控制元件 222: Fluid control element

23:貫穿開口 23:Through the opening

24:連接凸部 24: Connecting convex part

25:通孔 25:Through hole

3:閥門 3: Valve

31:閥門進口 31: Valve import

32:感溫元件 32: Temperature sensing element

33:閥門出口 33: Valve outlet

為能進一步瞭解本揭露之特徵與技術內容,請參閱下述有關本揭露實施例之詳細說明及如附圖式。惟所揭詳細說明及如附圖式係僅提供參考與說明之用,並非用以對本揭露加以限制;其中:圖1為根據本揭露一實施例之排水裝置的立體示意圖。 To further understand the features and technical contents of the present disclosure, please refer to the following detailed description and attached drawings of the embodiments of the present disclosure. However, the detailed description and attached drawings are only provided for reference and explanation, and are not used to limit the present disclosure; wherein: Figure 1 is a three-dimensional schematic diagram of a drainage device according to an embodiment of the present disclosure.

圖2為根據本揭露一實施例之排水裝置的分解示意圖。 Figure 2 is a schematic diagram of an exploded view of a drainage device according to an embodiment of the present disclosure.

圖3為根據本揭露一實施例之排水裝置的基座的立體示意圖。 Figure 3 is a three-dimensional schematic diagram of the base of a drainage device according to an embodiment of the present disclosure.

圖4為根據本揭露一實施例之排水裝置的蓋體的立體示意圖。 Figure 4 is a three-dimensional schematic diagram of the cover of the drainage device according to an embodiment of the present disclosure.

圖5A與圖5B為根據本揭露一實施例之排水裝置的剖面示意圖,用於說明流體在排水裝置內部的流動狀態。 Figures 5A and 5B are schematic cross-sectional views of a drainage device according to an embodiment of the present disclosure, used to illustrate the flow state of the fluid inside the drainage device.

圖6為根據本揭露另一實施例之排水裝置的蓋體的立體示意圖。 Figure 6 is a three-dimensional schematic diagram of the cover of the drainage device according to another embodiment of the present disclosure.

圖7A與圖7B為根據本揭露一實施例之排水裝置的剖面示意圖,用於說明流體在排水裝置內部的流動狀態。 FIG. 7A and FIG. 7B are schematic cross-sectional views of a drainage device according to an embodiment of the present disclosure, used to illustrate the flow state of the fluid inside the drainage device.

請參閱圖1至圖4,其說明根據本揭露一實施例之排水裝置100,其中圖1與圖2分別為排水裝置100的立體示意圖以及分解示意圖,圖3為本揭露實施例之排水裝置的基座1的立體示意圖,圖4為本揭露實施例之排水裝置的蓋體2的立體示意圖。 Please refer to Figures 1 to 4, which illustrate a drainage device 100 according to an embodiment of the present disclosure, wherein Figures 1 and 2 are respectively a three-dimensional schematic diagram and an exploded schematic diagram of the drainage device 100, Figure 3 is a three-dimensional schematic diagram of the base 1 of the drainage device of the present disclosure embodiment, and Figure 4 is a three-dimensional schematic diagram of the cover 2 of the drainage device of the present disclosure embodiment.

如圖1和圖2所示,本實施例之排水裝置100包括基座1、蓋體2、及閥門3,其中基座1和蓋體2相連結而構成一封閉結構。基座1內形成有第一流體腔 室12以容置該閥門3;蓋體2結合至基座1之一側,例如基座1之上側,其封閉第一流體腔室12及排水裝置100的內部構件。 As shown in FIG. 1 and FIG. 2 , the drainage device 100 of this embodiment includes a base 1, a cover 2, and a valve 3, wherein the base 1 and the cover 2 are connected to form a closed structure. A first fluid chamber 12 is formed in the base 1 to accommodate the valve 3; the cover 2 is coupled to one side of the base 1, such as the upper side of the base 1, and closes the first fluid chamber 12 and the internal components of the drainage device 100.

詳言之,如圖2和圖3所示,在本實施例中,基座1包括進口部11、第一流體腔室12、及出口部13,第一流體腔室12與進口部11、出口部13流體相通。舉例而言,第一流體腔室12分別於基座1內與進流連通道121和出流連通道122流體相通,意即,基座1的進口部11通過進流連通道121與第一流體腔室12連通,出口部13通過出流連通道122而與第一流體腔室12連通。在本實施例中,基座1的進口部11、進流連通道121、第一流體腔室12(及設於第一流體腔室12內之閥門3)、出流連通道122、以及出口部13形成本揭露之排水裝置100的第一流體通路。 In detail, as shown in Fig. 2 and Fig. 3, in this embodiment, the base 1 includes an inlet 11, a first fluid chamber 12, and an outlet 13, and the first fluid chamber 12 is in fluid communication with the inlet 11 and the outlet 13. For example, the first fluid chamber 12 is in fluid communication with an inlet flow channel 121 and an outlet flow channel 122 in the base 1, that is, the inlet 11 of the base 1 is in fluid communication with the first fluid chamber 12 through the inlet flow channel 121, and the outlet 13 is in fluid communication with the first fluid chamber 12 through the outlet flow channel 122. In this embodiment, the inlet portion 11 of the base 1, the inlet flow channel 121, the first fluid chamber 12 (and the valve 3 disposed in the first fluid chamber 12), the outlet flow channel 122, and the outlet portion 13 form the first fluid passage of the drainage device 100 disclosed herein.

