TWI850581B - Gas copper furnace head manufacturing method and sand core inner mold used for manufacturing the same - Google Patents

Gas copper furnace head manufacturing method and sand core inner mold used for manufacturing the same Download PDF

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TWI850581B
TWI850581B TW110131914A TW110131914A TWI850581B TW I850581 B TWI850581 B TW I850581B TW 110131914 A TW110131914 A TW 110131914A TW 110131914 A TW110131914 A TW 110131914A TW I850581 B TWI850581 B TW I850581B
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sand core
core inner
inner mold
furnace head
lower molds
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TW110131914A
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TW202308771A (en
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陳定豪
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陳定豪
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本創作係利用該砂心內模之基部側壁面處設有凸出狀的側導柱及該砂心內模之管部夾持段近處設有剖槽和凸出狀的定位柱,以使該側導柱、該夾持段及該定位柱分別容置於金屬下模之定凹部內,且在關閉該金屬上、下模後,能使該砂心內模呈懸空位於該金屬上、下模之預定位置處,再經由(A)備料加工;(B)噴塗加工;(C)置入關模加工;(D)澆注加壓加工;(E)冷卻取樣加工;(F)震動清理加工;(G)補料加工;(H)抛光加工;(I)孔槽加工;(J)修平加工;(K)成品等步驟後,方能完成一具有氣室、混合管及焰孔的銅爐頭成品。 This invention uses the side guide columns with protruding shapes on the side wall surface of the base of the sand core inner mold and the grooves and protruding positioning columns near the clamping section of the tube of the sand core inner mold, so that the side guide columns, the clamping section and the positioning columns are respectively accommodated in the fixed concave part of the metal lower mold, and after the metal upper and lower molds are closed, the sand core inner mold can be suspended at the predetermined position of the metal upper and lower molds. After (A) material preparation, (B) spraying, (C) mold placement, (D) pouring and pressurization, (E) cooling and sampling, (F) vibration cleaning, (G) material replenishment, (H) polishing, (I) hole and groove processing, (J) flattening, and (K) finished product, a copper furnace head with an air chamber, mixing tube, and flame hole can be completed.

Description

瓦斯銅爐頭製造方法及供其製造使用的砂心內模 Gas copper furnace head manufacturing method and sand core inner mold used for its manufacturing

本發明係關於一種瓦斯銅爐頭製造方法;特別關於一種能提高良率及產能的瓦斯銅爐頭製造方法及供其製造使用的砂心內模。 The present invention relates to a method for manufacturing a gas copper furnace head; in particular, to a method for manufacturing a gas copper furnace head capable of improving yield and production capacity and a sand core inner mold for use in its manufacturing.

按,習用瓦斯銅爐頭製造方法,其方法如下: According to the commonly used method of manufacturing gas copper furnace head, the method is as follows:

(A)備料加工:購買或自製瓦斯銅爐頭所需之預定形狀尺寸的砂心內模、以及準備供該砂心內模容置用的土砂上、下模;其中,該砂心內模包括一環基部、以及一連接該環基部處的管部,且於該管部末端形成有夾持段;又,該土砂上、下模分別形成有預定形狀尺寸的凹陷狀預定位置; (A) Material preparation and processing: Purchase or make a sand core inner mold of a predetermined shape and size required for a gas copper furnace head, and prepare an earth and sand upper and lower molds for accommodating the sand core inner mold; wherein the sand core inner mold includes a ring base and a pipe connected to the ring base, and a clamping section is formed at the end of the pipe; and the earth and sand upper and lower molds are respectively formed with predetermined recessed positions of predetermined shapes and sizes;

(B)首次置入墊塊:於該土砂下模之預定位置的內壁底面處置入擺設有等距離分佈的複數個墊塊,且該墊塊係以保麗龍為最佳; (B) First placement of pads: Place multiple pads evenly spaced at the bottom of the inner wall at the predetermined position of the soil and sand lower mold, and the pads are preferably made of styrofoam;

(C)置放砂心內模:將該砂心內模之環基部的頂平面能輕輕朝下置放於該墊塊上方處暨容置於該土砂下模之預定位置內,同時,使該砂心內模另端的夾持段部分能位於該土砂下模之預定位置的另端處; (C) Place the sand core inner mold: Place the top plane of the ring base of the sand core inner mold gently downward on the top of the pad and in the predetermined position of the soil and sand lower mold. At the same time, the clamping section of the other end of the sand core inner mold can be located at the other end of the predetermined position of the soil and sand lower mold;

(D)再次置入墊塊:再將複數個墊塊以等距離排列放置在該砂心內模之環基部的底平面處; (D) Place the pads again: Arrange multiple pads at equal distances on the bottom plane of the ring base of the sand core inner mold;

(E)關閉模具:將該土砂上模蓋合於該土砂下模處,而形成該砂心內模能藉由其頂平面及底平面處的該墊塊而懸空置於該土砂上、下模之預定位置之間; (E) Closing the mold: Cover the upper mold with the lower mold, and form the inner mold of the sand core, which can be suspended between the predetermined positions of the upper and lower molds by the pads at the top and bottom planes;

(F)澆注加工:將熔融狀銅合金液體直接從該土砂上模之澆注口處澆注進入,而使熔融狀該銅合金液體直接流入注滿於該土砂上、下模之預定位置、該砂心內模周側處及該澆注口處; (F) Pouring process: pouring the molten copper alloy liquid directly from the pouring port of the clay sand upper mold, so that the molten copper alloy liquid directly flows into and fills the predetermined positions of the clay sand upper and lower molds, the sides of the sand core inner mold and the pouring port;

(G)冷卻取樣加工:待熔融狀該銅合金液體冷卻至近常溫時,方能從該澆注口處直接夾取已固化的銅合金料件後再用力拉出,使其能脫離該土砂上、下模,以得到一具有包覆該砂心內模的初胚雛型; (G) Cooling sampling process: When the molten copper alloy liquid is cooled to near room temperature, the solidified copper alloy material can be directly clamped from the pouring port and then pulled out with force so that it can be separated from the upper and lower molds of the clay sand to obtain a primary embryo mold with an inner mold covering the sand core;

(H)震動清理加工:經震動作用而將該初胚雛型內的砂心內模給予震碎取出,而形成有中空氣室的初胚爐頭; (H) Vibration cleaning process: The sand core inner mold in the primary embryo mold is broken and removed by vibration, forming a primary embryo furnace head with a hollow air chamber;

(I)孔槽加工:利用鑽孔或車槽或滾槽技術將該初胚爐頭頂面進行加工,以使該初胚爐頭具有焰孔; (I) Hole and groove processing: The top surface of the primary furnace head is processed by drilling, grooving or rolling technology so that the primary furnace head has flame holes;

(J)修平加工:將已具有焰孔的該初胚爐頭表面進行車(銑)削作業,以使該初胚爐頭表面更加精緻化; (J) Flattening: The surface of the rough furnace head with flame holes is turned (milled) to make the surface of the rough furnace head more refined;

(K)成品:完成一具有氣室及焰孔的銅爐頭成品。 (K) Finished product: a copper furnace head with an air chamber and flame holes.

