TWI844724B - Polyolefin adhesive composition - Google Patents

Polyolefin adhesive composition Download PDF

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TWI844724B
TWI844724B TW109130138A TW109130138A TWI844724B TW I844724 B TWI844724 B TW I844724B TW 109130138 A TW109130138 A TW 109130138A TW 109130138 A TW109130138 A TW 109130138A TW I844724 B TWI844724 B TW I844724B
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acid
adhesive composition
mass
epoxy resin
group
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TW202116959A (en
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薗田遼
川楠哲生
小栁英之
入澤隼人
岡野祥平
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日商東洋紡Mc股份有限公司
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Abstract

本發明之課題係提供具有與如液晶聚合物之非極性樹脂基材及金屬基材之高黏接性、焊料耐熱性、低介電氣特性,且適用期性能亦優異的黏接劑組成物。一種黏接劑組成物,含有滿足下列(1)~(3)之酸改性聚烯烴(A),且含有選自由環氧樹脂(B1)、異氰酸酯化合物(B2)及碳二亞胺化合物(B3)構成之群組中之1種以上。 (1)酸價為5~50mgKOH/g; (2)羧酸酐基與二羧酸基之鍵結比率(莫耳比)為100/0~50/50; (3)令鍵結於酸改性聚烯烴(A)之全部酸成分為100莫耳%時,羧酸酐基與二羧酸基之合計量為90莫耳%以上。The subject of the present invention is to provide an adhesive composition having high adhesion to non-polar resin substrates such as liquid crystal polymers and metal substrates, solder heat resistance, low dielectric properties, and excellent shelf life performance. An adhesive composition contains an acid-modified polyolefin (A) that satisfies the following (1) to (3), and contains one or more selected from the group consisting of an epoxy resin (B1), an isocyanate compound (B2), and a carbodiimide compound (B3). (1) Acid value is 5-50 mgKOH/g; (2) The bonding ratio (molar ratio) of carboxylic anhydride group to dicarboxylic acid group is 100/0-50/50; (3) When the total acid component bonded to the acid-modified polyolefin (A) is 100 mol%, the total amount of carboxylic anhydride group and dicarboxylic acid group is 90 mol% or more.

Description

聚烯烴系黏接劑組成物Polyolefin adhesive composition

本發明關於聚烯烴系黏接劑組成物。更詳細而言,係關於樹脂基材與樹脂基材或樹脂基材與金屬基材之黏接所使用的聚烯烴系黏接劑組成物。尤其關於撓性印刷配線板(以下,簡稱為FPC)用黏接劑組成物、以及含有該黏接劑組成物之覆蓋薄膜、疊層板、附設樹脂之銅箔及黏合片(bonding sheet)。The present invention relates to a polyolefin adhesive composition. More specifically, it relates to a polyolefin adhesive composition used for bonding a resin substrate to a resin substrate or a resin substrate to a metal substrate. In particular, it relates to an adhesive composition for a flexible printed wiring board (hereinafter referred to as FPC), and a cover film, a laminate, a copper foil with a resin, and a bonding sheet containing the adhesive composition.

撓性印刷配線板(FPC)具有優異的折曲性,故可因應個人電腦(PC)、智慧型手機等的多功能化、小型化,因此常用於將電子電路基板組裝至狹窄複雜的內部。近年,電子設備的小型化、輕量化、高密度化、高輸出化進展,因為這些趨勢,對於配線板(電子電路基板)之性能的要求越發提升。尤其伴隨FPC中之傳遞訊號的高速化,訊號的高頻化進展。於此相伴,對於FPC,於高頻區域之低介電氣特性(低介電常數、低介電損耗正切)的要求變高。為了達成如此之低介電氣特性,已實施減低FPC之基材、黏接劑之介電體損失的策略。就黏接劑而言,已經開發酸改性聚烯烴與環氧樹脂之組合(專利文獻1)、酸改性聚烯烴與多官能異氰酸酯化合物之組合(專利文獻2)、含有酸改性聚烯烴、碳二亞胺樹脂、多官能環氧樹脂、及填料之熱硬化性黏接劑組成物等(專利文獻3)。 [先前技術文獻] [專利文獻]Flexible printed circuit boards (FPCs) have excellent flexibility, so they can cope with the multifunctionality and miniaturization of personal computers (PCs) and smart phones, and are therefore often used to assemble electronic circuit boards into narrow and complex interiors. In recent years, electronic equipment has been miniaturized, lightweight, high-density, and high-output. Due to these trends, the performance requirements for wiring boards (electronic circuit boards) have been increasing. In particular, with the high-speed transmission of signals in FPCs, the high-frequency signals have been progressing. Accompanying this, the requirements for low-dielectric properties (low dielectric constant, low dielectric loss tangent) in the high-frequency region of FPCs have become higher. In order to achieve such low-dielectric properties, strategies have been implemented to reduce the dielectric loss of the FPC base material and adhesive. As for adhesives, a combination of an acid-modified polyolefin and an epoxy resin (Patent Document 1), a combination of an acid-modified polyolefin and a polyfunctional isocyanate compound (Patent Document 2), a thermosetting adhesive composition containing an acid-modified polyolefin, a carbodiimide resin, a polyfunctional epoxy resin, and a filler (Patent Document 3), etc. have been developed. [Prior Art Documents] [Patent Documents]

[專利文獻1]WO2016/047289號公報 [專利文獻2]WO2015/046378號公報 [專利文獻3]日本特開2019-127501號公報[Patent Document 1] WO2016/047289 [Patent Document 2] WO2015/046378 [Patent Document 3] Japanese Patent Application No. 2019-127501

[發明所欲解決之課題][The problem that the invention wants to solve]

但是,可知經以馬來酸酐改性之聚烯烴於剛製造時具有羧酸酐基,但存在隨時間經過而吸濕,羧酸酐環開環的問題。因此,可知如專利文獻1般不採取任何吸濕對策而使用的話,黏接性、焊料耐熱性、介電氣特性(相對介電常數、介電損耗正切)及適用期(pot life)性能會不足。However, it is known that polyolefin modified with maleic anhydride has carboxylic anhydride groups when it is first produced, but there is a problem that it absorbs moisture over time and the carboxylic anhydride ring opens. Therefore, it is known that if it is used without taking any measures to prevent moisture absorption as in Patent Document 1, the adhesion, solder heat resistance, dielectric properties (relative dielectric constant, dielectric loss tangent) and pot life performance will be insufficient.

本發明為了解決上述課題而進行努力研究的結果,發現含有具有預定比率之羧酸酐基之酸改性聚烯烴,且含有選自由環氧樹脂、異氰酸酯化合物及碳二亞胺化合物構成之群組中之1種以上的黏接劑組成物,會展現出與樹脂基材及金屬基材之優異的黏接性、焊料耐熱性、及低介電氣特性(相對介電常數、介電損耗正切),且硬化劑摻合後之適用期性能優異,而完成了本發明。As a result of intensive research to solve the above-mentioned problems, the present invention has been found that an adhesive composition containing an acid-modified polyolefin having a predetermined ratio of carboxylic anhydride groups and containing at least one selected from the group consisting of an epoxy resin, an isocyanate compound and a carbodiimide compound exhibits excellent adhesion to a resin substrate and a metal substrate, solder heat resistance, and low dielectric properties (relative dielectric constant, dielectric loss tangent), and has excellent performance in the pot life after being mixed with a hardener, thereby completing the present invention.

亦即,本發明旨在提供不僅與聚醯亞胺(PI),且與液晶聚合物(LCP)等各種樹脂基材及金屬基材雙方具有良好的黏接性,而且焊料耐熱性、介電氣特性、及適用期性能亦優異的黏接劑組成物。 [解決課題之手段]That is, the present invention aims to provide an adhesive composition that has good adhesion not only to polyimide (PI) but also to various resin substrates such as liquid crystal polymer (LCP) and metal substrates, and also has excellent solder heat resistance, dielectric properties, and shelf life performance. [Means for solving the problem]

一種黏接劑組成物,含有滿足下列(1)~(3)之酸改性聚烯烴(A),且含有選自由環氧樹脂(B1)、異氰酸酯化合物(B2)及碳二亞胺化合物(B3)構成之群組中之1種以上。 (1)酸價為5~50mgKOH/g; (2)式(a1)表示之羧酸酐基與式(a2)表示之羧酸基之鍵結比率(莫耳比)為式(a1)/式(a2)=100/0~50/50; (3)令鍵結於酸改性聚烯烴(A)之全部酸成分為100莫耳%時,式(a1)與式(a2)之合計量為90莫耳%以上; [化1] [化2] 式(a1)及式(a2)中,*表示鍵結於酸改性聚烯烴(A)之原子鍵。An adhesive composition comprises an acid-modified polyolefin (A) satisfying the following (1) to (3), and at least one selected from the group consisting of an epoxy resin (B1), an isocyanate compound (B2) and a carbodiimide compound (B3). (1) The acid value is 5 to 50 mgKOH/g; (2) The bonding ratio (molar ratio) of the carboxylic acid anhydride group represented by formula (a1) to the carboxylic acid group represented by formula (a2) is (a1)/(a2) = 100/0 to 50/50; (3) When the total acid component bonded to the acid-modified polyolefin (A) is 100 mol%, the total amount of formula (a1) and formula (a2) is 90 mol% or more; [Chemical 1] [Chemistry 2] In formula (a1) and formula (a2), * represents an atomic bond to the acid-modified polyolefin (A).

環氧樹脂(B1)宜包含環氧丙胺型環氧樹脂(B11),且為環氧丙胺型環氧樹脂(B11)與選自由環氧丙醚型樹脂(B12)及脂環型環氧樹脂(B13)構成之群組中之1種以上之混合物較佳。The epoxy resin (B1) preferably includes a glycidylamine epoxy resin (B11), and is preferably a mixture of a glycidylamine epoxy resin (B11) and one or more selected from the group consisting of a glycidyl ether resin (B12) and an alicyclic epoxy resin (B13).

異氰酸酯化合物(B2)宜為多官能異氰酸酯化合物。The isocyanate compound (B2) is preferably a polyfunctional isocyanate compound.

碳二亞胺化合物(B3)宜為多官能碳二亞胺化合物。The carbodiimide compound (B3) is preferably a polyfunctional carbodiimide compound.

宜更含有低聚聚苯醚(C),並更含有有機溶劑較佳。It is preferred that the composition further contains oligomeric polyphenylene ether (C), and more preferably contains an organic solvent.

一種黏接劑組成物,其於1GHz之相對介電常數(εc )為3.0以下,介電損耗正切(tanδ)為0.02以下。一種黏接片或疊層體,含有前述黏接劑組成物。一種印刷配線板,含有前述疊層體作為構成要素。一種覆蓋薄膜,含有前述印刷配線板作為構成要素。 [發明之效果]An adhesive composition having a relative dielectric constant (ε c ) of 3.0 or less and a dielectric loss tangent (tan δ) of 0.02 or less at 1 GHz. An adhesive sheet or laminate containing the adhesive composition. A printed wiring board containing the laminate as a constituent element. A covering film containing the printed wiring board as a constituent element. [Effects of the invention]

本發明之黏接劑組成物不僅與聚醯亞胺,且與液晶聚合物等各種樹脂基材及金屬基材雙方具有良好的黏接性,而且焊料耐熱性、低介電氣特性及適用期性能優異。The adhesive composition of the present invention has good adhesion not only to polyimide but also to various resin substrates such as liquid crystal polymer and metal substrates, and has excellent solder heat resistance, low dielectric properties and shelf life performance.

<酸改性聚烯烴(A)> 本發明中使用之酸改性聚烯烴(A)(以下,亦簡稱為(A)成分。)滿足下列要件(1)~(3)。<Acid-modified polyolefin (A)> The acid-modified polyolefin (A) (hereinafter also referred to as component (A)) used in the present invention satisfies the following requirements (1) to (3).

<要件(1)> 酸改性聚烯烴(A)之酸價,焊料耐熱性及與樹脂基材、金屬基材之黏接性的觀點,下限需為5mgKOH/g以上。考量與環氧樹脂(B1)、異氰酸酯化合物(B2)及碳二亞胺化合物(B3)之相容性良好,可展現優異的黏接強度,及交聯密度高,焊料耐熱性良好的方面,宜為6mgKOH/g以上,更佳為7mgKOH/g以上,尤佳為8mgKOH/g以上。又,上限需為50mgKOH/g。考量黏接性及焊料耐熱性良好,及溶液的黏度、穩定性良好,可展現優異的適用期性能的方面,宜為40mgKOH/g以下,更佳為30mgKOH/g以下,尤佳為20mgKOH/g以下。若為前述範圍內,亦可改善製造效率。<Requirement (1)> The acid value of the acid-modified polyolefin (A) should be 5 mgKOH/g or more from the viewpoint of solder heat resistance and adhesion to resin substrates and metal substrates. Considering good compatibility with epoxy resin (B1), isocyanate compound (B2) and carbodiimide compound (B3), excellent bonding strength, high crosslinking density and good solder heat resistance, it should be 6 mgKOH/g or more, more preferably 7 mgKOH/g or more, and even more preferably 8 mgKOH/g or more. The upper limit should be 50 mgKOH/g. Considering good adhesion and solder heat resistance, as well as good solution viscosity and stability, and excellent pot life performance, it is preferably 40 mgKOH/g or less, more preferably 30 mgKOH/g or less, and particularly preferably 20 mgKOH/g or less. If it is within the above range, the manufacturing efficiency can also be improved.

<要件(2)> 式(a1)表示之羧酸酐基與式(a2)表示之羧酸基之鍵結比率(莫耳比)需為式(a1)/式(a2)=100/0~50/50。 [化1] [化2] 式(a1)及式(a2)中,*表示鍵結於酸改性聚烯烴(A)之原子鍵。<Requirement (2)> The bonding ratio (molar ratio) of the carboxylic acid anhydride group represented by formula (a1) and the carboxylic acid group represented by formula (a2) must be formula (a1)/formula (a2) = 100/0 to 50/50. [Chemistry 2] In formula (a1) and formula (a2), * represents an atomic bond to the acid-modified polyolefin (A).

考量黏接性、焊料耐熱性及適用期性能良好的方面,相較於式(a2),式(a1)為過剩較佳。式(a1)/式(a2)=未達100/超過0~超過50/未達50較佳,更佳為99/1~55/45,尤佳為97/3~60/40,尤佳為95/5~65/35,特佳為93/7~70/30,最佳為91/9~75/25。In terms of good adhesion, solder heat resistance and pot life performance, formula (a1) is preferably in excess of formula (a2). Formula (a1)/formula (a2)=less than 100/more than 0 to more than 50/less than 50 is preferred, more preferably 99/1 to 55/45, particularly preferably 97/3 to 60/40, particularly preferably 95/5 to 65/35, particularly preferably 93/7 to 70/30, and most preferably 91/9 to 75/25.

酸改性聚烯烴(A)雖具有羧酸酐基,但在酸改性聚烯烴之製造、包裝、保存過程中慢慢吸濕,羧酸酐基會開環而成為羧酸基。因此,為了使式(a1)表示之羧酸酐基與式(a2)表示之羧酸基之鍵結比率成為前述範圍內,例如宜在製造酸改性聚烯烴(A)後,重新在甲苯等有機溶劑中進行脫水縮合反應,或在無溶劑下於高溫進行脫水縮合較佳。Although the acid-modified polyolefin (A) has a carboxylic acid anhydride group, the carboxylic acid anhydride group will be ring-opened to become a carboxylic acid group as it slowly absorbs moisture during the production, packaging, and storage of the acid-modified polyolefin. Therefore, in order to make the bonding ratio of the carboxylic acid anhydride group represented by formula (a1) to the carboxylic acid group represented by formula (a2) within the aforementioned range, it is preferable to perform a dehydration condensation reaction in an organic solvent such as toluene after the production of the acid-modified polyolefin (A), or to perform a dehydration condensation reaction at a high temperature without a solvent.

式(a1)/式(a2)之鍵結比率(莫耳比)可利用IR測定。具體而言,可製作以無水馬來酸(以下,亦稱為馬來酸酐。)作為標準物質之檢量線,並藉由來自羧酸酐基之羰基(C=O)鍵(1780cm-1 附近)的吸光度與來自羧酸基之羰基(C=O)鍵(1730cm-1 附近)的吸光度求出。The bonding ratio (molar ratio) of formula (a1)/formula (a2) can be measured by IR. Specifically, a calibration curve can be prepared using anhydrous maleic acid (hereinafter also referred to as maleic anhydride) as a standard substance, and the absorbance of the carbonyl (C=O) bond from the carboxylic anhydride group (near 1780 cm -1 ) and the absorbance of the carbonyl (C=O) bond from the carboxylic acid group (near 1730 cm -1 ) can be used to determine the bonding ratio.

<要件(3)> 令鍵結於酸改性聚烯烴(A)之全部酸成分為100莫耳%時,式(1)與式(2)之合計量需為90莫耳%以上。考量黏接性、焊料耐熱性及適用期性能良好的方面,宜為92莫耳%以上,更佳為95莫耳%以上,尤佳為98莫耳%以上,特佳為99莫耳%以上,也可為100莫耳%。<Requirement (3)> When the total acid component bonded to the acid-modified polyolefin (A) is 100 mol%, the total amount of formula (1) and formula (2) must be 90 mol% or more. Considering the good adhesion, solder heat resistance and pot life performance, it is preferably 92 mol% or more, more preferably 95 mol% or more, particularly preferably 98 mol% or more, particularly preferably 99 mol% or more, and may also be 100 mol%.

酸改性聚烯烴(A)宜為藉由於聚烯烴樹脂接枝馬來酸及馬來酸酐中之至少1種而獲得者。聚烯烴樹脂,係指例示為乙烯、丙烯、丁烯、丁二烯、異戊二烯等之烯烴單體之均聚物、或與其他單體之共聚物、及獲得之聚合物之氫化物、鹵化物等以烴骨架作為主體之聚合物。亦即,酸改性聚烯烴宜為藉由於聚乙烯、聚丙烯及丙烯-α-烯烴共聚物中之至少1種接枝馬來酸及馬來酸酐中之至少1種而獲得者較佳。The acid-modified polyolefin (A) is preferably obtained by grafting at least one of maleic acid and maleic anhydride onto a polyolefin resin. The polyolefin resin refers to a polymer having a hydrocarbon skeleton as a main component, such as a homopolymer of an olefin monomer such as ethylene, propylene, butylene, butadiene, isoprene, etc., or a copolymer with other monomers, and a hydrogenate, a halogenate, etc. of the obtained polymer. That is, the acid-modified polyolefin is preferably obtained by grafting at least one of maleic acid and maleic anhydride onto at least one of polyethylene, polypropylene, and propylene-α-olefin copolymer.