在本實施例中,基座1還包括一進流連接部112和一出流連接部132,分別與進口部11和出口部13流體相通。在本實施例中,進流連接部112和出流連接部132中其一設有噴嘴(圖中未示)以進行排水、同時阻卻蒸氣通過,下文將進一步說明。 In this embodiment, the base 1 further includes an inlet connection portion 112 and an outlet connection portion 132, which are fluidly connected to the inlet portion 11 and the outlet portion 13, respectively. In this embodiment, one of the inlet connection portion 112 and the outlet connection portion 132 is provided with a nozzle (not shown in the figure) to drain water and prevent steam from passing through, which will be further explained below.

如圖2和圖4所示,根據本實施例,蓋體2內側形成有一第二流體腔室21。當蓋體2與基座1結合時,第二流體腔室21分別與基座1的進流連接部112和出流連接部132流體相通,從而分別與進口部11、出口部13流體相通。換言之,在本實施例中,當蓋體2與基座1結合時,基座1的進口部11、基座1的進流連接部112、蓋體2的第二流體腔室21、基座1的出流連接部132、基座1的出口部13形成本揭露之排水裝置100的第二流體通路。本實施例中,基座1還包括一蓋板16,設置於第一流體腔室12與第二流體腔室21之間,避免第一流體通路與第二流體通路在排水過程中相互影響,導致排水的效果不佳或蒸氣洩漏。再者,蓋板16固定於第一流體腔室12,可增加閥門3在第一流體腔室12中的穩固性。 As shown in FIG. 2 and FIG. 4 , according to the present embodiment, a second fluid chamber 21 is formed inside the cover 2. When the cover 2 is combined with the base 1, the second fluid chamber 21 is in fluid communication with the inlet connection portion 112 and the outlet connection portion 132 of the base 1, respectively, and is thus in fluid communication with the inlet portion 11 and the outlet portion 13, respectively. In other words, in the present embodiment, when the cover 2 is combined with the base 1, the inlet portion 11 of the base 1, the inlet connection portion 112 of the base 1, the second fluid chamber 21 of the cover 2, the outlet connection portion 132 of the base 1, and the outlet portion 13 of the base 1 form the second fluid passage of the drainage device 100 disclosed herein. In this embodiment, the base 1 further includes a cover plate 16, which is disposed between the first fluid chamber 12 and the second fluid chamber 21 to prevent the first fluid passage and the second fluid passage from influencing each other during the drainage process, resulting in poor drainage effect or steam leakage. Furthermore, the cover plate 16 is fixed to the first fluid chamber 12, which can increase the stability of the valve 3 in the first fluid chamber 12.

如圖3和圖4所示,蓋體2具有一貫穿開口23,貫穿開口23的位置與噴嘴(圖中未示,下文將進一步說明)相對應,供依實際所需進行噴嘴的更換與維護用。在本實施例中,基座1中設有連接凹槽14,蓋體2中設有連接凸部24,連接凹槽14和連接凸部24彼此對應匹配而形成排水裝置100之連接結構;連接結構有助於蓋體2與基座1間的組裝與結合,可進一步提升基座1和蓋體2之間的密封性,防止蒸氣自基座1和蓋體2之間的連接處洩漏。在本實施例中,係於基座1中形成連接凹槽14,並且於蓋體2中形成連接凸部24,惟本揭露並不限於此;在其他實施例中,亦可於蓋體2中形成連接凹槽,於基座1中設置連接凸部。根據本揭露,連接凹槽14可進一步設置一密封元件141,有助於增加基座1和蓋體2之間的密封性,防止蒸氣洩露。 As shown in FIG. 3 and FIG. 4 , the cover 2 has a through opening 23, the position of which corresponds to the nozzle (not shown in the figure, and will be further described below), so as to facilitate the replacement and maintenance of the nozzle according to actual needs. In this embodiment, the base 1 is provided with a connecting groove 14, and the cover 2 is provided with a connecting protrusion 24. The connecting groove 14 and the connecting protrusion 24 correspond to each other to form a connecting structure of the drainage device 100; the connecting structure facilitates the assembly and combination between the cover 2 and the base 1, and can further enhance the sealing between the base 1 and the cover 2, and prevent steam from leaking from the connection between the base 1 and the cover 2. In this embodiment, a connecting groove 14 is formed in the base 1, and a connecting protrusion 24 is formed in the cover 2, but the present disclosure is not limited thereto; in other embodiments, a connecting groove may be formed in the cover 2, and a connecting protrusion may be provided in the base 1. According to the present disclosure, a sealing element 141 may be further provided in the connecting groove 14, which helps to increase the sealing between the base 1 and the cover 2 to prevent steam leakage.

