TW202242060A - Adhesive composition, and bonding sheet, multilayer body and printed wiring board each containing same - Google Patents

Adhesive composition, and bonding sheet, multilayer body and printed wiring board each containing same Download PDF

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TW202242060A
TW202242060A TW111109202A TW111109202A TW202242060A TW 202242060 A TW202242060 A TW 202242060A TW 111109202 A TW111109202 A TW 111109202A TW 111109202 A TW111109202 A TW 111109202A TW 202242060 A TW202242060 A TW 202242060A
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compound
acid
adhesive composition
resin
modified
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TW111109202A
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Chinese (zh)
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坂本晃一
川楠哲生
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日商東洋紡股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/26Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/26Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment
    • C09J123/30Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment by oxidation
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J161/00Adhesives based on condensation polymers of aldehydes or ketones; Adhesives based on derivatives of such polymers
    • C09J161/04Condensation polymers of aldehydes or ketones with phenols only
    • C09J161/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J171/00Adhesives based on polyethers obtained by reactions forming an ether link in the main chain; Adhesives based on derivatives of such polymers
    • C09J171/08Polyethers derived from hydroxy compounds or from their metallic derivatives
    • C09J171/10Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
    • C09J171/12Polyphenylene oxides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J4/00Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
    • C09J4/06Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition

Abstract

To provide: an adhesive composition which has excellent heat resistance, excellent adhesive strength, low relative dielectric constant, low dielectric loss tangent and excellent dielectric characteristics; and a bonding sheet, a multilayer body and a printed wiring board, each of which comprises this adhesive composition. An adhesive composition which contains an acid-modified resin, a compound A and a compound B. Compound A: a compound which has a terminal unsaturated hydrocarbon group, while having a 5% weight loss temperature of 260 DEG C or more Compound B: a compound which has an epoxy group and a terminal unsaturated hydrocarbon group.

Description

黏接劑組成物、及含有此黏接劑之黏接片、疊層體及印刷配線板Adhesive composition, and adhesive sheet, laminate and printed wiring board containing the adhesive

本發明關於黏接劑組成物。更詳細而言,關於樹脂基材和樹脂基材或金屬基材之黏接所使用的黏接劑組成物。尤其關於撓性印刷配線板(以下簡稱FPC)用黏接劑組成物、以及含有此黏接劑之黏接片、疊層體及印刷配線板。The present invention relates to adhesive compositions. More specifically, it relates to an adhesive composition used for bonding a resin substrate and a resin substrate or a metal substrate. In particular, it relates to an adhesive composition for a flexible printed wiring board (hereinafter referred to as FPC), an adhesive sheet, a laminate, and a printed wiring board containing the adhesive.

FPC由於具有優良的彎曲性,可對應於個人電腦(PC)或智慧型手機等之多功能化、小型化,常用於為了將電子電路基板納入狹窄且複雜的內部中。近年,電子設備之小型化、輕量化、高密度化、高輸出化進展,對配線板(電子電路基板)的性能之要求愈益提高。尤其,為了使FPC中的傳送速度高速化,而使用高頻率之訊號。伴隨該高頻率訊號的使用,對FPC要求在高頻區域之低介電特性(低介電常數、低介電損耗正切)也提高。為了達成如此的低介電特性,有人提出減少FPC之基材或黏接劑等的介電體損失之方法,並針對FPC使用的基材,不僅習知的聚醯亞胺(PI)、聚對苯二甲酸乙二酯(PET),更提出具有低介電特性之液晶聚合物(LCP)、對排聚苯乙烯(SPS)等之基材薄膜。就黏接劑而言,聚烯烴及環氧化物的組合(專利文獻1)等之開發、或使用了聚苯醚的黏接劑(專利文獻2)等之開發已在進行。 [先前技術文獻] [專利文獻] Due to its excellent flexibility, FPC can correspond to the multi-function and miniaturization of personal computers (PCs) and smartphones, and is often used to incorporate electronic circuit boards into narrow and complicated interiors. In recent years, the miniaturization, light weight, high density, and high output of electronic equipment have progressed, and the requirements for the performance of wiring boards (electronic circuit substrates) have been increasing. In particular, in order to increase the transmission speed in FPC, high-frequency signals are used. With the use of such high-frequency signals, the low dielectric characteristics (low dielectric constant, low dielectric loss tangent) required for FPC in the high-frequency region are also increased. In order to achieve such low dielectric properties, some people have proposed a method to reduce the dielectric loss of FPC substrates or adhesives, etc., and for the substrates used in FPC, not only the known polyimide (PI), polyamide Ethylene terephthalate (PET), and substrate films such as liquid crystal polymer (LCP) with low dielectric properties and parallel polystyrene (SPS) have been proposed. As for the adhesive, development of a combination of polyolefin and epoxy (Patent Document 1) or the like, or development of an adhesive using polyphenylene ether (Patent Document 2) or the like is in progress. [Prior Art Literature] [Patent Document]

[專利文獻1]WO2016/047289號公報 [專利文獻2]WO2020/196718號公報 [Patent Document 1] WO2016/047289 Publication [Patent Document 2] WO2020/196718 Publication

[發明所欲解決之課題][Problem to be Solved by the Invention]

但是,專利文獻1所記載之黏接劑由於含有環氧樹脂及環氧樹脂硬化劑,故極性高,無法滿足尤其對介電損耗正切之高程度的要求。又,專利文獻2所記載之黏接劑就FPC黏接劑而言,難謂具有優良的耐熱性,關於介電特性亦不足。However, since the adhesive described in Patent Document 1 contains epoxy resin and epoxy resin hardener, it has high polarity and cannot meet the requirement for a high dielectric loss tangent. In addition, the adhesive described in Patent Document 2 hardly has excellent heat resistance as an FPC adhesive, and is also insufficient in terms of dielectric properties.

本發明係以該習知技術課題為背景而成。亦即,本發明之目的係提供耐熱性、黏接強度優良,相對介電常數及介電損耗正切低,介電特性優良的黏接劑組成物,以及提供含有該黏接劑之黏接片、疊層體及印刷配線板。 [解決課題之手段] The present invention is made on the background of this prior art subject. That is, the object of the present invention is to provide an adhesive composition with excellent heat resistance and adhesive strength, low relative permittivity and dielectric loss tangent, and excellent dielectric properties, and an adhesive sheet containing the adhesive , Laminates and printed wiring boards. [Means to solve the problem]

本發明人們經過深入探討後之結果發現,利用如下所示之手段,可解決上述課題,乃至完成本發明。 亦即,本發明係由如下結構構成。 As a result of intensive research, the present inventors have found that the above-mentioned problems can be solved by the following means, and the present invention has been completed. That is, the present invention is composed of the following structures.

[1]一種黏接劑組成物,係含有酸改性樹脂、化合物A及化合物B而成; 化合物A:具有末端不飽和烴基且5%重量減少溫度為260℃以上之化合物; 化合物B:具有環氧基及末端不飽和烴基之化合物。 [2]如前述[1]之黏接劑組成物,其中,酸改性樹脂含有選自酸改性聚烯烴、酸改性聚苯乙烯樹脂及酸改性環烯烴聚合物中之至少1種樹脂。 [3]如前述[1]或[2]之黏接劑組成物,其中,前述化合物A為具有芳香環結構或脂環結構作為結構單元之化合物。 [4]如前述[1]或[2]之黏接劑組成物,其中,前述化合物A為具有末端不飽和烴基之聚苯醚或酚醛樹脂。 [5]如前述[1]~[4]之黏接劑組成物,其中,前述化合物B為具有異氰尿酸環之化合物。 [6]一種黏接片,具有由如前述[1]~[5]之黏接劑組成物構成的黏接劑層。 [7]一種疊層體,具有由如前述[1]~[5]之黏接劑組成物構成的黏接劑層。 [8]一種印刷配線板,含有如前述[7]之疊層體作為構成元件。 [發明之效果] [1] An adhesive composition containing an acid-modified resin, compound A and compound B; Compound A: a compound with a terminal unsaturated hydrocarbon group and a 5% weight loss temperature of 260°C or higher; Compound B: a compound having an epoxy group and a terminal unsaturated hydrocarbon group. [2] The adhesive composition according to [1] above, wherein the acid-modified resin contains at least one selected from acid-modified polyolefin, acid-modified polystyrene resin, and acid-modified cycloolefin polymer resin. [3] The adhesive composition according to the aforementioned [1] or [2], wherein the aforementioned compound A is a compound having an aromatic ring structure or an alicyclic structure as a structural unit. [4] The adhesive composition according to the aforementioned [1] or [2], wherein the aforementioned compound A is a polyphenylene ether or a phenolic resin having a terminal unsaturated hydrocarbon group. [5] The adhesive composition according to the aforementioned [1] to [4], wherein the aforementioned compound B is a compound having an isocyanuric acid ring. [6] An adhesive sheet having an adhesive layer composed of the adhesive composition as described in [1] to [5] above. [7] A laminate having an adhesive layer composed of the adhesive composition as described in [1] to [5] above. [8] A printed wiring board comprising the laminate according to the aforementioned [7] as a constituent element. [Effect of Invention]

本發明之黏接劑組成物其介電特性、黏接強度、焊料耐熱性優良。因此,適合高頻區域之印刷配線板用黏接劑、黏接片、疊層體及印刷配線板。The adhesive composition of the present invention has excellent dielectric properties, adhesive strength, and solder heat resistance. Therefore, it is suitable for adhesives for printed wiring boards, adhesive sheets, laminates, and printed wiring boards in high-frequency regions.

以下,針對本發明之實施之一形態進行如下地詳述。惟,本發明並不限於此,能在既述之範圍內以施加各種變化之態樣來實施。Hereinafter, one form of implementation of the present invention will be described in detail as follows. However, the present invention is not limited thereto, and can be implemented in variously modified forms within the range described above.

<酸改性樹脂> 本發明使用的酸改性樹脂係使用酸成分來施以改性之樹脂。藉由使用經酸改性之樹脂,和銅箔等金屬基材之密合性優良,且利用和後述化合物B之環氧基的交聯反應可形成焊料耐熱性優良的黏接層。 <Acid modified resin> The acid-modified resin used in the present invention is a resin modified using an acid component. By using an acid-modified resin, it has excellent adhesion to metal substrates such as copper foil, and can form an adhesive layer with excellent solder heat resistance by cross-linking reaction with the epoxy group of compound B described later.

本發明使用的酸改性樹脂,例如可藉由利用不飽和羧酸成分對成為基礎之樹脂進行改性、或在成為基礎之樹脂聚合時使不飽和羧酸成分進行共聚合來製得。不飽和羧酸成分無特別限制,可列舉:丙烯酸、甲基丙烯酸、馬來酸、伊康酸、富馬酸、馬來酸酐、伊康酸酐、富馬酸酐等。The acid-modified resin used in the present invention can be obtained, for example, by modifying a base resin with an unsaturated carboxylic acid component, or by copolymerizing an unsaturated carboxylic acid component during polymerization of a base resin. The unsaturated carboxylic acid component is not particularly limited, and examples thereof include acrylic acid, methacrylic acid, maleic acid, itaconic acid, fumaric acid, maleic anhydride, itaconic anhydride, and fumaric anhydride.

本發明使用的酸改性樹脂之酸價,考慮耐熱性及和樹脂基材、金屬基材之黏接性的觀點,下限宜為10當量/10 6g以上,為20當量/10 6g以上更佳,為30當量/10 6g以上再更佳。藉由為前述值以上,和化合物B等之相容性會提高、黏接強度會改善、或藉由提高交聯密度也可使耐熱性改善。上限宜為1000當量/10 6g以下,為700當量/10 6g以下更佳,為500當量/10 6g以下再更佳。為前述值以下的話,黏接性、低介電特性會變得更良好。 The lower limit of the acid value of the acid-modified resin used in the present invention is preferably 10 equivalents/10 6 g or more, and 20 equivalents/10 6 g or more in consideration of heat resistance and adhesion to resin substrates and metal substrates. More preferably, it is more preferably 30 equivalents/10 6 g or more. When it is more than the said value, compatibility with compound B etc. improves, adhesive strength improves, and heat resistance can also be improved by raising a crosslinking density. The upper limit is preferably not more than 1000 equivalents/10 6 g, more preferably not more than 700 equivalents/10 6 g, and still more preferably not more than 500 equivalents/10 6 g. When it is below the said value, adhesiveness and a low dielectric characteristic will become more favorable.

本發明使用的酸改性樹脂之數目平均分子量(Mn)宜為10,000~50,000之範圍。為15,000~45,000之範圍更佳,為20,000~40000之範圍再更佳,為22,000~38,000之範圍特佳。藉由設定為前述下限值以上,可使凝聚力良好並展現優良的黏接性。又,藉由設定為前述上限值以下,會使流動性優良並使操作性良好。The number average molecular weight (Mn) of the acid-modified resin used in the present invention is preferably in the range of 10,000-50,000. The range of 15,000~45,000 is more preferable, the range of 20,000~40,000 is even better, and the range of 22,000~38,000 is especially preferable. By setting it as more than the said lower limit value, cohesive force can be made favorable and excellent adhesiveness can be expressed. Moreover, by setting it as below the said upper limit, fluidity|liquidity becomes excellent and handleability becomes favorable.

就本發明使用的酸改性樹脂而言,考量低介電特性良好的觀點,宜為將以烴作為主體之樹脂進行酸改性而成的酸改性樹脂,例如宜為酸改性聚苯乙烯樹脂、酸改性環烯烴聚合物、酸改性聚烯烴。此外,考慮適用期特性之觀點,宜為酸改性聚苯乙烯樹脂、酸改性環烯烴聚合物。酸改性樹脂可使用1種或組合使用2種以上。As far as the acid-modified resin used in the present invention is concerned, it is preferably an acid-modified resin obtained by acid-modifying a resin mainly based on hydrocarbons, for example, an acid-modified polyphenylene resin is preferably acid-modified from the viewpoint of good low dielectric properties. Vinyl resin, acid-modified cyclic olefin polymer, acid-modified polyolefin. In addition, acid-modified polystyrene resins and acid-modified cycloolefin polymers are preferable from the viewpoint of pot life characteristics. The acid-modified resins can be used alone or in combination of two or more.

