TWI843788B - Adhesive Sheet - Google Patents
Adhesive Sheet Download PDFInfo
- Publication number
- TWI843788B TWI843788B TW109100462A TW109100462A TWI843788B TW I843788 B TWI843788 B TW I843788B TW 109100462 A TW109100462 A TW 109100462A TW 109100462 A TW109100462 A TW 109100462A TW I843788 B TWI843788 B TW I843788B
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- TW
- Taiwan
- Prior art keywords
- polymer
- adhesive
- weight
- monomer
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- Prior art date
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- 230000001070 adhesive effect Effects 0.000 title claims abstract description 371
- 239000000853 adhesive Substances 0.000 title claims abstract description 368
- 239000000178 monomer Substances 0.000 claims abstract description 323
- 229920000642 polymer Polymers 0.000 claims abstract description 226
- 239000012790 adhesive layer Substances 0.000 claims abstract description 156
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 34
- 229920001577 copolymer Polymers 0.000 claims abstract description 19
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 12
- 239000010935 stainless steel Substances 0.000 claims abstract description 12
- 239000000758 substrate Substances 0.000 claims description 111
- 239000003431 cross linking reagent Substances 0.000 claims description 41
- 125000000524 functional group Chemical group 0.000 claims description 31
- 229910052757 nitrogen Inorganic materials 0.000 claims description 26
- 229920001519 homopolymer Polymers 0.000 claims description 23
- 229920000058 polyacrylate Polymers 0.000 claims description 21
- 125000004433 nitrogen atom Chemical group N* 0.000 claims description 20
- 238000003860 storage Methods 0.000 claims description 17
- 238000004132 cross linking Methods 0.000 claims description 16
- 238000006243 chemical reaction Methods 0.000 claims description 10
- 230000009477 glass transition Effects 0.000 claims description 10
- -1 polysiloxane skeleton Polymers 0.000 abstract description 84
- 238000010438 heat treatment Methods 0.000 abstract description 72
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 134
- 206010040844 Skin exfoliation Diseases 0.000 description 81
- 239000010408 film Substances 0.000 description 70
- 229920005989 resin Polymers 0.000 description 69
- 239000011347 resin Substances 0.000 description 69
- 239000002994 raw material Substances 0.000 description 60
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 56
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 56
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 56
- 239000000203 mixture Substances 0.000 description 43
- 238000000034 method Methods 0.000 description 32
- 239000010410 layer Substances 0.000 description 31
- 125000000217 alkyl group Chemical group 0.000 description 30
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 28
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 28
- 238000011282 treatment Methods 0.000 description 24
- 239000003795 chemical substances by application Substances 0.000 description 23
- 238000005259 measurement Methods 0.000 description 20
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 19
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 18
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 16
- 150000002148 esters Chemical class 0.000 description 15
- 238000006116 polymerization reaction Methods 0.000 description 15
- 239000003999 initiator Substances 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 14
- 239000004698 Polyethylene Substances 0.000 description 13
- 229920000573 polyethylene Polymers 0.000 description 13
- 239000003505 polymerization initiator Substances 0.000 description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 12
- 229920006223 adhesive resin Polymers 0.000 description 12
- 239000004840 adhesive resin Substances 0.000 description 12
- 230000000694 effects Effects 0.000 description 12
- 239000012948 isocyanate Substances 0.000 description 12
- 150000002513 isocyanates Chemical class 0.000 description 12
- 239000000463 material Substances 0.000 description 12
- 230000003014 reinforcing effect Effects 0.000 description 12
- 229920002554 vinyl polymer Polymers 0.000 description 12
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 11
- 239000002585 base Substances 0.000 description 11
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Natural products OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 11
- 229920000728 polyester Polymers 0.000 description 11
- 238000004381 surface treatment Methods 0.000 description 11
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 11
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 10
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 10
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 10
- 230000003287 optical effect Effects 0.000 description 10
- 238000012545 processing Methods 0.000 description 10
- 235000007586 terpenes Nutrition 0.000 description 10
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 9
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 9
- 239000004743 Polypropylene Substances 0.000 description 9
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 9
- 229920000098 polyolefin Polymers 0.000 description 9
- 229920001155 polypropylene Polymers 0.000 description 9
- 150000003505 terpenes Chemical class 0.000 description 9
- 238000001035 drying Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- 229920002799 BoPET Polymers 0.000 description 7
- 125000002723 alicyclic group Chemical group 0.000 description 7
- 239000012986 chain transfer agent Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 239000004593 Epoxy Substances 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 6
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- 238000007334 copolymerization reaction Methods 0.000 description 6
- 238000001723 curing Methods 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 229910052731 fluorine Inorganic materials 0.000 description 6
- 239000006260 foam Substances 0.000 description 6
- 239000000123 paper Substances 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 239000002002 slurry Substances 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 238000012719 thermal polymerization Methods 0.000 description 6
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 6
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 6
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 5
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 5
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 5
- 239000002202 Polyethylene glycol Substances 0.000 description 5
- 239000004734 Polyphenylene sulfide Substances 0.000 description 5
- GTTSNKDQDACYLV-UHFFFAOYSA-N Trihydroxybutane Chemical compound CCCC(O)(O)O GTTSNKDQDACYLV-UHFFFAOYSA-N 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 5
- 239000000470 constituent Substances 0.000 description 5
- 150000002009 diols Chemical class 0.000 description 5
- 239000011737 fluorine Substances 0.000 description 5
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 5
- 238000012986 modification Methods 0.000 description 5
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 5
- 229920001225 polyester resin Polymers 0.000 description 5
- 239000004645 polyester resin Substances 0.000 description 5
- 229920001223 polyethylene glycol Polymers 0.000 description 5
- 229920000139 polyethylene terephthalate Polymers 0.000 description 5
- 239000005020 polyethylene terephthalate Substances 0.000 description 5
- 229920005672 polyolefin resin Polymers 0.000 description 5
- 229920000069 polyphenylene sulfide Polymers 0.000 description 5
- 229920001296 polysiloxane Polymers 0.000 description 5
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 description 5
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 4
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 4
- 239000004696 Poly ether ether ketone Substances 0.000 description 4
- 125000005250 alkyl acrylate group Chemical group 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 239000013522 chelant Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 4
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 4
- 229920002647 polyamide Polymers 0.000 description 4
- 229920001707 polybutylene terephthalate Polymers 0.000 description 4
- 229920002530 polyetherether ketone Polymers 0.000 description 4
- 229920000915 polyvinyl chloride Polymers 0.000 description 4
- 239000004800 polyvinyl chloride Substances 0.000 description 4
- 230000035882 stress Effects 0.000 description 4
- 125000003837 (C1-C20) alkyl group Chemical group 0.000 description 3
- PBGPBHYPCGDFEZ-UHFFFAOYSA-N 1-ethenylpiperidin-2-one Chemical compound C=CN1CCCCC1=O PBGPBHYPCGDFEZ-UHFFFAOYSA-N 0.000 description 3
- GAVHQOUUSHBDAA-UHFFFAOYSA-N 3-butyl-1-ethenylaziridin-2-one Chemical compound CCCCC1N(C=C)C1=O GAVHQOUUSHBDAA-UHFFFAOYSA-N 0.000 description 3
- OZAIFHULBGXAKX-VAWYXSNFSA-N AIBN Substances N#CC(C)(C)\N=N\C(C)(C)C#N OZAIFHULBGXAKX-VAWYXSNFSA-N 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- 229920006269 PPS film Polymers 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- 125000003368 amide group Chemical group 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000000875 corresponding effect Effects 0.000 description 3
- 150000001991 dicarboxylic acids Chemical class 0.000 description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 3
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 3
- 238000003475 lamination Methods 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- PJUIMOJAAPLTRJ-UHFFFAOYSA-N monothioglycerol Chemical compound OCC(O)CS PJUIMOJAAPLTRJ-UHFFFAOYSA-N 0.000 description 3
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 3
- 239000005011 phenolic resin Substances 0.000 description 3
- 150000002989 phenols Chemical class 0.000 description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 3
- 229920006267 polyester film Polymers 0.000 description 3
- 239000011112 polyethylene naphthalate Substances 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229940071127 thioglycolate Drugs 0.000 description 3
- CWERGRDVMFNCDR-UHFFFAOYSA-M thioglycolate(1-) Chemical compound [O-]C(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-M 0.000 description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 3
- 239000004711 α-olefin Substances 0.000 description 3
- GRWFGVWFFZKLTI-IUCAKERBSA-N (-)-α-pinene Chemical compound CC1=CC[C@@H]2C(C)(C)[C@H]1C2 GRWFGVWFFZKLTI-IUCAKERBSA-N 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 2
- NWHSSMRWECHZEP-UHFFFAOYSA-N 1-ethenylpyrazole Chemical compound C=CN1C=CC=N1 NWHSSMRWECHZEP-UHFFFAOYSA-N 0.000 description 2
- STFXXRRQKFUYEU-UHFFFAOYSA-N 16-methylheptadecyl prop-2-enoate Chemical compound CC(C)CCCCCCCCCCCCCCCOC(=O)C=C STFXXRRQKFUYEU-UHFFFAOYSA-N 0.000 description 2
- 238000005160 1H NMR spectroscopy Methods 0.000 description 2
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical compound C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 2
- QERTUMILBWNEJM-UHFFFAOYSA-N 2-ethenyl-3h-1,2-thiazole Chemical compound C=CN1CC=CS1 QERTUMILBWNEJM-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- TUAMRELNJMMDMT-UHFFFAOYSA-N 3,5-xylenol Chemical compound CC1=CC(C)=CC(O)=C1 TUAMRELNJMMDMT-UHFFFAOYSA-N 0.000 description 2
- SXIFAEWFOJETOA-UHFFFAOYSA-N 4-hydroxy-butyl Chemical group [CH2]CCCO SXIFAEWFOJETOA-UHFFFAOYSA-N 0.000 description 2
- NDWUBGAGUCISDV-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate Chemical compound OCCCCOC(=O)C=C NDWUBGAGUCISDV-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 2
- 239000013032 Hydrocarbon resin Substances 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- 244000178870 Lavandula angustifolia Species 0.000 description 2
- 235000010663 Lavandula angustifolia Nutrition 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 238000005481 NMR spectroscopy Methods 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000003377 acid catalyst Substances 0.000 description 2
- 238000010306 acid treatment Methods 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 125000004069 aziridinyl group Chemical group 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 2
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 2
- 238000012662 bulk polymerization Methods 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 125000006226 butoxyethyl group Chemical group 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000003851 corona treatment Methods 0.000 description 2
- 125000004093 cyano group Chemical group *C#N 0.000 description 2
- PFURGBBHAOXLIO-UHFFFAOYSA-N cyclohexane-1,2-diol Chemical compound OC1CCCCC1O PFURGBBHAOXLIO-UHFFFAOYSA-N 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 description 2
- MAWOHFOSAIXURX-UHFFFAOYSA-N cyclopentylcyclopentane Chemical group C1CCCC1C1CCCC1 MAWOHFOSAIXURX-UHFFFAOYSA-N 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 2
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- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 238000000016 photochemical curing Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920000306 polymethylpentene Polymers 0.000 description 1
- 239000011116 polymethylpentene Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920006264 polyurethane film Polymers 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 1
- UIIIBRHUICCMAI-UHFFFAOYSA-N prop-2-ene-1-sulfonic acid Chemical compound OS(=O)(=O)CC=C UIIIBRHUICCMAI-UHFFFAOYSA-N 0.000 description 1
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- KCXFHTAICRTXLI-UHFFFAOYSA-N propane-1-sulfonic acid Chemical compound CCCS(O)(=O)=O KCXFHTAICRTXLI-UHFFFAOYSA-N 0.000 description 1
- YHPUTXNFABTCGG-UHFFFAOYSA-N propyl 2-sulfanylacetate Chemical compound CCCOC(=O)CS YHPUTXNFABTCGG-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- GRWFGVWFFZKLTI-UHFFFAOYSA-N rac-alpha-Pinene Natural products CC1=CCC2C(C)(C)C1C2 GRWFGVWFFZKLTI-UHFFFAOYSA-N 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 229920006012 semi-aromatic polyamide Polymers 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- BWYYYTVSBPRQCN-UHFFFAOYSA-M sodium;ethenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C=C BWYYYTVSBPRQCN-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000012916 structural analysis Methods 0.000 description 1
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical group O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 1
- YBBRCQOCSYXUOC-UHFFFAOYSA-N sulfuryl dichloride Chemical compound ClS(Cl)(=O)=O YBBRCQOCSYXUOC-UHFFFAOYSA-N 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 239000002335 surface treatment layer Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- ADXGNEYLLLSOAR-UHFFFAOYSA-N tasosartan Chemical compound C12=NC(C)=NC(C)=C2CCC(=O)N1CC(C=C1)=CC=C1C1=CC=CC=C1C=1N=NNN=1 ADXGNEYLLLSOAR-UHFFFAOYSA-N 0.000 description 1
- YXIMCNGUIIEJMO-UHFFFAOYSA-N tert-butyl 2-sulfanylacetate Chemical compound CC(C)(C)OC(=O)CS YXIMCNGUIIEJMO-UHFFFAOYSA-N 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 125000003718 tetrahydrofuranyl group Chemical group 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 239000012974 tin catalyst Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- LFRDHGNFBLIJIY-UHFFFAOYSA-N trimethoxy(prop-2-enyl)silane Chemical compound CO[Si](OC)(OC)CC=C LFRDHGNFBLIJIY-UHFFFAOYSA-N 0.000 description 1
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 239000003981 vehicle Substances 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2483/00—Presence of polysiloxane
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
本發明提供一種新穎之黏著片材,其能夠於貼附於被黏著體之初期顯示良好之二次加工性,其後能夠以50℃左右之溫和加熱在短時間內使黏著力大幅地上升。本發明提供一種包含黏著劑層之黏著片材。上述黏著劑層包含聚合物A及聚合物B,該聚合物B係具有聚有機矽氧烷骨架之單體與(甲基)丙烯酸系單體之共聚物。該黏著片材顯示5 N/25 mm以上之黏著力N50 。此處,黏著力N50 係指在貼合於不鏽鋼板且於50℃下保持15分鐘後於23℃下測得之黏著力。The present invention provides a novel adhesive sheet that can show good secondary processability in the initial stage of being attached to an adherend, and can subsequently significantly increase the adhesive force in a short time by gentle heating at about 50°C. The present invention provides an adhesive sheet comprising an adhesive layer. The above-mentioned adhesive layer comprises polymer A and polymer B, and the polymer B is a copolymer of a monomer having a polysiloxane skeleton and a (meth) acrylic monomer. The adhesive sheet shows an adhesive force N50 of more than 5 N/25 mm. Here, the adhesive force N50 refers to the adhesive force measured at 23°C after being attached to a stainless steel plate and kept at 50°C for 15 minutes.
Description
本發明係關於一種黏著片材。 本申請案係主張基於2019年1月8日提出申請之日本專利申請2019-001349號之優先權,且該申請案之全部內容係作為參照併入至本說明書中。The present invention relates to an adhesive sheet. This application claims priority based on Japanese Patent Application No. 2019-001349 filed on January 8, 2019, and the entire contents of the application are incorporated into this specification as a reference.
黏著片材係藉由牢固地接著於被黏著體,而以被黏著體彼此之接著、物品對被黏著體之固定、被黏著體之補強等為目的使用。先前,出於此種目的,使用有自貼附初期起發揮較高黏著力之黏著片材。又,近來,如專利文獻1~3所示,提出有一種可於貼附於被黏著體之初期顯示出較低之黏著力且其後使黏著力大幅地上升的黏著片材。根據具有此種特性之黏著片材,可於黏著力上升前發揮對於抑制陰黏著片材之貼錯或貼壞所導致之良率降低有用之重貼性(二次加工性),且於黏著力上升後發揮適於黏著片材原本之使用目的之強黏著性。 先前技術文獻 專利文獻Adhesive sheets are used for purposes such as bonding adherends to each other, fixing objects to adherends, and reinforcing adherends by firmly adhering to them. Previously, for such purposes, adhesive sheets that exhibited high adhesive force from the initial stage of attachment were used. Moreover, recently, as shown in patent documents 1 to 3, an adhesive sheet that exhibits low adhesive force at the initial stage of attachment to an adherend and then greatly increases the adhesive force has been proposed. According to an adhesive sheet having such characteristics, before the adhesive force increases, the re-adhesiveness (secondary processing property) that is useful for suppressing the reduction in yield caused by the wrong attachment or failure of the female adhesive sheet can be exhibited, and after the adhesive force increases, the strong adhesiveness suitable for the original purpose of the adhesive sheet can be exhibited. Prior art literature Patent literature
專利文獻1:日本專利申請公開2014-224227號公報 專利文獻2:日本專利第5890596號公報 專利文獻3:日本專利第5951153號公報Patent document 1: Japanese Patent Application Publication No. 2014-224227 Patent document 2: Japanese Patent No. 5890596 Patent document 3: Japanese Patent No. 5951153
[發明所欲解決之問題][The problem the invention is trying to solve]
上述先前技術文獻所記載之黏著片材構成為:於貼附初期顯示低黏著力,藉由暴露於80℃前後之高溫、或放置2天左右之時間,黏著力上升至規定值以上。藉此,可靠性良好地控制黏著力之上升。且說,此種黏著片材之使用態樣包括製品之製造製程中之利用等,於此種用途中,就改善製造製程中之效率(生產效率)之觀點而言,以更簡易之處理使黏著力上升可能有利。例如,若提供能以更接近於常溫之加熱(溫和加熱)在短時間內使黏著力上升的黏著片材,則可有效率且均勻地確實地實施黏著力上升處理,因此就改善生產效率之方面而言可能有利。具有此種特性之黏著片材可應用於不宜暴露於高溫狀態之被黏著體,因此亦可期待新的用途之開展。因此,本發明之目的在於提供一種新穎之黏著片材,其能夠於貼附於被黏著體之初期顯示良好之二次加工性,且其後能夠以50℃左右之溫和加熱在短時間內使黏著力大幅地上升。 [解決問題之技術手段]The adhesive sheet described in the above-mentioned prior art document has a structure that shows low adhesion at the initial stage of attachment, and the adhesion increases to a specified value or more by being exposed to a high temperature of about 80°C or being placed for about 2 days. In this way, the increase in adhesion is reliably controlled. In addition, the use of such adhesive sheets includes the use in the manufacturing process of products, etc. In such uses, from the perspective of improving the efficiency (production efficiency) in the manufacturing process, it may be beneficial to increase the adhesion with a simpler process. For example, if an adhesive sheet is provided that can increase the adhesion in a short time by heating closer to room temperature (mild heating), the adhesion increase process can be effectively and uniformly implemented, which may be beneficial in terms of improving production efficiency. Adhesive sheets with such characteristics can be applied to adherends that are not suitable for exposure to high temperatures, and thus new applications can be expected. Therefore, the purpose of the present invention is to provide a novel adhesive sheet that can show good secondary processing properties at the initial stage of attachment to the adherend, and can then be heated gently at about 50°C to significantly increase the adhesive force in a short time. [Technical means to solve the problem]
根據本說明書,提供一種包含黏著劑層之黏著片材。上述黏著劑層包含聚合物A及聚合物B,該聚合物B係具有聚有機矽氧烷骨架之單體與(甲基)丙烯酸系單體之共聚物。該黏著片材顯示5 N/25 mm以上之黏著力N50 。此處,黏著力N50 係指在貼合於不鏽鋼板且於50℃下保持15分鐘後於23℃下測得之黏著力。According to the present specification, an adhesive sheet including an adhesive layer is provided. The adhesive layer includes polymer A and polymer B, and the polymer B is a copolymer of a monomer having a polyorganosiloxane skeleton and a (meth) acrylic monomer. The adhesive sheet exhibits an adhesive force N50 of 5 N/25 mm or more. Here, the adhesive force N50 refers to the adhesive force measured at 23°C after being attached to a stainless steel plate and kept at 50°C for 15 minutes.
上述構成之黏著片材能夠在貼附初期基於具有聚有機矽氧烷骨架之聚合物B之作用顯示良好之二次加工性。其後,能夠以50℃左右之溫和加熱使黏著力上升至規定值以上。The adhesive sheet of the above structure can show good secondary processing properties at the initial stage of attachment due to the effect of the polymer B having a polyorganosiloxane skeleton. Thereafter, the adhesive strength can be increased to a predetermined value or above by gentle heating at about 50°C.
若干種較佳態樣之黏著片材在貼合於不鏽鋼板且於23℃下保持30分鐘後測得之黏著力N23 為3 N/25 mm以下。滿足該特性之黏著片材於貼附初期,黏著力被抑制得較低,因此顯示良好之二次加工性。即,能夠良好地兼顧初期輕剝離性(二次加工性)與溫和加熱後之黏著力上升。The adhesive force N23 of several better adhesive sheets after being bonded to a stainless steel plate and kept at 23°C for 30 minutes is less than 3 N/25 mm. The adhesive sheet meeting this characteristic has a relatively low adhesive force at the initial stage of bonding, thus showing good secondary processability. That is, it is able to take into account both the initial light peelability (secondary processability) and the increase in adhesive force after mild heating.
關於若干種較佳態樣之黏著片材,上述黏著力N50 為貼合於不鏽鋼板且於23℃下保持30分鐘後測得之黏著力N23 之5倍以上。根據如上所述黏著力N50 相對於黏著力N23 成為5倍以上(N50 /N23 ≧5)之黏著片材,可於貼附初期顯示良好之二次加工性,且藉由其後之加熱等使黏著力大幅地上升。Regarding some preferred adhesive sheets, the above-mentioned adhesive force N50 is 5 times or more of the adhesive force N23 measured after being attached to a stainless steel plate and kept at 23°C for 30 minutes. According to the adhesive sheet whose adhesive force N50 is 5 times or more of the adhesive force N23 ( N50 / N23 ≧5) as described above, good secondary processability can be exhibited at the initial stage of attachment, and the adhesive force can be greatly increased by subsequent heating or the like.
若干種態樣之黏著片材在貼合於不鏽鋼板且於80℃下保持5分鐘後於23℃下測得之黏著力N80 可為上述黏著力N50 之2倍以下(即,N80 /N50 ≦2)。滿足該特性之黏著片材藉由50℃左右之溫和加熱,黏著力充分上升,因此無需為了獲得強黏著力而暴露於進一步之高溫(具體而言為80℃左右之加熱)。根據滿足該特性之黏著片材,可使黏著力較先前有效率地上升至所需之等級。The adhesive force N80 of some types of adhesive sheets measured at 23°C after being attached to a stainless steel plate and kept at 80°C for 5 minutes can be less than 2 times the above-mentioned adhesive force N50 (i.e., N80 / N50 ≦2). The adhesive sheet satisfying this characteristic can sufficiently increase its adhesive force by gentle heating at about 50°C, so it is not necessary to expose it to a further high temperature (specifically, heating at about 80°C) in order to obtain strong adhesive force. According to the adhesive sheet satisfying this characteristic, the adhesive force can be efficiently increased to the required level than before.
又,上述黏著劑層於150℃下之儲存彈性模數G'(150℃)較佳為10,000 Pa以上90,000 Pa以下。滿足上述150℃儲存彈性模數之黏著劑層由於容易發揮良好之黏著特性且聚合物B於黏著劑層內容易移動,故而可基於其移動性,良好地實現溫和加熱後之黏著力上升。In addition, the storage elastic modulus G'(150°C) of the adhesive layer at 150°C is preferably not less than 10,000 Pa and not more than 90,000 Pa. The adhesive layer satisfying the above storage elastic modulus at 150°C can easily exert good adhesive properties and polymer B can easily move in the adhesive layer, so based on its mobility, the adhesive force can be well increased after mild heating.
此處所揭示之技術中,上述黏著劑層中所含之上述聚合物A典型而言經化學交聯。藉此,黏著片材可發揮良好之黏著特性。又,於以上述儲存彈性模數G'(150℃)成為規定值以下之方式限制其交聯度之構成中,可基於聚合物B於黏著劑層內之移動性良好地實現溫和加熱後之黏著力上升。於若干種態樣中,上述黏著劑層可含有相對於100重量份上述聚合物A多於0重量份且為10重量份以下之交聯劑。藉由使用交聯劑,可良好地實現滿足所需特性之化學交聯,良好地實現規定範圍之儲存彈性模數G'(150℃)。In the technology disclosed herein, the polymer A contained in the adhesive layer is typically chemically cross-linked. Thereby, the adhesive sheet can exhibit good adhesive properties. Moreover, in a structure in which the degree of cross-linking is limited in such a manner that the storage elastic modulus G'(150°C) becomes below a specified value, an increase in adhesion after mild heating can be well achieved based on the mobility of polymer B in the adhesive layer. In some embodiments, the adhesive layer may contain a cross-linking agent of more than 0 parts by weight and less than 10 parts by weight relative to 100 parts by weight of the polymer A. By using a cross-linking agent, chemical cross-linking that satisfies the required properties can be well achieved, and the storage elastic modulus G'(150°C) within the specified range can be well achieved.
於若干種態樣中,上述聚合物B之重量平均分子量可為100,000以上。於使用具有規定以上之Mw之聚合物B之態樣中,亦能夠良好地實現由此處所揭示之技術產生之效果。In some aspects, the weight average molecular weight of the polymer B can be 100,000 or more. In the aspect using a polymer B having an Mw above the specified value, the effects of the technology disclosed herein can also be well achieved.
於若干種較佳態樣中,上述聚合物B之重量平均分子量可未達80,000。藉由使用Mw未達規定值之聚合物B,可良好地實現溫和加熱後之黏著力上升。 In some preferred embodiments, the weight average molecular weight of the polymer B may be less than 80,000. By using a polymer B having an Mw value less than the specified value, the adhesion after mild heating can be well improved.
於若干種態樣中,上述黏著劑層中之上述聚合物B之含量相對於100重量份上述聚合物A,例如可設為0.5重量份以上50重量份以下之範圍。若為上述範圍之含量,則可良好地實現溫和加熱後之黏著力上升。In some aspects, the content of the polymer B in the adhesive layer can be set to, for example, 0.5 parts by weight or more and 50 parts by weight or less relative to 100 parts by weight of the polymer A. If the content is within the above range, the adhesion after mild heating can be well achieved.
上述聚合物A較佳為丙烯酸系聚合物。根據包含作為丙烯酸系聚合物之聚合物A與作為具有聚有機矽氧烷骨架之單體與(甲基)丙烯酸系單體之共聚物之聚合物B的黏著劑層,可良好地實現溫和加熱後之黏著力上升。The polymer A is preferably an acrylic polymer. The adhesive layer comprising the polymer A which is an acrylic polymer and the polymer B which is a copolymer of a monomer having a polyorganosiloxane skeleton and a (meth)acrylic monomer can well achieve an increase in adhesiveness after mild heating.
於若干種態樣中,上述丙烯酸系聚合物較佳為包含具有含氮原子之環之單體作為其單體單元。包含具有含氮原子之環之單體單元之聚合物A藉由與聚合物B組合使用,可良好地實現溫和加熱後之黏著力上升。In some embodiments, the acrylic polymer preferably comprises a monomer having a ring containing a nitrogen atom as its monomer unit. The polymer A comprising a monomer having a ring containing a nitrogen atom can achieve good adhesion increase after mild heating by using it in combination with the polymer B.
於若干種較佳態樣中,用以製備上述聚合物B之單體成分以60重量%以下之比率包含均聚物之玻璃轉移溫度為50℃以上之單體作為上述(甲基)丙烯酸系單體(單體M2)。於聚合物B中,藉由將Tg 50℃以上之單體M2之共聚比率限制為規定值以下,可基於50℃附近之聚合物B之移動性,良好地實現溫和加熱後之黏著力上升。作為上述單體M2,可良好地使用均聚物之Tg為50℃以上之(甲基)丙烯酸烷基酯(即,alkyl (meth)acrylate)。In some preferred embodiments, the monomer components used to prepare the polymer B include a monomer having a homopolymer glass transition temperature of 50°C or higher as the (meth) acrylic monomer (monomer M2) at a ratio of 60 wt% or lower. In the polymer B, by limiting the copolymerization ratio of the monomer M2 having a Tg of 50°C or higher to a prescribed value or lower, it is possible to achieve a good increase in adhesion after mild heating based on the mobility of the polymer B around 50°C. As the monomer M2, an alkyl (meth)acrylate having a homopolymer Tg of 50°C or higher can be preferably used.
此處所揭示之黏著片材可以具備具有第一面及第二面之支持基材且上述黏著劑層積層於該支持基材之至少上述第一面之形態、即附基材之黏著片材之形態實施。此種附基材之黏著片材可成為操作性或加工性良好者。作為上述支持基材,例如可良好地採用厚度為30 μm以上之樹脂膜。The adhesive sheet disclosed herein can be implemented in the form of a support substrate having a first surface and a second surface and the adhesive layer is laminated on at least the first surface of the support substrate, i.e., a substrate-attached adhesive sheet. Such a substrate-attached adhesive sheet can be good in handling and processing. As the support substrate, for example, a resin film with a thickness of 30 μm or more can be preferably used.
又,根據本說明書,提供一種包含黏著劑層之黏著片材。上述黏著劑層包含聚合物A及聚合物B,該聚合物B係具有聚有機矽氧烷骨架之單體與(甲基)丙烯酸系單體之共聚物。而且,上述黏著劑層於150℃下之儲存彈性模數G'(150℃)為10,000 Pa以上90,000 Pa以下。根據具備滿足上述150℃儲存彈性模數之黏著劑層之黏著片材,可基於聚合物B之作用,顯示良好之二次加工性,並且其後能以50℃左右之溫和加熱使黏著力上升。Furthermore, according to the present specification, an adhesive sheet including an adhesive layer is provided. The adhesive layer includes polymer A and polymer B, and the polymer B is a copolymer of a monomer having a polyorganosiloxane skeleton and a (meth) acrylic monomer. Moreover, the storage elastic modulus G'(150°C) of the adhesive layer at 150°C is greater than 10,000 Pa and less than 90,000 Pa. The adhesive sheet having an adhesive layer satisfying the above-mentioned storage elastic modulus at 150°C can show good secondary processability based on the effect of polymer B, and the adhesive force can be increased by gentle heating at about 50°C thereafter.
以下,對本發明之較佳實施形態進行說明。關於本說明書中特別言及之事項以外且本發明之實施所需要之事項,業者可基於本說明書所記載之關於發明之實施之指示及申請時之技術常識而理解。本發明可基於本說明書所揭示之內容及該領域之技術常識而實施。 再者,於以下之圖式中,有對發揮相同作用之構件、部位標註相同符號進行說明之情況,有省略或簡化重複之說明之情況。又,圖式所記載之實施形態係為了清楚地說明本發明而模式化,未必準確地表示出實際提供之製品之尺寸或比例尺。The following describes the preferred implementation of the present invention. With regard to matters other than those specifically mentioned in this specification and required for the implementation of the present invention, the industry can understand them based on the instructions on the implementation of the invention recorded in this specification and the technical common sense at the time of application. The present invention can be implemented based on the contents disclosed in this specification and the technical common sense in the field. Furthermore, in the following figures, there are cases where components and parts that play the same role are marked with the same symbols for description, and there are cases where repeated descriptions are omitted or simplified. In addition, the implementation forms recorded in the figures are modeled for the purpose of clearly explaining the present invention, and may not accurately represent the size or scale of the product actually provided.
