TWI840972B - Positive electrode material semi-finished product, positive electrode material preparation method and preparation device - Google Patents

Positive electrode material semi-finished product, positive electrode material preparation method and preparation device Download PDF

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TWI840972B
TWI840972B TW111136554A TW111136554A TWI840972B TW I840972 B TWI840972 B TW I840972B TW 111136554 A TW111136554 A TW 111136554A TW 111136554 A TW111136554 A TW 111136554A TW I840972 B TWI840972 B TW I840972B
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sintering
particle size
lithium
particles
reactor
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TW202313524A (en
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發明人放棄姓名表示權
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大陸商寧夏中化鋰電池材料有限公司
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Abstract

本發明提供正極材料半成品、正極材料的製備方法和製備裝置。本發明的用於製備正極材料的燒結反應器包括反應器殼體、加熱器、進料口、出料口和至少兩個串聯的物料載台,該進料口和該出料口位於該反應器殼體的兩端,該加熱器和該物料載台位於反應器殼體內,該加熱器用於加熱物料,該物料載台用於將物料從進料口輸送至出料口,該物料載台能夠振動。本發明的正極材料製備方法包括造粒工段和燒結工段。採用本發明的方法造粒後,顆粒具有流動性,顆粒密度更大,有利於氧氣或空氣滲入原料顆粒之間,也有利於熱傳導至顆粒內部,可提高產品品質一致性,減少反應燒結時間。The present invention provides a cathode material semi-finished product, a cathode material preparation method and a preparation device. The sintering reactor for preparing cathode materials of the present invention comprises a reactor shell, a heater, a feed port, a discharge port and at least two material carriers connected in series, the feed port and the discharge port are located at two ends of the reactor shell, the heater and the material carrier are located in the reactor shell, the heater is used to heat the material, the material carrier is used to transport the material from the feed port to the discharge port, and the material carrier can vibrate. The cathode material preparation method of the present invention comprises a granulation section and a sintering section. After granulation by the method of the present invention, the particles have fluidity and a higher particle density, which is conducive to the infiltration of oxygen or air between the raw material particles and also conducive to the conduction of heat into the particles, thereby improving the consistency of product quality and reducing the reaction sintering time.

Description

正極材料半成品、正極材料的製備方法和製備裝置Positive electrode material semi-finished product, positive electrode material preparation method and preparation device

本發明屬於正極材料領域,涉及正極材料半成品、正極材料的製備方法和製備裝置。The invention belongs to the field of positive electrode materials, and relates to a positive electrode material semi-finished product, a positive electrode material preparation method and a preparation device.

現有主流技術採用對前驅體和鋰鹽乾法混合或造粒後靜態燒結的方式製備正極材料。在配料方面,直接乾法混合容易導致鋰鹽和前驅體分佈不均,產生鋰鹽缺失的區域,鋰離子在前驅體內擴散路徑會過長,大大增加了反應時間;傳統方法造粒後,顆粒之間孔隙較大,不利於熱量在顆粒內部傳導。在燒結方面,靜態燒結在傳熱傳質上有缺陷,熱場不均,反應時間長,燒結過程中的顆粒之間硬團聚,難以粉碎,產品一致性差;同時燒結生產過程通常採用匣缽裝載粉體,匣缽的使用增加了能耗和生產輔材成本,也多了兩道裝料卸料工序。 最近出現了採用流化床技術實現正極材料燒結。但現有的流化床燒結技術對顆粒粒徑、比重有限制,製程要求高。另外,通過氣流將粉體流態化運動,易造成顆粒之間過度動態化,造成顆粒破碎,損失率較高,也不利於顆粒融合、晶界遷移,難以獲得目標粒徑的產品。 The current mainstream technology uses dry mixing of precursors and lithium salts or static sintering after granulation to prepare cathode materials. In terms of ingredients, direct dry mixing can easily lead to uneven distribution of lithium salts and precursors, resulting in areas where lithium salts are missing. The diffusion path of lithium ions in the precursor will be too long, greatly increasing the reaction time. After granulation by traditional methods, the pores between particles are large, which is not conducive to heat conduction inside the particles. In terms of sintering, static sintering has defects in heat and mass transfer, uneven thermal field, long reaction time, hard agglomeration between particles during sintering, difficult to crush, and poor product consistency; at the same time, the sintering production process usually uses a sagger to load powder, the use of saggers increases energy consumption and production auxiliary material costs, and also adds two loading and unloading processes. Recently, the use of fluidized bed technology to achieve positive electrode material sintering has emerged. However, the existing fluidized bed sintering technology has restrictions on particle size and specific gravity, and has high process requirements. In addition, fluidizing the powder through airflow can easily cause excessive dynamics between particles, resulting in particle breakage, high loss rate, and is not conducive to particle fusion and grain boundary migration, making it difficult to obtain products with target particle size.

針對上述問題,本發明提供了製備正極材料半成品的方法和裝置,以及用於將正極材料半成品加工成正極材料的方法和裝置。本發明的正極材料製備方法包括造粒工段和燒結工段。採用本發明的方法造粒後,顆粒具有流動性,顆粒密度更大,有利於氧氣或空氣滲入原料顆粒之間,也有利於熱傳導至顆粒內部,可提高產品品質一致性,減少反應燒結時間。 具體而言,本發明的一個方面提供一種用於製備正極材料的燒結反應器,該燒結反應器包括反應器殼體、加熱器、進料口、出料口和至少兩個串聯的物料載台,該進料口和該出料口位於該反應器殼體的兩端,該加熱器和該物料載台位於反應器殼體內,該加熱器用於加熱物料,該至少兩個串聯的物料載台用於將物料從進料口輸送至出料口,該物料載台能夠振動。 在一個或多個實施方案中,該物料載台能夠進行變頻振動。 在一個或多個實施方案中,該物料載台與水平面之間具有40-75°、較佳45-70°的傾斜角。 在一個或多個實施方案中,該物料載台與水平面之間不存在傾斜角。 在一個或多個實施方案中,該物料載台的數量為3-20個,較佳為10-15個。 在一個或多個實施方案中,該燒結反應器還包括往復電機及曲軸,該曲軸連接該往復電機和該物料載台。 在一個或多個實施方案中,該燒結反應器還包括升降支杆,該升降支杆與該反應器殼體相連。 在一個或多個實施方案中,該燒結反應器還包括保溫層,該保溫層設置在該加熱器的上方。 本發明的另一個方面提供一種正極材料製備系統,該正極材料製備系統包括造粒裝置和本文任一實施方案所述的燒結反應器;較佳地,該造粒裝置為噴霧融合機。 本發明的另一個方面提供一種正極材料的製備方法,該製備方法包括使用本文任一實施方案所述的燒結反應器或正極材料製備系統製備正極材料。 本發明的另一個方面提供一種正極材料半成品的製備方法,該製備方法包括造粒步驟,該造粒步驟包括:將含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體包覆在正極材料、氧化物前驅體和含鋰氧化物前驅體中的一種或多種的表面,得到包覆後顆粒,對包覆後顆粒進行煅燒,使包覆後顆粒表面的含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體轉化為含鋰氧化物前驅體,得到煅燒後顆粒,若煅燒後顆粒未達到目標粒徑,則在煅燒後顆粒表面再次包覆含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體,然後進行煅燒,直至煅燒後顆粒達到目標粒徑。 在一個或多個實施方案中,待包覆的正極材料、氧化物前驅體和含鋰氧化物前驅體中的一種或多種的粒徑為1.5-6μm,較佳為2-3μm。 在一個或多個實施方案中,作為包覆劑的含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體的粒徑為20-250nm,較佳為100-200nm。 在一個或多個實施方案中,在該包覆過程中進行兩次或兩次以上的包覆和煅燒。 在一個或多個實施方案中,每次包覆和煅燒使得顆粒的粒徑增大0.3-0.9μm,較佳增大0.4-0.8μm。 在一個或多個實施方案中,採用噴霧融合的方式進行包覆和煅燒。 在一個或多個實施方案中,使用含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體的分散液進行噴霧,分散液的濃度較佳為1-10wt%。 在一個或多個實施方案中,融合時的攪拌轉速為1200±200rpm。 在一個或多個實施方案中,融合時的加熱溫度為500±50℃。 在一個或多個實施方案中,融合時的加熱時間為1±0.2小時。 在一個或多個實施方案中,煅燒後顆粒的目標粒徑為3.5-8μm,較佳為4-5μm。 在一個或多個實施方案中,使用含鋰氫氧化物前驅體進行包覆。 本發明的另一個方面提供一種正極材料的製備方法,該製備方法包括造粒步驟和燒結步驟,該造粒步驟如本文任一實施方案所述,該燒結步驟包括:對造粒步驟中得到的具有目標粒徑的煅燒後顆粒進行燒結。 在一個或多個實施方案中,燒結溫度為800-1200℃,較佳為900±50℃。 在一個或多個實施方案中,該燒結步驟中,採用本文任一實施方案所述的燒結反應器進行燒結。 本發明的另一個方面提供一種正極材料半成品顆粒,該正極材料半成品顆粒為採用本文任一實施方案所述的正極材料半成品的製備方法製備得到的具有目標粒徑的煅燒後顆粒。 在一個或多個實施方案中,該正極材料半成品顆粒的粒徑為3.5-8μm、較佳為4-5μm。 本發明的另一個方面提供一種正極材料,該正極材料採用本文任一實施方案所述的正極材料的製備方法製備得到。 在一個或多個實施方案中,該正極材料的粒徑範圍在3500-8000nm之間,較佳在4000-4500nm之間。 在一個或多個實施方案中,該正極材料為具有核殼結構或不具有核殼結構的正極材料,該具有核殼結構的正極材料的核層材料和殼層材料各自獨立為三元鎳鈷錳正極材料、三元鎳鈷鋁正極材料或四元鎳鈷錳鋁正極材料,該不具有核殼結構的正極材料為三元鎳鈷錳正極材料、三元鎳鈷鋁正極材料或四元鎳鈷錳鋁正極材料。 In view of the above problems, the present invention provides a method and device for preparing a cathode material semi-finished product, as well as a method and device for processing the cathode material semi-finished product into a cathode material. The cathode material preparation method of the present invention includes a granulation section and a sintering section. After granulation using the method of the present invention, the particles have fluidity and a higher particle density, which is conducive to oxygen or air infiltration between the raw material particles and heat conduction to the inside of the particles, which can improve product quality consistency and reduce reaction sintering time. Specifically, one aspect of the present invention provides a sintering reactor for preparing positive electrode materials, the sintering reactor comprising a reactor shell, a heater, a feed port, a discharge port and at least two material carriers connected in series, the feed port and the discharge port are located at two ends of the reactor shell, the heater and the material carrier are located in the reactor shell, the heater is used to heat the material, the at least two material carriers connected in series are used to transport the material from the feed port to the discharge port, and the material carrier can vibrate. In one or more embodiments, the material carrier can vibrate with variable frequency. In one or more embodiments, the material carrier has an inclination angle of 40-75°, preferably 45-70°, with respect to the horizontal plane. In one or more embodiments, there is no tilt angle between the material carrier and the horizontal plane. In one or more embodiments, the number of the material carriers is 3-20, preferably 10-15. In one or more embodiments, the sintering reactor further includes a reciprocating motor and a crankshaft, and the crankshaft connects the reciprocating motor and the material carrier. In one or more embodiments, the sintering reactor further includes a lifting support rod, and the lifting support rod is connected to the reactor shell. In one or more embodiments, the sintering reactor further includes a heat preservation layer, and the heat preservation layer is arranged above the heater. Another aspect of the present invention provides a cathode material preparation system, which includes a granulation device and a sintering reactor as described in any embodiment of the present invention; preferably, the granulation device is a spray fusion machine. Another aspect of the present invention provides a cathode material preparation method, which includes using the sintering reactor or cathode material preparation system as described in any embodiment of the present invention to prepare the cathode material. Another aspect of the present invention provides a method for preparing a semi-finished cathode material, the method comprising a granulation step, the granulation step comprising: coating a lithium hydroxide precursor and/or a lithium carbonate precursor on the surface of one or more of a cathode material, an oxide precursor and a lithium oxide precursor to obtain coated particles, calcining the coated particles , the lithium hydroxide precursor and/or lithium carbonate precursor on the surface of the coated particles are converted into lithium oxide precursors to obtain calcined particles. If the calcined particles do not reach the target particle size, the lithium hydroxide precursor and/or lithium carbonate precursor are coated again on the surface of the calcined particles, and then calcined until the calcined particles reach the target particle size. In one or more embodiments, the particle size of one or more of the positive electrode material, oxide precursor and lithium oxide precursor to be coated is 1.5-6μm, preferably 2-3μm. In one or more embodiments, the particle size of the lithium hydroxide precursor and/or lithium carbonate precursor as the coating agent is 20-250 nm, preferably 100-200 nm. In one or more embodiments, two or more coatings and calcinations are performed during the coating process. In one or more embodiments, each coating and calcination increases the particle size of the particles by 0.3-0.9 μm, preferably 0.4-0.8 μm. In one or more embodiments, the coating and calcination are performed by spray fusion. In one or more embodiments, a dispersion of a lithium hydroxide precursor and/or a lithium carbonate precursor is used for spraying, and the concentration of the dispersion is preferably 1-10wt%. In one or more embodiments, the stirring speed during fusion is 1200±200rpm. In one or more embodiments, the heating temperature during fusion is 500±50℃. In one or more embodiments, the heating time during fusion is 1±0.2 hours. In one or more embodiments, the target particle size of the calcined particles is 3.5-8μm, preferably 4-5μm. In one or more embodiments, a lithium hydroxide precursor is used for coating. Another aspect of the present invention provides a method for preparing a positive electrode material, the method comprising a granulation step and a sintering step, the granulation step being as described in any embodiment of the present invention, and the sintering step comprising: sintering the calcined particles having a target particle size obtained in the granulation step. In one or more embodiments, the sintering temperature is 800-1200°C, preferably 900±50°C. In one or more embodiments, in the sintering step, the sintering is performed using a sintering reactor as described in any embodiment of the present invention. Another aspect of the present invention provides a positive electrode material semi-finished particle, which is a calcined particle with a target particle size prepared by the method for preparing a positive electrode material semi-finished product described in any embodiment of the present invention. In one or more embodiments, the particle size of the positive electrode material semi-finished particle is 3.5-8μm, preferably 4-5μm. Another aspect of the present invention provides a positive electrode material, which is prepared by the method for preparing a positive electrode material described in any embodiment of the present invention. In one or more embodiments, the particle size of the positive electrode material ranges from 3500-8000nm, preferably from 4000-4500nm. In one or more embodiments, the cathode material is a cathode material with a core-shell structure or without a core-shell structure, the core layer material and the shell layer material of the cathode material with a core-shell structure are each independently a ternary nickel-cobalt-manganese cathode material, a ternary nickel-cobalt-aluminum cathode material, or a quaternary nickel-cobalt-manganese-aluminum cathode material, and the cathode material without a core-shell structure is a ternary nickel-cobalt-manganese cathode material, a ternary nickel-cobalt-aluminum cathode material, or a quaternary nickel-cobalt-manganese-aluminum cathode material.