本發明之酸改性樹脂在頻率10GHz時的相對介電常數(εc)宜為2.7以下。為2.6以下更佳,為2.3以下再更佳。下限並無特別限制,實用上為2.0。又,在頻率1GHz~60GHz之全區域的相對介電常數(εc)宜為2.7以下,為2.6以下更佳,為2.3以下再更佳。The acid-modified resin of the present invention preferably has a relative dielectric constant (εc) of 2.7 or less at a frequency of 10 GHz. It is more preferably below 2.6, and even more preferably below 2.3. The lower limit is not particularly limited, and is practically 2.0. Also, the relative permittivity (εc) in the entire frequency range of 1 GHz to 60 GHz is preferably 2.7 or less, more preferably 2.6 or less, and even more preferably 2.3 or less.

本發明之酸改性樹脂在頻率10GHz的介電損耗正切(tanδ)宜為0.003以下。為0.0025以下更佳,為0.002以下再更佳。下限並無特別限制,實用上為0.0001以上。又,在頻率1GHz~60GHz之全區域的介電損耗正切(tanδ)宜為0.003以下,為0.0025以下更佳,為0.002以下再更佳。The dielectric loss tangent (tanδ) of the acid-modified resin of the present invention at a frequency of 10 GHz is preferably 0.003 or less. It is more preferably not more than 0.0025, and more preferably not more than 0.002. The lower limit is not particularly limited, but is practically 0.0001 or more. Also, the dielectric loss tangent (tan δ) in the entire frequency range of 1 GHz to 60 GHz is preferably not more than 0.003, more preferably not more than 0.0025, and even more preferably not more than 0.002.

本發明之黏接劑組成物中的酸改性樹脂之含量宜為10質量%以上,為20質量%以上更佳,為40質量%以上再更佳。又,宜為99質量%以下,為95質量%以下更佳,為90質量%以下再更佳。為前述範圍內的話,會使黏接性、耐熱性良好,故較理想。The content of the acid-modified resin in the adhesive composition of the present invention is preferably at least 10% by mass, more preferably at least 20% by mass, and even more preferably at least 40% by mass. Moreover, it is preferably at most 99% by mass, more preferably at most 95% by mass, and even more preferably at most 90% by mass. If it is in the said range, since adhesiveness and heat resistance will become favorable, it is preferable.

<酸改性聚烯烴> 本發明中,可理想地使用酸改性聚烯烴作為酸改性樹脂。本發明使用的酸改性聚烯烴並無限制,宜為藉由在聚烯烴樹脂接枝α,β-不飽和羧酸及其酸酐中之至少1種而得者。聚烯烴樹脂係指以乙烯、丙烯、丁烯、丁二烯、異戊二烯等所例示之烯烴單體的均聚物或和其它單體之共聚物、以及得到的聚合物之氫化物、鹵化物等以烴骨架作為主體之聚合物。酸改性聚烯烴宜為藉由在聚乙烯、聚丙烯及丙烯-α-烯烴共聚物中之至少1種接枝α,β-不飽和羧酸及其酸酐中之至少1種而得者。 <Acid-modified polyolefin> In the present invention, an acid-modified polyolefin can be desirably used as the acid-modified resin. The acid-modified polyolefin used in the present invention is not limited, and is preferably obtained by grafting at least one of α,β-unsaturated carboxylic acid and its anhydride on polyolefin resin. Polyolefin resin refers to homopolymers of olefin monomers exemplified by ethylene, propylene, butene, butadiene, isoprene, etc., or copolymers with other monomers, and hydrogenated products of the obtained polymers, Halides and other polymers with a hydrocarbon skeleton as the main body. The acid-modified polyolefin is preferably obtained by grafting at least one of α,β-unsaturated carboxylic acid and its anhydride to polyethylene, polypropylene and propylene-α-olefin copolymer.

丙烯-α-烯烴共聚物係以丙烯作為主體並於其上共聚合α-烯烴而成者。α-烯烴可使用1種或數種之例如乙烯、1-丁烯、1-庚烯、1-辛烯、4-甲基-1-戊烯、乙酸乙烯酯等。這些α-烯烴之中,宜為乙烯、1-丁烯。丙烯-α-烯烴共聚物中之丙烯成分與α-烯烴成分之比率並無限定,惟丙烯成分宜為50莫耳%以上,為70莫耳%以上更佳。Propylene-α-olefin copolymers are made by copolymerizing α-olefins with propylene as the main body. One or more kinds of α-olefins can be used, for example, ethylene, 1-butene, 1-heptene, 1-octene, 4-methyl-1-pentene, vinyl acetate and the like. Among these α-olefins, ethylene and 1-butene are preferable. The ratio of the propylene component to the α-olefin component in the propylene-α-olefin copolymer is not limited, but the propylene component is preferably at least 50 mol%, more preferably at least 70 mol%.

α,β-不飽和羧酸及其酸酐中之至少1種可列舉例如:馬來酸、伊康酸、檸康酸及它們的酸酐。它們之中,宜為酸酐,為馬來酸酐更佳。亦即,酸改性聚烯烴具體可列舉:馬來酸酐改性聚丙烯、馬來酸酐改性丙烯-乙烯共聚物、馬來酸酐改性丙烯-丁烯共聚物、馬來酸酐改性丙烯-乙烯-丁烯共聚物等,這些酸改性聚烯烴可使用1種或組合使用2種以上。Examples of at least one of α,β-unsaturated carboxylic acids and their anhydrides include maleic acid, itaconic acid, citraconic acid, and their anhydrides. Among them, acid anhydride is preferable, and maleic anhydride is more preferable. That is, acid-modified polyolefins specifically include maleic anhydride-modified polypropylene, maleic anhydride-modified propylene-ethylene copolymer, maleic anhydride-modified propylene-butene copolymer, maleic anhydride-modified propylene- An ethylene-butene copolymer, etc. These acid-modified polyolefins may be used alone or in combination of two or more.

酸改性聚烯烴的酸價,考慮耐熱性及和樹脂基材、金屬基材之黏接性的觀點,下限宜為89當量/10 6g以上,為107當量/10 6g以上更佳,為125當量/10 6g以上再更佳。藉由設定為前述下限值以上,可使和化合物B之相容性良好並展現優良的黏接強度。又,會使交聯密度提高且使焊料耐熱性良好。上限宜為713當量/10 6g以下,為534當量/10 6g以下更佳,為356當量/10 6g以下再更佳。藉由設定為前述上限值以下,會使黏接性良好。又,可使溶液之黏度、安定性良好並展現優良的適用期特性。此外也會改善製造效率。 The lower limit of the acid value of the acid-modified polyolefin is preferably 89 equivalents/10 6 g or more, more preferably 107 equivalents/10 6 g or more, in consideration of heat resistance and adhesion to resin substrates and metal substrates. It is more preferably 125 equivalents/10 6 g or more. By setting it as more than the said lower limit, compatibility with compound B can be made favorable and excellent adhesive strength can be exhibited. In addition, the crosslink density is improved and the heat resistance of the solder is improved. The upper limit is preferably not more than 713 equivalents/10 6 g, more preferably not more than 534 equivalents/10 6 g, and still more preferably not more than 356 equivalents/10 6 g. Adhesiveness becomes favorable by setting it as below the said upper limit. In addition, the viscosity and stability of the solution can be improved, and excellent pot life characteristics can be exhibited. In addition, manufacturing efficiency is also improved.

酸改性聚烯烴宜為結晶性酸改性聚烯烴。本發明中所謂結晶性係指使用差示掃描型熱量計(DSC),從-100℃至250℃以20℃/分鐘進行昇溫,並於該昇溫過程中展現明確的熔解峰部者。The acid-modified polyolefin is preferably a crystalline acid-modified polyolefin. The term "crystallinity" in the present invention means that the temperature is raised from -100°C to 250°C at 20°C/min using a differential scanning calorimeter (DSC), and a clear melting peak is exhibited during the heating process.

酸改性聚烯烴之熔點(Tm)宜為50℃~120℃之範圍。為60℃~100℃之範圍更佳,為70℃~90℃之範圍最佳。藉由設定為前述下限值以上,可使源自結晶之凝聚力良好並展現優良的黏接性、焊料耐熱性。又,藉由設定為前述上限值以下,會使溶液安定性、流動性優良並使黏接時之操作性良好。The melting point (Tm) of the acid-modified polyolefin is preferably in the range of 50°C to 120°C. The range of 60°C~100°C is better, and the range of 70°C~90°C is the best. By setting it as more than the said lower limit value, the cohesive force originating in a crystal|crystallization can be made favorable, and excellent adhesiveness and solder heat resistance can be exhibited. Moreover, by setting it as below the said upper limit, the stability and fluidity of a solution are excellent, and the workability|operativity at the time of adhering becomes favorable.

酸改性聚烯烴之熔解熱(ΔH)宜為5J/g~60J/g之範圍。為10J/g~50J/g之範圍更佳,為20J/g~40J/g之範圍最佳。藉由設定為前述下限值以上,可使源自結晶之凝聚力良好並展現優良的黏接性、焊料耐熱性。又,藉由設定為前述上限值以下,會使溶液安定性、流動性優良並使黏接時之操作性良好。The heat of fusion (ΔH) of the acid-modified polyolefin is preferably in the range of 5J/g~60J/g. The range of 10J/g~50J/g is more preferable, and the range of 20J/g~40J/g is the best. By setting it as more than the said lower limit value, the cohesive force originating in a crystal|crystallization can be made favorable, and excellent adhesiveness and solder heat resistance can be exhibited. Moreover, by setting it as below the said upper limit, the stability and fluidity of a solution are excellent, and the workability|operativity at the time of adhering becomes favorable.

酸改性聚烯烴之製造方法並無特別限制,可列舉例如自由基接枝反應(亦即對成為主鏈之聚合物生成自由基物種,並以該自由基物種作為聚合起始點來使不飽和羧酸及酸酐進行接枝聚合之反應)等。The production method of the acid-modified polyolefin is not particularly limited, and examples thereof include free radical grafting reaction (that is, generating a free radical species on the polymer that becomes the main chain, and using the free radical species as a polymerization initiation point to make the Graft polymerization of saturated carboxylic acid and acid anhydride), etc.

<酸改性聚苯乙烯樹脂> 本發明中,可理想地使用酸改性聚苯乙烯樹脂作為酸改性樹脂。酸改性聚苯乙烯樹脂並無限定,宜為將芳香族乙烯系化合物均聚物或以芳香族乙烯系化合物與共軛二烯化合物之嵌段及/或無規結構作為主體之共聚物以及其氫化物利用不飽和羧酸進行改性而成者。芳香族乙烯系化合物並無特別限制,可列舉例如:苯乙烯、三級丁基苯乙烯、α-甲基苯乙烯、對甲基苯乙烯、二乙烯基苯、1,1-二苯基苯乙烯、N,N-二乙基對胺基乙基苯乙烯、乙烯基甲苯、對三級丁基苯乙烯等。又,共軛二烯化合物可列舉例如:丁二烯、異戊二烯、1,3-戊二烯、2,3-二甲基-1,3-丁二烯等。這些芳香族乙烯系化合物與共軛二烯化合物之共聚物的具體例可列舉:苯乙烯-乙烯-丁烯-苯乙烯嵌段共聚物(SEBS)、苯乙烯-乙烯-丙烯-苯乙烯嵌段共聚物(SEPS)、苯乙烯-乙烯-乙烯・丙烯-苯乙烯嵌段共聚物(SEEPS)等。 <Acid-modified polystyrene resin> In the present invention, an acid-modified polystyrene resin can be desirably used as the acid-modified resin. The acid-modified polystyrene resin is not limited, and is preferably a homopolymer of an aromatic vinyl compound or a copolymer mainly composed of a block and/or random structure of an aromatic vinyl compound and a conjugated diene compound and Its hydride is modified by unsaturated carboxylic acid. The aromatic vinyl compound is not particularly limited, and examples include: styrene, tertiary butylstyrene, α-methylstyrene, p-methylstyrene, divinylbenzene, 1,1-diphenylbenzene Ethylene, N,N-diethyl-p-aminoethylstyrene, vinyltoluene, p-tertiary butylstyrene, etc. Moreover, examples of the conjugated diene compound include butadiene, isoprene, 1,3-pentadiene, 2,3-dimethyl-1,3-butadiene, and the like. Specific examples of copolymers of these aromatic vinyl compounds and conjugated diene compounds include: styrene-ethylene-butylene-styrene block copolymer (SEBS), styrene-ethylene-propylene-styrene block copolymer Copolymer (SEPS), Styrene-Ethylene-Ethylene·Propylene-Styrene Block Copolymer (SEEPS), etc.

<酸改性環烯烴聚合物> 本發明中,也可使用酸改性環烯烴聚合物作為酸改性樹脂。酸改性環烯烴聚合物係對環烯烴聚合物利用酸改性導入羧基而成者,就環烯烴聚合物而言,僅由1種環烯烴單體製得的均聚物(COP)、或由1種以上之環烯烴單體及共聚單體構成的共聚物(COC)皆可使用。 <Acid-modified cycloolefin polymer> In the present invention, an acid-modified cycloolefin polymer can also be used as the acid-modified resin. Acid-modified cyclic olefin polymers are obtained by introducing carboxyl groups into cyclic olefin polymers by acid modification. For cyclic olefin polymers, homopolymers (COP) made of only one type of cyclic olefin monomers, or Copolymers (COC) composed of one or more cycloolefin monomers and comonomers can be used.

前述環烯烴單體可列舉例如:降莰烯、降莰二烯等之二環體;雙環戊二烯、二羥基戊二烯等三環體;四環十二烯等四環體;環戊二烯三聚物等五環體;四環戊二烯等七環體;或這些多環體之烷基(甲基、乙基、丙基、丁基等)取代體、烯基(乙烯基等)取代體、亞烷基(亞乙基等)取代體、芳基(苯基、甲苯基、萘基等)取代體等。它們之中,選自由降莰烯、四環十二烯、或它們的烷基取代體構成之群組中之降莰烯系單體特佳。The aforementioned cycloolefin monomers include, for example: bicyclic bodies such as norcamphene and norcamdiene; tricyclic bodies such as dicyclopentadiene and dihydroxypentadiene; tetracyclic bodies such as tetracyclododecene; cyclopentadiene and the like; Pentacyclic bodies such as diene trimers; heptcyclic bodies such as tetracyclopentadiene; or alkyl (methyl, ethyl, propyl, butyl, etc.) etc.) substituents, alkylene (ethylene, etc.) substituents, aryl (phenyl, tolyl, naphthyl, etc.) substituents, etc. Among them, the norcamphene-based monomer selected from the group consisting of norbornene, tetracyclododecene, or their alkyl-substituted products is particularly preferable.