又,於本說明書中,「丙烯酸系聚合物」係指於聚合物結構中含有源自(甲基)丙烯酸系單體之單體單元之聚合物,典型而言係指以超過50重量%之比率含有源自(甲基)丙烯酸系單體之單體單元之聚合物。又,(甲基)丙烯酸系單體係指於1分子中具有至少一個(甲基)丙烯醯基之單體。此處,「(甲基)丙烯醯基」係包括丙烯醯基及甲基丙烯醯基之含義。因此,此處所謂(甲基)丙烯酸系單體之概念可包含具有丙烯醯基之單體(丙烯酸系單體)與具有甲基丙烯醯基之單體(甲基丙烯酸系單體)之兩者。同樣地,於本說明書中,「(甲基)丙烯酸」係包括丙烯酸及甲基丙烯酸之含義,「(甲基)丙烯酸酯」係包括丙烯酸酯及甲基丙烯酸酯之含義。Furthermore, in this specification, "acrylic polymer" refers to a polymer containing monomer units derived from (meth)acrylic monomers in the polymer structure, and typically refers to a polymer containing monomer units derived from (meth)acrylic monomers at a ratio of more than 50% by weight. Furthermore, a (meth)acrylic monomer refers to a monomer having at least one (meth)acryl group in one molecule. Here, "(meth)acryl" includes the meanings of acryl and methacryl. Therefore, the concept of the so-called (meth)acrylic monomer here may include both monomers having an acryl group (acrylic monomer) and monomers having a methacryl group (methacrylic monomer). Similarly, in this specification, "(meth)acrylic acid" includes the meanings of acrylic acid and methacrylic acid, and "(meth)acrylate" includes the meanings of acrylate and methacrylate.
<黏著片材之構造例> 此處所揭示之黏著片材係包含黏著劑層而構成。此處所揭示之黏著片材可為於支持基材之單面或雙面積層有上述黏著劑層的附基材之黏著片材之形態,亦可為不具有支持基材之無基材之黏著片材之形態。以下,有時亦將支持基材簡稱為「基材」。<Structure example of adhesive sheet> The adhesive sheet disclosed herein is composed of an adhesive layer. The adhesive sheet disclosed herein may be in the form of an adhesive sheet with a substrate having the adhesive layer laminated on one or both sides of a supporting substrate, or in the form of an adhesive sheet without a supporting substrate. Hereinafter, the supporting substrate may be referred to as a "substrate".
將一實施形態之黏著片材之構造模式性地示於圖1。該黏著片材1係作為具備具有第一面10A及第二面10B之片狀之支持基材10、以及設置於該第一面10A側之黏著劑層21的附基材之單面黏著片材而構成。黏著劑層21固定於支持基材10之第一面10A側。黏著片材1係將黏著劑層21貼附於被黏著體而使用。如圖1所示,使用前(即貼附於被黏著體前)之黏著片材1可為黏著劑層21之表面(黏著面)21A抵接於至少與黏著劑層21對向之側成為剝離性表面(剝離面)之剝離襯墊31的形態之附剝離襯墊之黏著片材100之構成要素。作為剝離襯墊31,例如可良好地使用藉由在片狀之基材(襯墊基材)之單面設置利用剝離處理劑所形成之剝離層而以該單面成為剝離面之方式構成者。或者,亦可為省略剝離襯墊31,使用第二面10B成為剝離面之支持基材10,藉由將黏著片材1進行捲繞而使黏著面21A抵接於支持基材10之第二面10B之形態(捲筒形態)。於將黏著片材1貼附於被黏著體時,將剝離襯墊31或支持基材10之第二面10B自黏著面21A剝離,並將所露出之黏著面21A壓接於被黏著體。The structure of an adhesive sheet of an embodiment is schematically shown in FIG1. The adhesive sheet 1 is a single-sided adhesive sheet with a substrate, which includes a sheet-shaped supporting substrate 10 having a first surface 10A and a second surface 10B, and an adhesive layer 21 provided on the first surface 10A side. The adhesive layer 21 is fixed to the first surface 10A side of the supporting substrate 10. The adhesive sheet 1 is used by attaching the adhesive layer 21 to an adherend. As shown in FIG. 1 , the adhesive sheet 1 before use (i.e. before being attached to an adherend) may be a constituent element of an adhesive sheet 100 with a peeling liner in which a surface (adhesive surface) 21A of an adhesive layer 21 abuts against a peeling liner 31 whose side opposite to the adhesive layer 21 becomes a peeling surface (peeling surface). As the peeling liner 31, for example, a peeling liner formed by providing a peeling layer formed by a peeling treatment agent on one side of a sheet-like substrate (liner substrate) so that the single side becomes a peeling surface can be preferably used. Alternatively, the peeling pad 31 may be omitted, and the second surface 10B of the supporting substrate 10 may be used as the peeling surface. The adhesive sheet 1 may be rolled up so that the adhesive surface 21A contacts the second surface 10B of the supporting substrate 10 (rolled form). When the adhesive sheet 1 is attached to an adherend, the peeling pad 31 or the second surface 10B of the supporting substrate 10 is peeled off from the adhesive surface 21A, and the exposed adhesive surface 21A is pressed against the adherend.
將另一實施形態之黏著片材之構造模式性地示於圖2。該黏著片材2係作為具備具有第一面10A及第二面10B之片狀之支持基材10、設置於該第一面10A側之黏著劑層21、以及設置於第二面10B側之黏著劑層22的附基材之雙面黏著片材而構成。黏著劑層(第一黏著劑層)21固定於支持基材10之第一面10A,黏著劑層(第二黏著劑層)22固定於支持基材10之第二面10B。黏著片材2係將黏著劑層21、22貼附於被黏著體之不同部位而使用。貼附黏著劑層21、22之部位可為不同構件之各者之部位,亦可為單一構件內之不同部位。如圖2所示,使用前之黏著片材2可為黏著劑層21之表面(第一黏著面)21A及黏著劑層22之表面(第二黏著面)22A抵接於至少與黏著劑層21、22對向之側分別成為剝離面之剝離襯墊31、32的形態之附剝離襯墊之黏著片材200之構成要素。作為剝離襯墊31、32,例如可良好地使用藉由在片狀之基材(襯墊基材)之單面設置由剝離處理劑所形成之剝離層而以該單面成為剝離面之方式構成者。或者,亦可省略剝離襯墊32,使用雙面成為剝離面之剝離襯墊31,藉由將其與黏著片材2重疊並捲繞成漩渦狀而構成第二黏著面22A抵接於剝離襯墊31之背面之形態(捲筒形態)之附剝離襯墊之黏著片材。The structure of an adhesive sheet of another embodiment is schematically shown in FIG2. The adhesive sheet 2 is a double-sided adhesive sheet with a substrate, which includes a sheet-shaped supporting substrate 10 having a first surface 10A and a second surface 10B, an adhesive layer 21 disposed on the first surface 10A side, and an adhesive layer 22 disposed on the second surface 10B side. The adhesive layer (first adhesive layer) 21 is fixed to the first surface 10A of the supporting substrate 10, and the adhesive layer (second adhesive layer) 22 is fixed to the second surface 10B of the supporting substrate 10. The adhesive sheet 2 is used by attaching the adhesive layers 21 and 22 to different parts of an adherend. The locations where the adhesive layers 21 and 22 are attached may be locations of different components or different locations within a single component. As shown in FIG2 , the adhesive sheet 2 before use may be a component of an adhesive sheet 200 with a peelable liner attached in which the surface (first adhesive surface) 21A of the adhesive layer 21 and the surface (second adhesive surface) 22A of the adhesive layer 22 are in contact with the peelable liner 31 and 32 that are at least opposite to the adhesive layers 21 and 22 and serve as peelable surfaces. As the peeling pads 31 and 32, for example, a peeling layer formed by a peeling agent is provided on one side of a sheet-like substrate (pad substrate) so that the single side becomes a peeling surface. Alternatively, the peeling pad 32 may be omitted, and a peeling pad 31 having both sides as peeling surfaces may be used, and an adhesive sheet with a peeling pad attached may be formed in a form (roll form) in which the second adhesive surface 22A abuts against the back side of the peeling pad 31 by overlapping the peeling pad 32 and rolling it into a spiral shape.
將又一實施形態之黏著片材之構造模式性地示於圖3。該黏著片材3係作為包含黏著劑層21之無基材之雙面黏著片材而構成。黏著片材3係將包含黏著劑層21之一表面(第一面)之第一黏著面21A、與包含黏著劑層21之另一表面(第二面)之第二黏著面21B貼附於被黏著體之不同部位而使用。如圖3所示,使用前之黏著片材3可為第一黏著面21A及第二黏著面)21B抵接於至少與黏著劑層21對向之側分別成為剝離面之剝離襯墊31、32的形態之附剝離襯墊之黏著片材300之構成要素。或者,亦可省略剝離襯墊32,使用雙面成為剝離面之剝離襯墊31,藉由將其與黏著片材3重疊並捲繞成漩渦狀而構成第二黏著面21B抵接於剝離襯墊31之背面之形態(捲筒形態)之附剝離襯墊之黏著片材。The structure of another embodiment of the adhesive sheet is schematically shown in FIG3. The adhesive sheet 3 is constructed as a double-sided adhesive sheet without a substrate including an adhesive layer 21. The adhesive sheet 3 is used by attaching a first adhesive surface 21A including one surface (first surface) of the adhesive layer 21 and a second adhesive surface 21B including the other surface (second surface) of the adhesive layer 21 to different parts of an adherend. As shown in FIG3, the adhesive sheet 3 before use can be a constituent element of an adhesive sheet 300 with a peel-off liner in the form of a first adhesive surface 21A and a second adhesive surface 21B abutting against at least a peel-off liner 31, 32 on the side opposite to the adhesive layer 21, which respectively serves as a peel-off surface. Alternatively, the peeling pad 32 may be omitted and a peeling pad 31 with two peeling surfaces may be used, and the peeling pad 31 may be overlapped with the adhesive sheet 3 and rolled into a spiral shape to form an adhesive sheet with a peeling pad attached in a form in which the second adhesive surface 21B abuts against the back surface of the peeling pad 31 (roll shape).
再者,此處所謂黏著片材之概念可包括稱為黏著帶、黏著膜、黏著標籤等者。黏著片材可為捲筒形態,可為單片形態,亦可為根據用途或使用態樣而切斷為適當之形狀、進行沖切加工等者。此處所揭示之技術中之黏著劑層典型而言係連續地形成,但並不限定於此,例如亦可形成為點狀、條狀等規則或無規之圖案。Furthermore, the concept of adhesive sheet herein may include adhesive tape, adhesive film, adhesive label, etc. The adhesive sheet may be in the form of a roll, a single sheet, or may be cut into appropriate shapes or punched according to the purpose or usage. The adhesive layer in the technology disclosed herein is typically formed continuously, but is not limited thereto, and may be formed into regular or random patterns such as dots or strips.
<黏著劑層> 此處所揭示之黏著片材具備包含聚合物A及聚合物B之黏著劑層,該聚合物B係具有聚有機矽氧烷骨架之單體與(甲基)丙烯酸系單體之共聚物。此種黏著劑層可由含有作為單體原料A之完全聚合物或部分聚合物之聚合物A、及聚合物B的黏著劑組合物形成。黏著劑組合物之形態並無特別限制,例如可為溶劑型、水分散型、熱熔型、活性能量線硬化型(例如光硬化型)等各種形態。<Adhesive layer> The adhesive sheet disclosed herein has an adhesive layer comprising a polymer A and a polymer B, wherein the polymer B is a copolymer of a monomer having a polyorganosiloxane skeleton and a (meth) acrylic monomer. Such an adhesive layer can be formed by an adhesive composition containing a polymer A which is a complete polymer or a partial polymer of the monomer raw material A, and a polymer B. The form of the adhesive composition is not particularly limited, and can be, for example, a solvent type, a water-dispersible type, a hot melt type, an active energy line curing type (e.g., a light curing type), and the like.
(聚合物A) 作為聚合物A,可使用在黏著劑之領域公知之丙烯酸系聚合物、橡膠系聚合物、聚酯系聚合物、胺基甲酸酯系聚合物、聚醚系聚合物、聚矽氧系聚合物、聚醯胺系聚合物、氟系聚合物等在室溫區域顯示出橡膠彈性之各種聚合物之一種或兩種以上。於此處所揭示之黏著片材中,聚合物A典型而言係黏著劑層中所含之聚合物成分之主成分、即占超過50重量%之成分,例如可為上述聚合物成分中占75重量%以上之成分。於若干種態樣中,上述聚合物A係占超過黏著劑層整體之50重量%之成分,亦可為占70重量%以上之成分。(Polymer A) As polymer A, one or more of various polymers that show rubber elasticity in the room temperature region, such as acrylic polymers, rubber polymers, polyester polymers, urethane polymers, polyether polymers, polysilicone polymers, polyamide polymers, and fluorine polymers, which are well known in the field of adhesives, can be used. In the adhesive sheet disclosed herein, polymer A is typically the main component of the polymer components contained in the adhesive layer, that is, the component that accounts for more than 50% by weight, for example, it can be a component that accounts for more than 75% by weight of the above-mentioned polymer components. In some embodiments, the above-mentioned polymer A is a component that accounts for more than 50% by weight of the entire adhesive layer, and can also be a component that accounts for more than 70% by weight.
聚合物A之玻璃轉移溫度TA 並無特別限定,於此處所揭示之黏著片材中可以獲得較佳之特性之方式選擇。於若干種態樣中,可良好地採用TA 未達0℃之聚合物A。含有此種聚合物A之黏著劑顯示出適度之流動性(例如該黏著劑中所含之聚合物鏈之運動性),因此適於實現以溫和加熱使黏著力上升至規定值以上之黏著片材。此處所揭示之黏著片材可使用TA 未達-10℃、未達-20℃、未達-30℃或未達-35℃之聚合物A而良好地實施。於若干種態樣中,TA 可未達-40℃,亦可未達-50℃。TA 之下限並無特別限制。就材料之獲取容易性或黏著劑層之凝聚力提高之觀點而言,通常可良好地採用TA 為-80℃以上、-70℃以上或-65℃以上之聚合物A。於若干種態樣中,TA 例如可為-63℃以上,可為-55℃以上,可為-50℃以上,亦可為-45℃以上。The glass transition temperature TA of polymer A is not particularly limited, and can be selected in a manner that obtains better properties in the adhesive sheet disclosed herein. In some aspects, polymer A having a TA of less than 0°C can be well used. The adhesive containing such polymer A exhibits moderate fluidity (e.g., the mobility of the polymer chains contained in the adhesive), and is therefore suitable for realizing an adhesive sheet whose adhesive force is increased to a value above a specified value by gentle heating. The adhesive sheet disclosed herein can be well implemented using polymer A having a TA of less than -10°C, less than -20°C, less than -30°C, or less than -35°C. In some aspects, TA may be less than -40°C, or less than -50°C. The lower limit of TA is not particularly limited. From the viewpoint of easy material acquisition and improved cohesive force of the adhesive layer, a polymer A having a TA of -80°C or higher, -70°C or higher, or -65°C or higher is generally preferred. In some embodiments, TA may be, for example, -63°C or higher, -55°C or higher, -50°C or higher, or -45°C or higher.
此處,於本說明書中,聚合物之玻璃轉移溫度(Tg)係指文獻或目錄等所記載之標稱值、或基於該聚合物之製備所使用之單體原料之組成根據Fox之式所求出之Tg。Fox之式係指如以下所示,共聚物之Tg與使構成該共聚物之單體各者進行均聚所獲得之均聚物之玻璃轉移溫度Tgi之關係式。 1/Tg=Σ(Wi/Tgi) 於上述Fox之式中,Tg表示共聚物之玻璃轉移溫度(單位:K),Wi表示該共聚物中之單體i之重量分率(重量基準之共聚比率),Tgi表示單體i之均聚物之玻璃轉移溫度(單位:K)。於Tg特定之對象之聚合物為均聚物之情形時,該均聚物之Tg與對象之聚合物之Tg一致。Here, in this specification, the glass transition temperature (Tg) of a polymer refers to a nominal value described in a literature or catalog, or a Tg calculated according to the Fox formula based on the composition of the monomer raw materials used to prepare the polymer. The Fox formula refers to a relationship between the Tg of a copolymer and the glass transition temperature Tgi of a homopolymer obtained by homopolymerizing each of the monomers constituting the copolymer, as shown below. 1/Tg=Σ(Wi/Tgi) In the above Fox formula, Tg represents the glass transition temperature of the copolymer (unit: K), Wi represents the weight fraction of monomer i in the copolymer (copolymerization ratio based on weight), and Tgi represents the glass transition temperature of the homopolymer of monomer i (unit: K). When the polymer specified by Tg is a homopolymer, the Tg of the homopolymer is consistent with the Tg of the target polymer.
作為用於算出Tg之均聚物之玻璃轉移溫度,使用公知數據所記載之值。具體而言,可列舉「聚合物手冊(聚合物手冊)」(第3版,John Wiley & Sons, Inc., 1989年)中之數值。關於上述聚合物手冊中記載有複數種值之單體,採用最高值。As the glass transition temperature of the homopolymer used to calculate Tg, the value recorded in the known data is used. Specifically, the value in "Polymer Handbook" (3rd edition, John Wiley & Sons, Inc., 1989) can be cited. For monomers for which multiple values are recorded in the above polymer handbook, the highest value is adopted.
作為上述聚合物手冊中無記載之單體之均聚物之玻璃轉移溫度,使用藉由以下之測定方法所獲得之值。 具體而言,於具備溫度計、攪拌機、氮氣導入管及回流冷卻管之反應器中投入單體100重量份、2,2'-偶氮二異丁腈0.2重量份及作為聚合溶劑之乙酸乙酯200重量份,一面使氮氣流通一面攪拌1小時。於以此方式去除聚合系內之氧後,升溫至63℃,並使其反應10小時。繼而,冷卻至室溫,獲得固形物成分濃度33重量%之均聚物溶液。繼而,將該均聚物溶液流延塗佈於剝離襯墊上並進行乾燥而製作厚度約2 mm之試驗樣品(片狀之均聚物)。將該試驗樣品沖切為直徑7.9 mm之圓盤狀並利用平行板夾入,一面使用黏彈性試驗機(TA Instruments Japan公司製造,機種名「ARES」)賦予頻率1 Hz之剪切應變,一面於溫度區域-70℃~150℃以5℃/分鐘之升溫速度藉由剪切模式測定黏彈性,將相當於tanδ之峰頂溫度之溫度設為均聚物之Tg。As the glass transition temperature of the homopolymer of the monomer not listed in the above polymer manual, the value obtained by the following measurement method is used. Specifically, 100 parts by weight of the monomer, 0.2 parts by weight of 2,2'-azobisisobutyronitrile and 200 parts by weight of ethyl acetate as a polymerization solvent are added to a reactor equipped with a thermometer, a stirrer, a nitrogen inlet tube and a reflux cooling tube, and stirred for 1 hour while circulating nitrogen. After removing oxygen in the polymerization system in this way, the temperature is raised to 63°C and allowed to react for 10 hours. Then, it is cooled to room temperature to obtain a homopolymer solution with a solid content concentration of 33% by weight. Next, the homopolymer solution was cast on a release pad and dried to prepare a test sample (sheet-shaped homopolymer) with a thickness of about 2 mm. The test sample was punched into a disc with a diameter of 7.9 mm and sandwiched between parallel plates. A viscoelasticity tester (manufactured by TA Instruments Japan, model name "ARES") was used to apply a shear strain of 1 Hz. The viscoelasticity was measured in a shear mode at a temperature range of -70°C to 150°C at a heating rate of 5°C/min. The temperature equivalent to the peak temperature of tanδ was set as the Tg of the homopolymer.
聚合物A之重量平均分子量(Mw)通常適宜為約20×104 以上,但並無特別限定。藉由該Mw之聚合物A,容易獲得顯示出良好之凝聚性之黏著劑。就獲得更高之凝聚力之觀點而言,於若干種態樣中,聚合物A之Mw例如可為30×104 以上,可為40×104 以上,可為50×104 以上,可為60×104 以上,亦可為80×104 以上。又,聚合物A之Mw通常適宜為約500×104 以下。該Mw之聚合物A容易形成顯示適度之流動性(聚合物鏈之運動性)之黏著劑,因此適於實現貼附初期之黏著力較低且溫和加熱後之黏著力較高之黏著片材。聚合物A之Mw不過高就提高與聚合物B之相溶性之觀點而言亦較佳。於若干種態樣中,聚合物A之Mw例如可為250×104 以下,可為200×104 以下,亦可為150×104 以下。The weight average molecular weight (Mw) of polymer A is usually preferably about 20×10 4 or more, but is not particularly limited. With polymer A of this Mw, an adhesive showing good cohesion can be easily obtained. From the viewpoint of obtaining higher cohesion, in several embodiments, the Mw of polymer A can be, for example, 30×10 4 or more, 40×10 4 or more, 50×10 4 or more, 60×10 4 or more, or 80×10 4 or more. In addition, the Mw of polymer A is usually preferably about 500×10 4 or less. Polymer A of this Mw can easily form an adhesive showing moderate fluidity (mobility of polymer chains), and is therefore suitable for achieving an adhesive sheet having a lower adhesion in the initial stage of attachment and a higher adhesion after mild heating. It is also preferred that the Mw of polymer A is not too high from the viewpoint of improving the compatibility with polymer B. In some aspects, the Mw of polymer A may be, for example, 250×10 4 or less, 200×10 4 or less, or 150×10 4 or less.
再者,於本說明書中,聚合物A及後述聚合物B之Mw可藉由凝膠滲透層析法(GPC)進行聚苯乙烯換算而求出。更具體而言,可依據下述實施例中所記載之方法及條件而測定Mw。In this specification, the Mw of polymer A and polymer B described later can be determined by polystyrene conversion by gel permeation chromatography (GPC). More specifically, Mw can be measured according to the method and conditions described in the following examples.
作為此處所揭示之黏著片材中之聚合物A,可良好地採用丙烯酸系聚合物。若使用丙烯酸系聚合物作為聚合物A,則有容易獲得與聚合物B之良好之相溶性之傾向。聚合物A與聚合物B之相溶性良好可經由提高黏著劑層內之聚合物B之移動性而有助於初期黏著力之降低及加熱後黏著力之提高,因此較佳。As polymer A in the adhesive sheet disclosed herein, an acrylic polymer can be preferably used. If an acrylic polymer is used as polymer A, it tends to be easy to obtain good compatibility with polymer B. Good compatibility between polymer A and polymer B can help reduce initial adhesion and increase adhesion after heating by improving the mobility of polymer B in the adhesive layer, so it is preferred.
丙烯酸系聚合物例如可為含有50重量%以上之源自(甲基)丙烯酸烷基酯之單體單元之聚合物、即用以製備該丙烯酸系聚合物之單體成分(單體原料A)總量中之50重量%以上為(甲基)丙烯酸烷基酯之聚合物。作為(甲基)丙烯酸烷基酯,可良好地使用具有碳數1~20之(即,C1-20 之)直鏈或支鏈狀之烷基之(甲基)丙烯酸烷基酯。就容易獲得特性之平衡之方面而言,單體原料A中之(甲基)丙烯酸C1-20 烷基酯之比率例如可為50重量%以上,可為60重量%以上,亦可為70重量%以上。就相同之原因而言,單體原料A中之(甲基)丙烯酸C1-20 烷基酯之比率例如可為99.9重量%以下,可為98重量%以下,亦可為95重量%以下。於若干種態樣中,單體原料A中之(甲基)丙烯酸C1-20 烷基酯之比率例如可為90重量%以下,可為85重量%以下,亦可為80重量%以下。The acrylic polymer may be, for example, a polymer containing 50% by weight or more of monomer units derived from an alkyl (meth)acrylate, i.e., a polymer in which 50% by weight or more of the total amount of monomer components (monomer raw material A) used to prepare the acrylic polymer is an alkyl (meth)acrylate. As the alkyl (meth)acrylate, an alkyl (meth)acrylate having a linear or branched alkyl group with a carbon number of 1 to 20 (i.e., C1-20 ) can be preferably used. In terms of facilitating the balance of properties, the ratio of the C1-20 alkyl (meth)acrylate in the monomer raw material A may be, for example, 50% by weight or more, 60% by weight or more, or 70% by weight or more. For the same reason, the ratio of the C1-20 alkyl (meth)acrylate in the monomer raw material A may be, for example, 99.9% by weight or less, 98% by weight or less, or 95% by weight or less. In some aspects, the ratio of C 1-20 alkyl (meth)acrylate in the monomer raw material A may be, for example, 90 wt % or less, 85 wt % or less, or 80 wt % or less.
作為(甲基)丙烯酸C1-20 烷基酯之非限定性之具體例,可列舉:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第二丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸異戊酯、(甲基)丙烯酸己酯、(甲基)丙烯酸庚酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸異壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸十一烷基酯、(甲基)丙烯酸十二烷基酯、(甲基)丙烯酸十三烷基酯、(甲基)丙烯酸十四烷基酯、(甲基)丙烯酸十五烷基酯、(甲基)丙烯酸十六烷基酯、(甲基)丙烯酸十七烷基酯、(甲基)丙烯酸硬脂酯、(甲基)丙烯酸異硬脂酯、(甲基)丙烯酸十九烷基酯、(甲基)丙烯酸二十烷基酯等。Specific non-limiting examples of C1-20 alkyl (meth)acrylates include: methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, sec-butyl (meth)acrylate, tert-butyl (meth)acrylate, pentyl (meth)acrylate, isopentyl (meth)acrylate, hexyl (meth)acrylate, heptyl (meth)acrylate, octyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isooctyl (meth)acrylate. , nonyl (meth)acrylate, isononyl (meth)acrylate, decyl (meth)acrylate, isodecyl (meth)acrylate, undecyl (meth)acrylate, dodecyl (meth)acrylate, tridecyl (meth)acrylate, tetradecyl (meth)acrylate, pentadecyl (meth)acrylate, hexadecyl (meth)acrylate, heptadecyl (meth)acrylate, stearyl (meth)acrylate, isostearyl (meth)acrylate, nonadecyl (meth)acrylate, eicosyl (meth)acrylate, etc.
於該等中,較佳為至少使用(甲基)丙烯酸C1-18 烷基酯,更佳為至少使用(甲基)丙烯酸C1-14 烷基酯。於若干種態樣中,丙烯酸系聚合物可含有選自(甲基)丙烯酸C4-12 烷基酯(較佳為丙烯酸C4-10 烷基酯,例如丙烯酸C6-10 烷基酯)中之至少一種作為單體單元。例如較佳為含有丙烯酸正丁酯(BA)及丙烯酸2-乙基己酯(2EHA)之一者或兩者之丙烯酸系聚合物,尤佳為至少含有2EHA之丙烯酸系聚合物。作為可良好地使用之其他(甲基)丙烯酸C1-18 烷基酯之例,可列舉:丙烯酸甲酯、甲基丙烯酸甲酯(MMA)、甲基丙烯酸正丁酯(BMA)、甲基丙烯酸2-乙基己酯(2EHMA)、丙烯酸異硬脂酯(ISTA)等。Among them, it is preferred to use at least C 1-18 alkyl (meth)acrylate, and more preferably at least C 1-14 alkyl (meth)acrylate. In some aspects, the acrylic polymer may contain at least one selected from C 4-12 alkyl (meth)acrylate (preferably C 4-10 alkyl acrylate, such as C 6-10 alkyl acrylate) as a monomer unit. For example, it is preferred to use an acrylic polymer containing one or both of n-butyl acrylate (BA) and 2-ethylhexyl acrylate (2EHA), and it is particularly preferred to use an acrylic polymer containing at least 2EHA. As examples of other C 1-18 alkyl (meth)acrylates that can be used well, there can be listed: methyl acrylate, methyl methacrylate (MMA), n-butyl methacrylate (BMA), 2-ethylhexyl methacrylate (2EHMA), isostearyl acrylate (ISTA), etc.
單體原料A亦可包含作為主成分之(甲基)丙烯酸烷基酯並且視需要包含能夠與(甲基)丙烯酸烷基酯進行共聚之其他單體(共聚性單體)。作為共聚性單體,可良好地使用具有極性基(例如羧基、羥基、含氮原子之環等)之單體。具有極性基之單體可有助於對丙烯酸系聚合物導入交聯點或提高丙烯酸系聚合物之凝聚力。共聚性單體可單獨使用一種或將兩種以上組合而使用。The monomer raw material A may also contain an alkyl (meth)acrylate as a main component and, if necessary, other monomers (copolymerizable monomers) that can be copolymerized with the alkyl (meth)acrylate. As copolymerizable monomers, monomers having polar groups (e.g., carboxyl groups, hydroxyl groups, rings containing nitrogen atoms, etc.) can be preferably used. Monomers having polar groups can help introduce crosslinking points into acrylic polymers or improve the cohesive force of acrylic polymers. Copolymerizable monomers can be used alone or in combination of two or more.
