TWI843407B - Server power supply - Google Patents
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- TWI843407B TWI843407B TW112102240A TW112102240A TWI843407B TW I843407 B TWI843407 B TW I843407B TW 112102240 A TW112102240 A TW 112102240A TW 112102240 A TW112102240 A TW 112102240A TW I843407 B TWI843407 B TW I843407B
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- 239000000758 substrate Substances 0.000 claims abstract description 120
- 239000000919 ceramic Substances 0.000 claims abstract description 100
- 230000017525 heat dissipation Effects 0.000 claims abstract description 64
- 229910052751 metal Inorganic materials 0.000 claims description 21
- 239000002184 metal Substances 0.000 claims description 21
- 239000003990 capacitor Substances 0.000 claims description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 8
- 229910052802 copper Inorganic materials 0.000 claims description 8
- 239000010949 copper Substances 0.000 claims description 8
- 238000005516 engineering process Methods 0.000 claims description 6
- 238000004806 packaging method and process Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 230000005669 field effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000003071 polychlorinated biphenyls Chemical class 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Abstract
一伺服器的電源供應器包括一外殼,該外殼中一內部空間具有一風路,且該風路連通一風洞開口;該外殼內的一變壓器模組接收一電力後將該電力降壓為一低壓電力供給一電源控制電路和該風洞開口中的一散熱風扇;該電源控制電路接收該低壓電力並產生一電源控制訊號至該變壓器模組和一輸出功率控制訊號至該外殼內至少一陶瓷基板上設置的一功率輸出模組,使該變壓器模組輸出一準輸出電壓至該功率輸出模組;該功率輸出模組接收該準輸出電壓後產生一輸出電壓訊號至該電源輸出埠;該至少一陶瓷基板位於該風路上,故可有效率的受到該散熱風扇吹拂散熱。A power supply for a server includes an outer shell, an inner space in the outer shell has an air path, and the air path is connected to a wind tunnel opening; a transformer module in the outer shell receives power and then reduces the power to a low-voltage power to supply a power control circuit and a heat dissipation fan in the wind tunnel opening; the power control circuit receives the low-voltage power and generates a power control signal to the transformer module and an output power control signal to a power output module arranged on at least one ceramic substrate in the outer shell, so that the transformer module outputs a quasi-output voltage to the power output module; the power output module receives the quasi-output voltage and generates an output voltage signal to the power output port; the at least one ceramic substrate is located in the air path, so that it can be effectively blown by the heat dissipation fan to dissipate heat.
Description
一種電源供應器,尤指一種伺服器的電源供應器。A power supply, especially one for a server.
隨著資訊科技的日益增進,負責傳輸資訊的網路伺服器在硬體設計上也更趨於模組化。如此,模組化的伺服器將能在單一商品系列中提供多款不同組態配置的選項,並且提供給客戶更彈性的硬體配置做靈活的部署。With the advancement of information technology, network servers responsible for transmitting information are becoming more modular in hardware design. In this way, modular servers can provide multiple configuration options in a single product line and provide customers with more flexible hardware configurations for flexible deployment.
一個良好的伺服器需要穩定、可靠和安全的運作,而為了達成以上的條件,伺服器也需要一個良好的電源供應器。而隨著工業網路使用功率上的提升,伺服器的運作功率和運作時產生的廢熱溫度也隨之提高,因此伺服器的電源供應器需要良好的散熱設計,以利伺服器穩定運作。A good server needs to operate stably, reliably and safely, and in order to achieve the above conditions, the server also needs a good power supply. With the increase in the power used in industrial networks, the operating power of the server and the waste heat temperature generated during operation also increase. Therefore, the server's power supply needs a good heat dissipation design to facilitate the stable operation of the server.
然而,此電源供應器的散熱結構會受到內部有限空間的影響,即當伺服器的電源供應器內部設有凸出非平面的電路組時,供散熱的通風風道就會受到這一些非平面電路模組的阻礙而無法良好通風,因而導致電源供應器的溫度上升而無法穩定提供電力給伺服器運作。However, the heat dissipation structure of the power supply is affected by the limited internal space. That is, when a protruding non-planar circuit group is provided inside the power supply of the server, the ventilation duct for heat dissipation will be blocked by these non-planar circuit modules and cannot be properly ventilated, thereby causing the temperature of the power supply to rise and fail to stably provide power to the server operation.