又,就前述共聚單體而言,若為可和上述環烯烴單體進行共聚合之單體即可,例如宜為烯系單體。烯系單體可列舉例如:乙烯、丙烯、1-丁烯、1-己烯等α-烯烴、異丁烯等。烯系單體可為直鏈狀也可為分支狀。Also, the above-mentioned comonomer may be any monomer that can be copolymerized with the above-mentioned cycloolefin monomer, and is preferably an ethylenic monomer, for example. Examples of ethylenic monomers include α-olefins such as ethylene, propylene, 1-butene, and 1-hexene, isobutylene, and the like. The ethylenic monomer may be linear or branched.

構成酸改性環烯烴聚合物之單體成分,其50質量%以上宜為前述環烯烴單體,其60質量%以上為前述環烯烴單體更佳。環烯烴單體為單體成分整體之50質量%以上的話,會使焊料耐熱性良好。針對單體成分聚合時之聚合方法、聚合條件等並無特別限制,遵循常法進行適當設定即可。The monomer component constituting the acid-modified cycloolefin polymer is preferably at least 50% by mass of the aforementioned cycloolefin monomer, more preferably at least 60% by mass of the aforementioned cycloolefin monomer. When the cycloolefin monomer accounts for 50% by mass or more of the total monomer components, the heat resistance of the solder will be improved. There are no special restrictions on the polymerization method, polymerization conditions, etc. when the monomer components are polymerized, and they can be set appropriately according to the usual method.

<化合物A> 本發明中的化合物A為具有末端不飽和烴基且5%重量減少溫度為260℃以上之化合物。藉由具有末端不飽和烴基,可利用和後述化合物B之反應來提高交聯密度並改善焊料耐熱性。又,由於反應後不會產生使介電特性惡化之羥基,故可製成具有優良的介電特性之黏接劑。末端不飽和烴基在1分子中具有2個以上的話,由於可更提高交聯密度,故較理想。在此,末端不飽和烴基係指例如:乙烯基、亞乙烯基、或烯丙基、丙烯酸基、甲基丙烯酸基、苯乙烯基等具有CH 2=C結構之基。 <Compound A> The compound A in this invention is a compound which has a terminal unsaturated hydrocarbon group and whose 5% weight loss temperature is 260 degreeC or more. By having a terminal unsaturated hydrocarbon group, it is possible to increase the crosslink density and improve solder heat resistance by reaction with the compound B described later. Also, since no hydroxyl group that deteriorates the dielectric properties will be produced after the reaction, an adhesive with excellent dielectric properties can be produced. When there are two or more terminal unsaturated hydrocarbon groups in one molecule, it is preferable because the crosslink density can be further increased. Here, the terminal unsaturated hydrocarbon group refers to, for example, a group having a CH 2 =C structure such as a vinyl group, a vinylidene group, or an allyl group, an acrylic group, a methacrylic group, and a styryl group.

化合物A之5%重量減少溫度必須為260℃以上。宜為270℃以上,為280℃以上更佳,為290℃以上再更佳。5%重量減少溫度藉由落在前述值以上,即使在超過焊料之熔點的溫度仍不會發生外觀不良,而可實施焊接。The 5% weight loss temperature of Compound A must be 260°C or higher. It is preferably above 270°C, more preferably above 280°C, and even more preferably above 290°C. When the 5% weight reduction temperature falls above the above-mentioned value, even at a temperature exceeding the melting point of the solder, no appearance defect occurs, and soldering can be performed.

化合物A宜具有芳香環結構或脂環結構作為結構單元。藉由具有芳香環結構或脂環結構作為結構單元,可改善焊料耐熱性且介電特性亦優良。其中,宜具有芳香環結構或脂環結構作為化合物A之骨架,宜為聚苯醚或酚醛樹脂。具有末端不飽和烴基之聚苯醚的具體例可列舉:SABIC公司之SA-9000、三菱瓦斯化學公司之OPE-2St。又,具有末端不飽和烴基之酚醛樹脂可例示群榮化學工業公司之Resitop FTC-809AE。Compound A preferably has an aromatic ring structure or an alicyclic structure as a structural unit. By having an aromatic ring structure or an alicyclic structure as a structural unit, solder heat resistance can be improved and dielectric properties are also excellent. Among them, it is preferable to have an aromatic ring structure or an alicyclic structure as the skeleton of compound A, and it is preferably polyphenylene ether or phenolic resin. Specific examples of polyphenylene ethers having terminal unsaturated hydrocarbon groups include SA-9000 from SABIC and OPE-2St from Mitsubishi Gas Chemical. Moreover, the phenolic resin which has a terminal unsaturated hydrocarbon group can illustrate Resitop FTC-809AE of Qunyei Chemical Industry Co., Ltd.

化合物A之數目平均分子量宜為500以上,為1000以上更佳。又,宜為100000以下,為10000以下更佳。為前述範圍內的話,對溶劑之溶解性良好,且可形成均勻的黏接劑塗膜。The number average molecular weight of compound A is preferably 500 or more, more preferably 1000 or more. Also, it is preferably 100,000 or less, more preferably 10,000 or less. When it is in the said range, the solubility to a solvent is favorable, and a uniform adhesive coating film can be formed.

本發明之黏接劑組成物中的化合物A的含量相對於酸改性樹脂100質量份,宜為1質量份以上,為5質量份以上更佳,為10質量份以上再更佳。又,宜為100質量份以下,為70質量份以下更佳,為50質量份以下再更佳。為前述範圍內的話,可兼具優良的黏接性及焊料耐熱性。The content of compound A in the adhesive composition of the present invention is preferably at least 1 part by mass, more preferably at least 5 parts by mass, and even more preferably at least 10 parts by mass, based on 100 parts by mass of the acid-modified resin. Moreover, it is preferably at most 100 parts by mass, more preferably at most 70 parts by mass, and even more preferably at most 50 parts by mass. When it is in the said range, it can have both excellent adhesiveness and solder heat resistance.

<化合物B> 本發明中的化合物B為具有環氧基及末端不飽和烴基之化合物。由於藉由具有環氧基可和酸改性樹脂、後述聚碳二亞胺進行反應,且藉由具有末端不飽和烴基可和化合物A進行反應,故藉由在這些化合物間更提高交聯密度,可實現優良的焊料耐熱性。在此,末端不飽和烴基係指例如:乙烯基、亞乙烯基、或烯丙基、丙烯酸基、甲基丙烯酸基、苯乙烯基等具有CH 2=C結構之基。 <Compound B> The compound B in this invention is a compound which has an epoxy group and a terminal unsaturated hydrocarbon group. Since it can react with acid-modified resin and polycarbodiimide described later by having an epoxy group, and can react with compound A by having a terminal unsaturated hydrocarbon group, the crosslink density between these compounds can be further increased , can achieve excellent solder heat resistance. Here, the terminal unsaturated hydrocarbon group refers to, for example, a group having a CH 2 =C structure such as a vinyl group, a vinylidene group, or an allyl group, an acrylic group, a methacrylic group, and a styryl group.

化合物B宜具有環結構。化合物B具有環結構的話,可改善耐熱性且介電特性亦優良。化合物B具有的環結構若為芳香環結構或異氰尿酸環結構的話,就耐熱性之觀點較理想。如此的化合物B之具體例可列舉:二烯丙基單環氧丙基異氰尿酸酯、二環氧丙基單烯丙基異氰尿酸酯。藉由使用它們,可提高交聯密度並使焊料耐熱性改善。Compound B preferably has a ring structure. When compound B has a ring structure, heat resistance can be improved and dielectric properties are also excellent. If the ring structure of the compound B is an aromatic ring structure or an isocyanuric acid ring structure, it is preferable from the viewpoint of heat resistance. Specific examples of such compound B include diallyl monoglycidyl isocyanurate and dieglycidyl monoallyl isocyanurate. By using them, the crosslink density can be increased and the solder heat resistance can be improved.

化合物B的分子量宜為500以下。為400以下更佳。分子量藉由落在前述值以下,可使對溶劑之溶解性、和化合物A、酸改性樹脂、聚碳二亞胺之反應性良好,且可提高交聯密度並使焊料耐熱性改善。The molecular weight of compound B is preferably 500 or less. It is better to be below 400. When the molecular weight falls below the above-mentioned value, the solubility to the solvent and the reactivity of compound A, acid-modified resin, and polycarbodiimide can be improved, and the crosslink density can be increased to improve solder heat resistance.

本發明之黏接劑組成物中的化合物B的含量相對於酸改性樹脂100質量份,宜為0.1質量份以上,為0.5質量份以上更佳,為1質量份以上再更佳。又,宜為50質量份以下,為30質量份以下更佳,為20質量份以下再更佳。為前述範圍內的話,可兼具優良的黏接性及焊料耐熱性。又,化合物B的含量相對於化合物A之末端不飽和烴基,宜設定為1當量以上之末端不飽和烴基。藉由設定為1當量以上,可提高交聯密度並展現優良的焊料耐熱性。The content of compound B in the adhesive composition of the present invention is preferably at least 0.1 part by mass, more preferably at least 0.5 part by mass, and even more preferably at least 1 part by mass, based on 100 parts by mass of the acid-modified resin. Moreover, it is preferably at most 50 parts by mass, more preferably at most 30 parts by mass, and even more preferably at most 20 parts by mass. When it is in the said range, it can have both excellent adhesiveness and solder heat resistance. Also, the content of the compound B is preferably set to 1 equivalent or more of the terminal unsaturated hydrocarbon group relative to the terminal unsaturated hydrocarbon group of the compound A. By setting it to 1 equivalent or more, the crosslink density can be increased and excellent solder heat resistance can be exhibited.

<黏接劑組成物> 本發明之黏接劑組成物係含有酸改性樹脂、化合物A及化合物B而成的黏接劑組成物。在此,化合物A及化合物B分別為下述化合物。 化合物A:具有末端不飽和烴基且5%重量減少溫度為260℃以上之化合物 化合物B:具有環氧基及末端不飽和烴基之化合物 藉由化合物A及化合物B之末端不飽和烴基彼此反應,可不產生使介電特性惡化之羥基而進行硬化,故可兼顧優良的焊料耐熱性及介電特性。 <Adhesive composition> The adhesive composition of the present invention is an adhesive composition comprising an acid-modified resin, compound A and compound B. Here, compound A and compound B are the following compounds, respectively. Compound A: A compound having a terminal unsaturated hydrocarbon group and having a 5% weight reduction temperature of 260°C or higher Compound B: Compound with epoxy group and terminal unsaturated hydrocarbon group By reacting the terminal unsaturated hydrocarbon groups of compound A and compound B, hardening can be carried out without generating hydroxyl groups that deteriorate the dielectric properties, so excellent solder heat resistance and dielectric properties can be achieved at the same time.

本發明之黏接劑組成物在頻率10GHz的相對介電常數(εc)宜為2.7以下。為2.6以下更佳,為2.3以下再更佳。下限並無特別限制,實用上為2.0。又,在頻率1GHz~60GHz之全區域的相對介電常數(εc)宜為2.7以下,為2.6以下更佳,為2.3以下再更佳。The relative dielectric constant (εc) of the adhesive composition of the present invention is preferably 2.7 or less at a frequency of 10 GHz. It is more preferably below 2.6, and even more preferably below 2.3. The lower limit is not particularly limited, and is practically 2.0. Also, the relative permittivity (εc) in the entire frequency range of 1 GHz to 60 GHz is preferably 2.7 or less, more preferably 2.6 or less, and even more preferably 2.3 or less.

本發明之黏接劑組成物在頻率10GHz的介電損耗正切(tanδ)宜為0.003以下。為0.0025以下更佳,為0.002以下再更佳。下限並無特別限制,實用上為0.0001以上。又,在頻率1GHz~60GHz之全區域的介電損耗正切(tanδ)宜為0.003以下,為0.0025以下更佳,為0.002以下再更佳。The dielectric loss tangent (tanδ) of the adhesive composition of the present invention at a frequency of 10 GHz is preferably 0.003 or less. It is more preferably not more than 0.0025, and more preferably not more than 0.002. The lower limit is not particularly limited, but is practically 0.0001 or more. Also, the dielectric loss tangent (tan δ) in the entire frequency range of 1 GHz to 60 GHz is preferably not more than 0.003, more preferably not more than 0.0025, and even more preferably not more than 0.002.

<自由基產生劑> 本發明之黏接劑組成物亦宜含有自由基產生劑。本發明之黏接劑組成物可利用加熱來使化合物A及化合物B進行反應,但藉由利用自由基產生劑所產生的自由基來有效率地使化合物A及化合物B之末端不飽和烴基彼此反應並提高交聯密度,可使焊料耐熱性、介電特性改善。自由基產生劑並無特別限制,宜使用有機過氧化物。有機過氧化物並無特別限制,可列舉:過氧化苯二甲酸二(三級丁酯)、三級丁基過氧化氫、過氧化二異丙苯、過氧化苯甲醯、過氧化苯甲酸三級丁酯、過氧化-2-乙基己酸三級丁酯、過氧化三甲基乙酸三級丁酯、過氧化甲乙酮、二(三級丁基)過氧化物、過氧化月桂醯、2,5-二甲基-2,5-二(三級丁基過氧基)己烷等過氧化物;偶氮雙異丁腈、偶氮雙異丙腈等偶氮腈類等。 <Free Radical Generator> The adhesive composition of the present invention also preferably contains a free radical generator. The adhesive composition of the present invention can react compound A and compound B by heating, but by using free radicals generated by a free radical generator, the terminal unsaturated hydrocarbon groups of compound A and compound B can be efficiently made to interact with each other Reacting and increasing the crosslinking density can improve the heat resistance and dielectric properties of the solder. The free radical generator is not particularly limited, and an organic peroxide is preferably used. Organic peroxides are not particularly limited, and examples include: bis(tertiary butyl) peroxyphthalate, tertiary butyl hydroperoxide, dicumyl peroxide, benzoyl peroxide, and benzoic acid peroxide Tertiary butyl ester, tertiary butyl peroxy-2-ethylhexanoate, tertiary butyl peroxytrimethyl acetate, methyl ethyl ketone peroxide, di(tertiary butyl) peroxide, lauryl peroxide, Peroxides such as 2,5-dimethyl-2,5-bis(tertiary butylperoxy)hexane; azonitriles such as azobisisobutyronitrile and azobisisopropionitrile, etc.