在本實施例中,基座1和蓋體2分別設有多個通孔15、25(例如螺孔),通孔15、25係分別設置於基座1和蓋體2的周邊且彼此相對應。在本實施例中,基座1和蓋體2透過複數個緊固件(如螺栓)分別與通孔15、25的螺合而連結固定。在本實施例中,基座1和蓋體2分別對稱地設置有六個通孔15、25,於運作期間均勻分散內部蒸氣壓力,避免因為內部蒸氣壓力過大或不平均而導致蓋體2與基座1分離。在本實施例中,通孔的數量為六個,惟本揭露並不限於此。在其他實施例中,通孔數量可依據實際設計需求及排水裝置的尺寸來進行適當變更。 In the present embodiment, the base 1 and the cover 2 are respectively provided with a plurality of through holes 15, 25 (e.g., screw holes), and the through holes 15, 25 are respectively provided at the periphery of the base 1 and the cover 2 and correspond to each other. In the present embodiment, the base 1 and the cover 2 are respectively connected and fixed by a plurality of fasteners (e.g., bolts) screwed with the through holes 15, 25. In the present embodiment, the base 1 and the cover 2 are respectively provided with six through holes 15, 25 symmetrically, so as to evenly disperse the internal steam pressure during operation, and avoid the cover 2 and the base 1 from being separated due to excessive or uneven internal steam pressure. In the present embodiment, the number of through holes is six, but the present disclosure is not limited thereto. In other embodiments, the number of through holes can be appropriately changed according to actual design requirements and the size of the drainage device.

如前述說明,本揭露之排水裝置100的基座1和蓋體2可形成為獨立的部件,並進一步藉由緊固件與通孔的匹配而結合固定。可替代地,在其他實施例中,蓋體2與基座1可為一體成型而構成。根據本揭露,排水裝置的基座和蓋體係由具有高強度材質製成,例如不鏽鋼或合適的合金。 As described above, the base 1 and the cover 2 of the drainage device 100 disclosed in the present disclosure can be formed as independent components, and further combined and fixed by matching fasteners with through holes. Alternatively, in other embodiments, the cover 2 and the base 1 can be integrally formed. According to the present disclosure, the base and the cover of the drainage device are made of high-strength materials, such as stainless steel or a suitable alloy.

請參閱圖5A與圖5B,其為根據本揭露一實施例之排水裝置的剖面示意圖,用於說明流體在排水裝置內部的流動狀態;其中圖5A和圖5B分別顯示在閥門3為關閉狀態下、及在閥門3為開啟狀態下流體於排水裝置內部的流動狀態。 Please refer to FIG. 5A and FIG. 5B, which are cross-sectional schematic diagrams of a drainage device according to an embodiment of the present disclosure, used to illustrate the flow state of the fluid inside the drainage device; FIG. 5A and FIG. 5B respectively show the flow state of the fluid inside the drainage device when the valve 3 is in a closed state and when the valve 3 is in an open state.

如前述說明,本實施例之排水裝置100主要包含基座1、蓋體2及設於排水裝置100內部的閥門3。當基座1與蓋體2彼此結合時,基座1的進口部11、進流連通道121、第一流體腔室12、出流連通道122、以及出口部13形成排水裝置100的第一流體通路,第一流體通路係通過閥門3,由閥門3控制冷凝水的進流與排放。另外,基座1的進口部11、基座1的進流連接部112、蓋體2的第二流體腔室21、基座1的出流連接部132、基座1的出口部13則形成排水裝置100的第二流體通路。如圖5A和圖5B所示,在排水裝置100的第二流體通路中設有噴嘴1321,例如設於出流通道131中,使得本揭露之排水裝置100的第二流體通路可藉由噴嘴1321的作動而進行排水、同時阻卻蒸氣通過。 As described above, the drain device 100 of the present embodiment mainly comprises a base 1, a cover 2 and a valve 3 disposed inside the drain device 100. When the base 1 and the cover 2 are combined with each other, the inlet 11 of the base 1, the inlet flow channel 121, the first fluid chamber 12, the outlet flow channel 122, and the outlet 13 form a first fluid passage of the drain device 100. The first fluid passage passes through the valve 3, and the valve 3 controls the inflow and discharge of condensed water. In addition, the inlet 11 of the base 1, the inlet connection portion 112 of the base 1, the second fluid chamber 21 of the cover 2, the outlet connection portion 132 of the base 1, and the outlet 13 of the base 1 form a second fluid passage of the drain device 100. As shown in FIG. 5A and FIG. 5B , a nozzle 1321 is provided in the second fluid passage of the drainage device 100 , for example, in the outflow channel 131 , so that the second fluid passage of the drainage device 100 disclosed in the present disclosure can be drained by the action of the nozzle 1321 while preventing steam from passing through.