丙烯-α-烯烴共聚物係以丙烯為主體並於其上共聚合α-烯烴而得者。作為α-烯烴,例如可使用:乙烯、1-丁烯、1-庚烯、1-辛烯、4-甲基-1-戊烯、乙酸乙烯酯等中的1種或數種。該等α-烯烴之中,宜為乙烯、1-丁烯,為1-丁烯更佳。丙烯-α-烯烴共聚物之丙烯成分與α-烯烴成分之比率並無限定,丙烯成分宜為50莫耳%以上,為70莫耳%以上更佳。The propylene-α-olefin copolymer is obtained by copolymerizing α-olefin with propylene as the main component. As the α-olefin, for example, one or more of ethylene, 1-butene, 1-heptene, 1-octene, 4-methyl-1-pentene, vinyl acetate, etc. can be used. Among the α-olefins, ethylene and 1-butene are preferred, and 1-butene is more preferred. The ratio of the propylene component to the α-olefin component of the propylene-α-olefin copolymer is not limited, and the propylene component is preferably 50 mol% or more, and more preferably 70 mol% or more.

馬來酸及馬來酸酐以外之羧酸成分,例如可列舉:伊康酸、檸康酸及它們的酸酐、丙烯酸、甲基丙烯酸等。酸改性聚烯烴(A)之具體例,可列舉:馬來酸酐改性聚丙烯、馬來酸酐改性丙烯-乙烯共聚物、馬來酸酐改性丙烯-丁烯共聚物、馬來酸酐改性丙烯-乙烯-丁烯共聚物等,可使用1種該等酸改性聚烯烴或將2種以上組合使用。其中,宜為馬來酸酐改性丙烯-丁烯共聚物。Examples of carboxylic acid components other than maleic acid and maleic anhydride include itaconic acid, liraconic acid and their anhydrides, acrylic acid, methacrylic acid, etc. Specific examples of the acid-modified polyolefin (A) include maleic anhydride-modified polypropylene, maleic anhydride-modified propylene-ethylene copolymer, maleic anhydride-modified propylene-butene copolymer, maleic anhydride-modified propylene-ethylene-butene copolymer, etc. Such acid-modified polyolefins may be used alone or in combination of two or more. Among them, maleic anhydride-modified propylene-butene copolymer is preferred.

酸改性聚烯烴(A)之數量平均分子量(Mn),宜為10,000~50,000之範圍。更佳為15,000~45,000之範圍,尤佳為20,000~40000之範圍,特佳為22,000~38,000之範圍。藉由為前述下限值以上,凝聚力變得良好,可展現優異的黏接性。又,藉由為前述上限值以下,流動性優異,操作性變得良好。The number average molecular weight (Mn) of the acid-modified polyolefin (A) is preferably in the range of 10,000 to 50,000. It is more preferably in the range of 15,000 to 45,000, particularly preferably in the range of 20,000 to 40,000, and particularly preferably in the range of 22,000 to 38,000. When it is above the lower limit, the cohesion becomes good and excellent adhesion can be exhibited. In addition, when it is below the upper limit, the fluidity is excellent and the workability becomes good.

酸改性聚烯烴(A)之重量平均分子量(Mw),宜為40,000~180,000之範圍。更佳為50,000~160,000之範圍,尤佳為60,000~150,000之範圍,特佳為70,000~140,000之範圍,最佳為80,000~130,000之範圍。藉由為前述下限值以上,凝聚力變得良好,可展現優異的黏接性。又,藉由為前述上限值以下,流動性優異,操作性變得良好。The weight average molecular weight (Mw) of the acid-modified polyolefin (A) is preferably in the range of 40,000 to 180,000. It is more preferably in the range of 50,000 to 160,000, particularly preferably in the range of 60,000 to 150,000, particularly preferably in the range of 70,000 to 140,000, and most preferably in the range of 80,000 to 130,000. When it is above the lower limit, the cohesion becomes good and excellent adhesion can be exhibited. In addition, when it is below the upper limit, the fluidity is excellent and the workability becomes good.

酸改性聚烯烴(A)宜為結晶性的酸改性聚烯烴。本發明中所稱結晶性,係指利用差示掃描型熱量計(DSC),以20℃/分鐘從-100℃升溫至250℃,並在該升溫過程中呈現明確的熔解峰部者。The acid-modified polyolefin (A) is preferably a crystalline acid-modified polyolefin. The term "crystalline" as used in the present invention means that the polyolefin exhibits a clear melting peak during the temperature increase from -100°C to 250°C at 20°C/min using a differential scanning calorimeter (DSC).

酸改性聚烯烴(A)之熔點(Tm)宜為50℃~120℃之範圍。更佳為60℃~100℃之範圍,最佳為70℃~90℃之範圍。藉由為前述下限值以上,源自結晶之凝聚力變得良好,可展現優異的黏接性、焊料耐熱性。又,藉由為前述上限值以下,溶液穩定性、流動性優異,黏接時之操作性變得良好。The melting point (Tm) of the acid-modified polyolefin (A) is preferably in the range of 50°C to 120°C. It is more preferably in the range of 60°C to 100°C, and most preferably in the range of 70°C to 90°C. When it is above the lower limit, the cohesion from the crystallization becomes good, and excellent adhesion and solder heat resistance can be exhibited. In addition, when it is below the upper limit, the solution stability and fluidity are excellent, and the workability during bonding becomes good.

酸改性聚烯烴(A)之熔解熱(ΔH),宜為5J/g~60J/g之範圍。更佳為10J/g~50J/g之範圍,尤佳為20J/g~40J/g之範圍。藉由為前述下限值以上,源自結晶之凝聚力變得良好,可展現優異的黏接性、焊料耐熱性。又,藉由為前述上限值以下,溶液穩定性、流動性優異,黏接時之操作性變得良好。The heat of fusion (ΔH) of the acid-modified polyolefin (A) is preferably in the range of 5 J/g to 60 J/g. It is more preferably in the range of 10 J/g to 50 J/g, and particularly preferably in the range of 20 J/g to 40 J/g. When it is above the lower limit, the cohesion from the crystallization becomes good, and excellent adhesion and solder heat resistance can be exhibited. Moreover, when it is below the upper limit, the solution stability and fluidity are excellent, and the workability during bonding becomes good.

酸改性聚烯烴(A)之製造方法並無特別限定,例如可列舉自由基接枝反應(亦即,對於成為主鏈之聚合物生成自由基物質,將該自由基物質作為聚合開始點,而使不飽和羧酸及酸酐進行接枝聚合的反應)等。The method for producing the acid-modified polyolefin (A) is not particularly limited, and examples thereof include free radical grafting reaction (i.e., a reaction in which a free radical substance is generated for a polymer that becomes a main chain, and the free radical substance is used as a polymerization starting point to cause an unsaturated carboxylic acid and anhydride to undergo graft polymerization).

自由基產生劑並無特別限定,宜使用有機過氧化物。有機過氧化物並無特別限定,可列舉:過氧化鄰苯二甲酸二第三丁酯、第三丁基過氧化氫、過氧化二異丙苯、過氧化苯甲醯、過氧化苯甲酸第三丁酯、過氧化-2-乙基己酸第三丁酯、過氧化三甲基乙酸第三丁酯、過氧化甲乙酮、二第三丁基過氧化物、過氧化月桂醯等過氧化物;偶氮雙異丁腈、偶氮雙異丙腈等偶氮腈類等。The free radical generator is not particularly limited, and an organic peroxide is preferably used. The organic peroxide is not particularly limited, and examples thereof include: di-tert-butyl peroxyphthalate, tert-butyl hydroperoxide, diisopropylbenzene peroxide, benzoyl peroxide, tert-butyl peroxybenzoate, tert-butyl peroxy-2-ethylhexanoate, tert-butyl peroxytrimethylacetate, methyl ethyl ketone peroxide, di-tert-butyl peroxide, lauryl peroxide and other peroxides; azonitriles such as azobisisobutylonitrile and azobisisopropionitrile, and the like.

<環氧樹脂(B1)> 本發明中使用之環氧樹脂(B1)(以下,亦稱為(B1)成分。),只要是分子中具有環氧丙基者,則無特別限定,宜為分子中具有2個以上之環氧丙基者。<Epoxy resin (B1)> The epoxy resin (B1) (hereinafter also referred to as component (B1)) used in the present invention is not particularly limited as long as it has a glycidyl group in the molecule, but preferably has two or more glycidyl groups in the molecule.

環氧樹脂(B1)之含量相對於酸改性聚烯烴(A)100質量份,宜為0.5質量份以上。考量獲得充分的硬化效果,可展現優異的黏接性及焊料耐熱性的方面,更佳為1質量份以上,尤佳為5質量份以上,特佳為10質量份以上。又,考量具有優異的黏接性、焊料耐熱性及適用期性能,且具有優異的低介電氣特性的方面,宜為60質量份以下,更佳為50質量份以下,尤佳為40質量份以下,特佳為35質量份以下。The content of the epoxy resin (B1) is preferably 0.5 parts by mass or more relative to 100 parts by mass of the acid-modified polyolefin (A). In order to obtain a sufficient curing effect and exhibit excellent adhesion and solder heat resistance, it is more preferably 1 part by mass or more, more preferably 5 parts by mass or more, and particularly preferably 10 parts by mass or more. In addition, in order to have excellent adhesion, solder heat resistance and pot life performance and excellent low dielectric properties, it is preferably 60 parts by mass or less, more preferably 50 parts by mass or less, particularly preferably 40 parts by mass or less, and particularly preferably 35 parts by mass or less.

環氧樹脂(B1)之環氧當量宜為50g/eq以上,更佳為100g/eq以上,尤佳為150g/eq以上。又,宜為400g/eq以下,更佳為350g/eq以下,尤佳為300g/eq以下。藉由為前述範圍內,可展現優異的焊料耐熱性。The epoxy equivalent of the epoxy resin (B1) is preferably 50 g/eq or more, more preferably 100 g/eq or more, and particularly preferably 150 g/eq or more. Also, it is preferably 400 g/eq or less, more preferably 350 g/eq or less, and particularly preferably 300 g/eq or less. When it is within the above range, excellent solder heat resistance can be exhibited.

本發明中使用之環氧樹脂(B1),考量黏接性及焊料耐熱性的觀點,宜含有環氧丙胺型環氧樹脂(B11),並為環氧丙胺型環氧樹脂(B11)與環氧丙醚型樹脂(B12)及脂環型環氧樹脂(B13)構成之群組中之1種以上之混合物較佳。亦即,宜為(B11)及(B12)之混合物、或(B11)及(B13)之混合物,或(B11)、(B12)及(B13)之混合物較佳。The epoxy resin (B1) used in the present invention preferably contains a glycidylamine epoxy resin (B11) from the viewpoint of adhesion and solder heat resistance, and is preferably a mixture of one or more of the group consisting of a glycidylamine epoxy resin (B11), a glycidyl ether resin (B12), and an alicyclic epoxy resin (B13). In other words, it is preferably a mixture of (B11) and (B12), or a mixture of (B11) and (B13), or a mixture of (B11), (B12), and (B13).

<環氧丙胺型環氧樹脂(B11)> 環氧丙胺型環氧樹脂(B11),只要是1分子中具有1個以上之環氧丙基之胺型環氧樹脂,則無特別限定。環氧樹脂1分子中具有2個以上之環氧丙基較佳,環氧樹脂1分子中具有3個以上之環氧丙基更佳,環氧樹脂1分子中具有4個以上之環氧丙基尤佳。<Epoxypropylamine type epoxy resin (B11)> Epoxypropylamine type epoxy resin (B11) is not particularly limited as long as it is an amine type epoxy resin having one or more epoxypropyl groups in one molecule. Preferably, the epoxy resin has two or more epoxypropyl groups in one molecule, more preferably, the epoxy resin has three or more epoxypropyl groups in one molecule, and even more preferably, the epoxy resin has four or more epoxypropyl groups in one molecule.

又,環氧丙胺型環氧樹脂(B11)藉由使用下列通式(b1)表示之化合物,黏接性更為改善,故較佳。 [化3] 通式(b1)中,R為亦可具有取代基之芳基,宜為亦可具有取代基之苯基。前述芳基之取代基並無特別限定,可列舉:碳數1以上5以下之烷基、碳數1以上5以下之烷氧基、羥基、胺基、環氧丙基、環氧丙基胺基、或環氧丙醚基。X1及X2各自獨立地為碳數1以上5以下之亦可具有取代基之直鏈之伸烷基,碳數宜為4以下,更佳為3以下,尤佳為2以下。前述伸烷基之取代基並無特別限定,可列舉:碳數1以上5以下之烷基、碳數1以上5以下之烷氧基、或胺基。m為1或2,n為1或2。m或n任一者為2較佳,m、n均為2更佳。Furthermore, the epoxy resin (B11) of the glycidylamine type is preferred because its adhesiveness is further improved by using a compound represented by the following general formula (b1). [Chemical 3] In the general formula (b1), R is an aryl group which may have a substituent, preferably a phenyl group which may have a substituent. The substituent of the aforementioned aryl group is not particularly limited, and examples thereof include: an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, a hydroxyl group, an amino group, a glycidyl group, a glycidylamino group, or a glycidyl ether group. X1 and X2 are each independently a linear alkylene group having 1 to 5 carbon atoms which may have a substituent, and the carbon number is preferably 4 or less, more preferably 3 or less, and particularly preferably 2 or less. The substituent of the aforementioned alkylene group is not particularly limited, and examples thereof include: an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, or an amino group. m is 1 or 2, and n is 1 or 2. Preferably, either m or n is 2, and more preferably, both m and n are 2.

環氧丙胺型環氧樹脂(B11)之具體例並無特別限定,可列舉:四環氧丙基二胺基二苯基甲烷、三環氧丙基對胺苯酚、四環氧丙基雙胺基甲基環己酮、N,N,N’,N’-四環氧丙基-間二甲苯二胺等環氧丙胺系等。其中,宜為N,N,N’,N’-四環氧丙基-間二甲苯二胺。該等環氧丙胺型環氧樹脂(B11)可單獨使用或倂用2種以上。Specific examples of the epoxy resin (B11) are not particularly limited, and examples thereof include: tetraglycol diamino diphenylmethane, triglycol p-aminophenol, tetraglycol bisamino methyl cyclohexanone, N,N,N',N'-tetraglycol propyl-m-xylene diamine and other epoxy resins. Among them, N,N,N',N'-tetraglycol propyl-m-xylene diamine is preferred. These epoxy resins (B11) may be used alone or in combination of two or more.

環氧丙胺型環氧樹脂(B11)之摻合量,考量展現觸媒作用,黏接性及焊料耐熱性良好的方面,相對於酸改性聚烯烴(A)100質量份,宜為0.01質量份以上,為0.03質量份以上更佳,為0.05質量份以上尤佳,為0.08質量份以上特佳,為0.1質量份以上最佳。又,考量適用期性能良好的方面,宜為60質量份以下,為50質量份以下更佳,為40質量份以下尤佳,為30質量份以下又更佳,為20質量份以下特佳,為15質量份以下最佳。The blending amount of the epoxy propylamine type epoxy resin (B11) is preferably 0.01 parts by mass or more, more preferably 0.03 parts by mass or more, particularly preferably 0.05 parts by mass or more, particularly preferably 0.08 parts by mass or more, and most preferably 0.1 parts by mass or more, relative to 100 parts by mass of the acid-modified polyolefin (A), in terms of exhibiting a catalytic effect, good adhesion and solder heat resistance. In addition, in terms of good performance during the pot life, it is preferably 60 parts by mass or less, more preferably 50 parts by mass or less, particularly preferably 40 parts by mass or less, even more preferably 30 parts by mass or less, particularly preferably 20 parts by mass or less, and most preferably 15 parts by mass or less.

<環氧丙醚型環氧樹脂(B12)> 環氧丙醚型環氧樹脂(B12)只要是分子內具有環氧丙醚基之環氧樹脂,則無特別限定。宜為環氧樹脂1分子中具有2個以上之環氧丙基之環氧樹脂,尤佳為環氧樹脂1分子中具有2個以上之環氧丙基,且不含氮原子之環氧樹脂。<Glycidyl ether type epoxy resin (B12)> The glycidyl ether type epoxy resin (B12) is not particularly limited as long as it is an epoxy resin having a glycidyl ether group in the molecule. It is preferably an epoxy resin having two or more glycidyl groups in one epoxy resin molecule, and is particularly preferably an epoxy resin having two or more glycidyl groups in one epoxy resin molecule and containing no nitrogen atom.

環氧丙醚型環氧樹脂(B12)之摻合量相對於酸改性聚烯烴(A)100質量份,宜為1質量份以上,為2質量份以上更佳,為3質量份以上尤佳,為4質量份以上特佳,為5質量份以上最佳。又,宜為20質量份以下,為18質量份以下更佳,為16質量份以下尤佳,為14質量份以下特佳,為12質量份以下最佳。藉由為前述範圍,可展現優異的黏接性及焊料耐熱性。The blending amount of the glycidyl ether type epoxy resin (B12) is preferably 1 part by mass or more, more preferably 2 parts by mass or more, particularly preferably 3 parts by mass or more, particularly preferably 4 parts by mass or more, and most preferably 5 parts by mass or more, relative to 100 parts by mass of the acid-modified polyolefin (A). Furthermore, it is preferably 20 parts by mass or less, more preferably 18 parts by mass or less, particularly preferably 16 parts by mass or less, particularly preferably 14 parts by mass or less, and most preferably 12 parts by mass or less. By being within the above range, excellent adhesion and solder heat resistance can be exhibited.

環氧丙醚型環氧樹脂(B12)之具體例並無特別限定,可列舉苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂,該等就與金屬基材之黏接性的觀點係較佳。該等環氧丙醚型環氧樹脂(B12)可單獨使用或倂用2種以上。Specific examples of the glycidyl ether type epoxy resin (B12) are not particularly limited, and examples thereof include phenol novolac type epoxy resin and cresol novolac type epoxy resin, which are preferred from the viewpoint of adhesion to metal substrates. These glycidyl ether type epoxy resins (B12) may be used alone or in combination of two or more.