本發明使用的自由基產生劑之1分鐘半衰期溫度宜為140℃以上。藉由設定為140℃以上,可防止黏接劑組成物清漆之溶劑揮發而在製作黏接劑片時自由基反應即已開始的情況,並可展現優良的黏接性。The 1-minute half-life temperature of the free radical generating agent used in the present invention is preferably above 140°C. By setting it above 140°C, it is possible to prevent the solvent of the adhesive composition varnish from volatilizing and the free radical reaction to start when the adhesive sheet is produced, and to exhibit excellent adhesiveness.

本發明之黏接劑組成物中的自由基產生劑的摻合量相對於100質量份之化合物A,宜為0.1質量份以上,為1質量份以上再更佳。又,宜為50質量份以下,為20質量份以下再更佳。藉由設定在上述範圍內,可調整為最適的交聯密度並兼具黏接性及焊料耐熱性。The blending amount of the radical generator in the adhesive composition of the present invention is preferably at least 0.1 part by mass, more preferably at least 1 part by mass, based on 100 parts by mass of compound A. Moreover, it is preferably at most 50 parts by mass, more preferably at most 20 parts by mass. By setting it within the above-mentioned range, it is possible to adjust to an optimum cross-linking density and achieve both adhesiveness and solder heat resistance.

<聚碳二亞胺> 本發明之黏接劑組成物可含有聚碳二亞胺。聚碳二亞胺若為分子內具有2個以上之碳二亞胺鍵者,則無特別限制。藉由使用聚碳二亞胺,酸改性聚苯乙烯彈性體、化合物B之環氧基和碳二亞胺鍵可進行反應並改善耐熱性、黏接性。 <Polycarbodiimide> The adhesive composition of the present invention may contain polycarbodiimide. The polycarbodiimide is not particularly limited as long as it has two or more carbodiimide bonds in the molecule. By using polycarbodiimide, the acid-modified polystyrene elastomer, the epoxy group of Compound B and the carbodiimide bond can react and improve heat resistance and adhesiveness.

本發明之黏接劑組成物中,聚碳二亞胺的含量相對於酸改性樹脂100質量份,宜為1質量份以上,為3質量份以上更佳。藉由設定為前述下限值以上,可提高交聯密度並使焊料耐熱性良好。又,宜為20質量份以下,為10質量份以下更佳。藉由設定為前述上限值以下,可展現優良的焊料耐熱性及低介電特性。亦即,藉由設定為上述範圍內,可獲得具有優良的焊料耐熱性及低介電特性之黏接劑組成物。In the adhesive composition of the present invention, the content of polycarbodiimide is preferably 1 part by mass or more, more preferably 3 parts by mass or more, based on 100 parts by mass of the acid-modified resin. By setting it as more than the said lower limit, a crosslink density can be improved and solder heat resistance can be made favorable. Moreover, it is preferably at most 20 parts by mass, more preferably at most 10 parts by mass. Excellent solder heat resistance and low dielectric properties can be exhibited by setting it below the said upper limit. That is, by setting it in the said range, the adhesive composition which has excellent solder heat resistance and low dielectric property can be obtained.

<環氧樹脂> 本發明之黏接劑組成物中,可含有和化合物B不同的環氧樹脂。本發明使用的環氧樹脂若為分子中具有環氧基者,則無特別限制,宜為分子中具有2個以上之環氧基者。具體並無特別限制,可使用選自由聯苯型環氧樹脂、萘型環氧樹脂、雙酚A型環氧樹脂、雙酚F型環氧樹脂、酚醛清漆型環氧樹脂、脂環族環氧樹脂、雙環戊二烯型環氧樹脂、四環氧丙基二胺基二苯基甲烷、三環氧丙基對胺基苯酚、四環氧丙基雙胺基甲基環己酮、N,N,N’,N’-四環氧丙基間二甲苯二胺、及環氧改性聚丁二烯構成之群組中之至少1種。宜為N,N,N’,N’-四環氧丙基間二甲苯二胺、聯苯型環氧樹脂、酚醛清漆型環氧樹脂、雙環戊二烯型環氧樹脂或環氧改性聚丁二烯。為N,N,N’,N’-四環氧丙基間二甲苯二胺更佳,可使優良的黏接性展現。 <Epoxy resin> The adhesive composition of the present invention may contain an epoxy resin different from compound B. The epoxy resin used in the present invention is not particularly limited as long as it has epoxy groups in its molecule, but it is preferably one with two or more epoxy groups in its molecule. It is not particularly limited, and can be selected from biphenyl type epoxy resin, naphthalene type epoxy resin, bisphenol A type epoxy resin, bisphenol F type epoxy resin, novolac type epoxy resin, alicyclic ring Oxygen resin, dicyclopentadiene type epoxy resin, tetraglycidyl diaminodiphenylmethane, triglycidyl p-aminophenol, tetraglycidyl diaminomethylcyclohexanone, N , at least one selected from the group consisting of N,N',N'-tetraglycidyl-m-xylylenediamine, and epoxy-modified polybutadiene. N,N,N',N'-tetraepoxypropyl m-xylylenediamine, biphenyl type epoxy resin, novolac type epoxy resin, dicyclopentadiene type epoxy resin or epoxy modified polybutadiene. N,N,N',N'-tetraepoxypropyl-m-xylylenediamine is more preferable, which can show excellent adhesiveness.

本發明之黏接劑組成物中,環氧樹脂的含量相對於酸改性樹脂100質量份,宜為0.1質量份以上,為0.5質量份以上更佳,為1質量份以上再更佳。藉由設定為前述下限值以上,可獲得充分的硬化效果並展現優良的黏接性及焊料耐熱性。又,宜為10質量份以下,為5質量份以下更佳。藉由設定為前述上限值以下,會使適用期特性及低介電特性良好。亦即,藉由設定為上述範圍內,可獲得具有黏接性、焊料耐熱性及適用期特性而且具有優良的低介電特性之黏接劑組成物。In the adhesive composition of the present invention, the content of the epoxy resin is preferably at least 0.1 part by mass, more preferably at least 0.5 part by mass, and even more preferably at least 1 part by mass, based on 100 parts by mass of the acid-modified resin. By setting it as more than the said lower limit, sufficient hardening effect can be acquired, and excellent adhesiveness and solder heat resistance can be exhibited. Moreover, it is preferably at most 10 parts by mass, more preferably at most 5 parts by mass. Pot life characteristics and low dielectric characteristics can be made favorable by setting it below the said upper limit. That is, by setting it within the above-mentioned range, an adhesive composition having adhesiveness, solder heat resistance, and pot life characteristics and excellent low dielectric characteristics can be obtained.

本發明之黏接劑組成物可更含有有機溶劑。本發明使用的有機溶劑若為使酸改性樹脂、化合物A及化合物B溶解者,則無特別限制。具體而言,可使用例如:苯、甲苯、二甲苯等芳香族烴;己烷、庚烷、辛烷、癸烷等脂肪族系烴;環己烷、環己烯、甲基環己烷、乙基環己烷等脂環族烴;三氯乙烯、二氯乙烯、氯苯、氯仿等鹵化烴;甲醇、乙醇、異丙醇、丁醇、戊醇、己醇、丙烷二醇、苯酚等醇系溶劑;丙酮、甲基異丁基酮、甲乙酮、戊酮、己酮、環己酮、異佛爾酮、苯乙酮等酮系溶劑;甲基賽璐蘇、乙基賽璐蘇等賽璐蘇類;乙酸甲酯、乙酸乙酯、乙酸丁酯、丙酸甲酯、甲酸丁酯等酯系溶劑;乙二醇單正丁醚、乙二醇單異丁醚、乙二醇單三級丁醚、二乙二醇單正丁醚、二乙二醇單異丁醚、三乙二醇單正丁醚、四乙二醇單正丁醚等二醇醚系溶劑等,可使用它們的1種或合併使用2種以上。尤其考量作業環境性、乾燥性方面,宜為甲基環己烷、甲苯。The adhesive composition of the present invention may further contain an organic solvent. The organic solvent used in the present invention is not particularly limited as long as it dissolves the acid-modified resin, compound A, and compound B. Specifically, for example: aromatic hydrocarbons such as benzene, toluene, and xylene; aliphatic hydrocarbons such as hexane, heptane, octane, and decane; cyclohexane, cyclohexene, methylcyclohexane, Alicyclic hydrocarbons such as ethylcyclohexane; Halogenated hydrocarbons such as trichlorethylene, dichloroethylene, chlorobenzene, chloroform, etc.; Methanol, ethanol, isopropanol, butanol, pentanol, hexanol, propanediol, phenol, etc. Alcohol-based solvents; ketone-based solvents such as acetone, methyl isobutyl ketone, methyl ethyl ketone, pentanone, hexanone, cyclohexanone, isophorone, acetophenone, etc.; methyl celluloid, ethyl celluloid, etc. Celluloid; methyl acetate, ethyl acetate, butyl acetate, methyl propionate, butyl formate and other ester solvents; ethylene glycol mono-n-butyl ether, ethylene glycol monoisobutyl ether, ethylene glycol mono Glycol ether solvents such as tertiary butyl ether, diethylene glycol mono-n-butyl ether, diethylene glycol mono-isobutyl ether, triethylene glycol mono-n-butyl ether, tetraethylene glycol mono-n-butyl ether, etc., can be used These are used 1 type or in combination of 2 or more types. In particular, considering the working environment and dryness, methylcyclohexane and toluene are preferable.

有機溶劑相對於酸改性樹脂100質量份,宜為100~1000質量份之範圍。藉由設定為前述下限值以上,會成為液狀及使適用期特性良好。又,藉由設定為前述上限值以下,就製造成本、運送成本方面係為有利。The organic solvent is preferably in the range of 100 to 1000 parts by mass with respect to 100 parts by mass of the acid-modified resin. By setting it to more than the said lower limit, it will become a liquid and make pot life characteristics favorable. Moreover, it is advantageous in terms of manufacturing cost and transportation cost by setting it below the said upper limit.

又,本發明之黏接劑組成物中,也可因應需要更含有其它成分。如此的成分之具體例可列舉:阻燃劑、賦黏劑、填料、矽烷偶聯劑。In addition, the adhesive composition of the present invention may further contain other components as needed. Specific examples of such components include flame retardants, tackifiers, fillers, and silane coupling agents.

<阻燃劑> 本發明之黏接劑組成物中,也可因應需要摻合阻燃劑。阻燃劑可列舉:溴系、磷系、氮系、氫氧化金屬化合物等。其中,磷系阻燃劑較理想,可使用磷酸酯(例如磷酸三甲酯、磷酸三苯酯、磷酸三甲酚酯等)、磷酸鹽(例如次磷酸鋁等)、膦氮烯等公知的磷系阻燃劑。它們可單獨使用,也可將2種以上任意組合使用。含有阻燃劑時,相對於酸改性樹脂、化合物A及化合物B之合計100質量份,宜以1~200質量份之範圍含有阻燃劑,為5~150質量份之範圍更佳,為10~100質量份之範圍最佳。藉由設定為前述範圍內,可維持黏接性、焊料耐熱性及電特性同時展現阻燃性。 <Flame retardant> In the adhesive composition of the present invention, a flame retardant may also be blended as needed. Examples of the flame retardant include bromine-based, phosphorus-based, nitrogen-based, and hydroxide metal compounds. Among them, phosphorus-based flame retardants are ideal, and well-known phosphorus flame retardants such as phosphoric acid esters (such as trimethyl phosphate, triphenyl phosphate, tricresyl phosphate, etc.), phosphates (such as aluminum hypophosphite, etc.), phosphazene, etc. can be used. Department of flame retardants. These may be used alone or in any combination of two or more. When a flame retardant is contained, it is preferable to contain the flame retardant in the range of 1 to 200 parts by mass, more preferably in the range of 5 to 150 parts by mass, with respect to the total of 100 parts by mass of the acid-modified resin, compound A, and compound B. The range of 10-100 parts by mass is the best. By setting it within the aforementioned range, flame retardancy can be exhibited while maintaining adhesiveness, solder heat resistance, and electrical characteristics.

<賦黏劑> 本發明之黏接劑組成物中,也可因應需要摻合賦黏劑。賦黏劑可列舉:聚萜烯樹脂、松香系樹脂、脂肪族系石油樹脂、脂環族系石油樹脂、共聚合系石油樹脂、苯乙烯樹脂及氫化石油樹脂等,係為了使黏接強度改善而使用。它們可單獨使用,也可將2種以上任意組合使用。含有賦黏劑時,相對於酸改性樹脂、化合物A及化合物B之合計100質量份,宜以1~200質量份之範圍含有賦黏劑,為5~150質量份之範圍更佳,為10~100質量份之範圍最佳。藉由設定為前述範圍內,可維持黏接性、焊料耐熱性及電特性同時展現賦黏劑之效果。 <Tackifier> In the adhesive composition of the present invention, a tackifier may also be blended as needed. Tackifiers include: polyterpene resins, rosin-based resins, aliphatic petroleum resins, alicyclic petroleum resins, copolymerized petroleum resins, styrene resins, and hydrogenated petroleum resins, etc., in order to improve the bonding strength. And use. These may be used alone or in any combination of two or more. When a tackifier is included, it is preferable to contain the tackifier in the range of 1 to 200 parts by mass, more preferably in the range of 5 to 150 parts by mass, with respect to the total of 100 parts by mass of the acid-modified resin, compound A, and compound B. The range of 10-100 parts by mass is the best. By setting it within the aforementioned range, the effect of the tackifier can be exhibited while maintaining adhesiveness, solder heat resistance, and electrical characteristics.