詳細來說,現有伺服器的電源供應器係利用複數離散元件(discrete component)打件於多個子印刷電路板(Printed circuit board;PCB)上,再插件或焊接該些子PCB於一母PCB上。如此,該母PCB上設有該些子PCB,且該些子PCB受限於該些離散元件的尺寸而厚度較厚,因此該電源供應器的內部設有厚度較厚的該些子PCB而凸出、非平面的電路,因而影響風道散熱的功效。Specifically, the existing server power supply uses a plurality of discrete components to be mounted on a plurality of sub-printed circuit boards (PCBs), and then the sub-PCBs are plugged or soldered on a mother PCB. In this way, the mother PCB is provided with the sub-PCBs, and the sub-PCBs are relatively thick due to the size of the discrete components. Therefore, the power supply is provided with the thick sub-PCBs inside, resulting in protruding, non-planar circuits, which affects the heat dissipation effect of the air duct.
本發明提供一種伺服器的電源供應器,設置電路於陶瓷基板上以增加電源供應器內部的散熱空間,並且利用陶瓷基板較高的熱導係數加快散熱速度,以利電源供應器更有效率的散熱而更穩定的輸出電力。The present invention provides a power supply for a server, wherein a circuit is arranged on a ceramic substrate to increase the heat dissipation space inside the power supply, and the higher thermal conductivity of the ceramic substrate is utilized to accelerate the heat dissipation speed, so that the power supply can dissipate heat more efficiently and output power more stably.
本發明之該電源供應器包括: 一外殼,形成有一風洞開口和一內部空間;其中,該內部空間具有一風路,且該風路連通該風洞開口; 一電源輸入埠,設置於該外殼上; 一電源輸出埠,設置於該外殼上; 一散熱風扇,設置於該外殼上的該風洞開口中; 一變壓器模組,設置於該內部空間中,且分別電連接該電源輸入埠和該散熱風扇; 一基板,設置於該內部空間中; 一電源控制電路,設置於該基板上,且電連接該變壓器模組; 至少一陶瓷基板,設置於該內部空間中,且位於該風路上; 一功率輸出模組,設置於該至少一陶瓷基板上,且分別電連接該電源控制電路、該變壓器模組和該電源輸出埠; 其中,該電源輸入埠供電連接一電源以接收一電力,該變壓器模組將該電力降壓為一低壓電力,且分別供給該低壓電力給該散熱風扇和該電源控制電路; 其中,該電源控制電路接收該低壓電力並且產生一電源控制訊號至該變壓器模組和一輸出功率控制訊號至該功率輸出模組,使該變壓器模組輸出一準輸出電壓至該功率輸出模組,且使該功率輸出模組根據該準輸出電壓產生一輸出電壓訊號至該電源輸出埠。 The power supply of the present invention includes: An outer shell, which is formed with a wind tunnel opening and an inner space; wherein the inner space has an air path, and the air path is connected to the wind tunnel opening; A power input port, which is arranged on the outer shell; A power output port, which is arranged on the outer shell; A heat dissipation fan, which is arranged in the wind tunnel opening on the outer shell; A transformer module, which is arranged in the inner space and is electrically connected to the power input port and the heat dissipation fan respectively; A substrate, which is arranged in the inner space; A power control circuit, which is arranged on the substrate and is electrically connected to the transformer module; At least one ceramic substrate, which is arranged in the inner space and is located on the air path; A power output module is disposed on the at least one ceramic substrate and is electrically connected to the power control circuit, the transformer module and the power output port respectively; wherein the power input port is electrically connected to a power source to receive a power, the transformer module reduces the power to a low voltage power, and supplies the low voltage power to the heat dissipation fan and the power control circuit respectively; wherein the power control circuit receives the low voltage power and generates a power control signal to the transformer module and an output power control signal to the power output module, so that the transformer module outputs a quasi-output voltage to the power output module, and the power output module generates an output voltage signal to the power output port according to the quasi-output voltage.