作為共聚性單體之非限定性之具體例,可列舉以下者。 含羥基單體:例如(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸6-羥基己酯、(甲基)丙烯酸8-羥基辛酯、(甲基)丙烯酸10-羥基癸酯、(甲基)丙烯酸12-羥基月桂酯、(甲基)丙烯酸(4-羥基甲基環己基)甲酯等(甲基)丙烯酸羥基烷基酯等。 具有含氮原子之環之單體:例如N-乙烯基-2-吡咯啶酮、N-甲基乙烯基吡咯啶酮、N-乙烯基吡啶、N-乙烯基哌啶酮、N-乙烯基嘧啶、N-乙烯基哌𠯤、N-乙烯基吡𠯤、N-乙烯基吡咯、N-乙烯基咪唑、N-乙烯基㗁唑、N-(甲基)丙烯醯基-2-吡咯啶酮、N-(甲基)丙烯醯基哌啶、N-(甲基)丙烯醯基吡咯啶、N-乙烯基𠰌啉、N-乙烯基-3-𠰌啉酮、N-乙烯基-2-己內醯胺、N-乙烯基-1,3-㗁 𠯤-2-酮、N-乙烯基-3,5-𠰌啉二酮、N-乙烯基吡唑、N-乙烯基異㗁唑、N-乙烯基噻唑、N-乙烯基異噻唑、N-乙烯基嗒𠯤等; 例如N-(甲基)丙烯醯氧基亞甲基丁二醯亞胺、N-(甲基)丙烯醯基-6-氧基六亞甲基丁二醯亞胺、N-(甲基)丙烯醯基-8-氧基六亞甲基丁二醯亞胺等具有丁二醯亞胺骨架之單體; 例如N-環己基順丁烯二醯亞胺、N-異丙基順丁烯二醯亞胺、N-月桂基順丁烯二醯亞胺、N-苯基順丁烯二醯亞胺等順丁烯二醯亞胺類;及 例如N-甲基伊康醯亞胺、N-乙基伊康醯亞胺、N-丁基伊康醯亞胺、N-辛基伊康醯亞胺、N-2-乙基己基伊康醯亞胺、N-環己基伊康醯亞胺、N-月桂基伊康醯亞胺等伊康醯亞胺類。 含羧基單體:例如丙烯酸、甲基丙烯酸、丙烯酸羧基乙酯、丙烯酸羧基戊酯、伊康酸、順丁烯二酸、反丁烯二酸、丁烯酸、異丁烯酸等。 含酸酐基單體:例如順丁烯二酸酐、伊康酸酐。 含環氧基單體:例如(甲基)丙烯酸縮水甘油酯或(甲基)丙烯酸-2-乙基縮水甘油醚等含環氧基之丙烯酸酯、烯丙基縮水甘油醚、(甲基)丙烯酸縮水甘油醚等。 含氰基單體:例如丙烯腈、甲基丙烯腈等。 含異氰酸基單體:例如(甲基)丙烯酸2-異氰酸基乙酯等。 含醯胺基單體:例如(甲基)丙烯醯胺;N,N-二甲基(甲基)丙烯醯胺、N,N-二乙基(甲基)丙烯醯胺、N,N-二丙基(甲基)丙烯醯胺、N,N-二異丙基(甲基)丙烯醯胺、N,N-二(正丁基)(甲基)丙烯醯胺、N,N-二(第三丁基)(甲基)丙烯醯胺等N,N-二烷基(甲基)丙烯醯胺;N-乙基(甲基)丙烯醯胺、N-異丙基(甲基)丙烯醯胺、N-丁基(甲基)丙烯醯胺、N-正丁基(甲基)丙烯醯胺等N-烷基(甲基)丙烯醯胺;N-乙烯基乙醯胺等N-乙烯基羧醯胺類;具有羥基與醯胺基之單體,例如N-(2-羥基乙基)(甲基)丙烯醯胺、N-(2-羥基丙基)(甲基)丙烯醯胺、N-(1-羥基丙基)(甲基)丙烯醯胺、N-(3-羥基丙基)(甲基)丙烯醯胺、N-(2-羥基丁基)(甲基)丙烯醯胺、N-(3-羥基丁基)(甲基)丙烯醯胺、N-(4-羥基丁基)(甲基)丙烯醯胺等N-羥基烷基(甲基)丙烯醯胺;具有烷氧基與醯胺基之單體,例如N-甲氧基甲基(甲基)丙烯醯胺、N-甲氧基乙基(甲基)丙烯醯胺、N-丁氧基甲基(甲基)丙烯醯胺等N-烷氧基烷基(甲基)丙烯醯胺;此外,N,N-二甲基胺基丙基(甲基)丙烯醯胺、N-(甲基)丙烯醯基𠰌啉等。 (甲基)丙烯酸胺基烷基酯類:例如(甲基)丙烯酸胺基乙酯、(甲基)丙烯酸N,N-二甲基胺基乙酯、(甲基)丙烯酸N,N-二乙基胺基乙酯、(甲基)丙烯酸第三丁基胺基乙酯。 含烷氧基單體:例如(甲基)丙烯酸2-甲氧基乙酯、(甲基)丙烯酸3-甲氧基丙酯、(甲基)丙烯酸2-乙氧基乙酯、(甲基)丙烯酸丙氧基乙酯、(甲基)丙烯酸丁氧基乙酯、(甲基)丙烯酸乙氧基丙酯等(甲基)丙烯酸烷氧基烷基酯類;(甲基)丙烯酸甲氧基乙二醇酯、(甲基)丙烯酸甲氧基聚丙二醇酯等(甲基)丙烯酸烷氧基伸烷基二醇酯類。 含有磺酸基或磷酸基之單體:例如苯乙烯磺酸、烯丙基磺酸、乙烯基磺酸鈉、2-(甲基)丙烯醯胺-2-甲基丙磺酸、(甲基)丙烯醯胺丙磺酸、(甲基)丙烯酸磺丙酯、(甲基)丙烯醯氧基萘磺酸、2-羥基乙基丙烯醯基磷酸酯等。 具有脂環式烴基之(甲基)丙烯酸酯:例如(甲基)丙烯酸環戊酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸異𦯉酯、(甲基)丙烯酸二環戊酯等。 具有芳香族烴基之(甲基)丙烯酸酯:例如(甲基)丙烯酸苯酯、(甲基)丙烯酸苯氧基乙酯、(甲基)丙烯酸苄酯等。 乙烯醚類:例如甲基乙烯醚或乙基乙烯醚等乙烯基烷基醚。 乙烯酯類:例如乙酸乙烯酯、丙酸乙烯酯等。 芳香族乙烯基化合物:例如苯乙烯、α-甲基苯乙烯、乙烯基甲苯等。 烯烴類:例如乙烯、丁二烯、異戊二烯、異丁烯等。 此外,(甲基)丙烯酸四氫呋喃甲酯等含雜環之(甲基)丙烯酸酯、氯乙烯或含氟原子之(甲基)丙烯酸酯等含鹵素原子之(甲基)丙烯酸酯、聚矽氧(甲基)丙烯酸酯等含矽原子之(甲基)丙烯酸酯、由萜烯化合物衍生物醇所獲得之(甲基)丙烯酸酯等。As non-limiting specific examples of copolymerizable monomers, the following can be cited. Hydroxy-containing monomers: for example, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, 8-hydroxyoctyl (meth)acrylate, 10-hydroxydecyl (meth)acrylate, 12-hydroxylauryl (meth)acrylate, (4-hydroxymethylcyclohexyl)methyl (meth)acrylate and other hydroxyalkyl (meth)acrylates, etc. Monomers having a ring containing a nitrogen atom: for example, N-vinyl-2-pyrrolidone, N-methylvinylpyrrolidone, N-vinylpyridine, N-vinylpiperidone, N-vinylpyrimidine, N-vinylpiperidone, N-vinylpyrrolidone, N-vinylpyrrole, N-vinylimidazole, N-vinyloxazole, N-(methyl)acryloyl-2-pyrrolidone, N-(methyl)acryloylpiperidine, N-(methyl)acryloylpyrrolidine, N-vinyloxaline, N-vinyl-3-oxaline, N-vinyl-2-caprolactam, N-vinyl-1,3-oxaline 2-oxo-1,4-dione, N-vinyl-3,5-oxo-1,4-dione, N-vinylpyrazole, N-vinylisothiazole, N-vinylthiazole, N-vinylisothiazole, N-vinylpyrazole, etc.; Monomers having a succinimide skeleton such as N-(methyl)acryloxymethylenesuccinimide, N-(methyl)acryl-6-oxyhexamethylenesuccinimide, and N-(methyl)acryl-8-oxyhexamethylenesuccinimide; For example, citric acid imides such as N-cyclohexyl citric acid imide, N-isopropyl citric acid imide, N-lauryl citric acid imide, N-phenyl citric acid imide, etc.; and Iconimides such as N-methyliconimide, N-ethyliconimide, N-butyliconimide, N-octyliconimide, N-2-ethylhexyliconimide, N-cyclohexyliconimide, N-lauryliconimide, etc. Carboxyl group-containing monomers: such as acrylic acid, methacrylic acid, carboxyethyl acrylate, carboxypentyl acrylate, itaconic acid, citric acid, fumaric acid, butyric acid, isobutyric acid, etc. Anhydride-containing monomers: for example, maleic anhydride and itaconic anhydride. Epoxy-containing monomers: for example, (meth)acrylate glycidyl ester or (meth)acrylate-2-ethyl glycidyl ether, epoxy-containing acrylates, allyl glycidyl ether, (meth)acrylate glycidyl ether, etc. Cyano-containing monomers: for example, acrylonitrile and methacrylonitrile, etc. Isocyanate-containing monomers: for example, (meth)acrylate 2-isocyanatoethyl ester, etc. Amide-containing monomers: for example (meth)acrylamide; N,N-dimethyl (meth)acrylamide, N,N-diethyl (meth)acrylamide, N,N-dipropyl (meth)acrylamide, N,N-diisopropyl (meth)acrylamide, N,N-di(n-butyl) (meth)acrylamide, N,N-di(tert-butyl) (meth)acrylamide, etc. -dialkyl (meth) acrylamide; N-alkyl (meth) acrylamide such as N-ethyl (meth) acrylamide, N-isopropyl (meth) acrylamide, N-butyl (meth) acrylamide, N-n-butyl (meth) acrylamide; N-vinyl carboxylic acid amides such as N-vinyl acetamide; monomers having hydroxyl and amide groups, such as N-(2-hydroxyethyl) (methyl N-(2-hydroxypropyl)(meth)acrylamide, N-(1-hydroxypropyl)(meth)acrylamide, N-(3-hydroxypropyl)(meth)acrylamide, N-(2-hydroxybutyl)(meth)acrylamide, N-(3-hydroxybutyl)(meth)acrylamide, N-(4-hydroxybutyl)(meth)acrylamide and the like (Meth)acrylamide; monomers having alkoxy and amide groups, such as N-methoxymethyl (meth)acrylamide, N-methoxyethyl (meth)acrylamide, N-butoxymethyl (meth)acrylamide and other N-alkoxyalkyl (meth)acrylamide; in addition, N,N-dimethylaminopropyl (meth)acrylamide, N-(meth)acrylamide, etc. (Meth)acrylic acid aminoalkyl esters: such as (meth)acrylic acid aminoethyl ester, (meth)acrylic acid N,N-dimethylaminoethyl ester, (meth)acrylic acid N,N-diethylaminoethyl ester, (meth)acrylic acid tert-butylaminoethyl ester. Alkoxy-containing monomers: for example, 2-methoxyethyl (meth)acrylate, 3-methoxypropyl (meth)acrylate, 2-ethoxyethyl (meth)acrylate, propoxyethyl (meth)acrylate, butoxyethyl (meth)acrylate, ethoxypropyl (meth)acrylate, and other (meth)acrylate alkoxyalkyl esters; (meth)acrylate methoxyethylene glycol, (meth)acrylate methoxypolypropylene glycol, and other (meth)acrylate alkoxyalkylene glycol esters. Monomers containing sulfonic acid or phosphoric acid groups: for example, styrene sulfonic acid, allyl sulfonic acid, sodium vinyl sulfonate, 2-(meth)acrylamide-2-methylpropanesulfonic acid, (meth)acrylamide propanesulfonic acid, sulfopropyl (meth)acrylate, (meth)acryloyloxynaphthalenesulfonic acid, 2-hydroxyethylacryloyl phosphate, and the like. (Meth)acrylates with alicyclic hydrocarbon groups: for example, cyclopentyl (meth)acrylate, cyclohexyl (meth)acrylate, isobutyl (meth)acrylate, dicyclopentyl (meth)acrylate, etc. (Meth)acrylates with aromatic hydrocarbon groups: for example, phenyl (meth)acrylate, phenoxyethyl (meth)acrylate, benzyl (meth)acrylate, etc. Vinyl ethers: for example, vinyl alkyl ethers such as methyl vinyl ether or ethyl vinyl ether. Vinyl esters: for example, vinyl acetate, vinyl propionate, etc. Aromatic vinyl compounds: for example, styrene, α-methylstyrene, vinyl toluene, etc. Olefins: for example, ethylene, butadiene, isoprene, isobutylene, etc. In addition, heterocyclic (meth)acrylates such as tetrahydrofuranyl (meth)acrylate, halogen atom-containing (meth)acrylates such as vinyl chloride or fluorine atom-containing (meth)acrylates, silicon atom-containing (meth)acrylates such as polysiloxane (meth)acrylate, and (meth)acrylates obtained from terpene compound derivative alcohols may be used.
於使用此種共聚性單體之情形時,其使用量並無特別限定,通常適宜設為單體原料A之0.01重量%以上。就更良好地發揮由使用共聚性單體所產生之效果之觀點而言,可將共聚性單體之使用量設為單體原料A之0.1重量%以上,亦可設為1重量%以上。又,共聚性單體之使用量可設為單體原料A之50重量%以下,較佳為設為45重量%以下。藉此,可防止黏著劑之凝聚力變得過高,提高常溫(25℃)下之黏著感。於若干種態樣中,共聚性單體之使用量可為單體原料A之40重量%以下,亦可為35重量%以下。When such a copolymerizable monomer is used, its usage amount is not particularly limited, and is usually appropriately set to 0.01% by weight or more of the monomer raw material A. From the perspective of better exerting the effect produced by the use of the copolymerizable monomer, the usage amount of the copolymerizable monomer can be set to 0.1% by weight or more of the monomer raw material A, and can also be set to 1% by weight or more. In addition, the usage amount of the copolymerizable monomer can be set to 50% by weight or less of the monomer raw material A, preferably 45% by weight or less. In this way, the cohesive force of the adhesive can be prevented from becoming too high, and the stickiness at room temperature (25°C) can be improved. In some embodiments, the usage amount of the copolymerizable monomer can be 40% by weight or less of the monomer raw material A, and can also be 35% by weight or less.
於若干種態樣中,單體原料A可包含具有含氮原子之環之單體。藉由使用具有含氮原子之環之單體,可調整黏著劑之凝聚力或極性,良好地提高溫和加熱後之黏著力。藉由使單體原料A中含有具有含氮原子之環之單體,有由上述單體原料A形成之聚合物A與上述聚合物B之相溶性提高之傾向。藉此,容易獲得能以溫和加熱使黏著力大幅地上升之黏著片材。In some embodiments, the monomer raw material A may include a monomer having a ring containing a nitrogen atom. By using a monomer having a ring containing a nitrogen atom, the cohesive force or polarity of the adhesive can be adjusted, and the adhesive force after mild heating can be improved. By making the monomer raw material A contain a monomer having a ring containing a nitrogen atom, there is a tendency for the compatibility between the polymer A formed from the above monomer raw material A and the above polymer B to be improved. In this way, it is easy to obtain an adhesive sheet whose adhesive force can be greatly increased by mild heating.
具有含氮原子之環之單體例如可自上述例示中適當選擇,單獨使用一種或組合兩種以上使用。於若干種態樣中,單體原料A較佳為含有選自由下述通式(M1)所表示之N-乙烯基環狀醯胺所組成之群中之至少一種單體作為具有含氮原子之環之單體。單體原料A亦可僅含有該N-乙烯基環狀醯胺之一種或兩種以上作為具有含氮原子之環之單體。The monomer having a ring containing a nitrogen atom can be appropriately selected from the above examples, and one type can be used alone or in combination of two or more types. In some aspects, the monomer raw material A preferably contains at least one monomer selected from the group consisting of N-vinyl cyclic amides represented by the following general formula (M1) as the monomer having a ring containing a nitrogen atom. The monomer raw material A may contain only one type or two or more types of the N-vinyl cyclic amides as the monomer having a ring containing a nitrogen atom.
[化1] 此處,上述通式(M1)中之R1 為2價有機基。[Chemistry 1] Here, R1 in the above general formula (M1) is a divalent organic group.
作為N-乙烯基環狀醯胺之具體例,可列舉:N-乙烯基-2-吡咯啶酮、N-乙烯基-2-哌啶酮、N-乙烯基-3-𠰌啉酮、N-乙烯基-2-己內醯胺、N-乙烯基-1,3-㗁𠯤-2-酮、N-乙烯基-3,5-𠰌啉二酮等。尤佳為N-乙烯基-2-吡咯啶酮、N-乙烯基-2-己內醯胺。Specific examples of N-vinyl cyclic amides include N-vinyl-2-pyrrolidone, N-vinyl-2-piperidone, N-vinyl-3-oxo-1-olactone, N-vinyl-2-caprolactam, N-vinyl-1,3-oxo-2-olactam, and N-vinyl-3,5-oxo-1-olactam. Particularly preferred are N-vinyl-2-pyrrolidone and N-vinyl-2-caprolactam.
具有含氮原子之環之單體之使用量並無特別限制,通常適宜設為單體原料A之0.01重量%以上(較佳為0.1重量%以上,例如0.5重量%以上)。於若干種態樣中,具有含氮原子之環之單體之使用量可設為單體原料A之1重量%以上,可設為5重量%以上,可設為10重量%以上,亦可設為12重量%以上。又,就提高常溫(25℃)下之黏著感或提高低溫下之柔軟性之觀點而言,具有含氮原子之環之單體之使用量通常適宜設為單體原料A之40重量%以下,可設為30重量%以下,可設為20重量%以下,亦可設為18重量%以下。The amount of the monomer having a ring containing a nitrogen atom is not particularly limited, and is usually preferably set to 0.01% by weight or more (preferably 0.1% by weight or more, for example 0.5% by weight or more) of the monomer raw material A. In some embodiments, the amount of the monomer having a ring containing a nitrogen atom can be set to 1% by weight or more of the monomer raw material A, can be set to 5% by weight or more, can be set to 10% by weight or more, and can also be set to 12% by weight or more. In addition, from the perspective of improving the stickiness at room temperature (25°C) or improving the softness at low temperatures, the amount of the monomer having a ring containing a nitrogen atom is usually preferably set to 40% by weight or less of the monomer raw material A, can be set to 30% by weight or less, can be set to 20% by weight or less, and can also be set to 18% by weight or less.
於若干種較佳態樣中,單體原料A含有含羥基單體。藉由使用含羥基單體,可調整黏著劑之凝集力或極性,良好地提高溫和加熱後之黏著力。又,含羥基單體提供與下述交聯劑(例如異氰酸酯系交聯劑)之反應點,可藉由交聯反應而提高黏著劑之凝聚力。In some preferred embodiments, the monomer raw material A contains a hydroxyl-containing monomer. By using a hydroxyl-containing monomer, the cohesive force or polarity of the adhesive can be adjusted, and the adhesion after mild heating can be improved. In addition, the hydroxyl-containing monomer provides a reaction point with the following crosslinking agent (for example, an isocyanate crosslinking agent), and the cohesive force of the adhesive can be improved by a crosslinking reaction.
作為含羥基單體,可良好地使用(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸6-羥基己酯、N-(2-羥基乙基)(甲基)丙烯醯胺等。其中,作為較佳例,可列舉丙烯酸2-羥基乙酯(HEA)、丙烯酸4-羥基丁酯(4HBA)、N-(2-羥基乙基)丙烯醯胺(HEAA)。As the hydroxyl group-containing monomer, 2-hydroxyethyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, N-(2-hydroxyethyl) (meth)acrylamide, etc. can be preferably used. Among them, 2-hydroxyethyl acrylate (HEA), 4-hydroxybutyl acrylate (4HBA), and N-(2-hydroxyethyl)acrylamide (HEAA) can be cited as preferred examples.
含羥基單體之使用量並無特別限制,通常適宜設為單體原料A之0.01重量%以上(較佳為0.1重量%以上、例如0.5重量%以上)。於若干種態樣中,含羥基單體之使用量可設為單體原料A之1重量%以上,可設為5重量%以上,亦可設為10重量%以上。又,就聚合物B於黏著劑層內之移動性、或常溫(25℃)下之黏著感提高、低溫下之柔軟性提高之觀點而言,含羥基單體之使用量通常適宜設為單體原料A之40重量%以下,可設為30重量%以下,可設為20重量%以下,亦可設為10重量%以下或5重量%以下。The amount of the hydroxyl-containing monomer used is not particularly limited, and is usually appropriately set to 0.01% by weight or more of the monomer raw material A (preferably 0.1% by weight or more, for example 0.5% by weight or more). In some embodiments, the amount of the hydroxyl-containing monomer used can be set to 1% by weight or more of the monomer raw material A, can be set to 5% by weight or more, and can also be set to 10% by weight or more. In addition, from the perspective of improving the mobility of polymer B in the adhesive layer, or improving the stickiness at room temperature (25°C) and the softness at low temperatures, the amount of the hydroxyl-containing monomer used is usually appropriately set to 40% by weight or less of the monomer raw material A, can be set to 30% by weight or less, can be set to 20% by weight or less, and can also be set to 10% by weight or less or 5% by weight or less.
於若干種態樣中,作為共聚性單體,可將具有含氮原子之環之單體(例如N-乙烯基環狀醯胺)與含羥基單體併用。於此情形時,具有含氮原子之環之單體與含羥基單體之合計量例如可設為單體原料A之0.1重量%以上,可設為1重量%以上,可設為5重量%以上,可設為10重量%以上,可設為15重量%以上,可設為20重量%以上,亦可設為25重量%以上。又,具有含氮原子之環之單體與含羥基單體之合計量例如可設為單體原料A之50重量%以下,較佳為設為40重量%以下。In some aspects, a monomer having a ring containing a nitrogen atom (e.g., N-vinyl cycloamide) and a hydroxyl-containing monomer may be used together as a copolymerizable monomer. In this case, the total amount of the monomer having a ring containing a nitrogen atom and the hydroxyl-containing monomer may be, for example, 0.1% by weight or more of the monomer raw material A, 1% by weight or more, 5% by weight or more, 10% by weight or more, 15% by weight or more, 20% by weight or more, or 25% by weight or more. In addition, the total amount of the monomer having a ring containing a nitrogen atom and the hydroxyl-containing monomer may be, for example, 50% by weight or less of the monomer raw material A, preferably 40% by weight or less.
於單體原料A將具有含氮原子之環之單體與含羥基單體組合包含之態樣中,該單體原料A中之具有含氮原子之環之單體之含量(WN )與含羥基單體之含量(WOH )之關係(重量基準)並無特別限定。WN /WOH 例如可為0.01以上,通常適宜為0.05以上,可為0.1以上,可為0.2以上,可為0.5以上,亦可為0.7以上。又,WN /WOH 例如可為100以下,通常適宜為20以下,可為10以下,可為5以下,可為2以下,亦可為1.5以下。In the aspect that the monomer raw material A contains a combination of a monomer having a nitrogen atom-containing ring and a hydroxyl group-containing monomer, the relationship (weight basis) between the content of the monomer having a nitrogen atom-containing ring (W N ) and the content of the hydroxyl group-containing monomer (W OH ) in the monomer raw material A is not particularly limited. W N /W OH may be, for example, 0.01 or more, usually preferably 0.05 or more, 0.1 or more, 0.2 or more, 0.5 or more, or 0.7 or more. In addition, W N /W OH may be, for example, 100 or less, usually preferably 20 or less, 10 or less, 5 or less, 2 or less, or 1.5 or less.
於若干種態樣中,單體原料A較佳為不含可良好地用作下述單體原料B之構成成分的具有聚有機矽氧烷骨架之單體(單體S1),或該單體之含量未達單體原料A之10重量%(更佳為未達5重量%、例如未達2重量%)。根據此種組成之單體原料A,可良好地實現良好地兼顧初期之二次加工性與黏著力上升後之強黏著性的黏著片材。就相同之原因而言,於其他若干種態樣中,單體原料A較佳為不含單體S1,或於含有單體S1之情形時其含量(重量基準)低於單體原料B中之單體S1之含量。In some embodiments, the monomer raw material A preferably does not contain a monomer having a polysiloxane skeleton (monomer S1) which can be well used as a constituent component of the monomer raw material B described below, or the content of the monomer is less than 10% by weight of the monomer raw material A (more preferably less than 5% by weight, for example less than 2% by weight). With such a composition of the monomer raw material A, an adhesive sheet that takes into account both initial secondary processability and strong adhesion after the adhesion force increases can be well realized. For the same reason, in other embodiments, the monomer raw material A preferably does not contain the monomer S1, or when it contains the monomer S1, its content (weight basis) is lower than the content of the monomer S1 in the monomer raw material B.
獲得聚合物A之方法並無特別限定,例如可適當採用溶液聚合法、乳化聚合法、塊體聚合法、懸濁聚合法、光聚合法等各種聚合方法。於若干種態樣中,可良好地採用溶液聚合法。進行溶液聚合時之聚合溫度可根據所使用之單體及溶劑之種類、聚合起始劑之種類等而適當選擇,例如可設為20℃~170℃左右(典型為40℃~140℃左右)。The method for obtaining polymer A is not particularly limited, and various polymerization methods such as solution polymerization, emulsion polymerization, bulk polymerization, suspension polymerization, and photopolymerization can be appropriately adopted. In some aspects, solution polymerization can be preferably adopted. The polymerization temperature during solution polymerization can be appropriately selected according to the types of monomers and solvents used, the types of polymerization initiators, etc., and can be set to about 20°C to 170°C (typically about 40°C to 140°C).
用於聚合之起始劑可根據聚合方法而自先前公知之熱聚合起始劑或光聚合起始劑等中適當選擇。聚合起始劑可單獨使用一種或將兩種以上組合而使用。The initiator used for the polymerization can be appropriately selected from conventionally known thermal polymerization initiators or photopolymerization initiators, etc., depending on the polymerization method. The polymerization initiator can be used alone or in combination of two or more.
作為熱聚合起始劑,例如可列舉:偶氮系聚合起始劑(例如2,2'-偶氮二異丁腈、2,2'-偶氮雙-2-甲基丁腈、2,2'-偶氮雙(2-甲基丙酸)二甲酯、4,4'-偶氮雙-4-氰基戊酸、偶氮二異戊腈、2,2'-偶氮雙(2-脒基丙烷)二鹽酸鹽、2,2'-偶氮雙[2-(5-甲基-2-咪唑啉-2-基)丙烷]二鹽酸鹽、2,2'-偶氮雙(2-甲基丙脒)二硫酸鹽、2,2'-偶氮雙(N,N'-二亞甲基異丁基脒)二鹽酸鹽等);過硫酸鉀等過硫酸鹽;過氧化物系聚合起始劑(例如過氧化二苯甲醯、過氧化順丁烯二酸第三丁酯、過氧化月桂醯等);氧化還原系聚合起始劑等。熱聚合起始劑之使用量並無特別限制,例如相對於丙烯酸系聚合物之製備所使用之單體成分(單體原料A)100重量份,可設為0.01重量份~5重量份、較佳為0.05重量份~3重量份之範圍內之量。Examples of the thermal polymerization initiator include: azo-based polymerization initiators (e.g., 2,2'-azobisisobutyronitrile, 2,2'-azobis-2-methylbutyronitrile, 2,2'-azobis(2-methylpropionic acid) dimethyl ester, 4,4'-azobis-4-cyanovaleric acid, azobisisovaleronitrile, 2,2'-azobis(2-amidinopropane) dihydrochloride, 2,2'-azobis[2-(5-methylpropionic acid)] -2-imidazoline-2-yl)propane] dihydrochloride, 2,2'-azobis(2-methylpropionamidine) disulfate, 2,2'-azobis(N,N'-dimethyleneisobutylamidine) dihydrochloride, etc.); persulfates such as potassium persulfate; peroxide-based polymerization initiators (such as dibenzoyl peroxide, tert-butyl peroxymaleic acid, lauryl peroxide, etc.); redox-based polymerization initiators, etc. The amount of the thermal polymerization initiator used is not particularly limited. For example, the amount can be set to 0.01 to 5 parts by weight, preferably 0.05 to 3 parts by weight, relative to 100 parts by weight of the monomer component (monomer raw material A) used in the preparation of the acrylic polymer.
作為光聚合起始劑,並無特別限制,例如可使用安息香醚系光聚合起始劑、苯乙酮系光聚合起始劑、α-酮醇系光聚合起始劑、芳香族磺醯氯系光聚合起始劑、光活性肟系光聚合起始劑、安息香系光聚合起始劑、苯偶醯系光聚合起始劑、二苯甲酮系光聚合起始劑、縮酮系光聚合起始劑、9-氧硫𠮿系光聚合起始劑、醯基氧化膦系光聚合起始劑等。光聚合起始劑之使用量並無特別限制,例如相對於100重量份單體原料A,可設為0.01重量份~5重量份、較佳為0.05重量份~3重量份之範圍內之量。The photopolymerization initiator is not particularly limited, and for example, benzoin ether-based photopolymerization initiators, acetophenone-based photopolymerization initiators, α-ketol-based photopolymerization initiators, aromatic sulfonyl chloride-based photopolymerization initiators, photoactive oxime-based photopolymerization initiators, benzoin-based photopolymerization initiators, benzyl-based photopolymerization initiators, benzophenone-based photopolymerization initiators, ketal-based photopolymerization initiators, 9-oxysulfide-based photopolymerization initiators, and the like can be used. The amount of the photopolymerization initiator used is not particularly limited, for example, relative to 100 parts by weight of the monomer raw material A, it can be set to 0.01 parts by weight to 5 parts by weight, preferably 0.05 parts by weight to 3 parts by weight.
於若干種態樣中,聚合物A可以對在如上所述之單體原料A中調配聚合起始劑所得之混合物照射紫外線(UV)而使該單體成分之一部分聚合之部分聚合物(聚合物漿液)之形態含有於用以形成黏著劑層之黏著劑組合物中。可將含有該聚合物漿液之黏著劑組合物塗佈於規定之被塗佈體,照射紫外線而使聚合完成。即,上述聚合物漿液可作為聚合物A之前驅物理解。此處所揭示之黏著劑層例如可使用含有上述聚合物漿液與聚合物B之黏著劑組合物而形成。In some embodiments, the polymer A can be contained in the adhesive composition for forming the adhesive layer in the form of a partial polymer (polymer slurry) obtained by irradiating a mixture obtained by mixing a polymerization initiator in the monomer raw material A as described above with ultraviolet rays (UV) to polymerize a part of the monomer component. The adhesive composition containing the polymer slurry can be applied to a prescribed coated object and irradiated with ultraviolet rays to complete the polymerization. That is, the above-mentioned polymer slurry can be solved as a precursor of polymer A. The adhesive layer disclosed here can be formed, for example, using an adhesive composition containing the above-mentioned polymer slurry and polymer B.
(聚合物B) 此處所揭示之技術中之聚合物B係具有聚有機矽氧烷骨架之單體(以下亦稱為「單體S1」)與(甲基)丙烯酸系單體之共聚物。聚合物B藉由源自單體S1之聚有機矽氧烷結構之低極性及運動性,可作為抑制貼附於被黏著體之初期之黏著力,且藉由加熱而使對被黏著體之黏著力上升之黏著力上升延遲劑發揮功能。作為單體S1,並無特別限定,可使用含有聚有機矽氧烷骨架之任意單體。單體S1藉由源自其結構之低極性而於使用前(貼附於被黏著體前)之黏著片材中促進聚合物B偏靠於黏著劑層表面,表現出貼合初期之輕剝離性(低黏著性)。作為單體S1,可良好地使用單末端具有聚合性反應基之結構者。藉由此種單體S1與(甲基)丙烯酸系單體之共聚,形成側鏈具有聚有機矽氧烷骨架之聚合物B。該結構之聚合物B藉由側鏈之運動性及移動容易性,容易成為初期黏著力較低且溫和加熱後黏著力較高者。又,於若干種態樣中,作為單體S1,可良好地採用在單末端具有聚合性反應基且在另一末端不具有與聚合物A產生交聯反應之官能基者。使此種結構之單體S1共聚而成之聚合物B藉由源自單體S1之聚有機矽氧烷結構之運動性,容易成為初期黏著力較低且加熱後黏著力較高者。(Polymer B) The polymer B in the technology disclosed herein is a copolymer of a monomer having a polyorganosiloxane skeleton (hereinafter also referred to as "monomer S1") and a (meth)acrylic monomer. Polymer B, due to the low polarity and mobility of the polyorganosiloxane structure of monomer S1, can function as an adhesion increase delay agent that suppresses the initial adhesion to the adherend and increases the adhesion to the adherend by heating. There is no particular limitation as monomer S1, and any monomer containing a polyorganosiloxane skeleton can be used. Monomer S1, due to the low polarity of its structure, promotes polymer B to lean toward the surface of the adhesive layer in the adhesive sheet before use (before attachment to the adherend), showing light peeling property (low adhesion) in the initial stage of bonding. As monomer S1, a structure having a polymerizable reactive group at one end can be preferably used. By copolymerizing such monomer S1 with a (meth) acrylic monomer, a polymer B having a polyorganosiloxane skeleton in the side chain is formed. The polymer B with such a structure tends to have a lower initial adhesion and a higher adhesion after mild heating due to the mobility and ease of movement of the side chain. Moreover, in some embodiments, as monomer S1, a structure having a polymerizable reactive group at one end and not having a functional group at the other end that produces a cross-linking reaction with polymer A can be preferably used. The polymer B formed by copolymerizing the monomer S1 with such a structure tends to have a lower initial adhesion and a higher adhesion after heating due to the mobility of the polyorganosiloxane structure derived from the monomer S1.