如圖所示,基座1包括進口部11、第一流體腔室12、及出口部13,第一流體腔室12具有進流連通道121與出流連通道122,進口部11與第一流體腔室12透過進流連通道121連通,出口部13與第一流體腔室12透過出流連通道122連通。進口部11包括進流通道111,其外接製程設備之進流管(圖中未示),其接收來自製程設備的蒸氣及待排放的冷凝水;進流連接部112於蓋體2結合至基座1時與第二流體腔室21連通。出口部13包括出流通道131以輸出冷凝水。出口部13包括出流連接部132,其於蓋體2與基座1連接時與第二流體腔室21連通。在本實施例中,出流連接部132中設有噴嘴1321。閥門3包括閥門進口31、感溫元件32、及閥門出口33。感溫元件32為例如雙金屬式感溫元件、或內部具有揮發性液體的 液囊裝置,可透過溫度變化而驅動閥門3的開啟或關閉,但本揭露並不限於此。在替代實施例中,閥門3可為電子式閥門,可透過電磁線圈通電或斷電來控制管路的開關。 As shown in the figure, the base 1 includes an inlet portion 11, a first fluid chamber 12, and an outlet portion 13. The first fluid chamber 12 has an inlet flow connection channel 121 and an outlet flow connection channel 122. The inlet portion 11 is connected to the first fluid chamber 12 through the inlet flow connection channel 121, and the outlet portion 13 is connected to the first fluid chamber 12 through the outlet flow connection channel 122. The inlet portion 11 includes an inlet flow channel 111, which is connected to an inlet pipe of an external process equipment (not shown in the figure) to receive steam from the process equipment and condensed water to be discharged; the inlet flow connection portion 112 is connected to the second fluid chamber 21 when the cover 2 is combined with the base 1. The outlet portion 13 includes an outlet flow channel 131 to output condensed water. The outlet portion 13 includes an outlet flow connection portion 132, which is connected to the second fluid chamber 21 when the cover 2 is connected to the base 1. In this embodiment, a nozzle 1321 is provided in the outlet connection portion 132. The valve 3 includes a valve inlet 31, a temperature sensing element 32, and a valve outlet 33. The temperature sensing element 32 is, for example, a bimetallic temperature sensing element or a liquid capsule device with a volatile liquid inside, which can drive the valve 3 to open or close through temperature changes, but the present disclosure is not limited to this. In an alternative embodiment, the valve 3 can be an electronic valve, which can control the opening and closing of the pipeline by energizing or de-energizing the electromagnetic coil.

詳言之,製程設備的蒸氣和冷凝水從進流通道111進入本揭露之排水裝置100後,進一步沿著進流連接部112進入到第二流體腔室21中,並且經由噴嘴1321的作用,使冷凝水可從出流通道131不斷地被排出、同時避免蒸氣通過。當蒸氣及冷凝水流經噴嘴1321時,會使流速及壓力產生變化,讓冷凝水優先排出。換言之,在一般性的操作情況下,蒸氣和冷凝水係通過本揭露之排水裝置100的第二流體通路,並且在噴嘴1321的作用下,僅排水而不排出蒸氣;由於蒸氣始終能實質上保留在排水裝置100中,可使排水裝置100中的溫度不致過度下降,從而使得排水裝置100中(特別是進口部11處)的溫度得以保持在趨近於飽和蒸氣的溫度。此時,閥門3係呈現關閉狀態,即第一流體通路保持關閉。 In detail, after the steam and condensed water of the process equipment enter the drainage device 100 of the present disclosure from the inlet channel 111, they further enter the second fluid chamber 21 along the inlet connection portion 112, and through the action of the nozzle 1321, the condensed water can be continuously discharged from the outlet channel 131 while preventing the steam from passing through. When the steam and condensed water flow through the nozzle 1321, the flow rate and pressure will change, allowing the condensed water to be discharged first. In other words, under normal operating conditions, steam and condensed water pass through the second fluid passage of the drainage device 100 disclosed in the present invention, and under the action of the nozzle 1321, only water is discharged without exhausting steam; because the steam can always be substantially retained in the drainage device 100, the temperature in the drainage device 100 will not drop excessively, so that the temperature in the drainage device 100 (especially at the inlet 11) can be maintained at a temperature close to that of saturated steam. At this time, the valve 3 is in a closed state, that is, the first fluid passage remains closed.