<脂環型環氧樹脂(B13)> 脂環型環氧樹脂(B13)只要是分子內具有脂環骨架之環氧樹脂,則無特別限定。宜為環氧樹脂1分子中具有2個以上之環氧丙基之脂環型環氧樹脂,尤佳為環氧樹脂1分子中具有2個以上之環氧丙基之脂環型環氧樹脂。<Alicyclic epoxy resin (B13)> The alicyclic epoxy resin (B13) is not particularly limited as long as it is an epoxy resin having an alicyclic skeleton in the molecule. It is preferably an alicyclic epoxy resin having two or more glyoxypropyl groups in one epoxy resin molecule, and is particularly preferably an alicyclic epoxy resin having two or more glyoxypropyl groups in one epoxy resin molecule.

脂環型環氧樹脂(B13)之摻合量相對於酸改性聚烯烴(A)100質量份,宜為1質量份以上,為2質量份以上更佳,為3質量份以上尤佳,為4質量份以上特佳,為5質量份以上最佳。又,宜為20質量份以下,為18質量份以下更佳,為16質量份以下尤佳,為14質量份以下特佳,為12質量份以下最佳。藉由為前述範圍,可展現優異的黏接性及焊料耐熱性。The blending amount of the cycloaliphatic epoxy resin (B13) is preferably 1 part by mass or more, more preferably 2 parts by mass or more, particularly preferably 3 parts by mass or more, particularly preferably 4 parts by mass or more, and most preferably 5 parts by mass or more, relative to 100 parts by mass of the acid-modified polyolefin (A). Furthermore, it is preferably 20 parts by mass or less, more preferably 18 parts by mass or less, particularly preferably 16 parts by mass or less, particularly preferably 14 parts by mass or less, and most preferably 12 parts by mass or less. By being within the above range, excellent adhesion and solder heat resistance can be exhibited.

脂環型環氧樹脂(B13)之具體例並無特別限定,可列舉含二環戊二烯骨架之環氧樹脂、六氫鄰苯二甲酸環氧丙酯、甲酸-3,4-環氧環己基甲酯等。其中,宜為含二環戊二烯骨架之環氧樹脂。該等脂環型環氧樹脂(B13)可單獨使用或倂用2種以上。Specific examples of the alicyclic epoxy resin (B13) are not particularly limited, and examples thereof include epoxy resins containing a dicyclopentadiene skeleton, glycidyl hexahydrophthalate, 3,4-epoxyhexylmethyl formate, etc. Among them, epoxy resins containing a dicyclopentadiene skeleton are preferred. These alicyclic epoxy resins (B13) may be used alone or in combination of two or more.

藉由倂用環氧丙胺型環氧樹脂(B11)、與選自由環氧丙醚型樹脂(B12)及脂環型環氧樹脂(B13)構成之群組中之1種以上,可展現優異的黏接性。亦即,環氧丙胺型環氧樹脂(B11),具有與酸改性聚烯烴(A)、以及環氧丙醚型環氧樹脂(B12)及/或脂環型環氧樹脂(B13)之反應、硬化作用。另外,環氧丙胺型環氧樹脂(B11),具有酸改性聚烯烴(A)與環氧丙胺型環氧樹脂(B11)、環氧丙胺型環氧樹脂(B11)彼此、環氧丙醚型環氧樹脂(B12)彼此、脂環型環氧樹脂(B13)彼此、及環氧丙胺型環氧樹脂(B11)與環氧丙醚型環氧樹脂(B12)及/或脂環型環氧樹脂(B13)之反應、硬化觸媒作用。因此,不僅與聚醯亞胺,且與液晶聚合物等非極性樹脂基材、金屬基材可展現優異的黏接性。By using a glycidylamine epoxy resin (B11) and at least one selected from the group consisting of a glycidyl ether epoxy resin (B12) and an aliphatic epoxy resin (B13), excellent adhesion can be exhibited. That is, the glycidylamine epoxy resin (B11) has a reaction and curing effect with the acid-modified polyolefin (A), the glycidyl ether epoxy resin (B12) and/or the aliphatic epoxy resin (B13). In addition, the glycidylamine epoxy resin (B11) has a reaction and curing catalyst effect between the acid-modified polyolefin (A) and the glycidylamine epoxy resin (B11), between glycidylamine epoxy resins (B11), between glycidyl ether epoxy resins (B12), between aliphatic epoxy resins (B13), and between glycidylamine epoxy resin (B11) and glycidyl ether epoxy resin (B12) and/or aliphatic epoxy resin (B13). Therefore, it can exhibit excellent adhesion not only to polyimide but also to non-polar resin substrates such as liquid crystal polymers and metal substrates.

倂用環氧丙胺型環氧樹脂(B11)、與選自由環氧丙醚型環氧樹脂(B12)及脂環型環氧樹脂(B13)構成之群組中之1種以上時,考量黏接性、焊料耐熱性及適用期性能的觀點,其合計含量相對於酸改性聚烯烴(A)100質量份,宜為2~60質量份,為5~40質量份更佳,為10~20質量份尤佳。When the glycidylamine type epoxy resin (B11) and one or more selected from the group consisting of glycidyl ether type epoxy resin (B12) and epoxy type epoxy resin (B13) are used, the total content thereof is preferably 2 to 60 parts by mass, more preferably 5 to 40 parts by mass, and even more preferably 10 to 20 parts by mass based on 100 parts by mass of the acid-modified polyolefin (A), from the viewpoint of adhesion, solder heat resistance and pot life performance.

環氧丙胺型環氧樹脂(B11)之含量,宜為環氧樹脂(B1)整體之1~50質量%,為2~30質量%更佳,為3~10質量%最佳。藉由為前述下限值以上,會展現觸媒作用,黏接性及焊料耐熱性良好,藉由為前述上限值以下,交聯反應不會過度進行,故剛直性不會過高,黏接性變得良好。另外,黏接劑組成物之溶液保存過程中交聯反應不會過度進行,適用期亦良好。The content of the glycidylamine type epoxy resin (B11) is preferably 1 to 50% by mass of the total epoxy resin (B1), more preferably 2 to 30% by mass, and most preferably 3 to 10% by mass. When the content is above the lower limit, a catalytic effect is exhibited, and the adhesion and solder heat resistance are good. When the content is below the upper limit, the crosslinking reaction does not proceed excessively, so the rigidity is not too high and the adhesion becomes good. In addition, the crosslinking reaction does not proceed excessively during the storage of the solution of the adhesive composition, and the shelf life is also good.

本發明中使用之環氧樹脂(B1),亦可使用其他環氧樹脂。例如可使用:聯苯型環氧樹脂、萘型環氧樹脂、雙酚A型環氧樹脂、雙酚F型環氧樹脂、二聚酸環氧丙酯等環氧丙酯類型、異氰尿酸三環氧丙酯、環氧化聚丁二烯、環氧化大豆油等脂環族或脂肪族環氧化物等,可單獨使用一種,亦可倂用二種以上。The epoxy resin (B1) used in the present invention may also use other epoxy resins. For example, biphenyl epoxy resin, naphthalene epoxy resin, bisphenol A epoxy resin, bisphenol F epoxy resin, glycidyl dimer epoxy resin and other glycidyl epoxy resins, triglycidyl isocyanurate, epoxidized polybutadiene, epoxidized soybean oil and other alicyclic or aliphatic epoxides may be used. One type may be used alone, or two or more types may be used in combination.

<異氰酸酯化合物(B2)> 本發明中使用之異氰酸酯化合物(B2)(以下,亦稱為(B2)成分。),宜為1分子中具有2個以上之異氰酸酯基之多官能異氰酸酯化合物。又,亦可使用由多官能異氰酸酯化合物衍生而得之化合物。<Isocyanate compound (B2)> The isocyanate compound (B2) (hereinafter also referred to as component (B2)) used in the present invention is preferably a polyfunctional isocyanate compound having two or more isocyanate groups in one molecule. In addition, a compound derived from a polyfunctional isocyanate compound may also be used.

異氰酸酯化合物(B2)之含量相對於酸改性聚烯烴(A)100質量份,宜為0.5質量份以上。考量獲得充分的硬化效果,可展現優異的黏接性及焊料耐熱性的方面,更佳為1質量份以上,尤佳為5質量份以上,特佳為10質量份以上。又,考量具有優異的黏接性、焊料耐熱性及適用期性能,且具有優異的低介電氣特性的方面,宜為60質量份以下,更佳為50質量份以下,尤佳為40質量份以下,特佳為35質量份以下。The content of the isocyanate compound (B2) is preferably 0.5 parts by mass or more relative to 100 parts by mass of the acid-modified polyolefin (A). In order to obtain a sufficient curing effect and exhibit excellent adhesion and solder heat resistance, it is more preferably 1 part by mass or more, more preferably 5 parts by mass or more, and particularly preferably 10 parts by mass or more. In addition, in order to have excellent adhesion, solder heat resistance and pot life performance, and excellent low dielectric properties, it is preferably 60 parts by mass or less, more preferably 50 parts by mass or less, particularly preferably 40 parts by mass or less, and particularly preferably 35 parts by mass or less.

異氰酸酯化合物(B2)可為芳香族異氰酸酯化合物、脂環族異氰酸酯化合物或脂肪族異氰酸酯化合物中之任一者,該等可單獨使用,亦可倂用2種以上。其中,宜為脂肪族異氰酸酯化合物,更佳為脂肪族二異氰酸酯化合物。芳香族異氰酸酯化合物可列舉:2,4-甲苯二異氰酸酯、2,6-甲苯二異氰酸酯、1,3-二甲苯二異氰酸酯、1,4-萘二異氰酸酯、1,5-萘二異氰酸酯、1,8-萘二異氰酸酯、3,3’-聯苯二異氰酸酯、4,4’-聯苯二異氰酸酯、3,3’-二甲基-4,4’-聯苯二異氰酸酯、二苯基甲烷-3,3’-二異氰酸酯、二苯基甲烷-4,4’-二異氰酸酯、3,3’-二甲基二苯基甲烷-4,4’-二異氰酸酯等,該等可單獨使用,或倂用2種以上。其中,宜為3,3’-二甲基-4,4’-聯苯二異氰酸酯。脂環族異氰酸酯化合物可列舉:異佛酮二異氰酸酯、降莰烯二異氰酸酯、1,2-環己烷二異氰酸酯、1,3-環己烷二異氰酸酯、1,4-環己烷二異氰酸酯、二環己基甲烷-4,4’-二異氰酸酯等,該等可單獨使用,或倂用2種以上。脂肪族異氰酸酯化合物可為直鏈狀或分支狀之脂肪族異氰酸酯中之任一者。宜為直鏈狀之脂肪族二異氰酸酯化合物,具體而言,可列舉:1,3-丙烷二異氰酸酯、1,4-四亞甲基二異氰酸酯、1,5-五亞甲基二異氰酸酯、1,6-六亞甲基二異氰酸酯、1,7-七亞甲基二異氰酸酯、1,8-八亞甲基二異氰酸酯、1,9-九亞甲基二異氰酸酯等,該等可單獨使用,或倂用2種以上。其中,宜為1,6-六亞甲基二異氰酸酯。The isocyanate compound (B2) may be any of an aromatic isocyanate compound, an alicyclic isocyanate compound or an aliphatic isocyanate compound, and these may be used alone or in combination of two or more. Among them, an aliphatic isocyanate compound is preferred, and an aliphatic diisocyanate compound is more preferred. Aromatic isocyanate compounds include 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, 1,3-xylene diisocyanate, 1,4-naphthalene diisocyanate, 1,5-naphthalene diisocyanate, 1,8-naphthalene diisocyanate, 3,3'-biphenyl diisocyanate, 4,4'-biphenyl diisocyanate, 3,3'-dimethyl-4,4'-biphenyl diisocyanate, diphenylmethane-3,3'-diisocyanate, diphenylmethane-4,4'-diisocyanate, 3,3'-dimethyldiphenylmethane-4,4'-diisocyanate, etc. These compounds can be used alone or in combination of two or more. Among them, 3,3'-dimethyl-4,4'-biphenyl diisocyanate is preferred. Examples of the alicyclic isocyanate compounds include isophorone diisocyanate, norbornene diisocyanate, 1,2-cyclohexane diisocyanate, 1,3-cyclohexane diisocyanate, 1,4-cyclohexane diisocyanate, dicyclohexylmethane-4,4'-diisocyanate, etc. These compounds can be used alone or in combination of two or more. The aliphatic isocyanate compound can be any of linear or branched aliphatic isocyanates. The linear aliphatic diisocyanate compound is preferably used, and specifically, it includes 1,3-propane diisocyanate, 1,4-tetramethylene diisocyanate, 1,5-pentamethylene diisocyanate, 1,6-hexamethylene diisocyanate, 1,7-heptamethylene diisocyanate, 1,8-octamethylene diisocyanate, 1,9-nonamethylene diisocyanate, etc. These compounds may be used alone or in combination of two or more. Among them, 1,6-hexamethylene diisocyanate is preferred.

異氰酸酯化合物(B2)亦可為前述異氰酸酯化合物的異氰尿酸酯體、加成物體、雙脲體、脲二酮體、或脲基甲酸酯(allophanate)體。該等化合物可單獨使用,亦可倂用2種以上。其中,宜為異氰尿酸酯體或雙脲體。The isocyanate compound (B2) may be an isocyanurate, adduct, diurea, uretdione, or allophanate of the aforementioned isocyanate compound. These compounds may be used alone or in combination of two or more. Among them, an isocyanurate or diurea is preferred.

<碳二亞胺化合物(B3)> 本發明中使用之碳二亞胺化合物(B3)(以下,亦稱為(B3)成分。),宜為1分子中具有2個以上之碳二亞胺基之多官能碳二亞胺化合物。藉由使用碳二亞胺化合物(B3),酸改性聚烯烴之羧酸酐基與碳二亞胺反應,可提高黏接劑組成物與基材之相互作用,並改善黏接性及焊料耐熱性。<Carbodiimide compound (B3)> The carbodiimide compound (B3) used in the present invention (hereinafter, also referred to as component (B3)) is preferably a polyfunctional carbodiimide compound having two or more carbodiimide groups in one molecule. By using the carbodiimide compound (B3), the carboxylic anhydride group of the acid-modified polyolefin reacts with the carbodiimide, thereby enhancing the interaction between the adhesive composition and the substrate, and improving the adhesion and solder heat resistance.

碳二亞胺化合物(B3)之含量相對於酸改性聚烯烴(A)100質量份,宜為0.5質量份以上。考量獲得充分的硬化效果,可展現優異的黏接性及焊料耐熱性的方面,更佳為1質量份以上,尤佳為5質量份以上,特佳為10質量份以上。又,考量具有優異的黏接性、焊料耐熱性及適用期性能,且具有優異的低介電氣特性的方面,宜為60質量份以下,更佳為50質量份以下,尤佳為40質量份以下,特佳為35質量份以下。The content of the carbodiimide compound (B3) is preferably 0.5 parts by mass or more relative to 100 parts by mass of the acid-modified polyolefin (A). In order to obtain a sufficient curing effect and exhibit excellent adhesion and solder heat resistance, it is more preferably 1 part by mass or more, more preferably 5 parts by mass or more, and particularly preferably 10 parts by mass or more. In addition, in order to have excellent adhesion, solder heat resistance and pot life performance, and excellent low dielectric properties, it is preferably 60 parts by mass or less, more preferably 50 parts by mass or less, particularly preferably 40 parts by mass or less, and particularly preferably 35 parts by mass or less.

碳二亞胺化合物(B3)可為芳香族碳二亞胺化合物、脂環族碳二亞胺化合物或脂肪族碳二亞胺化合物中之任一者,該等可單獨使用,亦可倂用2種以上。芳香族碳二亞胺化合物可列舉:聚間伸苯基碳二亞胺、聚對伸苯基碳二亞胺、聚甲伸苯基碳二亞胺、聚(二異丙基伸苯基碳二亞胺)、聚(甲基二異丙基伸苯基碳二亞胺)、聚(4,4’-二苯基甲烷碳二亞胺)等。脂環族碳二亞胺化合物可列舉:聚間環己基碳二亞胺、聚對環己基碳二亞胺、聚(4,4’-二環己基甲烷碳二亞胺、聚(3,3’-二環己基甲烷碳二亞胺等。脂肪族碳二亞胺化合物可為直鏈狀或分支狀之脂肪族碳二亞胺化合物中之任一者。宜為直鏈狀之脂肪族碳二亞胺化合物,具體而言,可列舉:聚亞甲基碳二亞胺、聚伸乙基碳二亞胺、聚伸丙基碳二亞胺、聚伸丁基碳二亞胺、聚五亞甲基碳二亞胺、聚六亞甲基碳二亞胺等。該等可單獨使用,或倂用2種以上。其中,宜為芳香族碳二亞胺或脂環族碳二亞胺。The carbodiimide compound (B3) may be any one of an aromatic carbodiimide compound, an alicyclic carbodiimide compound or an aliphatic carbodiimide compound, and these may be used alone or in combination of two or more. Examples of the aromatic carbodiimide compound include poly-m-phenylene carbodiimide, poly-p-phenylene carbodiimide, poly-m-phenylene carbodiimide, poly-(diisopropylphenylene carbodiimide), poly-(methyldiisopropylphenylene carbodiimide), poly-(4,4'-diphenylmethane carbodiimide) and the like. Examples of the alicyclic carbodiimide compound include poly-m-cyclohexylcarbodiimide, poly-p-cyclohexylcarbodiimide, poly-(4,4'-dicyclohexylmethanecarbodiimide, poly-(3,3'-dicyclohexylmethanecarbodiimide, etc. The aliphatic carbodiimide compound may be any of a linear or branched aliphatic carbodiimide compound. A linear aliphatic carbodiimide compound is preferred, and specifically, polymethylenecarbodiimide, polyethylenecarbodiimide, polypropylenecarbodiimide, polybutylenecarbodiimide, polypentamethylenecarbodiimide, polyhexamethylenecarbodiimide, etc. may be used alone or in combination of two or more. Among them, aromatic carbodiimide or alicyclic carbodiimide is preferred.