作為單體S1,例如可使用下述通式(1)或(2)所表示之化合物。更具體而言,作為信越化學工業股份有限公司製造之單末端反應性聚矽氧油,可列舉X-22-174ASX、X-22-2426、X-22-2475、KF-2012等。單體S1可單獨使用一種或將兩種以上組合而使用。 [化2] [化3] 此處,上述通式(1)、(2)中之R3 為氫或甲基,R4 為甲基或1價有機基,m及n為0以上之整數。As the monomer S1, for example, a compound represented by the following general formula (1) or (2) can be used. More specifically, as single-terminal reactive polysiloxane oils manufactured by Shin-Etsu Chemical Co., Ltd., there can be exemplified X-22-174ASX, X-22-2426, X-22-2475, KF-2012, etc. The monomer S1 can be used alone or in combination of two or more. [Chemistry 2] [Chemistry 3] Here, in the above general formulae (1) and (2), R 3 is hydrogen or methyl, R 4 is methyl or a monovalent organic group, and m and n are integers greater than 0.
單體S1之官能基當量可於使用該單體S1發揮所期望之效果之範圍內採用適當值,並不限定於特定之範圍。就充分抑制初期黏著力之觀點而言,上述官能基當量例如為100 g/mol以上、200 g/mol以上,適宜為300 g/mol以上(例如500 g/mol以上),較佳為700 g/mol以上,更佳為800 g/mol以上,進而較佳為850 g/mol以上,尤佳為1500 g/mol以上。於若干種態樣中,就兼顧貼附初期之低黏著性與溫和加熱後之黏著力上升之觀點而言,上述官能基當量可為3000 g/mol以上,可為4500 g/mol以上,可為6000 g/mol以上,可為9000 g/mol以上,可為12000 g/mol以上,亦可為15000 g/mol以上(例如16000 g/mol以上)。單體S1之官能基當量例如可為50000 g/mol以下。就使黏著力充分上升之觀點而言,上述官能基當量例如較佳為30000 g/mol以下,更佳為20000 g/mol以下。於若干種態樣中,單體S1之官能基當量可未達18000 g/mol,可未達15000 g/mol,可未達10000 g/mol,可未達6000 g/mol,亦可未達5000 g/mol。若單體S1之官能基當量為上述範圍內,則容易將黏著劑層內之相溶性(例如與基礎聚合物之相溶性)或移動性調節為適度之範圍,容易實現兼顧初期之低黏著性與溫和加熱後之黏著力上升之黏著劑層。The functional group equivalent of the monomer S1 can be an appropriate value within the range in which the monomer S1 is used to exert the desired effect, and is not limited to a specific range. From the perspective of sufficiently suppressing the initial adhesion, the functional group equivalent is, for example, 100 g/mol or more, 200 g/mol or more, preferably 300 g/mol or more (for example, 500 g/mol or more), preferably 700 g/mol or more, more preferably 800 g/mol or more, further preferably 850 g/mol or more, and particularly preferably 1500 g/mol or more. In some aspects, from the perspective of both low adhesion at the initial stage of attachment and increased adhesion after mild heating, the functional group equivalent may be 3000 g/mol or more, 4500 g/mol or more, 6000 g/mol or more, 9000 g/mol or more, 12000 g/mol or more, or 15000 g/mol or more (e.g., 16000 g/mol or more). The functional group equivalent of monomer S1 may be, for example, 50000 g/mol or less. From the perspective of sufficiently increasing adhesion, the functional group equivalent is, for example, preferably 30000 g/mol or less, and more preferably 20000 g/mol or less. In some aspects, the functional group equivalent weight of monomer S1 may be less than 18000 g/mol, less than 15000 g/mol, less than 10000 g/mol, less than 6000 g/mol, or less than 5000 g/mol. If the functional group equivalent weight of monomer S1 is within the above range, it is easy to adjust the compatibility (e.g., compatibility with the base polymer) or mobility in the adhesive layer to an appropriate range, and it is easy to achieve an adhesive layer that takes into account both low initial adhesion and increased adhesion after mild heating.
單體S1之官能基當量之較佳範圍之非限定例包含:700 g/mol以上50000 g/mol以下、700 g/mol以上30000 g/mol以下、700 g/mol以上20000 g/mol以下、700 g/mol以上且未達18000 g/mol、700 g/mol以上且未達15000 g/mol、800 g/mol以上且未達10000 g/mol、850 g/mol以上且未達6000 g/mol、1500 g/mol以上且未達5000 g/mol。於若干種態樣中,單體S1之官能基當量之較佳範圍可為3000 g/mol以上50000 g/mol以下、6000 g/mol以上50000 g/mol以下、12000 g/mol以上50000 g/mol以下、15000 g/mol以上50000 g/mol以下。Non-limiting examples of preferred ranges of the functional group equivalent weight of monomer S1 include: 700 g/mol to 50,000 g/mol, 700 g/mol to 30,000 g/mol, 700 g/mol to 20,000 g/mol, 700 g/mol to 18,000 g/mol, 700 g/mol to 15,000 g/mol, 800 g/mol to 10,000 g/mol, 850 g/mol to 6,000 g/mol, and 1,500 g/mol to 5,000 g/mol. In some embodiments, the functional group equivalent weight of monomer S1 is preferably in a range of 3000 g/mol to 50000 g/mol, 6000 g/mol to 50000 g/mol, 12000 g/mol to 50000 g/mol, or 15000 g/mol to 50000 g/mol.
此處,「官能基當量」係指鍵結於每1個官能基之主骨架(例如聚二甲基矽氧烷)之重量。關於標記單位g/mol,換算成官能基1 mol。單體S1之官能基當量例如可根據基於核磁共振(NMR)之1 H-NMR(質子NMR)之光譜強度而算出。基於1 H-NMR之光譜強度之單體S1之官能基當量(g/mol)之算出可基於有關1 H-NMR光譜解析之一般結構解析方法,視需要參照日本專利第5951153號公報之記載而進行。Here, "functional group equivalent" refers to the weight of the main skeleton (e.g., polydimethylsiloxane) bonded to each functional group. The unit of g/mol is converted to 1 mol of functional group. The functional group equivalent of monomer S1 can be calculated, for example, based on the spectral intensity of 1 H-NMR (proton NMR) based on nuclear magnetic resonance (NMR). The calculation of the functional group equivalent (g/mol) of monomer S1 based on the spectral intensity of 1 H-NMR can be based on the general structural analysis method related to 1 H-NMR spectrum analysis, and can refer to the description of Japanese Patent Gazette No. 5951153 as needed.
再者,於使用官能基當量不同之兩種以上之單體作為單體S1之情形時,作為單體S1之官能基當量,可使用算術平均值。即,包含官能基當量不同之n種單體(單體S11 、單體S12 ・・・單體S1n )的單體S1之官能基當量可藉由下述式進行計算。 單體S1之官能基當量(g/mol)=(單體S11 之官能基當量×單體S11 之調配量+單體S12 之官能基當量×單體S12 之調配量+・・・+單體S1n 之官能基當量×單體S1n 之調配量)/(單體S11 之調配量+單體S12 之調配量+・・・+單體S1n 之調配量)Furthermore, when two or more monomers having different functional group equivalents are used as monomer S1, the arithmetic mean value can be used as the functional group equivalent of monomer S1. That is, the functional group equivalent of monomer S1 including n monomers having different functional group equivalents (monomer S1 1 , monomer S1 2 ... monomer S1 n ) can be calculated by the following formula. Functional group equivalent of monomer S1 (g/mol) = (functional group equivalent of monomer S1 1 × blended amount of monomer S1 1 + functional group equivalent of monomer S1 2 × blended amount of monomer S1 2 + ... + functional group equivalent of monomer S1 n × blended amount of monomer S1 n ) / (blended amount of monomer S1 1 + blended amount of monomer S1 2 + ... + blended amount of monomer S1 n )
單體S1之含量可於使用該單體S1發揮所期望之效果之範圍內採用適當值,並不限定於特定之範圍。於若干種態樣中,於用以製備聚合物B之單體成分(單體原料B)之總量中,例如可設為5重量%以上,就更良好地發揮作為黏著力上升延遲劑之效果之觀點而言,較佳為設為10重量%以上,可設為15重量%以上,亦可設為20重量%以上。又,單體原料B中之單體S1之含量就聚合反應性或相溶性之觀點而言,例如可為80質量%以下,適宜設為60重量%以下,可設為50重量%以下,可設為40重量%以下,亦可設為30重量%以下。若單體S1之含量少於5重量%,則可能有未充分抑制初期黏著力之情況。若單體S1之含量多於60重量%,則可能有黏著力之上升變得不充分之情況。The content of monomer S1 can be an appropriate value within the range in which the desired effect is exerted by using the monomer S1, and is not limited to a specific range. In some embodiments, in the total amount of the monomer component (monomer raw material B) used to prepare the polymer B, for example, it can be set to 5% by weight or more. From the perspective of better exerting the effect as an adhesion increase delay agent, it is preferably set to 10% by weight or more, and can be set to 15% by weight or more, and can also be set to 20% by weight or more. In addition, from the perspective of polymerization reactivity or compatibility, the content of monomer S1 in the monomer raw material B can be, for example, 80% by weight or less, preferably 60% by weight or less, 50% by weight or less, 40% by weight or less, and 30% by weight or less. If the content of monomer S1 is less than 5% by weight, the initial adhesion may not be sufficiently suppressed. If the content of monomer S1 is more than 60 wt %, the increase in adhesion may become insufficient.
單體原料B除單體S1以外,亦包含能夠與單體S1共聚之(甲基)丙烯酸系單體。藉由使一種或兩種以上之(甲基)丙烯酸系單體與單體S1進行共聚,可良好地調節黏著劑層內之聚合物B之移動性。使單體S1與(甲基)丙烯酸系單體進行共聚亦可有助於改善聚合物B與聚合物A(例如丙烯酸系聚合物)之相溶性。In addition to monomer S1, monomer raw material B also includes a (meth) acrylic monomer that can copolymerize with monomer S1. By copolymerizing one or more (meth) acrylic monomers with monomer S1, the mobility of polymer B in the adhesive layer can be well adjusted. Copolymerizing monomer S1 with a (meth) acrylic monomer can also help improve the compatibility of polymer B with polymer A (e.g., acrylic polymer).
作為可用於單體原料B之(甲基)丙烯酸系單體,例如可列舉(甲基)丙烯酸烷基酯。例如可使用作為於聚合物A為丙烯酸系聚合物之情形時可使用之(甲基)丙烯酸烷基酯於上文中例示之單體之一種或兩種以上作為單體原料B之構成成分。於若干種態樣中,單體原料B可含有(甲基)丙烯酸C4-12 烷基酯(較佳為(甲基)丙烯酸C4-10 烷基酯,例如(甲基)丙烯酸C6-10 烷基酯)之至少一種。於其他若干種態樣中,單體原料B可含有甲基丙烯酸C1-18 烷基酯(較佳為甲基丙烯酸C1-14 烷基酯,例如甲基丙烯酸C1-10 烷基酯)之至少一種。單體原料B例如可包含選自MMA、BMA及2EHMA之一種或兩種以上作為(甲基)丙烯酸系單體。As the (meth)acrylic monomer that can be used for the monomer raw material B, for example, alkyl (meth)acrylates can be listed. For example, one or two or more of the monomers exemplified above as alkyl (meth)acrylates that can be used when the polymer A is an acrylic polymer can be used as a constituent of the monomer raw material B. In some embodiments, the monomer raw material B can contain at least one C 4-12 alkyl (meth)acrylate (preferably C 4-10 alkyl (meth)acrylate, such as C 6-10 alkyl (meth)acrylate). In other embodiments, the monomer raw material B can contain at least one C 1-18 alkyl methacrylate (preferably C 1-14 alkyl methacrylate, such as C 1-10 alkyl methacrylate). The monomer raw material B can include, for example, one or two or more selected from MMA, BMA and 2EHMA as the (meth)acrylic monomer.
作為上述(甲基)丙烯酸系單體之其他例,可列舉具有脂環式烴基之(甲基)丙烯酸酯。例如可使用(甲基)丙烯酸環戊酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸異𦯉酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸1-金剛烷基酯等。於若干種態樣中,單體原料B可含有選自甲基丙烯酸二環戊酯、甲基丙烯酸異𦯉酯及甲基丙烯酸環己酯之至少一種作為(甲基)丙烯酸系單體。As other examples of the (meth)acrylic monomer, (meth)acrylic acid esters having alicyclic alkyl groups can be cited. For example, cyclopentyl (meth)acrylate, cyclohexyl (meth)acrylate, isobutyl (meth)acrylate, dicyclopentyl (meth)acrylate, 1-adamantyl (meth)acrylate, etc. can be used. In some embodiments, the monomer raw material B can contain at least one selected from dicyclopentyl methacrylate, isobutyl methacrylate, and cyclohexyl methacrylate as the (meth)acrylic monomer.
單體原料B中之上述(甲基)丙烯酸烷基酯及上述具有脂環式烴基之(甲基)丙烯酸酯之含量例如可為10重量%以上95重量%以下,可為20重量%以上95重量%以下,可為30重量%以上90重量%以下,可為40重量%以上90重量%以下,亦可為50重量%以上85重量%以下。就藉由溫和加熱之黏著力之上升容易性之觀點而言,使用(甲基)丙烯酸烷基酯可能有利。於若干種態樣中,具有脂環式烴基之(甲基)丙烯酸酯之含量可未達單體原料B之50重量%,可未達30重量%,可未達15重量%,可未達10重量%,亦可未達5重量%。亦可不使用具有脂環式烴基之(甲基)丙烯酸酯。The content of the above-mentioned alkyl (meth)acrylate and the above-mentioned (meth)acrylate having an alicyclic alkyl group in the monomer raw material B may be, for example, 10% by weight or more and 95% by weight or less, 20% by weight or more and 95% by weight or less, 30% by weight or more and 90% by weight or less, 40% by weight or more and 90% by weight or less, or 50% by weight or more and 85% by weight or less. From the perspective of the ease of increasing the adhesive force by gentle heating, the use of alkyl (meth)acrylate may be advantageous. In some aspects, the content of the (meth)acrylate having an alicyclic alkyl group may be less than 50% by weight of the monomer raw material B, less than 30% by weight, less than 15% by weight, less than 10% by weight, or less than 5% by weight. It is also possible not to use the (meth)acrylate having an alicyclic alkyl group.
於若干種較佳態樣中,作為單體原料B之構成成分之上述(甲基)丙烯酸系單體可包含均聚物之Tg為50℃以上之單體M2。聚合物B中,藉由使單體S1與單體M2共聚,容易良好地控制伴隨溫度上升之聚有機矽氧烷結構部分之運動性或移動性,實現初期輕剝離性(二次加工性)與溫和加熱後之黏著力上升之兼顧。於若干種態樣中,單體M2之均聚物之Tg可為60℃以上,可為70℃以上,可為80℃以上,亦可為90℃以上。又,單體M2之均聚物之Tg之上限並無特別限制,就聚合物B之合成容易性等觀點而言,通常適宜為200℃以下。於若干種態樣中,單體M2之均聚物之Tg例如可為180℃以下,可為150℃以下,亦可為120℃以下。In some preferred embodiments, the (meth) acrylic monomer as a constituent of the monomer raw material B may include a monomer M2 whose homopolymer Tg is 50°C or higher. In polymer B, by copolymerizing monomer S1 and monomer M2, it is easy to well control the mobility or mobility of the polyorganosiloxane structure portion accompanying the temperature rise, thereby achieving a balance between the initial light peelability (secondary processability) and the increase in adhesion after mild heating. In some embodiments, the Tg of the homopolymer of monomer M2 may be above 60°C, above 70°C, above 80°C, or above 90°C. In addition, there is no particular restriction on the upper limit of the Tg of the homopolymer of monomer M2. From the perspective of the ease of synthesis of polymer B, it is usually suitable to be below 200°C. In some aspects, the Tg of the homopolymer of the monomer M2 may be, for example, below 180° C., below 150° C., or below 120° C.
作為單體M2,例如可自上述中所例示之(甲基)丙烯酸系單體中使用均聚物之Tg滿足條件者。例如可使用選自由(甲基)丙烯酸烷基酯及具有脂環式烴基之(甲基)丙烯酸酯所組成之群中之一種或兩種以上之單體。作為(甲基)丙烯酸烷基酯,可良好地採用烷基之碳原子數為1~4之範圍之甲基丙烯酸烷基酯。As the monomer M2, for example, one whose homopolymer Tg satisfies the conditions can be used from the (meth)acrylic monomers exemplified above. For example, one or more monomers selected from the group consisting of (meth)acrylic acid alkyl esters and (meth)acrylic acid esters having alicyclic alkyl groups can be used. As the (meth)acrylic acid alkyl ester, methacrylic acid alkyl esters having an alkyl group with 1 to 4 carbon atoms can be preferably used.
於單體原料B包含單體M2之態樣中,單體M2之含量例如可為單體原料B之5重量%以上,可為10重量%以上,可為15重量%以上,可為20重量%以上,可為25重量%以上,亦可為30重量%以上。於若干種態樣中,上述單體M2之含量可為單體原料B之35重量%以上,可為40重量%以上,可為45重量%以上,可為50重量%以上,亦可為55重量%以上。又,上述單體M2之含量例如可為90重量%以下,通常適宜為80重量%以下,較佳為75重量%以下,可為70重量%以下,亦可為65重量%以下。於若干種較佳態樣中,單體M2之含量為60重量%以下(例如50重量%以下、典型為42重量%以下)。於聚合物B中,藉由將Tg 50℃以上之單體M2之共聚比率限制為規定值以下,可基於50℃附近之聚合物B之移動性,良好地實現溫和加熱後之黏著力上升。就相同之觀點而言,單體原料B中之單體M2之含量可為35重量%以下,可為25重量%以下,亦可為15重量%以下(例如5重量%以下)。In the aspect where the monomer raw material B includes the monomer M2, the content of the monomer M2 may be, for example, 5% or more of the monomer raw material B, 10% or more, 15% or more, 20% or more, 25% or more, or 30% or more. In some aspects, the content of the above-mentioned monomer M2 may be 35% or more of the monomer raw material B, 40% or more, 45% or more, 50% or more, or 55% or more. Furthermore, the content of the above-mentioned monomer M2 may be, for example, 90% or less, usually 80% or less, preferably 75% or less, 70% or less, or 65% or less. In some preferred aspects, the content of the monomer M2 is 60% or less (e.g., 50% or less, typically 42% or less). In polymer B, by limiting the copolymerization ratio of monomer M2 having a Tg of 50°C or higher to a prescribed value or lower, it is possible to achieve a good increase in adhesion after mild heating based on the mobility of polymer B near 50°C. From a similar point of view, the content of monomer M2 in monomer raw material B may be 35% by weight or lower, 25% by weight or lower, or 15% by weight or lower (e.g., 5% by weight or lower).
上述單體M2之含量例如可良好地應用於單體M2包含選自由(甲基)丙烯酸烷基酯及上述具有脂環式烴基之(甲基)丙烯酸酯所組成之群中之一種或兩種以上之單體的態樣、或單體M2包含選自(甲基)丙烯酸烷基酯(例如甲基丙烯酸烷基酯)之一種或兩種以上之單體的態樣。作為該態樣之一較佳例,可列舉上述單體M2包含MMA之態樣。The content of the above-mentioned monomer M2 can be well applied, for example, to an aspect in which the monomer M2 includes one or more monomers selected from the group consisting of (meth)acrylic acid alkyl esters and the above-mentioned (meth)acrylic acid esters having alicyclic alkyl groups, or an aspect in which the monomer M2 includes one or more monomers selected from (meth)acrylic acid alkyl esters (e.g., methacrylic acid alkyl esters). As a preferred example of this aspect, an aspect in which the above-mentioned monomer M2 includes MMA can be cited.
於若干種態樣中,上述(甲基)丙烯酸系單體亦可包含均聚物之Tg未達50℃(典型而言為-20℃以上且未達50℃)之單體M3。藉由使用單體M3,容易獲得於黏著力上升後均衡地兼顧黏著力與凝集力之黏著片材。就容易發揮該效果之觀點而言,單體M3較佳為與單體M2組合而使用。In some aspects, the (meth)acrylic monomer may include a monomer M3 whose homopolymer Tg is less than 50°C (typically -20°C or higher and less than 50°C). By using the monomer M3, it is easy to obtain an adhesive sheet that balances the adhesiveness and cohesiveness after the adhesiveness increases. From the perspective of easily exerting this effect, the monomer M3 is preferably used in combination with the monomer M2.
作為單體M3,例如可自上文中所例示之(甲基)丙烯酸系單體中使用均聚物之Tg滿足條件者。例如可使用選自由(甲基)丙烯酸烷基酯所組成之群中之一種或兩種以上之單體。As the monomer M3, for example, one having a homopolymer Tg satisfying the conditions can be used from the (meth)acrylic monomers exemplified above. For example, one or more monomers selected from the group consisting of (meth)acrylic acid alkyl esters can be used.
於單體原料B包含單體M3之態樣中,單體M3之含量例如可為單體原料B之5重量%以上,可為10重量%以上,可為15重量%以上,可為20重量%以上,可為25重量%以上,可為30重量%以上,亦可為35重量%以上。又,單體M3之含量通常適宜設為單體原料B之70重量%以下,可為60重量%以下,亦可為50重量%以下。上述單體M3之含量例如可良好地應用於單體M3包含選自(甲基)丙烯酸烷基酯(例如甲基丙烯酸烷基酯)之一種或兩種以上單體之態樣。In the aspect that the monomer raw material B includes the monomer M3, the content of the monomer M3 may be, for example, 5% by weight or more of the monomer raw material B, 10% by weight or more, 15% by weight or more, 20% by weight or more, 25% by weight or more, 30% by weight or more, or 35% by weight or more. In addition, the content of the monomer M3 is usually preferably set to 70% by weight or less of the monomer raw material B, 60% by weight or less, or 50% by weight or less. The above-mentioned content of the monomer M3 can be well applied to the aspect that the monomer M3 includes one or more monomers selected from (meth) alkyl acrylates (e.g., methacrylate alkyl esters).
於此處所揭示之黏著片材之若干種態樣中,單體原料B較佳為均聚物之Tg高於170℃之單體之含量為30重量%以下。此處,本說明書中所謂單體之含量為X重量%以下,於未特別說明之情形時,其概念包含該單體之含量為0重量%之態樣、即實質上不含該單體之態樣。又,所謂實質上不含係指至少未刻意地使用上述單體。若均聚物之Tg高於170℃之單體之共聚比率變高,則聚合物B之移動性容易不足而可能有難以藉由向高於50℃之溫度區域加熱而使黏著力上升之情況。In the several aspects of the adhesive sheet disclosed herein, the monomer raw material B is preferably a homopolymer having a Tg higher than 170°C and the content of the monomer is 30% by weight or less. Here, when the content of the monomer in this specification is X% by weight or less, unless otherwise specified, the concept includes an aspect in which the content of the monomer is 0% by weight, that is, an aspect in which the monomer is substantially not contained. Moreover, the so-called substantially not containing means that the above-mentioned monomer is at least not intentionally used. If the copolymerization ratio of the monomer having a homopolymer having a Tg higher than 170°C becomes higher, the mobility of the polymer B is likely to be insufficient and it may be difficult to increase the adhesion by heating to a temperature region higher than 50°C.
於若干種態樣中,單體原料B較佳為至少包含MMA作為(甲基)丙烯酸系單體。藉由共聚有MMA之聚合物B,容易獲得N50 較大之黏著片材。單體原料B中所含之MMA於(甲基)丙烯酸系單體之合計量中所占之比率例如可為5重量%以上,可為10重量%以上,可為20重量%以上,可為30重量%以上,亦可為40重量%以上。於若干種態樣中,MMA於上述(甲基)丙烯酸系單體之合計量中所占之比率例如可超過50重量%,可超過55重量%,可超過60重量%,可超過65重量%,亦可超過70重量%。又,MMA於上述(甲基)丙烯酸系單體之合計量中所占之比率通常適宜為95重量%以下,可為90重量%以下,亦可為85重量%以下。於若干種較佳態樣中,MMA於上述(甲基)丙烯酸系單體之合計量中所占之比率就溫和加熱後之黏著力上升之觀點而言,可為75重量%以下,可為65重量%以下,可為60重量%以下,亦可為55重量%以下(例如50重量%以下)。In some embodiments, the monomer raw material B preferably contains at least MMA as a (meth) acrylic monomer. By copolymerizing the polymer B with MMA, an adhesive sheet with a larger N50 can be easily obtained. The ratio of MMA contained in the monomer raw material B to the total amount of (meth) acrylic monomers can be, for example, 5% by weight or more, 10% by weight or more, 20% by weight or more, 30% by weight or more, or 40% by weight or more. In some embodiments, the ratio of MMA to the total amount of the above-mentioned (meth) acrylic monomers can be, for example, more than 50% by weight, more than 55% by weight, more than 60% by weight, more than 65% by weight, or more than 70% by weight. In addition, the ratio of MMA to the total amount of the above-mentioned (meth) acrylic monomers is usually preferably less than 95% by weight, less than 90% by weight, or less than 85% by weight. In some preferred embodiments, the ratio of MMA to the total amount of the above-mentioned (meth) acrylic monomers can be 75 weight % or less, 65 weight % or less, 60 weight % or less, or 55 weight % or less (for example, 50 weight % or less) from the perspective of increasing adhesion after mild heating.
作為構成聚合物B之單體單元中可與單體S1一起含有之單體之其他例,可列舉:作為於聚合物A為丙烯酸系聚合物之情形時可使用之單體於上文中例示之含羧基單體、含酸酐基單體、含羥基單體、含環氧基單體、含氰基單體、含異氰酸基單體、含醯胺基單體、具有含氮原子之環之單體(N-乙烯基環狀醯胺、具有丁二醯亞胺骨架之單體、順丁烯二醯亞胺類、伊康醯亞胺類等)、(甲基)丙烯酸胺基烷基酯類、乙烯酯類、乙烯醚類、烯烴類、具有芳香族烴基之(甲基)丙烯酸酯、含有雜環之(甲基)丙烯酸酯、含有鹵素原子之(甲基)丙烯酸酯、由萜烯化合物衍生物醇獲得之(甲基)丙烯酸酯等。As other examples of monomers that can be contained together with the monomer S1 in the monomer units constituting the polymer B, the monomers that can be used when the polymer A is an acrylic polymer include the carboxyl group-containing monomers, acid anhydride group-containing monomers, hydroxyl group-containing monomers, epoxy group-containing monomers, cyano group-containing monomers, isocyanate group-containing monomers, amide group-containing monomers, monomers having a ring containing a nitrogen atom (N-vinyl ring) exemplified above. The present invention relates to (meth)acrylates of the present invention and the like. The present invention relates to (meth)acrylates of the present invention and the like. The present invention relates to (meth)acrylates of the present invention and the like.
作為構成聚合物B之單體單元中可與單體S1一起含有之單體之進而其他例,可列舉:乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、二丙二醇二(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯等氧伸烷基二(甲基)丙烯酸酯;具有聚氧伸烷基骨架之單體,例如於聚乙二醇或聚丙二醇等聚氧伸烷基鏈之一末端具有(甲基)丙烯醯基、乙烯基、烯丙基等聚合性官能基,於另一末端具有醚結構(烷基醚、芳醚、芳基烷基醚等)之聚合性聚氧伸烷基醚;(甲基)丙烯酸甲氧基乙酯、(甲基)丙烯酸乙氧基乙酯、(甲基)丙烯酸丙氧基乙酯、(甲基)丙烯酸丁氧基乙酯、(甲基)丙烯酸乙氧基丙酯等(甲基)丙烯酸烷氧基烷基酯;(甲基)丙烯酸鹼金屬鹽等鹽;三羥甲基丙烷三(甲基)丙烯酸酯等多元(甲基)丙烯酸酯:偏二氯乙烯、(甲基)丙烯酸-2-氯乙酯等鹵化乙烯化合物;2-乙烯基-2-㗁唑啉、2-乙烯基-5-甲基-2-㗁唑啉、2-異丙烯基-2-㗁唑啉等含㗁唑啉基之單體;(甲基)丙烯醯基氮丙啶、(甲基)丙烯酸-2-氮丙啶基乙酯等含氮丙啶基之單體;(甲基)丙烯酸-2-羥基乙酯、(甲基)丙烯酸-2-羥基丙酯、內酯類與(甲基)丙烯酸-2-羥基乙酯之加成物等含羥基之乙烯基單體;氟取代(甲基)丙烯酸烷基酯等含氟乙烯基單體;2-氯乙基乙烯醚、單氯乙酸乙烯酯等含有反應性鹵素之乙烯基單體;如乙烯基三甲氧基矽烷、γ-(甲基)丙烯醯氧基丙基三甲氧基矽烷、烯丙基三甲氧基矽烷、三甲氧基矽烷基丙基烯丙胺、2-甲氧基乙氧基三甲氧基矽烷之含有有機矽之乙烯基單體;此外,可列舉:於使乙烯基聚合之單體末端具有自由基聚合性乙烯基之巨單體類等。該等可使單獨一種或組合兩種以上而與單體S1共聚。As further examples of monomers that can be contained together with the monomer S1 in the monomer units constituting the polymer B, there can be listed: ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, propylene glycol di(meth)acrylate, dipropylene glycol di(meth)acrylate, tripropylene glycol di(meth)acrylate and the like alkylene oxide di(meth)acrylate; monomers having a polyalkylene oxide skeleton, for example, polyalkylene oxides such as polyethylene glycol or polypropylene glycol; A polymerizable polyoxyalkylene ether having a polymerizable functional group such as (meth)acryl, vinyl, or allyl at one end of the chain and an ether structure (alkyl ether, aromatic ether, or aromatic alkyl ether, etc.) at the other end; an alkoxyalkyl (meth)acrylate such as methoxyethyl (meth)acrylate, ethoxyethyl (meth)acrylate, propoxyethyl (meth)acrylate, butoxyethyl (meth)acrylate, or ethoxypropyl (meth)acrylate; a salt such as a metal (meth)acrylate; a poly(meth)acrylate such as trihydroxymethylpropane tri(meth)acrylate; Meth) acrylic acid esters: halogenated vinyl compounds such as vinylidene chloride and 2-chloroethyl (meth)acrylate; monomers containing oxazoline groups such as 2-vinyl-2-oxazoline, 2-vinyl-5-methyl-2-oxazoline, and 2-isopropenyl-2-oxazoline; monomers containing aziridine groups such as (meth)acryloylaziridine and 2-aziridineethyl (meth)acrylate; monomers containing aziridine groups such as 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, and addition products of lactones and 2-hydroxyethyl (meth)acrylate; Hydroxyl vinyl monomers; fluorine-containing vinyl monomers such as fluorine-substituted (meth) alkyl acrylates; 2-chloroethyl vinyl ether, vinyl monochloroacetate and other reactive halogen-containing vinyl monomers; vinyl monomers containing organic silicon such as vinyl trimethoxysilane, γ-(meth)acryloyloxypropyl trimethoxysilane, allyl trimethoxysilane, trimethoxysilyl propyl allylamine, 2-methoxyethoxy trimethoxysilane; in addition, macromonomers having a free radical polymerizable vinyl group at the end of the monomer that polymerizes the vinyl group, etc. These monomers can be copolymerized with the monomer S1 alone or in combination of two or more.
於若干種態樣中,作為聚合物B,可良好地採用不具有與聚合物A產生交聯反應之官能基者。換言之,聚合物B較佳為以未與聚合物A化學鍵結之形態含有於黏著劑層。關於以此種形態含有聚合物B之黏著劑層,加熱時之聚合物B之移動性良好,適於提高黏著力上升比。與聚合物A產生交聯反應之官能基可能因該聚合物A所具有之官能基之種類而不同,例如可為環氧基、異氰酸基、羧基、烷氧基矽烷基、胺基等。In some embodiments, as polymer B, a polymer that does not have a functional group that crosslinks with polymer A can be preferably used. In other words, polymer B is preferably contained in the adhesive layer in a form that is not chemically bonded to polymer A. Regarding the adhesive layer containing polymer B in this form, the mobility of polymer B when heated is good, which is suitable for improving the adhesion increase ratio. The functional group that crosslinks with polymer A may vary depending on the type of functional group possessed by the polymer A, for example, it may be an epoxy group, an isocyanate group, a carboxyl group, an alkoxysilane group, an amine group, etc.