本發明該至少一陶瓷基板的熱導係數高於一般印刷電路板(Printed circuit board;PCB)的熱導係數,故本發明的該至少一陶瓷基板可以較快速的傳導熱量散熱。並且,該功率輸出模組可以直接設置於該至少一陶瓷基板上,而無需如先前技術先設置電子元件於一子PCB板上再將子PCB板結合一母PCB板設置。如此一來,本發明該電源供應器的該內部空間可以空出更多的空間散熱。進一步,因為該至少一陶瓷基板在該內部空間中設置於該風路上,所以該至少一陶瓷基板可以有效率的受到該散熱風扇的吹拂散熱。The thermal conductivity of the at least one ceramic substrate of the present invention is higher than that of a general printed circuit board (PCB), so the at least one ceramic substrate of the present invention can conduct heat and dissipate heat more quickly. In addition, the power output module can be directly arranged on the at least one ceramic substrate, without the need to first arrange the electronic components on a sub-PCB board and then combine the sub-PCB board with a mother PCB board as in the prior art. In this way, the internal space of the power supply of the present invention can free up more space for heat dissipation. Furthermore, because the at least one ceramic substrate is arranged on the wind path in the internal space, the at least one ceramic substrate can be efficiently blown by the heat dissipation fan to dissipate heat.
請參閱圖1和圖2所示,本發明提供一伺服器的電源供應器1,用以提供該伺服器一個穩定的電源。本發明之該電源供應器1包括一外殼10、一電源輸入埠20、一變壓器模組30、一散熱風扇40、一電源控制電路50、一功率輸出模組60、一電源輸出埠70、一基板和至少一陶瓷基板。Referring to FIG. 1 and FIG. 2 , the present invention provides a power supply 1 for a server, which is used to provide a stable power supply to the server. The power supply 1 of the present invention includes a
該外殼10形成有一風洞開口11和一內部空間,且該內部空間具有一風路,該風路連通該風洞開口11。該散熱風扇40設置於該外殼10上的該風洞開口11中,且該外殼10上設有該電源輸入埠20和該電源輸出埠70,該外殼10的該內部空間中設有該變壓器模組30、該電源控制電路50和該功率輸出模組60。The
該變壓器模組30分別電連接該電源輸入埠20、該散熱風扇40和該電源控制電路50,且該功率輸出模組60分別電連接該變壓器模組30、該電源控制電路50和該電源輸出埠70。該電源輸入埠20供電連接一電源以接收一電力。該變壓器模組30通過該電源輸入埠20接收該電力,且將該電力降壓為一低壓電力,並分別送出該低壓電力供給該散熱風扇40和該電源控制電路50。The
該散熱風扇40接收該低壓電力而旋轉風扇產生一散熱風力吹向一第一軸向。該電源控制電路50接收該低壓電力並且產生一電源控制訊號至該變壓器模組30和一輸出功率控制訊號至該功率輸出模組60,使該變壓器模組30輸出一準輸出電壓至該功率輸出模組60,且使該功率輸出模組60根據該準輸出電壓產生一輸出電壓訊號至該電源輸出埠70。該電源輸出埠70供電連接該伺服器,且本發明自該電源輸出埠70所輸出的該輸出電壓訊號為該伺服器的一個穩定的電源。The
本發明之該基板和該至少一陶瓷基板分別設置於該內部空間中,並且該基板和該至少一陶瓷基板在該內部空間中設置位於該風路上,以便受到該散熱風扇40的吹拂。詳細來說,該電源控制電路50設置於該基板上,該功率輸出模組60設置於該至少一陶瓷基板上。該基板的一平面和該至少一陶瓷基板的一平面分別平行於該散熱風扇40產生該散熱風力所吹向的該第一軸向。如此一來,因為各該陶瓷基板的平面無垂直凸出於該散熱風扇40所吹向的該第一軸向而成為風力阻抗,故該散熱風扇40可以產生較低阻力的和較快風速的該散熱風力流動於該至少一陶瓷基板之間,協助該至少一陶瓷基板上的該功率輸出模組60有效率的散熱。The substrate and the at least one ceramic substrate of the present invention are respectively disposed in the internal space, and the substrate and the at least one ceramic substrate are disposed in the internal space on the wind path so as to be blown by the