<低聚聚苯醚(C)> 藉由本發明之黏接劑組成物中含有低聚聚苯醚(C),可展現更優異的焊料耐熱性。本發明中使用之低聚聚苯醚(C)(以下,亦簡稱為(C)成分。)並無特別限定,宜為具有下列通式(c1)表示之結構單元及/或通式(c2)之結構單元之化合物。 [化4] <Oligomer Polyphenylene Ether (C)> By including oligomer polyphenylene ether (C) in the adhesive composition of the present invention, better solder heat resistance can be exhibited. The oligomer polyphenylene ether (C) used in the present invention (hereinafter, also referred to as component (C)) is not particularly limited, and is preferably a compound having a structural unit represented by the following general formula (c1) and/or a structural unit represented by the general formula (c2). [Chemistry 4]

通式(c1)中,R1 、R2 、R3 、R4 宜各自獨立地為氫原子、亦可經取代之烷基、亦可經取代之烯基、亦可經取代之炔基、亦可經取代之芳基、亦可經取代之芳烷基或亦可經取代之烷氧基。亦可經取代之烷基的「烷基」,例如為碳數為1以上6以下,宜為碳數為1以上3以下之直鏈狀或分支鏈狀之烷基。更具體而言,可列舉甲基、乙基、丙基、異丙基、丁基、異丁基、第二丁基、第三丁基、戊基、己基等,為甲基或乙基更佳。亦可經取代之烯基的「烯基」,例如可列舉乙烯基、1-丙烯基、2-丙烯基、3-丁烯基、戊烯基、己烯基等,為乙烯基或1-丙烯基更佳。亦可經取代之炔基的「炔基」,例如可列舉乙炔基、1-丙炔基、2-丙炔基(炔丙基)、3-丁炔基、戊炔基、己炔基等,為乙炔基、1-丙炔基或2-丙炔基(炔丙基)更佳。亦可經取代之芳基的「芳基」,例如可列舉苯基、萘基等,為苯基更佳。亦可經取代之芳烷基的「芳烷基」,例如可列舉苄基、苯乙基、2-甲基苄基、4-甲基苄基、α-甲基苄基、2-乙烯基苯乙基、4-乙烯基苯乙基等,為苄基更佳。亦可經取代之烷氧基的「烷氧基」,例如為碳數為1以上6以下,宜為碳數為1以上3以下之直鏈狀或分支鏈狀之烷氧基。例如可列舉甲氧基、乙氧基、丙氧基、異丙氧基、丁氧基、第二丁氧基、第三丁氧基、戊基氧基、己基氧基等,為甲氧基或乙氧基更佳。上述烷基、芳基、烯基、炔基、芳烷基、及烷氧基經取代時,可具有1個或2個以上之取代基。作為如此之取代基,例如可列舉鹵素原子(例如,氟原子、氯原子、溴原子)、碳數1~6之烷基(例如,甲基、乙基、丙基、異丙基、丁基、異丁基、第二丁基、第三丁基、戊基、己基)、芳基(例如,苯基、萘基)、烯基(例如,乙烯基、1-丙烯基、2-丙烯基)、炔基(例如,乙炔基、1-丙炔基、2-丙炔基)、芳烷基(例如,苄基、苯乙基)、烷氧基(例如,甲氧基、乙氧基)等。其中,R1 及R4 為甲基,R2 及R3 為氫較佳。In the general formula (c1), R 1 , R 2 , R 3 , and R 4 are preferably each independently a hydrogen atom, an alkyl group which may be substituted, an alkenyl group which may be substituted, an alkynyl group which may be substituted, an aryl group which may be substituted, an aralkyl group which may be substituted, or an alkoxy group which may be substituted. The "alkyl" of the alkyl group which may be substituted is, for example, a straight chain or branched chain alkyl group having 1 to 6 carbon atoms, preferably 1 to 3 carbon atoms. More specifically, it includes methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, pentyl, hexyl, etc., and it is more preferably methyl or ethyl. The "alkenyl" of the alkenyl group which may be substituted is, for example, vinyl, 1-propenyl, 2-propenyl, 3-butenyl, pentenyl, hexenyl, etc., and it is more preferably vinyl or 1-propenyl. The "alkynyl" of the alkynyl which may be substituted may include, for example, ethynyl, 1-propynyl, 2-propynyl (propargyl), 3-butynyl, pentynyl, hexynyl, etc., preferably ethynyl, 1-propynyl or 2-propynyl (propargyl). The "aryl" of the aryl which may be substituted may include, for example, phenyl, naphthyl, etc., preferably phenyl. The "aralkyl" of the aralkyl which may be substituted may include, for example, benzyl, phenethyl, 2-methylbenzyl, 4-methylbenzyl, α-methylbenzyl, 2-vinylphenethyl, 4-vinylphenethyl, etc., preferably benzyl. The "alkoxy" of the alkoxy which may be substituted may include, for example, a linear or branched alkoxy having 1 to 6 carbon atoms, preferably 1 to 3 carbon atoms. For example, methoxy, ethoxy, propoxy, isopropoxy, butoxy, sec-butoxy, tert-butoxy, pentyloxy, hexyloxy, etc. can be listed, and methoxy or ethoxy is more preferred. When the above-mentioned alkyl, aryl, alkenyl, alkynyl, aralkyl, and alkoxy groups are substituted, they may have one or more substituents. As such substituents, for example, halogen atoms (for example, fluorine atoms, chlorine atoms, bromine atoms), alkyl groups having 1 to 6 carbon atoms (for example, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, pentyl, hexyl), aryl groups (for example, phenyl, naphthyl), alkenyl groups (for example, vinyl, 1-propenyl, 2-propenyl), alkynyl groups (for example, ethynyl, 1-propynyl, 2-propynyl), aralkyl groups (for example, benzyl, phenethyl), alkoxy groups (for example, methoxy, ethoxy), etc. can be listed. Among them, R1 and R4 are methyl groups, and R2 and R3 are preferably hydrogen groups.

[化5] 通式(c2)中,R11 、R12 、R13 、R14 、R15 、R16 、R17 、R18 各自獨立地為氫原子、亦可經取代之烷基、亦可經取代之烯基、亦可經取代之炔基、亦可經取代之芳基、亦可經取代之芳烷基或亦可經取代之烷氧基。此外,各取代基的定義如前述。烷基可列舉甲基、乙基、丙基、異丙基、丁基、異丁基、第二丁基、第三丁基、戊基、己基等,宜為甲基。其中,R13 、R14 、R17 及R18 為甲基,R11 、R12 、R15 及R16 為氫較佳。又,-A-宜為碳數20以下之直鏈狀、分支狀或環狀之2價烴基、或氧。A之碳數為1以上15以下更佳,尤佳為2以上10以下。又,就A之2價烴基而言,可列舉亞甲基、伸乙基、正伸丙基、正伸丁基、伸環己基、伸苯基等,其中,宜為伸苯基。特佳為氧。[Chemistry 5] In the general formula (c2), R 11 , R 12 , R 13 , R 14 , R 15 , R 16 , R 17 , and R 18 are each independently a hydrogen atom, an alkyl group which may be substituted, an alkenyl group which may be substituted, an alkynyl group which may be substituted, an aryl group which may be substituted, an aralkyl group which may be substituted, or an alkoxy group which may be substituted. In addition, the definitions of each substituent are as described above. Examples of the alkyl group include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, pentyl, hexyl, etc., preferably a methyl group. Among them, R 13 , R 14 , R 17 and R 18 are methyl groups, and R 11 , R 12 , R 15 and R 16 are preferably hydrogen groups. In addition, -A- is preferably a linear, branched or cyclic divalent alkyl group having 20 or less carbon atoms, or oxygen. The carbon atoms of A are preferably 1 to 15, and particularly preferably 2 to 10. In addition, as the divalent alkyl group of A, methylene, ethyl, n-propyl, n-butyl, cyclohexyl, phenylene and the like can be listed, among which phenylene is preferred. Oxygen is particularly preferred.

低聚聚苯醚(C)亦可為將一部分或全部利用乙烯基苄基等乙烯性不飽和基、環氧基、胺基、羥基、巰基、羧基、及矽基等進行官能基化而得之改性低聚聚苯醚。另外,兩末端宜具有羥基、環氧基、或乙烯性不飽和基。乙烯性不飽和基可列舉:乙烯基、烯丙基、甲基丙烯酸基、丙烯基、丁烯基、己烯基、辛烯基等烯基;環戊烯基、環己烯基等環烯基;乙烯基苄基、乙烯基萘基等烯基芳基。又,兩末端可為相同的官能基,亦可為不同的官能基。考量高程度地控制低介電損耗正切及樹脂殘渣減少之平衡的觀點,兩末端宜為羥基、或乙烯基苄基,兩末端均為羥基、或乙烯基苄基更佳。The oligomeric polyphenylene ether (C) may also be a modified oligomeric polyphenylene ether obtained by functionalizing part or all of the oligomeric polyphenylene ether with ethylenically unsaturated groups such as vinylbenzyl, epoxy, amine, hydroxyl, alkyl, carboxyl, and silyl. In addition, both ends preferably have hydroxyl, epoxy, or ethylenically unsaturated groups. Ethylenically unsaturated groups include: vinyl, allyl, methacrylic, propenyl, butenyl, hexenyl, octenyl and other alkenyl groups; cycloalkenyl groups such as cyclopentenyl and cyclohexenyl; alkenylaryl groups such as vinylbenzyl and vinylnaphthyl. In addition, both ends may have the same functional group or different functional groups. From the viewpoint of balancing the low dielectric loss tangent and the reduction of resin residue to a high degree of control, both ends are preferably hydroxyl groups or vinyl benzyl groups, and both ends are more preferably hydroxyl groups or vinyl benzyl groups.

具有通式(c1)表示之結構單元的化合物,為通式(c3)之化合物特佳。 [化6] 通式(c3)中,n宜為3以上,更佳為5以上,宜為23以下,更佳為21以下,尤佳為19以下。The compound having the structural unit represented by the general formula (c1) is particularly preferably a compound of the general formula (c3). In the general formula (c3), n is preferably 3 or more, more preferably 5 or more, and is preferably 23 or less, more preferably 21 or less, and particularly preferably 19 or less.

又,具有通式(c2)表示之結構單元的化合物,為通式(c4)之化合物特佳。 [化7] 通式(c4)中,n宜為2以上,更佳為4以上,宜為23以下,更佳為20以下,尤佳為18以下。Furthermore, the compound having the structural unit represented by the general formula (c2) is particularly preferably a compound of the general formula (c4). In the general formula (c4), n is preferably 2 or more, more preferably 4 or more, and is preferably 23 or less, more preferably 20 or less, and particularly preferably 18 or less.

低聚聚苯醚(C)之數量平均分子量宜為3000以下,為2700以下更佳,為2500以下尤佳。又,低聚聚苯醚(C)之數量平均分子量宜為500以上,為700以上更佳。藉由將低聚聚苯醚(C)之數量平均分子量設為下限值以上,可使獲得之黏接劑層的可撓性變得良好。另一方面,藉由將低聚聚苯醚(C)之數量平均分子量設為上限值以下,可使對於有機溶劑之溶解性變得良好。The number average molecular weight of the oligomeric polyphenylene ether (C) is preferably 3000 or less, more preferably 2700 or less, and particularly preferably 2500 or less. Furthermore, the number average molecular weight of the oligomeric polyphenylene ether (C) is preferably 500 or more, and more preferably 700 or more. By setting the number average molecular weight of the oligomeric polyphenylene ether (C) to be above the lower limit, the flexibility of the obtained adhesive layer can be improved. On the other hand, by setting the number average molecular weight of the oligomeric polyphenylene ether (C) to be below the upper limit, the solubility in organic solvents can be improved.

低聚聚苯醚(C)之含量相對於酸改性聚烯烴(A)100質量份,宜為0.05質量份以上。考量可展現優異的焊料耐熱性的方面,更佳為1質量份以上,尤佳為5質量份以上。又,宜為200質量份以下。考量可展現優異的黏接性及焊料耐熱性的方面,更佳為150質量份以下,尤佳為100質量份以下,特佳為50質量份以下。The content of the oligomeric polyphenylene ether (C) is preferably 0.05 parts by mass or more relative to 100 parts by mass of the acid-modified polyolefin (A). In terms of exhibiting excellent solder heat resistance, it is more preferably 1 part by mass or more, and particularly preferably 5 parts by mass or more. Furthermore, it is preferably 200 parts by mass or less. In terms of exhibiting excellent adhesion and solder heat resistance, it is more preferably 150 parts by mass or less, particularly preferably 100 parts by mass or less, and particularly preferably 50 parts by mass or less.

<黏接劑組成物> 本發明之黏接劑組成物係含有滿足前述特定要件之酸改性聚烯烴(A),且含有選自由環氧樹脂(B1)、異氰酸酯化合物(B2)及碳二亞胺化合物(B3)構成之群組中之1種以上的組成物,宜更含有前述低聚聚苯醚(C)。本發明之黏接劑組成物,不僅與聚醯亞胺,且與液晶聚合物等低極性樹脂基材、金屬基材具有優異的黏接性,且可展現焊料耐熱性、適用期性能及電氣特性(低介電氣特性)。亦即,將黏接劑組成物塗布於基材並硬化後之黏接劑塗膜(黏接劑層)可展現優異的低介電常數特性。<Adhesive composition> The adhesive composition of the present invention contains an acid-modified polyolefin (A) that meets the aforementioned specific requirements, and contains one or more components selected from the group consisting of an epoxy resin (B1), an isocyanate compound (B2) and a carbodiimide compound (B3), and preferably further contains the aforementioned oligomeric polyphenylene ether (C). The adhesive composition of the present invention has excellent adhesion not only to polyimide, but also to low-polarity resin substrates such as liquid crystal polymers and metal substrates, and can exhibit solder heat resistance, shelf life performance and electrical properties (low dielectric properties). That is, the adhesive coating film (adhesive layer) obtained by applying the adhesive composition to the substrate and curing it can exhibit excellent low dielectric constant properties.

黏接劑組成物中含有的馬來酸及馬來酸酐之合計量宜為1質量%以下。考量黏接性、焊料耐熱性及適用期性能良好的方面,為0.8質量%以下更佳,尤佳為0.6質量%以下,特佳為0.4質量%以下。馬來酸酐及馬來酸之合計越少越好,但工業上可為0.01質量%以上,亦可為0.1質量%以上。The total amount of maleic acid and maleic anhydride contained in the adhesive composition is preferably 1% by mass or less. In view of good adhesion, solder heat resistance and pot life performance, it is more preferably 0.8% by mass or less, more preferably 0.6% by mass or less, and particularly preferably 0.4% by mass or less. The less the total amount of maleic anhydride and maleic acid, the better, but it can be 0.01% by mass or more in industry, and can also be 0.1% by mass or more.

本發明之黏接劑組成物於頻率1GHz之相對介電常數(εc )宜為3.0以下。更佳為2.6以下,尤佳為2.3以下。下限並無特別限定,實用上為2.0。又,於頻率1GHz~60GHz之全區域之相對介電常數(εc )宜為3.0以下,為2.6以下更佳,為2.3以下尤佳。The relative dielectric constant (ε c ) of the adhesive composition of the present invention at a frequency of 1 GHz is preferably 3.0 or less, more preferably 2.6 or less, and particularly preferably 2.3 or less. The lower limit is not particularly limited, and is practically 2.0. Furthermore, the relative dielectric constant (ε c ) in the entire frequency range of 1 GHz to 60 GHz is preferably 3.0 or less, more preferably 2.6 or less, and particularly preferably 2.3 or less.

本發明之黏接劑組成物於頻率1GHz之介電損耗正切(tanδ)宜為0.02以下。更佳為0.01以下,尤佳為0.008以下。下限並無特別限定,實用上為0.0001。又,於頻率1GHz~60GHz之全區域之介電損耗正切(tanδ)宜為0.02以下,為0.01以下更佳,為0.008以下尤佳。The dielectric loss tangent (tanδ) of the adhesive composition of the present invention at a frequency of 1 GHz is preferably 0.02 or less. It is more preferably 0.01 or less, and particularly preferably 0.008 or less. The lower limit is not particularly limited, and is practically 0.0001. Furthermore, the dielectric loss tangent (tanδ) in the entire frequency range of 1 GHz to 60 GHz is preferably 0.02 or less, more preferably 0.01 or less, and particularly preferably 0.008 or less.

本發明中,相對介電常數(εc )及介電損耗正切(tanδ)可如下述般測定。亦即,以使乾燥後之厚度成為25μm的方式,將黏接劑組成物塗布於脫模基材,於約130℃乾燥約3分鐘。然後,於約140℃進行約4小時的熱處理使其硬化,將硬化後之黏接劑組成物層(黏接劑層)從脫模薄膜剝離。測定剝離後之該黏接劑組成物層之於頻率1GHz之相對介電常數(εc )及介電損耗正切(tanδ)。具體而言,可由利用空洞共振器擾動法所為之測定算出相對介電常數(εc )及介電損耗正切(tanδ)。In the present invention, the relative dielectric constant (ε c ) and the dielectric loss tangent (tan δ) can be measured as follows. That is, the adhesive composition is applied to the release substrate in such a manner that the thickness after drying becomes 25 μm, and dried at about 130° C. for about 3 minutes. Then, it is heat-treated at about 140° C. for about 4 hours to harden it, and the hardened adhesive composition layer (adhesive layer) is peeled off from the release film. The relative dielectric constant (ε c ) and the dielectric loss tangent (tan δ) of the adhesive composition layer after peeling are measured at a frequency of 1 GHz. Specifically, the relative dielectric constant (ε c ) and the dielectric loss tangent (tan δ) can be calculated from the measurement using the cavity resonator perturbation method.