當進入進流通道111的水量改變(例如水量突然變大)時,由於噴嘴1321的口徑大小固定而流量固定,無法有效地將冷凝水連續排出,將使得冷凝水開始聚集在排水裝置100的進口部11處(即「堵水」),進口部11的溫度即開始因堵水而下降。當冷凝水從進流通道111通過進流連通道121進入閥門進口31,由於溫度已較蒸氣溫度為低,故將驅動閥門3作動開啟,使冷凝水能從進流通道111通過閥門3而自出流通道131排出;意即,此時第一流體通路因閥門3的開啟而成為通路供流體通過。當進口部11的水量經由第一流體通道排出到一定程度、進口部11周圍的溫度上升至趨近飽和蒸氣溫度後,閥門3始受驅動關閉,排水裝置100回到由第二流體通道進行排水的狀態。 When the amount of water entering the inlet channel 111 changes (for example, the amount of water suddenly increases), the nozzle 1321 has a fixed diameter and a fixed flow rate, and the condensed water cannot be discharged continuously and effectively, which will cause the condensed water to begin to gather at the inlet portion 11 of the drainage device 100 (i.e., "water blocking"), and the temperature of the inlet portion 11 begins to drop due to water blocking. When the condensed water enters the valve inlet 31 from the inlet channel 111 through the inlet flow connection channel 121, since the temperature is lower than the steam temperature, the drive valve 3 is actuated to open, so that the condensed water can pass through the valve 3 from the inlet channel 111 and the outlet channel 131; that is, at this time, the first fluid passage becomes a passage for fluid to pass due to the opening of the valve 3. When the amount of water in the inlet 11 is discharged to a certain extent through the first fluid channel and the temperature around the inlet 11 rises to a temperature close to the saturated steam temperature, the valve 3 is driven to close, and the drainage device 100 returns to the state of drainage through the second fluid channel.

在本實施例中,第一流體腔室12與閥門3之間進一步設有密封結構123,使得閥門3安裝於第一流體腔室12內部時能透過密封結構123使閥門進口31與進流連通道121對齊、閥門出口33與出流連通道122對齊,並可有效密封第一流體腔室12與閥門3之間的空隙。 In this embodiment, a sealing structure 123 is further provided between the first fluid chamber 12 and the valve 3, so that when the valve 3 is installed inside the first fluid chamber 12, the valve inlet 31 can be aligned with the inlet flow channel 121, and the valve outlet 33 can be aligned with the outlet flow channel 122 through the sealing structure 123, and the gap between the first fluid chamber 12 and the valve 3 can be effectively sealed.

在本實施例中,進口部11還包括一清潔開口113,與一外部洩壓閥(圖中未示)連接。清潔開口113在排水裝置100的正常操作下為封閉狀態;在欲進行流道的清潔時,可開啟洩壓閥而使進口部11內部蒸氣排出以清潔管路。 In this embodiment, the inlet 11 also includes a cleaning opening 113 connected to an external pressure relief valve (not shown). The cleaning opening 113 is closed under normal operation of the drainage device 100; when the flow channel is to be cleaned, the pressure relief valve can be opened to discharge the steam inside the inlet 11 to clean the pipeline.

請參閱圖6,其為根據本揭露另一實施例之排水裝置的蓋體2’的立體示意圖。本實施例之排水裝置與前述實施例類似,惟差異在於,在本實施例中,蓋體2’的第二流體腔室21中進一步形成有具逆止效果的逆止結構22。 Please refer to Figure 6, which is a three-dimensional schematic diagram of the cover 2' of the drainage device according to another embodiment of the present disclosure. The drainage device of this embodiment is similar to the aforementioned embodiment, but the difference is that in this embodiment, a check structure 22 with a check effect is further formed in the second fluid chamber 21 of the cover 2'.

如圖所示,在蓋體2’的內側(與基座相對而連結的一側)係形成有逆止結構22,逆止結構22包括流路空間221及複數個流體控制元件222,該些流體控制元件222各自設置於流路空間221中。逆止結構22可改變流體在流路空間中的壓力與速度,使得流體僅易於在單一方向中流動,達到流動逆止的效果。 As shown in the figure, a check structure 22 is formed on the inner side of the cover 2' (the side opposite to the base and connected), and the check structure 22 includes a flow path space 221 and a plurality of fluid control elements 222, each of which is disposed in the flow path space 221. The check structure 22 can change the pressure and speed of the fluid in the flow path space, so that the fluid is easy to flow in a single direction, achieving the effect of flow check.