上述創作雖能達到其創作目的,然,其在製造過程中,會產生如下的缺失: Although the above creation can achieve its creative purpose, it will produce the following deficiencies during the manufacturing process:

由於習用製成該土砂上下模都是由師傅級的人員親自生產,尤其是,如何首次將數個該墊塊逐一平均分配置於該土砂下模之預定位置處呢?如何將該砂心內模之頂平面置於首次該墊塊上方處暨使該砂心內模能平均位於該土砂下模之預定位置內呢?又如何二次將數個該墊塊逐一平均分配置於該砂心內模之底平面處呢?在在都是需要藉由經驗值佳的師傅來置放生產的,如此一來,其不但因逐一置放工作的次數過多而造成其產能受限,以致使無法大大地提升其產量外,同時,經驗值佳的師傅之工資相對高,而造 成其產出的單價偏高,進而缺少市場競爭力為其一大困擾。 Since the upper and lower molds of the clay and sand are usually made by master-level personnel, especially how to evenly distribute several of the pads one by one at the predetermined position of the clay and sand lower mold for the first time? How to place the top plane of the sand core inner mold above the first pad so that the sand core inner mold can be evenly located in the predetermined position of the clay and sand lower mold? And how to evenly distribute several of the pads one by one at the bottom plane of the sand core inner mold for the second time? All of these need to be placed and produced by experienced masters. In this way, not only is their production capacity limited due to too many times of placement work, so that they cannot greatly increase their production, but also the wages of experienced masters are relatively high, which causes the unit price of their output to be high, and then the lack of market competitiveness is a major problem.

承如上述,為解決不易聘任經驗值佳的師傅的問題,業者往往以聘任多數外勞加以陪訓,然,在陪訓的過程中,往往會使良率大幅衰退,且產能大為降低為其又一大困擾。 As mentioned above, in order to solve the problem of difficulty in hiring experienced masters, the industry often hires a large number of foreign workers to provide training. However, during the training process, the yield rate often declines significantly, and the production capacity is greatly reduced, which is another major problem.

承如上述,當澆注的熱熔融狀銅合金液體流動而碰觸到保麗龍墊塊時,會使該墊塊快速被熔化,且會使流動的熱熔融狀銅合金液體推動該砂心內模於該土砂上下模之預定位置處移動,以至於該砂心內模會偏移踫觸到該土砂上下模之預定位置的內壁面,如此一來,其生產出來的爐頭之破損率大幅提高,以大大地降低其產能為其另一大困擾。 As mentioned above, when the poured hot molten copper alloy liquid flows and touches the Styrofoam pad, the pad will be melted quickly, and the flowing hot molten copper alloy liquid will push the sand core inner mold to move at the predetermined position of the upper and lower molds of the soil and sand, so that the sand core inner mold will deviate and touch the inner wall surface of the predetermined position of the upper and lower molds of the soil and sand. In this way, the damage rate of the furnace head produced is greatly increased, and its production capacity is greatly reduced as another major problem.

因此,如何開發出一種能降低對師傅級人員的過度依賴、降低成本、以及提升良率、產能、競爭力者,此乃為業者當前極需優先解決的技術課題。 Therefore, how to develop a technology that can reduce excessive reliance on master-level personnel, reduce costs, and improve yield, production capacity, and competitiveness is a technical issue that the industry currently needs to prioritize.

本發明之瓦斯銅爐頭製造方法及供其製造使用的砂心內模之主要內容係在於提供一種利用該砂心內模之基部側壁面處設有凸出狀的側導柱及該砂心內模之管部夾持段近處設有剖槽和凸出狀的定位柱,以使該側導柱、該夾持段及該定位柱分別容置於金屬下模之定凹部內,且在關閉該金屬上、下模後,能使該砂心內模呈懸空位於該金屬上、下模之預定位置處,再經由(A)備料加工;(B)噴塗加工;(C)置入關模加工;(D)澆注加壓加工;(E)冷卻取樣加工;(F)震動清理加工;(G)補料加工;(H)抛光加工;(I)孔槽加工;(J)修平加工;(K)成品等步驟後,方能完成一具有氣室、混合管及焰孔的銅爐頭成品,如此一來,其不但能以 聘任非專業性人員來取代專業師傅級人員,以大大地降低對師傅級人員的過度依賴及降低其人工成本,且能降低夕陽產業的聘任人材及技術的瓶頸問題,並能使年輕人或二度就業人員願意重新參與而得以活化或延續該產生的壽命及價值外,同時,亦能大大地提升生產產能及良率,進而大幅地提高其市場之競爭力者為其進步性之主張。 The main contents of the manufacturing method of the gas copper furnace head and the sand core inner mold used for the manufacturing thereof are to provide a method of using the side guide column with a protruding shape on the side wall surface of the base of the sand core inner mold and the positioning column with a groove and a protruding shape near the tube clamping section of the sand core inner mold, so that the side guide column, the clamping section and the positioning column are respectively accommodated in the fixed concave part of the metal lower mold, and after closing the metal upper and lower molds, the sand core inner mold can be suspended at the predetermined position of the metal upper and lower molds, and then undergo (A) material preparation processing; (B) spraying processing; (C) mold placement and closing processing; (D) pouring and pressurizing processing; (E) cooling sampling processing; (F) vibration cleaning processing; (G) filling After the following steps, a copper furnace head with an air chamber, a mixing tube and a flame hole can be completed. In this way, it can not only replace professional master-level personnel with non-professional personnel to greatly reduce the excessive dependence on master-level personnel and reduce their labor costs, but also reduce the bottleneck problem of hiring talents and technology in sunset industries, and enable young people or second-time employees to be willing to re-participate to revitalize or extend the life and value of the products. At the same time, it can also greatly improve production capacity and yield, thereby greatly improving its market competitiveness as its progressive proposition.