<有機溶劑> 本發明之黏接劑組成物可更含有有機溶劑。本發明中使用之有機溶劑,只要是會溶解酸改性聚烯烴(A)、環氧樹脂(B1)、異氰酸酯化合物(B2)、碳二亞胺化合物(B3)及低聚聚苯醚(C)者,則無特別限定。具體而言,例如可列舉:苯、甲苯、二甲苯等芳香族烴;己烷、庚烷、辛烷、癸烷等脂肪族系烴;環己烷、環己烯、甲基環己烷、乙基環己烷等脂環族烴;三氯乙烯、二氯乙烯、氯苯、氯仿等鹵化烴;甲醇、乙醇、異丙醇、丁醇、戊醇、己醇、丙烷二醇、苯酚等醇系溶劑;丙酮、甲基異丁基酮、甲乙酮、戊酮、己酮、環己酮、異佛酮、苯乙酮等酮系溶劑;甲基賽珞蘇、乙基賽珞蘇等賽珞蘇類;乙酸甲酯、乙酸乙酯、乙酸丁酯、丙酸甲酯、甲酸丁酯等酯系溶劑;乙二醇單正丁醚、乙二醇單異丁醚、乙二醇單第三丁醚、二乙二醇單正丁醚、二乙二醇單異丁醚、三乙二醇單正丁醚、四乙二醇單正丁醚等二醇醚系溶劑等,可使用該等中的1種或倂用2種以上。尤其考量作業環境性、乾燥性的方面,宜為甲基環己烷、甲苯。<Organic solvent> The adhesive composition of the present invention may further contain an organic solvent. The organic solvent used in the present invention is not particularly limited as long as it can dissolve the acid-modified polyolefin (A), epoxy resin (B1), isocyanate compound (B2), carbodiimide compound (B3) and oligomeric polyphenylene ether (C). Specifically, for example, aromatic hydrocarbons such as benzene, toluene, and xylene; aliphatic hydrocarbons such as hexane, heptane, octane, and decane; alicyclic hydrocarbons such as cyclohexane, cyclohexene, methylcyclohexane, and ethylcyclohexane; halogenated hydrocarbons such as trichloroethylene, dichloroethylene, chlorobenzene, and chloroform; alcohol solvents such as methanol, ethanol, isopropanol, butanol, pentanol, hexanol, propanediol, and phenol; acetone, methyl isobutyl ketone, methyl ethyl ketone, pentanone, hexanone, cyclohexanone, isobutyl alcohol, and butyl alcohol. Ketone solvents such as phenone and acetophenone; celluloses such as methylcellulose and ethylcellulose; ester solvents such as methyl acetate, ethyl acetate, butyl acetate, methyl propionate, butyl formate; glycol ether solvents such as ethylene glycol mono-n-butyl ether, ethylene glycol mono-isobutyl ether, ethylene glycol mono-t-butyl ether, diethylene glycol mono-n-butyl ether, diethylene glycol mono-isobutyl ether, triethylene glycol mono-n-butyl ether, tetraethylene glycol mono-n-butyl ether, etc., and one or more of them can be used. In particular, considering the working environment and dryness, methylcyclohexane and toluene are preferred.

有機溶劑相對於酸改性烯烴(A)100質量份,宜為100~1000質量份之範圍,為200~900質量份之範圍更佳,為300~800質量份之範圍最佳。藉由為前述下限值以上,液狀及適用期性能良好。又,藉由為前述上限值以下,在製造成本、運送成本方面係有利。The amount of the organic solvent relative to 100 parts by mass of the acid-modified olefin (A) is preferably in the range of 100 to 1000 parts by mass, more preferably in the range of 200 to 900 parts by mass, and most preferably in the range of 300 to 800 parts by mass. When the amount is above the lower limit, the liquid state and the pot life are good. When the amount is below the upper limit, it is advantageous in terms of manufacturing cost and transportation cost.

就有機溶劑而言,考量黏接劑組成物之溶液狀態及適用期性能的觀點,宜為選自由芳香族烴、脂肪族烴、脂環族烴及鹵化烴構成之群組中之1種以上之溶劑(D1)、與選自由醇系溶劑、酮系溶劑、酯系溶劑及二醇醚系溶劑構成之群組中之1種以上之溶劑(D2)的混合液較佳。混合比宜為溶劑(D1)/溶劑(D2)=50~97/50~3(質量比),為55~95/45~5(質量比)更佳,為60~90/40~10(質量比)尤佳,為70~80/30~20(質量比)特佳。藉由為上述範圍內,黏接劑組成物之溶液狀態及適用期性能良好。又,溶劑(D1)為芳香族烴或脂環族烴,且溶劑(D2)為酮系溶劑特佳。As for the organic solvent, from the viewpoint of the solution state and pot life performance of the adhesive composition, it is preferred to use a mixed solution of one or more solvents (D1) selected from the group consisting of aromatic hydrocarbons, aliphatic hydrocarbons, alicyclic hydrocarbons and halogenated hydrocarbons, and one or more solvents (D2) selected from the group consisting of alcohol solvents, ketone solvents, ester solvents and glycol ether solvents. The mixing ratio is preferably solvent (D1)/solvent (D2) = 50-97/50-3 (mass ratio), more preferably 55-95/45-5 (mass ratio), particularly preferably 60-90/40-10 (mass ratio), and particularly preferably 70-80/30-20 (mass ratio). When the solvent (D1) is within the above range, the adhesive composition has good solution state and pot life. In addition, the solvent (D2) is preferably an aromatic hydrocarbon or an alicyclic hydrocarbon, and the solvent (D1) is preferably a ketone solvent.

又,本發明之黏接劑組成物中,在不損及本發明之效果的範圍內,亦可視需要更含有其他成分。如此之成分之具體例可列舉阻燃劑、黏著賦予劑、填料、矽烷偶聯劑。Furthermore, the adhesive composition of the present invention may contain other components as needed within the scope that does not impair the effects of the present invention. Specific examples of such components include flame retardants, adhesion agents, fillers, and silane coupling agents.

<阻燃劑> 本發明之黏接劑組成物中,在不損及本發明之效果的範圍內,亦可視需要摻合阻燃劑。阻燃劑可列舉溴系、磷系、氮系、氫氧化金屬化合物等。其中,宜為磷系阻燃劑,可使用例如磷酸三甲酯、磷酸三苯酯、磷酸三甲苯酯等磷酸酯、例如次磷酸鋁等磷酸鹽、磷腈等公知的磷系阻燃劑。該等可單獨使用,亦可將2種以上任意組合使用。含有阻燃劑時,相對於(A)~(C)成分之合計100質量份,宜以1~200質量份之範圍含有,為5~150質量份之範圍更佳,為10~100質量份之範圍最佳。藉由為前述下限值以上,阻燃性良好。又,藉由為前述上限值以下,黏接性、焊料耐熱性、電氣特性等不會降低。<Flame retardant> The adhesive composition of the present invention may also be mixed with a flame retardant as needed within the range that does not impair the effect of the present invention. Examples of flame retardants include bromine-based, phosphorus-based, nitrogen-based, and metal hydroxide compounds. Among them, phosphorus-based flame retardants are preferred, and phosphoric acid esters such as trimethyl phosphate, triphenyl phosphate, and tricresyl phosphate, phosphates such as aluminum hypophosphite, and phosphazenes, etc., which are well-known phosphorus-based flame retardants, can be used. These can be used alone or in any combination of two or more. When a flame retardant is contained, it is preferably contained in a range of 1 to 200 parts by mass, preferably in a range of 5 to 150 parts by mass, and most preferably in a range of 10 to 100 parts by mass, relative to a total of 100 parts by mass of components (A) to (C). When the content is at least the above lower limit, the flame retardancy is good, and when the content is at most the above upper limit, the adhesiveness, solder heat resistance, electrical characteristics, etc. are not deteriorated.

<黏著賦予劑> 本發明之黏接劑組成物中,在不損及本發明之效果的範圍內,亦可視需要摻合黏著賦予劑。黏著賦予劑可列舉聚萜烯樹脂、松香系樹脂、脂肪族系石油樹脂、脂環族系石油樹脂、共聚系石油樹脂、苯乙烯樹脂及氫化石油樹脂等,係為了改善黏接強度之目的使用。該等可單獨使用,亦可將2種以上任意組合使用。含有黏著賦予劑時,相對於(A)~(C)成分之合計100質量份,宜以1~200質量份之範圍含有,為5~150質量份之範圍更佳,為10~100質量份之範圍最佳。藉由為前述下限值以上,可發揮黏著賦予劑的效果。又,藉由為前述上限值以下,黏接性、焊料耐熱性、電氣特性等不會降低。<Adhesive agent> The adhesive composition of the present invention may contain an adhesive agent as needed within the scope of not impairing the effect of the present invention. Examples of adhesive agents include polyterpene resins, rosin resins, aliphatic petroleum resins, alicyclic petroleum resins, copolymerized petroleum resins, styrene resins, and hydrogenated petroleum resins, and are used for the purpose of improving the adhesive strength. These may be used alone or in any combination of two or more. When the adhesion agent is contained, it is preferably contained in a range of 1 to 200 parts by mass, more preferably in a range of 5 to 150 parts by mass, and most preferably in a range of 10 to 100 parts by mass, relative to 100 parts by mass of the total of components (A) to (C). By being above the lower limit, the effect of the adhesion agent can be exerted. In addition, by being below the upper limit, the adhesion, solder heat resistance, electrical characteristics, etc. will not be reduced.

<填料> 本發明之黏接劑組成物中,在不損及本發明之效果的範圍內,亦可視需要摻合二氧化矽等填料。藉由摻合二氧化矽,焊料耐熱性等特性得到改善,故非常理想。就二氧化矽而言,一般已知有疏水性二氧化矽與親水性二氧化矽,此處,考量賦予耐吸濕性的方面,宜為經利用二甲基二氯矽烷、六甲基二矽氮烷、辛基矽烷等進行處理之疏水性二氧化矽。含有二氧化矽時,其含量相對於(A)~(C)成分之合計100質量份,宜為0.05~30質量份之範圍。藉由為前述下限值以上,可發揮改善焊料耐熱性的效果。又,藉由為前述上限值以下,不會發生二氧化矽的分散不良,溶液黏度良好且作業性良好。又,黏接性亦不會降低。<Filler> In the adhesive composition of the present invention, fillers such as silica may be blended as needed within a range that does not impair the effects of the present invention. By blending silica, properties such as solder heat resistance are improved, which is very desirable. As for silica, hydrophobic silica and hydrophilic silica are generally known. Here, in consideration of imparting moisture absorption resistance, hydrophobic silica treated with dimethyldichlorosilane, hexamethyldisilazane, octylsilane, etc. is preferred. When silica is contained, its content is preferably in the range of 0.05 to 30 parts by mass relative to 100 parts by mass of the total of components (A) to (C). By being above the aforementioned lower limit, the effect of improving solder heat resistance can be exerted. Furthermore, by being below the above upper limit, poor dispersion of silicon dioxide does not occur, the solution viscosity is good, and workability is good. Furthermore, the adhesiveness does not decrease.

<矽烷偶聯劑> 本發明之黏接劑組成物中,在不損及本發明之效果的範圍內,亦可視需要摻合矽烷偶聯劑。藉由摻合矽烷偶聯劑,對於金屬之黏接性、焊料耐熱性等特性得到改善,故非常理想。矽烷偶聯劑並無特別限定,可列舉具有不飽和基者、具有環氧丙基者、具有胺基者等。該等之中,考量焊料耐熱性的觀點,為γ-環氧丙氧基丙基三甲氧基矽烷、β-(3,4-環氧環己基)乙基三甲氧基矽烷、β-(3,4-環氧環己基)乙基三乙氧基矽烷等具有環氧丙基之矽烷偶聯劑尤佳。含有矽烷偶聯劑時,其含量相對於(A)~(C)成分之合計100質量份,宜為0.5~20質量份之範圍。藉由為0.5質量份以上,優異的焊料耐熱性良好。另一方面,藉由為20質量份以下,焊料耐熱性、黏接性良好。<Silane coupling agent> In the adhesive composition of the present invention, a silane coupling agent may be mixed as needed within the scope that does not impair the effect of the present invention. By mixing a silane coupling agent, the properties such as metal adhesion and solder heat resistance are improved, which is very ideal. The silane coupling agent is not particularly limited, and examples thereof include those having an unsaturated group, those having an epoxypropyl group, and those having an amino group. Among them, from the perspective of solder heat resistance, silane coupling agents having a glycidyl group such as γ-glycidoxypropyltrimethoxysilane, β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, and β-(3,4-epoxycyclohexyl)ethyltriethoxysilane are particularly preferred. When a silane coupling agent is contained, its content is preferably in the range of 0.5 to 20 parts by mass relative to 100 parts by mass of the total of components (A) to (C). When the content is 0.5 parts by mass or more, excellent solder heat resistance is good. On the other hand, when the content is 20 parts by mass or less, solder heat resistance and adhesion are good.

<疊層體> 本發明之疊層體係於基材疊層黏接劑組成物而成者(基材/黏接劑層之2層疊層體)、或進一步貼合基材而成者(基材/黏接劑層/基材之3層疊層體)。此處,黏接劑層係指將本發明之黏接劑組成物塗布於基材,並使其乾燥後之黏接劑組成物之層。藉由將本發明之黏接劑組成物依循常法塗布於各種基材並乾燥,及進一步疊層其他基材,可獲得本發明之疊層體。<Laminated body> The laminated body of the present invention is formed by laminating an adhesive composition on a substrate (substrate/adhesive layer two-layer laminated body), or further laminating a substrate (substrate/adhesive layer/substrate three-layer laminated body). Here, the adhesive layer refers to the layer of the adhesive composition after applying the adhesive composition of the present invention to a substrate and drying it. The laminated body of the present invention can be obtained by applying the adhesive composition of the present invention to various substrates according to the conventional method and drying it, and further laminating it with other substrates.

<基材> 本發明中,基材只要是可塗布本發明之黏接劑組成物,並乾燥形成黏接劑層者,則無特別限定,可列舉薄膜狀樹脂等樹脂基材、金屬板、金屬箔等金屬基材、紙類等。<Substrate> In the present invention, the substrate is not particularly limited as long as it can be coated with the adhesive composition of the present invention and dried to form an adhesive layer, and examples thereof include resin substrates such as film-like resins, metal substrates such as metal plates and metal foils, and paper.

樹脂基材可例示:聚酯樹脂、聚醯胺樹脂、聚醯亞胺樹脂、聚醯胺醯亞胺樹脂、液晶聚合物、聚苯硫醚、對排聚苯乙烯、聚烯烴系樹脂、及氟系樹脂等。宜為薄膜狀樹脂(以下,亦稱為基材薄膜層)。Examples of the resin substrate include polyester resins, polyamide resins, polyimide resins, polyamide imide resins, liquid crystal polymers, polyphenylene sulfide, para-polystyrene, polyolefin resins, and fluorine resins, etc. The resin substrate is preferably a film-like resin (hereinafter also referred to as a substrate film layer).

金屬基材可使用電路基板能使用之任意公知的導電性材料。素材可例示:SUS、銅、鋁、鐵、鋼、鋅、鎳等各種金屬、及各自的合金、鍍敷品、以鋅或鉻化合物等其他金屬進行處理的金屬等。宜為金屬箔,更佳為銅箔。金屬箔之厚度並無特別限定,宜為1μm以上,更佳為3μm以上,尤佳為10μm以上。又,宜為50μm以下,更佳為30μm以下,尤佳為20μm以下。厚度過薄時,會有電路難以獲得充分的電氣性能的情況,另一方面,厚度過厚時,會有電路製作時的加工能率等降低的情況。金屬箔通常以捲軸狀的形態提供。製造本發明之印刷配線板時所使用之金屬箔的形態並無特別限定。使用帶狀形態的金屬箔時,其長度並無特別限定。又,其寬度亦無特別限定,宜為約250~500cm。The metal substrate can use any known conductive material that can be used for the circuit board. Examples of the material include: various metals such as SUS, copper, aluminum, iron, steel, zinc, nickel, and their alloys, plated products, metals treated with other metals such as zinc or chromium compounds, etc. It is preferably a metal foil, and more preferably a copper foil. The thickness of the metal foil is not particularly limited, and is preferably 1 μm or more, preferably 3 μm or more, and particularly preferably 10 μm or more. In addition, it is preferably 50 μm or less, more preferably 30 μm or less, and particularly preferably 20 μm or less. When the thickness is too thin, it may be difficult for the circuit to obtain sufficient electrical performance. On the other hand, when the thickness is too thick, the processing efficiency during circuit manufacturing may be reduced. The metal foil is usually provided in a roll-like form. The shape of the metal foil used in manufacturing the printed wiring board of the present invention is not particularly limited. When a strip-shaped metal foil is used, its length is not particularly limited. Also, its width is not particularly limited, but is preferably about 250 to 500 cm.

紙類可例示優質紙、牛皮紙、紙捲、玻璃紙等。又,複合素材可例示玻璃環氧樹脂等。Examples of paper include high-quality paper, kraft paper, paper rolls, and cellophane. Examples of composite materials include glass epoxy resins.

考量與黏接劑組成物之黏接力、耐久性的方面,基材宜為聚酯樹脂、聚醯胺樹脂、聚醯亞胺樹脂、聚醯胺醯亞胺樹脂、液晶聚合物、聚苯硫醚、對排聚苯乙烯、聚烯烴系樹脂、氟系樹脂、SUS鋼板、銅箔、鋁箔、或玻璃環氧樹脂。Considering the adhesion and durability with the adhesive composition, the substrate is preferably polyester resin, polyamide resin, polyimide resin, polyamide imide resin, liquid crystal polymer, polyphenylene sulfide, para-polystyrene, polyolefin resin, fluorine resin, SUS steel plate, copper foil, aluminum foil, or glass epoxy resin.

<黏接片> 本發明中,黏接片係前述疊層體與脫模基材藉由黏接劑組成物疊層而成者。具體的構成態樣可列舉疊層體/黏接劑層/脫模基材、或脫模基材/黏接劑層/疊層體/黏接劑層/脫模基材。藉由疊層脫模基材,可作為基材之保護層而發揮功能。又,藉由使用脫模基材,可將脫模基材從黏接片予以脫模,再將黏接劑層轉印至另外的基材。<Adhesive sheet> In the present invention, the adhesive sheet is formed by laminating the aforementioned laminate and the release substrate via an adhesive composition. The specific configuration can be listed as laminate/adhesive layer/release substrate, or release substrate/adhesive layer/laminated body/adhesive layer/release substrate. By laminating the release substrate, it can function as a protective layer for the substrate. In addition, by using the release substrate, the release substrate can be demolded from the adhesive sheet, and then the adhesive layer can be transferred to another substrate.

藉由將本發明之黏接劑組成物依循常法塗布於各種疊層體並乾燥,可獲得本發明之黏接片。又,乾燥後於黏接劑層貼附脫模基材的話,可不造成朝基材背面的轉移而進行捲繞,操作性優異,且由於受到黏接劑層保護,故保存性優異,使用也容易。又,塗布於脫模基材並乾燥後,視需要貼附另外的脫模基材的話,亦可將黏接劑層本身轉印至其他基材。The adhesive sheet of the present invention can be obtained by applying the adhesive composition of the present invention to various laminated bodies according to the conventional method and drying. Furthermore, if a release substrate is attached to the adhesive layer after drying, it can be rolled up without causing transfer to the back of the substrate, and the workability is excellent. Moreover, since it is protected by the adhesive layer, it has excellent storage and is easy to use. Furthermore, after applying to the release substrate and drying, if another release substrate is attached as needed, the adhesive layer itself can also be transferred to other substrates.