聚合物B之Mw並無特別限定。聚合物B之Mw例如可為1000以上,亦可為5000以上。聚合物B之Mw就良好地表現溫和加熱後之黏著力上升之觀點而言,例如可為10,000以上,可為12,000以上,可為15,000以上,亦可為20,000以上。於若干種態樣中,聚合物B之Mw可為50,000以上,可為80,000以上,可為100,000以上,亦可為120,000以上(例如150,000以上)。聚合物B之Mw之上限例如可為500,000以下,可為350,000以下,可為350,000以下,亦可未達100,000。就將黏著劑層內之相溶性或移動性調節為適度之範圍,良好地表現溫和加熱後之黏著力上升之觀點而言,聚合物B之Mw可未達80,000,可未達70,000,可未達50,000,可未達40,000,亦可未達20,000、進而未達10,000。The Mw of polymer B is not particularly limited. The Mw of polymer B may be, for example, 1000 or more, or 5000 or more. From the perspective of showing a good increase in adhesion after mild heating, the Mw of polymer B may be, for example, 10,000 or more, 12,000 or more, 15,000 or more, or 20,000 or more. In some embodiments, the Mw of polymer B may be 50,000 or more, 80,000 or more, 100,000 or more, or 120,000 or more (for example, 150,000 or more). The upper limit of the Mw of polymer B may be, for example, 500,000 or less, 350,000 or less, 350,000 or less, or less than 100,000. From the viewpoint of adjusting the compatibility or mobility in the adhesive layer to an appropriate range and showing a good increase in adhesion after mild heating, the Mw of polymer B may be less than 80,000, less than 70,000, less than 50,000, less than 40,000, less than 20,000, or even less than 10,000.
於若干種較佳態樣中,聚合物B之Mw較佳為低於聚合物A之Mw。藉此,容易實現兼顧貼附初期之良好之二次加工性與溫和加熱後之黏著力上升之黏著片材。聚合物B之Mw例如可為聚合物A之Mw之0.8倍以下,可為0.75倍以下,可為0.5倍以下,可為0.3倍以下,可為0.1倍以下,可為0.05倍以下,亦可為0.03倍以下(例如0.02倍以下)。In some preferred embodiments, the Mw of polymer B is preferably lower than the Mw of polymer A. In this way, it is easy to realize an adhesive sheet that takes into account both good secondary processability in the initial stage of attachment and increased adhesive force after mild heating. The Mw of polymer B can be, for example, 0.8 times or less, 0.75 times or less, 0.5 times or less, 0.3 times or less, 0.1 times or less, 0.05 times or less, or 0.03 times or less (e.g., 0.02 times or less) the Mw of polymer A.
聚合物B例如可藉由利用溶液聚合法、乳化聚合法、塊體聚合法、懸濁聚合法、光聚合法等公知方法使上述單體聚合而製作。The polymer B can be produced by polymerizing the above-mentioned monomers by a known method such as solution polymerization, emulsion polymerization, bulk polymerization, suspension polymerization, or photopolymerization.
為了調整聚合物B之分子量,可視需要使用鏈轉移劑。作為所使用之鏈轉移劑之例,可列舉:辛基硫醇、月桂基硫醇、第三壬基硫醇、第三(十二烷基)硫醇、巰基乙醇、α-硫甘油等具有巰基之化合物;硫代乙醇酸、硫代乙醇酸甲酯、硫代乙醇酸乙酯、硫代乙醇酸丙酯、硫代乙醇酸丁酯、硫代乙醇酸第三丁酯、硫代乙醇酸2-乙基己酯、硫代乙醇酸辛酯、硫代乙醇酸異辛酯、硫代乙醇酸癸酯、硫代乙醇酸十二烷基酯、乙二醇之硫代乙醇酸酯、新戊二醇之硫代乙醇酸酯、季戊四醇之硫代乙醇酸酯等硫代乙醇酸酯類;α-甲基苯乙烯二聚物等。In order to adjust the molecular weight of polymer B, a chain transfer agent may be used as needed. Examples of the chain transfer agent include compounds having a hydroxyl group such as octyl mercaptan, lauryl mercaptan, tert-nonyl mercaptan, tert-dodecyl mercaptan, hydroxyethanol, α-thioglycerol, etc.; thioglycolic acid, methyl thioglycolate, ethyl thioglycolate, propyl thioglycolate, butyl thioglycolate, tert-butyl thioglycolate, 2-ethylhexyl thioglycolate, octyl thioglycolate, isooctyl thioglycolate, decyl thioglycolate, dodecyl thioglycolate, thioglycolate of ethylene glycol, thioglycolate of neopentyl glycol, thioglycolate of pentaerythritol, etc.; α-methylstyrene dimer, etc.
作為鏈轉移劑之使用量,並無特別限制,通常相對於單體100重量份,含有鏈轉移劑0.05重量份~20重量份,較佳為0.1重量份~15重量份,進而較佳為0.2重量份~10重量份。藉由如此調整鏈轉移劑之添加量,可獲得較佳之分子量之聚合物B。鏈轉移劑可單獨使用一種或將兩種以上組合而使用。The amount of the chain transfer agent used is not particularly limited, but is generally 0.05 to 20 parts by weight, preferably 0.1 to 15 parts by weight, and more preferably 0.2 to 10 parts by weight, relative to 100 parts by weight of the monomer. By adjusting the amount of the chain transfer agent added, a polymer B with a better molecular weight can be obtained. The chain transfer agent can be used alone or in combination of two or more.
作為調整聚合物B之分子量之方法,可將包含使用上述鏈轉移劑之先前公知之各種方法單獨或適當組合而使用。關於聚合物A之分子量亦同樣如此。此種方法之非限定例包括聚合方法之選擇、聚合起始劑之種類或使用量之選擇、聚合溫度之選擇、溶液聚合法中之聚合溶劑之種類或使用量之選擇、光聚合法中之光照射強度之選擇等。業者可理解基於包含下述具體例之本案說明書之記載及本案申請時之技術常識,如何獲得具有所需分子量之聚合物。As a method for adjusting the molecular weight of polymer B, various previously known methods including the use of the above-mentioned chain transfer agent can be used alone or in appropriate combination. The same is true for the molecular weight of polymer A. Non-limiting examples of such methods include the selection of polymerization method, the selection of the type or amount of polymerization initiator, the selection of polymerization temperature, the selection of the type or amount of polymerization solvent in solution polymerization, the selection of light irradiation intensity in photopolymerization, etc. The industry can understand how to obtain a polymer with a desired molecular weight based on the description of the present invention including the following specific examples and the technical common sense at the time of application of the present invention.
於此處所揭示之黏著片材中,聚合物B之使用量相對於聚合物A之使用量100重量份,例如可設為0.1重量份以上,就獲得更高之效果之觀點而言,可設為0.5重量份以上,可設為1重量份以上,亦可設為2重量份以上。於若干種態樣中,就二次加工性提高等觀點而言,上述聚合物B之使用量例如可設為3重量份以上,可設為4重量份以上,亦可設為5重量份以上。又,聚合物B之使用量相對於聚合物A之使用量100重量份,例如可為75重量份以下,可為60重量份以下,亦可為50重量份以下。就避免黏著劑層之凝聚力過度降低之觀點而言,於若干種態樣中,聚合物B之使用量相對於100重量份聚合物A,例如可設為40重量份以下,亦可設為35重量份以下、30重量份以下或25重量份以下。就獲得更高之加熱後黏著力之觀點而言,於若干種態樣中,可將上述聚合物B之使用量設為20重量份以下,可設為17重量份以下,可設為15重量份以下,可設為12重量份以下,可設為10重量份以下,可設為8重量份以下,可設為6重量份以下,亦可設為4重量份以下(例如3重量份以下)。In the adhesive sheet disclosed herein, the amount of polymer B used can be set to, for example, 0.1 parts by weight or more relative to 100 parts by weight of polymer A. From the perspective of obtaining a higher effect, it can be set to 0.5 parts by weight or more, 1 part by weight or more, or 2 parts by weight or more. In some embodiments, from the perspective of improving secondary processability, the amount of polymer B used can be set to, for example, 3 parts by weight or more, 4 parts by weight or more, or 5 parts by weight or more. In addition, the amount of polymer B used can be set to, for example, 75 parts by weight or less, 60 parts by weight or less, or 50 parts by weight or less relative to 100 parts by weight of polymer A. From the viewpoint of avoiding excessive reduction in the cohesive force of the adhesive layer, in some embodiments, the amount of polymer B used can be set to, for example, 40 parts by weight or less, 35 parts by weight or less, 30 parts by weight or less, or 25 parts by weight or less relative to 100 parts by weight of polymer A. From the viewpoint of obtaining higher adhesion after heating, in some embodiments, the amount of polymer B used can be set to 20 parts by weight or less, 17 parts by weight or less, 15 parts by weight or less, 12 parts by weight or less, 10 parts by weight or less, 8 parts by weight or less, 6 parts by weight or less, or 4 parts by weight or less (e.g., 3 parts by weight or less).
黏著劑層於不會較大地損及此處所揭示之黏著片材之性能之範圍內,可視需要含有聚合物A及聚合物B以外之聚合物(任意聚合物)。此種任意聚合物之使用量通常適宜設為黏著劑層中所含之聚合物成分整體之20重量%以下,可為15重量%以下,可為10重量%以下。於若干種態樣中,上述任意聚合物之使用量可為上述聚合物成分整體之5重量%以下,可為3重量%以下,亦可為1重量%以下。亦可為實質上不含有聚合物A及聚合物B以外之聚合物之黏著劑層。The adhesive layer may contain polymers other than polymer A and polymer B (arbitrary polymers) as needed within the range that the adhesive sheet disclosed herein will not be significantly damaged. The amount of such arbitrary polymers used is usually preferably set to less than 20% by weight of the total polymer components contained in the adhesive layer, and may be less than 15% by weight, or less than 10% by weight. In some embodiments, the amount of the above-mentioned arbitrary polymers used may be less than 5% by weight of the total polymer components, and may be less than 3% by weight, or may be less than 1% by weight. It may also be an adhesive layer that does not substantially contain polymers other than polymer A and polymer B.
(交聯劑) 於黏著劑層中,可以調整凝聚力等為目的視需要使用交聯劑。作為交聯劑,可使用黏著劑之領域中公知之交聯劑,例如可列舉:環氧系交聯劑、異氰酸酯系交聯劑、聚矽氧系交聯劑、㗁唑啉系交聯劑、氮丙啶系交聯劑、矽烷系交聯劑、烷基醚化三聚氰胺系交聯劑、金屬螯合物系交聯劑等。尤其可良好地使用異氰酸酯系交聯劑、環氧系交聯劑、金屬螯合物系交聯劑。交聯劑可單獨使用一種或組合兩種以上使用。(Crosslinking agent) In the adhesive layer, a crosslinking agent can be used as needed for the purpose of adjusting the cohesive force, etc. As the crosslinking agent, a crosslinking agent known in the field of adhesives can be used, for example: epoxy crosslinking agents, isocyanate crosslinking agents, polysiloxane crosslinking agents, oxazoline crosslinking agents, aziridine crosslinking agents, silane crosslinking agents, alkyl etherified melamine crosslinking agents, metal chelate crosslinking agents, etc. In particular, isocyanate crosslinking agents, epoxy crosslinking agents, and metal chelate crosslinking agents can be used well. The crosslinking agent can be used alone or in combination of two or more.
具體而言,作為異氰酸酯系交聯劑之例,可列舉:甲伸苯基二異氰酸酯、六亞甲基二異氰酸酯、異佛爾酮二異氰酸酯、苯二甲基二異氰酸酯、氫化苯二甲基二異氰酸酯、二苯基甲烷二異氰酸酯、氫化二苯基甲烷二異氰酸酯、四甲基苯二甲基二異氰酸酯、萘二異氰酸酯、三苯基甲烷三異氰酸酯、聚亞甲基聚苯基異氰酸酯、及該等與三羥甲基丙烷等多元醇之加成物。或者,於1分子中具有至少1個以上之異氰酸酯基與1個以上之不飽和鍵之化合物、具體而言(甲基)丙烯酸2-異氰酸基乙酯等亦可用作異氰酸酯系交聯劑。該等可單獨使用一種或將兩種以上組合而使用。Specifically, examples of isocyanate crosslinking agents include: toluene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, hydrogenated xylylene diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate, tetramethylxylylene diisocyanate, naphthalene diisocyanate, triphenylmethane triisocyanate, polymethylene polyphenyl isocyanate, and adducts of these with polyols such as trihydroxymethylpropane. Alternatively, a compound having at least one isocyanate group and one or more unsaturated bonds in one molecule, specifically 2-isocyanatoethyl (meth)acrylate, etc. can also be used as an isocyanate crosslinking agent. These may be used alone or in combination of two or more.
作為環氧系交聯劑,可列舉:雙酚A、表氯醇型環氧系樹脂、伸乙基縮水甘油醚、聚乙二醇二縮水甘油醚、甘油二縮水甘油醚、甘油三縮水甘油醚、1,6-己二醇縮水甘油醚、三羥甲基丙烷三縮水甘油醚、二縮水甘油基苯胺、二胺縮水甘油胺、N,N,N',N'-四縮水甘油基間苯二甲胺及1,3-雙(N,N-二縮水甘油基胺基甲基)環己烷等。該等可單獨使用一種或將兩種以上組合而使用。Examples of epoxy crosslinking agents include bisphenol A, epichlorohydrin epoxy resins, ethyl glycidyl ether, polyethylene glycol diglycidyl ether, glycerol diglycidyl ether, glycerol triglycidyl ether, 1,6-hexanediol glycidyl ether, trihydroxymethylpropane triglycidyl ether, diglycidyl aniline, diamine glycidyl amine, N,N,N',N'-tetraglycidyl meta-xylylenediamine, and 1,3-bis(N,N-diglycidylaminomethyl)cyclohexane, etc. These can be used alone or in combination of two or more.
關於金屬螯合物化合物,作為金屬成分,可列舉鋁、鐵、錫、鈦、鎳等,作為螯合物成分,可列舉乙炔、乙醯乙酸甲酯、乳酸乙酯等。該等可單獨使用一種或將兩種以上組合而使用。As for the metal chelate compound, examples of the metal component include aluminum, iron, tin, titanium, nickel, etc., and examples of the chelate component include acetylene, methyl acetylacetate, ethyl lactate, etc. These may be used alone or in combination of two or more.
使用交聯劑之情形時之使用量並無特別限定,例如相對於100重量份聚合物A可設為超過0重量份之量。又,交聯劑之使用量相對於100重量份聚合物A,例如可設為0.01重量份以上,較佳為設為0.05重量份以上。藉由增大交聯劑之使用量,有抑制貼附初期之黏著力,提高二次加工性之傾向。於若干種態樣中,交聯劑之使用量相對於100重量份聚合物A可為0.1重量份以上,可為0.5重量份以上,亦可為0.8重量份以上。另一方面,就適度地容許聚合物B之移動性而獲得溫和加熱後之黏著力上升之觀點而言,交聯劑之使用量相對於100重量份聚合物A通常適宜設為15重量份以下,可設為10重量份以下,亦可設為5重量份以下。The amount of crosslinking agent used is not particularly limited, for example, it can be set to an amount exceeding 0 parts by weight relative to 100 parts by weight of polymer A. In addition, the amount of crosslinking agent used can be set to, for example, 0.01 parts by weight or more, preferably 0.05 parts by weight or more relative to 100 parts by weight of polymer A. By increasing the amount of crosslinking agent used, there is a tendency to suppress the adhesion in the initial stage of attachment and improve the secondary processability. In some embodiments, the amount of crosslinking agent used can be 0.1 parts by weight or more, 0.5 parts by weight or more, or 0.8 parts by weight or more relative to 100 parts by weight of polymer A. On the other hand, from the viewpoint of allowing the mobility of polymer B to be appropriate and obtaining an increase in adhesion after mild heating, the amount of the crosslinking agent used is usually appropriately set to 15 parts by weight or less, and can be set to 10 parts by weight or less, or can be set to 5 parts by weight or less, relative to 100 parts by weight of polymer A.
此處所揭示之技術可以至少使用異氰酸酯系交聯劑作為交聯劑之態樣良好地實施。就兼顧貼附初期之良好之二次加工性與溫和加熱後之黏著力上升之觀點而言,於若干種態樣中,異氰酸酯系交聯劑之使用量相對於100重量份聚合物A,例如可設為0.01重量份以上,可設為0.05重量份以上,可設為0.1重量份以上,可設為0.2重量份以上(例如0.3重量份以上),又,例如可設為5重量份以下,可設為3重量份以下,可設為1.5重量份以下,可設為1.2重量份以下,亦可設為0.8重量份以下(例如0.6重量份以下)。The technology disclosed herein can be well implemented in the form of at least using an isocyanate crosslinking agent as a crosslinking agent. From the perspective of both good secondary processability at the initial stage of attachment and increased adhesion after mild heating, in some forms, the amount of the isocyanate crosslinking agent used can be, for example, 0.01 parts by weight or more, 0.05 parts by weight or more, 0.1 parts by weight or more, 0.2 parts by weight or more (for example, 0.3 parts by weight or more), or, for example, 5 parts by weight or less, 3 parts by weight or less, 1.5 parts by weight or less, 1.2 parts by weight or less, or 0.8 parts by weight or less (for example, 0.6 parts by weight or less) relative to 100 parts by weight of polymer A.
於在黏著劑層含有含羥基單體作為單體單元之構成中使用異氰酸酯系交聯劑之情形時,含羥基單體之使用量WOH 相對於異氰酸酯系交聯劑之使用量WNCO 以重量基準計,可設為WOH /WNCO 成為2以上之量,但並無特別限定。藉由如此使相對於異氰酸酯系交聯劑之含羥基單體之使用量變多,可形成適於使溫和加熱後黏著力相對於貼附初期之黏著力大幅地上升之交聯結構。於若干種態樣中,WOH /WNCO 可為3以上,可為5以上,可為10以上,可為20以上,可為30以上,亦可為50以上。WOH /WNCO 之上限並無特別限制,就設為容許聚合物B藉由溫和加熱而適度移動的交聯度之觀點而言,WOH /WNCO 例如可為500以下,可為200以下,可為100以下,亦可為50以下。When an isocyanate crosslinking agent is used in a structure in which the adhesive layer contains a hydroxyl-containing monomer as a monomer unit, the amount of the hydroxyl-containing monomer used W OH relative to the amount of the isocyanate crosslinking agent used W NCO can be set to an amount that W OH /W NCO is 2 or more, but there is no particular limitation. By increasing the amount of the hydroxyl-containing monomer used relative to the isocyanate crosslinking agent in this way, a crosslinking structure suitable for significantly increasing the adhesive force after mild heating relative to the adhesive force at the initial stage of attachment can be formed. In several aspects, W OH /W NCO can be 3 or more, 5 or more, 10 or more, 20 or more, 30 or more, or 50 or more. The upper limit of W OH /W NCO is not particularly limited. From the viewpoint of setting the crosslinking degree that allows the polymer B to move appropriately by mild heating, W OH /W NCO may be, for example, 500 or less, 200 or less, 100 or less, or 50 or less.
為了使上述任一交聯反應更有效地進行,亦可使用交聯觸媒。作為交聯觸媒,例如可良好地使用錫系觸媒(尤其是二月桂酸二辛基錫)。交聯觸媒之使用量並無特別限制,例如相對於100重量份聚合物A可設為約0.0001重量份~1重量份。In order to make any of the above crosslinking reactions more effective, a crosslinking catalyst may be used. As a crosslinking catalyst, for example, a tin catalyst (especially dioctyltin dilaurate) can be used well. The amount of the crosslinking catalyst used is not particularly limited, for example, it can be set to about 0.0001 to 1 parts by weight relative to 100 parts by weight of polymer A.
於黏著劑層中可視需要使用多官能性單體。多官能性單體藉由代替如上所述之交聯劑、或與該交聯劑組合使用,可有助於實現凝聚力之調整等目的。例如於由光硬化型黏著劑組合物所形成之黏著劑層中,可良好地使用多官能性單體。 作為多官能性單體,例如可列舉:乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、乙二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,12-十二烷二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、四羥甲基甲烷三(甲基)丙烯酸酯、(甲基)丙烯酸烯丙酯、(甲基)丙烯酸乙烯酯、二乙烯基苯、環氧丙烯酸酯、聚酯丙烯酸酯、丙烯酸胺基甲酸酯、丁二醇(甲基)丙烯酸酯、己二醇二(甲基)丙烯酸酯等。其中,可良好地使用三羥甲基丙烷三(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯。多官能性單體可單獨使用一種或將兩種以上組合而使用。A multifunctional monomer can be used in the adhesive layer as needed. The multifunctional monomer can be used to achieve the purpose of adjusting the cohesive force by replacing the crosslinking agent as described above or using it in combination with the crosslinking agent. For example, the multifunctional monomer can be used well in the adhesive layer formed by the photocurable adhesive composition. Examples of the polyfunctional monomer include ethylene glycol di(meth)acrylate, propylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, pentaerythritol di(meth)acrylate, pentaerythritol tri(meth)acrylate, dipentaerythritol hexa(meth)acrylate, ethylene glycol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, 1,12-dodecanediol di(meth)acrylate, trihydroxymethylpropane tri(meth)acrylate, tetrahydroxymethylmethane tri(meth)acrylate, allyl (meth)acrylate, vinyl (meth)acrylate, divinylbenzene, epoxy acrylate, polyester acrylate, urethane acrylate, butanediol (meth)acrylate, hexanediol di(meth)acrylate, and the like. Among them, trihydroxymethylpropane tri(meth)acrylate, 1,6-hexanediol di(meth)acrylate, and dipentaerythritol hexa(meth)acrylate can be preferably used. The polyfunctional monomer can be used alone or in combination of two or more.
多官能性單體之使用量根據其分子量或官能基數等而不同,通常相對於100重量份聚合物A適宜設為0.01重量份~3.0重量份左右之範圍。於若干種態樣中,多官能性單體之使用量相對於100重量份聚合物A,例如可為0.02重量份以上,亦可為0.03重量份以上。藉由增大多官能性單體之使用量,有抑制貼附初期之黏著力,提高二次加工性之傾向。另一方面,就確保聚合物B之移動性並且以交聯網絡控制其移動而調節溫和加熱後之黏著力上升之觀點而言,多官能性單體之使用量相對於100重量份聚合物A,可為2.0重量份以下,可為1.0重量份以下,亦可為0.5重量份以下。The amount of the multifunctional monomer used varies according to its molecular weight or functional group, etc., and is usually appropriately set in the range of about 0.01 to 3.0 parts by weight relative to 100 parts by weight of polymer A. In some aspects, the amount of the multifunctional monomer used relative to 100 parts by weight of polymer A may be, for example, 0.02 parts by weight or more, or 0.03 parts by weight or more. By increasing the amount of the multifunctional monomer used, there is a tendency to suppress the initial adhesion and improve the secondary processability. On the other hand, from the perspective of ensuring the mobility of polymer B and controlling its movement with a cross-linked network to regulate the increase in adhesion after mild heating, the amount of the multifunctional monomer used relative to 100 parts by weight of polymer A may be 2.0 parts by weight or less, 1.0 parts by weight or less, or 0.5 parts by weight or less.
(黏著賦予樹脂) 黏著劑層中可視需要含有黏著賦予樹脂。作為黏著賦予樹脂,並無特別限制,例如可列舉:松香系黏著賦予樹脂、萜烯系黏著賦予樹脂、酚系黏著賦予樹脂、烴系黏著賦予樹脂、酮系黏著賦予樹脂、聚醯胺系黏著賦予樹脂、環氧系黏著賦予樹脂、彈性體系黏著賦予樹脂等。黏著賦予樹脂可單獨使用一種或將兩種以上組合而使用。(Adhesive resin) The adhesive layer may contain an adhesive resin as needed. There are no particular restrictions on the adhesive resin, and examples thereof include rosin-based adhesive resins, terpene-based adhesive resins, phenol-based adhesive resins, hydrocarbon-based adhesive resins, ketone-based adhesive resins, polyamide-based adhesive resins, epoxy-based adhesive resins, and elastic-based adhesive resins. The adhesive resin may be used alone or in combination of two or more.
作為松香系黏著賦予樹脂,例如可列舉:松脂膠、木松香、妥爾油松香等未改性松香(生松香)、或藉由聚合、歧化、氫化等將該等未改性松香改性之改性松香(聚合松香、穩定化松香、歧化松香、完全氫化松香、部分氫化松香、或其他經化學改質之松香等),此外亦可列舉各種松香衍生物等。 作為上述松香衍生物,例如可列舉: 藉由使酚與松香類(未改性松香、改性松香或各種松香衍生物等)於酸觸媒下進行加成並進行熱聚合所獲得之松香酚系樹脂; 利用醇類使未改性松香酯化之松香之酯化合物(未改性松香酯)、或利用醇類使聚合松香、穩定化松香、歧化松香、完全氫化松香、部分氫化松香等改性松香酯化之改性松香之酯化合物(聚合松香酯、穩定化松香酯、歧化松香酯、完全氫化松香酯、部分氫化松香酯等)等松香酯系樹脂; 利用不飽和脂肪酸將未改性松香或改性松香(聚合松香、穩定化松香、歧化松香、完全氫化松香、部分氫化松香等)改性之不飽和脂肪酸改性松香系樹脂; 利用不飽和脂肪酸將松香酯系樹脂改性之不飽和脂肪酸改性松香酯系樹脂; 將未改性松香、改性松香(聚合松香、穩定化松香、歧化松香、完全氫化松香、部分氫化松香等)、不飽和脂肪酸改性松香系樹脂或不飽和脂肪酸改性松香酯系樹脂中之羧基進行還原處理所得之松香醇系樹脂; 未改性松香、改性松香、或各種松香衍生物等松香系樹脂(尤其是松香酯系樹脂)之金屬鹽等。Examples of rosin-based adhesive imparting resins include: unmodified rosins (raw rosins) such as rosin gum, wood rosin, and tall oil rosin, or modified rosins (polymerized rosin, stabilized rosin, disproportionated rosin, fully hydrogenated rosin, partially hydrogenated rosin, or other chemically modified rosins) obtained by modifying such unmodified rosins by polymerization, disproportionation, and hydrogenation, etc. In addition, various rosin derivatives can also be listed. As the above-mentioned rosin derivatives, for example, there can be listed: Rosin phenol resins obtained by adding phenol to rosins (unmodified rosin, modified rosin or various rosin derivatives, etc.) in an acid catalyst and then thermally polymerizing them; Rosin ester resins obtained by esterifying unmodified rosin with alcohols (unmodified rosin esters), or ester compounds of modified rosin (polymerized rosin esters, stabilized rosin esters, disproportionated rosin esters, fully hydrogenated rosin esters, partially hydrogenated rosin esters, etc.) obtained by esterifying modified rosins such as polymerized rosin, stabilized rosin, disproportionated rosin esters, fully hydrogenated rosin esters, partially hydrogenated rosin esters, etc.) with alcohols; Rosin ester resins obtained by esterifying unmodified rosin or modified rosin with unsaturated fatty acids. Unsaturated fatty acid modified rosin resins modified with (polymerized rosin, stabilized rosin, disproportionated rosin, fully hydrogenated rosin, partially hydrogenated rosin, etc.); Unsaturated fatty acid modified rosin ester resins modified with unsaturated fatty acids; Rosin alcohol resins obtained by reducing the carboxyl groups in unmodified rosin, modified rosin (polymerized rosin, stabilized rosin, disproportionated rosin, fully hydrogenated rosin, partially hydrogenated rosin, etc.), unsaturated fatty acid modified rosin resins or unsaturated fatty acid modified rosin ester resins; Metal salts of rosin resins (especially rosin ester resins) such as unmodified rosin, modified rosin, or various rosin derivatives.
作為萜烯系黏著賦予樹脂,例如可列舉:α-蒎烯聚合物、β-蒎烯聚合物、雙戊烯聚合物等萜烯系樹脂、或將該等萜烯系樹脂改性(酚改性、芳香族改性、氫化改性、烴改性等)之改性萜烯系樹脂(例如萜烯酚系樹脂、苯乙烯改性萜烯系樹脂、芳香族改性萜烯系樹脂、氫化萜烯系樹脂等)等。Examples of the terpene-based adhesive imparting resin include terpene-based resins such as α-pinene polymers, β-pinene polymers, and dipentene polymers, or modified terpene-based resins obtained by modifying these terpene-based resins (phenol modification, aromatic modification, hydrogenation modification, hydrocarbon modification, etc.) (e.g., terpene-phenol-based resins, styrene-modified terpene-based resins, aromatic-modified terpene-based resins, hydrogenated terpene-based resins, etc.).
作為酚系黏著賦予樹脂,例如可列舉:各種酚類(例如苯酚、間甲酚、3,5-二甲苯酚、對烷基苯酚、間苯二酚等)與甲醛之縮合物(例如烷基酚系樹脂、二甲苯甲醛系樹脂等)、利用鹼性觸媒使上述酚類與甲醛進行加成反應所獲得之可溶酚醛樹脂、或利用酸觸媒使上述酚類與甲醛進行縮合反應所獲得之酚醛清漆樹脂等。Examples of the phenolic adhesive imparting resin include: condensates of various phenols (e.g., phenol, m-cresol, 3,5-xylenol, p-alkylphenol, resorcinol, etc.) and formaldehyde (e.g., alkylphenol resins, xylene formaldehyde resins, etc.), soluble phenolic resins obtained by an addition reaction of the above phenols with formaldehyde using an alkaline catalyst, or phenolic varnish resins obtained by a condensation reaction of the above phenols with formaldehyde using an acid catalyst, etc.
作為烴系黏著賦予樹脂之例,可列舉:脂肪族系烴樹脂、芳香族系烴樹脂、脂肪族系環狀烴樹脂、脂肪族-芳香族系石油樹脂(苯乙烯-烯烴系共聚物等)、脂肪族-脂環族系石油樹脂、氫化烴樹脂、薰草咔系樹脂、薰草咔茚系樹脂等各種烴系樹脂。Examples of hydrocarbon adhesive-imparting resins include aliphatic hydrocarbon resins, aromatic hydrocarbon resins, aliphatic cyclic hydrocarbon resins, aliphatic-aromatic petroleum resins (styrene-olefin copolymers, etc.), aliphatic-aliphatic cyclopentane petroleum resins, hydrogenated hydrocarbon resins, lavender resins, lavender indene resins and the like.
作為可良好地使用之聚合松香酯之市售品,可例示:荒川化學工業股份有限公司製造之商品名「Pensel D-125」、「Pensel D-135」、「Pensel D-160」、「Pensel KK」、「Pensel C」等,但並不限定於該等。Examples of commercially available polymerized rosin esters that can be preferably used include "Pensel D-125", "Pensel D-135", "Pensel D-160", "Pensel KK", and "Pensel C" manufactured by Arakawa Chemical Industries, Ltd., but the present invention is not limited to these.