為使本領域技術人員可瞭解本發明的特點及效果,以下謹就說明書及請求項書中提及的術語及用語進行一般性的說明及定義。除非另有指明,否則文中使用的所有技術及科學上的字詞,均為本領域技術人員對於本發明所瞭解的通常意義,當有衝突情形時,應以本說明書的定義為准。 本文描述和公開的理論或機制,無論是對或錯,均不應以任何方式限制本發明的範圍,即本發明內容可以在不為任何特定的理論或機制所限制的情況下實施。 本文中,“包含”、“包括”、“含有”、“具有”以及類似的用語涵蓋了“基本由……組成”和“由……組成”的意思,例如,當本文公開了“A包含B和C”時,應當認為“A基本由B和C組成”和“A由B和C組成”已被本文所公開。 在本文中,所有以數值範圍或百分比範圍形式界定的特徵如數值、數量、含量與濃度僅是為了簡潔及方便。據此,數值範圍或百分比範圍的描述應視為已涵蓋且具體公開所有可能的次級範圍及範圍內的個別數值(包括整數與分數)。 本文中,為使描述簡潔,未對各個實施方案或實施例中的各個技術特徵的所有可能的組合都進行描述。因此,只要這些技術特徵的組合不存在矛盾,各個實施方案或實施例中的各個技術特徵可以進行任意的組合,所有可能的組合都應當認為是本說明書記載的範圍。 採用常規方法生產正極材料,高溫燒結後粉體硬團聚,粉碎難,容易產生細粉,影響品質。本發明通過新型造粒和動態高溫燒結方式,解決正極材料前驅體和鋰鹽反應時間長、能耗高、產品品質一致性差的問題。 造粒工段 如圖1所示,本發明採用特殊的造粒製程,以正極材料、氧化物前驅體和含鋰氧化物前驅體中的一種或多種為核,以含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體為殼,將含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體包覆在正極材料、氧化物前驅體和含鋰氧化物前驅體中的一種或多種表面,經過高溫煅燒脫水脫氣後,含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體變成含鋰氧化物前驅體,形成粒徑增大的顆粒。在一些的實施方案中,該粒徑增大的顆粒作為下一次包覆的新核,通過多次包覆煅燒,直到所得顆粒達到目標粒徑。本發明中,可以進行單次包覆和煅燒,或進行多次(二次或二次以上,例如2次、3次、4次、5次、6次、7次、8次)包覆和煅燒。單次包覆和煅燒能夠改善介面,優化電化學性能。多次包覆和煅燒能夠提高造粒的緻密性和均勻一致性,縮短燒結時間,提升電化學性能。採用本發明的方式造粒後,顆粒具有流動性,顆粒密度更大,有利於氧氣或空氣滲入原料顆粒之間,也有利於熱傳導至顆粒內部,可提高品質一致性,減少反應燒結時間。本發明中,具有目標粒徑的煅燒後顆粒可以作為一種正極材料半成品。 圖2展示了本發明的一些實施方案中的造粒製程和現有技術的造粒製程的區別。在一些實施方案中,本發明通過多次在正極材料、氧化物前驅體和含鋰氧化物前驅體中的一種或多種表面包覆含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體、然後煅燒的迴圈操作制得具有目標粒徑的顆粒,而現有技術則是對含鋰氫氧化物前驅體或含鋰碳酸鹽前驅體進行一步煅燒制得具有目標粒徑的顆粒。 作為本發明造粒工段所用的核的正極材料、氧化物前驅體和含鋰氧化物前驅體可以是單晶顆粒或多晶顆粒。單晶顆粒的D50粒徑可以為2-5μm,例如2.3μm、2.5μm、3μm、3.5μm、4μm、4.5μm。多晶顆粒的D50粒徑可以為10-15μm,例如11μm、12μm、13μm、14μm。使用D50粒徑在上述範圍內的單晶顆粒和多晶顆粒作為核對於獲得好的造粒效果是有利的。在一些實施方案中,本發明使用正極材料單晶顆粒作為核。 在一些實施方案中,氧化物前驅體為過渡金屬氧化物。在一些實施方案中,含鋰氧化物前驅體為(1)Li 2O與(2)過渡金屬氧化物的複合物或混合物。在一些實施方案中,含鋰氧化物前驅體為(1)Li 2O與(2)過渡金屬氧化物的混合物。在一些實施方案中,含鋰氫氧化物前驅體為(1)鋰鹽(例如LiOH、Li 2CO 3)與(2)過渡金屬氫氧化物的複合物或混合物。在一些實施方案中,含鋰氫氧化物前驅體為(1)鋰鹽(例如LiOH、Li 2CO 3)與(2)過渡金屬氫氧化物的混合物。在一些實施方案中,含鋰碳酸鹽前驅體為(1)鋰鹽(例如LiOH、Li 2CO 3)與(2)過渡金屬碳酸鹽的複合物或混合物。在一些實施方案中,含鋰碳酸鹽前驅體為(1)鋰鹽(例如LiOH、Li 2CO 3)與(2)過渡金屬碳酸鹽的混合物。 本發明中,正極材料、氧化物前驅體、含鋰氧化物前驅體、含鋰氫氧化物前驅體和含鋰碳酸鹽前驅體任選地可以被摻雜,摻雜元素包括但不限於Al、Zr、Sr、Mg、Ti、B、鑭系、鹵素、Mo、Cu、V、Ca、Ru、W、Os、Fe、Ga、In、P、Cr、Ce、Nb、Y、Sn、Ta、Ni、Co、Mn、Si、Ba等中的一種或多種。 本發明中,過渡金屬氧化物、過渡金屬氫氧化物和過渡金屬碳酸鹽中的金屬元素可以是選自鎳、鈷、錳、鋁、鐵和鈦中的一種或多種,例如可以是鎳鈷錳、鎳鈷鋁、鎳鈷錳鋁、鐵、錳鐵、鈷、錳、鈦、鎳鈷、鎳錳等。較佳地,過渡金屬氧化物、過渡金屬氫氧化物和過渡金屬碳酸鹽含有至少兩種選自鎳、鈷、錳、鋁、鐵和鈦的金屬元素,例如鎳鈷錳、鎳鈷鋁、鎳鈷錳鋁、錳鐵、鎳鈷、鎳錳等。本發明除了可用於製備鎳鈷錳三元正極材料、鎳鈷鋁三元正極材料外,也可以用於製備其他的正極材料,如磷酸鐵鋰、磷酸錳鐵鋰、磷酸鈷鋰、磷酸錳鋰、錳酸鋰、鈦酸鋰、鎳鈷錳鋁四元正極材料(NCMA)、鎳鈷二元正極材料(NC)、鎳錳二元正極材料(NM)等。 本發明中,鋰鹽可以為選自氫氧化鋰、碳酸鋰、碳酸氫鋰、氧化鋰、硫酸鋰、硫酸氫鋰、氟化鋰、氯化鋰、溴化鋰、硝酸鋰、醋酸鋰和過氧化鋰中的一種或多種,較佳選自氫氧化鋰、碳酸鋰、碳酸氫鋰和氧化鋰中的一種或多種,更較佳選自氫氧化鋰和碳酸鋰中的一種或兩種。在一些實施方案中,含鋰氧化物前驅體、含鋰氫氧化物前驅體或含鋰碳酸鹽前驅體含有基本上一種鋰鹽,該“基本上一種鋰鹽”是指僅一種鋰鹽,或者兩種或更多種鋰鹽的混合物,其中一種鋰鹽占總鋰鹽的至少90wt%以上。 正極材料可以具有層狀結構或尖晶石結構。在一些實施方案中,正極材料選自具有層狀結構的鋰金屬氧化物、鋰化尖晶石、鋰鎳鈷錳氧化物、鋰鎳鈷鋁氧化物、鎳鈷錳三元正極材料、鎳鈷鋁三元正極材料、磷酸鐵鋰、磷酸錳鐵鋰、磷酸鈷鋰、磷酸錳鋰、錳酸鋰、鈦酸鋰、鎳鈷錳鋁四元正極材料(NCMA)、鎳鈷二元正極材料(NC)、鎳錳二元正極材料(NM)。正極材料的實例包括Li 1+iM 1-iO 2+m,其中M為選自鎳、鈷、錳、鋁、鐵和鈦中的一種或多種,i為0-0.2、例如0、0.01、0.025、0.05、0.1,m為0-1、例如0、0.05、0.1、0.2、0.5。例如,正極材料可以為Li 1+iM 1-iO 2,其中M為Ni xCo yMn z或Ni xCo yAl z,x+y+z=1,x為0.3-0.9、例如0.4、0.5、0.6、0.7、0.8、0.88,y為0.01-0.4、例如0.02、0.05、0.09、0.1、0.2、0.3,z為0.01-0.4、例如0.02、0.03、0.05、0.1、0.2、0.3,i為0-0.2、例如0、0.01、0.025、0.05、0.1;或者,M為Ni aCo bMn cAl d,a+b+c+d=1,a為0.3-0.95、例如0.4、0.5、0.6、0.7、0.8、0.9,b為0.01-0.4、例如0.02、0.05、0.1、0.2,c為0.001-0.2、例如0.002、0.004、0.005、0.01、0.05、0.1,d為0.001-0.2、例如0.002、0.005、0.01、0.02、0.05、0.1。 氧化物前驅體的實例包括MO 2+m,其中M為選自鎳、鈷、錳、鋁、鐵和鈦中的一種或多種,m為0-1、例如0、0.05、0.1、0.2、0.5。例如,氧化物前驅體可以為MO 2,其中M為Ni xCo yMn z或Ni xCo yAl z,x+y+z=1,x為0.3-0.9、例如0.4、0.5、0.6、0.7、0.8,y為0.01-0.4、例如0.02、0.05、0.1、0.2、0.3,z為0.01-0.4、例如0.02、0.05、0.1、0.2、0.3。 含鋰碳酸鹽前驅體的實例包括鋰鹽(例如LiOH、Li 2CO 3)與M(CO 3) 1+n的混合物,其中M為選自鎳、鈷、錳、鋁、鐵和鈦中的一種或多種,n為0-0.5、例如0、0.025、0.05、0.1、0.25。例如,含鋰碳酸鹽前驅體可以為鋰鹽(例如LiOH、Li 2CO 3)與MCO 3的混合物,其中M為Ni xCo yMn z或Ni xCo yAl z,x+y+z=1,x為0.3-0.9、例如0.4、0.5、0.6、0.7、0.8,y為0.01-0.4、例如0.02、0.05、0.1、0.2、0.3,z為0.01-0.4、例如0.02、0.05、0.1、0.2、0.3。 含鋰氧化物前驅體的實例包括Li 2O與MO 2+m的混合物,其中M為選自鎳、鈷、錳、鋁、鐵和鈦中的一種或多種,m為0-1、例如0、0.05、0.1、0.2、0.5。例如,含鋰氧化物前驅體可以為Li 2O與MO 2的混合物,其中M為Ni xCo yMn z或Ni xCo yAl z,x+y+z=1,x為0.3-0.9、例如0.4、0.5、0.6、0.7、0.8,y為0.01-0.4、例如0.02、0.05、0.1、0.2、0.3,z為0.01-0.4、例如0.02、0.05、0.1、0.2、0.3。 含鋰氫氧化物前驅體的實例包括鋰鹽(例如LiOH、Li 2CO 3)與M(OH) 2+m的混合物,其中M為選自鎳、鈷、錳、鋁、鐵和鈦中的一種或多種,m為0-1、例如0、0.05、0.1、0.2、0.5。例如,含鋰氫氧化物前驅體可以為鋰鹽(例如LiOH、Li 2CO 3)與M(OH) 2的混合物,其中M為Ni xCo yMn z或Ni xCo yAl z,x+y+z=1,x為0.3-0.9、例如0.4、0.5、0.6、0.7、0.8,y為0.01-0.4、例如0.02、0.05、0.1、0.2、0.3,z為0.01-0.4、例如0.02、0.05、0.1、0.2、0.3。 含鋰碳酸鹽前驅體的實例包括鋰鹽(例如LiOH、Li 2CO 3)與M(CO 3) 1+n的混合物,其中M為選自鎳、鈷、錳、鋁、鐵和鈦中的一種或多種,n為0-0.5、例如0、0.025、0.05、0.1、0.25。例如,含鋰碳酸鹽前驅體可以為鋰鹽(例如LiOH、Li 2CO 3)與MCO 3的混合物,其中M為Ni xCo yMn z或Ni xCo yAl z,x+y+z=1,x為0.3-0.9、例如0.4、0.5、0.6、0.7、0.8,y為0.01-0.4、例如0.02、0.05、0.1、0.2、0.3,z為0.01-0.4、例如0.02、0.05、0.1、0.2、0.3。 本發明中,造粒工段中作為核的正極材料、氧化物前驅體或含鋰氧化物前驅體與作為殼的含鋰氫氧化物前驅體或含鋰碳酸鹽前驅體可以對應於相同類型或不同類型的正極材料,當對應於相同類型的正極材料時,核與殼中過渡金屬元素配比可以相同或不同。因此,本發明所制得的正極材料可以是具有核殼結構的正極材料,也可以是不具有核殼結構的正極材料。當正極材料是具有核殼結構的正極材料時,正極材料的殼層材料和核層材料可以是不同類型的正極材料,或者是相同類型但過渡金屬元素配比不同的正極材料,例如正極材料的殼層材料和核層材料可以各自獨立選自鎳鈷錳三元正極材料、鎳鈷鋁三元正極材料和鎳鈷錳鋁四元正極材料。在一些實施方案中,制得的正極材料為鎳鈷錳三元正極材料或鎳鈷鋁三元正極材料。在一些實施方案中,制得的正極材料具有核殼結構,其中核層材料為鎳鈷鋁三元正極材料或鎳鈷錳鋁四元正極材料,殼層材料為鎳鈷錳三元正極材料。 本發明中,可以使用各類正極材料及其前驅體進料。例如,在製備鎳鈷錳三元正極材料時,可以使用含鎳、鈷、錳的氧化物前驅體(例如化學式為Ni xCo yMn zO 2,其中x+y+z=1)、含鎳、鈷、錳的含鋰氧化物前驅體(例如化學式為Ni xCo yMn zO 2的過渡金屬氧化物與Li 2O的混合物,其中x+y+z=1)和/或含鎳、鈷、錳的正極材料(例如化學式為LiNi xCo yMn zO 2,其中x+y+z=1)作為核,使用含鎳、鈷、錳的含鋰氫氧化物前驅體(例如化學式為Ni xCo yMn z(OH) 2的過渡金屬氫氧化物與選自LiOH和Li 2CO 3中的一種或兩種的混合物,其中x+y+z=1)和/或含鎳、鈷、錳的含鋰碳酸鹽前驅體(例如化學式為Ni xCo yMn zCO 3的過渡金屬碳酸鹽與選自LiOH和Li 2CO 3中的一種或兩種的混合物,其中x+y+z=1)作為包覆劑進料;在製備鎳鈷鋁三元正極時,可以使用含鎳、鈷、鋁的氧化物前驅體(例如化學式為Ni xCo yAl zO 2,其中x+y+z=1)、含鎳、鈷、鋁的含鋰氧化物前驅體(例如化學式為Ni xCo yAl zO 2的過渡金屬氧化物與Li 2O的混合物,其中x+y+z=1)和/或含鎳、鈷、鋁的正極材料(例如化學式為LiNi xCo yAl zO 2,其中x+y+z=1)作為核,使用含鎳、鈷、鋁的含鋰氫氧化物前驅體(例如化學式為Ni xCo yAl z(OH) 2的過渡金屬氫氧化物與選自LiOH和Li 2CO 3中的一種或兩種的混合物,其中x+y+z=1)和/或含鎳、鈷、鋁的含鋰碳酸鹽前驅體(例如化學式為Ni xCo yAl zCO 3的過渡金屬碳酸鹽與選自LiOH和Li 2CO 3中的一種或兩種的混合物,其中x+y+z=1)作為包覆劑進料。 本發明在造粒工段中將含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體包覆在正極材料、氧化物前驅體和含鋰氧化物前驅體中的一種或多種的表面,得到包覆後顆粒,然後對包覆後顆粒進行高溫煅燒脫水脫氣,使包覆後顆粒表面的含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體轉變為含鋰氧化物前驅體,使得包覆後顆粒整體轉變為粒徑增大的顆粒(煅燒後顆粒)。在一些較佳的實施方案中,將煅燒後顆粒作為核、在其表面再次包覆含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體,然後再進行煅燒,循環往復,直至煅燒後顆粒達到目標粒徑。本發明中,在一些較佳的實施方案中,通過控制包覆量,至少進行兩次包覆和煅燒操作。進行多次包覆和煅燒有利於使得包覆後顆粒結構緻密,燒結時晶界易融合、時間縮短。 本發明中,“正極材料、氧化物前驅體和含鋰氧化物前驅體中的一種或多種”表示選自以下的一種材料或多種材料的混合物:一種或多種正極材料、一種或多種氧化物前驅體、以及一種或多種含鋰氧化物前驅體,可以使用這些材料作為待包覆的核。“含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體”表示一種或多種含鋰氫氧化物前驅體、一種或多種含鋰碳酸鹽前驅體、或者一種或多種含鋰氫氧化物前驅體與一種或多種含鋰碳酸鹽前驅體的混合物,可以使用這些材料作為包覆劑。本發明中,較佳使用含鋰氫氧化物前驅體進行包覆。 本發明中,作為核的正極材料、氧化物前驅體和含鋰氧化物前驅體中的一種或多種與作為殼(包覆劑)的含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體所含的金屬元素可以相同,也可以不同。例如可以將含鎳、鈷、鋁的含鋰氫氧化物前驅體包覆在含鎳、鈷、錳的氧化物前驅體表面。在一些實施方案中,作為核的正極材料、氧化物前驅體和含鋰氧化物前驅體中的一種或多種與作為殼(包覆劑)的含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體所含的除鋰以外的金屬元素種類相同,例如為鎳、鈷、錳。當作為核的正極材料、氧化物前驅體和含鋰氧化物前驅體中的一種或多種與作為殼(包覆劑)的含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體所含的除鋰以外的金屬元素種類相同時,除鋰以外的各金屬元素之間的配比可以相同或不同。例如可以將作為含鋰氫氧化物前驅體的Ni 0.8Co 0.1Mn 0.1(OH) 2與LiOH的混合物包覆在除鋰以外的金屬元素配比相同的氧化物前驅體Ni 0.8Co 0.1Mn 0.1O 2、含鋰氧化物前驅體Li 2O與Ni 0.8Co 0.1Mn 0.1O 2的混合物和正極材料LiNi 0.8Co 0.1Mn 0.1O 2中的一種或多種的表面,也可以將作為含鋰氫氧化物前驅體的Ni 0.5Co 0.2Mn 0.3(OH) 2與LiOH的混合物包覆在除鋰以外的金屬元素配比不同的氧化物前驅體Ni 0.8Co 0.1Mn 0.1O 2、含鋰氧化物前驅體Li 2O與Ni 0.8Co 0.1Mn 0.1O 2的混合物和正極材料LiNi 0.8Co 0.1Mn 0.1O 2中的一種或多種的表面。 本發明中,作為第一次包覆的核的待包覆的正極材料、氧化物前驅體和含鋰氧化物前驅體中的一種或多種的粒徑較佳為1.5-6μm,例如2μm、2.3μm、2.5μm、3μm、4μm、5μm。作為包覆劑的含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體的粒徑較佳為20-250nm,例如30nm、50nm、100nm、120nm、140nm、150nm、160nm、180nm、200nm。本發明中,當作為包覆劑的含鋰氫氧化物前驅體為鋰鹽與過渡金屬氫氧化物的混合物時,作為包覆劑的含鋰氫氧化物前驅體的粒徑是指混合物中過渡金屬氫氧化物的粒徑。當作為包覆劑的含鋰碳酸鹽前驅體為鋰鹽和過渡金屬碳酸鹽的混合物時,作為包覆劑的含鋰碳酸鹽前驅體的粒徑是指混合物中過渡金屬碳酸鹽的粒徑。當第一次包覆的核的粒徑與煅燒後顆粒的目標粒徑相差較大時,較佳進行多次(二次或二次以上,例如2次、3次、4次、5次、6次、7次、8次)包覆和煅燒。每次包覆和煅燒較佳使得顆粒的粒徑增大0.3-0.9μm,例如增大0.4μm、0.5μm、0.55μm、0.6μm、0.65μm、0.7μm、0.75μm、0.8μm。煅燒後顆粒的目標粒徑較佳為3.5-8μm,例如3.7μm、4μm、4.2μm、4.4μm、4.5μm、4.8μm、5μm、6μm、7μm。將前述各粒徑值控制在前述範圍內,有利於包覆的進行,有利於提高顆粒的流動性,使顆粒密度更大,有利於氧氣或空氣滲入原料顆粒之間,也有利於熱傳導至顆粒內部,可提高品質一致性,減少反應燒結時間。一次性包覆厚度過大,則易含有細粉,流動差,難以形成均勻大小顆粒。本文中,若無特別說明,粒徑是指中值粒徑。可以採用顯微鏡法測得顆粒的中值粒徑。 在一些實施方案中,待包覆的正極材料、氧化物前驅體和含鋰氧化物前驅體中的一種或多種的粒徑為2-3μm,作為包覆劑的含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體的粒徑為100-200nm,進行三次到五次(例如三次、四次或五次)包覆和煅燒操作,每次包覆和煅燒較佳使得顆粒的粒徑增大0.4-0.8μm,從而得到目標粒徑為4-5μm的煅燒後顆粒。 本發明中,較佳採用噴霧融合的方式進行包覆和煅燒,即可以通過將含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體在溶劑(例如水)中形成的分散液噴灑到正極材料、氧化物前驅體和含鋰氧化物前驅體中的一種或多種表面的方式實現包覆,再通過融合的方式進行煅燒。分散液的濃度(固含量)較佳為1-10wt%,例如2wt%、2.5wt%、3wt%、4wt%、5wt%、7.5wt%,這有利於分散液的霧化以及實現均勻的包覆。融合是指在高速旋轉下物料在擠壓和剪切力的作用下物料表面達到機械熔融包覆狀態的操作。可以使用噴霧融合機進行噴霧融合操作。噴霧融合機的構造可以是本領域已知的。融合時的攪拌轉速可以為1200±200rpm,加熱溫度可以為500±50℃,加熱時間可以為1±0.2小時。噴霧融合的操作可以進行多次,直至顆粒粒徑達到製程設計目標。 在一些實施方案中,通過蠕動泵將含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體的分散液泵入離心噴霧噴嘴,與正極材料、氧化物前驅體和含鋰氧化物前驅體中的一種或多種混合包覆,得到包覆後顆粒,然後開啟融合機的攪拌裝置和加熱裝置,進行高溫煅燒脫水脫氣,得到煅燒後顆粒。 採用本發明的造粒製程製備得到的煅燒後顆粒是一種正極材料半成品,其粒徑較佳為3.5-8μm、例如3.7μm、4μm、4.5μm、5μm、6μm。該顆粒具有優良的流動性(不粘壁)和較大的顆粒密度(2.0g/cm 3到2.8 g/cm 3),有利於氧氣或空氣滲入原料顆粒之間,也有利於熱傳導至顆粒內部,可提高品質一致性,減少反應燒結時間。 燒結工段 本發明在燒結工段中將前驅體顆粒(例如造粒工段中得到的具有目標粒徑的煅燒後顆粒)燒結成正極材料。 燒結可以是靜態燒結或動態燒結,較佳為動態燒結。可以使用本領域已知的動態燒結設備例如流化床中進行動態燒結,較佳在本發明的燒結反應器中進行動態燒結。 本發明的燒結反應器是一種移動床反應器。本發明的燒結反應器包括反應器殼體、加熱器、進料口、出料口和至少兩個串聯的物料載台。該反應器殼體為筒狀容器,其橫截面可以為圓形、橢圓形、方形、多邊形等。該進料口和出料口位於反應器殼體的兩端。該加熱器位於反應器殼體內,用於加熱物料。該物料載台呈槽狀,包括載板和位於載板兩側、防止物料落出的突出部。物料載台的材質可以是陶瓷。該物料載台位於反應器殼體內,串聯的物料載台的兩端分別連接進料口和出料口,用於將物料從進料口輸送至出料口。 物料載台較佳可以振動,使得物料載台內的原料粉體動態化。在一些實施方案中,燒結反應器包括往復電機及曲軸,該曲軸連接往復電機和物料載台,以實現物料載台的振動。較佳地,物料載台可以做變頻振動,避免粉體和物料載台振動過程產生共振,使得粉體傳輸過程可實現湍流,保證物料上下翻動,從而保證產品品質的一致性。在一些實施方案中,往復電機的頻率屬於變頻式,使得物料載台在一定時間內以不同頻率振動。 在一些實施方案中,燒結反應器包括兩個或兩個以上物料載台,該兩個或兩個以上物料載台沿進料口至出料口的方向相互串聯。物料載台的數量可以為3個或3個以上,例如3-20個、10-15個、12個。在一些實施方案中,燒結反應器包括數量與物料載台相等的往復電機及曲軸,每個物料載台各自獨立地通過一個曲軸與一個往復電機相連。 物料載台與水平面之間可以具有傾斜角,也可以沒有傾斜角。較佳地,物料載台具有一定傾斜角,使粉體能夠在自重條件下,沿載台向下傳輸。物料載台的傾斜角可以為40-75°,例如45-70°、55-75°、60-70°、60°、61°、62°、63°、64°、65°、70°。在一些實施方案中,根據煅燒後顆粒的休止角調整物料載台的傾斜角,以使得物料能夠在自重條件下,沿載台向下傳輸。可以設置物料載台的傾斜角比煅燒後顆粒的休止角小1-10°,例如2°、3°、4°、5°。本發明中,煅燒後顆粒的休止角可以為45-85°,例如50°、52°、60°、66°、67°、68°、70°、71°、75°。本文中,休止角是粉料堆積體的自由表面處於平衡的極限狀態時自由表面與水平面之間的角度。 在一些實施方案中,燒結反應器具有升降功能,使物料載台具有一定傾斜角。在一些實施方案中,燒結反應器包括升降支杆,該升降支杆與反應器殼體相連,用於使物料載台具有一定傾斜角。在一些實施方案中,燒結反應器包括固定支杆和升降支杆,固定支杆和升降支杆中的一者連接在反應器殼體靠近出料口一側,另一者連接在反應器殼體靠近進料口一側,通過固定支杆和升降支杆之間的高度差實現反應器殼體的傾斜,進而使得物料載台具有一定傾斜角。在一些實施方案中,燒結反應器包括基座,升降支杆和任選的固定支杆的一端與反應器殼體相連,另一端與基座相連。 本發明通過具有一定傾斜角的物料載台的機械振動,將物料動態化,並實現以下功能:1、使高溫氣體與物料充分接觸,反應均勻;2、顆粒間有位移,避免顆粒硬團聚;3、粉體在具有傾斜角度的載臺上流動,實現物料傳輸,可實現連續化生產。 加熱器較佳設置在物料載台的上部。在一些實施方案中,加熱器設置在反應器殼體中由進料口至出料口的整個長度方向上。在一些實施方案中,燒結反應器包括保溫層,保溫層設置在加熱器上方。加熱器的設置較佳使得物料載台的熱場溫度達到800-1200℃,例如900±50℃。 如圖3所示,在一些實施方案中,本發明的燒結反應器包括反應器殼體、保溫層1、加熱器2、進料口3、出料口4、兩個或兩個以上物料載台5、兩個或兩個以上往復電機及曲軸6、固定支杆7、升降支杆8和基座9。進料口3和出料口4設置在反應器殼體的兩端,保溫層1、加熱器2和物料載台5設置在反應器殼體內,保溫層1位於加熱器2的上部,加熱器2位於物料載台5的上部,物料載台5的兩端分別連接進料口3和出料口4,加熱器2和保溫層1設置在反應器殼體中由進料口至出料口的整個長度方向上,往復電機及曲軸6的數量與物料載台5相等,每個物料載台5各自獨立地通過一個曲軸與一個往復電機相連,往復電機較佳為變頻式,固定支杆7和升降支杆8中一者的一端連接在反應器殼體靠近出料口一側、另一端與基座9相連,另一者的一端連接在反應器殼體靠近進料口一側、另一端與基座9相連。 採用本發明的燒結反應器時,物料(例如煅燒後顆粒)由進料口輸入物料載台,加熱器加熱產生高溫氣體,物料在物料載臺上一邊與高溫氣體反應、一邊向出料口方向流動,在出料口處反應完全,得到目標產物(例如正極材料)。物料載台的熱場溫度(燒結溫度)較佳為800-1200℃,例如900±50℃。在造粒工段中使用前驅體作為核的實施方案中,燒結溫度較佳為920±20℃。在造粒工段中使用正極材料單晶顆粒作為核的實施方案中,燒結溫度較佳為870±20℃。 在一些實施方案中,燒結反應器還包括投料倉和輸送裝置,投料倉通過輸送裝置與進料口相連。輸送裝置可以是螺杆。使用燒結反應器時,將物料投送到料倉內,開啟往復電機,調節振幅和振動頻率。通過輸送裝置(例如螺杆)將物料運輸至第一級物料載台,物料再從第一級物料載台傳輸至下面的物料載台。物料在傳輸過程中實現燒結反應。 在較佳的實施方案中,本發明的正極材料的粒徑範圍在3000-8000nm之間,例如在3500-8000nm、4000-4500nm之間,粒徑呈窄區域分佈,表現出良好的粒徑一致性。本發明的正極材料的化學成分、振實密度、比表面積等品質也表現出良好的一致性,元素品質分數(例如對於鎳鉻錳三元正極材料而言包括Ni品質分數、Co品質分數、Mn品質分數、Li品質分數)、振實密度、比表面積的方差可以控制在2%以內,較佳在1.5%以內。本發明的正極材料還具有改善的初始放電容量和首次庫倫效率。 與現有技術相比,本發明具有以下特點: 1、本發明採用一次或多次包覆煅燒造粒方式,能夠實現粒徑控制,提高顆粒密度,造粒過程即可控製成品粉體粒徑,粒徑集中度高; 2、本發明採用動態燒結,對粉體粒徑要求範圍廣,能夠實現低強度粉體和超細粉體的動態化; 3、本發明通過物料載台振動,避免顆粒融合,實現物料動態燒結和連續化傳輸; 4、本發明通過造粒獲得緻密球形粉體,可以通過測定材料休止角調節物料載台的傾斜度和振動頻率,保證物料以一定速度傳輸,實現連續化生產,無需匣缽; 5、本發明在燒結反應後無需經過粉碎製程或者可以大幅度弱化粉碎處理,減少損耗; 6、本發明的製備方法能夠提升正極材料的品質(化學成分、振實密度、比表面積)一致性,使正極材料的顆粒粒徑呈窄區域分佈,改善正極材料的初始放電容量和首次庫倫效率。 下面結合具體實施例對本發明進行詳細的說明,其並不對本發明的保護範圍起到限定作用。本發明的保護範圍僅由請求項限定,本領域技術人員在本發明公開的實施例的基礎上所做的任何省略、替換或修改都將落入本發明的保護範圍。 下列實施例中使用的儀器設備,除非另作說明,都使用本領域常規的儀器設備。下列實施例中未注明具體條件的實驗方法,通常按照常規條件,或按照製造廠商所建議的條件。下列實施例中使用各種原料,除非另作說明,都使用常規市售產品,其規格為本領域常用的規格。 實施例1: 造粒:將氧化物前驅體Ni 0.8Co 0.1Mn 0.1O 2(粒徑D50為2.3μm,最大顆粒為3.2μm)投入噴霧融合機內,將粒徑大小為150nm的氫氧化物前驅體Ni 0.8Co 0.1Mn 0.1(OH) 2與粉碎後的LiOH混合形成混合溶液(濃度為2.5wt%,溶劑為水),通過蠕動泵將混合溶液泵入離心噴霧噴嘴,與氧化物前驅體混合包覆,開啟融合機內攪拌裝置,攪拌轉速為1200rpm,開啟融合機內加熱裝置,溫度升至500℃,保溫1小時,脫去水分後,氣體冷卻至60℃,取樣檢測粒徑D50為2.8μm。再次將混合溶液泵入離心噴霧噴嘴,重複噴霧融合操作兩次,控制每次噴霧融合後粒徑D50的增量為0.7μm。最後測定粉體粒徑D50為4.2μm,達到製程設計目標粒徑,電子顯微鏡下顆粒大小均勻,顆粒不黏壁,流動性好。 燒結:使用圖3所示的燒結反應器對煅燒後顆粒進行燒結操作。該燒結反應器包括反應器殼體、保溫層1、加熱器2、進料口3、出料口4、12個串聯的物料載台5(圖3中僅示出7個)、12個往復電機及曲軸6(圖3中僅示出7個)、固定支杆7、升降支杆8、基座9、投料倉(圖3中未示出)和螺杆(圖3中未示出)。進料口3和出料口4設置在反應器殼體的兩端,保溫層1、加熱器2和物料載台5設置在反應器殼體內,保溫層1位於加熱器2的上部,加熱器2位於物料載台5的上部,物料載台5的兩端分別連接進料口3和出料口4,加熱器2和保溫層1設置在反應器殼體中由進料口至出料口的整個長度方向上,每個物料載台5各自獨立地通過一個曲軸與一個往復電機相連,往復電機較佳為變頻式,固定支杆7的一端連接在反應器殼體靠近出料口一側、另一端與基座9相連,升降支杆8的一端連接在反應器殼體靠近進料口一側、另一端與基座9相連,投料倉通過螺杆與進料口相連。 測定煅燒後顆粒休止角為67°,將燒結反應器中的各物料載台的傾斜角調節為與水準夾角為65°。燒結反應器內部有12個振動載台,開啟加熱器,其中4-9號物料載台熱場溫度為920℃。溫度升至反應溫度後,將煅燒後顆粒投入燒結反應器的投料倉,開啟往復電機,採用螺杆將煅燒後顆粒輸送至一級物料載台,調節振動頻率和振幅,經過5小時後,物料開始從出料口排出。 取5個時段的產物進行以下檢測: (1)採用電感耦合等離子光譜發生儀(ICP)測量化學成分,結果顯示Ni品質分數方差為0.8%,Co品質分數方差為1.5%,Mn品質分數方差為1.5%,Li品質分數方差為0.5%; (2)採用掃描電子顯微鏡(SEM)測量粒徑,選取10個不同區域進行測量,結果顯示顆粒的粒徑呈4000~4500nm的窄區域分佈; (3)測量振實密度,結果顯示振實密度方差為1.5%; (4)測量比表面積,結果顯示比表面積方差為1.2%; (5)測量扣電(2.8-4.3V/0.1C),測試方法如下:將實施例1製備得到的正極材料、導電劑SP和黏結劑PVDF以95:2.5:2.5的品質比均勻混合後,加入NMP中,製備得到正極漿料,將正極漿料塗覆於鋁箔上,烘乾,輥壓得到正極極片,壓實密度為3.52g/cm 3;然後在氬氣手套箱內組裝紐扣半電池,並測試其電化學性能,在25℃環境0 .1C充放電測試容量和首次庫倫效率,然後1C充放電進行迴圈測試,迴圈次數為50圈,結果顯示初始放電容量為212 mAh/g,首次庫倫效率為90%。 實施例2: 造粒:將細粉單晶LiNi 0.8Co 0.1Mn 0.1O 2(粒徑D50為2.5μm,最大顆粒為2.8μm)投入噴霧融合機內,將粒徑大小為150nm的氫氧化物前驅體Ni 0.5Co 0.2Mn 0.3(OH) 2與粉碎後的LiOH混合形成溶液(濃度為2.5wt%,溶劑為水),通過蠕動泵將混合溶液泵入離心噴霧噴嘴,與細粉單晶LiNi 0.8Co 0.1Mn 0.1O 2混合包覆,開啟融合機內攪拌裝置,攪拌轉速為1200rpm,開啟融合機內加熱裝置,溫度升至500℃,保溫1小時,脫去水分後,氣體冷卻至60℃,取樣檢測粒徑D50為2.9μm。