TWI839730B - Rotary jet spinning machine - Google Patents
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- TWI839730B TWI839730B TW111117185A TW111117185A TWI839730B TW I839730 B TWI839730 B TW I839730B TW 111117185 A TW111117185 A TW 111117185A TW 111117185 A TW111117185 A TW 111117185A TW I839730 B TWI839730 B TW I839730B
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- 238000009987 spinning Methods 0.000 title claims abstract description 71
- 238000010438 heat treatment Methods 0.000 claims abstract description 57
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Abstract
Description
本揭露是有關於一種紡絲技術,且特別是有關於一種旋轉紡絲射出機。 The present disclosure relates to a spinning technology, and in particular to a rotary spinning injection molding machine.
紡絲射出設備係利用將熔融之材料液體射出成絲的設備。常見之紡絲射出設備有靜電紡絲(electrostatic spinning)機與紡絲箱。靜電紡絲機之紡絲原理係對注射式泵浦之針頭施加高電壓,使得針頭內之聚合物溶液帶電。於外加電場下,聚合物溶液在針頭下方產生布滿電荷之圓錐形液滴泰勒錐(Taylor cone)。隨著電壓上升,帶電荷之聚合物液滴之間所產生之互斥力克服表面張力,使得聚合物液滴朝向收集器噴射而形成奈米纖維。靜電紡絲機之轉換效率高,且可精準控制絲線線徑,因此為目前使用頻率最高的設備。 Spinning equipment is a device that uses molten material liquid to inject into filaments. Common spinning equipment includes electrostatic spinning machines and spinning boxes. The spinning principle of electrostatic spinning machines is to apply high voltage to the needle of the syringe pump so that the polymer solution in the needle is charged. Under the external electric field, the polymer solution generates a conical droplet Taylor cone filled with charges under the needle. As the voltage rises, the repulsive force generated between the charged polymer droplets overcomes the surface tension, causing the polymer droplets to spray toward the collector to form nanofibers. Electrostatic spinning machines have high conversion efficiency and can precisely control the diameter of the yarn, so they are currently the most frequently used equipment.
然而,靜電紡絲機在使用上有大於10kV的高電壓需求,且紡絲材料需選用高介電材料。此外,靜電紡絲機之絲線生產率較低,每小時只大約產出0.2g絲線。 However, electrostatic spinning machines require a high voltage greater than 10kV, and the spinning material must be made of high dielectric material. In addition, the electrostatic spinning machine has a low yarn production rate, producing only about 0.2g of yarn per hour.
紡絲箱為目前紡織業中常使用之設備。紡絲箱之工 作原理係將聚合物乾燥後予以加熱擠壓,使聚合物熔體經由擠出頭中擠出,再經過風乾冷卻而成型。紡絲箱之製程方法可細分為乾法紡絲製程及熔體紡絲製程。乾法紡絲製程可適用之材料眾多,但產量較低。熔體紡絲製程則需要較高電壓驅動,且溫度極高,故機台設計上的造價也較昂貴。 The spinning box is a commonly used equipment in the current textile industry. The working principle of the spinning box is to heat and extrude the polymer after drying, so that the polymer melt is extruded through the extruder, and then air-dried and cooled to form. The process method of the spinning box can be divided into dry spinning process and melt spinning process. The dry spinning process can be applied to many materials, but the output is lower. The melt spinning process requires a higher voltage drive and extremely high temperature, so the cost of machine design is also more expensive.
因此,本揭露之一目的就是在提供一種旋轉紡絲射出機,其可驅動盛裝絲線原料之容器旋轉,以透過離心力大量產出絲線。因此,旋轉紡絲射出機在生產速度上相較於許多絲線射出設備具有較大的優勢。 Therefore, one of the purposes of the present disclosure is to provide a rotary spinning injection machine that can drive a container containing a raw material of a yarn to rotate so as to produce a large amount of yarn through centrifugal force. Therefore, the rotary spinning injection machine has a greater advantage in production speed compared to many yarn injection equipment.
本揭露之另一目的是在提供一種旋轉紡絲射出機,其加熱裝置可持續且穩定對容器內之絲線原料加熱,且溫度感測器可持續直接感測容器內之絲線原料,藉此可精確控制容器內之絲線原料的溫度。在一些例子中,可再搭配直流馬達的選用,可有效控制容器的轉速。因此,可順利製作出所需線徑的絲線。 Another purpose of the present disclosure is to provide a rotary spinning injection molding machine, wherein the heating device can continuously and stably heat the wire material in the container, and the temperature sensor can continuously and directly sense the wire material in the container, thereby accurately controlling the temperature of the wire material in the container. In some examples, the DC motor can be used to effectively control the rotation speed of the container. Therefore, the wire of the required wire diameter can be smoothly produced.