作為可良好地使用之萜烯酚系樹脂之市售品,可例示:Yasuhara Chemical股份有限公司製造之商品名「YS Polystar S-145」、「YS Polystar G-125」、「YS Polystar N125」、「YS Polystar U-115」、荒川化學工業股份有限公司製造之商品名「Tamanol 803L」、「Tamanol 901」、Sumitomo Bakelite股份有限公司製造之商品名「Sumilite resin PR-12603」等,但並不限定於該等。Examples of commercially available terpene phenol resins that can be preferably used include "YS Polystar S-145", "YS Polystar G-125", "YS Polystar N125", and "YS Polystar U-115" manufactured by Yasuhara Chemical Co., Ltd., "Tamanol 803L" and "Tamanol 901" manufactured by Arakawa Chemical Industries, Ltd., and "Sumilite resin PR-12603" manufactured by Sumitomo Bakelite Co., Ltd., but are not limited to these.
黏著賦予樹脂之含量並無特別限定,可以根據目的或用途而發揮適當之黏著性能之方式設定。相對於100重量份聚合物A之黏著賦予樹脂之含量(於含有兩種以上之黏著賦予樹脂之情形時為其等之合計量)例如可設為5~500重量份左右。The content of the tackifier resin is not particularly limited and can be set so as to exert appropriate adhesive properties according to the purpose or use. The content of the tackifier resin relative to 100 parts by weight of the polymer A (the total amount of the tackifier resins when two or more tackifier resins are contained) can be set to about 5 to 500 parts by weight, for example.
作為黏著賦予樹脂,可良好地使用軟化點(軟化溫度)約80℃以上(較佳為約100℃以上、例如約120℃以上)者。根據具有上述下限值以上之軟化點之黏著賦予樹脂,容易獲得於加熱後具有高黏著力之黏著片材。軟化點之上限並無特別限制,例如可為約200℃以下(典型而言為180℃以下)。再者,黏著賦予樹脂之軟化點可基於JIS K2207所規定之軟化點試驗方法(環球法)進行測定。As the adhesive imparting resin, a resin having a softening point (softening temperature) of about 80°C or more (preferably about 100°C or more, for example, about 120°C or more) can be preferably used. An adhesive sheet having a high adhesive force after heating can be easily obtained by using an adhesive imparting resin having a softening point above the above lower limit. The upper limit of the softening point is not particularly limited, and for example, it can be about 200°C or less (typically, 180°C or less). Furthermore, the softening point of the adhesive imparting resin can be measured based on the softening point test method (global method) specified in JIS K2207.
此外,此處所揭示之技術中之黏著劑層亦可於不明顯妨礙本發明之效果之範圍內,視需要含有調平劑、塑化劑、軟化劑、著色劑(染料、顏料等)、填充劑、抗靜電劑、抗老化劑、紫外線吸收劑、抗氧化劑、光穩定劑、防腐劑等可用於黏著劑之公知添加劑。In addition, the adhesive layer in the technology disclosed herein may also contain leveling agents, plasticizers, softeners, coloring agents (dyes, pigments, etc.), fillers, antistatic agents, anti-aging agents, ultraviolet absorbers, antioxidants, light stabilizers, preservatives, etc., which are known additives that can be used in adhesives, within the scope that does not significantly hinder the effects of the present invention.
此處所揭示之構成黏著片材之黏著劑層可為黏著劑組合物之硬化層。即,該黏著劑層可藉由將水分散型、溶劑型、光硬化型、熱熔型等黏著劑組合物賦予(例如塗佈)至適當之表面後適當實施硬化處理而形成。於進行兩種以上之硬化處理(乾燥、交聯、聚合、冷卻等)之情形時,該等可同時、或多階段地進行。於使用單體原料之部分聚合物(聚合物漿液)之黏著劑組合物中,典型而言,作為上述硬化處理,進行最終之共聚反應。即,將部分聚合物供於進一步之共聚反應而形成完全聚合物。例如,若為光硬化性黏著劑組合物,則實施光照射。視需要亦可實施交聯、乾燥等硬化處理。例如於必須以光硬化性黏著劑組合物進行乾燥之情形時,於乾燥後進行光硬化即可。於使用完全聚合物之黏著劑組合物中,典型而言,作為上述硬化處理,視需要實施乾燥(加熱乾燥)、交聯等處理。The adhesive layer constituting the adhesive sheet disclosed herein may be a hardening layer of an adhesive composition. That is, the adhesive layer may be formed by applying (e.g., coating) a water-dispersible, solvent-based, light-hardening, hot-melt-based adhesive composition to an appropriate surface and then appropriately performing a hardening treatment. When two or more hardening treatments (drying, crosslinking, polymerization, cooling, etc.) are performed, they may be performed simultaneously or in multiple stages. In an adhesive composition using a partial polymer (polymer slurry) of a monomer raw material, typically, a final copolymerization reaction is performed as the above-mentioned hardening treatment. That is, a partial polymer is subjected to a further copolymerization reaction to form a complete polymer. For example, if it is a photocurable adhesive composition, light irradiation is performed. If necessary, curing treatments such as crosslinking and drying may be performed. For example, when drying is required with a photocurable adhesive composition, photocuring may be performed after drying. In adhesive compositions using a complete polymer, typically, as the above-mentioned curing treatment, drying (heat drying), crosslinking, etc. may be performed as necessary.
黏著劑組合物之塗佈例如可使用凹版輥式塗佈機、逆輥塗佈機、接觸輥塗佈機、浸漬輥塗機、棒式塗佈機、刮刀塗佈機、噴霧塗佈機等常用之塗佈機而實施。The adhesive composition can be applied by using a commonly used coating machine such as a gravure roll coater, a reverse roll coater, a contact roll coater, a dip roll coater, a rod coater, a doctor blade coater, or a spray coater.
黏著劑層之厚度並無特別限定,例如可設為1 μm以上。於若干種態樣中,黏著劑層之厚度例如可為3 μm以上,可為5 μm以上,可為8 μm以上,可為10 μm以上,可為15 μm以上,亦可為20 μm以上或超過20 μm。藉由增大黏著劑層之厚度,有加熱後黏著力上升之傾向。又,於若干種態樣中,黏著劑層之厚度例如可為300 μm以下,可為200 μm以下,可為150 μm以下,可為100 μm以下,可為70 μm以下,可為50 μm以下,亦可為40 μm以下。黏著劑層之厚度不過大就黏著片材之薄型化或防止黏著劑層之凝聚破壞等觀點而言可能有利。再者,於在基材之第一面及第二面具有第一黏著劑層及第二黏著劑層之黏著片材之情形時,上述黏著劑層之厚度至少可應用於第一黏著劑層之厚度。第二黏著劑層之厚度亦可自相同之範圍選擇。又,於無基材之黏著片材之情形時,該黏著片材之厚度與黏著劑層之厚度一致。The thickness of the adhesive layer is not particularly limited, and can be set to 1 μm or more, for example. In some embodiments, the thickness of the adhesive layer can be, for example, 3 μm or more, 5 μm or more, 8 μm or more, 10 μm or more, 15 μm or more, or 20 μm or more. By increasing the thickness of the adhesive layer, the adhesive force tends to increase after heating. In addition, in some embodiments, the thickness of the adhesive layer can be, for example, 300 μm or less, 200 μm or less, 150 μm or less, 100 μm or less, 70 μm or less, 50 μm or less, or 40 μm or less. The thickness of the adhesive layer is not too large, which may be beneficial from the viewpoints of thinning the adhesive sheet or preventing the cohesion and destruction of the adhesive layer. Furthermore, in the case of an adhesive sheet having a first adhesive layer and a second adhesive layer on the first and second surfaces of a substrate, the thickness of the above-mentioned adhesive layer can at least be applied to the thickness of the first adhesive layer. The thickness of the second adhesive layer can also be selected from the same range. In addition, in the case of an adhesive sheet without a substrate, the thickness of the adhesive sheet is consistent with the thickness of the adhesive layer.
黏著劑層於150℃下之儲存彈性模數G'(150℃)於在溫和加熱後黏著力上升至規定值以上之範圍內適當設定,並不限定於特定之範圍。於若干種態樣中,黏著劑層之儲存彈性模數G'(150℃)可設為5000 Pa以上,就獲得貼附初期之低黏著力等良好之黏著特性之觀點而言,較佳為10,000 Pa以上,更佳為15,000 Pa以上,進而較佳為20,000 Pa以上(例如25,000 Pa以上),可為30,000 Pa以上,可為40,000 Pa以上,亦可為50,000 Pa以上。又,上述儲存彈性模數G'(150℃)例如可設為300,000 Pa以下,可為200,000 Pa以下,可為150,000 Pa以下,亦可為100,000 Pa以下。於若干種較佳態樣中,上述儲存彈性模數G'(150℃)就成為可容許聚合物B於黏著劑層內之適度之移動之交聯度而使溫和加熱後之黏著力良好地上升之觀點而言,為90,000 Pa以下,可為70,000 Pa以下,可為50,000 Pa以下,可為40,000 Pa以下,亦可為30,000 Pa以下。黏著劑層之儲存彈性模數G'(150℃)可根據交聯劑之種類或使用量、聚合物A之分子量、分子結構等進行調節。黏著劑層之儲存彈性模數G'(150℃)係藉由後述實施例所記載之方法進行測定。The storage modulus G'(150°C) of the adhesive layer at 150°C is appropriately set within a range where the adhesive force rises to a value above a specified value after mild heating, and is not limited to a specific range. In some embodiments, the storage modulus G'(150°C) of the adhesive layer can be set to 5000 Pa or more. From the perspective of obtaining good adhesive properties such as low adhesive force at the initial stage of attachment, it is preferably 10,000 Pa or more, more preferably 15,000 Pa or more, and further preferably 20,000 Pa or more (for example, 25,000 Pa or more), and can be 30,000 Pa or more, 40,000 Pa or more, and can also be 50,000 Pa or more. Furthermore, the storage elastic modulus G'(150°C) can be set to, for example, 300,000 Pa or less, 200,000 Pa or less, 150,000 Pa or less, or 100,000 Pa or less. In some preferred embodiments, the storage elastic modulus G'(150°C) is 90,000 Pa or less, 70,000 Pa or less, 50,000 Pa or less, 40,000 Pa or less, or 30,000 Pa or less, from the viewpoint of achieving a cross-linking degree that allows appropriate movement of the polymer B in the adhesive layer and thus improving the adhesive force after mild heating. The storage elastic modulus G'(150°C) of the adhesive layer can be adjusted according to the type or amount of the crosslinking agent, the molecular weight and molecular structure of the polymer A, etc. The storage elastic modulus G'(150°C) of the adhesive layer is measured by the method described in the examples described below.
構成黏著劑層之黏著劑之凝膠分率通常適宜處於20.0%~99.0%之範圍,較理想為處於30.0%~90.0%之範圍,但並無特別限定。藉由將凝膠分率設為上述範圍,可良好地實現溫和加熱後之黏著力上升。凝膠分率係藉由以下方法進行測定。The gel fraction of the adhesive constituting the adhesive layer is usually preferably in the range of 20.0% to 99.0%, preferably in the range of 30.0% to 90.0%, but is not particularly limited. By setting the gel fraction in the above range, the increase in adhesive force after mild heating can be well achieved. The gel fraction is measured by the following method.
[凝膠分率之測定] 將約0.1 g之黏著劑樣品(重量Wg1 )利用平均孔徑0.2 μm之多孔質聚四氟乙烯膜(重量Wg2 )包裹成荷包狀,並利用風箏線(重量Wg3 )將口紮緊。作為上述多孔質聚四氟乙烯膜,使用商品名「Nitoflon(註冊商標)NTF1122」(日東電工股份有限公司,平均孔徑0.2 μm,氣孔率75%,厚度85 μm)或其相當品。將該包裹物浸漬於乙酸乙酯50 mL中,於室溫(典型為23℃)下保持7天而使黏著劑中之溶膠成分(乙酸乙酯可溶分)溶出至上述膜外。繼而,取出上述包裹物,擦去附著於外表面之乙酸乙酯後,使該包裹物於130℃下乾燥2小時,測定該包裹物之重量(Wg4 )。藉由將各值代入以下之式中,可算出黏著劑之凝膠分率GC 。 凝膠分率GC (%)=[(Wg4 -Wg2 -Wg3 )/Wg1 ]×100[Determination of gel fraction] About 0.1 g of adhesive sample (weight Wg 1 ) is wrapped in a purse shape using a porous polytetrafluoroethylene membrane (weight Wg 2 ) with an average pore size of 0.2 μm, and the mouth is tied with a kite line (weight Wg 3 ). As the porous polytetrafluoroethylene membrane, the trade name "Nitoflon (registered trademark) NTF1122" (Nitto Denko Co., Ltd., average pore size 0.2 μm, porosity 75%, thickness 85 μm) or its equivalent is used. The package is immersed in 50 mL of ethyl acetate and kept at room temperature (typically 23°C) for 7 days to allow the sol component (ethyl acetate soluble component) in the adhesive to dissolve out of the above membrane. Next, the package was taken out, the ethyl acetate attached to the outer surface was wiped off, and the package was dried at 130°C for 2 hours, and the weight of the package (Wg 4 ) was measured. By substituting each value into the following formula, the gel fraction GC of the adhesive can be calculated. Gel fraction GC (%) = [(Wg 4 -Wg 2 -Wg 3 )/Wg 1 ] × 100
<支持基材> 若干種態樣之黏著片材可為於支持基材之單面或雙面具備黏著劑層之附基材之黏著片材之形態。支持基材之材質並無特別限定,可根據黏著片材之使用目的或使用態樣等而適當選擇。作為可使用之基材之非限定性之例,可列舉:聚丙烯或乙烯-丙烯共聚物等以聚烯烴作為主成分之聚烯烴膜、聚對苯二甲酸乙二酯或聚對苯二甲酸丁二酯等以聚酯作為主成分之聚酯膜、以聚氯乙烯作為主成分之聚氯乙烯膜等塑膠膜;聚胺基甲酸酯發泡體、聚乙烯發泡體、聚氯丁二烯發泡體等包含發泡體之發泡體片材;各種纖維狀物質(可為麻、棉等天然纖維、聚酯、維尼綸等合成纖維、乙酸酯等半合成纖維等)之單一體或利用混紡等所形成之織布及不織布;日本紙、道林紙、牛皮紙、皺紋紙等紙類;鋁箔、銅箔等金屬箔等。亦可為將該等複合而成之構成之基材。作為此種複合基材之例,例如可列舉:積層有金屬箔與上述塑膠膜之構造之基材、玻璃布等經無機纖維強化之塑膠基材等。<Supporting substrate> Some types of adhesive sheets may be in the form of an adhesive sheet with an adhesive layer on one or both sides of a supporting substrate. The material of the supporting substrate is not particularly limited and can be appropriately selected according to the purpose of use or usage of the adhesive sheet. As non-limiting examples of usable substrates, there can be cited: plastic films such as polyolefin films with polyolefin as the main component, such as polypropylene or ethylene-propylene copolymer, polyester films with polyester as the main component, such as polyethylene terephthalate or polybutylene terephthalate, and polyvinyl chloride films with polyvinyl chloride as the main component; foam sheets containing foams, such as polyurethane foam, polyethylene foam, and polychloroprene foam; woven fabrics and non-woven fabrics formed by single bodies or blends of various fibrous materials (which may be natural fibers such as linen and cotton, synthetic fibers such as polyester and vinyl, and semi-synthetic fibers such as acetate); papers such as Japanese paper, wood-free paper, kraft paper, and wrinkled paper; metal foils such as aluminum foil and copper foil, etc. It may also be a substrate having a structure of a composite of these. Examples of such a composite substrate include a substrate having a structure of a metal foil and the above-mentioned plastic film laminated thereon, and a plastic substrate such as glass cloth reinforced with inorganic fibers.
作為此處所揭示之黏著片材之基材,可良好地使用各種膜基材。上述膜基材可為如發泡體膜或不織布片材等般多孔質之基材,可為非多孔質之基材,亦可為積層有多孔質層與非多孔質層之構造之基材。於若干種態樣中,作為上述膜基材,可良好地使用包含能夠獨立地維持形狀之(自立型或非相關性之)樹脂膜作為基底膜者。此處所謂「樹脂膜」係指非多孔質之結構,且典型而言係指實質上不含氣泡之(無孔隙之)樹脂膜。因此,上述樹脂膜之概念區別於發泡體膜或不織布。作為上述樹脂膜,可良好地使用能夠獨立地維持形狀之(自立型、或非相關性)者。上述樹脂膜可為單層構造,亦可為兩層以上之多層構造(例如三層構造)。As the substrate of the adhesive sheet disclosed herein, various film substrates can be used well. The above-mentioned film substrate can be a porous substrate such as a foam film or a non-woven sheet, a non-porous substrate, or a substrate having a structure in which a porous layer and a non-porous layer are layered. In some aspects, as the above-mentioned film substrate, a resin film that can independently maintain its shape (self-supporting or non-related) can be used well as a base film. The "resin film" here refers to a non-porous structure, and typically refers to a resin film that does not substantially contain bubbles (no pores). Therefore, the concept of the above-mentioned resin film is different from that of a foam film or a non-woven fabric. As the resin film, those that can independently maintain their shape (free-standing type or non-correlated) can be preferably used. The resin film may be a single-layer structure or a multi-layer structure of two or more layers (for example, a three-layer structure).
作為構成樹脂膜之樹脂材料,例如可列舉:聚酯、聚烯烴、尼龍6、尼龍66、部分芳香族聚醯胺等聚醯胺(PA)、聚醯亞胺(PI)、聚醯胺醯亞胺(PAI)、聚醚醚酮(PEEK)、聚醚碸(PES)、聚苯硫醚(PPS)、聚碳酸酯(PC)、聚胺基甲酸酯(PU)、乙烯-乙酸乙烯酯共聚物(EVA)、聚四氟乙烯(PTFE)等氟樹脂、丙烯酸系樹脂、聚丙烯酸酯、聚苯乙烯、聚氯乙烯、聚偏二氯乙烯等樹脂。上述樹脂膜可為使用單獨含有此種樹脂之一種之樹脂材料所形成者,亦可為使用摻合有兩種以上之樹脂材料所形成者。上述樹脂膜可未經延伸,亦可為經延伸(例如單軸延伸或雙軸延伸)者。Examples of the resin material constituting the resin film include polyester, polyolefin, nylon 6, nylon 66, partially aromatic polyamides such as polyamide (PA), polyimide (PI), polyamide imide (PAI), polyetheretherketone (PEEK), polyethersulfone (PES), polyphenylene sulfide (PPS), polycarbonate (PC), polyurethane (PU), ethylene-vinyl acetate copolymer (EVA), polytetrafluoroethylene (PTFE) and other fluororesins, acrylic resins, polyacrylates, polystyrene, polyvinyl chloride, polyvinylidene chloride and the like. The resin film may be formed using a resin material containing only one of these resins, or may be formed using a resin material blended with two or more of these resins. The resin film may be unstretched or stretched (for example, uniaxially stretched or biaxially stretched).
作為構成樹脂膜之樹脂材料之較佳例,可列舉聚酯系樹脂、PPS樹脂及聚烯烴系樹脂。此處,所謂聚酯系樹脂係指以超過50重量%之比率含有聚酯之樹脂。同樣地,所謂PPS樹脂係指以超過50重量%之比率含有PPS之樹脂,所謂聚烯烴系樹脂係指以超過50重量%之比率含有聚烯烴之樹脂。Preferred examples of resin materials constituting the resin film include polyester resins, PPS resins, and polyolefin resins. Here, the polyester resin refers to a resin containing polyester at a ratio of more than 50% by weight. Similarly, the PPS resin refers to a resin containing PPS at a ratio of more than 50% by weight, and the polyolefin resin refers to a resin containing polyolefin at a ratio of more than 50% by weight.
作為聚酯系樹脂,典型而言,使用含有將二羧酸與二醇進行縮聚所獲得之聚酯作為主成分之聚酯系樹脂。As the polyester resin, a polyester resin containing as a main component a polyester obtained by polycondensing a dicarboxylic acid and a diol is typically used.
作為構成上述聚酯之二羧酸,例如可列舉:鄰苯二甲酸、間苯二甲酸、對苯二甲酸、2-甲基對苯二甲酸、5-磺基間苯二甲酸、4,4'-二苯基二羧酸、4,4'-二苯基醚二羧酸、4,4'-二苯基酮二羧酸、4,4'-二苯氧基乙烷二羧酸、4,4'-二苯基碸二羧酸、1,4-萘二羧酸、1,5-萘二羧酸、2,6-萘二羧酸、2,7-萘二羧酸等芳香族二羧酸;1,2-環己烷二羧酸、1,3-環己烷二羧酸、1,4-環己烷二羧酸等脂環式二羧酸;丙二酸、琥珀酸、戊二酸、己二酸、庚二酸、辛二酸、壬二酸、癸二酸、十二烷酸等脂肪族二羧酸;順丁烯二酸、順丁烯二酸酐、反丁烯二酸等不飽和二羧酸;該等之衍生物(例如對苯二甲酸等上述二羧酸之低級烷基酯等)等。該等可單獨使用一種或將兩種以上組合而使用。就強度等觀點而言,較佳為芳香族二羧酸。其中,作為較佳之二羧酸,可列舉對苯二甲酸及2,6-萘二羧酸。例如較佳為構成上述聚酯之二羧酸中之50重量%以上(例如80重量%以上、典型為95重量%以上)為對苯二甲酸、2,6-萘二羧酸或該等之併用。上述二羧酸亦可實質上僅由對苯二甲酸構成、實質上僅由2,6-萘二羧酸構成、或實質上僅由對苯二甲酸及2,6-萘二羧酸構成。Examples of the dicarboxylic acid constituting the polyester include phthalic acid, isophthalic acid, terephthalic acid, 2-methylterephthalic acid, 5-sulfoisophthalic acid, 4,4'-diphenyl dicarboxylic acid, 4,4'-diphenyl ether dicarboxylic acid, 4,4'-diphenyl ketone dicarboxylic acid, 4,4'-diphenoxyethane dicarboxylic acid, 4,4'-diphenylsulfone dicarboxylic acid, 1,4-naphthalene dicarboxylic acid, 1,5-naphthalene dicarboxylic acid, 2,6-naphthalene dicarboxylic acid, 2,7 -Aromatic dicarboxylic acids such as naphthalene dicarboxylic acid; alicyclic dicarboxylic acids such as 1,2-cyclohexane dicarboxylic acid, 1,3-cyclohexane dicarboxylic acid, 1,4-cyclohexane dicarboxylic acid; aliphatic dicarboxylic acids such as malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, dodecanoic acid; unsaturated dicarboxylic acids such as maleic acid, maleic anhydride, fumaric acid; derivatives thereof (e.g., lower alkyl esters of the above dicarboxylic acids such as terephthalic acid, etc.). These can be used alone or in combination of two or more. From the viewpoint of strength, aromatic dicarboxylic acids are preferred. Among them, terephthalic acid and 2,6-naphthalene dicarboxylic acid can be listed as preferred dicarboxylic acids. For example, it is preferred that 50% by weight or more (e.g., 80% by weight or more, typically 95% by weight or more) of the dicarboxylic acid constituting the above polyester is terephthalic acid, 2,6-naphthalenedicarboxylic acid, or a combination thereof. The above dicarboxylic acid may be substantially composed of terephthalic acid, substantially composed of 2,6-naphthalenedicarboxylic acid, or substantially composed of terephthalic acid and 2,6-naphthalenedicarboxylic acid.
作為構成上述聚酯之二醇,例如可列舉:乙二醇、二乙二醇、聚乙二醇、丙二醇、聚丙二醇、1,3-丙烷二醇、1,5-戊二醇、新戊二醇、1,4-丁二醇、1,6-己二醇、1,8-辛二醇、聚氧四亞甲基二醇等脂肪族二醇;1,2-環己二醇、1,4-環己二醇、1,1-環己烷二甲醇、1,4-環己烷二甲醇等脂環式二醇、苯二甲醇、4,4'-二羥基聯苯、2,2-雙(4'-羥基苯基)丙烷、雙(4-羥基苯基)碸等芳香族二醇等。該等可單獨使用一種或將兩種以上組合而使用。其中,就透明性等觀點而言,較佳為脂肪族二醇,尤佳為乙二醇。脂肪族二醇(較佳為乙二醇)於構成上述聚酯之二醇中所占之比率較佳為50重量%以上(例如80重量%以上、典型為95重量%以上)。上述二醇亦可實質上僅由乙二醇構成。Examples of the diol constituting the polyester include aliphatic diols such as ethylene glycol, diethylene glycol, polyethylene glycol, propylene glycol, polypropylene glycol, 1,3-propanediol, 1,5-pentanediol, neopentyl glycol, 1,4-butanediol, 1,6-hexanediol, 1,8-octanediol, and polyoxytetramethylene glycol; alicyclic diols such as 1,2-cyclohexanediol, 1,4-cyclohexanediol, 1,1-cyclohexanedimethanol, and 1,4-cyclohexanedimethanol; aromatic diols such as benzyl alcohol, 4,4'-dihydroxybiphenyl, 2,2-bis(4'-hydroxyphenyl)propane, and bis(4-hydroxyphenyl)sulfone. These diols may be used alone or in combination of two or more. Among them, from the viewpoint of transparency, aliphatic diols are preferred, and ethylene glycol is particularly preferred. The proportion of aliphatic diols (preferably ethylene glycol) in the diols constituting the above-mentioned polyester is preferably 50% by weight or more (e.g., 80% by weight or more, typically 95% by weight or more). The above-mentioned diol may also be substantially composed of ethylene glycol only.
作為聚酯系樹脂之具體例,可列舉:聚對苯二甲酸乙二酯(PET)、聚對苯二甲酸丁二酯(PBT)、聚萘二甲酸乙二酯(PEN)、聚萘二甲酸丁二酯等。Specific examples of polyester resins include polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN), and polybutylene naphthalate.
作為聚烯烴樹脂,可單獨使用一種聚烯烴、或將兩種以上之聚烯烴組合而使用。該聚烯烴例如可為α-烯烴之均聚物、兩種以上之α-烯烴之共聚物、一種或兩種以上之α-烯烴與其他乙烯基單體之共聚物等。作為具體例,可列舉:聚乙烯(PE)、聚丙烯(PP)、聚-1-丁烯、聚-4-甲基-1-戊烯、乙烯丙烯橡膠(EPR)等乙烯-丙烯共聚物、乙烯-丙烯-丁烯共聚物、乙烯-丁烯共聚物、乙烯-乙烯醇共聚物、乙烯-丙烯酸乙酯共聚物等。可使用低密度(LD)聚烯烴及高密度(HD)聚烯烴之任一者。作為聚烯烴樹脂膜之例,可列舉:未延伸聚丙烯(CPP)膜、雙軸延伸聚丙烯(OPP)膜、低密度聚乙烯(LDPE)膜、直鏈狀低密度聚乙烯(LLDPE)膜、中密度聚乙烯(MDPE)膜、高密度聚乙烯(HDPE)膜、摻合有兩種以上之聚乙烯(PE)之聚乙烯(PE)膜、摻合有聚丙烯(PP)與聚乙烯(PE)之PP/PE摻合膜等。As the polyolefin resin, one kind of polyolefin may be used alone or two or more kinds of polyolefins may be used in combination. The polyolefin may be, for example, a homopolymer of α-olefin, a copolymer of two or more kinds of α-olefins, a copolymer of one or more kinds of α-olefins and other vinyl monomers, etc. As specific examples, there may be listed: polyethylene (PE), polypropylene (PP), poly-1-butene, poly-4-methyl-1-pentene, ethylene propylene rubber (EPR), ethylene-propylene copolymer, ethylene-propylene-butene copolymer, ethylene-butene copolymer, ethylene-vinyl alcohol copolymer, ethylene-ethyl acrylate copolymer, etc. Any of low-density (LD) polyolefin and high-density (HD) polyolefin may be used. Examples of polyolefin resin films include: unoriented polypropylene (CPP) film, biaxially oriented polypropylene (OPP) film, low-density polyethylene (LDPE) film, linear low-density polyethylene (LLDPE) film, medium-density polyethylene (MDPE) film, high-density polyethylene (HDPE) film, polyethylene (PE) film blended with two or more polyethylene (PE), PP/PE blended film blended with polypropylene (PP) and polyethylene (PE), etc.
作為可良好地用作此處所揭示之黏著片材之基底膜之樹脂膜之具體例,可列舉PET膜、PEN膜、PPS膜、PEEK膜、CPP膜及OPP膜。作為就強度或尺寸穩定性之觀點而言較佳之基底膜之例,可列舉PET膜、PEN膜、PPS膜及PEEK膜。就基材之獲取容易性等觀點而言,尤佳為PET膜及PPS膜,其中較佳為PET膜。Specific examples of resin films that can be used well as the base film of the adhesive sheet disclosed herein include PET film, PEN film, PPS film, PEEK film, CPP film, and OPP film. Examples of preferred base films from the viewpoint of strength or dimensional stability include PET film, PEN film, PPS film, and PEEK film. From the viewpoint of ease of obtaining the substrate, PET film and PPS film are particularly preferred, and PET film is preferred.
於樹脂膜中,可於不明顯妨礙本發明之效果之範圍內,視需要調配光穩定劑、抗氧化劑、抗靜電劑、著色劑(染料、顏料等)、填充材、滑澤劑、抗黏連劑等公知之添加劑。添加劑之調配量並無特別限定,可根據黏著片材之用途等而適當設定。In the resin film, known additives such as light stabilizers, antioxidants, antistatic agents, colorants (dyes, pigments, etc.), fillers, lubricants, and anti-adhesive agents may be added as needed within the range that does not significantly hinder the effects of the present invention. The amount of additives added is not particularly limited and can be appropriately set according to the purpose of the adhesive sheet.
樹脂膜之製造方法並無特別限定。例如可適當採用擠出成形、吹脹成形、T模壓鑄成形、砑光輥成形等先前公知之一般之樹脂膜成形方法。The method for producing the resin film is not particularly limited. For example, a conventionally known general resin film forming method such as extrusion forming, inflation forming, T-die die casting, calender roll forming, etc. may be appropriately adopted.
上述基材可為實質上包含此種基底膜者。或者,上述基材亦可為除了包含上述基底膜以外,亦包含輔助層者。作為上述輔助層之例,可列舉:光學特性調整層(例如著色層、抗反射層)、用以對基材賦予所需之外觀之印刷層或層壓層、抗靜電層、底塗層、剝離層等表面處理層。The substrate may substantially include such a base film. Alternatively, the substrate may include an auxiliary layer in addition to the base film. Examples of the auxiliary layer include: an optical property adjustment layer (e.g., a coloring layer, an anti-reflection layer), a printing layer or a lamination layer for giving the substrate a desired appearance, an antistatic layer, a primer layer, a peeling layer, and other surface treatment layers.