再次將混合溶液泵入離心噴霧噴嘴,重複噴霧融合操作兩次,控制每次噴霧融合後粒徑D50的增量為0.75μm。最後測定粉體粒徑D50為4.4μm,達到製程設計目標粒徑,電子顯微鏡下顆粒大小均勻,顆粒不黏壁,流動性好。 燒結:使用實施例1中的燒結反應器對煅燒後顆粒進行燒結操作。測定煅燒後顆粒休止角為68°,將燒結反應器中的物料載台的傾斜角調節為與水準夾角為63°。燒結反應器內部有12個振動載台,開啟加熱器,其中4-9號物料載台熱場溫度為870℃。溫度升至反應溫度後,將煅燒後顆粒投入燒結反應器的投料倉,開啟往復電機,採用螺杆將煅燒後顆粒輸送至一級物料載台,調節振動頻率和振幅,經過3小時後,物料開始從出料口排出。 取5個時段的產物進行以下檢測: (1)採用電感耦合等離子光譜發生儀(ICP)測量化學成分,結果顯示Ni品質分數方差為0.9%,Co品質分數方差為1.3%,Mn品質分數方差為1.4%,Li品質分數方差為0.5%; (2)採用掃描電子顯微鏡(SEM)測量粒徑,選取10個不同區域進行測量,結果顯示顆粒的粒徑呈4200~4500nm的窄區域分佈; (3)測量振實密度,結果顯示振實密度方差為1.5%; (4)測量比表面積,結果顯示比表面積方差為1.2%; (5)測量扣電(2.8-4.3V/0.1C),測試方法同實施例1,其中壓實密度為3.51g/cm 3,結果顯示初始放電容量為195 mAh/g,首次庫倫效率為90.5%。 實施例3: 造粒:將細粉單晶LiNi 0.88Co 0.09Al 0.03O 2(粒徑D50為3.8μm,最大顆粒為4.3μm)投入噴霧融合機內,將粒徑大小為50nm的氫氧化物前驅體Ni 0.6Co 0.2Mn 0.2(OH) 2與粉碎後的LiOH混合形成溶液(濃度為2.5wt%,溶劑為水),通過蠕動泵將混合溶液泵入離心噴霧噴嘴,與細粉單晶LiNi 0.88Co 0.09Al 0.03O 2混合包覆,開啟融合機內攪拌裝置,攪拌轉速為1200rpm,開啟融合機內加熱裝置,溫度升至500℃,保溫1小時,脫去水分後,氣體冷卻至60℃,取樣檢測粒徑D50為4.2μm。達到製程設計目標粒徑,電子顯微鏡下顆粒大小均勻,顆粒不黏壁,流動性好。 燒結:使用實施例1中的燒結反應器對煅燒後顆粒進行燒結操作。測定煅燒後顆粒休止角為70°,將燒結反應器中的物料載台的傾斜角調節為與水準夾角為65°。燒結反應器內部有12個振動載台,開啟加熱器,其中4-9號物料載台熱場溫度為870℃。溫度升至反應溫度後,將煅燒後顆粒投入燒結反應器的投料倉,開啟往復電機,採用螺杆將煅燒後顆粒輸送至一級物料載台,調節振動頻率和振幅,經過3小時後,物料開始從出料口排出。 取5個時段的產物進行以下檢測: (1)採用電感耦合等離子光譜發生儀(ICP)測量化學成分,結果顯示Ni品質分數方差為0.8%,Co品質分數方差為1.2%,Al品質分數方差為1.2%,Li品質分數方差為0.6%; (2)採用掃描電子顯微鏡(SEM)測量粒徑,選取10個不同區域進行測量,結果顯示顆粒的粒徑呈3200~4500nm的窄區域分佈; (3)測量振實密度,結果顯示振實密度方差為1.7%; (4)測量比表面積,結果顯示比表面積方差為1.5%; (5)測量扣電(2.8-4.3V/0.1C),測試方法同實施例1,其中壓實密度為2.47g/cm 3,結果顯示初始放電容量為203.5 mAh/g,首次庫倫效率為90.2%。 實施例4: 造粒:將細粉單晶LiNi 0.9Co 0.05Mn 0.004Al 0.01O 2(粒徑D50為3.4μm,最大顆粒為3.9μm)投入噴霧融合機內,將粒徑大小為30nm的氫氧化物前驅體Ni 0.5Co 0.2Mn 0.3(OH) 2與粉碎後的LiOH混合形成溶液(濃度為2.5wt%,溶劑為水),通過蠕動泵將混合溶液泵入離心噴霧噴嘴,與細粉單晶LiNi 0.9Co 0.05Mn 0.004Al 0.01O 2混合包覆,開啟融合機內攪拌裝置,攪拌轉速為1200rpm,開啟融合機內加熱裝置,溫度升至500℃,保溫1小時,脫去水分後,氣體冷卻至60℃,取樣檢測粒徑D50為3.7μm。達到製程設計目標粒徑,電子顯微鏡下顆粒大小均勻,顆粒不黏壁,流動性好。 燒結:使用實施例1中的燒結反應器對煅燒後顆粒進行燒結操作。測定煅燒後顆粒休止角為71°,將燒結反應器中的物料載台的傾斜角調節為與水準夾角為65°。燒結反應器內部有12個振動載台,開啟加熱器,其中4-9號物料載台熱場溫度為870℃。溫度升至反應溫度後,將煅燒後顆粒投入燒結反應器的投料倉,開啟往復電機,採用螺杆將煅燒後顆粒輸送至一級物料載台,調節振動頻率和振幅,經過3小時後,物料開始從出料口排出。 取5個時段的產物進行以下檢測: (1)採用電感耦合等離子光譜發生儀(ICP)測量化學成分,結果顯示Ni品質分數方差為0.6%,Co品質分數方差為1.1%,Mn品質分數方差為1.7%,Al品質分數方差為1.3%,Li品質分數方差為0.4%; (2)採用掃描電子顯微鏡(SEM)測量粒徑,選取10個不同區域進行測量,結果顯示顆粒的粒徑呈3100~4100nm的窄區域分佈; (3)測量振實密度,結果顯示振實密度方差為1.4%; (4)測量比表面積,結果顯示比表面積方差為1.3%; (5)測量扣電(2.8-4.3V/0.1C),測試方法同實施例1,其中壓實密度為2.45g/cm 3,結果顯示初始放電容量為212.5 mAh/g,首次庫倫效率為88.5%。 實施例5: 造粒:將單晶顆粒LiNi 0.8Co 0.1Al 0.1O 2(粒徑D50為2.4μm,最大顆粒為2.6μm)投入噴霧融合機內,將粒徑大小為150nm的碳酸鹽前驅體Ni 0.8Co 0.1Al 0.1CO 3與納米LiOH混合形成溶液(濃度為2.5wt%,溶劑為水),通過蠕動泵將混合溶液泵入離心噴霧噴嘴,與Ni 0.8Co 0.1Al 0.1CO 3混合包覆,開啟融合機內攪拌裝置,攪拌轉速為1200rpm,開啟融合機內加熱裝置,溫度升至500℃,保溫1小時,脫去水分後,氣體冷卻至60℃,取樣檢測粒徑D50為2.8μm。再次將混合溶液泵入離心噴霧噴嘴,重複噴霧融合操作四次,控制每次噴霧融合後粒徑D50的增量為0.5μm。最後測定粉體粒徑D50為4.8μm,達到製程設計目標粒徑,電子顯微鏡下顆粒大小均勻,顆粒不黏壁,流動性好。 燒結:使用實施例1中的燒結反應器對煅燒後顆粒進行燒結操作。測定煅燒後顆粒休止角為52°,將燒結反應器中的物料載台的傾斜角調節為與水準夾角為45°。燒結反應器內部有12個振動載台,開啟加熱器,其中4-9號物料載台熱場溫度為870℃。溫度升至反應溫度後,將煅燒後顆粒投入燒結反應器的投料倉,開啟往復電機,採用螺杆將煅燒後顆粒輸送至一級物料載台,調節振動頻率和振幅,經過7小時後,物料開始從出料口排出。 測量扣電(2.8-4.3V/0.1C),測試方法同實施例1,其中壓實密度為3.51g/cm 3,結果顯示初始放電容量為203 mAh/g,首次庫倫效率為89.5%。 實施例6: 造粒:將細粉單晶LiNi 0.8Co 0.1Mn 0.1O 2(粒徑D50為2.5μm,最大顆粒為2.8μm)投入噴霧融合機內,將粒徑大小為150nm的氫氧化物前驅體Ni 0.5Co 0.2Mn 0.3(OH) 2與粉碎後的LiOH混合形成混合溶液(濃度為2.5wt%,溶劑為水),通過蠕動泵將混合溶液泵入離心噴霧噴嘴,與細粉單晶LiNi 0.8Co 0.1Mn 0.1O 2混合包覆,開啟融合機內攪拌裝置,攪拌轉速為1200rpm,開啟融合機內加熱裝置,溫度升至500℃,保溫1小時,脫去水分後,氣體冷卻至60℃,取樣檢測粒徑D50為2.9μm。再次將混合溶液泵入離心噴霧噴嘴,重複噴霧融合操作兩次,控制每次噴霧融合後粒徑D50的增量為0.75μm。最後測定粉體粒徑D50為4.4μm,達到製程設計目標粒徑,電子顯微鏡下顆粒大小均勻,顆粒不黏壁,流動性好。 燒結:將包覆造粒後的物料放入陶瓷匣缽內,進入氧氣氣氛爐內,在純氧條件下,以10℃/min升溫至870℃,燒結5小時,反應結束後冷卻物料,過800目篩網,得到正極材料。 取五個點的產物進行以下測試: (1)採用電感耦合等離子光譜發生儀(ICP)測量化學成分,結果顯示Ni品質分數方差為0.8%,Co品質分數方差為1.3%,Mn品質分數方差為1.4%,Li品質分數方差為0.5%; (2)採用掃描電子顯微鏡(SEM)測量粒徑,選取5個不同區域進行測量,結果顯示顆粒的粒徑呈1.8~18μm的區域分佈; (3)測量振實密度,結果顯示振實密度方差為2.5%; (4)測量比表面積,結果顯示比表面積方差為3.2%; (5)測量扣電(2.8-4.3V/0.1C),測試方法同實施例1,其中壓實密度為3.45g/cm 3,結果顯示初始放電容量為192 mAh/g,首次庫倫效率為87.5%。 實施例7: 造粒:將氧化物前驅體Ni 0.8Co 0.1Mn 0.1O 2(粒徑D50為2.3μm,最大顆粒為3.2μm)投入噴霧融合機內,將粒徑大小為150nm的氫氧化物前驅體Ni 0.8Co 0.1Mn 0.1(OH) 2與粉碎後的LiOH混合形成混合溶液(濃度為2.5wt%,溶劑為水),通過蠕動泵將混合溶液泵入離心噴霧噴嘴,與氧化物前驅體混合包覆,開啟融合機內攪拌裝置,攪拌轉速為1200rpm,開啟融合機內加熱裝置,溫度升至500℃,保溫1小時,脫去水分後,氣體冷卻至60℃,取樣檢測粒徑D50為2.8μm。將粒徑大小為150nm的氫氧化物前驅體Ni 0.8Co 0.1Mn 0.1(OH) 2與粉碎後的LiOH混合形成混合溶液(濃度為7.5wt%,溶劑為水),通過蠕動泵將混合溶液泵入離心噴霧噴嘴,對前次包覆煅燒得到的顆粒再次進行噴霧融合操作,控制粒徑D50增量為1.4μm,最後測定粉體粒徑D50為4.2μm。電子顯微鏡下顆粒中含有超細納米顆粒,顆粒強度低,易破碎,推理是包覆材料自身形成的顆粒。 燒結:使用實施例1中的燒結反應器對煅燒後顆粒進行燒結操作。測定煅燒後顆粒休止角為75°,將燒結反應器中的物料載台的傾斜角調節為與水準夾角為70°。燒結反應器內部有12個振動載台,開啟加熱器,其中4-9號物料載台熱場溫度為920℃。溫度升至反應溫度後,將煅燒後顆粒投入燒結反應器的投料倉,開啟往復電機,採用螺杆將煅燒後顆粒輸送至一級物料載台,調節振動頻率和振幅,經過10小時後,物料開始從出料口排出。 取五個點的產物進行以下測試: (1)採用電感耦合等離子光譜發生儀(ICP)測量化學成分,結果顯示Ni品質分數方差為2.1%,Co品質分數方差為2.1%,Mn品質分數方差為2.5%,Li品質分數方差為3.7%; (2)採用掃描電子顯微鏡(SEM)測量粒徑,選取5個不同區域進行測量,結果顯示顆粒的粒徑呈1~13μm的區域分佈; (3)測量振實密度,結果顯示振實密度方差為4.5%; (4)測量比表面積,結果顯示比表面積方差為3.2%; (5)測量扣電(2.8-4.3V/0.1C),測試方法同實施例1,其中壓實密度為3.32g/cm 3,結果顯示初始放電容量為195 mAh/g,首次庫倫效率為86.5%。 對比例1: 將氫氧化物前驅體Ni 0.8Co 0.1Mn 0.1(OH) 2和LiOH按1:1.05的摩爾比投入高混機內,充分均勻混合2小時,然後將混合物放入陶瓷匣缽內,進入氧氣氣氛爐,在純氧條件下,以10℃/min升溫至550℃,保溫1小時,再以5℃/min升溫至920℃,保溫9小時燒結,反應結束降溫冷卻。取出後對物料粉碎篩選,得到D50粒徑為4.2μm的一燒產物,收率90%。 向一燒產物中加入0.3wt%的包覆劑(Ni 0.8Co 0.1Mn 0.1(OH) 2與LiOH的混合物),用高混機充分混合,放入陶瓷匣缽內,進入氧氣氣氛爐內,在純氧條件下,以10℃/min升溫至920℃,燒結10小時,反應結束後冷卻物料,過800目篩網,得到正極材料。 取五個點的產物進行以下測試: (1)採用電感耦合等離子光譜發生儀(ICP)測量化學成分,結果顯示Ni品質分數方差為0.9%,Co品質分數方差為2.1%,Mn品質分數方差為1.8%,Li品質分數方差為1.5%; (2)採用掃描電子顯微鏡(SEM)測量粒徑,選取5個不同區域進行測量,結果顯示顆粒的粒徑呈1.3~18μm的區域分佈; (3)測量振實密度,結果顯示振實密度方差為2.5%; (4)測量比表面積,結果顯示比表面積方差為3.2%; (5)測量扣電(2.8-4.3V/0.1C),測試方法同實施例1,其中壓實密度為3.35g/cm 3,結果顯示初始放電容量為201 mAh/g,首次庫倫效率為88.5%。 對比例2: 造粒:將細粉單晶LiNi 0.8Co 0.1Mn 0.1O 2(粒徑D50為2.5μm,最大顆粒為2.8μm)投入噴霧融合機內,將粒徑大小為150nm的氫氧化物前驅體Ni 0.5Co 0.2Mn 0.3(OH) 2與粉碎後的LiOH混合形成溶液(濃度為2.5wt%,溶劑為水),通過蠕動泵將混合溶液泵入離心噴霧噴嘴,與細粉單晶LiNi 0.8Co 0.1Mn 0.1O 2(粒徑D50為2.5μm,最大顆粒為2.8μm)混合包覆,開啟融合機內攪拌裝置,攪拌轉速為800rpm,開啟融合機內加熱裝置,溫度升至500℃,保溫1小時,脫去水分後,氣體冷卻至60℃,取樣檢測粒徑D50為4.4μm。電子顯微鏡下顆粒含有超細顆粒,流動性差。 燒結:將包覆造粒後的物料放入陶瓷匣缽內,進入氧氣氣氛爐內,在純氧條件下,以10℃/min升溫至870℃,燒結10小時,反應結束後冷卻物料,過800目篩網,得到正極材料。 取五個點的產物進行以下測試: (1)採用電感耦合等離子光譜發生儀(ICP)測量化學成分,結果顯示Ni品質分數方差為1.8%,Co品質分數方差為2.1%,Mn品質分數方差為2.2%,Li品質分數方差為2.2%; (2)採用掃描電子顯微鏡(SEM)測量粒徑,選取5個不同區域進行測量,結果顯示顆粒的粒徑呈1.8-19μm的區域分佈; (3)測量振實密度,結果顯示振實密度方差為3.8%; (4)測量比表面積,結果顯示比表面積方差為4.1%; (5)測量扣電(2.8-4.3V/0.1C),測試方法同實施例1,其中壓實密度為3.41g/cm 3,結果顯示初始放電容量為188 mAh/g,首次庫倫效率為87%。 實施例1和對比例1製備得到的正極材料具有成分近似的核殼結構,由實施例1和對比例1的實驗結果可以看出,本發明的製備方法能夠使得製備得到的正極材料具有更高的化學成分、振實密度、比表面積等品質的一致性,粒徑分佈更窄,具有較整齊的層狀結構,且具有更佳的初始放電容量和首次庫倫效率。 通過比較實施例1和實施例7的結果可知,控制單次包覆厚度、避免單次包覆厚度過大有利於提升正極材料的均勻一致性(化學成分、粒徑、振實密度、比表面積的一致性)並改善電性能。 通過比較實施例2和實施例6的結果可知,採用本發明的燒結反應器能提升正極材料的均勻一致性(粒徑、振實密度、比表面積的一致性)並改善電性能。 通過比較實施例6和對比例2可知,採用本發明的多次包覆煅燒的造粒製程能提升正極材料的均勻一致性(化學成分、粒徑、振實密度、比表面積的一致性)並改善電性能。 In order to enable those skilled in the art to understand the features and effects of the present invention, the following is a general description and definition of the terms and expressions mentioned in the specification and the application. Unless otherwise specified, all technical and scientific terms used in this document are the common meanings understood by those skilled in the art for the present invention. In case of conflict, the definitions in this specification shall prevail. The theories or mechanisms described and disclosed in this document, whether right or wrong, shall not limit the scope of the present invention in any way, that is, the content of the present invention can be implemented without being limited by any specific theory or mechanism. Herein, "comprising", "including", "containing", "having" and similar terms cover the meanings of "consisting essentially of" and "consisting of", for example, when "A comprises B and C" is disclosed herein, "A consists essentially of B and C" and "A consists of B and C" should be considered to have been disclosed herein. Herein, all features defined in the form of numerical ranges or percentage ranges, such as numerical values, quantities, contents and concentrations, are only for brevity and convenience. Accordingly, the description of numerical ranges or percentage ranges should be deemed to have covered and specifically disclosed all possible secondary ranges and individual numerical values within the range (including integers and fractions). Herein, in order to make the description concise, not all possible combinations of various technical features in various embodiments or embodiments are described. Therefore, as long as there is no contradiction in the combination of these technical features, the various technical features in each implementation scheme or embodiment can be combined arbitrarily, and all possible combinations should be considered to be within the scope of this specification. When the positive electrode material is produced by conventional methods, the powder will be hard agglomerated after high-temperature sintering, which is difficult to crush and easily produces fine powder, affecting the quality. The present invention solves the problems of long reaction time between the positive electrode material precursor and the lithium salt, high energy consumption, and poor product quality consistency through a new granulation and dynamic high-temperature sintering method. The granulation section is shown in FIG1 . The present invention adopts a special granulation process, with one or more of the cathode material, oxide precursor and lithium-containing oxide precursor as the core, and the lithium-containing hydroxide precursor and/or the lithium-containing carbonate precursor as the shell. The lithium-containing hydroxide precursor and/or the lithium-containing carbonate precursor are coated on one or more surfaces of the cathode material, oxide precursor and lithium-containing oxide precursor. After high-temperature calcination, dehydration and degassing, the lithium-containing hydroxide precursor and/or the lithium-containing carbonate precursor are transformed into the lithium-containing oxide precursor to form particles with increased particle size. In some embodiments, the particles with increased particle size are used as new cores for the next coating, and are coated and calcined multiple times until the obtained particles reach the target particle size. In the present invention, a single coating and calcination can be performed, or multiple coating and calcination (twice or more, for example, 2 times, 3 times, 4 times, 5 times, 6 times, 7 times, 8 times) can be performed. Single coating and calcination can improve the interface and optimize the electrochemical properties. Multiple coating and calcination can improve the density and uniformity of granulation, shorten the sintering time, and improve the electrochemical properties. After granulation using the method of the present invention, the particles have fluidity and a higher particle density, which is conducive to the infiltration of oxygen or air between the raw material particles and the heat conduction to the inside of the particles, which can improve the quality consistency and reduce the reaction sintering time. In the present invention, the calcined particles with the target particle size can be used as a positive electrode material semi-finished product. Figure 2 shows the difference between the granulation process in some embodiments of the present invention and the granulation process of the prior art. In some embodiments, the present invention obtains particles with a target particle size by repeatedly coating one or more surfaces of the positive electrode material, the oxide precursor and the lithium-containing oxide precursor with a lithium hydroxide precursor and/or a lithium carbonate precursor and then calcining them in a cycle, while the prior art obtains particles with a target particle size by calcining the lithium hydroxide precursor or the lithium carbonate precursor in one step. The positive electrode material, the oxide precursor and the lithium-containing oxide precursor used as the core of the granulation stage of the present invention can be single crystal particles or polycrystalline particles. The D50 particle size of the single crystal particles can be 2-5 μm, such as 2.3 μm, 2.5 μm, 3 μm, 3.5 μm, 4 μm, 4.5 μm. The D50 particle size of the polycrystalline particles can be 10-15 μm, such as 11 μm, 12 μm, 13 μm, 14 μm. Using single crystal particles and polycrystalline particles with a D50 particle size within the above range as cores is beneficial for obtaining a good granulation effect. In some embodiments, the present invention uses single crystal particles of positive electrode material as cores. In some embodiments, the oxide precursor is a transition metal oxide. In some embodiments, the lithium-containing oxide precursor is a complex or mixture of (1) Li 2 O and (2) a transition metal oxide. In some embodiments, the lithium oxide precursor is a mixture of (1) Li 2 O and (2) a transition metal oxide. In some embodiments, the lithium hydroxide precursor is a complex or mixture of (1) a lithium salt (e.g., LiOH, Li 2 CO 3 ) and (2) a transition metal hydroxide. In some embodiments, the lithium hydroxide precursor is a mixture of (1) a lithium salt (e.g., LiOH, Li 2 CO 3 ) and (2) a transition metal hydroxide. In some embodiments, the lithium carbonate precursor is a complex or mixture of (1) a lithium salt (e.g., LiOH, Li 2 CO 3 ) and (2) a transition metal carbonate. In some embodiments, the lithium carbonate precursor is a mixture of (1) a lithium salt (e.g., LiOH, Li 2 CO 3 ) and (2) a transition metal carbonate. In the present invention, the cathode material, the oxide precursor, the lithium oxide precursor, the lithium hydroxide precursor, and the lithium carbonate precursor may be doped, and the doping elements include but are not limited to one or more of Al, Zr, Sr, Mg, Ti, B, ytterbium, halogen, Mo, Cu, V, Ca, Ru, W, Os, Fe, Ga, In, P, Cr, Ce, Nb, Y, Sn, Ta, Ni, Co, Mn, Si, Ba, etc. In the present invention, the metal elements in the transition metal oxide, transition metal hydroxide and transition