<填料> 本發明之黏接劑組成物中,也可因應需要摻合填料。有機填料可列舉:為耐熱性樹脂之聚醯亞胺、聚醯胺醯亞胺、氟樹脂、液晶聚酯等粉末。又,無機填料可列舉例如:二氧化矽(SiO 2)、氧化鋁(Al 2O 3)、氧化鈦(TiO 2)、氧化鉭(Ta 2O 5)、氧化鋯(ZrO 2)、氮化矽(Si 3N 4)、氮化硼(BN)、碳酸鈣(CaCO 3)、硫酸鈣(CaSO 4)、氧化鋅(ZnO)、鈦酸鎂(MgO・TiO 2)、硫酸鋇(BaSO 4)、有機膨潤土(bentonite)、黏土、雲母、氫氧化鋁、氫氧化鎂等,其中,考量分散容易性、耐熱性改善效果方面,宜為二氧化矽。 <Filler> In the adhesive composition of the present invention, a filler may also be blended as needed. Examples of organic fillers include powders of heat-resistant resins such as polyimide, polyamideimide, fluororesin, and liquid crystal polyester. In addition, examples of inorganic fillers include silicon dioxide (SiO 2 ), aluminum oxide (Al 2 O 3 ), titanium oxide (TiO 2 ), tantalum oxide (Ta 2 O 5 ), zirconium oxide (ZrO 2 ), nitride Silicon (Si 3 N 4 ), boron nitride (BN), calcium carbonate (CaCO 3 ), calcium sulfate (CaSO 4 ), zinc oxide (ZnO), magnesium titanate (MgO・TiO 2 ), barium sulfate (BaSO 4 ), organic bentonite (bentonite), clay, mica, aluminum hydroxide, magnesium hydroxide, etc. Among them, silicon dioxide is preferable in consideration of the ease of dispersion and the effect of improving heat resistance.

二氧化矽已知通常為疏水性二氧化矽及親水性二氧化矽,在此,就賦予耐吸濕性方面,為利用二甲基二氯矽烷、六甲基二矽氮烷、辛基矽烷等實施處理後之疏水性二氧化矽較佳。摻合二氧化矽時,其摻合量相對於酸改性樹脂、化合物A及化合物B之合計100質量份,宜為0.05~30質量份之摻合量。藉由設定為前述下限值以上,可展現更進一步的耐熱性。又,藉由設定為前述上限值以下,可抑制二氧化矽之分散不良、溶液黏度變得過高,並可使作業性良好。Silicon dioxide is generally known as hydrophobic silicon dioxide and hydrophilic silicon dioxide. Here, in terms of imparting moisture absorption resistance, dimethyldichlorosilane, hexamethyldisilazane, octylsilane, etc. are used. Hydrophobic silica after treatment is preferred. When silicon dioxide is blended, the blending amount is preferably 0.05 to 30 parts by mass relative to 100 parts by mass of the total of the acid-modified resin, compound A, and compound B. Further heat resistance can be exhibited by setting it as more than the said lower limit. Moreover, by setting it as below the said upper limit, poor dispersion|distribution of silica and an excessively high solution viscosity can be suppressed, and workability|operativity can be made favorable.

<矽烷偶聯劑> 本發明之黏接劑組成物中,也可因應需要摻合矽烷偶聯劑。藉由摻合矽烷偶聯劑,會改善對金屬之黏接性、耐熱性之特性,故非常理想。矽烷偶聯劑並無特別限制,可列舉:具有不飽和基者、具有環氧基者、具有胺基者等。它們之中,考慮耐熱性之觀點,為γ-環氧丙氧基丙基三甲氧基矽烷、β-(3,4-環氧環己基)乙基三甲氧基矽烷、β-(3,4-環氧環己基)乙基三乙氧基矽烷等具有環氧基之矽烷偶聯劑再更佳。摻合矽烷偶聯劑時,其摻合量相對於酸改性樹脂、化合物A及化合物B之合計100質量份,宜為0.5~20質量份之摻合量。藉由設定為前述範圍內,可改善焊料耐熱性、黏接性。 <Silane coupling agent> In the adhesive composition of the present invention, a silane coupling agent may also be blended as needed. It is ideal for the properties of adhesion to metal and heat resistance to be improved by blending a silane coupling agent. The silane coupling agent is not particularly limited, and examples thereof include those having an unsaturated group, those having an epoxy group, and those having an amine group. Among them, considering heat resistance, γ-glycidoxypropyltrimethoxysilane, β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, β-(3,4 A silane coupling agent having an epoxy group such as epoxycyclohexyl)ethyltriethoxysilane is more preferable. When a silane coupling agent is blended, the blending amount is preferably 0.5 to 20 parts by mass relative to 100 parts by mass of the total of the acid-modified resin, compound A, and compound B. By setting it in the said range, solder heat resistance and adhesiveness can be improved.

<疊層體> 本發明之疊層體係於基材疊層黏接劑組成物而成者(基材/黏接劑層之2層疊層體)、或更貼合基材而成者(基材/黏接劑層/基材之3層疊層體)。在此,黏接劑層係指將本發明之黏接劑組成物塗佈於基材並使其乾燥後之黏接劑組成物之層。藉由將本發明之黏接劑組成物依循常法塗佈於各種基材並進行乾燥、以及更疊層其它基材,可獲得本發明之疊層體。 <Laminated body> The laminated system of the present invention is one in which the adhesive composition is laminated on the base material (two-layer laminate of the base material/adhesive layer), or one in which the base material is more closely bonded (the base material/adhesive layer) layer/substrate 3-layer laminate). Here, the adhesive layer refers to a layer of the adhesive composition obtained by applying the adhesive composition of the present invention to a substrate and drying it. The laminate of the present invention can be obtained by applying the adhesive composition of the present invention to various substrates according to the usual method, drying them, and laminating other substrates.

<基材> 本發明中,基材若為可塗佈本發明之黏接劑組成物、使其乾燥、形成黏接劑層者,則無特別限制,可列舉:薄膜狀樹脂等樹脂基材;金屬板、金屬箔等金屬基材;紙類等。 <Substrate> In the present invention, the substrate is not particularly limited as long as it can be coated with the adhesive composition of the present invention and dried to form an adhesive layer. Examples include: resin substrates such as film-like resins; metal plates, Metal substrates such as metal foil; paper, etc.

樹脂基材可例示:聚酯樹脂、聚醯胺樹脂、聚醯亞胺樹脂、聚醯胺醯亞胺樹脂、液晶聚合物、聚苯硫醚、對排聚苯乙烯、聚烯烴系樹脂、及氟系樹脂等。宜為薄膜狀樹脂(以下也稱基材薄膜層)。Examples of the resin substrate include polyester resin, polyamide resin, polyimide resin, polyamideimide resin, liquid crystal polymer, polyphenylene sulfide, parapolystyrene, polyolefin resin, and Fluorine resin, etc. It is preferably a film-like resin (hereinafter also referred to as a base film layer).

金屬基材可使用電路基板能使用的任意之習知導電性材料。材料可例示:SUS、銅、鋁、鐵、鋼、鋅、鎳等各種金屬、以及各別之合金、鍍敷物、以鋅或鉻化合物等其它金屬處理後之金屬等。宜為金屬箔,為銅箔更佳。金屬箔的厚度並無特別限指,宜為1μm以上,為3μm以上更佳,為10μm以上再更佳。又,宜為50μm以下,為30μm以下更佳,為20μm以下再更佳。厚度過薄時,有時會有不易獲得電路之令人滿意的電氣性能之情況,另一方面,厚度過厚時,有時會有電路製作時之加工效率等降低的情況。金屬箔通常以輥狀之形態予以提供。製造本發明之印刷配線板時使用的金屬箔之形態並無特別限制。使用條帶狀之形態的金屬箔時,其長度並無特別限制。又,其寬度亦無特別限制,宜為約250~500cm。基材之表面粗糙度並無特別限制,宜為3μm以下,為2μm以下更佳,為1.5μm以下再更佳。又,實用上宜為0.3μm以上,為0.5μm以上更佳,為0.7μm以上再更佳。Any known conductive material that can be used in circuit boards can be used as the metal base material. Examples of materials include various metals such as SUS, copper, aluminum, iron, steel, zinc, and nickel, and respective alloys, plating, and metals treated with other metals such as zinc or chromium compounds. It is preferably metal foil, more preferably copper foil. The thickness of the metal foil is not particularly limited, and it is preferably at least 1 μm, more preferably at least 3 μm, and even more preferably at least 10 μm. Also, it is preferably 50 μm or less, more preferably 30 μm or less, and even more preferably 20 μm or less. When the thickness is too thin, it may be difficult to obtain satisfactory electrical performance of the circuit. On the other hand, when the thickness is too thick, the processing efficiency at the time of circuit production may be reduced. Metal foil is usually provided in roll form. The form of the metal foil used when manufacturing the printed wiring board of this invention is not specifically limited. When using the strip-shaped metal foil, the length is not particularly limited. Also, the width is not particularly limited, and is preferably about 250 to 500 cm. The surface roughness of the substrate is not particularly limited, but it is preferably 3 μm or less, more preferably 2 μm or less, and even more preferably 1.5 μm or less. Also, practically, it is preferably at least 0.3 μm, more preferably at least 0.5 μm, and even more preferably at least 0.7 μm.

紙類可例示:優質紙、牛皮紙、紙捲、玻璃紙等。又,複合材料可例示:玻璃環氧樹脂等。Examples of paper include high-quality paper, kraft paper, roll paper, cellophane, and the like. Moreover, as a composite material, a glass epoxy resin etc. can be illustrated.

考量和黏接劑組成物之黏接力、耐久性方面,基材宜為聚酯樹脂、聚醯胺樹脂、聚醯亞胺樹脂、聚醯胺醯亞胺樹脂、液晶聚合物、聚苯硫醚、對排聚苯乙烯、聚烯烴系樹脂、氟系樹脂、SUS鋼板、銅箔、鋁箔、或玻璃環氧樹脂。Considering the adhesion and durability of the adhesive composition, the base material should be polyester resin, polyamide resin, polyimide resin, polyamide imide resin, liquid crystal polymer, polyphenylene sulfide , Parallel polystyrene, polyolefin-based resin, fluorine-based resin, SUS steel plate, copper foil, aluminum foil, or glass epoxy resin.

<黏接片> 本發明中,黏接片係指前述疊層體與脫模基材藉由黏接劑組成物疊層而成者。具體的結構態樣可列舉:疊層體/黏接劑層/脫模基材、或脫模基材/黏接劑層/疊層體/黏接劑層/脫模基材。藉由疊層脫模基材,會作為基材之保護層而發揮功能。又,藉由使用脫模基材,可從黏接片將脫模基材予以脫模,再將黏接劑層轉印到另外的基材。 <Adhesive sheet> In the present invention, the adhesive sheet refers to a laminate formed by laminating the aforementioned laminated body and the release base material with an adhesive composition. Specific structural aspects include: laminate/adhesive layer/release substrate, or release substrate/adhesive layer/laminate/adhesive layer/release substrate. By laminating the release substrate, it will function as a protective layer for the substrate. Also, by using the release base material, the release base material can be released from the adhesive sheet, and the adhesive layer can be transferred to another base material.

藉由將本發明之黏接劑組成物依循常法塗佈於各種疊層體並進行乾燥,可獲得本發明之黏接片。又,乾燥後,若對黏接劑層貼附脫模基材的話,則可不造成背印(off-set)到基材而進行捲繞,作業性優良,同時因黏接劑層受到保護,故保存性優良,使用也容易。又,塗佈於脫模基材並乾燥後,因應需要貼附另外的脫模基材,也可將黏接劑層本身轉印到其它基材。The adhesive sheet of the present invention can be obtained by applying the adhesive composition of the present invention to various laminates according to a conventional method and drying them. In addition, after drying, if the release substrate is attached to the adhesive layer, it can be wound up without causing off-set to the substrate, and the workability is excellent. At the same time, because the adhesive layer is protected, Therefore, it has excellent preservation and is easy to use. In addition, after coating and drying on the release base material, another release base material may be attached, or the adhesive layer itself may be transferred to another base material if necessary.

<脫模基材> 脫模基材並無特別限制,可列舉例如:於優質紙、牛皮紙、紙捲、玻璃紙等紙之雙面設置黏土、聚乙烯、聚丙烯等填平劑之塗佈層,再於其各塗佈層之上塗佈聚矽氧系、氟系、醇酸系之脫模劑而成者。又,也可列舉聚乙烯、聚丙烯、乙烯-α-烯烴共聚物、丙烯-α-烯烴共聚物等單獨之各種烯烴薄膜、及於聚對苯二甲酸乙二酯等薄膜上塗佈上述脫模劑而成者。考量脫模基材和黏接劑層之脫模力、聚矽氧會對電特性造成不良影響等理由,宜為於優質紙之雙面進行聚丙烯填平處理並於其上使用醇酸系脫模劑而成者、或於聚對苯二甲酸乙二酯上使用醇酸系脫模劑而成者。 <Release base material> The release base material is not particularly limited, for example: on both sides of high-quality paper, kraft paper, paper rolls, cellophane, etc., a coating layer of clay, polyethylene, polypropylene and other filling agents is provided, and then coated on each Coated with polysiloxane-based, fluorine-based, or alkyd-based mold release agents on the cloth layer. In addition, various olefin films such as polyethylene, polypropylene, ethylene-α-olefin copolymer, propylene-α-olefin copolymer, etc., and coating the above-mentioned release film on a film such as polyethylene terephthalate can also be mentioned. Formed by molding agent. Considering the release force of the release base material and the adhesive layer, polysiloxane will have adverse effects on the electrical properties, etc., it is advisable to perform polypropylene filling treatment on both sides of high-quality paper and use alkyd system on it Formed with a mold release agent, or with an alkyd-based mold release agent on polyethylene terephthalate.