為達到上述創作的目的,本發明的主要技術手段,其製造步驟如下:(A)備料加工:購買或自製瓦斯銅爐頭所需之預定形狀尺寸的砂心內模;該砂心內模至少包括一形成銅爐頭之氣室用的基部、以及形成銅爐頭之混合管用的管部;其中,該基部的側壁面處設有凸出狀的側導柱,以使該側導柱能置入金屬上、下模之定凹槽處;又,該管部一端係連接至該基部處及其另端形成有一供金屬上、下模夾緊用的夾持段,該夾持段近處設有剖槽及凸出狀的定位柱;(B)噴塗加工:打開該金屬上、下模後,將脫模劑噴塗於該金屬上、下模之預定位置處;又,該金屬上、下模之預定位置處設有定凹槽,以供該砂心內模之側導柱一端能容置限位於該定凹槽內;(C)置入關模加工:將該砂心內模之側導柱、該夾持段及該定位柱分別置入至該金屬上、下模之定凹槽內及預定位置之另端處後,再將該金屬上、下模給予關閉,以使該砂心內模之夾持段、定位柱及該側導柱能分別受該金屬上、下模所夾緊,以確保該砂心內模呈至少三點以上的懸空狀固定於該金屬上、下模之預定位置處;(D)澆注加壓加工:將熔融狀銅合金液體倒入機器之暫貯筒處,再經一推進器加壓推動熔融狀該銅合金液體流動,而使該銅合金液體先流經該金屬上模之注入口處後,再注滿分佈於該金屬上、下模之預定位置及該砂心內模周側處;(E)冷卻取樣加工:待熔融狀銅合金液體冷卻至近 常溫時,再打開該金屬上、下模而取出一包覆有該砂心內模1的初胚雛型;(F)震動清理加工:經震動作用而將該初胚雛型內的該砂心內模給予震碎取出,而形成有中空氣室、側導孔及混合管的初胚爐頭;(G)補料加工:利用焊燒技術將銅料件焊接於該初胚爐頭之側導孔及破損處,以確保該初胚爐頭外表面無缺洞,且使該初胚爐頭之中空狀氣室不會有漏氣的現象;(H)抛光加工;將已補料於該初胚爐頭之側導孔及破損處進行表面的抛光,以確保該初胚爐頭外表面平整;(I)孔槽加工:利用鑽孔或車槽或滾槽技術將該初胚爐頭頂面進行加工,以使該初胚爐頭形成有複數焰孔;(J)修平加工;將已具有複數焰孔的該初胚爐頭表面進行車(銑)削作業,以使該初胚爐頭表面更加精緻化;(K)成品:完成一具有氣室、混合管及焰孔的銅爐頭成品。 In order to achieve the above-mentioned purpose, the main technical means of the present invention and its manufacturing steps are as follows: (A) Material preparation and processing: Purchase or make a sand core inner mold of a predetermined shape and size required for a gas copper furnace head; the sand core inner mold at least includes a base for forming an air chamber of the copper furnace head and a tube for forming a mixing tube of the copper furnace head; wherein, a protruding side guide column is provided at the side wall surface of the base so that the side guide column can be placed in the fixed groove of the metal upper and lower molds; and, one end of the tube is connected to the base and the other end is formed with a clamping section for clamping the metal upper and lower molds, and a groove and a protruding positioning column are provided near the clamping section; (B) Spraying processing: After opening the metal upper and lower molds, the demoulding The agent is sprayed on the predetermined positions of the metal upper and lower molds; and the predetermined positions of the metal upper and lower molds are provided with fixed grooves so that one end of the side guide column of the sand core inner mold can be accommodated and limited in the fixed grooves; (C) Insertion and closing mold processing: After the side guide column of the sand core inner mold, the clamping section and the positioning column are respectively placed in the fixed grooves of the metal upper and lower molds and the other end of the predetermined position, the metal upper and lower molds are closed so that the clamping section, the positioning column and the side guide column of the sand core inner mold can be clamped by the metal upper and lower molds respectively to ensure that the sand core inner mold is fixed in the predetermined positions of the metal upper and lower molds in a suspended state at least three points; (D) Pouring and pressurizing processing: The molten copper alloy is poured into the mold. The molten copper alloy liquid is poured into the temporary storage cylinder of the machine, and then a thruster is used to pressurize and push the molten copper alloy liquid to flow, so that the copper alloy liquid first flows through the injection port of the metal upper mold, and then fills the predetermined positions of the metal upper and lower molds and the surrounding areas of the sand core inner mold; (E) Cooling sampling processing: when the molten copper alloy liquid is cooled to near room temperature, the metal upper and lower molds are opened to take out a primary embryo mold covered with the sand core inner mold 1; (F) Vibration cleaning processing: the sand core inner mold in the primary embryo mold is broken and taken out by vibration, and a primary embryo furnace head with a hollow air chamber, side guide holes and mixing tubes is formed; (G) Material replenishment processing: the copper material is welded to the primary embryo mold by welding technology. (H) Polishing: Polish the surface of the side guide holes and damaged parts of the primary furnace head to ensure that there are no holes on the outer surface of the primary furnace head and that there is no leakage in the hollow air chamber of the primary furnace head; (I) Hole and groove processing: Use drilling, grooving or rolling technology to process the top surface of the primary furnace head so that the primary furnace head is formed with multiple flame holes; (J) Flattening: Turn (mill) the surface of the primary furnace head with multiple flame holes to make the surface of the primary furnace head more refined; (K) Finished product: Complete a copper furnace head with an air chamber, a mixing tube and flame holes.