metal carbonate may be one or more selected from nickel, cobalt, manganese, aluminum, iron and titanium, for example, nickel cobalt manganese, nickel cobalt aluminum, nickel cobalt manganese aluminum, iron, manganese iron, cobalt, manganese, titanium, nickel cobalt, nickel manganese and the like. Preferably, the transition metal oxide, transition metal hydroxide and transition metal carbonate contain at least two metal elements selected from nickel, cobalt, manganese, aluminum, iron and titanium, such as nickel cobalt manganese, nickel cobalt aluminum, nickel cobalt manganese aluminum, manganese iron, nickel cobalt, nickel manganese and the like. In addition to being used to prepare nickel-cobalt-manganese ternary cathode materials and nickel-cobalt-aluminum ternary cathode materials, the present invention can also be used to prepare other cathode materials, such as lithium iron phosphate, lithium manganese iron phosphate, lithium cobalt phosphate, lithium manganese phosphate, lithium manganate, lithium titanium oxide, nickel-cobalt-manganese-aluminum quaternary cathode material (NCMA), nickel-cobalt binary cathode material (NC), nickel-manganese binary cathode material (NM), etc. In the present invention, the lithium salt can be one or more selected from lithium hydroxide, lithium carbonate, lithium bicarbonate, lithium oxide, lithium sulfate, lithium bisulfate, lithium fluoride, lithium chloride, lithium bromide, lithium nitrate, lithium acetate and lithium peroxide, preferably one or more selected from lithium hydroxide, lithium carbonate, lithium bicarbonate and lithium oxide, more preferably one or both selected from lithium hydroxide and lithium carbonate. In some embodiments, the lithium oxide precursor, lithium hydroxide precursor or lithium carbonate precursor contains substantially one lithium salt, and the “substantially one lithium salt” refers to only one lithium salt, or a mixture of two or more lithium salts, wherein one lithium salt accounts for at least 90 wt % of the total lithium salt. The positive electrode material may have a layered structure or a spinel structure. In some embodiments, the cathode material is selected from lithium metal oxide having a layered structure, lithium spinel, lithium nickel cobalt manganese oxide, lithium nickel cobalt aluminum oxide, nickel cobalt manganese ternary cathode material, nickel cobalt aluminum ternary cathode material, lithium iron phosphate, lithium manganese iron phosphate, lithium cobalt phosphate, lithium manganese phosphate, lithium manganate, lithium titanium oxide, nickel cobalt manganese aluminum quaternary cathode material (NCMA), nickel cobalt binary cathode material (NC), nickel manganese binary cathode material (NM). Examples of positive electrode materials include Li1 + iM1 -iO2 +m , wherein M is one or more selected from nickel, cobalt, manganese, aluminum, iron and titanium, i is 0-0.2, such as 0, 0.01, 0.025, 0.05, 0.1, and m is 0-1, such as 0, 0.05, 0.1, 0.2, 0.5. For example, the cathode material may be Li1 + iM1 -iO2 , wherein M is NixCoyMnz or NixCoyAlz , x+y+z=1, x is 0.3-0.9, such as 0.4, 0.5, 0.6, 0.7, 0.8 , 0.88, y is 0.01-0.4, such as 0.02, 0.05 , 0.09 , 0.1 , 0.2, 0.3, z is 0.01-0.4, such as 0.02, 0.03, 0.05, 0.1, 0.2, 0.3, i is 0-0.2, such as 0, 0.01, 0.025, 0.05 , 0.1 ; or, M is NiaCobMncAld , a+b+c+d=1, a is 0.3-0.95, such as 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, b is 0.01-0.4, such as 0.02, 0.05, 0.1, 0.2, c is 0.001-0.2, such as 0.002, 0.004, 0.005, 0.01, 0.05, 0.1, d is 0.001-0.2, such as 0.002, 0.005, 0.01, 0.02, 0.05, 0.1. Examples of oxide precursors include MO 2+m , wherein M is one or more selected from nickel, cobalt, manganese, aluminum, iron and titanium, and m is 0-1, such as 0, 0.05, 0.1, 0.2, 0.5. For example, the oxide precursor can be MO2 , wherein M is NixCoyMnz or NixCoyAlz , x+y+z=1, x is 0.3-0.9, such as 0.4, 0.5, 0.6, 0.7, 0.8, y is 0.01-0.4, such as 0.02, 0.05, 0.1, 0.2 , 0.3 , and z is 0.01-0.4, such as 0.02, 0.05, 0.1, 0.2, 0.3 . Examples of lithium carbonate precursors include mixtures of lithium salts (e.g., LiOH, Li 2 CO 3 ) and M(CO 3 ) 1+n , wherein M is one or more selected from nickel, cobalt, manganese, aluminum, iron and titanium, and n is 0-0.5, e.g., 0, 0.025, 0.05, 0.1, 0.25. For example, the lithium carbonate precursor can be a mixture of a lithium salt (such as LiOH, Li 2 CO 3 ) and MCO 3 , wherein M is Ni x Co y Mn z or Ni x Co y Al z , x+y+z=1, x is 0.3-0.9, such as 0.4, 0.5, 0.6, 0.7, 0.8, y is 0.01-0.4, such as 0.02, 0.05, 0.1, 0.2, 0.3, and z is 0.01-0.4, such as 0.02, 0.05, 0.1, 0.2, 0.3. Examples of lithium-containing oxide precursors include mixtures of Li2O and MO2 +m , wherein M is one or more selected from nickel, cobalt, manganese, aluminum, iron and titanium, and m is 0-1, such as 0, 0.05, 0.1, 0.2, 0.5. For example, the lithium-containing oxide precursor may be a mixture of Li2O and MO2 , wherein M is NixCoyMnz or NixCoyAlz , x+y+z=1, x is 0.3-0.9, such as 0.4, 0.5, 0.6, 0.7, 0.8 , y is 0.01-0.4, such as 0.02, 0.05, 0.1, 0.2 , 0.3 , and z is 0.01-0.4, such as 0.02, 0.05, 0.1, 0.2, 0.3. Examples of lithium hydroxide-containing precursors include mixtures of lithium salts (e.g., LiOH, Li 2 CO 3 ) and M(OH) 2+m , wherein M is one or more selected from nickel, cobalt, manganese, aluminum, iron, and titanium, and m is 0-1, e.g., 0, 0.05, 0.1, 0.2, 0.5. For example, the lithium hydroxide precursor can be a mixture of a lithium salt (such as LiOH, Li 2 CO 3 ) and M(OH) 2 , wherein M is Ni x Co y Mn z or Ni x Co y Al z , x+y+z=1, x is 0.3-0.9, such as 0.4, 0.5, 0.6, 0.7, 0.8, y is 0.01-0.4, such as 0.02, 0.05, 0.1, 0.2, 0.3, and z is 0.01-0.4, such as 0.02, 0.05, 0.1, 0.2, 0.3. Examples of lithium carbonate precursors include mixtures of lithium salts (e.g., LiOH, Li 2 CO 3 ) and M(CO 3 ) 1+n , wherein M is one or more selected from nickel, cobalt, manganese, aluminum, iron and titanium, and n is 0-0.5, e.g., 0, 0.025, 0.05, 0.1, 0.25. For example, the lithium carbonate precursor can be a mixture of a lithium salt (such as LiOH, Li 2 CO 3 ) and MCO 3 , wherein M is Ni x Co y Mn z or Ni x Co y Al z , x+y+z=1, x is 0.3-0.9, such as 0.4, 0.5, 0.6, 0.7, 0.8, y is 0.01-0.4, such as 0.02, 0.05, 0.1, 0.2, 0.3, and z is 0.01-0.4, such as 0.02, 0.05, 0.1, 0.2, 0.3. In the present invention, the cathode material, oxide precursor or lithium-containing oxide precursor as the core in the granulation section and the lithium-containing hydroxide precursor or lithium-containing carbonate precursor as the shell can correspond to the same type or different types of cathode materials. When corresponding to the same type of cathode materials, the ratio of transition metal elements in the core and the shell can be the same or different. Therefore, the cathode material prepared by the present invention can be a cathode material with a core-shell structure or a cathode material without a core-shell structure. When the cathode material is a cathode material with a core-shell structure, the shell material and the core material of the cathode material can be different types of cathode materials, or cathode materials of the same type but with different ratios of transition metal elements, for example, the shell material and the core material of the cathode material can be independently selected from nickel-cobalt-manganese ternary cathode material, nickel-cobalt-aluminum ternary cathode material, and nickel-cobalt-manganese-aluminum quaternary cathode material. In some embodiments, the prepared cathode material is nickel-cobalt-manganese ternary cathode material or nickel-cobalt-aluminum ternary cathode material. In some embodiments, the prepared cathode material has a core-shell structure, wherein the core layer material is a nickel-cobalt-aluminum ternary cathode material or a nickel-cobalt-manganese-aluminum quaternary cathode material, and the shell layer material is a nickel-cobalt-manganese ternary cathode material. In the present invention, various cathode materials and their precursor feeds can be used. For example, when preparing a nickel-cobalt-manganese ternary cathode material, an oxide precursor containing nickel, cobalt and manganese (e.g., a chemical formula of Ni x Co y Mn z O 2 , wherein x+y+z=1), a lithium-containing oxide precursor containing nickel, cobalt and manganese (e.g., a mixture of a transition metal oxide with a chemical formula of Ni x Co y Mn z O 2 and Li 2 O, wherein x+y+z=1) and/or a cathode material containing nickel, cobalt and manganese (e.g., a chemical formula of LiNi x Co y Mn z O 2 , wherein x+y+z=1) can be used as a core, and a lithium-containing hydroxide precursor containing nickel, cobalt and manganese (e.g., a transition metal hydroxide with a chemical formula of Ni x Co y Mn z (OH) 2 and a selected from LiOH and Li 2 CO 3 , wherein x+y+z=1) and/or a lithium carbonate precursor containing nickel, cobalt and manganese (e.g., a transition metal carbonate with a chemical formula of Ni x Co y Mn z CO 3 and a mixture of one or two selected from LiOH and Li 2 CO 3 , wherein x+y+z=1) as a coating agent feed; when preparing a nickel-cobalt-aluminum ternary cathode, an oxide precursor containing nickel, cobalt and aluminum (e.g., a chemical formula of Ni x Co y Al z O 2 , wherein x+y+z=1), a lithium oxide precursor containing nickel, cobalt and aluminum (e.g., a transition metal oxide with a chemical formula of Ni x Co y Al z O 2 and Li 2 O, wherein x+y+z=1) and/or a cathode material containing nickel, cobalt and aluminum (for example, a chemical formula of LiNi x Co y Al z O 2 , wherein x+y+z=1) is used as a core, and a lithium hydroxide precursor containing nickel, cobalt and aluminum (for example, a mixture of a transition metal hydroxide with a chemical formula of Ni x Co y Al z (OH) 2 and one or two selected from LiOH and Li 2 CO 3 , wherein x+y+z=1) and/or a lithium carbonate precursor containing nickel, cobalt and aluminum (for example, a mixture of a transition metal carbonate with a chemical formula of Ni x Co y Al z CO 3 and one or two selected from LiOH and Li 2 CO 3 , wherein x+y+z=1) is used as a coating agent feed. In the present invention, a lithium hydroxide precursor and/or a lithium carbonate precursor are coated on the surface of one or more of a positive electrode material, an oxide precursor and a lithium oxide precursor in a granulation stage to obtain coated particles, and then the coated particles are subjected to high-temperature calcination, dehydration and degassing to convert the lithium hydroxide precursor and/or the lithium carbonate precursor on the surface of the coated particles into a lithium oxide precursor, so that the coated particles are converted as a whole into particles with an increased particle size (calcined particles). In some preferred embodiments, the calcined particles are used as cores, and the surface is coated with a lithium hydroxide precursor and/or a lithium carbonate precursor again, and then calcined again, and the process is repeated until the calcined particles reach the target particle size. In the present invention, in some preferred embodiments, at least two coating and calcining operations are performed by controlling the coating amount. Multiple coating and calcining operations are beneficial to making the coated particles dense in structure, and the grain boundaries are easy to fuse during sintering, and the time is shortened. In the present invention, "one or more of positive electrode materials, oxide precursors and lithium-containing oxide precursors" means a material or a mixture of materials selected from the following: one or more positive electrode materials, one or more oxide precursors, and one or more lithium-containing oxide precursors, which can be used as the core to be coated. "Lithium-containing hydroxide precursors and/or lithium-containing carbonate precursors" means one or more lithium-containing hydroxide precursors, one or more lithium-containing carbonate precursors, or a mixture of one or more lithium-containing hydroxide precursors and one or more lithium-containing carbonate precursors, which can be used as coating agents. In the present invention, lithium-containing hydroxide precursors are preferably used for coating. In the present invention, the metal elements contained in one or more of the positive electrode material, oxide precursor and lithium-containing oxide precursor as the core and the lithium-containing hydroxide precursor and/or lithium-containing carbonate precursor as the shell (coating agent) may be the same or different. For example, a lithium-containing hydroxide precursor containing nickel, cobalt and aluminum may be coated on the surface of an oxide precursor containing nickel, cobalt and manganese. In some embodiments, one or more of the cathode material, oxide precursor and lithium-containing oxide precursor as the core contains the same type of metal element other than lithium as the lithium-containing hydroxide precursor and/or lithium-containing carbonate precursor as the shell (coating agent), such as nickel, cobalt and manganese. When one or more of the cathode material, oxide precursor and lithium-containing oxide precursor as the core contains the same type of metal element other than lithium as the lithium-containing hydroxide precursor and/or lithium-containing carbonate precursor as the shell (coating agent), the ratios of the metal elements other than lithium may be the same or different. For example , a mixture of Ni0.8Co0.1Mn0.1 (OH) 2 and LiOH as a lithium hydroxide precursor can be coated on the surface of one or more of an oxide precursor Ni0.8Co0.1Mn0.1O2 