另外,將本發明中黏接劑組成物塗佈於基材上之方法並無特別限制,可列舉:逗塗、逆輥塗等。或,也可因應需要以直接或轉印法於作為印刷配線板構成材料之壓延銅箔或聚醯亞胺薄膜設置黏接劑層。乾燥後的黏接劑層之厚度係因應需要而適當地變更,宜為5~200μm之範圍。藉由將黏接薄膜厚設定為5μm以上,可獲得充分的黏接強度。又,藉由設定為200μm以下,可輕易控制乾燥步驟之殘留溶劑量,印刷配線板製造之壓製時不易發生膨起。乾燥條件並無特別限制,惟乾燥後之殘留溶劑率宜為1質量%以下。藉由設定為1質量%以下,會抑制印刷配線板壓製時殘留溶劑的起泡,且不易發生膨起。In addition, the method of coating the adhesive composition of the present invention on the substrate is not particularly limited, and examples thereof include: compost coating, reverse roll coating, and the like. Alternatively, an adhesive layer can also be provided on the rolled copper foil or polyimide film as the constituent material of the printed wiring board by direct or transfer printing as needed. The thickness of the dried adhesive layer can be appropriately changed according to the needs, and is preferably in the range of 5-200 μm. Sufficient adhesive strength can be obtained by setting the adhesive film thickness to 5 μm or more. Also, by setting the thickness to 200 μm or less, the amount of residual solvent in the drying step can be easily controlled, and swelling is less likely to occur during pressing in the manufacture of printed wiring boards. The drying conditions are not particularly limited, but the residual solvent rate after drying is preferably 1% by mass or less. By setting it as 1 mass % or less, foaming of the residual solvent at the time of pressing a printed wiring board is suppressed, and swelling does not generate|occur|produce easily.

<印刷配線板> 本發明中的印刷配線板係含有由形成導體電路之金屬箔及樹脂基材所形成的疊層體作為構成元件者,例如有撓性基板、剛性基板、封裝體基板等。印刷配線板例如使用覆金屬疊層體並利用減去(subtractive)法等習知的方法來製造。因應需要使用覆蓋薄膜、網版印刷印墨等部分地或全面性地被覆由金屬箔形成的導體電路而成之所謂統稱撓性電路板(FPC)、扁平纜線、捲帶式自動接合(TAB)用電路板等。 <Printed Wiring Board> The printed wiring board in the present invention includes a laminate formed of a metal foil forming a conductive circuit and a resin base material as a constituent element, and includes, for example, a flexible substrate, a rigid substrate, a package substrate, and the like. A printed wiring board is manufactured by a well-known method, such as a subtractive method, using a metal-clad laminate, for example. The so-called flexible circuit board (FPC), flat cable, tape automatic bonding (TAB ) with circuit boards, etc.

本發明之印刷配線板可設置成印刷配線板能採用之任意的疊層結構。例如可製成由基材薄膜層、金屬箔層、黏接劑層、及覆蓋薄膜層之4層構成之印刷配線板。又,例如可製成由基材薄膜層、黏接劑層、金屬箔層、黏接劑層、及覆蓋薄膜層之5層構成之印刷配線板。The printed wiring board of the present invention can be provided in any laminated structure that the printed wiring board can adopt. For example, it can be made into a printed wiring board composed of four layers of a base film layer, a metal foil layer, an adhesive layer, and a cover film layer. Also, for example, a printed wiring board composed of five layers of a base film layer, an adhesive layer, a metal foil layer, an adhesive layer, and a cover film layer can be produced.

此外,也可因應需要製成將上述印刷配線板疊層2個或3個以上之構成。Moreover, it can also be made into the structure which laminated|stacked 2 or 3 or more said printed wiring boards as needed.

本發明之黏接劑組成物可理想地使用於印刷配線板之各黏接劑層。尤其使用本發明之黏接劑組成物作為黏接劑的話,不僅和構成印刷配線板之以往習知的聚醯亞胺、聚酯薄膜、銅箔,更和LCP等低極性之樹脂基材具有高黏接性,可獲得耐焊料回焊性,且黏接劑層本身之低介電特性優良。因此,適合作為覆蓋層薄膜、疊層板、附設樹脂之銅箔及黏合片使用之黏接劑組成物。The adhesive composition of the present invention can be ideally used in each adhesive layer of a printed wiring board. In particular, if the adhesive composition of the present invention is used as an adhesive, it is not only compatible with conventionally known polyimide, polyester film, and copper foil that constitute printed wiring boards, but also with low-polarity resin substrates such as LCP. High adhesion, can obtain solder reflow resistance, and the adhesive layer itself has excellent low dielectric properties. Therefore, it is suitable as an adhesive composition for coverlay film, laminated board, copper foil with resin and adhesive sheet.

本發明之印刷配線板中,基材薄膜可使用自以往即已使用作為印刷配線板之基材的任意之樹脂薄膜。基材薄膜之樹脂可例示:聚酯樹脂、聚醯胺樹脂、聚醯亞胺樹脂、聚醯胺醯亞胺樹脂、液晶聚合物、聚苯硫醚、對排聚苯乙烯、聚烯烴系樹脂、及氟系樹脂等。尤其,即使對液晶聚合物、聚苯硫醚、對排聚苯乙烯、聚烯烴系樹脂等低極性基材仍具有優良的黏接性。In the printed wiring board of this invention, arbitrary resin films conventionally used as a base material of a printed wiring board can be used for a base film. The resin of the base film can be exemplified: polyester resin, polyamide resin, polyimide resin, polyamideimide resin, liquid crystal polymer, polyphenylene sulfide, p-polystyrene, polyolefin resin , and fluorine-based resins, etc. In particular, it has excellent adhesion to low-polarity substrates such as liquid crystal polymers, polyphenylene sulfide, polystyrene, and polyolefin resins.

<覆蓋薄膜> 覆蓋薄膜可使用就印刷配線板用之絕緣薄膜而言習知的任意之絕緣薄膜。例如可使用由聚醯亞胺、聚酯、聚苯硫醚、聚醚碸、聚醚醚酮、聚芳醯胺(aramid)、聚碳酸酯、聚芳酯、聚醯胺醯亞胺、液晶聚合物、對排聚苯乙烯、聚烯烴系樹脂等各種聚合物製造之薄膜。為聚醯亞胺薄膜或液晶聚合物薄膜更佳。 <Cover film> As the cover film, any known insulating film for printed wiring boards can be used. For example, polyimide, polyester, polyphenylene sulfide, polyether sulfide, polyether ether ketone, polyaramid, polycarbonate, polyarylate, polyamideimide, liquid crystal, etc. Films made of various polymers such as polymers, polystyrene, and polyolefin resins. More preferably, it is a polyimide film or a liquid crystal polymer film.

本發明之印刷配線板除了使用上述各層之材料外,其餘可使用習知之任意製程來製造。The printed wiring board of the present invention can be manufactured by any known process except for the materials of the above-mentioned layers.

理想的實施態樣中,係製造於覆蓋薄膜層疊層黏接劑層而成的半產品(以下稱「覆蓋薄膜側半產品」)。另一方面,製造於基材薄膜層疊層金屬箔層並形成期望的電路圖案而成的半產品(以下稱「基材薄膜側2層半產品」)或於基材薄膜層疊層黏接劑層並於其上疊層金屬箔層再形成期望的電路圖案而成的半產品(以下稱「基材薄膜側3層半產品」)(以下將基材薄膜側2層半產品及基材薄膜側3層半產品合稱「基材薄膜側半產品」)。藉由將以此方式得到的覆蓋薄膜側半產品及基材薄膜側半產品進行貼合,可獲得4層或5層之印刷配線板。In an ideal embodiment, it is a semi-product manufactured by laminating the adhesive layer on the cover film layer (hereinafter referred to as "cover film side half product"). On the other hand, semi-products (hereinafter referred to as "substrate film-side 2-layer semi-products") in which a metal foil layer is laminated on a base film layer and a desired circuit pattern is formed, or an adhesive layer is laminated on a base film A semi-product formed by laminating a metal foil layer on it and forming a desired circuit pattern (hereinafter referred to as "3.5-layer product on the base film side") (hereinafter referred to as a 2-layer semi-product on the base film side and a 3.5-layer products are collectively referred to as "substrate film side-half products"). A 4-layer or 5-layer printed wiring board can be obtained by laminating the cover film-side half product and base film-side half product obtained in this way.

基材薄膜側半產品例如可利用包含下列步驟之製造法獲得:(A)於前述金屬箔塗佈成為基材薄膜之樹脂的溶液並將塗膜進行初始乾燥,(B)將(A)得到的金屬箔及初始乾燥塗膜的疊層物進行熱處理-乾燥(以下稱「熱處理-去溶劑步驟」)。The half-product of the substrate film can be obtained, for example, by a manufacturing method comprising the following steps: (A) coating the aforementioned metal foil with a solution of the resin that becomes the substrate film and performing initial drying of the coating film; (B) obtaining (A) The laminate of the metal foil and the initially dried coating film is subjected to heat treatment-drying (hereinafter referred to as "heat treatment-desolventization step").

金屬箔層中的電路之形成可使用習知的方法。可使用加成法,也可使用減去法。宜為減去法。Circuits in the metal foil layer can be formed using known methods. Additive or subtractive methods can be used. It should be the subtraction method.

得到的基材薄膜側半產品可直接使用於和覆蓋薄膜側半產品之貼合,又,也可貼合脫模薄膜進行保存後再使用於和覆蓋薄膜側半產品之貼合。The obtained substrate film side half can be directly used for lamination with the cover film side half, and can also be pasted with a release film for storage before being used for lamination with the cover film side half.

覆蓋薄膜側半產品例如於覆蓋薄膜塗佈黏接劑來製造。可因應需要實施塗佈後的黏接劑中之交聯反應。理想的實施態樣中,係使黏接劑層半硬化。The cover film side half product is manufactured by coating the adhesive on the cover film, for example. The cross-linking reaction in the coated adhesive can be carried out as needed. In an ideal embodiment, the adhesive layer is semi-hardened.

得到的覆蓋薄膜側半產品可直接使用於和基材薄膜側半產品之貼合,又,也可貼合脫模薄膜進行保存後再使用於和基材薄膜側半產品之貼合。The obtained cover film side half can be directly used for lamination with the base film side half, and can also be pasted with a release film for storage before being used for lamination with the base film side half.

基材薄膜側半產品及覆蓋薄膜側半產品分別例如以輥的形態保存後進行貼合來製造印刷配線板。貼合方法可使用任意的方法,例如可進行壓製或使用輥等進行貼合。又,也可利用加熱壓製或使用加熱輥裝置等方法邊實施加熱邊將兩者貼合。The half-product on the base film side and the half-product on the cover film side are respectively stored in the form of a roll, for example, and then bonded together to manufacture a printed wiring board. Arbitrary methods can be used for the bonding method, for example, bonding can be performed using a press, a roll, or the like. Moreover, both can also be bonded together, heating by methods, such as a heating press or a heating roll apparatus.

補強材側半產品例如為聚醯亞胺薄膜之類柔軟且能捲繞之補強材時,於補強材塗佈黏接劑來製造較為理想。又,例如為SUS、鋁等金屬板、利用環氧樹脂使玻璃纖維硬化而成的板等之類硬且不能捲繞之補強板時,藉由將事先塗佈於脫模基材之黏接劑進行轉印塗佈來製造較為理想。又,可因應需要實施塗佈後的黏接劑中之交聯反應。理想的實施態樣中,係使黏接劑層半硬化。When the side half of the reinforcing material is a soft and windable reinforcing material such as polyimide film, it is ideal to manufacture it by coating the reinforcing material with an adhesive. In addition, in the case of a hard and unwindable reinforcing plate such as a metal plate such as SUS or aluminum, or a plate made by hardening glass fiber with epoxy resin, it can be bonded by applying it to the release substrate in advance. It is ideal to manufacture by transfer coating with agent. Moreover, the crosslinking reaction in the adhesive agent after coating can be implemented as needed. In an ideal embodiment, the adhesive layer is semi-hardened.

得到的補強材側半產品可直接使用於和印刷配線板背面之貼合,又,也可貼合脫模薄膜進行保存後再使用於和基材薄膜側半產品之貼合。The obtained reinforcing material side half can be directly used for lamination to the back of the printed wiring board, and can also be pasted with a release film for storage before being used for lamination with the base film side half.

基材薄膜側半產品、覆蓋薄膜側半產品、補強材側半產品皆為本發明中的印刷配線板用疊層體。 [實施例] The base film-side half product, the cover film-side half product, and the reinforcement material-side half product are all laminates for printed wiring boards in the present invention. [Example]

以下,舉實施例具體地說明本發明。另外,本實施例及比較例中,令僅以份表示來代表質量份。Hereinafter, the present invention will be described concretely with reference to examples. In addition, in this Example and a comparative example, let it represent mass parts only by expressing in a part.

<物性評價方法> (酸價測定) 本發明中的酸價(當量/10 6g)係將酸改性樹脂溶解於甲苯,並利用甲醇鈉之甲醇溶液以酚酞作為指示劑進行滴定。 <Physical property evaluation method> (Measurement of acid value) The acid value (equivalent/10 6 g) in the present invention is obtained by dissolving the acid-modified resin in toluene and titrating it with a methanol solution of sodium methoxide using phenolphthalein as an indicator.

(數目平均分子量(Mn)) 本發明中的數目平均分子量係利用島津製作所(股)製凝膠滲透層析儀(以下簡稱GPC,標準物質:聚苯乙烯樹脂,移動相:四氫呋喃,管柱:Shodex KF-802 + KF-804L + KF-806L,管柱溫度:30℃,流速:1.0ml/分鐘,檢測器:RI檢測器)測得的值。 (number average molecular weight (Mn)) The number average molecular weight in the present invention is to utilize Shimadzu Co., Ltd. to make gel permeation chromatography (hereinafter referred to as GPC, standard substance: polystyrene resin, mobile phase: tetrahydrofuran, column: Shodex KF-802+KF-804L + KF-806L, column temperature: 30°C, flow rate: 1.0ml/min, detector: RI detector).

(熔點、熔解熱的測定) 本發明中的熔點、熔解熱係由使用差示掃描熱量計(以下簡稱DSC,TA Instruments Japan製,Q-2000),以20℃/分鐘之速度進行昇溫熔解,並冷卻樹脂化後,再度昇溫熔解時之熔解峰部的峰頂溫度及面積測得的值。 (Measurement of melting point and heat of fusion) The melting point and heat of fusion in the present invention are determined by using a differential scanning calorimeter (hereinafter referred to as DSC, manufactured by TA Instruments Japan, Q-2000) to heat up and melt at a speed of 20°C/min, and after cooling to resin, heat up again The values measured from the peak temperature and area of the melting peak during melting.