〔本創作〕 [Original work]

1:砂心內模 1: Sand core inner mold

10:基部 10: Base

101:側壁面 101: Side wall

102:側導柱 102: Side guide column

103:側導柱 103: Side guide column

11:管部 11: Management Department

112:夾持段 112: Clamping section

113:剖槽 113: Slotting

114:定位柱 114: Positioning column

2:銅爐頭 2: Copper stove head

20:氣室 20: Air chamber

21:混合管 21: Mixing tube

22:焰孔 22: Flame hole

40:金屬上模 40:Metal upper mold

402:定凹槽 402: Fixed groove

41:金屬下模 41:Metal lower mold

412:定凹槽 412: Fixed groove

(A):備料加工 (A): Material preparation and processing

(B):噴塗加工 (B):Spraying process

(C):置入關模加工 (C): Place in mold and process

(D):澆注加壓加工 (D): Pouring and pressurizing process

(E):冷卻取樣加工 (E): Cooling sampling process

(F):震動清理加工 (F): Vibration cleaning process

(G):補料加工 (G):Material processing

(G-1):攻牙加工 (G-1): Tapping process

(G-2):鎖合加工 (G-2): Locking process

(H):抛光加工 (H): Polishing process

(I):孔槽加工 (I): Hole and groove processing

(J):修平加工 (J): Flattening process

(K):成品 (K): Finished product

第1圖為本發明之瓦斯銅爐頭製造方法的加工流程圖。 Figure 1 is a process flow chart of the gas copper furnace head manufacturing method of the present invention.

第2圖為本發明之砂心內模的立體分解示意圖。 Figure 2 is a three-dimensional exploded schematic diagram of the sand core inner mold of the present invention.

第3圖為第2圖A-A切面暨應用時的局部組合剖面圖。 Figure 3 is the A-A section of Figure 2 and a partial combined cross-section during application.

第4圖為本發明所生產出的成品立體圖。 Figure 4 is a three-dimensional image of the finished product produced by the present invention.

第5圖為本發明的第二實施例之加工流程圖。 Figure 5 is a processing flow chart of the second embodiment of the present invention.

本發明係有關於一種瓦斯銅爐頭製造方法及供其製造使用的砂心內模,請參閱第1至4圖所示,該瓦斯銅爐頭的製造方法如下:(A)備料加工:購買或自製瓦斯銅爐頭所需之預定形狀尺寸的砂心內模1;該砂心內模1至少包括一形成銅爐頭2之氣室20用的基部10、以及形成銅爐頭2之混合管21用的管部11;其中,該基部10的側壁面101處設有凸出狀的側導柱102、103,以使該側導柱102、103能置入金屬上、下模40、41之定凹槽402、412處;又,該管部11一端係連接至該基部10處及其另端形成有一供金屬上、下模40、41夾緊用的夾持段112,該夾持段112近處設有剖槽113及凸出狀的定位柱114(如:第2圖); The present invention relates to a method for manufacturing a copper gas furnace head and a sand core inner mold for use in the manufacturing thereof. Please refer to FIGS. 1 to 4. The manufacturing method of the copper gas furnace head is as follows: (A) Material preparation and processing: Purchase or make a sand core inner mold 1 of a predetermined shape and size required for the copper gas furnace head; the sand core inner mold 1 at least includes a base 10 for forming an air chamber 20 of the copper furnace head 2, and a tube 11 for forming a mixing tube 21 of the copper furnace head 2; wherein the base 10 has a The side wall surface 101 is provided with protruding side guide posts 102 and 103 so that the side guide posts 102 and 103 can be placed in the fixed grooves 402 and 412 of the metal upper and lower molds 40 and 41; in addition, one end of the tube 11 is connected to the base 10 and the other end is formed with a clamping section 112 for clamping the metal upper and lower molds 40 and 41, and a cut groove 113 and a protruding positioning post 114 are provided near the clamping section 112 (such as: Figure 2);

(B)噴塗加工:打開該金屬上、下模40、41後,將脫模劑噴塗於該金屬上、下模40、41之預定位置處;又,該金屬上、下模40、41之預定位置處設有定凹槽402、412,以供該砂心內模1之側導柱102、103一端能容置限位於該定凹槽402、412內(如第3圖); (B) Spraying process: After opening the metal upper and lower molds 40 and 41, the mold release agent is sprayed on the predetermined positions of the metal upper and lower molds 40 and 41; in addition, the predetermined positions of the metal upper and lower molds 40 and 41 are provided with fixed grooves 402 and 412 so that one end of the side guide column 102 and 103 of the sand core inner mold 1 can be accommodated and limited in the fixed grooves 402 and 412 (as shown in Figure 3);

(C)置入關模加工:將該砂心內模1之側導柱102、103、該夾持段112及該定位柱114分別置入至該金屬上、下模40、41之定凹槽402、412內及預定位置之另端處後,再將該金屬上、下模40、41給予關閉,以使該砂心內模1之夾持段112、定位柱114及該側導柱102、103能分別受該金屬上、下模40、41所夾緊,以確保該砂心內模1呈至少三點以上的懸空狀固定於該金屬上、下模40、41之預定位置處; (C) Insertion and mold closing processing: After the side guide columns 102, 103, the clamping section 112 and the positioning column 114 of the sand core inner mold 1 are respectively inserted into the fixed grooves 402, 412 of the metal upper and lower molds 40, 41 and the other end of the predetermined position, the metal upper and lower molds 40, 41 are closed so that the clamping section 112, the positioning column 114 and the side guide columns 102, 103 of the sand core inner mold 1 can be clamped by the metal upper and lower molds 40, 41 respectively, so as to ensure that the sand core inner mold 1 is fixed in a suspended state at least at three points at the predetermined position of the metal upper and lower molds 40, 41;

(D)澆注加壓加工:將熔融狀銅合金液體倒入機器(圖中未示)之暫貯筒(圖中未示)處,再經一推進器(如:油壓缸、或氣壓缸、或螺旋推進器等)加壓推動熔融狀該銅合金液體流動,而使該銅合金液體先流 經該金屬上模40之注入口(圖中未示)處後,再注滿分佈於該金屬上、下模40、41之預定位置及該砂心內模1周側處; (D) Pouring and pressurizing process: Pour the molten copper alloy liquid into the temporary storage cylinder (not shown) of the machine (not shown in the figure), and then use a thruster (such as a hydraulic cylinder, a pneumatic cylinder, or a screw thruster, etc.) to pressurize and push the molten copper alloy liquid to flow, so that the copper alloy liquid first flows through the injection port (not shown in the figure) of the metal upper mold 40, and then fills the predetermined positions distributed in the metal upper and lower molds 40, 41 and the periphery of the sand core inner mold 1;

(E)冷卻取樣加工:待熔融狀銅合金液體冷卻至近常溫時,再打開該金屬上、下模40、41而取出一包覆有該砂心內模1的初胚雛型; (E) Cooling and sampling: When the molten copper alloy liquid cools to near room temperature, the metal upper and lower molds 40 and 41 are opened to take out a primary embryo mold covered with the sand core inner mold 1;