進一步,本發明該至少一陶瓷基板的熱導係數高於一般印刷電路板(Printed circuit board;PCB)的熱導係數。詳細來說,陶瓷的熱導係數約為1.22瓦每1公尺和每1克耳文(Watt per meter per Kelvin;W*m
-1*K
-1),而一般PCB的FR4玻璃纖維材料的熱導係數約為0.3~0.9 W*m
-1*K
-1之間。如此,相較於一般的PCB,本發明的該至少一陶瓷基板可以較快速的傳導熱量散熱。並且,該功率輸出模組60可以直接設置於該至少一陶瓷基板上,而無需如先前技術先設置電子元件於一子PCB板上再將子PCB板結合一母PCB板設置。如此一來,本發明該電源供應器1的該內部空間也可以空出更多的空間以利該散熱風力的流動散熱。
Furthermore, the thermal conductivity of the at least one ceramic substrate of the present invention is higher than that of a general printed circuit board (PCB). Specifically, the thermal conductivity of ceramic is about 1.22 Watt per meter per Kelvin (W*m -1 *K -1 ), while the thermal conductivity of the FR4 glass fiber material of a general PCB is about 0.3~0.9 W*m -1 *K -1 . Thus, compared to a general PCB, the at least one ceramic substrate of the present invention can conduct heat and dissipate heat more quickly. Furthermore, the
請參閱圖2和圖3所示,在本發明的一實施例中,該外殼10具有一上表面12、一下表面13、一入風表面14和一出風表面15。該上表面12相對於該下表面13,且該入風表面14相對於該出風表面15。該風洞開口11係形成於該下表面13和該出風表面15,且複數入風開口16形成於該入風表面14,而該電源輸入埠20和該散熱風扇40係設置於該出風表面15。該風路形成於該些入風開口16和該風洞開口11之間,且該風路平行於該第一軸向,以利該散熱風扇40自該些入風開口16抽入該散熱風力進入該外殼10內,再將該散熱風力自該外殼10內由該風洞開口11吹出。另外,該上表面12設有該電源輸出埠70,且該下表面13設有一控制訊號埠80。Referring to FIG. 2 and FIG. 3 , in one embodiment of the present invention, the
請一併參閱圖4所示,該控制訊號埠80電連接該電源控制電路50,以利一外部裝置通過電連接該控制訊號埠80傳輸一設定訊號至該電源控制電路50,修改該電源控制電路50中的邏輯設定。Please refer to FIG. 4 , the
進一步,該變壓器模組30包括一第一變壓器31和一第二變壓器32,且該功率輸出模組60包括一第一功率輸出電路61和一第二功率輸出電路62。Furthermore, the
該第一變壓器31分別電連接該電源輸入埠20、該散熱風扇40和該電源控制電路50。該第一變壓器31自該電源輸入埠20接收該電力,並且該第一變壓器31降壓該電力為該低壓電力,再輸出該低壓電力至該散熱風扇40和該電源控制電路50,以利該散熱風扇40和該電源控制電路50接收該低壓電力運作。而該第二變壓器32電連接該電源輸入埠20、該電源控制電路50和該功率輸出模組60。該第二變壓器32自該電源輸入埠20接收該電力和自該電源控制電路50接收該電源控制訊號,且根據該電源控制訊號調整接收的該電力的電壓,以輸出該準輸出電壓至該功率輸出模組60的該第一功率輸出電路61。The
該功率輸出模組60的該第一功率輸出電路61分別電連接該變壓器模組30的該第二變壓器32和該電源控制電路50,而該第二功率輸出電路62分別電連接該第一功率輸出電路61、該電源控制電路50和該電源輸出埠70。The first
該第一功率輸出電路61自該變壓器模組30的該第二變壓器32接收該準輸出電壓和自該電源控制電路50接收該輸出功率控制訊號後,根據該輸出功率控制訊號調整該準輸出電壓的功率因數以產生一功率因數修正(power factor correction;PFC)訊號,並且該第一功率輸出電路61將該PFC訊號輸出至該第二功率輸出電路62。該第二功率輸出電路62自該第一功率輸出電路61接收該PFC訊號後調整該PFC訊號的脈衝寬度以產生一脈衝寬度調變(pulse width modulation;PWM)訊號,且該第二功率輸出電路62將該PWM訊號輸出至該電源輸出埠70。該PWM訊號即為先前所述的該輸出電壓訊號。After receiving the quasi-output voltage from the