having the same ratio of metal elements other than lithium, a mixture of a lithium oxide precursor Li2O and Ni0.8Co0.1Mn0.1O2 , and a positive electrode material LiNi0.8Co0.1Mn0.1O2 . Alternatively , a mixture of Ni0.5Co0.2Mn0.3 (OH) 2 and LiOH as a lithium hydroxide precursor can be coated on an oxide precursor Ni0.8Co0.1Mn0.1O2 having a different ratio of metal elements other than lithium . , a mixture of lithium-containing oxide precursor Li 2 O and Ni 0.8 Co 0.1 Mn 0.1 O 2 , and a positive electrode material LiNi 0.8 Co 0.1 Mn 0.1 O 2. In the present invention, the particle size of one or more of the positive electrode material to be coated, the oxide precursor, and the lithium-containing oxide precursor as the core of the first coating is preferably 1.5-6μm, for example, 2μm, 2.3μm, 2.5μm, 3μm, 4μm, 5μm. The particle size of the lithium hydroxide precursor and/or lithium carbonate precursor as a coating agent is preferably 20-250 nm, for example 30 nm, 50 nm, 100 nm, 120 nm, 140 nm, 150 nm, 160 nm, 180 nm, 200 nm. In the present invention, when the lithium hydroxide precursor as a coating agent is a mixture of a lithium salt and a transition metal hydroxide, the particle size of the lithium hydroxide precursor as a coating agent refers to the particle size of the transition metal hydroxide in the mixture. When the lithium carbonate precursor as a coating agent is a mixture of a lithium salt and a transition metal carbonate, the particle size of the lithium carbonate precursor as a coating agent refers to the particle size of the transition metal carbonate in the mixture. When the particle size of the core coated for the first time is significantly different from the target particle size of the calcined particles, it is preferred to perform coating and calcination multiple times (twice or more, for example, 2 times, 3 times, 4 times, 5 times, 6 times, 7 times, 8 times). Each coating and calcination preferably increases the particle size of the particles by 0.3-0.9 μm, for example, by 0.4 μm, 0.5 μm, 0.55 μm, 0.6 μm, 0.65 μm, 0.7 μm, 0.75 μm, 0.8 μm. The target particle size of the particles after calcination is preferably 3.5-8 μm, for example, 3.7 μm, 4 μm, 4.2 μm, 4.4 μm, 4.5 μm, 4.8 μm, 5 μm, 6 μm, 7 μm. Controlling the aforementioned particle size values within the aforementioned range is conducive to coating, improving the fluidity of the particles, making the particle density greater, and facilitating the infiltration of oxygen or air between the raw material particles, and also facilitating heat conduction to the inside of the particles, which can improve quality consistency and reduce the reaction sintering time. If the one-time coating thickness is too large, it is easy to contain fine powder, poor fluidity, and it is difficult to form particles of uniform size. In this article, unless otherwise specified, the particle size refers to the median particle size. The median particle size of the particles can be measured by microscopy. In some embodiments, the particle size of one or more of the positive electrode material, oxide precursor and lithium-containing oxide precursor to be coated is 2-3 μm, the particle size of the lithium-containing hydroxide precursor and/or lithium-containing carbonate precursor as the coating agent is 100-200 nm, and the coating and calcination operations are performed three to five times (e.g., three, four or five times), and each coating and calcination operation preferably increases the particle size of the particles by 0.4-0.8 μm, thereby obtaining calcined particles with a target particle size of 4-5 μm. In the present invention, it is preferred to use a spray fusion method for coating and calcining, that is, the coating can be achieved by spraying a dispersion formed by a lithium hydroxide precursor and/or a lithium carbonate precursor in a solvent (such as water) onto one or more surfaces of the positive electrode material, the oxide precursor and the lithium oxide precursor, and then calcining is performed by fusion. The concentration (solid content) of the dispersion is preferably 1-10wt%, such as 2wt%, 2.5wt%, 3wt%, 4wt%, 5wt%, 7.5wt%, which is conducive to the atomization of the dispersion and the realization of uniform coating. Fusion refers to the operation in which the material surface reaches a mechanical molten coating state under the action of extrusion and shear force under high-speed rotation. A spray fusion machine may be used for the spray fusion operation. The structure of the spray fusion machine may be known in the art. The stirring speed during fusion may be 1200±200 rpm, the heating temperature may be 500±50°C, and the heating time may be 1±0.2 hours. The spray fusion operation may be performed multiple times until the particle size reaches the process design target. In some embodiments, a dispersion of a lithium hydroxide precursor and/or a lithium carbonate precursor is pumped into a centrifugal spray nozzle by a peristaltic pump, mixed and coated with one or more of a cathode material, an oxide precursor and a lithium oxide precursor, to obtain coated particles, and then the stirring device and heating device of the fusion machine are turned on to perform high-temperature calcination, dehydration and degassing to obtain calcined particles. The calcined particles prepared by the granulation process of the present invention are a semi-finished cathode material, and the particle size is preferably 3.5-8μm, for example, 3.7μm, 4μm, 4.5μm, 5μm, 6μm. The particles have excellent fluidity (non-sticky) and a large particle density (2.0 g/cm 3 to 2.8 g/cm 3 ), which is conducive to the infiltration of oxygen or air between the raw material particles and the conduction of heat into the particles, which can improve the quality consistency and reduce the reaction sintering time. Sintering section The present invention sintered the precursor particles (e.g., the calcined particles with the target particle size obtained in the granulation section) into the positive electrode material in the sintering section. The sintering can be static sintering or dynamic sintering, preferably dynamic sintering. Dynamic sintering can be performed using dynamic sintering equipment known in the art, such as a fluidized bed, and is preferably performed in the sintering reactor of the present invention. The sintering reactor of the present invention is a moving bed reactor. The sintering reactor of the present invention includes a reactor shell, a heater, a feed port, a discharge port, and at least two material carriers connected in series. The reactor shell is a cylindrical container, and its cross-section can be circular, elliptical, square, polygonal, etc. The feed port and the discharge port are located at both ends of the reactor shell. The heater is located in the reactor shell and is used to heat the material. The material carrier is in the shape of a groove, including a carrier plate and protrusions located on both sides of the carrier plate to prevent the material from falling out. The material of the material carrier can be ceramic. The material carrier is located in the reactor shell, and the two ends of the series material carrier are respectively connected to the feed port and the discharge port, and are used to transport the material from the feed port to the discharge port. The material carrier can preferably vibrate to make the raw material powder in the material carrier dynamic. In some embodiments, the sintering reactor includes a reciprocating motor and a crankshaft, and the crankshaft connects the reciprocating motor and the material carrier to achieve the vibration of the material carrier. Preferably, the material carrier can be vibrated with variable frequency to avoid resonance between the powder and the material carrier during vibration, so that turbulence can be achieved during the powder transmission process, ensuring that the material is flipped up and down, thereby ensuring the consistency of product quality. In some embodiments, the frequency of the reciprocating motor is variable frequency, so that the material carrier vibrates at different frequencies within a certain period of time. In some embodiments, the sintering reactor includes two or more material carriers, which are connected in series along the direction from the feed port to the discharge port. The number of material carriers can be 3 or more, for example, 3-20, 10-15, or 12. In some embodiments, the sintering reactor includes a number of reciprocating motors and crankshafts equal to the number of material carriers, and each material carrier is independently connected to a reciprocating motor through a crankshaft. There may or may not be a tilt angle between the material carrier and the horizontal plane. Preferably, the material carrier has a certain tilt angle so that the powder can be transferred downward along the carrier under its own weight. The tilt angle of the material carrier can be 40-75°, for example, 45-70°, 55-75°, 60-70°, 60°, 61°, 62°, 63°, 64°, 65°, 70°. In some embodiments, the tilt angle of the material carrier is adjusted according to the repose angle of the calcined particles so that the material can be transferred downward along the carrier under the condition of dead weight. The tilt angle of the material carrier can be set to be 1-10° less than the repose angle of the calcined particles, for example, 2°, 3°, 4°, 5°. In the present invention, the repose angle of the calcined particles can be 45-85°, for example, 50°, 52°, 60°, 66°, 67°, 68°, 70°, 71°, 75°. Herein, the angle of repose is the angle between the free surface and the horizontal plane when the free surface of the powder accumulation body is in an extreme state of equilibrium. In some embodiments, the sintering reactor has a lifting function so that the material carrier has a certain tilt angle. In some embodiments, the sintering reactor includes a lifting support rod, which is connected to the reactor shell and is used to make the material carrier have a certain tilt angle. In some embodiments, the sintering reactor includes a fixed support rod and a lifting support rod, one of the fixed support rod and the lifting support rod is connected to the side of the reactor shell close to the discharge port, and the other is connected to the side of the reactor shell close to the feed port. The tilt of the reactor shell is achieved by the height difference between the fixed support rod and the lifting support rod, so that the material carrier has a certain tilt angle. In some embodiments, the sintering reactor includes a base, and one end of the lifting support rod and the optional fixed support rod is connected to the reactor shell, and the other end is connected to the base. The present invention makes the material dynamic through the mechanical vibration of the material carrier with a certain tilt angle, and realizes the following functions: 1. Make the high-temperature gas fully contact with the material and react evenly; 2. There is displacement between the particles to avoid hard agglomeration of particles; 3. The powder flows on the carrier with a tilt angle to realize material transmission and continuous production. The heater is preferably arranged on the upper part of the material carrier. In some embodiments, the heater is arranged in the reactor shell along the entire length from the feed port to the discharge port. In some embodiments, the sintering reactor includes a thermal insulation layer, and the thermal insulation layer is arranged above the heater. The heater is preferably arranged so that the thermal field temperature of the material carrier reaches 800-1200°C, for example, 900±50°C. As shown in FIG3 , in some embodiments, the sintering reactor of the present invention includes a reactor shell, a heat preservation layer 1, a heater 2, a feed port 3, a discharge port 4, two or more material carriers 5, two or more reciprocating motors and crankshafts 6, a fixed support rod 7, a lifting support rod 8 and a base 9. The feed port 3 and the discharge port 4 are arranged at the two ends of the reactor shell, the insulation layer 1, the heater 2 and the material carrier 5 are arranged in the reactor shell, the insulation layer 1 is located on the upper part of the heater 2, the heater 2 is located on the upper part of the material carrier 5, the two ends of the material carrier 5 are connected to the feed port 3 and the discharge port 4 respectively, the heater 2 and the insulation layer 1 are arranged in the reactor shell from the feed port to the discharge port in the entire length direction, The number of reciprocating motors and crankshafts 6 is equal to that of material carriers 5. Each material carrier 5 is independently connected to a reciprocating motor through a crankshaft. The reciprocating motor is preferably variable frequency. One end of the fixed support rod 7 and the lifting support rod 8 is connected to the side of the reactor shell near the discharge port, and the other end is connected to the base 9. One end of the other is connected to the side of the reactor shell near the feed port, and the other end is connected to the base 9. When the sintering reactor of the present invention is used, the material (such as calcined particles) is input into the material carrier from the feed port, and the heater heats to generate high-temperature gas. The material reacts with the high-temperature gas on the material carrier while flowing toward the discharge port. The reaction is complete at the discharge port to obtain the target product (such as positive electrode material). The thermal field temperature (sintering