此外,流體控制元件222設置於流路空間221中,使流路空間221中的部分直線流體路徑改變為圓弧形路徑,加大了流體行進的路徑長度,增加流體在逆止結構22的圓弧形路徑中流動的難度,迫使流體於容易流動的路徑中行進,達成流動逆止的效果。 In addition, the fluid control element 222 is disposed in the flow path space 221, so that part of the straight fluid path in the flow path space 221 is changed into a circular path, thereby increasing the path length of the fluid, increasing the difficulty of the fluid flowing in the circular path of the check structure 22, and forcing the fluid to flow in a path that is easy to flow, thereby achieving the effect of flow check.

併參閱圖7A與圖7B,其為根據本揭露實施例之排水裝置200的剖面示意圖,用於說明流體在排水裝置內部的流動狀態;其中圖7A和圖7B分別顯示在閥門3為關閉狀態下、及在閥門3為開啟狀態下流體於排水裝置內部的流動狀態。 Please refer to FIG. 7A and FIG. 7B, which are cross-sectional schematic diagrams of the drainage device 200 according to the embodiment of the present disclosure, for illustrating the flow state of the fluid inside the drainage device; FIG. 7A and FIG. 7B respectively show the flow state of the fluid inside the drainage device when the valve 3 is in a closed state and when the valve 3 is in an open state.

同樣地,當蓋體2’與基座1連接時,進流連接部112與蓋體2’的流路空間221連通,出流連接部132與蓋體2的流路空間221連通,形成排水裝置200的第二流體通路。第二流體通路中設有噴嘴1321,例如設於基座1的出流連接部132中。 Similarly, when the cover 2' is connected to the base 1, the inlet connection part 112 is connected to the flow path space 221 of the cover 2', and the outlet connection part 132 is connected to the flow path space 221 of the cover 2, forming a second fluid path of the drainage device 200. A nozzle 1321 is provided in the second fluid path, for example, in the outlet connection part 132 of the base 1.

當製程設備的蒸氣或冷凝水從進流通道111進入時,冷凝水與蒸氣會沿著進流連接部112進入到蓋體2的流路空間221中,透過該噴嘴1321,從出流通道131不斷地被排出。此時,進口部11能一直保持趨近於飽和蒸氣的溫度,使閥門3呈現關閉狀態。 When steam or condensed water from the process equipment enters from the inlet channel 111, the condensed water and steam will enter the flow path space 221 of the cover body 2 along the inlet connection portion 112, and will be continuously discharged from the outlet channel 131 through the nozzle 1321. At this time, the inlet portion 11 can always maintain a temperature close to that of saturated steam, so that the valve 3 is in a closed state.

當進入進流通道111的水量改變時,此時因為噴嘴1321的口徑大小固定而流量固定,無法有效將冷凝水連續排出,將導致排水裝置200的進口部11開始堵水。此時進口部11的溫度開始下降,且冷凝水從進流通道111通過進流連通道121進入閥門進口31,閥門3由於溫度變化而受驅動開啟,使冷凝水能從進流通道111通過閥門3將冷凝水從出流通道131排出,直到進口部11水量排出到一定程度,進口部11溫度上升至飽和蒸氣溫度後,驅動閥門3即因溫度回復至蒸氣溫度而關閉。 When the amount of water entering the inlet channel 111 changes, the nozzle 1321 has a fixed diameter and a fixed flow rate, and the condensed water cannot be discharged continuously and effectively, which will cause the inlet 11 of the drainage device 200 to start blocking water. At this time, the temperature of the inlet 11 begins to drop, and the condensed water enters the valve inlet 31 from the inlet channel 111 through the inlet flow channel 121. The valve 3 is driven to open due to the temperature change, so that the condensed water can be discharged from the inlet channel 111 through the valve 3 and discharged from the outlet channel 131 until the amount of water in the inlet 11 is discharged to a certain extent. After the temperature of the inlet 11 rises to the saturated steam temperature, the drive valve 3 is closed because the temperature returns to the steam temperature.

又於本實施例中,形成於蓋體2’內側的逆止結構22有助於使冷凝水以容易的流動路徑自進口部11往出口部13的方向移動,可防止冷凝水從出口部13往進口部11的方向移動,從而可使排水裝置200的排水功能更為順暢。 In this embodiment, the check structure 22 formed on the inner side of the cover 2' helps the condensed water to move from the inlet 11 to the outlet 13 in an easy flow path, and can prevent the condensed water from moving from the outlet 13 to the inlet 11, thereby making the drainage function of the drainage device 200 smoother.