(F)震動清理加工:經(機器或敲打)震動作用而將該初胚雛型內的該砂心內模1給予震碎取出,而形成有中空氣室20、側導孔(圖中未示)及混合管21的初胚爐頭; (F) Vibration cleaning process: The sand core inner mold 1 in the primary embryo mold is broken and removed by vibration (machine or knocking), forming a primary embryo furnace head with a hollow air chamber 20, a side guide hole (not shown in the figure) and a mixing tube 21;

(G)補料加工:利用焊燒技術將銅料件(圖中未示)焊接於該初胚爐頭之側導孔(含初胚爐頭另外的破損位置)處,以確保該初胚爐頭外表面無缺洞,且使該初胚爐頭之中空狀氣室20不會有漏氣的現象; (G) Filling processing: Use welding technology to weld the copper material (not shown in the figure) to the side guide hole of the primary furnace head (including other damaged positions of the primary furnace head) to ensure that there are no holes on the outer surface of the primary furnace head and that the hollow air chamber 20 of the primary furnace head will not leak;

(I)孔槽加工:利用鑽孔或車槽或滾槽技術將該初胚爐頭頂面進行加工,以使該初胚爐頭形成有複數焰孔22; (I) Hole and groove processing: The top surface of the primary furnace head is processed by drilling, grooving or rolling technology so that the primary furnace head is formed with a plurality of flame holes 22;

(K)成品:完成一具有氣室20、混合管21及焰孔22的銅爐頭2成品(如第4圖)。 (K) Finished product: a copper furnace head 2 having an air chamber 20, a mixing tube 21 and a flame hole 22 is completed (as shown in Figure 4).

再者,為提高本發明生產出的該初胚爐頭之品質,亦能在上述的「(G)補料加工」步驟之後,增加一「(H)抛光加工」步驟,其中,(H)抛光加工;將已補料於該初胚爐頭之側導孔及破損處進行表面的抛光,以確保該初胚爐頭外表面平整; Furthermore, in order to improve the quality of the preliminary furnace head produced by the present invention, a "(H) polishing process" step can be added after the above-mentioned "(G) material filling process" step, wherein (H) polishing process: the surface of the side guide hole and the damaged part of the preliminary furnace head that have been filled with material is polished to ensure that the outer surface of the preliminary furnace head is flat;

另,為提高該初胚爐頭的表面一致性,更可於上述的「(I)孔槽加工」步驟之後再接續增加「(J)修平加工」步驟,其中,(J)修平加工;將已具有複數焰孔22的該初胚爐頭表面進行車(銑)削作業,以使該初胚爐頭表面更加精緻化。 In addition, in order to improve the surface consistency of the primary furnace head, a "(J) flattening processing" step can be added after the above-mentioned "(I) hole groove processing" step, wherein (J) flattening processing is to perform a turning (milling) operation on the surface of the primary furnace head having a plurality of flame holes 22 to make the surface of the primary furnace head more refined.

藉由上述之步驟,本發明先利用家庭代工方式或聘請非專業性人員(如:家庭主婦、童工、二度就業等)來將該砂心內模1置入於該金屬上、下模40、41之預定位置處的執行作業,而使得該砂心內模1呈懸空狀固定於該金屬上、下模40、41之預定位置處,再藉由(A)備料加工;(B)噴塗加工;(C)置入關模加工;(D)澆注加壓加工;(E)冷卻取樣加工;(F)震動清理加工;(G)補料加工;(H)抛光加工;(I)孔槽加工;(J)修平加工;(K)成品等步驟後,方能完成一具有氣室20、混合管21及焰孔22的銅爐頭2成品,如此一來,以聘任非專業性人員來取代專業師傅級人員,以大大降低對師傅級人員的過度依賴及降低其人工成本,且能降低夕陽產業的聘任人材及技術的瓶頸問題,並能使年輕人或二度就業人員願意重新參與而得以活化或延續該產生的壽命及價值外,同時,亦能大大地提升生產產能及良率,進而大幅地提高其市場之競爭力者。 Through the above steps, the present invention first uses a home-based manufacturing method or employs non-professional personnel (such as housewives, child workers, second-time employees, etc.) to place the sand core inner mold 1 at the predetermined position of the metal upper and lower molds 40, 41, so that the sand core inner mold 1 is suspended and fixed at the predetermined position of the metal upper and lower molds 40, 41, and then (A) material preparation processing; (B) spraying processing; (C) mold placement and closing processing; (D) pouring and pressurizing processing; (E) cooling and sampling processing; (F) vibration cleaning processing; (G) material replenishment processing; (H) polishing processing; (I) hole groove processing (J) flattening; (K) finished product, etc., before a copper furnace head 2 with an air chamber 20, a mixing tube 21 and a flame hole 22 can be completed. In this way, non-professional personnel are hired to replace professional master-level personnel, which greatly reduces the excessive dependence on master-level personnel and reduces their labor costs. It can also reduce the bottleneck problem of hiring talents and technology in sunset industries, and enable young people or second-time employees to be willing to re-participate to revitalize or extend the life and value of the product. At the same time, it can also greatly improve production capacity and yield, thereby greatly improving its market competitiveness.