本揭露之又一目的是在提供一種旋轉紡絲射出機,其可包含蒸發器設於容器與集絲器之間,以蒸發從容器射出之絲線中的溶劑,有利於絲線的定型。 Another object of the present disclosure is to provide a rotary spinning injection machine, which may include an evaporator disposed between a container and a filament collector to evaporate the solvent in the filaments ejected from the container, which is beneficial to the shaping of the filaments.
本揭露之再一目的是在提供一種旋轉紡絲射出機,其射出裝置可以螺接方式設置在容器側壁中,因此可根據絲線線徑需求快速更換具所需孔徑之射出裝置。 Another object of the present disclosure is to provide a rotary spinning injection molding machine, wherein the injection device can be screwed into the side wall of the container, so that the injection device with the required aperture can be quickly replaced according to the yarn diameter requirements.
本揭露之再一目的是在提供一種旋轉紡絲射出機,其容器之側壁具有坡度設計,藉此過於黏稠之絲線原料溶液可留在容器內繼續加熱,直至絲線原料溶液升溫至適當溫度時才射出絲線。在一些例子中,容器之側壁的頂部可設有環狀凹槽,藉此可留住流動性過高之絲線原料溶液,以防止射出之絲線上殘留液珠。因此,本揭露之旋轉紡絲射出機的應用可提升絲線品質。 Another object of the present disclosure is to provide a rotary spinning injection molding machine, the side wall of which has a slope design of the container, so that the overly viscous yarn raw material solution can be kept in the container and continue to be heated until the yarn raw material solution is heated to an appropriate temperature before the yarn is ejected. In some examples, the top of the side wall of the container can be provided with an annular groove, so that the yarn raw material solution with excessive fluidity can be retained to prevent residual liquid beads from being left on the ejected yarn. Therefore, the application of the rotary spinning injection molding machine disclosed in the present disclosure can improve the yarn quality.
根據本揭露之上述目的,提出一種旋轉紡絲射出機。此旋轉紡絲射出機包含箱體、容器、驅動裝置、加熱裝置、數個射出裝置、集絲部、蓋子、以及溫度感測器。箱體具有內部空間。容器設於內部空間中,且配置以盛裝絲線原料。驅動裝置透過聯軸器與容器接合,且配置以驅動容器旋轉。加熱裝置環設於容器之側壁外,且配置以加熱容器內之絲線原料。數個射出裝置穿設於容器之側壁中,其中這些射出裝置配置以在容器旋轉時射出經加熱之絲線原料而形成數個絲線。集絲部設於內部空間中,且設於容器與加熱裝置外。蓋子蓋設於容器上,其中蓋子具有通孔。溫度感測器設於箱體之上方,且配置以經由通孔直接感測絲線原料之溫度。 According to the above-mentioned purpose of the present disclosure, a rotary spinning injection machine is proposed. This rotary spinning injection machine includes a housing, a container, a driving device, a heating device, a plurality of injection devices, a wire collection part, a cover, and a temperature sensor. The housing has an internal space. The container is arranged in the internal space and is configured to contain a wire material. The driving device is engaged with the container through a coupling and is configured to drive the container to rotate. The heating device is arranged around the side wall of the container and is configured to heat the wire material in the container. A plurality of injection devices are penetrated in the side wall of the container, wherein these injection devices are configured to eject the heated wire material when the container rotates to form a plurality of wires. The wire collection part is arranged in the internal space and is arranged outside the container and the heating device. The lid is disposed on the container, wherein the lid has a through hole. The temperature sensor is disposed above the box body and is configured to directly sense the temperature of the wire material through the through hole.
依據本揭露之一實施例,上述之箱體包含外蓋蓋設於集絲部之上方,其中外蓋具有開孔與通孔對應,溫度感測器經由開孔與通孔直接感測絲線原料之溫度。 According to one embodiment of the present disclosure, the box body includes an outer cover disposed above the wire collecting portion, wherein the outer cover has an opening corresponding to a through hole, and the temperature sensor directly senses the temperature of the wire material through the opening and the through hole.
依據本揭露之一實施例,上述之旋轉紡絲射出機更包含旋轉架設於箱體上,其中溫度感測器設於旋轉架上。 According to one embodiment of the present disclosure, the above-mentioned rotary spinning injection machine further includes a rotary frame mounted on the box body, wherein the temperature sensor is mounted on the rotary frame.
依據本揭露之一實施例,上述之容器之側壁與容器之底面之間之夾角為約5度至約45度。 According to one embodiment of the present disclosure, the angle between the side wall of the container and the bottom surface of the container is about 5 degrees to about 45 degrees.