temperature) of the material carrier is preferably 800-1200°C, for example 900±50°C. In the embodiment using the precursor as the core in the granulation section, the sintering temperature is preferably 920±20°C. In the embodiment using the cathode material single crystal particles as the core in the granulation section, the sintering temperature is preferably 870±20°C. In some embodiments, the sintering reactor further includes a feed bin and a conveying device, and the feed bin is connected to the feed port through the conveying device. The conveying device can be a screw. When using the sintering reactor, feed the material into the bin, start the reciprocating motor, and adjust the amplitude and vibration frequency. The material is transported to the first-stage material carrier by a conveying device (e.g., a screw), and then the material is transferred from the first-stage material carrier to the lower material carrier. The material undergoes a sintering reaction during the transfer process. In a preferred embodiment, the particle size of the cathode material of the present invention is in the range of 3000-8000 nm, for example, in the range of 3500-8000 nm, 4000-4500 nm, and the particle size is distributed in a narrow area, showing good particle size consistency. The chemical composition, tap density, specific surface area and other qualities of the cathode material of the present invention also show good consistency, and the variance of the element quality fraction (for example, for the nickel-chromium-manganese ternary cathode material, including Ni quality fraction, Co quality fraction, Mn quality fraction, Li quality fraction), tap density, and specific surface area can be controlled within 2%, preferably within 1.5%. The cathode material of the present invention also has improved initial discharge capacity and first coulomb efficiency. Compared with the existing technology, the present invention has the following characteristics: 1. The present invention adopts one or more coating calcination granulation methods, which can realize particle size control and improve particle density. The particle size of the finished powder can be controlled during the granulation process, and the particle size concentration is high; 2. The present invention adopts dynamic sintering, which has a wide range of requirements for powder particle size and can realize the dynamic sintering of low-strength powder and ultrafine powder; 3. The present invention avoids particle fusion by vibrating the material carrier, and realizes dynamic sintering and continuous transmission of materials; 4. The present invention obtains dense spherical powders through granulation, and can adjust the inclination and vibration frequency of the material carrier by measuring the material repose angle to ensure that the material is transmitted at a certain speed, realizing continuous production without the need for a sack; 5. The present invention does not need to go through a pulverization process after the sintering reaction or can significantly weaken the pulverization process to reduce losses; 6. The preparation method of the present invention can improve the consistency of the quality (chemical composition, tap density, specific surface area) of the positive electrode material, make the particle size of the positive electrode material distributed in a narrow area, and improve the initial discharge capacity and first coulombic efficiency of the positive electrode material. The following is a detailed description of the present invention in conjunction with specific embodiments, which does not limit the scope of protection of the present invention. The scope of protection of the present invention is limited only by the claims, and any omissions, substitutions or modifications made by technical personnel in this field on the basis of the embodiments disclosed in the present invention will fall within the scope of protection of the present invention. Unless otherwise specified, the instruments and equipment used in the following examples are conventional instruments and equipment in this field. The experimental methods in the following examples that do not specify specific conditions are usually carried out under conventional conditions or under conditions recommended by the manufacturer. The various raw materials used in the following examples are conventional commercially available products, unless otherwise specified, and their specifications are the specifications commonly used in this field. Example 1: Granulation: The oxide precursor Ni 0.8 Co 0.1 Mn 0.1 O 2 (particle size D50 is 2.3μm, the maximum particle size is 3.2μm) is placed in a spray fusion machine, and the hydroxide precursor Ni 0.8 Co 0.1 Mn 0.1 (OH) with a particle size of 150nm is placed in a spray fusion machine. 2 was mixed with the crushed LiOH to form a mixed solution (concentration of 2.5wt%, solvent is water), and the mixed solution was pumped into the centrifugal spray nozzle by a peristaltic pump, mixed and coated with the oxide precursor, the stirring device in the fusion machine was turned on, the stirring speed was 1200rpm, the heating device in the fusion machine was turned on, the temperature was raised to 500℃, and kept warm for 1 hour. After removing the water, the gas was cooled to 60℃, and the particle size D50 was sampled and tested to be 2.8μm. The mixed solution was pumped into the centrifugal spray nozzle again, and the spray fusion operation was repeated twice, and the increment of the particle size D50 after each spray fusion was controlled to be 0.7μm. Finally, the powder particle size D50 was measured to be 4.2μm, reaching the target particle size of the process design. Under the electron microscope, the particle size was uniform, the particles did not stick to the wall, and the fluidity was good. Sintering: The calcined particles were sintered using the sintering reactor shown in Figure 3. The sintering reactor includes a reactor shell, an insulation layer 1, a heater 2, a feed port 3, a discharge port 4, 12 material carriers 5 connected in series (only 7 are shown in Figure 3), 12 reciprocating motors and crankshafts 6 (only 7 are shown in Figure 3), a fixed support rod 7, a lifting support rod 8, a base 9, a feed bin (not shown in Figure 3) and a screw (not shown in Figure 3). The feed port 3 and the discharge port 4 are arranged at the two ends of the reactor shell, the insulation layer 1, the heater 2 and the material carrier 5 are arranged in the reactor shell, the insulation layer 1 is located on the upper part of the heater 2, the heater 2 is located on the upper part of the material carrier 5, the two ends of the material carrier 5 are connected to the feed port 3 and the discharge port 4 respectively, the heater 2 and the insulation layer 1 are arranged in the reactor shell from the feed port to the discharge port. In the length direction, each material carrier 5 is independently connected to a reciprocating motor through a crankshaft. The reciprocating motor is preferably a variable frequency type. One end of the fixed support rod 7 is connected to the side of the reactor shell near the discharge port, and the other end is connected to the base 9. One end of the lifting support rod 8 is connected to the side of the reactor shell near the feed port, and the other end is connected to the base 9. The feed bin is connected to the feed port through a screw. The repose angle of the particles after calcination is measured to be 67°, and the inclination angle of each material carrier in the sintering reactor is adjusted to an angle of 65° with the horizontal. There are 12 vibrating carriers inside the sintering reactor. The heater is turned on, and the thermal field temperature of material carriers No. 4-9 is 920℃. After the temperature rises to the reaction temperature, the calcined particles are put into the feed bin of the sintering reactor, the reciprocating motor is turned on, and the calcined particles are transported to the primary material carrier by a screw. The vibration frequency and amplitude are adjusted. After 5 hours, the material begins to be discharged from the discharge port. The products of five time periods were subjected to the following tests: (1) The chemical composition was measured by inductively coupled plasma spectrometer (ICP). The results showed that the variance of Ni mass fraction was 0.8%, Co mass fraction variance was 1.5%, Mn mass fraction variance was 1.5%, and Li mass fraction variance was 0.5%; (2) The particle size was measured by scanning electron microscope (SEM). Ten different areas were selected for measurement. The results showed that the particle size was distributed in a narrow area of 4000-4500 nm; (3) The tap density was measured. The results showed that the tap density variance was 1.5%; (4) The specific surface area was measured. The results showed that the specific surface area variance was 1.2%; (5) Measuring buckle charge (2.8-4.3V/0.1C). The test method is as follows: the positive electrode material, conductive agent SP and binder PVDF prepared in Example 1 are uniformly mixed at a mass ratio of 95:2.5:2.5, and then added to NMP to prepare a positive electrode slurry. The positive electrode slurry is coated on an aluminum foil, dried, and rolled to obtain a positive electrode sheet with a compaction density of 3.52g/ cm3 ; then the buckle half-cell is assembled in an argon glove box, and its electrochemical properties are tested. The capacity and the first coulombic efficiency are tested at 0.1C charge and discharge in an environment of 25°C, and then a 1C charge and discharge cycle test is performed. The number of cycles is 50. The results show that the initial discharge capacity is 212 mAh/g, the first coulombic efficiency is 90%. Example 2: Granulation: Fine powder single crystal LiNi 0.8 Co 0.1 Mn 0.1 O 2 (particle size D50 is 2.5μm, the maximum particle size is 2.8μm) is put into a spray fusion machine, and the hydroxide precursor Ni 0.5 Co 0.2 Mn 0.3 (OH) 2 with a particle size of 150nm is mixed with the crushed LiOH to form a solution (concentration is 2.5wt%, solvent is water), and the mixed solution is pumped into a centrifugal spray nozzle by a peristaltic pump to mix with the fine powder single crystal LiNi 0.8 Co 0.1 Mn 0.1 O 2 Mixing and coating, turn on the stirring device in the fusion machine, the stirring speed is 1200rpm, turn on the heating device in the fusion machine, the temperature rises to 500℃, keep warm for 1 hour, remove moisture, cool the gas to 60℃, sample and test the particle size D50 is 2.9μm. Pump the mixed solution into the centrifugal spray nozzle again, repeat the spray fusion operation twice, and control the particle size D50 increment after each spray fusion to be 0.75μm. Finally, the powder particle size D50 is measured to be 4.4μm, reaching the target particle size of the process design. Under the electron microscope, the particle size is uniform, the particles do not stick to the wall, and the fluidity is good. Sintering: Use the sintering reactor in Example 1 to sinter the calcined particles. The repose angle of the calcined particles is measured to be 68°, and the inclination angle of the material carrier in the sintering reactor is adjusted to 63° with the horizontal. There are 12 vibrating carriers inside the sintering reactor. Turn on the heater, and the thermal field temperature of material carriers No. 4-9 is 870°C. After the temperature rises to the reaction temperature, the calcined particles are put into the feed bin of the sintering reactor, the reciprocating motor is turned on, and the calcined particles are transported to the primary material carrier by a screw. The vibration frequency and amplitude are adjusted. After 3 hours, the material begins to be discharged from the discharge port. The products of five time periods were subjected to the following tests: (1) The chemical composition was measured by inductively coupled plasma spectrometer (ICP), and the results showed that the variance of Ni mass fraction was 0.9%, Co mass fraction variance was 1.3%, Mn mass fraction variance was 1.4%, and Li mass fraction variance was 0.5%; (2) The particle size was measured by scanning electron microscope (SEM), and 10 different areas were selected for measurement. The results showed that the particle size was distributed in a narrow area of 4200~4500nm; (3) The tap density was measured, and the results showed that the tap density variance was 1.5%; (4) The specific surface area was measured, and the results showed that the specific surface area variance was 1.2%; (5) Measuring the discharge capacity (2.8-4.3V/0.1C), the test method is the same as that of Example 1, wherein the compaction density is 3.51g/ cm3 , the results show that the initial discharge capacity is 195 mAh/g, and the first coulombic efficiency is 90.5%. Example 3: Granulation: Fine powder single crystal LiNi 0.88 Co 0.09 Al 0.03 O 2 (particle size D50 is 3.8μm, the maximum particle size is 4.3μm) is placed in a spray fusion machine, and a hydroxide precursor Ni 0.6 Co 0.2 Mn 0.2 (OH) 2 with a particle size of 50nm is mixed with the crushed LiOH to form a solution (concentration is 2.5wt%, solvent is water), and the mixed solution is pumped into a centrifugal spray nozzle by a peristaltic pump to mix with the fine powder single crystal LiNi 0.88 Co 0.09 Al 0.03 O 2 Mixing and coating, turn on the stirring device in the fusion machine, the stirring speed is 1200rpm, turn on the heating device in the fusion machine, the temperature rises to 500℃, keep warm for 1 hour, remove moisture, cool the gas to 60℃, sample and