請參閱第5圖,其乃為本發明之第二實施例的流程圖,其主要製造步驟如下:(A)備料加工;(B)噴塗加工;(C)置入關模加工;(D)澆注加壓加工;(E)冷卻取樣加工;(F)震動清理加工;(G-1)攻牙加工;(G-2)鎖合加工;(H)抛光加工;(I)孔槽加工;(J)修平加工;(K)成品;其中,針對本次實施例的主要改變部分有二:其一為「(G-1)攻牙加工」:於該初胚爐頭之側導孔處直接進行攻牙;其二為「(G-2)鎖合加工」:將沾有黏著劑的螺栓之螺紋段(圖中未示)螺合於該側導孔(圖中未示)處,以阻斷該側導孔連通該氣室20至其外側處的路徑;再者,為提高本發明生產出的該初胚爐頭之品質,亦能在上述的「(F)震動清理加工」步驟之後、或「(G-1)攻牙加工」步驟之後、或「(G- 2)鎖合加工」步驟之後增加一「(G)補料加工」步驟,該“補料加工”係利用焊燒技術將銅料件(圖中未示)焊接於該初胚爐頭之破損位置處,以確保該初胚爐頭外表面無缺洞,且使該初胚爐頭之中空狀氣室20不會有漏氣的現象;另外,於「(G)補料加工」步驟之後再增加一「(H)抛光加工」步驟,而該“抛光加工”係將已補料於該初胚爐頭之破損位置處及鎖合於該側導孔處的螺栓進行表面的抛光,以確保該初胚爐頭外表面平整;至於上述之(A)備料加工、(B)噴塗加工、(C)置入關模加工、(D)澆注加壓加工、(E)冷卻取樣加工、(F)震動清理加工、(I)孔槽加工、(J)修平加工、以及(K)成品均等同於上述第【0023】至【0028】、【0030】、 【0031】、【0033】段所載內容,故不在此贅述。 Please refer to Figure 5, which is a flow chart of the second embodiment of the present invention. The main manufacturing steps are as follows: (A) material preparation; (B) spraying; (C) mold placement; (D) pouring and pressurizing; (E) cooling and sampling; (F) vibration cleaning; (G-1) tapping; (G-2) locking; (H) polishing; (I) hole and groove processing; (J) flattening; (K) finished product. There are two main changes to this embodiment: one is "(G- "(1) Tapping Process": tapping is performed directly at the side guide hole of the primary furnace head; the second is "(G-2) Locking Process": screwing the threaded section of the bolt with adhesive (not shown) into the side guide hole (not shown) to block the path of the side guide hole connecting the air chamber 20 to the outside thereof; further, in order to improve the quality of the primary furnace head produced by the present invention, after the above-mentioned "(F) Vibration Cleaning Process" step, or after the "(G-1) Tapping Process" step, or after the "(G-2) After the "locking process" step, a "(G) material filling process" step is added. The "material filling process" is to weld a copper material piece (not shown in the figure) to the damaged position of the blank furnace head by welding technology to ensure that there are no holes on the outer surface of the blank furnace head and that there is no leakage in the hollow air chamber 20 of the blank furnace head. In addition, after the "(G) material filling process" step, a "(H) polishing process" step is added. The "polishing process" is to fill the damaged position of the blank furnace head and lock it to the side guide. The bolts at the holes are polished to ensure that the outer surface of the blank furnace head is flat; the above-mentioned (A) material preparation processing, (B) spray coating processing, (C) mold placement processing, (D) pouring and pressurizing processing, (E) cooling sampling processing, (F) vibration cleaning processing, (I) hole and groove processing, (J) flattening processing, and (K) finished product are equivalent to the contents of the above-mentioned paragraphs [0023] to [0028], [0030], [0031], and [0033], so they are not repeated here.

以上所述者,僅為本發明之較佳實施例而已,並非用來限定本發明實施之範圍;故即凡依本發明申請範圍所述之特徵及精神所為之均等變化或修飾,均應包括於本發明之申請專利範圍內。 The above is only the preferred embodiment of the present invention and is not intended to limit the scope of implementation of the present invention; therefore, all equivalent changes or modifications based on the features and spirit described in the scope of the present invention should be included in the scope of the patent application of the present invention.

(A):備料加工 (A): Material preparation and processing

(B):噴塗加工 (B):Spraying process

(C):置入關模加工 (C): Place in mold and process

(D):澆注加壓加工 (D): Pouring and pressurizing process

(E):冷卻取樣加工 (E): Cooling sampling process

(F):震動清理加工 (F): Vibration cleaning process

(G):補料加工 (G):Material processing

(H):抛光加工 (H): Polishing process

(I):孔槽加工 (I): Hole and groove processing

(J):修平加工 (J): Flattening process

(K):成品 (K): Finished product

Claims (10)