另外,在本實施例中,該至少一陶瓷基板係包括了兩個該陶瓷基板,且該第一功率輸出電路61和該第二功率輸出電路62係分別設置於不同的該陶瓷基板上。如此,可避免該第一功率輸出電路61和該第二功率輸出電路62太靠近而出現電磁上的干擾。In addition, in this embodiment, the at least one ceramic substrate includes two ceramic substrates, and the first
請參閱圖5所示,圖5為該電源供應器1在本發明的另一實施例中的該內部空間的俯視圖。設置於該內部空間中的多個該陶瓷基板包括一第一陶瓷基板91、一第二陶瓷基板92、一第三陶瓷基板93和一第四陶瓷基板94。該些陶瓷基板91~94的各平面和該基板100的平面一致平行於該第一軸向X,且該些陶瓷基板91~94和該基板100的各平面面向和該第一軸向X垂直的一第二軸向Y。該第一陶瓷基板91的平面上設有該第一功率輸出電路61,該第二陶瓷基板92的平面上設有該第二功率輸出電路62,而該第三陶瓷基板93的平面上設有一第三功率輸出電路63。該第四陶瓷基板94的平面上設有一第四功率輸出電路,該第四功率輸出電路為一金屬氧化物半導體場效電晶體(Metal-Oxide-Semiconductor Field-Effect Transistor;MOSFET)電路,且該MOSFET電路連接該電源控制電路50。進一步來說,該第四陶瓷基板94的該MOSFET電路可為一種運用環狀(ORing)架構的MOSFET電路。此ORing架構的電路可以維持輸出電流的流向,以防止電流反灌之情形。此種Oring MOSFET電路的運用已為習知技術,故在此不多做贅述。Please refer to FIG. 5, which is a top view of the inner space of the power supply 1 in another embodiment of the present invention. The plurality of ceramic substrates disposed in the inner space include a first
該功率輸出模組60的該第一功率輸出電路61、該第二功率輸出電路62和該第三功率輸出電路63都係採用一直接覆銅(Direct Bonded Copper;DBC)技術或是一直接電鍍銅(Direct Plated Copper;DPC)技術分別鍍覆於該第一陶瓷基板91和該第二陶瓷基板92的平面上,且該第一功率輸出電路61、該第二功率輸出電路62和該第三功率輸出電路63具有一銅電路層。並且,該第一功率輸出電路61、該第二功率輸出電路62和該第三功率輸出電路63的複數接腳分別垂直於該第一陶瓷基板91、該第二陶瓷基板92和該第三陶瓷基板93的平面,且分別自該第一功率輸出電路61、該第二功率輸出電路62和該第三功率輸出電路63向該電源供應器1的該內部空間中位於底部的一平面電路板130所延伸。The first
另外,該電源供應器1的該內部空間中進一步設有一電磁濾波器(electromagnetic interference filter;EMI Filter)110、至少一電容和至少一電感。該至少一電容例如一降壓電容(Buck capacitor)33和複數穩壓電容34,而該至少一電感例如一扼流圈(choke)120。In addition, an electromagnetic interference filter (EMI Filter) 110, at least one capacitor and at least one inductor are further disposed in the inner space of the power supply 1. The at least one capacitor is, for example, a
該電磁濾波器110係設置於該電源輸入埠20和該變壓器模組30之間,以利在該變壓器模組30降壓該電力前先由該電磁濾波器110過濾掉該電源輸入埠20所輸入該電力的雜訊和突波。The
該降壓電容33屬於該第一變壓器31中一降壓電路的一部份,但因該降壓電容33的體積較大而需另設置於該內部空間中。該降壓電容33的體積較大是因為其為該電源供應器1中主要用於降壓的電容,因此需要較大的儲電量以供應該降壓電路的運作。該降壓電路係習知的電路,可負責將市電降壓至該低壓電壓,即例如將110伏特(Volt;V)降壓為4V。The step-down
該扼流圈120屬於該第一功率輸出電路61中的一部份,但因該扼流圈120的體積較大而需另設置於該內部空間中。該扼流圈120為過濾該第一功率輸出電路61所產生該PFC訊號的一低通濾波器(Low-pass filter)。換言之,該扼流圈120可確保本發明該第一功率輸出電路61所輸出的該PFC訊號不具有高頻的雜訊。The
請參一併閱圖6和圖7所示,該內部空間中的該第一陶瓷基板91具有該第一陶瓷基板91的一第一平面91A和一第二平面91B。該第一平面91A相對於該第二平面91B,且該第一平面91A和該第二平面91B平行於該第一軸向X,該第一平面91A和該第二平面91B垂直於該第二軸向Y。該第一平面91A上設有該第一功率輸出電路61,且該第二平面91B上設有一第一散熱金屬層910。該第一功率輸出電路61具有前述的銅電路層和複數第一接腳610,該些第一接腳610向一第三軸向Z延伸而出。該第一軸向X、該第二軸向Y和該第三軸向Z之間互相垂直。該些第一接腳610用以固定該第一功率輸出電路61與連接該內部空間底面的該平面電路板130上。該些第一接腳610透過該內部空間中的該平面電路板130電連接該第二變壓器32、該電源控制電路50和該第二功率輸出電路62。Please refer to FIG. 6 and FIG. 7 , the first