detect the particle size D50 is 4.2μm. The process design target particle size is achieved, the particle size is uniform under the electron microscope, the particles do not stick to the wall, and the fluidity is good. Sintering: Use the sintering reactor in Example 1 to sinter the calcined particles. The repose angle of the calcined particles is measured to be 70°, and the inclination angle of the material carrier in the sintering reactor is adjusted to 65° with the horizontal. There are 12 vibrating platforms inside the sintering reactor. The heater is turned on, and the thermal field temperature of material platforms 4-9 is 870℃. After the temperature rises to the reaction temperature, the calcined particles are put into the feeding bin of the sintering reactor, the reciprocating motor is turned on, and the calcined particles are transported to the first-level material platform by a screw. The vibration frequency and amplitude are adjusted. After 3 hours, the material begins to be discharged from the discharge port. The products of five time periods were subjected to the following tests: (1) The chemical composition was measured by inductively coupled plasma spectrometer (ICP). The results showed that the variance of Ni mass fraction was 0.8%, Co mass fraction variance was 1.2%, Al mass fraction variance was 1.2%, and Li mass fraction variance was 0.6%. (2) The particle size was measured by scanning electron microscope (SEM). Ten different areas were selected for measurement. The results showed that the particle size was distributed in a narrow area of 3200-4500 nm. (3) The tap density was measured. The results showed that the tap density variance was 1.7%. (4) The specific surface area was measured. The results showed that the specific surface area variance was 1.5%. (5) Measuring the discharge capacity (2.8-4.3V/0.1C), the test method is the same as that of Example 1, wherein the compaction density is 2.47g/cm 3 , the results show that the initial discharge capacity is 203.5 mAh/g, and the first coulombic efficiency is 90.2%. Example 4: Granulation: Fine powder single crystal LiNi 0.9 Co 0.05 Mn 0.004 Al 0.01 O 2 (particle size D50 is 3.4 μm, the maximum particle size is 3.9 μm) is placed in a spray fusion machine, and a hydroxide precursor Ni 0.5 Co 0.2 Mn 0.3 (OH) 2 with a particle size of 30 nm is mixed with the crushed LiOH to form a solution (concentration is 2.5wt%, solvent is water), and the mixed solution is pumped into a centrifugal spray nozzle by a peristaltic pump to mix with the fine powder single crystal LiNi 0.9 Co 0.05 Mn 0.004 Al 0.01 O 2 Mixing and coating, turn on the stirring device in the fusion machine, the stirring speed is 1200rpm, turn on the heating device in the fusion machine, the temperature rises to 500℃, keep warm for 1 hour, remove moisture, cool the gas to 60℃, sample and detect the particle size D50 is 3.7μm. The process design target particle size is achieved, the particle size is uniform under the electron microscope, the particles do not stick to the wall, and the fluidity is good. Sintering: Use the sintering reactor in Example 1 to sinter the calcined particles. The repose angle of the calcined particles is measured to be 71°, and the inclination angle of the material carrier in the sintering reactor is adjusted to 65° with the horizontal. There are 12 vibrating platforms inside the sintering reactor. The heater is turned on, and the thermal field temperature of material platforms 4-9 is 870℃. After the temperature rises to the reaction temperature, the calcined particles are put into the feeding bin of the sintering reactor, the reciprocating motor is turned on, and the calcined particles are transported to the first-level material platform by a screw. The vibration frequency and amplitude are adjusted. After 3 hours, the material begins to be discharged from the discharge port. The products of five time periods were subjected to the following tests: (1) The chemical composition was measured by inductively coupled plasma spectrometer (ICP). The results showed that the variance of Ni mass fraction was 0.6%, Co mass fraction variance was 1.1%, Mn mass fraction variance was 1.7%, Al mass fraction variance was 1.3%, and Li mass fraction variance was 0.4%. (2) The particle size was measured by scanning electron microscope (SEM). Ten different areas were selected for measurement. The results showed that the particle size was distributed in a narrow area of 3100-4100 nm. (3) The tap density was measured. The results showed that the tap density variance was 1.4%. (4) The specific surface area was measured. The results showed that the specific surface area variance was 1.3%. (5) Measuring the discharge capacity (2.8-4.3V/0.1C), the test method is the same as that of Example 1, wherein the compaction density is 2.45g/ cm3 , the results show that the initial discharge capacity is 212.5 mAh/g, and the first coulombic efficiency is 88.5%. Example 5: Granulation: Single crystal particles of LiNi 0.8 Co 0.1 Al 0.1 O 2 (particle size D50 is 2.4 μm, the largest particle size is 2.6 μm) are placed in a spray fusion machine, carbonate precursor Ni 0.8 Co 0.1 Al 0.1 CO 3 with a particle size of 150 nm is mixed with nano-LiOH to form a solution (concentration is 2.5wt%, solvent is water), and the mixed solution is pumped into a centrifugal spray nozzle by a peristaltic pump and mixed with Ni 0.8 Co 0.1 Al 0.1 CO 3 Mixing and coating, turn on the stirring device in the fusion machine, the stirring speed is 1200rpm, turn on the heating device in the fusion machine, the temperature rises to 500℃, keep warm for 1 hour, remove moisture, cool the gas to 60℃, sample and test the particle size D50 is 2.8μm. Pump the mixed solution into the centrifugal spray nozzle again, repeat the spray fusion operation four times, and control the particle size D50 increment after each spray fusion to be 0.5μm. Finally, the powder particle size D50 is measured to be 4.8μm, reaching the target particle size of the process design. Under the electron microscope, the particle size is uniform, the particles do not stick to the wall, and the fluidity is good. Sintering: Use the sintering reactor in Example 1 to sinter the calcined particles. The repose angle of the calcined particles is measured to be 52°, and the inclination angle of the material carrier in the sintering reactor is adjusted to 45° with the horizontal. There are 12 vibrating carriers inside the sintering reactor. Turn on the heater, and the thermal field temperature of material carriers No. 4-9 is 870°C. After the temperature rises to the reaction temperature, the calcined particles are put into the feed bin of the sintering reactor, the reciprocating motor is turned on, and the calcined particles are transported to the first-level material carrier by a screw. The vibration frequency and amplitude are adjusted. After 7 hours, the material begins to be discharged from the discharge port. The buckling charge (2.8-4.3V/0.1C) was measured using the same test method as in Example 1, wherein the compaction density was 3.51g/cm 3 . The results showed that the initial discharge capacity was 203 mAh/g and the first coulombic efficiency was 89.5%. Example 6: Granulation: Fine powder single crystal LiNi 0.8 Co 0.1 Mn 0.1 O 2 (particle size D50 is 2.5 μm, maximum particle size is 2.8 μm) is placed in a spray fusion machine, and a hydroxide precursor Ni 0.5 Co 0.2 Mn 0.3 (OH) 2 with a particle size of 150 nm is mixed with the crushed LiOH to form a mixed solution (concentration is 2.5wt%, solvent is water), and the mixed solution is pumped into a centrifugal spray nozzle by a peristaltic pump to mix with the fine powder single crystal LiNi 0.8 Co 0.1 Mn 0.1 O 2 Mixing and coating, turn on the stirring device in the fusion machine, the stirring speed is 1200rpm, turn on the heating device in the fusion machine, the temperature rises to 500℃, keep warm for 1 hour, remove moisture, cool the gas to 60℃, sample and test the particle size D50 is 2.9μm. Pump the mixed solution into the centrifugal spray nozzle again, repeat the spray fusion operation twice, and control the particle size D50 increment after each spray fusion to be 0.75μm. Finally, the powder particle size D50 is measured to be 4.4μm, reaching the target particle size of the process design. Under the electron microscope, the particle size is uniform, the particles do not stick to the wall, and the fluidity is good. Sintering: Put the coated granulated material into a ceramic sack, enter into an oxygen atmosphere furnace, and heat to 870°C at 10°C/min under pure oxygen conditions. Sinter for 5 hours. After the reaction is completed, cool the material and pass it through an 800-mesh screen to obtain the positive electrode material. The products at five points were tested as follows: (1) The chemical composition was measured by inductively coupled plasma spectrometer (ICP). The results showed that the variance of Ni mass fraction was 0.8%, Co mass fraction variance was 1.3%, Mn mass fraction variance was 1.4%, and Li mass fraction variance was 0.5%; (2) The particle size was measured by scanning electron microscope (SEM). Five different areas were selected for measurement. The results showed that the particle size was distributed in the range of 1.8-18 μm; (3) The tap density was measured. The results showed that the tap density variance was 2.5%; (4) The specific surface area was measured. The results showed that the specific surface area variance was 3.2%; (5) Measure the charge-off voltage (2.8-4.3V/0.1C), the test method is the same as that of Example 1, wherein the compacted density is 3.45g/ cm3 , the result shows that the initial discharge capacity is 192 mAh/g, and the first coulombic efficiency is 87.5%. Example 7: Granulation: The oxide precursor Ni 0.8 Co 0.1 Mn 0.1 O 2 (particle size D50 is 2.3μm, the maximum particle size is 3.2μm) is put into a spray fusion machine, and the hydroxide precursor Ni 0.8 Co 0.1 Mn 0.1 (OH) with a particle size of 150nm is put into a spray fusion machine. 2 was mixed with the crushed LiOH to form a mixed solution (concentration of 2.5wt%, solvent is water), and the mixed solution was pumped into the centrifugal spray nozzle by a peristaltic pump, mixed and coated with the oxide precursor, the stirring device in the fusion machine was turned on, the stirring speed was 1200rpm, the heating device in the fusion machine was turned on, the temperature was raised to 500℃, and kept warm for 1 hour. After dehydration, the gas was cooled to 60℃, and the particle size D50 was 2.8μm for sampling and detection. A hydroxide precursor Ni 0.8 Co 0.1 Mn 0.1 (OH) 2 with a particle size of 150 nm was mixed with crushed LiOH to form a mixed solution (concentration of 7.5wt%, solvent is water), and the mixed solution was pumped into a centrifugal spray nozzle by a peristaltic pump, and the particles obtained by the previous coating and calcination were sprayed and fused again, and the particle size D50 increment was controlled to be 1.4μm. Finally, the powder particle size D50 was measured to be 4.2μm. Under an electron microscope, the particles contained ultrafine nanoparticles with low particle strength and easy to break. It is inferred that they are particles formed by the coating material itself. Sintering: The calcined particles were sintered using the sintering reactor in Example 1. The repose angle of the calcined particles is determined to be 75°, and the inclination angle of the material carrier in the sintering reactor is adjusted to 70° with the horizontal. There are 12 vibrating carriers inside the sintering reactor. The heater is turned on, and the thermal field temperature of material carriers No. 4-9 is 920℃. After the temperature rises to the reaction temperature, the calcined particles are put into the feed bin of the sintering reactor, the reciprocating motor is turned on, and the calcined particles are transported to the first-level material carrier by a screw. The vibration frequency and amplitude are adjusted. After 10 hours, the material begins to be discharged from the discharge port. The products at five points were tested as follows: (1) The chemical composition was measured by inductively coupled plasma spectrometer (ICP). The results showed that the variance of Ni mass fraction was 2.1%, Co mass fraction variance was 2.1%, Mn mass fraction variance was 2.5%, and Li mass fraction variance was 3.7%. (2) The particle size was measured by scanning electron microscope (SEM). Five different areas were selected for measurement. The results showed that the particle size was distributed in the range of 1 to 13 μm. (3) The tap density was measured. The results showed that the tap density variance was 4.5%. (4) The specific surface area was measured. The results showed that the specific surface area variance was 3.2%. (5) The discharge capacity (2.8-4.3V/0.1C) was measured by the same test method as in Example 1, wherein the compacted density was 3.32g/cm 3 , and the results showed that the initial discharge capacity was 195 mAh/g and the first coulombic efficiency was 86.5%. Comparative Example 1: The hydroxide precursor Ni 0.8 Co 0.1 Mn 0.1 (OH) 2 and LiOH were added into a high-speed mixer at a molar ratio of 1:1.05, and mixed thoroughly and evenly for 2 hours. The mixture was then placed into a ceramic jar and placed into an oxygen atmosphere furnace. Under pure oxygen conditions, the temperature was raised to 550°C at 10°C/min, kept at this temperature for 1 hour, and then raised to 920°C at 5°C/min, kept at this temperature for 9 hours, and sintered. After the reaction was completed, the mixture was cooled. After taking out, the material was crushed and screened to obtain a calcined product with a D50 particle size of 4.2μm and a yield of 90%. 