一種瓦斯銅爐頭製造方法,其製造步驟至少包括: A method for manufacturing a gas copper furnace head, the manufacturing steps of which at least include: (A)備料加工:購買或自製預定形狀尺寸的砂心內模;該砂心內模至少包括一形成氣室用的基部、以及形成混合管用的管部,該基部的側周圍形成有凸出狀的側導柱,該管部一端係連接至該基部處及其另端形成有一供金屬上、下模夾緊用的夾持段; (A) Material preparation and processing: Purchase or make a sand core inner mold of a predetermined shape and size; the sand core inner mold includes at least a base for forming an air chamber and a tube for forming a mixing tube, and a protruding side guide column is formed around the side of the base. One end of the tube is connected to the base and the other end is formed with a clamping section for clamping the metal upper and lower molds; (B)噴塗加工:打開金屬上、下模後,將脫模劑噴塗於該金屬上、下模之預定位置處; (B) Spraying process: After opening the metal upper and lower molds, spray the release agent on the predetermined positions of the metal upper and lower molds; (C)置入關模加工:將該砂心內模置入於金屬上、下模具之預定位置後,再將該金屬上、下模給予關閉,以使該砂心內模之夾持部受該金屬上、下模所夾緊,以確保該砂心內模呈懸空狀固定於該金屬上、下模之預定位置處; (C) Placement and mold closing processing: After placing the sand core inner mold in the predetermined position of the metal upper and lower molds, the metal upper and lower molds are closed so that the clamping part of the sand core inner mold is clamped by the metal upper and lower molds to ensure that the sand core inner mold is suspended and fixed at the predetermined position of the metal upper and lower molds; (D)澆注加壓加工:將熔融狀銅合金液體倒入機器之暫貯筒處,再經加壓推動作用而使該銅合金液體注滿於該金屬上、下模之預定位置及該砂心內模周側處; (D) Pouring and pressurizing process: Pour the molten copper alloy liquid into the temporary storage cylinder of the machine, and then use the pressurized pushing action to fill the copper alloy liquid into the predetermined positions of the metal upper and lower molds and the surrounding areas of the sand core inner mold; (E)冷卻取樣加工:待熔融狀銅合金液體冷卻至近常溫時,再打開該金屬上、下模而取出一包覆有該砂心內模的初胚雛型; (E) Cooling sampling process: When the molten copper alloy liquid cools to near room temperature, the upper and lower metal molds are opened to take out a primary embryo mold covered with the sand core inner mold; (F)震動清理加工:經震動作用而將該初胚雛型內的砂心內模給予震碎取出,而形成有中空氣室及側導孔的初胚爐頭; (F) Vibration cleaning process: The sand core inner mold in the primary embryo mold is broken and removed by vibration, forming a primary embryo furnace head with a hollow air chamber and side guide holes; (G)補料加工:利用焊燒技術將銅料件焊接於該初胚爐頭之側導孔及破損處,以確保該初胚爐頭外表面無缺洞; (G) Filling processing: Use welding technology to weld copper parts to the side guide holes and damaged parts of the primary furnace head to ensure that there are no holes on the outer surface of the primary furnace head; (I)孔槽加工:利用鑽孔或車槽或滾槽技術將該初胚爐頭頂面進行 加工,以使該初胚爐頭形成有焰孔; (I) Hole and groove processing: The top surface of the primary furnace head is processed by drilling, grooving or rolling technology to form flame holes on the primary furnace head; (K)成品:完成一具有氣室、混合管及焰孔的銅爐頭成品; (K) Finished product: a copper furnace head with an air chamber, a mixing tube and a flame hole; 藉由上述之步驟,本發明利用非專業性人員來將該砂心內模置入於該金屬上、下模之預定位置處的執行作業,而使得該砂心內模呈懸空狀固定於該金屬上、下模之預定位置處,如此一來,以聘任非專業性人員來取代專業師傅級人員,以大大降低對師傅級人員的過度依賴及降低其人工成本,且能降低該夕陽產業的技術瓶頸,而使新人員能重新注入以活化或延續該產生的壽命外,同時,亦能大大地提升生產產能及良率,進而大幅地提高其市場之競爭力者。 Through the above steps, the present invention utilizes non-professional personnel to place the sand core inner mold in the predetermined position of the metal upper and lower molds, so that the sand core inner mold is suspended and fixed in the predetermined position of the metal upper and lower molds. In this way, non-professional personnel are employed to replace professional master-level personnel, which greatly reduces excessive dependence on master-level personnel and reduces their labor costs. It can also reduce the technical bottleneck of the sunset industry, and allow new personnel to be re-injected to activate or extend the life of the product. At the same time, it can also greatly improve production capacity and yield, thereby greatly improving its market competitiveness. 如申請專利範圍第1項所述之瓦斯銅爐頭製造方法,其中,該「(I)孔槽加工」步驟之後,可接續有「(J)修平加工」步驟;而該修平加工係將已具有焰孔的該初胚爐頭表面進行車(銑)削作業,以使該初胚爐頭表面更加精緻化。 As described in the first item of the patent application scope, in the method for manufacturing a gas copper furnace head, the "(I) hole groove processing" step may be followed by the "(J) flattening processing" step; and the flattening processing is to perform a turning (milling) operation on the surface of the rough furnace head that already has a flame hole to make the surface of the rough furnace head more refined. 如申請專利範圍第1或2項所述之瓦斯銅爐頭製造方法,其中,該「(G)補料加工」步驟之後另增加有「(H)抛光加工」步驟;而該抛光加工係將已補料於該初胚爐頭之破損處進行表面的抛光,以確保該初胚爐頭外表面平整。 For example, in the method for manufacturing a gas copper furnace head as described in item 1 or 2 of the patent application, a "(H) polishing process" step is added after the "(G) material filling process" step; and the polishing process is to polish the surface of the damaged part of the initial furnace head with the material filled to ensure that the outer surface of the initial furnace head is flat. 一種瓦斯銅爐頭製造方法,其製造步驟至少包括: A method for manufacturing a gas copper furnace head, the manufacturing steps of which at least include: (A)備料加工:購買或自製預定形狀尺寸的砂心內模;該砂心內模至少包括一形成氣室用的基部、以及形成混合管用的管部,該基部的側周圍形成有凸出狀的側導柱,該管部一端係連接至該基部處及其另端形成有一供金屬上、下模夾緊用的夾持段; (A) Material preparation and processing: Purchase or make a sand core inner mold of a predetermined shape and size; the sand core inner mold includes at least a base for forming an air chamber and a tube for forming a mixing tube, and a protruding side guide column is formed around the side of the base. One end of the tube is connected to the base and the other end is formed with a clamping section for clamping the metal upper and lower molds; (B)噴塗加工:打開金屬上、下模後,將脫模劑噴塗於該金屬上、下模之預定位置處; (B) Spraying process: After opening the metal upper and lower molds, spray the release agent on the predetermined positions of the metal upper and lower molds; (C)置入關模加工:將該砂心內模置入於金屬上、下模具之預定位置後,再將該金屬上、下模給予關閉,以使該砂心內模之夾持部受該金屬上、下模所夾緊,以確保該砂心內模呈懸空狀固定於該金屬上、下模之預定位置處; (C) Placement and mold closing processing: After placing the sand core inner mold in the predetermined position of the metal upper and lower molds, the metal upper and lower molds are closed so that the clamping part of the sand core inner mold is clamped by the metal upper and lower molds to ensure that the sand core inner mold is suspended and fixed at the predetermined position of the metal upper and lower molds; (D)澆注加壓加工:將熔融狀銅合金液體倒入機器之暫貯筒處,再經加壓推動作用而使該銅合金液體注滿於該金屬上、下模之預定位置及該砂心內模周側處; (D) Pouring