該第一散熱金屬層910除了有助於設置於該第一平面91A的該第一功率輸出電路61通過該第一陶瓷基板91熱傳導至該第一散熱金屬層910散熱外,也可以做為該第一功率輸出電路61的一電磁隔絕片。這是因為,在本實施例中,該基板100係設置於該內部空間中於該第二軸向Y上靠近該外殼10的一側,而於該第二軸向Y上相對於此一側的該內部空間中即設有了該些陶瓷基板91~94。如此,該基板100上的該電源控制電路50和該第一功率輸出電路61分開設置。該第一陶瓷基板91的該第二平面91B面向該基板100與該電源控制電路50,該第一陶瓷基板91的該第一平面91A背對該基板100與該電源控制電路50,並且該第一功率輸出電路61和該基板100與該電源控制電路50之間間隔了該散熱金屬層140。如此一來,該第一散熱金屬層910即可做為該電源控制電路50和該第一陶瓷基板91上該第一功率輸出電路61之間的電磁屏障,使該電源控制電路50和該第一功率輸出電路61不互相電磁干擾。The first heat
請參閱圖8所示,該內部空間中的該第二陶瓷基板92具有該第一陶瓷基板92的一第一平面92A和一第二平面92B。該第二陶瓷基板92的該第一平面92A上設有該第二功率輸出電路62,且該第二陶瓷基板92的該第二平面92B上設有一第二散熱金屬層920。該第二功率輸出電路62具有前述的銅電路層和複數第二接腳620,該些第二接腳620向一第三軸向Z延伸而出。該第二功率輸出電路62也透過該些第二接腳620連接固定於該內部空間中的該平面電路板130上,且透過該些第二接腳620電連接該平面電路板130以進一步電連接該第一功率輸出電路61、該電源控制電路50和該電源輸出埠70。As shown in FIG. 8 , the second
請參閱圖9和圖10所示,該內部空間中的該第三陶瓷基板93具有該第三陶瓷基板93的一第一平面93A和一第二平面93B。該第三陶瓷基板93的該第一平面93A上設有該第三功率輸出電路63,且該第三陶瓷基板93的該第二平面93B上設有一第三散熱金屬層930。該第三散熱金屬層930與該第二散熱金屬層920的功用和該第一散熱金屬層910相同為替對應陶瓷基板的另一面上的電路散熱,故在此不做贅述。該第三功率輸出電路63具有複數離散元件(discrete component),並且在本實施例中,該第一平面93A上的該第三功率輸出電路63上又進一步設置了一封裝外殼150和一控制電路板160。As shown in FIG. 9 and FIG. 10 , the third
該第三功率輸出電路63包括一電路層131、複數裸晶功率元件132、複數直立訊號端子133、複數鋁導電條和複數第三接腳630。該封裝外殼150包括複數接腳開口151和複數訊號端子開口152。該控制電路板160包括複數電路控制訊號埠口161。The third
設置於該第一平面93A上的該電路層131具有圖案化的電路,且該電路層131上設有四個該裸晶功率元件132。該些裸晶功率元件132屬於未經封裝的裸露晶粒(die),因此在散熱效率上,比介電封裝後的半導體裝置更佳。該些裸晶功率元件132可為MOSFET或是絕緣柵雙極電晶體(Insulated Gate Bipolar Transistor;IGBT)等一般的半導體功率元件。在本實施例中,該些裸晶功率元件132為一種本體驅動MOSFET (Bulk Driven MOSFET;BD MOS)。The
該些裸晶功率元件132電連接該電路層131,且該些裸晶功率元件132之間藉由該些鋁導電條互相電連接。該電路層131上設也有四個自該第三功率輸出電路63朝該第三軸向Z延伸而出的該些第三接腳630。該些第三接腳630也另透過該些鋁導電條分別電連接該些裸晶功率元件132和該電路層131,以利傳輸電流出入該些鋁導電條。該些第三接腳630沿著該第一平面90A朝該第三軸向Z延伸而出後電連接該電源控制電路50以獲取電力。The bare die
在本實施例中,四個該裸晶功率元件132各搭配有一個電連接的該直立訊號端子133。總共四個該直立訊號端子133垂直連接於該電路層131,且每個該直立訊號端子133之中都具有一針腳插孔件134。這四個該針腳插孔件134分別穿透該封裝外殼150的四個該接腳開口151以電連接該控制電路板160上的四個該電路控制訊號埠口161。該控制電路板160在通電運作時產生複數電路控制訊號以控制該第三功率輸出電路63中該些裸晶功率元件132的運作。該控制電路板160將該電路控制訊號透過該些電路控制訊號埠口161輸出至四個該裸晶功率元件132中。該封裝外殼150上的四個該訊號端子開口152分別對應四個該第三接腳630而設置,使該封裝外殼150遮蓋保護該第三功率輸出電路63的同時允許該些第三接腳630自該些訊號端子開口152延伸而出。In this embodiment, each of the four bare
總而言之,在此實施例中,該第三陶瓷基板93的該第一平面93A上設置了該第三功率輸出電路63、保護該第三功率輸出電路63的該封裝外殼150和控制該第三功率輸出電路63運作的該控制電路板160。該封裝外殼150與該控制電路板160係透過該些直立訊號端子133和該些針腳插孔件134固定於該第三功率輸出電路63中的該電路層131上,且該控制電路板160係透過該些直立訊號端子133和該些針腳插孔件134電連接該第三功率輸出電路63中該電路層131上的該些裸晶功率元件132。設置於該第一平面93A上的該第三功率輸出電路63、該封裝外殼150和該控制電路板160可受到該第三陶瓷基板93與該第二平面93B上的該第三散熱金屬層930的導熱而有效散熱。並且,該第三功率輸出電路63、該封裝外殼150和該控制電路板160也都位於該風路上以受到該散熱風扇40的吹拂進一步散熱。該第三功率輸出電路63、該封裝外殼150和該控制電路板160也因該第二平面93B上該第三散熱金屬層930做為電磁屏障而受到電磁保護。In summary, in this embodiment, the third