本揭露之排水裝置藉由第一流體通路和第二流體通路的並行設計,於正常操作條件下透過第二流體通路中噴嘴及/或逆止結構的作用,可有效防止排水逆流及蒸氣洩漏等情況,提高現有排水裝置的能源利用效率;並可適應 變化水量的操作條件,在欲排放的水量增加時,透過閥門自動開啟第一流體通路,使排水可通過第一流體通道排出,提高了排水裝置的應用彈性。 The drainage device disclosed in the present invention is designed with a first fluid passage and a second fluid passage in parallel. Under normal operating conditions, the nozzle and/or the check structure in the second fluid passage can effectively prevent drainage backflow and steam leakage, thereby improving the energy efficiency of existing drainage devices. It can also adapt to the operating conditions of changing water volume. When the amount of water to be discharged increases, the first fluid passage is automatically opened through the valve, so that the drainage can be discharged through the first fluid passage, thereby improving the application flexibility of the drainage device.

此外,藉由逆止結構的設計,本揭露之排水裝置可無須另外搭配外設的逆止閥操作,除可節省管線空間與成本外,更易於適應各種製程操作場域,深具應用潛力。 In addition, through the design of the check structure, the drainage device disclosed in the present invention can be operated without the need for an external check valve. In addition to saving pipeline space and costs, it is easier to adapt to various process operation fields and has great application potential.

11:進口部 11: Import Department

111:進流通道 111: Inlet channel

112:進流連接部 112: Inlet connection part

113:清潔開口 113: Clean opening

12:第一流體腔室 12: First fluid chamber

121:進流連通道 121: Enter the wandering channel

122:出流連通道 122: Exit the wandering channel

13:出口部 13: Export Department

131:出流通道 131: Outflow channel

132:出流連接部 132: Outflow connection part

1321:噴嘴 1321: Nozzle

21:第二流體腔室 21: Second fluid chamber

23:貫穿開口 23:Through the opening

24:連接凸部 24: Connecting convex part

25:通孔 25:Through hole

3:閥門 3: Valve

31:閥門進口 31: Valve import

32:感溫元件 32: Temperature sensing element

33:閥門出口 33: Valve outlet

Claims (12)