and pressurizing process: Pour the molten copper alloy liquid into the temporary storage cylinder of the machine, and then use the pressurized pushing action to fill the copper alloy liquid into the predetermined positions of the metal upper and lower molds and the surrounding areas of the sand core inner mold; (E)冷卻取樣加工:待熔融狀銅合金液體冷卻至近常溫時,再打開該金屬上、下模而取出一包覆有該砂心內模暨具有側導孔的初胚雛型; (E) Cooling sampling process: When the molten copper alloy liquid cools to near room temperature, the upper and lower metal molds are opened to take out a primary embryo mold covered with the sand core inner mold and having side guide holes; (F)震動清理加工:經震動作用而將該初胚雛型內的砂心內模給予震碎取出,而形成有中空氣室及側導孔的初胚爐頭; (F) Vibration cleaning process: The sand core inner mold in the primary embryo mold is broken and removed by vibration, forming a primary embryo furnace head with a hollow air chamber and side guide holes; (G-1)攻牙加工:於該初胚爐頭之側導孔處進行攻牙; (G-1) Tapping process: tapping is performed on the side guide hole of the primary furnace head; (G-2)鎖合加工:將沾有黏著劑的螺栓之螺紋段螺合於該側導孔處,以阻斷該側導孔連通該氣室至外側處的路徑; (G-2) Locking process: Screw the threaded section of the bolt coated with adhesive into the side guide hole to block the path connecting the side guide hole to the air chamber to the outside; (I)孔槽加工:利用鑽孔或車槽或滾槽技術將該初胚爐頭頂面進行加工,以使該初胚爐頭具有焰孔; (I) Hole and groove processing: The top surface of the primary furnace head is processed by drilling, grooving or rolling technology so that the primary furnace head has flame holes; (K)成品:完成一具有氣室、混合管及焰孔的銅爐頭成品。 (K) Finished product: a copper furnace head with an air chamber, a mixing tube and a flame hole. 藉由上述之步驟,本發明利用非專業性人員來將該砂心內模置入於該金屬上、下模之預定位置處的執行作業,而使得該砂心內模呈懸空狀固定於該金屬上、下模之預定位置處,如此一來,以聘任非專業性人員來取代 專業師傅級人員,以大大降低對師傅級人員的過度依賴及降低其人工成本,且能降低該夕陽產業的技術瓶頸,而使新人員能重新注入以活化或延續該產生的壽命外,同時,亦能大大地提升生產產能及良率,進而大幅地提高其市場之競爭力者。 Through the above steps, the present invention utilizes non-professional personnel to place the sand core inner mold in the predetermined position of the metal upper and lower molds, so that the sand core inner mold is suspended and fixed in the predetermined position of the metal upper and lower molds. In this way, non-professional personnel are employed to replace professional master-level personnel, which greatly reduces excessive dependence on master-level personnel and reduces their labor costs. It can also reduce the technical bottleneck of the sunset industry, and allow new personnel to be re-injected to activate or extend the life of the product. At the same time, it can also greatly improve production capacity and yield, thereby greatly improving its market competitiveness. 如申請專利範圍第4項所述之瓦斯銅爐頭製造方法,其中,該「(I)孔槽加工」步驟之後,可接續有「(J)修平加工」步驟,該修平加工係將已具有焰孔的該初胚爐頭表面進行車(銑)削作業,以使該初胚爐頭表面更加精緻化。 As described in item 4 of the patent application scope, in the method for manufacturing a gas copper furnace head, the "(I) hole groove processing" step may be followed by a "(J) flattening processing" step, wherein the flattening processing is to perform a turning (milling) operation on the surface of the rough furnace head having flame holes to make the surface of the rough furnace head more refined. 如申請專利範圍第4或5項所述之瓦斯銅爐頭製造方法,其中,該「(F)震動清理加工」步驟之後、或該「(G-1)攻牙加工」步驟之後、或該「(G-2)鎖合加工」步驟之後,另增加有「(G)補料加工」步驟;而該補料加工係利用焊燒技術將銅料件焊接於該初胚爐頭之破損處,以確保該初胚爐頭外表面無缺洞。 For example, in the method for manufacturing a gas copper furnace head as described in item 4 or 5 of the patent application, after the "(F) vibration cleaning process" step, or after the "(G-1) tapping process" step, or after the "(G-2) locking process" step, there is an additional "(G) filling process" step; and the filling process is to weld the copper material to the damaged part of the rough furnace head by welding technology to ensure that there are no holes on the outer surface of the rough furnace head. 如申請專利範圍第6項所述之瓦斯銅爐頭製造方法,其中,該「(G)補料加工」步驟之後另增加有「(H)抛光加工」步驟;而該抛光加工係將已補料於該初胚爐頭之破損位置及鎖合於該側導孔處的螺栓進行表面的抛光,以確保該初胚爐頭外表面平整。 As described in item 6 of the patent application scope, in the manufacturing method of a gas copper furnace head, a "(H) polishing process" step is added after the "(G) material filling process" step; and the polishing process is to polish the surface of the damaged position of the primary furnace head and the bolts locked in the side guide hole, so as to ensure that the outer surface of the primary furnace head is flat. 一種供瓦斯銅爐頭製造使用的砂心內模,其中: A sand core inner mold for use in manufacturing gas copper furnace heads, wherein: 該砂心內模至少包括一形成銅爐頭之氣室用的基部、以及形成該銅爐頭之混合管用的管部;該基部於其側周圍形成有側導柱;該管部一端係連接至該基部處及其另端形成有夾持段,該夾持段處設有凸出狀的定位柱; The sand core inner mold at least includes a base for forming the air chamber of the copper furnace head and a tube for forming the mixing tube of the copper furnace head; the base is formed with side guide columns around its side; one end of the tube is connected to the base and the other end is formed with a clamping section, and a protruding positioning column is provided at the clamping section; 藉由上述構造,利用該砂心內模之側導柱、該定位柱及該夾持段同時 受模具夾緊作用後,而使該砂心內模呈懸空狀固定於該模具之預定位置處。 Through the above structure, the side guide column, the positioning column and the clamping section of the sand core inner mold are simultaneously clamped by the mold, so that the sand core inner mold is suspended and fixed at the predetermined position of the mold. 如申請專利範圍第8項所述之供瓦斯銅爐頭製造使用的砂心內模,其中,該模具係指具有分離開啟或關閉的金屬上、下模,且該金屬上、下模處分別設有定凹槽,以供該砂心內模之側導柱能置於該定凹槽內;又,該金屬上、下模呈關閉時,能將該砂心內模之側導柱、夾持段及定位柱分別夾緊限位於該金屬上、下模之間。 For example, the sand core inner mold for manufacturing gas copper furnace heads as described in Item 8 of the patent application scope, wherein the mold refers to a metal upper and lower mold that can be opened or closed separately, and the metal upper and lower molds are respectively provided with fixed grooves so that the side guide columns of the sand core inner mold can be placed in the fixed grooves; and when the metal upper and lower molds are closed, the side guide columns, clamping sections and positioning columns of the sand core inner mold can be clamped and limited between the metal upper and lower molds. 如申請專利範圍第9項所述之供瓦斯銅爐頭製造使用的砂心內模,其中,該砂心內模之夾持段近處設有剖槽。 As described in Item 9 of the patent application, a sand core inner mold for manufacturing a gas copper furnace head, wherein a slot is provided near the clamping section of the sand core inner mold.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204724795U (en) 2015-07-02 2015-10-28 中山市长盛金属制品有限公司 A kind of gas range burner casting sand mo(u)ld

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