0.3wt% of coating agent (a mixture of Ni 0.8 Co 0.1 Mn 0.1 (OH) 2 and LiOH) was added to the calcined product, fully mixed with a high-speed mixer, put into a ceramic sack, and put into an oxygen atmosphere furnace. Under pure oxygen conditions, the temperature was raised to 920℃ at 10℃/min and calcined for 10 hours. After the reaction was completed, the material was cooled and passed through an 800-mesh screen to obtain a positive electrode material. The products at five points were tested as follows: (1) The chemical composition was measured by inductively coupled plasma spectrometer (ICP). The results showed that the variance of Ni mass fraction was 0.9%, Co mass fraction variance was 2.1%, Mn mass fraction variance was 1.8%, and Li mass fraction variance was 1.5%. (2) The particle size was measured by scanning electron microscope (SEM). Five different areas were selected for measurement. The results showed that the particle size was distributed in the range of 1.3-18 μm. (3) The tap density was measured. The results showed that the tap density variance was 2.5%. (4) The specific surface area was measured. The results showed that the specific surface area variance was 3.2%. (5) Measuring the discharge capacity (2.8-4.3V/0.1C), the test method is the same as that of Example 1, wherein the compaction density is 3.35g/ cm3 , the results show that the initial discharge capacity is 201 mAh/g, and the first coulombic efficiency is 88.5%. Comparative Example 2: Granulation: Fine powder single crystal LiNi 0.8 Co 0.1 Mn 0.1 O 2 (particle size D50 is 2.5μm, maximum particle size is 2.8μm) is placed in a spray fusion machine, and a hydroxide precursor Ni 0.5 Co 0.2 Mn 0.3 (OH) 2 with a particle size of 150nm is mixed with the crushed LiOH to form a solution (concentration is 2.5wt%, solvent is water), and the mixed solution is pumped into a centrifugal spray nozzle by a peristaltic pump to mix with the fine powder single crystal LiNi 0.8 Co 0.1 Mn 0.1 O 2 (particle size D50 is 2.5μm, the largest particle is 2.8μm) mixed coating, turn on the stirring device in the fusion machine, the stirring speed is 800rpm, turn on the heating device in the fusion machine, the temperature rises to 500℃, keep warm for 1 hour, remove moisture, cool the gas to 60℃, sample and detect the particle size D50 is 4.4μm. Under the electron microscope, the particles contain ultrafine particles and have poor fluidity. Sintering: Put the coated and granulated materials into a ceramic sack, enter the oxygen atmosphere furnace, under pure oxygen conditions, heat to 870℃ at 10℃/min, sinter for 10 hours, cool the materials after the reaction, pass through an 800-mesh screen, and obtain the positive electrode material. The products at five points were tested as follows: (1) The chemical composition was measured by inductively coupled plasma spectrometer (ICP). The results showed that the variance of Ni mass fraction was 1.8%, Co mass fraction variance was 2.1%, Mn mass fraction variance was 2.2%, and Li mass fraction variance was 2.2%; (2) The particle size was measured by scanning electron microscope (SEM). Five different areas were selected for measurement. The results showed that the particle size was distributed in the range of 1.8-19 μm; (3) The tap density was measured. The results showed that the tap density variance was 3.8%; (4) The specific surface area was measured. The results showed that the specific surface area variance was 4.1%; (5) The buckling charge (2.8-4.3V/0.1C) was measured by the same test method as in Example 1, wherein the compacted density was 3.41g/cm 3 , and the results showed that the initial discharge capacity was 188 mAh/g, and the first coulombic efficiency was 87%. The cathode materials prepared in Example 1 and Comparative Example 1 have a core-shell structure with similar components. It can be seen from the experimental results of Example 1 and Comparative Example 1 that the preparation method of the present invention can make the prepared cathode materials have higher consistency in quality such as chemical composition, tap density, specific surface area, etc., narrower particle size distribution, a more orderly layered structure, and better initial discharge capacity and first coulombic efficiency. By comparing the results of Example 1 and Example 7, it can be seen that controlling the thickness of a single coating and avoiding excessive thickness of a single coating is beneficial to improving the uniformity of the positive electrode material (consistency of chemical composition, particle size, tap density, and specific surface area) and improving electrical performance. By comparing the results of Example 2 and Example 6, it can be seen that the use of the sintering reactor of the present invention can improve the uniformity of the positive electrode material (consistency of particle size, tap density, and specific surface area) and improve electrical performance. By comparing Example 6 and Comparative Example 2, it can be seen that the use of the granulation process of multiple coating and calcination of the present invention can improve the uniformity of the positive electrode material (consistency of chemical composition, particle size, tap density, and specific surface area) and improve electrical performance.

1:保溫層 2:加熱器 3:進料口 4:出料口 5:物料載台 6:往復電機及曲軸 7:固定支杆 8:升降支杆 9:基座 1: Insulation layer 2: Heater 3: Inlet 4: Outlet 5: Material carrier 6: Reciprocating motor and crankshaft 7: Fixed support rod 8: Lifting support rod 9: Base

[圖1]為本發明的造粒製程流程示意圖。 [圖2]為本發明的一些實施方案中的造粒技術和現有技術的對比示意圖。 [圖3]為本發明的一種燒結反應器的結構示意圖。圖3中,1為保溫層,2為加熱器,3為進料口,4為出料口,5為物料載台,6為往復電機及曲軸,7為固定支杆,8為升降支杆,9為基座。 [Figure 1] is a schematic diagram of the granulation process of the present invention. [Figure 2] is a comparative schematic diagram of the granulation technology in some embodiments of the present invention and the prior art. [Figure 3] is a structural schematic diagram of a sintering reactor of the present invention. In Figure 3, 1 is a heat preservation layer, 2 is a heater, 3 is a feed port, 4 is a discharge port, 5 is a material carrier, 6 is a reciprocating motor and a crankshaft, 7 is a fixed support rod, 8 is a lifting support rod, and 9 is a base.

Claims (10)

一種用於製備正極材料的燒結反應器,其中該燒結反應器包括反應器殼體、加熱器、進料口、出料口和至少兩個串聯的物料載台,該進料口和該出料口位於該反應器殼體的兩端,該加熱器和該物料載台位於反應器殼體內,該加熱器用於加熱物料,該至少兩個串聯的物料載台用於將物料從進料口輸送至出料口,該物料載台能夠振動。 A sintering reactor for preparing positive electrode materials, wherein the sintering reactor includes a reactor shell, a heater, a feed port, a discharge port and at least two serially connected material carriers, the feed port and the discharge port are located at two ends of the reactor shell, the heater and the material carrier are located inside the reactor shell, the heater is used to heat the material, the at least two serially connected material carriers are used to transport the material from the feed port to the discharge port, and the material carrier can vibrate. 如請求項1所述的燒結反應器,其中該燒結反應器具有以下一項或多項特徵:該物料載台能夠進行變頻振動;該物料載台與水平面之間具有40-75°,或者該物料載台與水平面之間不存在傾斜角;該物料載台的數量為3-20個;該燒結反應器還包括往復電機及曲軸,該曲軸連接該往復電機和該物料載台;該燒結反應器還包括升降支杆,該升降支杆與該反應器殼體相連;該燒結反應器還包括保溫層,該保溫層設置在該加熱器的上方。 The sintering reactor as described in claim 1, wherein the sintering reactor has one or more of the following features: the material carrier can be subjected to variable frequency vibration; the material carrier has an angle of 40-75° with the horizontal plane, or there is no tilt angle between the material carrier and the horizontal plane; the number of the material carriers is 3-20; the sintering reactor also includes a reciprocating motor and a crankshaft, the crankshaft connecting the reciprocating motor and the material carrier; the sintering reactor also includes a lifting support rod, the lifting support rod is connected to the reactor shell; the sintering reactor also includes a heat preservation layer, the heat preservation layer is arranged above the heater. 一種正極材料製備系統,其中該正極材料製備系統包括造粒裝置和請求項1或2所述的燒結反應器。 A cathode material preparation system, wherein the cathode material preparation system comprises a granulation device and a sintering reactor as described in claim 1 or 2. 一種正極材料的製備方法,其中該製備 方法包括使用請求項1或2所述的燒結反應器或請求項3所述的正極材料製備系統製備正極材料。 A method for preparing a positive electrode material, wherein the method includes preparing the positive electrode material using the sintering reactor described in claim 1 or 2 or the positive electrode material preparation system described in claim 3. 一種正極材料半成品的製備方法,其中該製備方法包括造粒步驟,該造粒步驟包括:將含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體包覆在Li1+iM1-iO2+m、MO2+m、和Li2O與MO2+m的混合物中的一種或多種的表面,其中M為選自鎳、鈷、錳、鋁、鐵和鈦中的一種或多種,i為0-0.2,m為0-1,得到包覆後顆粒,對包覆後顆粒進行煅燒,使包覆後顆粒表面的含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體轉化為含鋰氧化物前驅體,得到煅燒後顆粒,若煅燒後顆粒未達到目標粒徑,則在煅燒後顆粒表面再次包覆含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體,然後進行煅燒,直至煅燒後顆粒達到目標粒徑;該含鋰氫氧化物前驅體為鋰鹽與過渡金屬氫氧化物的複合物或混合物,該含鋰碳酸鹽前驅體為鋰鹽與過渡金屬碳酸鹽的複合物或混合物。 A method for preparing a semi-finished cathode material, wherein the method comprises a granulation step, wherein the granulation step comprises: coating a lithium hydroxide precursor and/or a lithium carbonate precursor on Li 1+i M 1-i O 2+m , MO 2+m , and Li 2 O and MO 2+m , wherein M is one or more selected from nickel, cobalt, manganese, aluminum, iron and titanium, i is 0-0.2, m is 0-1, to obtain coated particles, calcining the coated particles to convert the lithium hydroxide precursor and/or the lithium carbonate precursor on the surface of the coated particles into the lithium oxide precursor to obtain calcined particles, and if the calcined particles are If the calcined particles do not reach the target particle size, the surface of the calcined particles is again coated with a lithium hydroxide precursor and/or a lithium carbonate precursor, and then calcined until the calcined particles reach the target particle size; the lithium hydroxide precursor is a complex or mixture of a lithium salt and a transition metal hydroxide, and the lithium carbonate precursor is a complex or mixture of a lithium salt and a transition metal carbonate. 如請求項5所述的製備方法,其中該製備方法具有以下一項或多項特徵:待包覆的Li1+iM1-iO2+m、MO2+m、和Li2O與MO2+m的混合物中的一種或多種的粒徑為1.5-6μm;作為包覆劑的含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體的粒徑為20-250nm;在該包覆過程中進行兩次或兩次以上的包覆和煅燒;每次包覆和煅燒使得顆粒的粒徑增大0.3-0.9μm; 採用噴霧融合的方式進行包覆和煅燒;融合時的攪拌轉速為1200±200rpm,加熱溫度為500±50℃,加熱時間為1±0.2小時;噴霧所用的含鋰氫氧化物前驅體和/或含鋰碳酸鹽前驅體的分散液的濃度為1-10wt%;煅燒後顆粒的目標粒徑為3.5-8μm;使用含鋰氫氧化物前驅體進行包覆。 The preparation method as described in claim 5, wherein the preparation method has one or more of the following characteristics: the particle size of one or more of Li 1+i M 1-i O 2+m , MO 2+m , and a mixture of Li 2 O and MO 2+m to be coated is 1.5-6 μm; the particle size of the lithium hydroxide precursor and/or the lithium carbonate precursor as the coating agent is 20-250 nm; two or more coatings and calcinations are performed during the coating process; each coating and calcination increases the particle size of the particles by 0.3-0.9 μm; The coating and calcination are carried out by spray fusion; the stirring speed during fusion is 1200±200rpm, the heating temperature is 500±50℃, and the heating time is 1±0.2 hours; the concentration of the dispersion of the lithium hydroxide precursor and/or the lithium carbonate precursor used for spraying is 1-10wt%; the target particle size of the particles after calcination is 3.5-8μm; and the lithium hydroxide precursor is used for coating. 一種正極材料的製備方法,其中該製備方法包括造粒步驟和燒結步驟,該造粒步驟如請求項5或6所述,該燒結步驟包括:對造粒步驟中得到的具有目標粒徑的煅燒後顆粒進行燒結;燒結溫度為800-1200℃。 A method for preparing a positive electrode material, wherein the method comprises a granulation step and a sintering step, the granulation step is as described in claim 5 or 6, and the sintering step comprises: sintering the calcined particles with a target particle size obtained in the granulation step; the sintering temperature is 800-1200°C. 如請求項7所述的製備方法,其中該燒結步驟中,採用請求項1或2所述的燒結反應器進行燒結。 The preparation method as described in claim 7, wherein in the sintering step, the sintering is performed using the sintering reactor described in claim 1 or 2. 一種正極材料半成品顆粒,其中該正極材料半成品顆粒為採用請求項5或6所述的製備方法製備得到的具有目標粒徑的煅燒後顆粒;該正極材料半成品顆粒的粒徑為3.5-8μm。 A semi-finished positive electrode material particle, wherein the semi-finished positive electrode material particle is a calcined particle with a target particle size prepared by the preparation method described in claim 5 or 6; the particle size of the semi-finished positive electrode material particle is 3.5-8μm. 一種採用請求項7或8所述的製備方法製備得到的正極材料,其中該正極材料的粒徑範圍在3500-8000nm之間;該正極材料為具有核殼結構或不具有核殼結構的正極材料,該具有核殼結構的正極材料的核層材料和殼層材料各自獨立為三元鎳鈷錳正極材料、三元鎳鈷鋁正極材料或四元鎳鈷錳鋁正極材料,該不具有核殼結構的正極材料為 三元鎳鈷錳正極材料、三元鎳鈷鋁正極材料或四元鎳鈷錳鋁正極材料。 A cathode material prepared by the preparation method described in claim 7 or 8, wherein the particle size of the cathode material ranges from 3500 to 8000 nm; the cathode material is a cathode material with a core-shell structure or a cathode material without a core-shell structure, the core layer material and the shell layer material of the cathode material with a core-shell structure are independently a ternary nickel-cobalt-manganese cathode material, a ternary nickel-cobalt-aluminum cathode material or a quaternary nickel-cobalt-manganese-aluminum cathode material, and the cathode material without a core-shell structure is a ternary nickel-cobalt-manganese cathode material, a ternary nickel-cobalt-aluminum cathode material or a quaternary nickel-cobalt-manganese-aluminum cathode material.
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