(5%重量減少溫度的測定) 使用差示熱-熱重量同時測定裝置(島津製作所股份有限公司,DTG-60)進行測定。令已放入鋁盤之5mg的樣本於空氣環境下,以10℃/分鐘之昇溫速度使其昇溫並因熱分解而失去5%之重量時的溫度為5%重量減少溫度(單位:℃)。 (Determination of 5% weight loss temperature) Measurement was performed using a differential thermal-thermogravimetric simultaneous measurement device (Shimadzu Corporation, DTG-60). Let the 5mg sample that has been placed in the aluminum pan be heated up at a rate of 10°C/min in the air environment, and the temperature when it loses 5% of its weight due to thermal decomposition is the 5% weight loss temperature (unit:°C) .

(相對介電常數(ε c)及介電損耗正切(tanδ)) 酸改性樹脂之相對介電常數(ε c)及介電損耗正切(tanδ)係使用Network Analyzer(Anritsu公司製),以共振腔擾動法(resonant cavity perturbation method),於溫度23℃、頻率10GHz之條件進行測定。 (Relative permittivity (ε c ) and dielectric loss tangent (tanδ)) The relative permittivity (ε c ) and dielectric loss tangent (tanδ) of the acid-modified resin were obtained by using Network Analyzer (manufactured by Anritsu Corporation). Resonant cavity perturbation method (resonant cavity perturbation method), measured at a temperature of 23°C and a frequency of 10GHz.

以下,例示作為本發明之實施例之黏接劑組成物及作為比較例之黏接劑組成物的製造例。Hereinafter, the manufacture example of the adhesive composition which is the Example of this invention, and the adhesive composition which is a comparative example is illustrated.

酸改性聚烯烴(c1)之合成例 於1L高溫高壓(autoclave)釜中,添加丙烯-丁烯共聚物(三井化學公司製「TAFMER(註冊商標)XM7080」)100質量份、甲苯150質量份及馬來酸酐19質量份、二(三級丁基)過氧化物6質量份,昇溫至140℃後,再攪拌3小時。然後,將得到的反應液冷卻後,注入放入了大量甲乙酮之容器中,使樹脂析出。然後,藉由將含有該樹脂之液體予以離心分離,分離出馬來酸酐接枝聚合後之酸改性丙烯-丁烯共聚物及(聚)馬來酸酐及低分子量物,並進行純化。然後,於減壓下以70℃乾燥5小時,藉此獲得馬來酸酐改性丙烯-丁烯共聚物(c1,酸價338當量/10 6g,數目平均分子量25,000,Tm80℃,△H35J/g)。 Synthesis example of acid-modified polyolefin (c1) Add 100 parts by mass of propylene-butene copolymer ("TAFMER (registered trademark) XM7080" manufactured by Mitsui Chemicals Co., Ltd.) and 150 parts by mass of toluene to a 1L autoclave and 19 parts by mass of maleic anhydride and 6 parts by mass of di(tertiary butyl)peroxide were heated up to 140° C., and then stirred for 3 hours. Then, after cooling the obtained reaction liquid, it poured into the container which put a large amount of methyl ethyl ketone, and resin was precipitated. Then, by centrifuging the liquid containing the resin, the acid-modified propylene-butene copolymer after graft polymerization of maleic anhydride, (poly) maleic anhydride and low molecular weight substances were separated and purified. Then, it was dried under reduced pressure at 70°C for 5 hours, thereby obtaining a maleic anhydride-modified propylene-butene copolymer (c1, acid value 338 equivalents/10 6 g, number average molecular weight 25,000, Tm 80°C, ΔH35J/ g).

酸改性聚苯乙烯樹脂係使用如下者。 (c2):TUFTEC M1911(旭化成公司製),酸價37當量/10 6g,相對介電常數2.3,介電損耗正切0.0008 (c3):TUFTEC M1913(旭化成公司製),酸價185當量/10 6g,相對介電常數2.3,介電損耗正切0.0008 (c4):TUFTEC M1943(旭化成公司製),酸價185當量/10 6g,相對介電常數2.3,介電損耗正切0.0008 As the acid-modified polystyrene resin, the following ones were used. (c2): TUFTEC M1911 (manufactured by Asahi Kasei Co., Ltd.), acid value 37 equivalents/10 6 g, relative permittivity 2.3, dielectric loss tangent 0.0008 (c3): TUFTEC M1913 (manufactured by Asahi Kasei Co., Ltd.), acid value 185 equivalents/10 6 g, relative permittivity 2.3, dielectric loss tangent 0.0008 (c4): TUFTEC M1943 (manufactured by Asahi Kasei), acid value 185 equivalent/10 6 g, relative permittivity 2.3, dielectric loss tangent 0.0008

酸改性環烯烴聚合物(c5)之合成例 於1L高溫高壓釜中,添加環烯烴聚合物(Nippon Zeon公司製「ZEONEX(註冊商標)RS420」)100質量份、甲苯150質量份及馬來酸酐19質量份、二(三級丁基)過氧化物6質量份,昇溫至140℃後,再攪拌3小時。然後,將得到的反應液冷卻後,注入放入了大量甲乙酮之容器中,使樹脂析出。然後,藉由將含有該樹脂之液體予以離心分離,分離出馬來酸酐接枝聚合後之酸改性環烯烴聚合物及(聚)馬來酸酐及低分子量物,並進行純化。然後,於減壓下以70℃乾燥5小時,藉此獲得馬來酸酐改性環烯烴聚合物(c5,酸價339當量/10 6g,相對介電常數2.0,介電損耗正切0.0008)。 Synthesis example of acid-modified cyclic olefin polymer (c5) In a 1L high-temperature autoclave, 100 parts by mass of cyclic olefin polymer (manufactured by Nippon Zeon "ZEONEX (registered trademark) RS420"), 150 parts by mass of toluene, and 19 parts by mass of acid anhydride and 6 parts by mass of di(tertiary butyl)peroxide were heated up to 140° C., and then stirred for 3 hours. Then, after cooling the obtained reaction liquid, it poured into the container which put a large amount of methyl ethyl ketone, and resin was precipitated. Then, by centrifuging the liquid containing the resin, the acid-modified cyclic olefin polymer, (poly) maleic anhydride and low-molecular-weight substances after maleic anhydride graft polymerization were separated and purified. Then, it was dried under reduced pressure at 70°C for 5 hours to obtain a maleic anhydride-modified cycloolefin polymer (c5, acid value 339 equivalents/10 6 g, relative permittivity 2.0, dielectric loss tangent 0.0008).

化合物A使用如下者。 (a1):SA-9000(SABIC公司製,具有乙烯基之聚苯醚,數目平均分子量1700,5%重量減少溫度439℃) (a2):FTC809AE(群榮化學工業公司製,具有乙烯基之酚醛樹脂,數目平均分子量1400,5%重量減少溫度332℃) (a3):PEGDA(Sigma-Aldrich公司製,聚乙二醇二丙烯酸酯,重量平均分子量700,5%重量減少溫度220℃) (a4):SA-90(SABIC公司製,具有羥基末端之聚苯醚(不具末端不飽和烴基),數目平均分子量1700,5%重量減少溫度430℃。) Compound A used the following. (a1): SA-9000 (manufactured by SABIC, polyphenylene ether having a vinyl group, number average molecular weight 1700, 5% weight loss temperature 439°C) (a2): FTC809AE (manufactured by Qunyei Chemical Industry Co., Ltd., phenolic resin with vinyl groups, number average molecular weight 1400, 5% weight reduction temperature 332°C) (a3): PEGDA (manufactured by Sigma-Aldrich, polyethylene glycol diacrylate, weight average molecular weight 700, 5% weight loss temperature 220° C.) (a4): SA-90 (manufactured by SABIC Corporation, polyphenylene ether having a hydroxyl end (with no terminal unsaturated hydrocarbon group), number average molecular weight 1700, 5% weight loss temperature 430°C.)

化合物B使用如下者。 (b1):DA-MGIC(四國化成工業公司製,二烯丙基單環氧丙基異氰尿酸酯) (b2):MA-DGIC(四國化成工業公司製,單烯丙基二環氧丙基異氰尿酸酯) (b3):二烯丙基異氰尿酸酯(東京化成工業公司製) Compound B used the following. (b1): DA-MGIC (manufactured by Shikoku Chemical Industry Co., Ltd., diallyl monoglycidyl isocyanurate) (b2): MA-DGIC (manufactured by Shikoku Chemical Industry Co., Ltd., monoallyldiglycidyl isocyanurate) (b3): diallyl isocyanurate (manufactured by Tokyo Chemical Industry Co., Ltd.)

上述以外之成分使用如下者。 TETRAD X:環氧樹脂(三菱瓦斯化學公司製,環氧丙基胺型環氧化物) PERBUTYL P:自由基產生劑(日油公司製,雙(1-三級丁基過氧基-1-甲基乙基)苯,1分鐘半衰期溫度175℃) Components other than the above are used as follows. TETRAD X: Epoxy resin (manufactured by Mitsubishi Gas Chemical Co., Ltd., glycidylamine type epoxy) PERBUTYL P: free radical generator (manufactured by NOF, bis(1-tertiary butylperoxy-1-methylethyl)benzene, 1-minute half-life temperature 175°C)

<實施例1> 將前述之合成例得到的酸改性聚烯烴(c1)溶解於甲基環己烷,製作固體成分濃度20質量%之甲基環己烷清漆。於該甲基環己烷清漆中,以相對於酸改性聚烯烴(c1)100份分別成為20份、5份、及3份的方式摻合作為化合物A之(a1)、作為化合物B之(b1)、及PERBUTYL P,獲得黏接劑組成物(S1)。 針對得到的黏接劑組成物(S1),實施相對介電常數、介電損耗正切、剝離強度、焊料耐熱性及黏接片柔軟性之各評價。結果記載於表1。 <Example 1> The acid-modified polyolefin (c1) obtained in the aforementioned synthesis example was dissolved in methylcyclohexane to prepare a methylcyclohexane varnish with a solid content concentration of 20% by mass. In this methylcyclohexane varnish, (a1) as compound A and (a1) as compound B were blended so as to be 20 parts, 5 parts, and 3 parts, respectively, with respect to 100 parts of acid-modified polyolefin (c1). (b1), and PERBUTYL P to obtain the adhesive composition (S1). Regarding the obtained adhesive composition (S1), respective evaluations of relative permittivity, dielectric loss tangent, peel strength, solder heat resistance, and adhesive sheet flexibility were implemented. The results are shown in Table 1.

<實施例2~9、比較例1~5> 將硬化劑等之種類及摻合量變更為如表1及表2所示,除此之外,和實施例1同樣地製作黏接劑組成物,並實施各評價。結果記載於表1及表2。 <Examples 2~9, Comparative Examples 1~5> Except having changed the kind and compounding quantity of hardening|curing agent etc. as shown in Table 1 and Table 2, it carried out similarly to Example 1, and produced the adhesive agent composition, and implemented each evaluation. The results are described in Table 1 and Table 2.

<實施例10> 使用酸改性聚苯乙烯樹脂(c2)作為酸改性樹脂,並以相對於酸改性聚苯乙烯樹脂(c2)100份分別成為20份、5份、及3份的方式摻合作為化合物A之(a1)、作為化合物B之(b1)、及PERBUTYL P,利用甲苯溶解成固體成分濃度30質量%,獲得黏接劑組成物(S10)。 針對得到的黏接劑組成物(S10),實施相對介電常數、介電損耗正切、剝離強度、焊料耐熱性及黏接片柔軟性之各評價。結果記載於表1。 <Example 10> The acid-modified polystyrene resin (c2) was used as the acid-modified resin, and it was blended as a compound so as to be 20 parts, 5 parts, and 3 parts, respectively, relative to 100 parts of the acid-modified polystyrene resin (c2). (a1) of A, (b1) of compound B, and PERBUTYL P were dissolved in toluene to a solid content concentration of 30% by mass to obtain an adhesive composition (S10). For the obtained adhesive composition (S10), each evaluation of relative permittivity, dielectric loss tangent, peel strength, solder heat resistance, and adhesive sheet flexibility was implemented. The results are shown in Table 1.

<實施例11~21、比較例6~9> 將黏接劑組成物之各成分的種類及摻合量變更為如表1及表2所示,除此之外,和實施例10同樣地製作黏接劑組成物,並實施各評價。結果記載於表1及表2。 <Examples 11~21, Comparative Examples 6~9> Except having changed the types and compounding amounts of each component of the adhesive composition to those shown in Table 1 and Table 2, an adhesive composition was produced in the same manner as in Example 10, and each evaluation was performed. The results are described in Table 1 and Table 2.