<脫模基材> 脫模基材並無特別限定,例如可列舉於優質紙、牛皮紙、紙捲、玻璃紙等紙之兩面設置黏土、聚乙烯、聚丙烯等填平劑的塗布層,進一步在其各塗布層之上塗布聚矽氧系、氟系、醇酸系脫模劑而成者。又,亦可列舉於聚乙烯、聚丙烯、乙烯-α-烯烴共聚物、丙烯-α-烯烴共聚物等各種烯烴薄膜單獨、及聚對苯二甲酸乙二醇酯等薄膜上塗布上述脫模劑而成者。由於脫模基材與黏接劑層之脫模力、聚矽氧對電氣特性造成不良影響等理由,宜為於優質紙之兩面進行聚丙烯填平處理並於其上使用醇酸系脫模劑者、或於聚對苯二甲酸乙二醇酯上使用醇酸系脫模劑者較佳。<Release substrate> The release substrate is not particularly limited. For example, a coating layer of a filler such as clay, polyethylene, or polypropylene is provided on both sides of high-quality paper, kraft paper, paper roll, or cellophane, and a silicone-based, fluorine-based, or alkyd-based release agent is further applied on each of the coating layers. In addition, a release agent is applied to various olefin films such as polyethylene, polypropylene, ethylene-α-olefin copolymer, propylene-α-olefin copolymer, and films such as polyethylene terephthalate. Due to the release force of the release substrate and the adhesive layer, and the adverse effects of silicone on electrical properties, it is better to use an alkyd release agent on both sides of high-quality paper after polypropylene filling, or to use an alkyd release agent on polyethylene terephthalate.

此外,本發明中,將黏接劑組成物塗覆於基材上的方法並無特別限定,可列舉缺角輪塗布機、逆向輥塗機等。或亦可視需要於係印刷配線板構成材料之壓延銅箔、或聚醯亞胺薄膜直接或利用轉印法設置黏接劑層。乾燥後之黏接劑層之厚度可視需要適當變更,宜為5~200μm之範圍。黏接薄膜厚未達5μm的話,黏接強度不足。為200μm以上的話,可列舉乾燥不足,殘留溶劑變多,印刷配線板製造之壓製時產生膨起的問題。乾燥條件並無特別限定,乾燥後之殘留溶劑率宜為1質量%以下。超過1質量%的話,可列舉印刷配線板壓製時殘留溶劑起泡,產生膨起的問題。In addition, in the present invention, the method of coating the adhesive composition on the substrate is not particularly limited, and examples thereof include a notch wheel coater, a reverse roller coater, and the like. Alternatively, the adhesive layer may be provided directly or by transfer method on the rolled copper foil or polyimide film that is a constituent material of the printed wiring board as needed. The thickness of the adhesive layer after drying may be appropriately changed as needed, and is preferably in the range of 5 to 200 μm. If the thickness of the adhesive film is less than 5 μm, the bonding strength is insufficient. If it is greater than 200 μm, problems may arise such as insufficient drying, an increase in residual solvent, and swelling during pressing in the manufacture of the printed wiring board. The drying conditions are not particularly limited, and the residual solvent rate after drying is preferably less than 1% by mass. If the content exceeds 1% by mass, residual solvent may cause foaming and swelling during the pressing of printed wiring boards.

<印刷配線板> 本發明中之「印刷配線板」,係包含由形成導體電路之金屬箔與樹脂基材所形成的疊層體作為構成要素者。印刷配線板,例如可使用覆金屬疊層體並利用減去法等以往公知的方法製造。係視需要將由金屬箔形成之導體電路部分性或全面性地使用覆蓋薄膜、網版印刷印墨等被覆之所謂撓性電路板(FPC)、扁平電纜、捲帶式自動接合(TAB)用電路板等的總稱。<Printed wiring board> The "printed wiring board" in the present invention includes a laminate formed by a metal foil forming a conductive circuit and a resin substrate as a constituent element. The printed wiring board can be manufactured, for example, by using a metal-clad laminate and utilizing a conventionally known method such as a subtractive method. It is a general term for so-called flexible printed circuits (FPCs), flat cables, and tape automated bonding (TAB) circuit boards, etc., in which a conductive circuit formed by a metal foil is partially or fully coated with a covering film, screen printing ink, etc. as needed.

本發明之印刷配線板,可為能被採用作為印刷配線板之任意的疊層結構。例如,可為由基材薄膜層、金屬箔層、黏接劑層、及覆蓋薄膜層之4層所構成的印刷配線板。又,例如可為由基材薄膜層、黏接劑層、金屬箔層、黏接劑層、及覆蓋薄膜層之5層所構成的印刷配線板。The printed wiring board of the present invention may be any laminated structure that can be used as a printed wiring board. For example, it may be a printed wiring board composed of four layers of a base film layer, a metal foil layer, an adhesive layer, and a cover film layer. Also, for example, it may be a printed wiring board composed of five layers of a base film layer, an adhesive layer, a metal foil layer, an adhesive layer, and a cover film layer.

另外,視需要亦可為將2個或3個以上之上述印刷配線板疊層而成的構成。Furthermore, if necessary, two or three or more printed wiring boards may be stacked.

本發明之黏接劑組成物適合使用於印刷配線板之各黏接劑層。特別是將本發明之黏接劑組成物作為黏接劑使用的話,不僅是與構成印刷配線板之習知的聚醯亞胺、聚酯薄膜、銅箔,與LCP等低極性的樹脂基材亦具有高黏接性,可獲得耐焊料回焊性,且黏接劑層本身的低介電氣特性優異。因此,適合作為覆蓋薄膜、疊層板、附設樹脂之銅箔及黏合片所使用之黏接劑組成物。The adhesive composition of the present invention is suitable for use in various adhesive layers of printed wiring boards. In particular, when the adhesive composition of the present invention is used as an adhesive, it has high adhesion not only to the known polyimide, polyester film, copper foil constituting the printed wiring board, but also to low-polarity resin substrates such as LCP, and can obtain solder reflow resistance, and the adhesive layer itself has excellent low dielectric properties. Therefore, it is suitable as an adhesive composition used for covering films, laminates, copper foils with resins, and adhesive sheets.

本發明之印刷配線板中,就基材薄膜而言,可使用自以往既已作為印刷配線板之基材而使用之任意的樹脂薄膜。作為基材薄膜之樹脂,可例示:聚酯樹脂、聚醯胺樹脂、聚醯亞胺樹脂、聚醯胺醯亞胺樹脂、液晶聚合物、聚苯硫醚、對排聚苯乙烯、聚烯烴系樹脂、及氟系樹脂等。尤其對於液晶聚合物、聚苯硫醚、對排聚苯乙烯、聚烯烴系樹脂等低極性基材,亦具有優異的黏接性。In the printed wiring board of the present invention, any resin film that has been used as a substrate of a printed wiring board can be used as the substrate film. Examples of the resin of the substrate film include polyester resin, polyamide resin, polyimide resin, polyamide imide resin, liquid crystal polymer, polyphenylene sulfide, para-polystyrene, polyolefin resin, and fluorine resin. In particular, the present invention has excellent adhesion to low-polarity substrates such as liquid crystal polymer, polyphenylene sulfide, para-polystyrene, and polyolefin resin.

<覆蓋薄膜> 就覆蓋薄膜而言,可使用以往作為印刷配線板用之絕緣薄膜公知的任意絕緣薄膜。例如可使用由聚醯亞胺、聚酯、聚苯硫醚、聚醚碸、聚醚醚酮、聚芳醯胺、聚碳酸酯、聚芳酯、聚醯胺醯亞胺、液晶聚合物、對排聚苯乙烯、聚烯烴系樹脂等各種聚合物所製成的薄膜。更佳為聚醯亞胺薄膜或液晶聚合物薄膜。<Coating film> As for the covering film, any insulating film known as an insulating film for printed wiring boards can be used. For example, films made of various polymers such as polyimide, polyester, polyphenylene sulfide, polyether sulfide, polyether ether ketone, polyarylamide, polycarbonate, polyarylate, polyamide imide, liquid crystal polymer, para-polystyrene, and polyolefin resin can be used. More preferably, it is a polyimide film or a liquid crystal polymer film.

本發明之印刷配線板除使用上述各層之材料以外,可使用以往公知的任意製程進行製造。The printed wiring board of the present invention can be manufactured using any conventionally known process in addition to using the materials of each layer described above.

較佳實施態樣係製造於覆蓋薄膜層疊層黏接劑層而成的半成品(以下,稱為「覆蓋薄膜側半成品」)。另一方面,係製造於基材薄膜層疊層金屬箔層並形成所期望之電路圖案的半成品(以下,稱為「基材薄膜側2層半成品」)、或於基材薄膜層疊層黏接劑層且於其上疊層金屬箔層並形成所期望之電路圖案的半成品(以下,稱為「基材薄膜側3層半成品」)(以下將基材薄膜側2層半成品與基材薄膜側3層半成品合稱為「基材薄膜側半成品」)。藉由將以此種方式所獲得之覆蓋薄膜側半成品與基材薄膜側半成品貼合,可獲得4層或5層之印刷配線板。A preferred embodiment is a semi-finished product made by stacking adhesive layers on a covering film layer (hereinafter referred to as a "covering film side semi-finished product"). On the other hand, a semi-finished product is made by stacking metal foil layers on a substrate film layer to form a desired circuit pattern (hereinafter referred to as a "substrate film side 2-layer semi-finished product"), or a semi-finished product is made by stacking adhesive layers on a substrate film layer and stacking a metal foil layer thereon to form a desired circuit pattern (hereinafter referred to as a "substrate film side 3-layer semi-finished product") (hereinafter, the substrate film side 2-layer semi-finished product and the substrate film side 3-layer semi-finished product are collectively referred to as the "substrate film side semi-finished product"). By laminating the cover film side semi-finished product obtained in this way to the substrate film side semi-finished product, a 4-layer or 5-layer printed wiring board can be obtained.

基材薄膜側半成品,例如可藉由包括以下步驟之製造方法而獲得:(A)於前述金屬箔塗布成為基材薄膜之樹脂的溶液,並將塗膜進行初步乾燥;(B)將(A)中所獲得之金屬箔與初步乾燥塗膜的疊層物進行熱處理、乾燥(以下,稱為「熱處理-脫溶劑步驟」)。The semi-finished product on the substrate film side can be obtained, for example, by a manufacturing method comprising the following steps: (A) coating the aforementioned metal foil with a solution of a resin to form a substrate film, and preliminarily drying the coating; and (B) heat-treating and drying the laminate of the metal foil obtained in (A) and the preliminarily dried coating (hereinafter referred to as "heat treatment-desolventizing step").

金屬箔層中之電路的形成,可使用以往公知的方法。可使用加成法,亦可使用減去法。宜為減去法。The circuit in the metal foil layer can be formed by a conventionally known method. An additive method or a subtractive method can be used. The subtractive method is preferred.

獲得之基材薄膜側半製品,可直接使用在與覆蓋薄膜側半成品之貼合,又,亦可貼合脫模薄膜進行保存後,使用在與覆蓋薄膜側半成品之貼合。The obtained semi-finished product on the substrate film side can be directly used for bonding with the semi-finished product on the covering film side, or can be bonded with a release film for preservation and then used for bonding with the semi-finished product on the covering film side.

覆蓋薄膜側半製品,例如可於覆蓋薄膜塗布黏接劑而製造。視需要可進行所塗布之黏接劑中的交聯反應。較佳實施態様中,係使黏接劑層半硬化。The semi-finished product on the side of the covering film can be manufactured, for example, by applying an adhesive on the covering film. If necessary, a crosslinking reaction can be performed in the applied adhesive. In a preferred embodiment, the adhesive layer is semi-hardened.

獲得之覆蓋薄膜側半成品,可直接使用在與基材薄膜側半成品之貼合,又,亦可貼合脫模薄膜進行保存後,使用在與基材薄膜側半成品之貼合。The obtained semi-finished product on the covering film side can be directly used for bonding with the semi-finished product on the base film side, or can be bonded with a release film for preservation and then used for bonding with the semi-finished product on the base film side.

基材薄膜側半成品與覆蓋薄膜側半成品,係分別例如以捲軸的形態保存後,進行貼合而製成印刷配線板。就貼合方法而言,可使用任意的方法,例如可使用壓製或滾軸等進行貼合。又,亦可藉由加熱壓製、或使用加熱滾軸裝置等方法,邊加熱邊將兩者貼合。The semi-finished product on the substrate film side and the semi-finished product on the cover film side are stored in the form of rolls, for example, and then bonded together to form a printed wiring board. As for the bonding method, any method can be used, for example, lamination can be performed using pressing or rollers. In addition, the two can be bonded while heating by methods such as hot pressing or using a heated roller device.

補強材側半成品,例如如聚醯亞胺薄膜般柔軟且可捲繞之補強材的情況下,於補強材塗布黏接劑而製造較理想。又,例如如SUS、鋁等金屬板、以環氧樹脂使玻璃纖維硬化而得之板等堅硬且無法捲繞之補強板的情況下,藉由將預先塗布於脫模基材之黏接劑進行轉印塗布而製造較理想。又,視需要可進行所塗布之黏接劑中的交聯反應。較佳實施態様中,係使黏接劑層半硬化。In the case of a reinforcing material side semi-finished product that is soft and can be rolled up, such as a polyimide film, it is more ideal to apply an adhesive to the reinforcing material for manufacturing. In addition, in the case of a reinforcing plate that is hard and cannot be rolled up, such as a metal plate such as SUS, aluminum, or a plate obtained by curing glass fiber with epoxy resin, it is more ideal to transfer and apply an adhesive pre-applied on a demoulding substrate. In addition, a crosslinking reaction in the applied adhesive can be performed as needed. In a preferred embodiment, the adhesive layer is semi-cured.

獲得之補強材側半成品,可直接使用在與印刷配線板背面之貼合,又,亦可貼合脫模薄膜進行保存後,使用在與基材薄膜側半成品之貼合。The obtained semi-finished product on the side of the reinforcing material can be directly used for bonding to the back of the printed wiring board, or it can be stored by bonding a release film and then used for bonding to the semi-finished product on the side of the base film.

基材薄膜側半成品、覆蓋薄膜側半成品、補強材側半成品皆為本發明中之印刷配線板用疊層體。The semi-finished product on the substrate film side, the semi-finished product on the covering film side, and the semi-finished product on the reinforcing material side are all laminated bodies for printed wiring boards in the present invention.

<實施例> 以下,舉實施例對本發明更詳細地說明。惟,本發明並不限定於實施例。實施例中及比較例中之簡稱份表示質量份。<Example> The present invention is described in more detail below with reference to an example. However, the present invention is not limited to the example. The abbreviation "part" in the example and the comparative example represents a mass part.

(物性評價方法)(Physical property evaluation method)

(1)酸價(mgKOH/g) 本發明中之酸價(mgKOH/g),係將酸改性聚烯烴溶解於甲苯,並在甲醇鈉之甲醇溶液中以酚酞作為指示劑進行滴定。(1) Acid value (mgKOH/g) The acid value (mgKOH/g) in the present invention is obtained by dissolving the acid-modified polyolefin in toluene and titrating it in a methanol solution of sodium methoxide using phenolphthalein as an indicator.

(2)數量平均分子量(Mn)、重量平均分子量(Mw) 本發明中之數量平均分子量,係利用島津製作所(股)製凝膠滲透層析(以下稱GPC、標準物質:聚苯乙烯樹脂、移動相:四氫呋喃、管柱:Shodex KF-802 + KF-804L + KF-806L、管柱溫度:30℃、流速:1.0ml/分鐘、檢測器:RI檢測器)測得之值。(2) Number average molecular weight (Mn), weight average molecular weight (Mw) The number average molecular weight in the present invention is the value measured by using a gel permeation chromatography (hereinafter referred to as GPC, standard material: polystyrene resin, mobile phase: tetrahydrofuran, column: Shodex KF-802 + KF-804L + KF-806L, column temperature: 30°C, flow rate: 1.0 ml/min, detector: RI detector) manufactured by Shimadzu Corporation.

(3)熔點(Tm)、熔解熱(△H)的測定 本發明中之熔點、熔解熱,係使用差示掃描熱量計(以下稱DSC、TA Instrument Japan製、Q-2000),以20℃/分鐘之速度升溫熔解並冷卻樹脂化,由再次升溫熔解時之熔解峰部之頂部溫度及面積測得之值。(3) Determination of melting point (Tm) and heat of fusion (ΔH) The melting point and heat of fusion in the present invention are measured by using a differential scanning calorimeter (hereinafter referred to as DSC, manufactured by TA Instrument Japan, Q-2000) to melt the resin at a rate of 20°C/min and cool it down to form a resin. The values are measured from the top temperature and area of the melting peak when the temperature is raised again to melt.