一種排水裝置,包括:一基座,包括:一進口部,設有一進流通道,供輸入待排放的蒸氣或冷凝水;一出口部,設有一出流通道,其輸出冷凝水以進行排放;及一第一流體腔室,形成於該基座內部且分別與該進口部和該出口部流體連通;一閥門,設置於該第一流體腔室內,該閥門具有一閥門進口、及一閥門出口,該閥門進口與該進口部流體連通,該閥門出口與該出口部流體連通;一蓋體,連結於該基座之與該第一流體腔室相對應的一側,該蓋體內部形成有一第二流體腔室,該第二流體腔室分別與該進口部及該出口部流體連通;及一噴嘴,其可更換地設於該進口部與該第二流體腔室流體連通處、或該出口部與該第二流體腔室流體連通處;其中該蓋體具有一貫穿開口,該貫穿開口的位置與該噴嘴的位置相對應。 A drainage device comprises: a base, comprising: an inlet portion, provided with an inlet channel for inputting steam or condensed water to be discharged; an outlet portion, provided with an outlet channel for outputting condensed water for discharge; and a first fluid chamber formed inside the base and connected to the inlet and the outlet respectively; a valve, arranged in the first fluid chamber, the valve having a valve inlet and a valve outlet, the valve inlet being connected to the inlet fluid, the valve outlet being connected to the inlet fluid The first fluid chamber is connected to the outlet; a cover body is connected to the side of the base corresponding to the first fluid chamber, a second fluid chamber is formed inside the cover body, and the second fluid chamber is connected to the inlet and the outlet respectively; and a nozzle is replaceably arranged at the inlet and the second fluid chamber, or the outlet and the second fluid chamber; wherein the cover body has a through opening, and the position of the through opening corresponds to the position of the nozzle. 一種排水裝置,包括:一基座,包括:一進口部,設有一進流通道,供輸入待排放的蒸氣或冷凝水;一出口部,設有一出流通道,其輸出冷凝水以進行排放;及一第一流體腔室,形成於該基座內且分別與該進口部和該出口部流體連通;一閥門,設置於該第一流體腔室內,該閥門具有一閥門進口、及一閥門出口,該閥門進口與該進口部流體連通,該閥門出口與該出口部流體連通; 一蓋體,連結於該基座之與該第一流體腔室相對應的一側,該蓋體內部形成有一逆止結構,該逆止結構包括一流路空間以及複數個流體控制元件,該些流體控制元件設置於該流路空間中,該流路空間分別與該進口部及該出口部流體連通;及一噴嘴,其設於該進口部與該流路空間連通處、或該出口部與該流路空間流體連通處。 A drainage device comprises: a base, comprising: an inlet portion, provided with an inlet channel for inputting steam or condensed water to be discharged; an outlet portion, provided with an outlet channel for outputting condensed water for discharge; and a first fluid chamber formed in the base and connected to the inlet and the outlet respectively; a valve, arranged in the first fluid chamber, the valve having a valve inlet and a valve outlet, the valve inlet being connected to the inlet fluid, the valve outlet being connected to the inlet fluid The inlet is connected to the fluid of the outlet; A cover body is connected to the side of the base corresponding to the first fluid chamber, and a check structure is formed inside the cover body. The check structure includes a flow path space and a plurality of fluid control elements. The fluid control elements are arranged in the flow path space. The flow path space is connected to the inlet and the outlet fluid respectively; and a nozzle is arranged at the place where the inlet is connected to the flow path space, or the place where the outlet is connected to the flow path space. 如請求項2所述的排水裝置,其中,該些流體控制元件係各設置於各流路空間中而使該流路空間形成有複數個圓弧形流路。 A drainage device as described in claim 2, wherein the fluid control elements are disposed in each flow path space so that the flow path space forms a plurality of arc-shaped flow paths. 如請求項2所述的排水裝置,其中該蓋體具有一貫穿開口,該貫穿開口的位置與該噴嘴的位置相對應。 A drainage device as described in claim 2, wherein the cover has a through opening, and the position of the through opening corresponds to the position of the nozzle. 如請求項1所述的排水裝置,進一步包含一進流連接部連接該進口部與該第二流體腔室、以及一出流連接部連接該出口部與該第二流體腔室,其中該噴嘴設置於該進流連接部或該出流連接部。 The drainage device as described in claim 1 further comprises an inlet connection portion connecting the inlet portion and the second fluid chamber, and an outlet connection portion connecting the outlet portion and the second fluid chamber, wherein the nozzle is disposed at the inlet connection portion or the outlet connection portion. 如請求項2所述的排水裝置,進一步包含一進流連接部連接該進口部與該流路空間、以及一出流連接部連接該出口部與該流路空間,其中該噴嘴設置於該進流連接部或該出流連接部。 The drainage device as described in claim 2 further comprises an inlet connection portion connecting the inlet portion and the flow path space, and an outlet connection portion connecting the outlet portion and the flow path space, wherein the nozzle is disposed at the inlet connection portion or the outlet connection portion. 如請求項1或2所述的排水裝置,其中,當該進口部處於一飽和蒸氣溫度時,該閥門為關閉狀態。 A drainage device as described in claim 1 or 2, wherein when the inlet portion is at a saturated steam temperature, the valve is in a closed state. 如請求項1或2所述的排水裝置,其中,該進口部設有一清潔開口,其對外連接一洩壓閥。 A drainage device as described in claim 1 or 2, wherein the inlet portion is provided with a cleaning opening which is externally connected to a pressure relief valve. 如請求項1或2所述的排水裝置,其中,該基座與該蓋體為一體成型。 A drainage device as described in claim 1 or 2, wherein the base and the cover are integrally formed. 如請求項1或2所述的排水裝置,其中,該閥門具有一感溫元件,其受溫度變化驅動而使該閥門相應地開啟與關閉。 A drainage device as described in claim 1 or 2, wherein the valve has a temperature sensing element which is driven by temperature changes to open and close the valve accordingly. 如請求項1或2所述的排水裝置,進一步包括一密封結構,設置於該閥門與該第一流體腔室之間。 The drainage device as described in claim 1 or 2 further includes a sealing structure disposed between the valve and the first fluid chamber. 如請求項1或2所述的排水裝置,進一步包含一連接結構,其中,該連接結構包含設於該基座之一連接凹槽、以及設於該蓋體之一連接凸部,該連接凸部與該連接凹槽相對應。 The drainage device as described in claim 1 or 2 further comprises a connection structure, wherein the connection structure comprises a connection groove provided on the base and a connection protrusion provided on the cover, and the connection protrusion corresponds to the connection groove.
TW112111247A 2023-03-24 2023-03-24 Steam trapping device TWI868639B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6148844A (en) * 1998-07-01 2000-11-21 Steam Tech, Inc. Condensate removal device
CN114251509A (en) * 2021-11-26 2022-03-29 东风马勒热系统有限公司 Water drain valve for intercooler and using method thereof
CN217714524U (en) * 2022-04-29 2022-11-01 株式会社新世 Nozzle type steam trap

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6148844A (en) * 1998-07-01 2000-11-21 Steam Tech, Inc. Condensate removal device
CN114251509A (en) * 2021-11-26 2022-03-29 东风马勒热系统有限公司 Water drain valve for intercooler and using method thereof
CN217714524U (en) * 2022-04-29 2022-11-01 株式会社新世 Nozzle type steam trap

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