<黏接劑組成物之評價> (相對介電常數(ε c)及介電損耗正切(tanδ)) 將黏接劑組成物以乾燥後之厚度成為25μm的方式塗佈於厚度100μm之鐵氟龍(註冊商標)片,並於130℃乾燥3分鐘。然後,以180℃熱處理3小時使其硬化後,將鐵氟龍(註冊商標)片剝離,獲得試驗用之黏接劑樹脂片。其後,將得到的試驗用黏接劑樹脂片裁切成8cm×3mm之條狀作為樣本,獲得試驗用樣本。相對介電常數(ε c)及介電損耗正切(tanδ)使用Network Analyzer(Anritsu公司製),並利用共振腔擾動法,於溫度23℃、頻率10GHz之條件進行測定。 <相對介電常數之評價基準> ○:2.4以下 ×:超過2.4 <介電損耗正切之評價基準> ◎:未達0.0020 ○:0.0020以上且未達0.0025 ×:0.0025以上 <Evaluation of Adhesive Composition> (relative permittivity (ε c ) and dielectric loss tangent (tanδ)) The adhesive composition was applied to iron fluoride with a thickness of 100 μm so that the thickness after drying was 25 μm. Dragon (registered trademark) sheet, and dried at 130° C. for 3 minutes. Then, after heat treatment at 180° C. for 3 hours to make it harden, the Teflon (registered trademark) sheet was peeled off to obtain an adhesive resin sheet for testing. Thereafter, the obtained test adhesive resin sheet was cut into strips of 8 cm×3 mm as samples to obtain test samples. The relative permittivity (ε c ) and dielectric loss tangent (tanδ) were measured using a Network Analyzer (manufactured by Anritsu Corporation) under conditions of a temperature of 23° C. and a frequency of 10 GHz by the resonant cavity perturbation method. <Evaluation criteria for relative dielectric constant> ○: 2.4 or less ×: More than 2.4 <Evaluation criteria for dielectric loss tangent> ◎: Less than 0.0020 ○: More than 0.0020 and less than 0.0025 ×: More than 0.0025

(剝離強度(黏接性)) 將黏接劑組成物以乾燥後之厚度成為25μm的方式塗佈於厚度12.5μm之聚醯亞胺薄膜(Kaneka股份有限公司製,APICAL(註冊商標)),並以130℃乾燥3分鐘。將如此而得到的黏接性薄膜(B階品)和厚度18μm之壓延銅箔(日鐵化學&材料股份有限公司製,espanex系列)進行貼合。貼合係以壓延銅箔之光澤面和黏接劑層接觸的方式進行,以170℃於2MPa之加壓下壓製280秒並黏接。然後,以180℃熱處理3小時使其硬化,獲得剝離強度評價用樣本。剝離強度係於25℃、薄膜拉伸、拉伸速度50mm/min、90°剝離之條件進行測定。該試驗係表示常溫下的黏接強度。 <評價基準> ○:1.0N/mm以上 ×:未達1.0N/mm (Peel strength (adhesiveness)) The adhesive composition was applied to a polyimide film (manufactured by Kaneka Co., Ltd., APICAL (registered trademark)) with a thickness of 12.5 μm so that the thickness after drying was 25 μm, and dried at 130° C. for 3 minutes. The adhesive film (B stage product) obtained in this way and the rolled copper foil (made by Nippon Steel Chemical & Materials Co., Ltd., espanex series) of 18 micrometers in thickness were bonded together. The bonding system is carried out in such a way that the glossy surface of the rolled copper foil is in contact with the adhesive layer, and is pressed at 170°C for 280 seconds under a pressure of 2 MPa to bond. Then, it heat-processed at 180 degreeC for 3 hours, it hardened|cured, and the sample for peeling strength evaluation was obtained. Peel strength is measured under the conditions of 25°C, film stretching, stretching speed 50mm/min, and 90°peeling. This test indicates the adhesive strength at room temperature. <Evaluation criteria> ○: 1.0N/mm or more ×: less than 1.0N/mm

(焊料耐熱性) 以和上述剝離強度測定用相同方法製作評價用樣本,將2.0cm×2.0cm之樣本片浸漬於已在288℃熔融之焊料浴中,確認是否有膨脹等外觀變化。 <評價基準> ◎:60秒以上無膨脹 ○:30秒以上且未達60秒有膨脹 ×:未達10秒有膨脹 (solder heat resistance) Prepare samples for evaluation by the same method as the above-mentioned peel strength measurement, immerse a 2.0cm×2.0cm sample piece in a solder bath melted at 288°C, and check whether there is any change in appearance such as swelling. <Evaluation criteria> ◎: No swelling for more than 60 seconds ○: There is swelling in more than 30 seconds and less than 60 seconds ×: There is swelling in less than 10 seconds

(黏接片柔軟性) 將黏接劑組成物以乾燥後之厚度成為25μm的方式塗佈於厚度100μm之鐵氟龍(註冊商標)片,並以130℃乾燥3分鐘。然後,確認將該片彎折180°時之塗膜的狀態。 <評價基準> ○:無裂縫破損 ×:有裂縫破損 (flexibility of adhesive sheet) The adhesive composition was applied to a Teflon (registered trademark) sheet with a thickness of 100 μm so that the thickness after drying was 25 μm, and dried at 130° C. for 3 minutes. Then, the state of the coating film when this sheet|seat was bent 180 degrees was confirmed. <Evaluation criteria> ○: No crack damage ×: Cracked and damaged

[表1] 實施例編號 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 黏接劑組成物 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 酸改性樹脂 c1 100 100 100 100 100 100 100 100 100 c2 100 100 100 100 100 100 100 100 100 c3 100 c4 100 c5 100 化合物A a1 20 20 10 30 20 20 20 20 20 20 20 20 20 10 30 20 20 20 20 a2 20 20 a3 a4 化合物B b1 5 5 5 5 2 8 5 5 5 5 5 5 5 5 5 2 8 5 5 b2 5 5 b3 其它成分 TETRAD X PERBUTYL P 3 1 3 3 3 3 3 3 3 1 1 1 1 3 3 3 3 3 3 評價結果 相對介電常數 ○ 2.1 ○ 2.1 ○ 2.2 ○ 2.3 ○ 2.1 ○ 2.3 ○ 2.2 ○ 2.1 ○ 2.3 ○ 2.2 ○ 2.2 ○ 2.2 ○ 2.2 ○ 2.2 ○ 2.2 ○ 2.3 ○ 2.2 ○ 2.3 ○ 2.2 ○ 2.2 ○ 2.3 介電損耗正切 ◎ 0.0007 ◎ 0.0009 ◎ 0.0014 ○ 0.0017 ◎ 0.0012 ○ 0.0018 ○ 0.0018 ◎ 0.0009 ○ 0.0019 ◎ 0.0009 ◎ 0.0011 ◎ 0.0009 ◎ 0.0011 ◎ 0.0016 ◎ 0.0016 ◎ 0.0019 ◎ 0.0014 ○ 0.0022 ○ 0.0022 ◎ 0.0011 ○ 0.0023 剝離強度 焊料耐熱性 黏接片柔軟性 [Table 1] Example number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 twenty one Adhesive composition S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 acid modified resin c1 100 100 100 100 100 100 100 100 100 c2 100 100 100 100 100 100 100 100 100 c3 100 c4 100 c5 100 Compound A a1 20 20 10 30 20 20 20 20 20 20 20 20 20 10 30 20 20 20 20 a2 20 20 a3 a4 Compound B b1 5 5 5 5 2 8 5 5 5 5 5 5 5 5 5 2 8 5 5 b2 5 5 b3 other ingredients TETRAD X PERBUTYL P 3 1 3 3 3 3 3 3 3 1 1 1 1 3 3 3 3 3 3 Evaluation results Relative permittivity ○ 2.1 ○ 2.1 ○ 2.2 ○ 2.3 ○ 2.1 ○ 2.3 ○ 2.2 ○ 2.1 ○ 2.3 ○ 2.2 ○ 2.2 ○ 2.2 ○ 2.2 ○ 2.2 ○ 2.2 ○ 2.3 ○ 2.2 ○ 2.3 ○ 2.2 ○ 2.2 ○ 2.3 Dielectric loss tangent ◎ 0.0007 ◎ 0.0009 ◎ 0.0014 ○ 0.0017 ◎ 0.0012 ○ 0.0018 ○ 0.0018 ◎ 0.0009 ○ 0.0019 ◎ 0.0009 ◎ 0.0011 ◎ 0.0009 ◎ 0.0011 ◎ 0.0016 ◎ 0.0016 ◎ 0.0019 ◎ 0.0014 ○ 0.0022 ○ 0.0022 ◎ 0.0011 ○ 0.0023 Peel strength Solder heat resistance Adhesive sheet flexibility

[表2] 比較例編號 1 2 3 4 5 6 7 8 9 黏接劑組成物 S22 S23 S24 S25 S26 S27 S28 S29 S30 酸改性樹脂 c1 100 100 100 100 c2 100 100 100 100 c3 c4 c5 化合物A a1 20 20 20 20 20 a2 a3 20 20 a4 20 20 化合物B b1 5 5 5 5 5 b2 b3 5 5 其它成分 TETRAD X 5 5 PERBUTYL P 3 3 3 3 3 3 3 3 3 評價結果 相對介電常數 ○ 2.1 ○ 2.4 × 2.5 ○ 2.4 ○ 2.2 ○ 2.4 × 2.5 ○ 2.4 介電損耗正切 ◎ 0.0007 × 0.0028 × 0.0035 × 0.0030 ◎ 0.0010 × 0.0033 × 0.0040 × 0.0035 剝離強度 × 焊料耐熱性 × × × × × × × × × 黏接片柔軟性 × ※比較例4之塗膜脆弱,無法測定相對介電常數及介電損耗正切。 [Table 2] Comparative example number 1 2 3 4 5 6 7 8 9 Adhesive composition S22 S23 S24 S25 S26 S27 S28 S29 S30 acid modified resin c1 100 100 100 100 c2 100 100 100 100 c3 c4 c5 Compound A a1 20 20 20 20 20 a2 a3 20 20 a4 20 20 Compound B b1 5 5 5 5 5 b2 b3 5 5 other ingredients TETRAD X 5 5 PERBUTYL P 3 3 3 3 3 3 3 3 3 Evaluation results Relative permittivity ○ 2.1 ○ 2.4 × 2.5 ○ 2.4 ○ 2.2 ○ 2.4 × 2.5 ○ 2.4 Dielectric loss tangent ◎ 0.0007 × 0.0028 × 0.0035 × 0.0030 ◎ 0.0010 × 0.0033 × 0.0040 × 0.0035 Peel strength x Solder heat resistance x x x x x x x x x Adhesive sheet flexibility x ※The coating film of Comparative Example 4 is fragile, and the relative dielectric constant and dielectric loss tangent cannot be measured.

由表1及表2可知,實施例1~21之適用期、介電特性、剝離強度、焊料耐熱性及黏接片柔軟性優良。另一方面,比較例1及比較例6中,由於化合物B不具有環氧基,故硬化不足,焊料耐熱性不足。比較例2及比較例7中,由於不含化合物B而摻合環氧樹脂,故作為黏接劑組成物之介電特性差。比較例3及比較例8中,由於化合物A不具有末端不飽和烴基,故硬化不足,焊料耐熱性不足。又,因為羥基末端的影響,介電損耗正切亦高。比較例4中,由於不含酸改性樹脂,故黏接片脆弱,而且剝離強度、焊料耐熱性不足。又,由於塗膜脆弱,故無法測定相對介電常數及介電損耗正切。比較例5及比較例9中,由於化合物A的5%重量減少溫度低,故焊料耐熱性差。 [產業上利用性] From Table 1 and Table 2, it can be seen that the pot life, dielectric properties, peel strength, solder heat resistance and flexibility of the adhesive sheet of Examples 1-21 are excellent. On the other hand, in Comparative Example 1 and Comparative Example 6, since the compound B did not have an epoxy group, the curing was insufficient and the solder heat resistance was insufficient. In Comparative Example 2 and Comparative Example 7, since the compound B was not included and the epoxy resin was blended, the dielectric properties as the adhesive composition were poor. In Comparative Example 3 and Comparative Example 8, since the compound A did not have a terminal unsaturated hydrocarbon group, the hardening was insufficient and the solder heat resistance was insufficient. Also, the dielectric loss tangent is also high due to the influence of the hydroxyl terminal. In Comparative Example 4, since the acid-modified resin was not contained, the adhesive sheet was fragile, and the peel strength and solder heat resistance were insufficient. Also, since the coating film was fragile, the relative permittivity and dielectric loss tangent could not be measured. In Comparative Example 5 and Comparative Example 9, since the 5% weight loss temperature of Compound A was low, the solder heat resistance was poor. [industrial availability]

本發明之黏接劑組成物,其耐熱性、黏接強度優良,相對介電常數及介電損耗正切低,且黏接片之柔軟性亦良好。因此,作為適用於高頻區域之印刷基板(撓性基板、剛性基板、封裝體基板)之印刷配線板用黏接劑、黏接片係為有用。The adhesive composition of the present invention has excellent heat resistance and adhesive strength, low relative dielectric constant and dielectric loss tangent, and good flexibility of the adhesive sheet. Therefore, it is useful as an adhesive and an adhesive sheet for printed wiring boards suitable for printed boards (flexible boards, rigid boards, and package boards) in high-frequency regions.

Claims (8)

一種黏接劑組成物,係含有酸改性樹脂、化合物A及化合物B而成; 化合物A:具有末端不飽和烴基且5%重量減少溫度為260℃以上之化合物; 化合物B:具有環氧基及末端不飽和烴基之化合物。 An adhesive composition comprising acid-modified resin, compound A and compound B; Compound A: a compound with a terminal unsaturated hydrocarbon group and a 5% weight loss temperature of 260°C or higher; Compound B: a compound having an epoxy group and a terminal unsaturated hydrocarbon group. 如請求項1之黏接劑組成物,其中,酸改性樹脂含有選自酸改性聚烯烴、酸改性聚苯乙烯樹脂及酸改性環烯烴聚合物中之至少1種樹脂。The adhesive composition according to claim 1, wherein the acid-modified resin contains at least one resin selected from acid-modified polyolefins, acid-modified polystyrene resins, and acid-modified cycloolefin polymers. 如請求項1或2之黏接劑組成物,其中,該化合物A為具有芳香環結構或脂環結構作為結構單元之化合物。The adhesive composition according to claim 1 or 2, wherein the compound A is a compound having an aromatic ring structure or an alicyclic structure as a structural unit. 如請求項1或2之黏接劑組成物,其中,該化合物A為具有末端不飽和烴基之聚苯醚或酚醛樹脂。The adhesive composition according to claim 1 or 2, wherein the compound A is polyphenylene ether or phenolic resin with terminal unsaturated hydrocarbon groups. 如請求項1或2之黏接劑組成物,其中,該化合物B為具有異氰尿酸環之化合物。The adhesive composition according to claim 1 or 2, wherein the compound B is a compound having an isocyanuric acid ring. 一種黏接片,具有由如請求項1至5中任一項之黏接劑組成物構成的黏接劑層。An adhesive sheet having an adhesive layer made of the adhesive composition according to any one of claims 1 to 5. 一種疊層體,具有由如請求項1至5中任一項之黏接劑組成物構成的黏接劑層。A laminate having an adhesive layer made of the adhesive composition according to any one of claims 1 to 5. 一種印刷配線板,含有如請求項7之疊層體作為構成元件。A printed wiring board including the laminate according to claim 7 as a constituent element.
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