(4)羧酸酐基(a1)與羧酸基(a2)之鍵結比率的測定 [檢量線溶液之製備] 精確稱量馬來酸酐0.050±0.001g,以氯仿使其溶解,並定容至50ml,製備1.000g/l之A溶液。將A溶液稀釋2倍,製備0.500g/l之B溶液。將B溶液稀釋4倍,製備0.125g/l之C溶液。 [檢量線的製作] 使用紅外分光光度計(島津製作所公司製、FT-IR8200PC),按照空白對照溶液(氯仿)、C溶液、B溶液、A溶液的順序測定吸收光譜(Abs)。讀取各光譜之1780cm-1 附近之最大吸收強度,縱軸取馬來酸酐濃度且橫軸取強度來製作檢量線,求出其斜率(1/a)。 [試樣溶液之製備及測定] 精確稱量試樣(酸改性聚烯烴(A))0.50±0.01g,加入氯仿6.7ml使其溶解,製備試樣溶液。使用紅外分光光度計測定試樣溶液之吸收光譜(Abs)。讀取吸收光譜之1780cm-1 附近(羧酸酐基(a1))與1730cm-1 附近(羧酸基(a2))之最大吸收強度,由檢量線求出(a1)及(a2)之每1g樹脂之含量(mmol/g)。 [計算] 計算式1:羧酸酐基(a1)含量(mmol/g)=H1×(1/a)/C÷99×1000 計算式2:羧酸基(a2)之含量(mmol/g)=H2×2.08×(1/a)/C÷117×1000 H1:1780cm-1 附近之最大吸收強度(Abs) H2:1730cm-1 附近之最大吸收強度(Abs) 2.08:馬來酸之吸收置換為馬來酸酐之吸收的換算係數 1/a:檢量線之斜率 C:試樣溶液中之酸改性聚烯烴(A)之濃度(質量%)(4) Determination of the bonding ratio between the carboxylic anhydride group (a1) and the carboxylic acid group (a2) [Preparation of calibration curve solution] Accurately weigh 0.050±0.001 g of maleic anhydride, dissolve it in chloroform, and dilute to 50 ml to prepare a 1.000 g/l solution A. Dilute solution A by 2 times to prepare a 0.500 g/l solution B. Dilute solution B by 4 times to prepare a 0.125 g/l solution C. [Preparation of calibration curve] Using an infrared spectrophotometer (manufactured by Shimadzu Corporation, FT-IR8200PC), measure the absorption spectrum (Abs) in the order of blank solution (chloroform), solution C, solution B, and solution A. Read the maximum absorption intensity near 1780 cm -1 of each spectrum, take the maleic anhydride concentration on the vertical axis and the intensity on the horizontal axis to make a calibration curve, and calculate its slope (1/a). [Preparation and measurement of sample solution] Accurately weigh 0.50±0.01g of the sample (acid-modified polyolefin (A)), add 6.7ml of chloroform to dissolve it, and prepare a sample solution. Use an infrared spectrophotometer to measure the absorption spectrum (Abs) of the sample solution. Read the maximum absorption intensity near 1780cm -1 (carboxylic anhydride group (a1)) and 1730cm -1 (carboxylic acid group (a2)) of the absorption spectrum, and calculate the content (mmol/g) of (a1) and (a2) per 1g of resin from the calibration curve. [Calculation] Calculation formula 1: Carboxylic acid anhydride group (a1) content (mmol/g) = H1 × (1/a) / C ÷ 99 × 1000 Calculation formula 2: Carboxylic acid group (a2) content (mmol/g) = H2 × 2.08 × (1/a) / C ÷ 117 × 1000 H1: Maximum absorption intensity around 1780 cm -1 (Abs) H2: Maximum absorption intensity around 1730 cm -1 (Abs) 2.08: Conversion coefficient of maleic acid absorption replaced by maleic anhydride absorption 1/a: Slope of the calibration line C: Concentration of acid-modified polyolefin (A) in the sample solution (mass %)

(5)佔於鍵結於酸改性聚烯烴(A)之全部酸成分中之(a1)與(a2)之合計量的測定 使用400MHz之1 H-核磁共振光譜裝置(1 H-NMR),進行酸改性聚烯烴(A)之羧酸酐基(a1)、羧酸基(a2)及其他酸(丙烯酸等)之莫耳比定量。溶劑使用氘代氯仿。(5) Determination of the total amount of (a1) and (a2) in the total acid components bonded to the acid-modified polyolefin (A) The molar ratio of the carboxylic anhydride group (a1), the carboxylic acid group ( a2 ) and other acids (acrylic acid, etc.) in the acid -modified polyolefin (A) was quantitatively determined using a 400 MHz 1 H-nuclear magnetic resonance spectrometer ( 1 H-NMR). Deuterated chloroform was used as the solvent.

(6)剝離強度(黏接性) 以使乾燥後之厚度成為25μm的方式,將後述黏接劑組成物塗布於厚度12.5μm之聚醯亞胺薄膜(Kaneka(股)公司製、APICAL(註冊商標))、或厚度25μm之LCP薄膜(可樂麗(股)公司製、Vecstar(註冊商標)),並在130℃乾燥3分鐘。將如此獲得之黏接性薄膜(B階段品)與厚度18μm之壓延銅箔(JX金屬(股)公司製、BHY系列)貼合。貼合係以使壓延銅箔之光澤面與黏接劑層接觸的方式進行,在160℃於40kgf/cm2 之加壓下壓製30秒而黏接。然後,在140℃熱處理4小時而使其硬化,得到剝離強度評價用樣品。剝離強度係於25℃拉伸薄膜,以拉伸速度50mm/min進行90°剝離試驗並測定剝離強度。該試驗係表示於常溫之黏接強度。 <評價基準> ◎:1.0N/mm以上 ○:0.8N/mm以上且未達1.0N/mm △:0.5N/mm以上且未達0.8N/mm ×:未達0.5N/mm(6) Peel strength (adhesion) The adhesive composition described below was applied to a 12.5 μm thick polyimide film (manufactured by Kaneka Corporation, APICAL (registered trademark)) or a 25 μm thick LCP film (manufactured by Kuraray Corporation, Vecstar (registered trademark)) so that the thickness after drying was 25 μm, and dried at 130°C for 3 minutes. The thus obtained adhesive film (stage B product) was bonded to a 18 μm thick rolled copper foil (manufactured by JX Metal Co., Ltd., BHY series). The bonding is carried out in such a way that the glossy surface of the rolled copper foil contacts the adhesive layer, and the bonding is achieved by pressing at 160°C and under a pressure of 40kgf/ cm2 for 30 seconds. Then, the foil is hardened by heat treatment at 140°C for 4 hours to obtain a sample for peel strength evaluation. The peel strength is measured by stretching the film at 25°C, performing a 90° peel test at a stretching speed of 50mm/min. This test indicates the bonding strength at room temperature. <Evaluation Criteria> ◎: 1.0N/mm or more ○: 0.8N/mm or more and less than 1.0N/mm △: 0.5N/mm or more and less than 0.8N/mm ×: less than 0.5N/mm

(7)焊料耐熱性 利用與上述相同的方法製作樣品,將2.0cm×2.0cm之樣品片,於23℃進行2天的熟化處理,並於280℃在熔融的焊料浴中流動10秒,確認有無隆起等外觀變化。 <評價基準> ◎:無隆起 ○:有一部分隆起 △:有許多隆起 ×:有隆起且有變色(7) Solder heat resistance Samples were prepared using the same method as above. Samples of 2.0 cm × 2.0 cm were aged at 23°C for 2 days and flowed in a molten solder bath at 280°C for 10 seconds to check for changes in appearance such as bulges. <Evaluation criteria> ◎: No bulges ○: Some bulges △: Many bulges ×: Bumps and discoloration

(8)相對介電常數(εc )及介電損耗正切(tanδ) 以使乾燥硬化後之厚度成為25μm的方式,將後述黏接劑組成物塗布於厚度100μm之Teflon(註冊商標)片,並在130℃乾燥3分鐘。然後在140℃熱處理4小時使其硬化後,將Teflon片剝離,得到試驗用之黏接劑樹脂片。將獲得之試驗用黏接劑樹脂片裁切成8cm×3mm之條形狀樣品,得到試驗用樣品。相對介電常數(εc )及介電損耗正切(tanδ),係使用Network Analyzers(Anritsu公司製),利用空洞共振器擾動法於溫度23℃、頻率1GHz之條件進行測定。獲得之相對介電常數、介電損耗正切如下般評價。 <相對介電常數的評價基準> ◎:2.3以下 ○:超過2.3且在2.6以下 △:超過2.6且在3.0以下 ×:超過3.0 <介電損耗正切的評價基準> ◎:0.008以下 ○:超過0.008且在0.01以下 △:超過0.01且在0.02以下 ×:超過0.02(8) Relative dielectric constant (ε c ) and dielectric loss tangent (tan δ) The adhesive composition described below was applied to a Teflon (registered trademark) sheet having a thickness of 100 μm so that the thickness after drying and curing became 25 μm, and dried at 130°C for 3 minutes. After heat treatment at 140°C for 4 hours to cure it, the Teflon sheet was peeled off to obtain an adhesive resin sheet for testing. The obtained adhesive resin sheet for testing was cut into strip samples of 8 cm × 3 mm to obtain test samples. The relative dielectric constant (ε c ) and dielectric loss tangent (tanδ) were measured using Network Analyzers (manufactured by Anritsu Corporation) using the cavity resonator perturbation method at a temperature of 23°C and a frequency of 1 GHz. The relative dielectric constant and dielectric loss tangent obtained were evaluated as follows. <Evaluation criteria for relative dielectric constant> ◎: 2.3 or less ○: More than 2.3 and less than 2.6 △: More than 2.6 and less than 3.0 ×: More than 3.0 <Evaluation criteria for dielectric loss tangent> ◎: 0.008 or less ○: More than 0.008 and less than 0.01 △: More than 0.01 and less than 0.02 ×: More than 0.02

(9)適用期性能 適用期性能,係指以使固體成分濃度成為20質量%的方式摻合(A)成分、(B)成分、及視需要之(C)成分、以及甲基環己烷、甲乙酮及甲苯之混合溶劑(甲基環己烷/甲乙酮/甲苯=72/8/20(v/v))而製備樹脂溶液(清漆),於剛摻合時或摻合後經一定時間後之該清漆的穩定性。適用期性能良好時,係指清漆之黏度上升少,可長期間保存;適用期性能不良時,係指清漆之黏度上升(增黏),嚴重時會發生凝膠化現象,難以塗布於基材,無法長期間保存。 將依表2之比率製備之清漆,使用布氏型黏度計(轉子No.2、轉速60rpm)測定25℃之分散液黏度,求出初始分散液黏度ηB0。之後,將清漆於25℃下儲藏7天,於25℃下測定分散黏度ηB。依下式算出清漆黏度,並如下般評價。 溶液黏度比=溶液黏度ηB/溶液黏度ηB0 <評價基準> ◎:0.5以上且未達1.5 ○:1.5以上且未達2.0 △:2.0以上且未達3.0 ×:3.0以上、或無法利用膠化(gelation)進行黏度測定(9) Shelf life performance Shelf life performance refers to the stability of a resin solution (varnish) prepared by mixing component (A), component (B), and, if necessary, component (C) with a mixed solvent of methylcyclohexane, methyl ethyl ketone, and toluene (methylcyclohexane/methyl ethyl ketone/toluene = 72/8/20 (v/v)) so that the solid content concentration becomes 20% by mass, just after mixing or after a certain period of time after mixing. Good shelf life performance means that the viscosity of the varnish increases little and can be stored for a long time; poor shelf life performance means that the viscosity of the varnish increases (thickening), and in severe cases, gelation occurs, making it difficult to apply to the substrate and unable to be stored for a long time. The varnish prepared according to the ratio in Table 2 was measured for dispersion viscosity at 25°C using a Brookfield viscometer (rotor No. 2, rotation speed 60 rpm) to determine the initial dispersion viscosity ηB0. Afterwards, the varnish was stored at 25°C for 7 days and the dispersion viscosity ηB was measured at 25°C. The varnish viscosity was calculated according to the following formula and evaluated as follows. Solution viscosity ratio = solution viscosity ηB/solution viscosity ηB0 <Evaluation criteria> ◎: 0.5 or more and less than 1.5 ○: 1.5 or more and less than 2.0 △: 2.0 or more and less than 3.0 ×: 3.0 or more, or viscosity measurement cannot be performed using gelation

(酸改性聚烯烴(A)) 製造例1(酸改性聚烯烴PO-1a、PO-1b之製造) 將丙烯-丁烯共聚物(三井化學公司製「Tafmer(註冊商標)XM7080」)100質量份、馬來酸酐20質量份、二-第三丁基過氧化物6質量份,使用缸筒部之最高溫度設定為170℃之雙軸擠壓機進行混練反應。之後,於擠壓機內進行減壓脫氣,除去殘留的未反應物,得到馬來酸酐改性丙烯-丁烯共聚物(PO-1a、酸價25mgKOH/g、數量平均分子量25,000、重量平均分子量80,000、Tm75℃、△H30J/g、羧酸酐基(a1)/羧酸基之鍵結比率(a2)=89/11、佔於全部酸成分中之(a1)與(a2)之合計量100莫耳%)。 然後,將PO-1a於30℃、RH70%環境下之乾燥器內靜置1週,得到PO-1b。PO-1b係羧酸酐基(a1)/羧酸基之鍵結比率(a2)=15/85。(Acid-modified polyolefin (A)) Production Example 1 (Production of acid-modified polyolefins PO-1a and PO-1b) 100 parts by mass of propylene-butene copolymer ("Tafmer (registered trademark) XM7080" manufactured by Mitsui Chemicals, Inc.), 20 parts by mass of maleic anhydride, and 6 parts by mass of di-tert-butyl peroxide were mixed and reacted using a double-screw extruder with the maximum temperature of the cylinder set to 170°C. Afterwards, decompression and degassing were performed in an extruder to remove the residual unreacted products, and maleic anhydride-modified propylene-butene copolymer (PO-1a, acid value 25 mgKOH/g, number average molecular weight 25,000, weight average molecular weight 80,000, Tm75°C, △H30J/g, carboxylic acid anhydride group (a1)/carboxylic acid group bonding ratio (a2) = 89/11, the total amount of (a1) and (a2) in all acid components 100 mol%) was obtained. Then, PO-1a was placed in a dryer at 30°C and RH70% for 1 week to obtain PO-1b. PO-1b is a carboxylic acid anhydride group (a1)/carboxylic acid group bonding ratio (a2) = 15/85.

製造例2(酸改性聚烯烴PO-2a、PO-2b之製造) 將馬來酸酐之加入量變更為25質量份,除此以外,與製造例1同樣地進行,藉此得到馬來酸酐改性丙烯-丁烯共聚物(PO-2a、酸價48mgKOH/g、數量平均分子量17,000、重量平均分子量50,000、Tm75℃、△H25J/g、羧酸酐基(a1)/羧酸基之鍵結比率(a2)=88/12、佔於全部酸成分中之(a1)與(a2)之合計量100莫耳%)。 然後,將PO-2a於30℃、RH70%環境下之乾燥器內靜置1週,得到PO-2b。PO-2b係羧酸酐基(a1)/羧酸基之鍵結比率(a2)=13/87。Preparation Example 2 (Preparation of acid-modified polyolefins PO-2a and PO-2b) The same procedure as in Preparation Example 1 was followed except that the amount of maleic anhydride added was changed to 25 parts by mass, thereby obtaining a maleic anhydride-modified propylene-butene copolymer (PO-2a, acid value 48 mgKOH/g, number average molecular weight 17,000, weight average molecular weight 50,000, Tm 75°C, ΔH 25 J/g, bonding ratio of carboxylic anhydride group (a1)/carboxylic acid group (a2) = 88/12, total amount of (a1) and (a2) in all acid components 100 mol%). Then, PO-2a was placed in a dryer at 30°C and RH 70% for 1 week to obtain PO-2b. PO-2b has a carboxylic acid anhydride group (a1)/carboxylic acid group bonding ratio (a2) = 13/87.

製造例3(酸改性聚烯烴PO-3a、PO-3b之製造) 將馬來酸酐之加入量變更為6質量份,除此以外,與製造例1同樣地進行,藉此得到馬來酸酐改性丙烯-丁烯共聚物(PO-3a、酸價7mgKOH/g、數量平均分子量35,000、重量平均分子量130,000、Tm82℃、△H25J/g、羧酸酐基(a1)/羧酸基之鍵結比率(a2)=90/10、佔於全部酸成分中之(a1)與(a2)之合計量100莫耳%)。 然後,將PO-3a於30℃、RH70%環境下之乾燥器內靜置1週,得到PO-3b。PO-3b係羧酸酐基(a1)/羧酸基之鍵結比率(a2)=17/83。Preparation Example 3 (Preparation of acid-modified polyolefins PO-3a and PO-3b) The same procedure as in Preparation Example 1 was followed except that the amount of maleic anhydride added was changed to 6 parts by mass, thereby obtaining a maleic anhydride-modified propylene-butene copolymer (PO-3a, acid value 7 mgKOH/g, number average molecular weight 35,000, weight average molecular weight 130,000, Tm 82°C, ΔH 25 J/g, carboxylic anhydride group (a1)/carboxylic acid group bonding ratio (a2) = 90/10, total amount of (a1) and (a2) in all acid components 100 mol%). Then, PO-3a was placed in a dryer at 30°C and RH 70% for 1 week to obtain PO-3b. PO-3b has a carboxylic acid anhydride group (a1)/carboxylic acid group bonding ratio (a2) = 17/83.

製造例4(酸改性聚烯烴PO-4a、PO-4b之製造) 將馬來酸酐之加入量變更為30質量份,除此以外,與製造例1同樣地進行,藉此得到馬來酸酐改性丙烯-丁烯共聚物(PO-4a、酸價55mgKOH/g、數量平均分子量13,000、重量平均分子量40,000、Tm70℃、△H25J/g、羧酸酐基(a1)/羧酸基之鍵結比率(a2)=88/12、佔於全部酸成分中之(a1)與(a2)之合計量100莫耳%)。 然後,將PO-4b於30℃、RH70%環境下之乾燥器內靜置1週,得到PO-4b。PO-4b係羧酸酐基(a1)/羧酸基之鍵結比率(a2)=12/88。Preparation Example 4 (Preparation of acid-modified polyolefins PO-4a and PO-4b) The same procedure as in Preparation Example 1 was followed except that the amount of maleic anhydride added was changed to 30 parts by mass, thereby obtaining a maleic anhydride-modified propylene-butene copolymer (PO-4a, acid value 55 mgKOH/g, number average molecular weight 13,000, weight average molecular weight 40,000, Tm 70°C, ΔH 25 J/g, carboxylic anhydride group (a1)/carboxylic acid group bonding ratio (a2) = 88/12, total amount of (a1) and (a2) in all acid components 100 mol%). Then, PO-4b was placed in a dryer at 30°C and RH 70% for 1 week to obtain PO-4b. In PO-4b, the bonding ratio of carboxylic anhydride group (a1)/carboxylic acid group (a2) is 12/88.