該散熱風扇40自該些入風開口16抽入的該散熱風力,吹拂於該風路,該風路中設有了平行於該第一軸向X的該基板100和該些陶瓷基板91~94。因為該基板100和該些陶瓷基板91~94結構上的設置,使該散熱風力能以低風阻流動於該些陶瓷基板91~94之間,以有效率的降溫該些陶瓷基板91~94。並且,因為該些陶瓷基板91~94的熱傳導係數高於一般PCB的熱傳導係數,故該些陶瓷基板91~94上所有電路所產生的廢熱可以更容易通過該些陶瓷基板91~94傳導散熱,使整體散熱的效率得到提升。如此有效率受到散熱的該電源供應器1能更穩定的從該電源輸出埠70輸出該輸出電壓訊號至供連接的該伺服器,以利該伺服器穩定的運作傳輸資訊。The heat dissipation wind force drawn in by the
1:電源供應器 10:外殼 11:風洞開口 12:上表面 13:下表面 14:入風表面 15:出風表面 16:入風開口 20:電源輸入埠 30:變壓器模組 31:第一變壓器 32:第二變壓器 33:降壓電容 34:穩壓電容 40:散熱風扇 50:電源控制電路 60:功率輸出模組 61:第一功率輸出電路 62:第二功率輸出電路 63:第三功率輸出電路 70:電源輸出埠 80:控制訊號埠 91:第一陶瓷基板 91A:第一平面 91B:第二平面 92:第二陶瓷基板 92A:第一平面 92B:第二平面 93:第三陶瓷基板 93A:第一平面 93B:第二平面 94:第四陶瓷基板 100:基板 110:電磁濾波器 120:扼流圈 130:平面電路板 131:電路層 132:裸晶功率元件 133:直立訊號端子 134:針腳插孔件 140:散熱金屬層 150:封裝外殼 151:接腳開口 152:訊號端子開口 160:控制電路板 161:電路控制訊號埠口 610:第一接腳 620:第二接腳 630:第三接腳 910:第一散熱金屬層 920:第二散熱金屬層 930:第三散熱金屬層 X:第一軸向 Y:第二軸向 Z:第三軸向 1: Power supply 10: Housing 11: Wind tunnel opening 12: Upper surface 13: Lower surface 14: Air inlet surface 15: Air outlet surface 16: Air inlet opening 20: Power input port 30: Transformer module 31: First transformer 32: Second transformer 33: Step-down capacitor 34: Voltage regulator capacitor 40: Cooling fan 50: Power control circuit 60: Power output module 61: First power output circuit 62: Second power output circuit 63: Third power output circuit 70: Power output port 80: Control signal port 91: First ceramic substrate 91A: First plane 91B: Second plane 92: Second ceramic substrate 92A: First plane 92B: Second plane 93: Third ceramic substrate 93A: First plane 93B: Second plane 94: Fourth ceramic substrate 100: Substrate 110: Electromagnetic filter 120: Choke 130: Planar circuit board 131: Circuit layer 132: Bare die power element 133: Vertical signal terminal 134: Pin socket 140: Heat dissipation metal layer 150: Package housing 151: Pin opening 152: Signal terminal opening 160: Control circuit board 161: Circuit control signal port 610: First pin 620: Second pin 630: Third pin 910: First heat dissipation metal layer 920: Second heat dissipation metal layer 930: Third heat dissipation metal layer X: First axis Y: Second axis Z: Third axis
圖1為本發明伺服器的電源供應器的方塊圖。FIG. 1 is a block diagram of a power supply of a server according to the present invention.