基材之厚度並無特別限定,可根據黏著片材之使用目的或使用態樣等而選擇。基材之厚度例如可為1000 μm以下。於若干種態樣中,就黏著片材之操作性或加工性之觀點而言,基材之厚度例如可為500 μm以下,可為300 μm以下,可為250 μm以下,亦可為200 μm以下。就應用黏著片材之製品之小型化或輕量化之觀點而言,於若干種態樣中,基材之厚度例如可為160 μm以下,可為130 μm以下,可為100 μm以下,可為90 μm以下,可為80 μm以下,可為60 μm以下,可為50 μm以下,可為25 μm以下,可為10 μm以下,亦可為5 μm以下。若基材之厚度變小,則有黏著片材之柔軟性或對被黏著體之表面形狀之追隨性提高之傾向。又,就操作性或加工性等觀點而言,基材之厚度例如可為2 μm以上,可為5 μm以上,可為10 μm以上,可為20 μm以上,亦可為25 μm以上或超過25 μm。於若干種態樣中,基材之厚度例如可為30 μm以上,可為35 μm以上,可為55 μm以上,可為70 μm以上,可為75 μm以上,可為90 μm以上,亦可為120 μm以上。例如於可用於被黏著體之補強、支持、衝擊緩和等目的之黏著片材中,可良好地採用厚度30 μm以上之基材。The thickness of the substrate is not particularly limited and can be selected according to the purpose or usage of the adhesive sheet. The thickness of the substrate can be, for example, 1000 μm or less. In some embodiments, from the perspective of the operability or processability of the adhesive sheet, the thickness of the substrate can be, for example, 500 μm or less, 300 μm or less, 250 μm or less, or 200 μm or less. From the perspective of miniaturization or lightweight of products using the adhesive sheet, in some embodiments, the thickness of the substrate can be, for example, 160 μm or less, 130 μm or less, 100 μm or less, 90 μm or less, 80 μm or less, 60 μm or less, 50 μm or less, 25 μm or less, 10 μm or less, or 5 μm or less. If the thickness of the substrate becomes smaller, the softness of the adhesive sheet or the ability to follow the surface shape of the adherend tends to be improved. In addition, from the perspective of operability or processability, the thickness of the substrate can be, for example, 2 μm or more, 5 μm or more, 10 μm or more, 20 μm or more, or 25 μm or more. In several embodiments, the thickness of the substrate can be, for example, 30 μm or more, 35 μm or more, 55 μm or more, 70 μm or more, 75 μm or more, 90 μm or more, or 120 μm or more. For example, in an adhesive sheet that can be used for the purpose of reinforcing, supporting, and impact mitigating the adherend, a substrate with a thickness of 30 μm or more can be well used.
視需要亦可對基材之第一面實施電暈放電處理、電漿處理、紫外線照射處理、酸處理、鹼處理、利用底塗劑(primer)之塗佈形成底塗層等先前公知之表面處理。此種表面處理可為用於提高黏著劑層對基材之抓固性之處理。例如於具備含有樹脂膜作為基底膜之基材之黏著片材中,可良好地採用經實施該抓固性提高處理之基材。上述表面處理可單獨應用或組合應用。底塗層之形成所使用之底塗劑之組成並無特別限定,可自公知者中適當選擇。底塗層之厚度並無特別限制,通常適宜為0.01 μm~1 μm左右,較佳為0.1 μm~1 μm左右。作為視需要可對基材之第一面實施之其他處理,可列舉抗靜電層形成處理、著色層形成處理、印刷處理等。If necessary, the first side of the substrate may be subjected to previously known surface treatments such as corona discharge treatment, plasma treatment, ultraviolet irradiation treatment, acid treatment, alkaline treatment, and forming a primer layer by coating with a primer. Such surface treatments may be used to improve the grip of the adhesive layer on the substrate. For example, in an adhesive sheet having a substrate containing a resin film as a base film, a substrate subjected to the grip-enhancing treatment may be well used. The above-mentioned surface treatments may be applied alone or in combination. The composition of the primer used to form the primer layer is not particularly limited and may be appropriately selected from the known ones. The thickness of the base coating layer is not particularly limited, and is usually preferably about 0.01 μm to 1 μm, preferably about 0.1 μm to 1 μm. Other treatments that may be performed on the first surface of the substrate as needed include antistatic layer formation treatment, coloring layer formation treatment, printing treatment, etc.
於此處所揭示之黏著片材為僅於基材之第一面具有黏著劑層之單面黏著片材之形態之情形時,亦可對基材之第二面視需要實施剝離處理或抗靜電處理等先前公知之表面處理。例如可藉由利用剝離處理劑對基材之背面進行表面處理(典型而言,藉由設置利用剝離處理劑所形成之剝離層),而使捲繞成捲筒狀之形態之黏著片材之解捲力變輕。作為剝離處理劑,可使用聚矽氧系剝離處理劑、長鏈烷基系剝離處理劑、烯烴系剝離處理劑、氟系剝離處理劑、脂肪酸醯胺系剝離處理劑、硫化鉬、二氧化矽粉等。又,亦可以提高印字性、降低光反射性、提高重疊貼合性等為目的,對基材之第二面實施電暈放電處理、電漿處理、紫外線照射處理、酸處理、鹼處理等處理。又,於雙面黏著片材之情形時,視需要亦可對基材之第二面實施與作為可對基材之第一面實施之表面處理於上述中所例示者相同之表面處理。再者,對基材之第一面實施之表面處理與對第二面實施之表面處理可相同亦可不同。When the adhesive sheet disclosed herein is in the form of a single-sided adhesive sheet having an adhesive layer only on the first side of the substrate, the second side of the substrate may be subjected to a previously known surface treatment such as a peeling treatment or an antistatic treatment as required. For example, the unwinding force of the adhesive sheet wound into a roll may be reduced by performing a surface treatment on the back side of the substrate using a peeling treatment agent (typically, by providing a peeling layer formed by the peeling treatment agent). As the stripping agent, a polysilicone stripping agent, a long-chain alkyl stripping agent, an olefin stripping agent, a fluorine stripping agent, a fatty acid amide stripping agent, molybdenum sulfide, silicon dioxide powder, etc. can be used. In addition, the second side of the substrate can be subjected to a treatment such as a corona discharge treatment, a plasma treatment, an ultraviolet irradiation treatment, an acid treatment, an alkali treatment, etc. for the purpose of improving printability, reducing light reflectivity, and improving lamination adhesion. In addition, in the case of a double-sided adhesive sheet, the second side of the substrate can be subjected to a surface treatment similar to the surface treatment exemplified above as the surface treatment that can be applied to the first side of the substrate, if necessary. Furthermore, the surface treatment applied to the first side of the substrate may be the same as or different from the surface treatment applied to the second side.
<黏著片材> (黏著片材之特性等) 此處所揭示之黏著片材可顯示5 N/25 mm以上之黏著力N50 、即在貼合於不鏽鋼板且於50℃下保持15分鐘後於23℃下測得之黏著力。滿足該特性之黏著片材在貼附於被黏著體後,以50℃左右之溫和加熱使黏著力上升至規定值以上。根據此處所揭示之技術,以溫和加熱即可獲得強黏著力,因此可將黏著力N50 設為7 N/25 mm以上,例如可設為10 N/25 mm以上、進而13 N/25 mm以上、15 N/25 mm以上、17 N/25 mm以上、19 N/25 mm以上、21 N/25 mm以上、23 N/25 mm以上(例如25 N/25 mm以上)。黏著力N50 之上限並無特別限制。就黏著片材之製造容易性或經濟性之觀點而言,於若干種態樣中,黏著力N50 例如可為70 N/25 mm以下,可為50 N/25 mm以下,亦可為40 N/25 mm以下。<Adhesive sheet> (Adhesive sheet properties, etc.) The adhesive sheet disclosed herein can show an adhesive force N50 of 5 N/25 mm or more, i.e., the adhesive force measured at 23°C after being adhered to a stainless steel plate and kept at 50°C for 15 minutes. After the adhesive sheet meeting this property is adhered to the adherend, it is gently heated at about 50°C to increase the adhesive force to a value above the specified value. According to the technology disclosed herein, strong adhesion can be obtained by gentle heating, so the adhesion N50 can be set to 7 N/25 mm or more, for example, it can be set to 10 N/25 mm or more, and further to 13 N/25 mm or more, 15 N/25 mm or more, 17 N/25 mm or more, 19 N/25 mm or more, 21 N/25 mm or more, 23 N/25 mm or more (for example, 25 N/25 mm or more). There is no particular limit to the upper limit of the adhesion N50 . From the perspective of the ease of manufacturing or economy of the adhesive sheet, in some embodiments, the adhesion N50 can be, for example, 70 N/25 mm or less, 50 N/25 mm or less, or 40 N/25 mm or less.
貼合於不鏽鋼板且於23℃下保持30分鐘後測得之黏著力N23 並無特別限定,於若干種態樣中,黏著力N23 例如可為3 N/25 mm以下,較佳為2.5 N/25 mm以下,更佳為未達2 N/25 mm,可為1.5 N/25 mm以下,可為1.2 N/25 mm以下,亦可為1 N/25 mm以下。黏著力N23 較低就二次加工性之觀點而言較佳。黏著力N23 之下限並無特別限制,例如可為0.01 N/25 mm以上。就向被黏著體之貼附作業性、或防止黏著力上升前之位置偏移等觀點而言,黏著力N23 通常適宜為0.1 N/25 mm以上。就提高加熱後黏著力等觀點而言,於若干種態樣中,黏著力N23 例如可為0.2 N/25 mm以上,可為0.5 N/25 mm以上,可為0.8 N/25 mm以上,亦可為1.0 N/25 mm以上(例如1.5 N/25 mm以上)。The adhesion N 23 measured after being bonded to a stainless steel plate and kept at 23°C for 30 minutes is not particularly limited. In some embodiments, the adhesion N 23 may be, for example, 3 N/25 mm or less, preferably 2.5 N/25 mm or less, more preferably less than 2 N/25 mm, 1.5 N/25 mm or less, 1.2 N/25 mm or less, or 1 N/25 mm or less. A lower adhesion N 23 is better from the perspective of secondary processability. There is no particular limitation on the lower limit of the adhesion N 23 , for example, it may be 0.01 N/25 mm or more. From the perspective of adhesion workability to the adherend or preventing positional deviation before the adhesion increases, the adhesion N 23 is usually preferably 0.1 N/25 mm or more. From the perspective of improving adhesion after heating, in some embodiments, the adhesion N23 can be, for example, greater than 0.2 N/25 mm, greater than 0.5 N/25 mm, greater than 0.8 N/25 mm, or greater than 1.0 N/25 mm (e.g., greater than 1.5 N/25 mm).
貼合於不鏽鋼板且於80℃下保持5分鐘後於23℃下測得之黏著力N80 並無特別限定,於若干種態樣中,黏著力N80 例如可為5 N/25 mm以上,可為7 N/25 mm以上,可為10 N/25 mm以上,可為13 N/25 mm以上,可為15 N/25 mm以上,可為17 N/25 mm以上,可為20 N/25 mm以上,可為25 N/25 mm以上,亦可為30 N/25 mm以上(例如35 N/25 mm以上)。又,就黏著片材之製造容易性或經濟性之觀點而言,於若干種態樣中,黏著力N80 例如可為70 N/25 mm以下,可為50 N/25 mm以下,亦可為40 N/25 mm以下。The adhesive force N80 measured at 23°C after being bonded to a stainless steel plate and kept at 80°C for 5 minutes is not particularly limited. In some embodiments, the adhesive force N80 may be, for example, 5 N/25 mm or more, 7 N/25 mm or more, 10 N/25 mm or more, 13 N/25 mm or more, 15 N/25 mm or more, 17 N/25 mm or more, 20 N/25 mm or more, 25 N/25 mm or more, or 30 N/25 mm or more (for example, 35 N/25 mm or more). In addition, from the perspective of ease of manufacturing or economy of the adhesive sheet, in some embodiments, the adhesive force N80 may be, for example, 70 N/25 mm or less, 50 N/25 mm or less, or 40 N/25 mm or less.
黏著力N50 [N/25 mm]相對於黏著力N23 [N/25 mm]之比、即黏著力上升比N50 /N23 並無特別限定,於若干種態樣中,N50 /N23 適宜為2以上(例如3以上),較佳為5以上,更佳為8以上,可為10以上,可為12以上,可為15以上,可為18以上,亦可為20以上。根據N50 /N23 較大之黏著片材,可於貼附初期顯示良好之二次加工性,且藉由其後之加熱等使黏著力大幅地上升。N50 /N23 之上限並無特別限定,通常為100以下,可為80以下,可為60以下,亦可為50以下,就黏著片材之製造容易性或經濟性之觀點而言,典型而言為30以下,亦可為20以下。於若干種態樣中,N50 /N23 例如可為18以下,可為15以下,亦可為12以下。The ratio of the adhesive force N 50 [N/25 mm] to the adhesive force N 23 [N/25 mm], i.e., the adhesive force increase ratio N 50 /N 23 is not particularly limited. In some aspects, N 50 /N 23 is preferably 2 or more (e.g., 3 or more), preferably 5 or more, more preferably 8 or more, 10 or more, 12 or more, 15 or more, 18 or more, or 20 or more. An adhesive sheet with a large N 50 /N 23 can show good secondary processability at the initial stage of attachment, and the adhesive force can be greatly increased by subsequent heating or the like. The upper limit of N50 / N23 is not particularly limited, and is usually 100 or less, 80 or less, 60 or less, or 50 or less. From the viewpoint of ease of manufacturing or economy of the adhesive sheet, it is typically 30 or less, or 20 or less. In some aspects, N50 / N23 may be, for example, 18 or less, 15 or less, or 12 or less.
黏著力N80 [N/25 mm]相對於黏著力N50 [N/25 mm]之比、即黏著力上升比N80 /N50 並無特別限定,於若干種態樣中,N80 /N50 適宜為3以下,較佳為2以下,例如可為1.8以下,亦可為1.5以下(例如1.3以下)。根據滿足該特性之黏著片材,能以50℃左右之溫和加熱使黏著力充分上升,無需為了獲得所需之黏著力而暴露於進一步之高溫(具體而言為80℃左右之加熱)。N80 /N50 之下限並無特別限制,就黏著片材之製造容易性或經濟性之觀點而言,於若干種態樣中,例如可為1以上,可為1.2以上,可為1.4以上,亦可為1.6以上。The ratio of the adhesive force N 80 [N/25 mm] to the adhesive force N 50 [N/25 mm], i.e., the adhesive force increase ratio N 80 /N 50 is not particularly limited. In some embodiments, N 80 /N 50 is preferably 3 or less, preferably 2 or less, for example, 1.8 or less, or 1.5 or less (for example, 1.3 or less). According to the adhesive sheet satisfying this characteristic, the adhesive force can be sufficiently increased by gentle heating at about 50°C, and there is no need to expose to further high temperature (specifically, heating at about 80°C) to obtain the required adhesive force. The lower limit of N 80 /N 50 is not particularly limited, and from the viewpoint of ease of manufacturing the adhesive sheet or economy, in several aspects, it may be, for example, 1 or more, 1.2 or more, 1.4 or more, or 1.6 or more.
此處,黏著力N23 [N/25 mm]係藉由如下方式掌握,即,於壓接於作為被黏著體之不鏽鋼(SUS)板且於23℃、50%RH之環境下放置30分鐘後,於該環境下(即,於23℃下),於剝離角度180度、拉伸速度300 mm/min之條件下測定180°剝離黏著力。 黏著力N50 [N/25 mm]係藉由如下方式掌握,即,於壓接於作為被黏著體之SUS板且於50℃之環境下保持15分鐘,繼而於23℃、50%RH之環境下放置30分鐘後,於該環境下,於剝離角度180度、拉伸速度300 mm/min之條件下測定180°剝離黏著力。 黏著力N80 [N/25 mm]係藉由如下方式掌握,即,於壓接於作為被黏著體之SUS板且以80℃加熱5分鐘,繼而於23℃、50%RH之環境下放置30分鐘後,於該環境下,於剝離角度180度、拉伸速度300 mm/min之條件下測定180°剝離黏著力。 作為被黏著體,於黏著力N23 、N50 、N80 之任一者之測定中,均使用SUS304BA板。於測定時,視需要對測定對象之黏著片材貼附適當之襯底材(例如厚度25 μm左右之PET膜)而進行補強。黏著力N23 、N50 、N80 更具體而言可依據下述實施例所記載之方法進行測定。Here, the adhesion force N 23 [N/25 mm] is determined by measuring the 180° peel adhesion under the conditions of a peel angle of 180 degrees and a tensile speed of 300 mm/min in an environment of 23°C, 50% RH, after being pressed onto a stainless steel (SUS) plate as an adherend for 30 minutes. Adhesion force N50 [N/25 mm] is determined by pressing the adherend to a SUS plate at 50°C for 15 minutes, then placing it at 23°C and 50% RH for 30 minutes, and then measuring the 180° peeling adhesion at a peeling angle of 180 degrees and a tensile speed of 300 mm/min. Adhesion force N80 [N/25 mm] is determined by pressing a SUS plate as an adherend and heating it at 80°C for 5 minutes, then placing it in an environment of 23°C and 50%RH for 30 minutes, and then measuring the 180° peeling adhesion under the conditions of a peeling angle of 180 degrees and a tensile speed of 300 mm/min. As the adherend, SUS304BA plate is used in the measurement of any of the adhesion forces N23 , N50 , and N80 . During the measurement, a suitable backing material (e.g., a PET film with a thickness of about 25 μm) is attached to the adhesive sheet of the measurement object as needed for reinforcement. More specifically, the adhesion forces N 23 , N 50 , and N 80 can be measured according to the method described in the following examples.
再者,此處所揭示之黏著片材之加熱後黏著力表示該黏著片材之一特性,並不限定該黏著片材之使用態樣。換言之,此處所揭示之黏著片材之使用態樣並不限定於以50℃進行15分鐘之加熱之態樣,例如亦可用於不特別進行加熱至室溫區域(通常為20℃~30℃、典型而言為23℃~25℃)以上之處理之態樣。於該使用態樣中,亦可使黏著力長期地上升,實現牢固之接合。又,此處所揭示之黏著片材可藉由在貼附後之任意時刻以超過30℃(例如50℃)或高於50℃之溫度進行加熱處理而促進黏著力之上升。該加熱處理中之加熱溫度並無特別限定,可考慮作業性、經濟性、黏著片材之基材或被黏著體之耐熱性等而設定。上述加熱溫度例如可未達150℃,可為120℃以下,可為100℃以下,可為80℃以下,亦可為70℃以下。又,上述加熱溫度例如可設為40℃以上、45℃以上、50℃以上、55℃以上、60℃以上、或70℃以上,可設為80℃以上,亦可設為100℃以上。加熱時間並無特別限定,例如可為1小時以下,可為30分鐘以下,可為10分鐘以下,亦可為5分鐘以下。又,加熱時間例如可為1分鐘以上,可為3分鐘以上,可為7分鐘以上,亦可為15分鐘以上。或者,亦可於黏著片材或被黏著體不發生顯著熱劣化之限度內進行更長時間之加熱處理。再者,加熱處理可一次進行,亦可分為複數次進行。Furthermore, the adhesive force of the adhesive sheet disclosed here after heating represents a characteristic of the adhesive sheet and does not limit the usage of the adhesive sheet. In other words, the usage of the adhesive sheet disclosed here is not limited to the usage of 50°C for 15 minutes. For example, it can also be used in the usage without special heating to the room temperature area (usually 20°C to 30°C, typically 23°C to 25°C) or above. In this usage, the adhesive force can also be increased for a long time to achieve a strong connection. In addition, the adhesive sheet disclosed here can be heated at a temperature of more than 30°C (for example, 50°C) or higher than 50°C at any time after attachment to promote the increase of adhesive force. The heating temperature in the heat treatment is not particularly limited, and can be set in consideration of workability, economy, heat resistance of the substrate of the adhesive sheet or the adherend, etc. The above-mentioned heating temperature may be, for example, less than 150°C, may be below 120°C, may be below 100°C, may be below 80°C, or may be below 70°C. Furthermore, the above-mentioned heating temperature may be, for example, above 40°C, above 45°C, above 50°C, above 55°C, above 60°C, or above 70°C, may be above 80°C, or may be above 100°C. The heating time is not particularly limited, and may be, for example, less than 1 hour, less than 30 minutes, less than 10 minutes, or less than 5 minutes. Furthermore, the heating time may be, for example, more than 1 minute, more than 3 minutes, more than 7 minutes, or more than 15 minutes. Alternatively, the heat treatment may be performed for a longer time within the limit that the adhesive sheet or the adherend does not suffer significant thermal degradation. Furthermore, the heat treatment may be performed once or in multiple times.
(附基材之黏著片材) 於此處所揭示之黏著片材為附基材之黏著片材之形態之情形時,該黏著片材之厚度例如可為1000 μm以下,可為600 μm以下,可為350 μm以下,亦可為250 μm以下。就應用黏著片材之製品之小型化、輕量化、薄型化等觀點而言,於若干種態樣中,黏著片材之厚度例如可為200 μm以下,可為175 μm以下,可為140 μm以下,可為120 μm以下,亦可為100 μm以下(例如未達100 μm)。又,黏著片材之厚度就操作性等觀點而言,例如可為5 μm以上,可為10 μm以上,可為15 μm以上,可為20 μm以上,可為25 μm以上,亦可為30 μm以上。於若干種態樣中,黏著片材之厚度例如可為50 μm以上,可為60 μm以上,可為80 μm以上,可為100 μm以上,亦可為120 μm以上。黏著片材之厚度之上限並無特別限定。 再者,黏著片材之厚度係指貼附於被黏著體之部分之厚度。例如於圖1所示之構成之黏著片材1中,係指自黏著片材1之黏著面21A至基材10之第二面10B為止之厚度,不包含剝離襯墊31之厚度。(Adhesive sheet with substrate) When the adhesive sheet disclosed here is in the form of an adhesive sheet with substrate, the thickness of the adhesive sheet can be, for example, less than 1000 μm, less than 600 μm, less than 350 μm, or less than 250 μm. From the perspective of miniaturization, lightness, and thinness of products using the adhesive sheet, in some embodiments, the thickness of the adhesive sheet can be, for example, less than 200 μm, less than 175 μm, less than 140 μm, less than 120 μm, or less than 100 μm (for example, less than 100 μm). In addition, from the perspective of operability, the thickness of the adhesive sheet can be, for example, more than 5 μm, more than 10 μm, more than 15 μm, more than 20 μm, more than 25 μm, or more than 30 μm. In some embodiments, the thickness of the adhesive sheet can be, for example, 50 μm or more, 60 μm or more, 80 μm or more, 100 μm or more, or 120 μm or more. The upper limit of the thickness of the adhesive sheet is not particularly limited. Furthermore, the thickness of the adhesive sheet refers to the thickness of the portion attached to the adherend. For example, in the adhesive sheet 1 of the structure shown in FIG. 1, it refers to the thickness from the adhesive surface 21A of the adhesive sheet 1 to the second surface 10B of the substrate 10, excluding the thickness of the peeling pad 31.
此處所揭示之黏著片材例如可以支持基材之厚度Ts大於黏著劑層之厚度Ta之態樣、即Ts/Ta大於1之態樣良好地實施。Ts/Ta例如可為1.1以上,可為1.2以上,可為1.5以上,亦可為1.7以上,但並無特別限定。例如於可用於被黏著體之補強、支持、衝擊緩和等目的之黏著片材中,藉由增大Ts/Ta,有即便將黏著片材薄型化,亦容易發揮良好之效果之傾向。於若干種態樣中,Ts/Ta可為2以上(例如大於2),可為2.5以上,亦可為2.8以上。又,Ts/Ta例如可為50以下,亦可為20以下。就即便將黏著片材薄型化亦容易發揮較高之加熱後黏著力之觀點而言,Ts/Ta例如可為10以下,可為8以下,亦可為5以下。The adhesive sheet disclosed herein can be well implemented in a state where the thickness Ts of the supporting substrate is greater than the thickness Ta of the adhesive layer, that is, Ts/Ta is greater than 1. Ts/Ta can be, for example, greater than 1.1, greater than 1.2, greater than 1.5, or greater than 1.7, but is not particularly limited. For example, in an adhesive sheet that can be used for purposes such as reinforcement, support, and impact relief of an adherend, by increasing Ts/Ta, it is easy to exert a good effect even if the adhesive sheet is thinned. In several aspects, Ts/Ta can be greater than 2 (for example, greater than 2), greater than 2.5, or greater than 2.8. In addition, Ts/Ta can be, for example, less than 50, or less than 20. From the viewpoint of being able to easily exert a higher adhesive force after heating even when the adhesive sheet is made thinner, Ts/Ta may be, for example, 10 or less, 8 or less, or 5 or less.
上述黏著劑層較佳為固著於支持基材。此處所謂固著係指於貼附於被黏著體後黏著力上升之黏著片材中,以該黏著片材自被黏著體剝離時不會產生黏著劑層與支持基材之界面之剝離之程度,黏著劑層對於支持基材顯示出充分之抓固性。藉由黏著劑層固著於支持基材之附基材之黏著片材,可使被黏著體與支持基材牢固地一體化。作為黏著劑層固著於基材之黏著片材之一較佳例,可列舉於上述加熱後黏著力之測定時黏著劑層與支持基材之間不發生剝離(抓固破壞)之黏著片材。加熱後黏著力為15 N/25 mm以上,且於測定該加熱後黏著力時不會產生抓固破壞之黏著片材係屬於在基材上固著有黏著劑層之黏著片材之一較佳例。The above-mentioned adhesive layer is preferably fixed to the supporting substrate. The fixing mentioned here means that in the adhesive sheet whose adhesive force increases after being attached to the adherend, the adhesive layer shows sufficient grip on the supporting substrate to the extent that no peeling of the interface between the adhesive layer and the supporting substrate occurs when the adhesive sheet is peeled off from the adherend. By fixing the adhesive layer to the supporting substrate, the adherend and the supporting substrate can be firmly integrated. As a preferred example of an adhesive sheet in which the adhesive layer is fixed to the substrate, there can be cited an adhesive sheet in which no peeling (grip failure) occurs between the adhesive layer and the supporting substrate during the above-mentioned measurement of the adhesive force after heating. An adhesive sheet having an adhesive force after heating of 15 N/25 mm or more and which does not cause gripping and damage when measuring the adhesive force after heating is a preferred example of an adhesive sheet having an adhesive layer fixed on a substrate.
此處所揭示之黏著片材例如可藉由依序包括如下步驟之方法而良好地製造:使液狀之黏著劑組合物與基材之第一面接觸;及於該第一面上使上述黏著劑組合物硬化而形成黏著劑層。上述黏著劑組合物之硬化可伴有該黏著劑組合物之乾燥、交聯、聚合、冷卻等之一種或兩種以上。根據如此使液狀之黏著劑組合物於基材之第一面上硬化而形成黏著劑層之方法,與藉由將硬化後之黏著劑層貼合於基材之第一面而於該第一面上配置黏著劑層之方法相比,可提高黏著劑層對基材之抓固性。利用該情況,可良好地製造黏著劑層固著於基材之黏著片材。The adhesive sheet disclosed herein can be well manufactured, for example, by a method including the following steps in sequence: bringing a liquid adhesive composition into contact with a first surface of a substrate; and hardening the adhesive composition on the first surface to form an adhesive layer. The hardening of the adhesive composition may be accompanied by one or more of drying, crosslinking, polymerization, cooling, etc. of the adhesive composition. According to the method of hardening the liquid adhesive composition on the first surface of the substrate to form an adhesive layer, the grip of the adhesive layer on the substrate can be improved compared to the method of arranging the adhesive layer on the first surface by attaching the hardened adhesive layer to the first surface of the substrate. By utilizing this situation, an adhesive sheet in which the adhesive layer is fixed to the substrate can be well manufactured.
於若干種態樣中,作為使液狀之黏著劑組合物與基材之第一面接觸之方法,可採用將上述黏著劑組合物直接塗佈於基材之第一面之方法。藉由使於基材之第一面上硬化之黏著劑層之第一面(黏著面)抵接於剝離面,可獲得該黏著劑層之第二面固著於基材之第一面且該黏著劑層之第一面抵接於剝離面之構成的黏著片材。作為上述剝離面,可利用剝離襯墊之表面或經剝離處理之基材背面等。In some embodiments, as a method of bringing a liquid adhesive composition into contact with the first surface of a substrate, a method of directly applying the adhesive composition to the first surface of the substrate can be adopted. By bringing the first surface (adhesive surface) of the adhesive layer hardened on the first surface of the substrate into contact with the peeling surface, an adhesive sheet can be obtained in which the second surface of the adhesive layer is fixed to the first surface of the substrate and the first surface of the adhesive layer is in contact with the peeling surface. As the above-mentioned peeling surface, the surface of a peeling pad or the back surface of a substrate subjected to peeling treatment can be used.
又,例如於使用單體原料之部分聚合物(聚合物漿液)的光硬化型黏著劑組合物之情形時,例如亦可於將該黏著劑組合物塗佈於剝離面後,於該塗佈之黏著劑組合物被覆基材之第一面,藉此使基材之第一面與未硬化之上述黏著劑組合物接觸,於該狀態下,對夾於基材之第一面與剝離面之間的黏著劑組合物進行光照射而使其硬化,藉此形成黏著劑層。Furthermore, for example, in the case of using a light-curing adhesive composition of a partial polymer (polymer slurry) of a monomer raw material, after the adhesive composition is applied to the peeling surface, the applied adhesive composition is coated on the first surface of the substrate, thereby making the first surface of the substrate contact with the uncured adhesive composition. In this state, the adhesive composition sandwiched between the first surface of the substrate and the peeling surface is irradiated with light to cure it, thereby forming an adhesive layer.
再者,上述所例示之方法並非限定此處所揭示之黏著片材之製造方法。於此處所揭示之黏著片材之製造時,可將能夠使黏著劑層固著於基材之第一面之適當方法單獨使用一種或組合兩種以上而使用。此種方法之例可列舉:如上所述使液狀之黏著劑組合物於基材之第一面上硬化而形成黏著劑層之方法、或對基材之第一面實施提高黏著劑層之抓固性之表面處理之方法等。例如於可藉由在基材之第一面設置底塗層等方法而使黏著劑層對基材之抓固性充分提高之情形時,亦可藉由將硬化後之黏著劑層貼合於基材之第一面之方法而製造黏著片材。又,藉由基材之材質之選擇或黏著劑之組成之選擇,亦可提高黏著劑層對基材之抓固性。又,藉由對在基材之第一面上具有黏著劑層之黏著片材應用高於室溫之溫度,可提高該黏著劑層對基材之抓固性。用於提高抓固性之溫度例如可為35℃~80℃左右,可為40℃~70℃以上程度,亦可為45℃~60℃左右。Furthermore, the method exemplified above does not limit the method for manufacturing the adhesive sheet disclosed herein. When manufacturing the adhesive sheet disclosed herein, one or a combination of two or more appropriate methods that can fix the adhesive layer to the first surface of the substrate can be used. Examples of such methods include: a method of hardening a liquid adhesive composition on the first surface of the substrate to form an adhesive layer as described above, or a method of performing a surface treatment on the first surface of the substrate to improve the grip of the adhesive layer, etc. For example, in a situation where the grip of the adhesive layer on the substrate can be sufficiently improved by providing a primer layer on the first surface of the substrate, the adhesive sheet can also be manufactured by a method of attaching the hardened adhesive layer to the first surface of the substrate. Furthermore, the grip of the adhesive layer on the substrate can be improved by selecting the material of the substrate or the composition of the adhesive. Furthermore, the grip of the adhesive layer on the substrate can be improved by applying a temperature higher than room temperature to the adhesive sheet having the adhesive layer on the first surface of the substrate. The temperature for improving the grip can be, for example, about 35°C to 80°C, about 40°C to 70°C or above, or about 45°C to 60°C.
於此處所揭示之黏著片材為具有設置於基材之第一面之第一黏著劑層與設置於該基材之第二面之第二黏著劑層之黏著片材(即,雙面接著性之附基材之黏著片材)之形態之情形時,第一黏著劑層與第二黏著劑層可為相同之構成,亦可為不同之構成。於第一黏著劑層與第二黏著劑層之構成不同之情形時,該不同例如可為組成之不同或結構(厚度、表面粗糙度、形成範圍、形成圖案等)之不同。例如第二黏著劑層亦可為不含聚合物B之黏著劑層。又,關於第二黏著劑層之表面(第二黏著面),黏著力N50 可未達5 N/25 mm,可未達3 N/25 mm,可未達1.5 N/25 mm,亦可未達1 N/25 mm。In the case where the adhesive sheet disclosed herein is an adhesive sheet having a first adhesive layer disposed on the first surface of a substrate and a second adhesive layer disposed on the second surface of the substrate (i.e., a double-sided adhesive sheet attached to a substrate), the first adhesive layer and the second adhesive layer may have the same composition or different compositions. In the case where the first adhesive layer and the second adhesive layer have different compositions, the difference may be, for example, a difference in composition or a difference in structure (thickness, surface roughness, formation range, formation pattern, etc.). For example, the second adhesive layer may also be an adhesive layer that does not contain polymer B. Furthermore, regarding the surface of the second adhesive layer (second adhesive surface), the adhesive force N50 may be less than 5 N/25 mm, less than 3 N/25 mm, less than 1.5 N/25 mm, or less than 1 N/25 mm.