製造例5(酸改性聚烯烴PO-5a、PO-5b之製造) 將馬來酸酐之加入量變更為2質量份,將二-第三丁基過氧化物變更為0.5質量份,除此以外,與製造例1同樣地進行,藉此得到馬來酸酐改性丙烯-丁烯共聚物(PO-5a、酸價3mgKOH/g、數量平均分子量60,000、重量平均分子量200,000、Tm80℃、△H25J/g、羧酸酐基(a1)/羧酸基之鍵結比率(a2)=90/10、佔於全部酸成分中之(a1)與(a2)之合計量100莫耳%)。 然後,將PO-5a於30℃、RH70%環境下之乾燥器內靜置1週,得到PO-5b。PO-5b係羧酸酐基(a1)/羧酸基之鍵結比率(a2)=18/82。Preparation Example 5 (Preparation of acid-modified polyolefins PO-5a and PO-5b) The same procedure as in Preparation Example 1 was followed except that the amount of maleic anhydride added was changed to 2 parts by mass and the amount of di-tert-butyl peroxide was changed to 0.5 parts by mass, thereby obtaining a maleic anhydride-modified propylene-butene copolymer (PO-5a, acid value 3 mgKOH/g, number average molecular weight 60,000, weight average molecular weight 200,000, Tm 80°C, ΔH 25 J/g, bonding ratio of carboxylic anhydride group (a1)/carboxylic acid group (a2) = 90/10, total amount of (a1) and (a2) in all acid components 100 mol%). Then, PO-5a was placed in a dryer at 30°C and RH 70% for 1 week to obtain PO-5b. In PO-5b, the bonding ratio of carboxylic anhydride group (a1)/carboxylic acid group (a2) is 18/82.

製造例6(酸改性聚烯烴PO-6a之製造) 將丙烯-丁烯共聚物(三井化學公司製「Tafmer(註冊商標)XM7080」)100質量份、馬來酸酐20質量份、丙烯酸5質量份、二-第三丁基過氧化物6質量份,使用缸筒部之最高溫度設定為170℃之雙軸擠壓機進行混練反應。之後,於擠壓機內進行減壓脫氣,除去殘留的未反應物,得到馬來酸酐丙烯酸改性丙烯-丁烯共聚物(PO-6a、酸價30mgKOH/g、數量平均分子量25,000、重量平均分子量80,000、Tm75℃、△H30J/g、羧酸酐基(a1)/羧酸基之鍵結比率(a2)=89/11、佔於全部酸成分中之(a1)與(a2)之合計量70莫耳%)。 然後,將PO-6a於30℃、RH70%環境下之乾燥器內靜置1週,得到PO-6b。PO-6b係羧酸酐基(a1)/羧酸基之鍵結比率(a2)=14/86。Production Example 6 (Production of acid-modified polyolefin PO-6a) 100 parts by mass of propylene-butene copolymer ("Tafmer (registered trademark) XM7080" manufactured by Mitsui Chemicals Co., Ltd.), 20 parts by mass of maleic anhydride, 5 parts by mass of acrylic acid, and 6 parts by mass of di-tert-butyl peroxide were mixed and reacted using a double-screw extruder with the maximum temperature of the cylinder section set to 170°C. Afterwards, the product was decompressed and degassed in an extruder to remove the remaining unreacted products, and a maleic anhydride acrylic acid-modified propylene-butene copolymer (PO-6a, acid value 30 mgKOH/g, number average molecular weight 25,000, weight average molecular weight 80,000, Tm 75°C, △H 30 J/g, carboxylic anhydride group (a1)/carboxylic acid group bonding ratio (a2) = 89/11, and the total amount of (a1) and (a2) in the total acid components was 70 mol%). Then, PO-6a was placed in a dryer at 30°C and RH 70% for 1 week to obtain PO-6b. PO-6b has a carboxylic anhydride group (a1)/carboxylic acid group bonding ratio (a2) = 14/86.

製備例1(酸改性聚烯烴之環化反應PO-1c1) 於配備有Dean-Stark裝置與攪拌機之4口燒瓶中,加入100質量份之PO-1b、500質量份之甲苯,在回流下反應5小時。冷卻後,注入到裝有大量甲乙酮的容器中,使樹脂(PO-1c1)析出。PO-1c1係酸價25mgKOH/g、數量平均分子量25,000、重量平均分子量80,000、Tm75℃、△H30J/g、羧酸酐基(a1)/羧酸基之鍵結比率(a2)=100/0、佔於全部酸成分中之(a1)與(a2)之合計量100莫耳%。Preparation Example 1 (Cyclization reaction of acid-modified polyolefin PO-1c1) In a 4-necked flask equipped with a Dean-Stark apparatus and a stirrer, add 100 parts by mass of PO-1b and 500 parts by mass of toluene, and react under reflux for 5 hours. After cooling, inject into a container filled with a large amount of methyl ethyl ketone to precipitate the resin (PO-1c1). PO-1c1 has an acid value of 25 mgKOH/g, a number average molecular weight of 25,000, a weight average molecular weight of 80,000, Tm75℃, △H30J/g, a bonding ratio of carboxylic anhydride group (a1)/carboxylic acid group (a2) = 100/0, and a total amount of (a1) and (a2) in all acid components of 100 mol%.

製備例2~9(酸改性聚烯烴之環化反應PO-1c2~PO-6c1) 如表1所示般進行變更,利用與製備例1同樣之方法實施製備例2~9。物性示於表1。Preparation Examples 2 to 9 (Cyclization reaction of acid-modified polyolefins PO-1c2 to PO-6c1) Preparation Examples 2 to 9 were carried out in the same manner as Preparation Example 1, except that the modifications were made as shown in Table 1. The physical properties are shown in Table 1.

實施例1 摻合100質量份之PO-1c1作為(A)成分、0.1質量份之B11-1、8質量份之B12-1作為(B1)成分、432質量份(以固體成分濃度算為20質量%)之有機溶劑(甲基環己烷/甲乙酮/甲苯=72/8/20(v/v)),得到黏接劑組成物。摻合量、黏接強度、焊料耐熱性、適用期性能及電氣特性示於表2。Example 1 100 parts by mass of PO-1c1 as component (A), 0.1 parts by mass of B11-1, 8 parts by mass of B12-1 as component (B1), and 432 parts by mass (20% by mass based on solid content concentration) of an organic solvent (methylcyclohexane/methyl ethyl ketone/toluene = 72/8/20 (v/v)) were mixed to obtain an adhesive composition. The mixing amount, bonding strength, solder heat resistance, pot life performance, and electrical properties are shown in Table 2.

實施例2~35、比較例1~15 如表2~4所示般變更(A)~(C)成分之摻合量,利用與實施例1同樣之方法實施實施例2~35、比較例1~15。黏接強度、焊料耐熱性、電氣特性及適用期的評價結果示於表2~4。此外,調整有機溶劑(甲基環己烷/甲乙酮/甲苯=72/8/20(v/v))以使固體成分濃度成為20質量%。Examples 2 to 35, Comparative Examples 1 to 15 The blending amounts of components (A) to (C) were changed as shown in Tables 2 to 4, and Examples 2 to 35 and Comparative Examples 1 to 15 were implemented in the same manner as Example 1. The evaluation results of bonding strength, solder heat resistance, electrical properties, and pot life are shown in Tables 2 to 4. In addition, the organic solvent (methylcyclohexane/methyl ethyl ketone/toluene = 72/8/20 (v/v)) was adjusted so that the solid content concentration was 20 mass %.

[表1] [Table 1]

[表2] [Table 2]

[表3] [table 3]

[表4] [Table 4]

表2~4中使用之環氧樹脂(B1)、異氰酸酯化合物(B2)、碳二亞胺化合物(B3)、低聚聚苯醚(C)如下。 <環氧樹脂(B1)> <環氧丙胺型環氧樹脂(B11)> B11-1:N,N,N’,N’-四環氧丙基-間二甲苯二胺:TETRAD(註冊商標)-X(三菱瓦斯化學公司製) <環氧丙醚型環氧樹脂(B12)> B12-1:苯酚酚醛清漆型環氧樹脂:jER(註冊商標)152(三菱化學公司製) B12-2:鄰甲酚酚醛清漆型環氧樹脂:YDCN-700-3(新日鐵住金化學公司製) <脂環型環氧樹脂(B13)> B13-1:二環戊二烯型環氧樹脂:HP-7200H(DIC公司製環氧當量 278g/eq) <異氰酸酯化合物(B2)> B21:六亞甲基二異氰酸酯之異氰尿酸酯體:SUMIDUR(註冊商標)N-3300(拜耳公司製) B22:六亞甲基二異氰酸酯之雙脲體:DURANATE(註冊商標)24A-100(旭化成化學公司製) <碳二亞胺化合物(B3)> B31:多官能碳二亞胺:CARBODILITE(註冊商標)V-09(日清紡化學公司製) B32:多官能碳二亞胺:CARBODILITE(註冊商標)V-03(日清紡化學公司製) <低聚聚苯醚(C)> C1:低聚聚苯醚苯乙烯改性品:OPE-2St 2200(三菱瓦斯化學公司製 Mn2000之具有通式(c4)之結構之化合物) C2:低聚聚苯醚:SA90(SABIC公司製 Mn1800之具有通式(c3)之結構之化合物)The epoxy resin (B1), isocyanate compound (B2), carbodiimide compound (B3), and oligomeric polyphenylene ether (C) used in Tables 2 to 4 are as follows. <Epoxy resin (B1)> <Epoxy amine type epoxy resin (B11)> B11-1: N,N,N’,N’-tetracyclyl-m-xylene diamine: TETRAD (registered trademark)-X (manufactured by Mitsubishi Gas Chemical Co., Ltd.) <Epoxy ether type epoxy resin (B12)> B12-1: Phenol novolac type epoxy resin Resin: jER (registered trademark) 152 (Mitsubishi Chemical Corporation) B12-2: o-cresol novolac type epoxy resin: YDCN-700-3 (Nippon Steel & Sumitomo Metal Chemical Corporation) <Epoxy resin (B13)> B13-1: Dicyclopentadiene type epoxy resin: HP-7200H (DIC Corporation epoxy equivalent 278g/eq) <Isocyanate compound (B2)> B21: Isocyanurate of hexamethylene diisocyanate: SUMIDUR (registered trademark) N-3300 (manufactured by Bayer AG) B22: Diurea of hexamethylene diisocyanate: DURANATE (registered trademark) 24A-100 (manufactured by Asahi Kasei Chemicals Co., Ltd.) <Carbodiimide compound (B3) > B31: Polyfunctional carbodiimide: CARBODILITE (registered trademark) V-09 (manufactured by Nisshinbo Chemical Co., Ltd.) B32: Polyfunctional carbodiimide: CARBODILITE (registered trademark) V-03 (manufactured by Nisshinbo Chemical Co., Ltd.) <Oligomer (C) > C1: Oligomer (polyphenylene ether styrene modified product: OPE-2St 2200 (Mn2000 compound with the structure of general formula (c4) manufactured by Mitsubishi Gas Chemical Co., Ltd.) C2: Oligomer (polyphenylene ether: SA90 (Mn1800 compound with the structure of general formula (c3) manufactured by SABIC)

由表2~4可知,實施例1~35中,黏接性、焊料耐熱性、適用期性能及介電氣特性均良好。反觀比較例1、6、11中,羧酸酐基(a1)/羧酸基(a2)之比率低,故與液晶聚合物及銅箔之黏接性、焊料耐熱性及適用期性能降低。比較例2、7、12中,酸改性聚烯烴(A)之酸價高,故焊料耐熱性及適用期性能降低。比較例3、8、13中,酸改性聚烯烴(A)之酸價低,故與液晶聚合物及銅箔之黏接性、焊料耐熱性降低。比較例4、9、14中,羧酸酐基(a1)與羧酸基(a2)之合計量少,故焊料耐熱性及適用期性能降低。比較例5、10、15中,不含環氧樹脂(B1)、異氰酸酯化合物(B2)及碳二亞胺化合物(B3)中之任一者,故焊料耐熱性降低。 [產業上利用性]As can be seen from Tables 2 to 4, in Examples 1 to 35, the adhesion, solder heat resistance, shelf life performance and dielectric properties are all good. On the other hand, in Comparative Examples 1, 6 and 11, the ratio of carboxylic anhydride group (a1)/carboxylic acid group (a2) is low, so the adhesion to the liquid crystal polymer and the copper foil, the solder heat resistance and the shelf life performance are reduced. In Comparative Examples 2, 7 and 12, the acid value of the acid-modified polyolefin (A) is high, so the solder heat resistance and the shelf life performance are reduced. In Comparative Examples 3, 8 and 13, the acid value of the acid-modified polyolefin (A) is low, so the adhesion to the liquid crystal polymer and the copper foil, and the solder heat resistance are reduced. In Comparative Examples 4, 9 and 14, the total amount of carboxylic anhydride group (a1) and carboxylic acid group (a2) is small, so the solder heat resistance and the shelf life performance are reduced. Comparative Examples 5, 10, and 15 do not contain any of the epoxy resin (B1), isocyanate compound (B2), and carbodiimide compound (B3), so the solder heat resistance is reduced. [Industrial Applicability]

本發明之黏接劑組成物不僅與聚醯亞胺,且與如液晶聚合物之非極性樹脂基材、銅箔等金屬基材具有優異的黏接性。且具有優異的焊料耐熱性、及低介電氣特性,適用期性能亦優異。本發明之黏接劑組成物可獲得黏接片、及使用該黏接片進行黏接而得之疊層體。藉由上述特性,在撓性印刷配線板用途,尤其在要求於高頻區域之低介電氣特性(低介電常數、低介電損耗正切)之FPC用途中係有用。The adhesive composition of the present invention has excellent adhesion not only to polyimide, but also to non-polar resin substrates such as liquid crystal polymers, and metal substrates such as copper foil. It also has excellent solder heat resistance and low dielectric properties, and its shelf life performance is also excellent. The adhesive composition of the present invention can obtain an adhesive sheet and a laminated body obtained by bonding using the adhesive sheet. Due to the above characteristics, it is useful in the use of flexible printed wiring boards, especially in FPC uses that require low dielectric properties (low dielectric constant, low dielectric loss tangent) in the high frequency region.

without

Claims (11)

一種黏接劑組成物,含有滿足下列(1)~(3)之酸改性聚烯烴(A),且含有選自由環氧樹脂(B1)、異氰酸酯化合物(B2)及碳二亞胺化合物(B3)構成之群組中之1種以上;該酸改性聚烯烴(A)之數量平均分子量(Mn)為10,000~50,000之範圍,該酸改性聚烯烴(A)之重量平均分子量(Mw)為40,000~180,000之範圍;該環氧樹脂(B1)是分子中具有環氧丙基者;該異氰酸酯化合物(B2)為1分子中具有2個以上之異氰酸酯基之多官能異氰酸酯化合物;該碳二亞胺化合物(B3)為1分子中具有2個以上之碳二亞胺基之多官能碳二亞胺化合物;(1)酸價為5~50mgKOH/g;(2)在製造後,進行脫水縮合反應後之式(a1)表示之羧酸酐基與式(a2)表示之羧酸基之鍵結比率(莫耳比)為式(a1)/式(a2)=100/0~50/50;(3)令鍵結於酸改性聚烯烴(A)之全部酸成分為100莫耳%時,式(a1)與式(a2)之合計量為90莫耳%以上;
Figure 109130138-A0305-02-0051-1
Figure 109130138-A0305-02-0051-2
式(a1)及式(a2)中,*表示鍵結於酸改性聚烯烴(A)之原子鍵。
An adhesive composition comprises an acid-modified polyolefin (A) satisfying the following (1) to (3) and at least one selected from the group consisting of an epoxy resin (B1), an isocyanate compound (B2) and a carbodiimide compound (B3); the number average molecular weight (Mn) of the acid-modified polyolefin (A) is in the range of 10,000 to 50,000, and the weight average molecular weight (Mw) of the acid-modified polyolefin (A) is in the range of 40,000 to 180,000; the epoxy resin (B1) has a glycidyl group in its molecule; the isocyanate compound (B2) has two or more carbodiimide groups in its molecule; The carbodiimide compound (B3) is a polyfunctional carbodiimide compound having two or more carbodiimide groups in one molecule; (1) the acid value is 5 to 50 mgKOH/g; (2) after production, the bonding ratio (molar ratio) of the carboxylic acid anhydride group represented by the formula (a1) and the carboxylic acid group represented by the formula (a2) after dehydration condensation reaction is formula (a1)/formula (a2) = 100/0 to 50/50; (3) when the total acid component bonded to the acid-modified polyolefin (A) is 100 mol%, the total amount of the formula (a1) and the formula (a2) is 90 mol% or more;
Figure 109130138-A0305-02-0051-1
Figure 109130138-A0305-02-0051-2
In formula (a1) and formula (a2), * represents an atomic bond to the acid-modified polyolefin (A).
如請求項1之黏接劑組成物,其中,環氧樹脂(B1)包含環氧丙胺型環氧樹脂(B11),且為環氧丙胺型環氧樹脂(B11)與選自由環氧丙醚型樹脂(B12)及脂環型環氧樹脂(B13)構成之群組中之1種以上之混合物。 The adhesive composition of claim 1, wherein the epoxy resin (B1) comprises a glycidylamine epoxy resin (B11), and is a mixture of the glycidylamine epoxy resin (B11) and one or more selected from the group consisting of a glycidyl ether resin (B12) and an alicyclic epoxy resin (B13). 如請求項1之黏接劑組成物,其中,異氰酸酯化合物(B2)為多官能異氰酸酯化合物。 As in the adhesive composition of claim 1, wherein the isocyanate compound (B2) is a multifunctional isocyanate compound. 如請求項1之黏接劑組成物,其中,碳二亞胺化合物(B3)為多官能碳二亞胺化合物。 As in the adhesive composition of claim 1, wherein the carbodiimide compound (B3) is a multifunctional carbodiimide compound. 如請求項1至4中任一項之黏接劑組成物,更含有低聚聚苯醚(C)。 The adhesive composition of any one of claim items 1 to 4 further contains oligomeric polyphenylene ether (C). 如請求項1至4中任一項之黏接劑組成物,更含有有機溶劑。 If the adhesive composition of any one of claim items 1 to 4 further contains an organic solvent. 如請求項1至4中任一項之黏接劑組成物,其於1GHz之相對介電常數(εc)為3.0以下,介電損耗正切(tanδ)為0.02以下。 The adhesive composition of any one of claims 1 to 4 has a relative dielectric constant (ε c ) of less than 3.0 and a dielectric loss tangent (tan δ) of less than 0.02 at 1 GHz. 一種黏接片,含有如請求項1至7中任一項之黏接劑組成物。 An adhesive sheet containing an adhesive composition as described in any one of claims 1 to 7. 一種疊層體,含有如請求項1至7中任一項之黏接劑組成物。 A laminate containing an adhesive composition as described in any one of claims 1 to 7. 一種印刷配線板,含有如請求項9之疊層體作為構成要素。 A printed wiring board comprising a laminate as claimed in claim 9 as a constituent element. 一種覆蓋薄膜,含有如請求項10之印刷配線板作為構成要素。 A covering film comprising a printed wiring board as claimed in claim 10 as a constituent element.
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