圖2為本發明伺服器的電源供應器的一外觀圖。FIG. 2 is an external view of the power supply of the server of the present invention.
圖3為本發明伺服器的電源供應器的另一外觀圖。FIG. 3 is another external view of the power supply of the server of the present invention.
圖4為本發明伺服器的電源供應器的於一實施例的方塊圖。FIG. 4 is a block diagram of a power supply of a server according to an embodiment of the present invention.
圖5為本發明伺服器的電源供應器的於另一實施例的一內部空間俯視圖。FIG. 5 is a top view of an inner space of a power supply of a server according to another embodiment of the present invention.
圖6為本發明伺服器的電源供應器的一第一陶瓷基板的示意圖。FIG. 6 is a schematic diagram of a first ceramic substrate of the power supply of the server according to the present invention.
圖7為本發明伺服器的電源供應器的該第一陶瓷基板的另一示意圖。FIG. 7 is another schematic diagram of the first ceramic substrate of the power supply of the server according to the present invention.
圖8為本發明伺服器的電源供應器的一第二陶瓷基板的示意圖。FIG. 8 is a schematic diagram of a second ceramic substrate of the power supply of the server according to the present invention.
圖9為本發明伺服器的電源供應器的一第三陶瓷基板的示意圖。FIG. 9 is a schematic diagram of a third ceramic substrate of the power supply of the server of the present invention.
圖10為本發明伺服器的電源供應器該第三陶瓷基板上設置電路的示意圖。FIG. 10 is a schematic diagram of a circuit disposed on the third ceramic substrate of the power supply of the server of the present invention.
1:電源供應器 1: Power supply
20:電源輸入埠 20: Power input port
31:第一變壓器 31: First transformer
32:第二變壓器 32: Second transformer
33:降壓電容 33: Buck capacitor
34:穩壓電容 34: Voltage regulator capacitor
40:散熱風扇 40: Cooling fan
50:電源控制電路 50: Power control circuit
60:功率輸出模組 60: Power output module
61:第一功率輸出電路 61: First power output circuit
62:第二功率輸出電路 62: Second power output circuit
63:第三功率輸出電路 63: The third power output circuit
91:第一陶瓷基板 91: First ceramic substrate
92:第二陶瓷基板 92: Second ceramic substrate
93:第三陶瓷基板 93: The third ceramic substrate
94:第四陶瓷基板 94: Fourth ceramic substrate
100:基板 100: Substrate
110:電磁濾波器 110: Electromagnetic filter
120:扼流圈 120: Choke
130:平面電路板 130: Planar circuit board
150:封裝外殼 150: Encapsulation shell
160:控制電路板 160: Control circuit board
910:第一散熱金屬層 910: First heat dissipation metal layer
920:第二散熱金屬層 920: Second heat dissipation metal layer
930:第三散熱金屬層 930: The third heat dissipation metal layer
X:第一軸向 X: First axis
Y:第二軸向 Y: Second axis
Claims (9)
Publications (1)
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TWI843407B true TWI843407B (en) | 2024-05-21 |
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Citations (1)
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---|---|---|---|---|
CN209593255U (en) | 2019-02-14 | 2019-11-05 | 九江历源整流设备有限公司 | One-board Switching Power Supply |
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN209593255U (en) | 2019-02-14 | 2019-11-05 | 九江历源整流设备有限公司 | One-board Switching Power Supply |
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