<附剝離襯墊之黏著片材> 此處所揭示之黏著片材可採用使黏著劑層之表面(黏著面)抵接於剝離襯墊之剝離面之黏著製品之形態。因此,藉由本說明書,可提供一種包含此處所揭示之任一黏著片材、與具有抵接於該黏著片材之黏著面之剝離面之剝離襯墊的附剝離襯墊之黏著片材(黏著製品)。<Adhesive sheet with peel-off liner> The adhesive sheet disclosed herein can be in the form of an adhesive product in which the surface (adhesive surface) of the adhesive layer abuts against the peel-off surface of the peel-off liner. Therefore, this specification can provide an adhesive sheet with peel-off liner (adhesive product) comprising any adhesive sheet disclosed herein and a peel-off liner having a peel-off surface abutting against the adhesive surface of the adhesive sheet.
剝離襯墊之厚度並無特別限定,通常適宜為5 μm~200 μm左右。若剝離襯墊之厚度處於上述範圍內,則對黏著劑層之貼合作業性與自黏著劑層之剝離作業性優異,因此較佳。於若干種態樣中,剝離襯墊之厚度例如可為10 μm以上,可為20 μm以上,可為30 μm以上,亦可為40 μm以上。又,剝離襯墊之厚度就使自黏著劑層之剝離容易化之觀點而言,例如可為100 μm以下,亦可為80 μm以下。視需要亦可對剝離襯墊實施塗佈型、混練型、蒸鍍型等公知之抗靜電處理。The thickness of the peeling pad is not particularly limited, and is generally preferably about 5 μm to 200 μm. If the thickness of the peeling pad is within the above range, the bonding workability of the adhesive layer and the peeling workability of the self-adhesive layer are excellent, so it is preferred. In some embodiments, the thickness of the peeling pad can be, for example, 10 μm or more, 20 μm or more, 30 μm or more, or 40 μm or more. In addition, from the perspective of facilitating the peeling of the self-adhesive layer, the thickness of the peeling pad can be, for example, 100 μm or less, or 80 μm or less. If necessary, the release pad may be subjected to known antistatic treatment such as coating type, kneading type, and evaporation type.
作為剝離襯墊,並無特別限定,例如可使用於樹脂膜或紙(可為層壓有聚乙烯等樹脂之紙)等襯墊基材之表面具有剝離層之剝離襯墊、或包含利用如氟系聚合物(聚四氟乙烯等)或聚烯烴系樹脂(聚乙烯、聚丙烯等)之低接著性材料所形成之樹脂膜的剝離襯墊等。就表面平滑性優異之方面而言,可良好地採用於作為襯墊基材之樹脂膜之表面具有剝離層之剝離襯墊、或包含利用低接著性材料所形成之樹脂膜之剝離襯墊。作為樹脂膜,只要為可保護黏著劑層之膜,則並無特別限定,例如可列舉:聚乙烯膜、聚丙烯膜、聚丁烯膜、聚丁二烯膜、聚甲基戊烯膜、聚氯乙烯膜、氯乙烯共聚物膜、聚酯膜(PET膜、PBT膜等)、聚胺基甲酸酯膜、乙烯-乙酸乙烯酯共聚物膜等。上述剝離層之形成例如可使用聚矽氧系剝離處理劑、長鏈烷基系剝離處理劑、烯烴系剝離處理劑、氟系剝離處理劑、脂肪酸醯胺系剝離處理劑、硫化鉬、二氧化矽粉等公知之剝離處理劑。尤佳為使用聚矽氧系剝離處理劑。The peeling pad is not particularly limited, and can be used, for example, a peeling pad having a peeling layer on the surface of a pad base material such as a resin film or paper (which may be a paper laminated with a resin such as polyethylene), or a peeling pad including a resin film formed using a low-adhesion material such as a fluorine-based polymer (polytetrafluoroethylene, etc.) or a polyolefin-based resin (polyethylene, polypropylene, etc.). In terms of excellent surface smoothness, it can be well used as a peeling pad having a peeling layer on the surface of a resin film as a pad base material, or a peeling pad including a resin film formed using a low-adhesion material. The resin film is not particularly limited as long as it can protect the adhesive layer, and examples thereof include polyethylene film, polypropylene film, polybutylene film, polybutadiene film, polymethylpentene film, polyvinyl chloride film, vinyl chloride copolymer film, polyester film (PET film, PBT film, etc.), polyurethane film, ethylene-vinyl acetate copolymer film, etc. The release layer can be formed using, for example, a known release agent such as a polysilicone release agent, a long-chain alkyl release agent, an olefin release agent, a fluorine release agent, a fatty acid amide release agent, molybdenum sulfide, and silica powder. It is particularly preferred to use a silicone-based stripping agent.
剝離層之厚度並無特別限制,通常適宜為0.01 μm~1 μm左右,較佳為0.1 μm~1 μm左右。剝離層之形成方法並無特別限定,可適當採用與所使用之剝離處理劑之種類等對應之公知方法。The thickness of the release layer is not particularly limited, and is usually about 0.01 μm to 1 μm, preferably about 0.1 μm to 1 μm. The method for forming the release layer is not particularly limited, and a known method corresponding to the type of release treatment agent used can be appropriately adopted.
<用途> 由本說明書提供之黏著片材例如可於貼合於被黏著體之初期發揮良好之二次加工性,因此可有助於良率降低之抑制或包含該黏著片材之製品之高品質化。而且,上述黏著片材可藉由熟化(可為50℃附近之溫和加熱、經時、該等之組合等)使黏著力大幅地上升。例如藉由在所期望之時刻進行加熱,可使黏著片材牢固地接著於被黏著體。利用此種特徵,此處所揭示之黏著片材可於各種領域良好地用於各種製品中所包含之構件之固定、接合、成形、裝飾、保護、補強、支持、衝擊緩和等目的。<Application> The adhesive sheet provided by this specification can, for example, exhibit good secondary processing properties at the initial stage of being attached to the adherend, thereby contributing to the suppression of yield reduction or the improvement of the quality of products containing the adhesive sheet. Moreover, the adhesive sheet can significantly increase its adhesive force by aging (which can be gentle heating around 50°C, over time, or a combination of the above). For example, by heating at the desired time, the adhesive sheet can be firmly attached to the adherend. Utilizing this feature, the adhesive sheet disclosed herein can be well used in various fields for the purposes of fixing, joining, shaping, decorating, protecting, reinforcing, supporting, and impact mitigating components contained in various products.
此處所揭示之黏著片材例如可以於具有第一面及第二面之膜狀基材之至少第一面設置有黏著劑層的附基材之黏著片材之形態,良好地用作貼附於被黏著體而對該被黏著體進行補強之補強膜。於該補強膜中,作為上述膜基材,可良好地使用包含樹脂膜作為基底膜者。又,就提高補強性能之觀點而言,上述黏著劑層較佳為固著於膜狀基材之第一面。 例如關於用於光學製品之光學構件、或用於電子製品之電子構件,高度之積體化、小型輕量化、薄型化不斷發展,可積層線膨脹係數或厚度不同之複數個較薄之光學構件/電子構件。藉由在此種構件貼附如上所述之補強膜,可對上述光學構件/電子構件賦予適度之剛性。藉此,於製造製程及/或製造後之製品中,可抑制因於上述線膨脹係數或厚度不同之複數個構件間可能產生之應力所導致之捲曲或彎曲。 又,於光學製品/電子製品之製造製程中,於如上所述對較薄之光學構件/電子構件進行切斷加工等形狀加工處理之情形時,藉由對該構件貼附補強膜而進行處理,可緩和伴隨加工之向光學構件/電子構件之局部之應力集中,可減少龜裂、破裂、積層構件之剝離等風險。對光學構件/電子構件貼附補強構件而進行操作亦可有助於該構件之搬送、積層、旋轉等時之局部之應力集中之緩和、或因該構件之自重所導致之彎折或彎曲之抑制等。 進而,包含上述補強膜之光學製品或電子製品等器件於在市場上供消費者使用之階段,即便於該器件掉落之情形、置於重量物之下之情形、飛來物碰撞之情形等被施加意外之應力之情形時,亦可藉由使該器件包含補強膜而緩和施加於器件之應力。因此,藉由使上述器件包含補強膜,可提高該器件之耐久性。The adhesive sheet disclosed herein can be used as a reinforcing film that is attached to an adherend to reinforce the adherend in the form of an adhesive sheet with an adhesive layer provided on at least the first surface of a film-like substrate having a first surface and a second surface. In the reinforcing film, as the above-mentioned film substrate, a base film containing a resin film can be used as a base film. In addition, from the viewpoint of improving the reinforcing performance, the above-mentioned adhesive layer is preferably fixed to the first surface of the film-like substrate. For example, with respect to optical components used in optical products or electronic components used in electronic products, the high degree of integration, miniaturization, lightness, and thinness are constantly developing, and multiple thinner optical components/electronic components with different linear expansion coefficients or thicknesses can be layered. By attaching the reinforcing film as described above to such a component, the optical component/electronic component can be given appropriate rigidity. In this way, in the manufacturing process and/or the product after manufacturing, the curling or bending caused by the stress that may be generated between multiple components with different linear expansion coefficients or thicknesses can be suppressed. In addition, in the manufacturing process of optical products/electronic products, when the thinner optical components/electronic components are subjected to shape processing such as cutting processing as described above, by attaching a reinforcing film to the component and processing it, the stress concentration on the local part of the optical component/electronic component accompanying the processing can be alleviated, and the risks of cracking, rupture, and peeling of the laminated components can be reduced. Attaching a reinforcing member to an optical component/electronic component can also help to relieve local stress concentration during the transportation, lamination, and rotation of the component, or suppress bending or curvature caused by the weight of the component. Furthermore, when optical products or electronic products including the above-mentioned reinforcing film are used by consumers on the market, even if the device is dropped, placed under a heavy object, or hit by a flying object, the stress applied to the device can be relieved by including the reinforcing film. Therefore, by including the reinforcing film in the above-mentioned device, the durability of the device can be improved.
此外,此處所揭示之黏著片材例如可以貼附於構成各種攜帶型設備(可攜式設備)之構件之態樣而良好地使用。此處所謂「攜帶」,並不單指能夠攜帶,而係指具有個人(標準成人)能夠相對容易地搬運之程度之攜帶性。又,此處所謂攜帶型設備之例可包括:行動電話、智慧型手機、平板型個人電腦、筆記型個人電腦、各種隨身設備、數位相機、數位攝錄影機、音響設備(攜帶音樂播放器、錄音筆等)、計算器(計算器等)、攜帶型遊戲設備、電子辭典、電子記事本、電子書籍、車載用資訊設備、攜帶型收音機、攜帶型電視、攜帶型印表機、攜帶型掃描儀、攜帶型調制解調器等攜帶電子設備,此外,亦可包括機械式手錶或懷錶、手電筒、放大鏡等。構成上述攜帶電子設備之構件之例可包括用於液晶顯示器等薄層顯示器或膜型顯示器等之類之圖像顯示裝置的光學膜或顯示面板等。此處所揭示之黏著片材亦可以貼附於汽車、家電製品等中之各種構件之態樣良好地使用。 實施例In addition, the adhesive sheet disclosed herein can be used well by being attached to components constituting various portable devices (portable equipment). The term "portable" herein does not simply mean being able to be carried, but means having a degree of portability that an individual (standard adult) can carry relatively easily. Furthermore, examples of portable devices herein may include: mobile phones, smart phones, tablet personal computers, laptop personal computers, various portable devices, digital cameras, digital video recorders, audio equipment (portable music players, recorders, etc.), calculators (calculators, etc.), portable gaming equipment, electronic dictionaries, electronic notepads, electronic books, in-vehicle information equipment, portable radios, portable televisions, portable printers, portable scanners, portable modems, and other portable electronic devices. In addition, they may also include mechanical watches or pocket watches, flashlights, magnifying glasses, and the like. Examples of components constituting the above-mentioned portable electronic devices may include optical films or display panels used in image display devices such as thin-film displays such as liquid crystal displays or film-type displays. The adhesive sheet disclosed herein can also be well used in the form of being attached to various components in automobiles, home appliances, etc. Example
以下,對關於本發明之若干種實施例進行說明,但並非意圖將本發明限定於該具體例所示者。再者,以下之說明中之「份」及「%」若無特別說明,則為重量基準。Hereinafter, several embodiments of the present invention will be described, but it is not intended to limit the present invention to the specific embodiments. Furthermore, "parts" and "%" in the following description are by weight unless otherwise specified.
(聚合物A1之製備) 於具備攪拌翼、溫度計、氮氣導入管及冷卻器之反應容器中,添加丙烯酸2-乙基己酯(2EHA)60份、N-乙烯基-2-吡咯啶酮(NVP)15份、甲基丙烯酸甲酯(MMA)10份、丙烯酸2-羥基乙酯(HEA)15份、及作為聚合溶劑之乙酸乙酯200份,於60℃下,於氮氣環境下攪拌2小時後,投入作為熱聚合起始劑之2,2'-偶氮二異丁腈(AIBN)0.2份,於60℃下進行6小時反應而獲得聚合物A1之溶液。該聚合物A1之Mw為110萬。(Preparation of polymer A1) In a reaction vessel equipped with a stirring blade, a thermometer, a nitrogen inlet tube and a cooler, 60 parts of 2-ethylhexyl acrylate (2EHA), 15 parts of N-vinyl-2-pyrrolidone (NVP), 10 parts of methyl methacrylate (MMA), 15 parts of 2-hydroxyethyl acrylate (HEA), and 200 parts of ethyl acetate as a polymerization solvent were added, and stirred at 60°C in a nitrogen environment for 2 hours. Then, 0.2 parts of 2,2'-azobisisobutyronitrile (AIBN) as a thermal polymerization initiator was added, and the reaction was carried out at 60°C for 6 hours to obtain a solution of polymer A1. The Mw of the polymer A1 is 1.1 million.
(聚合物B1之製備) 於具備攪拌翼、溫度計、氮氣導入管及冷卻器之反應容器中,投入MMA 40份、甲基丙烯酸正丁酯(BMA)20份、甲基丙烯酸2-乙基己酯(2EHMA)20份、官能基當量為900 g/mol之含有聚有機矽氧烷骨架之甲基丙烯酸酯單體(商品名:X-22-174ASX,信越化學工業股份有限公司製造)8.7份、官能基當量為4600 g/mol之含有聚有機矽氧烷骨架之甲基丙烯酸酯單體(商品名:KF-2012,信越化學工業股份有限公司製造)11.3份、乙酸乙酯100份、及作為鏈轉移劑之硫甘油0.5份,於70℃下,於氮氣環境下攪拌1小時後,投入熱聚合起始劑之AIBN 0.2份,於70℃下反應2小時後,投入作為熱聚合起始劑之AIBN 0.1重量份,繼而於80℃下反應5小時。如此獲得聚合物B1之溶液。該聚合物B1之Mw為2.2×104 。(Preparation of polymer B1) In a reaction vessel equipped with a stirring blade, a thermometer, a nitrogen inlet tube and a cooler, 40 parts of MMA, 20 parts of n-butyl methacrylate (BMA), 20 parts of 2-ethylhexyl methacrylate (2EHMA), 8.7 parts of a methacrylate monomer containing a polyorganosiloxane skeleton with a functional group equivalent of 900 g/mol (trade name: X-22-174ASX, manufactured by Shin-Etsu Chemical Co., Ltd.), and 4600 parts of a methacrylate monomer with a functional group equivalent of 4600 g/mol were added. 11.3 parts of methacrylate monomer containing polyorganosiloxane skeleton (trade name: KF-2012, manufactured by Shin-Etsu Chemical Co., Ltd.) with a weight of 0.05 g/mol, 100 parts of ethyl acetate, and 0.5 parts of thioglycerol as a chain transfer agent were stirred at 70°C in a nitrogen environment for 1 hour, and then 0.2 parts of AIBN as a thermal polymerization initiator were added. After reacting at 70°C for 2 hours, 0.1 parts by weight of AIBN as a thermal polymerization initiator was added, and then reacted at 80°C for 5 hours. In this way, a solution of polymer B1 was obtained. The Mw of the polymer B1 was 2.2×10 4 .
(聚合物B2之製備) 除未使用硫甘油以外,以與聚合物B1之製備相同之方式獲得Mw為16.5×104 之聚合物B2之溶液。(Preparation of polymer B2) A solution of polymer B2 having a Mw of 16.5×10 4 was obtained in the same manner as in the preparation of polymer B1 except that thioglycerol was not used.
再者,上述各聚合物之重量平均分子量係使用GPC裝置(Tosoh公司製造,HLC-8220GPC)於下述條件下進行測定,藉由聚苯乙烯換算而求出。 [GPC條件] ・樣品濃度:0.2 wt%(四氫呋喃(THF)溶液) ・樣品注入量:10 μl ・溶析液:THF、流速:0.6 ml/min ・測定溫度:40℃ ・管柱: 樣品管柱:TSKguardcolumn SuperHZ-H(1根)+TSKgel SuperHZM-H(2根) 參考管柱:TSKgel SuperH-RC(1根) ・檢測器:示差折射計(RI)The weight average molecular weight of each polymer was measured using a GPC device (manufactured by Tosoh, HLC-8220GPC) under the following conditions and was obtained by polystyrene conversion. [GPC conditions] ・Sample concentration: 0.2 wt% (tetrahydrofuran (THF) solution) ・Sample injection volume: 10 μl ・Eluent: THF, flow rate: 0.6 ml/min ・Measurement temperature: 40°C ・Column: Sample column: TSKguardcolumn SuperHZ-H (1 column) + TSKgel SuperHZM-H (2 columns) Reference column: TSKgel SuperH-RC (1 column) ・Detector: Differential refractometer (RI)
<黏著片材之製作> (例1) 於聚合物A1之溶液中,相對於該溶液中所含之聚合物A1之100份,添加2份聚合物B1、0.5份異氰酸酯系交聯劑(商品名:Takenate D110N,三羥甲基丙烷苯二甲基二異氰酸酯,三井化學公司製造),均勻地混合而製備黏著劑組合物C1。 於作為支持基材之厚度75 μm之聚對苯二甲酸乙二酯(PET)膜(Toray公司製造,商品名「Lumirror」)之第一面直接塗佈黏著劑組合物C1,於110℃下加熱2分鐘而進行乾燥,藉此形成厚度15 μm之黏著劑層。於該黏著劑層之表面(黏著面)貼合剝離襯墊之剝離面。作為剝離襯墊,使用三菱化學公司製造之MRQ25T100(於聚酯膜之單面具有利用聚矽氧系剝離處理劑所形成之剝離層之剝離襯墊,厚度25 μm)。如此,例1之黏著片材以其黏著面上抵接有剝離襯墊之剝離面的附剝離襯墊之黏著片材之形態獲得。<Preparation of adhesive sheet> (Example 1) In a solution of polymer A1, 2 parts of polymer B1 and 0.5 parts of an isocyanate crosslinking agent (trade name: Takenate D110N, trihydroxymethylpropane benzyl diisocyanate, manufactured by Mitsui Chemicals Co., Ltd.) were added to 100 parts of polymer A1 contained in the solution, and the mixture was uniformly mixed to prepare an adhesive composition C1. The adhesive composition C1 was directly applied to the first surface of a 75 μm thick polyethylene terephthalate (PET) film (manufactured by Toray Co., Ltd., trade name "Lumirror") as a supporting substrate, and dried by heating at 110°C for 2 minutes to form an adhesive layer with a thickness of 15 μm. The peeling surface of the peeling liner is attached to the surface (adhesive surface) of the adhesive layer. As the peeling liner, MRQ25T100 manufactured by Mitsubishi Chemical Corporation (a peeling liner having a peeling layer formed by a silicone-based peeling treatment agent on one side of a polyester film, with a thickness of 25 μm) is used. In this way, the peeling liner attached adhesive sheet of Example 1 is obtained in which the peeling surface of the peeling liner is abutted on the adhesive surface.
(例2~例4) 將聚合物B之種類或交聯劑之使用量變更為如表1所示,除此以外,以與黏著劑組合物C1之製備相同之方式製備黏著劑組合物C2~C4。分別使用該等黏著劑組合物C2~C4,除此以外,以與例1之黏著片材之製作相同之方式,例2~例4之黏著片材以其黏著面上抵接有剝離襯墊之剝離面的附剝離襯墊之黏著片材之形態獲得。(Examples 2 to 4) The type of polymer B or the amount of crosslinking agent used was changed as shown in Table 1. Adhesive compositions C2 to C4 were prepared in the same manner as the adhesive composition C1. The adhesive compositions C2 to C4 were used respectively. In the same manner as the adhesive sheet of Example 1, adhesive sheets of Examples 2 to 4 were obtained in the form of adhesive sheets with a peeling liner on the peeling surface of the adhesive surface.
<儲存彈性模數G'(150℃)> 黏著劑層之儲存彈性模數G'(150℃)藉由動態黏彈性測定求出。具體而言,於剝離襯墊之剝離面而非PET膜形成黏著劑層,除此以外,於與各例基本相同之條件下形成黏著劑層,將該黏著劑層重疊複數層,藉此形成厚度約2 mm之黏著劑層。將所獲得之黏著劑層沖切為直徑7.9 mm之圓盤狀而作為試樣,利用平行板夾入該試樣並固定,藉由黏彈性試驗機(例如TA Instruments公司製造之「ARES」,亦可為其相當品)於以下條件下進行動態黏彈性測定,求出儲存彈性模數G'(150℃)。再者,作為測定對象之黏著劑層亦可藉由將對應之黏著劑組合物呈層狀塗佈於剝離襯墊之剝離面等並進行乾燥或硬化而形成。 ・測定模式:剪切模式 ・溫度範圍:-50℃~200℃ ・升溫速度:5℃/min ・測定頻率:1 Hz<Storage elastic modulus G'(150℃)> The storage elastic modulus G'(150℃) of the adhesive layer was obtained by dynamic viscoelasticity measurement. Specifically, the adhesive layer was formed on the peeling surface of the peeling pad instead of the PET film, and the adhesive layer was formed under the same conditions as in each example, and the adhesive layer was stacked in multiple layers to form an adhesive layer with a thickness of about 2 mm. The obtained adhesive layer is punched into a disc shape with a diameter of 7.9 mm as a sample, and the sample is clamped and fixed by a parallel plate. The dynamic viscoelasticity is measured under the following conditions by a viscoelasticity tester (such as "ARES" manufactured by TA Instruments, or an equivalent product) to obtain the storage elastic modulus G' (150°C). Furthermore, the adhesive layer as the object of measurement can also be formed by applying the corresponding adhesive composition in a layer on the peeling surface of the peeling pad and drying or curing it. ・Measurement mode: Shear mode ・Temperature range: -50℃~200℃ ・Heating speed: 5℃/min ・Measurement frequency: 1 Hz
<黏著力(23℃)之測定> 將各例之黏著片材連同剝離襯墊一起裁斷為25 mm寬度,將其等作為試片,將利用甲苯潔淨化之SUS板(SUS304BA板)作為被黏著體,按照以下程序測定黏著力N23 、黏著力N50 及黏著力N80 。 (黏著力N23 之測定) 於23℃、50%RH之標準環境下,將覆蓋各試片之黏著面之剝離襯墊剝離,使2 kg之輥往返1次將所露出之黏著面壓接於被黏著體。將如此壓接於被黏著體之試片於上述標準環境下放置30分鐘後,使用萬能拉伸壓縮試驗機(裝置名「拉伸壓縮試驗機,TCM-1kNB」Minebea公司製造),依據JIS Z0237,於剝離角度180度、拉伸速度300 mm/min之條件下,測定180°剝離黏著力(相對於上述拉伸之阻力)。測定係進行3次,將其等之平均值作為黏著力N23 [N/25 mm]示於表1。 (黏著力N50 之測定) 將藉由與上述黏著力23 之測定相同之方式壓接於被黏著體之試片於50℃之環境下保持15分鐘,繼而於上述標準環境下放置30分鐘,其後,同樣地測定180°剝離黏著力。測定係進行3次,將其等之平均值作為黏著力N50 [N/25 mm]示於表1。 (黏著力N80 之測定) 將藉由與上述黏著力23 之測定相同之方式壓接於被黏著體之試片以80℃加熱5分鐘,繼而於上述標準環境下放置30分鐘,其後,同樣地測定180°剝離黏著力。測定係進行3次,將其等之平均值作為黏著力N80 [N/25 mm]示於表1。再者,確認到例1~4之黏著片材均未於黏著力N80 之測定時產生抓固破壞。<Measurement of Adhesion (23°C)> The adhesive sheets of each example were cut into 25 mm width together with the peeling pad, and the same was used as test pieces. The SUS plate (SUS304BA plate) cleaned with toluene was used as the adherend, and the adhesion N23 , adhesion N50 and adhesion N80 were measured according to the following procedure. (Measurement of Adhesion N23 ) In a standard environment of 23°C and 50%RH, the peeling pad covering the adhesive surface of each test piece was peeled off, and the exposed adhesive surface was pressed against the adherend by moving a 2 kg roller back and forth once. After the test piece thus pressed against the adherend was placed in the above standard environment for 30 minutes, a universal tensile compression tester (device name "tensile compression tester, TCM-1kNB" manufactured by Minebea) was used to measure the 180° peeling adhesion (relative to the above stretching resistance) under the conditions of a peeling angle of 180 degrees and a stretching speed of 300 mm/min in accordance with JIS Z0237. The measurement was performed 3 times, and the average value thereof was shown in Table 1 as the adhesion N 23 [N/25 mm]. (Measurement of Adhesion N50 ) The test piece pressed onto the adherend in the same manner as in the measurement of Adhesion 23 was kept in an environment of 50°C for 15 minutes, then placed in the above standard environment for 30 minutes, and then the 180° peel adhesion was measured in the same manner. The measurement was performed 3 times, and the average value thereof was shown in Table 1 as Adhesion N50 [N/25 mm]. (Measurement of Adhesion N80 ) The test piece pressed onto the adherend in the same manner as in the measurement of Adhesion 23 was heated at 80°C for 5 minutes, then placed in the above standard environment for 30 minutes, and then the 180° peel adhesion was measured in the same manner. The measurement was performed three times, and the average value thereof was shown as the adhesive force N 80 [N/25 mm] in Table 1. Furthermore, it was confirmed that the adhesive sheets of Examples 1 to 4 did not suffer from grip failure during the measurement of the adhesive force N 80 .
基於該等黏著力測定結果,算出黏著力上升比N80 /N50 及N50 /N23 。將結果示於表1。Based on the adhesion measurement results, adhesion increase ratios N 80 /N 50 and N 50 /N 23 were calculated. The results are shown in Table 1.
[表1]
如表1所示,例1~4之黏著片材具備包含聚合物A及聚合物B之黏著劑層,該聚合物B係具有聚有機矽氧烷骨架之單體與(甲基)丙烯酸系單體之共聚物,例1~4之黏著片材均顯示5 N/25 mm以上之黏著力N50 。可知,該等黏著片材可於貼附初期顯示良好之二次加工性,其後能以50℃左右之溫和加熱使黏著力上升至規定值以上。又,於使用150℃下之儲存彈性模數G'(150℃)為10,000 Pa以上90,000 Pa以下之黏著劑層的例1~3中,可獲得尤其良好之結果。具體而言,可將相當於貼附初期之黏著力N23 抑制得較低,並且進一步提高黏著力N50 。As shown in Table 1, the adhesive sheets of Examples 1 to 4 have an adhesive layer including polymer A and polymer B, wherein polymer B is a copolymer of a monomer having a polyorganosiloxane skeleton and a (meth) acrylic monomer, and the adhesive sheets of Examples 1 to 4 all show an adhesive force N50 of 5 N/25 mm or more. It can be seen that the adhesive sheets can show good secondary processing properties at the initial stage of attachment, and then the adhesive force can be increased to a value above the specified value by gentle heating at about 50°C. In addition, in Examples 1 to 3 using an adhesive layer having a storage elastic modulus G'(150°C) of 10,000 Pa or more and 90,000 Pa or less at 150°C, particularly good results can be obtained. Specifically, the adhesion force N 23 corresponding to the initial stage of attachment can be suppressed to a lower level, and the adhesion force N 50 can be further increased.
以上,對本發明之具體例進行了詳細說明,但該等僅為例示,並非限定申請專利範圍。申請專利範圍所記載之技術包含將以上所例示之具體例進行各種變化、變更者。The specific examples of the present invention are described in detail above, but these are only examples and do not limit the scope of the patent application. The technology described in the scope of the patent application includes various changes and modifications of the specific examples described above.
1:黏著片材 2:黏著片材 3:黏著片材 10:支持基材 10A:第一面 10B:第二面 21:黏著劑層(第一黏著劑層) 21A:黏著面(第一黏著面) 21B:黏著面(第二黏著面) 22:黏著劑層(第二黏著劑層) 22A:黏著面(第二黏著面) 31:剝離襯墊 32:剝離襯墊 100:附剝離襯墊之黏著片材(黏著製品) 200:附剝離襯墊之黏著片材(黏著製品) 300:附剝離襯墊之黏著片材(黏著製品)1: Adhesive sheet 2: Adhesive sheet 3: Adhesive sheet 10: Support substrate 10A: First side 10B: Second side 21: Adhesive layer (first adhesive layer) 21A: Adhesive surface (first adhesive surface) 21B: Adhesive surface (second adhesive surface) 22: Adhesive layer (second adhesive surface) Second adhesive layer) 22A: Adhesive surface (second adhesive surface) 31: Peel-off liner 32: Peel-off liner 100: Adhesive sheet with peel-off liner (adhesive product) 200: Adhesive sheet with peel-off liner (adhesive product) 300: Adhesive sheet with peel-off liner (adhesive product)
圖1係模式性地表示一實施形態之黏著片材之構成之剖視圖。 圖2係模式性地表示另一實施形態之黏著片材之構成之剖視圖。 圖3係模式性地表示另一實施形態之黏著片材之構成之剖視圖。FIG. 1 is a cross-sectional view schematically showing the structure of an adhesive sheet in one embodiment. FIG. 2 is a cross-sectional view schematically showing the structure of an adhesive sheet in another embodiment. FIG. 3 is a cross-sectional view schematically showing the structure of an adhesive sheet in another embodiment.
1:黏著片材 1: Adhesive sheet
10:支持基材 10: Support substrate
10A:第一面 10A: First side
10B:第二面 10B: Second side
21:黏著劑層(第一黏著劑層) 21: Adhesive layer (first adhesive layer)
21A:黏著面(第一黏著面) 21A: Adhesive surface (first adhesive surface)
31:剝離襯墊 31: Peel off the liner
100:附剝離襯墊之黏著片材(黏著製品) 100: Adhesive sheet with peel-off liner (adhesive product)
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WO2022163707A1 (en) * | 2021-01-29 | 2022-08-04 | 日東電工株式会社 | Optical adhesive tape |
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KR20230136743A (en) * | 2021-01-29 | 2023-09-26 | 닛토덴코 가부시키가이샤 | Optical adhesive tape |
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