依據本揭露之一實施例,上述容器之側壁之頂部設有環狀凹槽,以捕捉朝向頂部之絲線原料。 According to one embodiment of the present disclosure, an annular groove is provided at the top of the side wall of the container to capture the wire material toward the top.
依據本揭露之一實施例,上述之加熱裝置包含燈管,燈管配置以利用光能加熱容器內之絲線原料。 According to one embodiment of the present disclosure, the heating device includes a lamp tube, which is configured to utilize light energy to heat the wire material in the container.
依據本揭露之一實施例,上述之旋轉紡絲射出機更包含隔熱罩,其中隔熱罩環設於加熱裝置之外,以阻擋加熱裝置所產生之熱能散逸。 According to one embodiment of the present disclosure, the above-mentioned rotary spinning injection molding machine further includes a heat insulation cover, wherein the heat insulation cover is arranged outside the heating device to prevent the heat energy generated by the heating device from escaping.
依據本揭露之一實施例,上述每個射出裝置具有螺紋結構,且這些射出裝置螺設於容器之側壁中。 According to one embodiment of the present disclosure, each of the above-mentioned injection devices has a threaded structure, and these injection devices are screwed into the side wall of the container.
依據本揭露之一實施例,上述之集絲部包含數個集絲器,這些集絲器立設於容器與加熱裝置外。 According to one embodiment of the present disclosure, the above-mentioned wire collecting section includes a plurality of wire collectors, and these wire collectors are erected outside the container and the heating device.
依據本揭露之一實施例,上述之旋轉紡絲射出機更包含蒸發裝置,其中蒸發裝置設於加熱裝置與集絲器之間,以蒸發絲線中之溶劑。 According to one embodiment of the present disclosure, the above-mentioned rotary spinning injection molding machine further includes an evaporation device, wherein the evaporation device is arranged between the heating device and the yarn collector to evaporate the solvent in the yarn.
100:旋轉紡絲射出機 100: Rotary spinning injection machine
110:箱體 110: Cabinet
112:內部空間 112:Inner space
114:底板 114: Base plate
116:外蓋 116: Outer cover
116a:開孔 116a: Opening
116b:把手 116b:Handle
120:容器 120:Container
122:開口 122: Open mouth
124:側壁 124: Side wall
124s:螺孔 124s: screw hole
124t:頂部 124t: Top
126:底面 126: Bottom
128:環狀凹槽 128: Annular groove
130:驅動裝置 130: Driving device
132:驅動軸 132: Drive shaft
140:加熱裝置 140: Heating device
150:射出裝置 150: Injection device
152:噴射端 152: ejection end
154:連接端 154:Connection terminal
156:螺紋結構 156: Thread structure
160:集絲部 160: Wire Gathering Department
162:集絲器 162: Wire collector
164:間隔件 164: Spacer
166:集絲空間 166: Gathering Space
170:蓋子 170: lid
172:通孔 172:Through hole
180:溫度感測器 180: Temperature sensor
190:聯軸器 190: coupling
200:連接件 200: Connectors
210:支撐柱 210: Support column
220:外罩 220: Outer cover
222:通孔 222:Through hole
230:軸承 230: Bearings
240:隔熱罩 240: Heat shield
250:旋轉架 250: Rotating frame
252:第一桿件 252: First rod
254:第二桿件 254: Second rod
260:蒸發裝置 260: Evaporation device
A-A:線 A-A: Line
θ:夾角 θ: angle of intersection
為讓本揭露之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下:〔圖1〕係繪示依照本揭露之一實施方式的一種旋轉紡絲射出機的立體示意圖;〔圖2〕係繪示依照本揭露之一實施方式的一種旋轉紡絲 射出機的上視示意圖;〔圖3〕係繪示沿著圖2之線A-A所取得之旋轉紡絲射出機的剖面示意圖;以及〔圖4〕係繪示依照本揭露之一實施方式的一種旋轉紡絲射出機的局部放大剖面示意圖。 In order to make the above and other purposes, features, advantages and embodiments of the present disclosure more clearly understandable, the attached drawings are described as follows: [Figure 1] is a three-dimensional schematic diagram of a rotary spinning injection machine according to an embodiment of the present disclosure; [Figure 2] is a top view schematic diagram of a rotary spinning injection machine according to an embodiment of the present disclosure; [Figure 3] is a cross-sectional schematic diagram of the rotary spinning injection machine taken along the line A-A of Figure 2; and [Figure 4] is a partially enlarged cross-sectional schematic diagram of a rotary spinning injection machine according to an embodiment of the present disclosure.
在熱塑性材料在旋轉的同時,可透過離心力的作用使材料溶液射出成形。由於材料溶液射出成形時,體表面積急遽擴大導致材料表面水分蒸發量增加,可使材料以絲線型態呈現。材料型態的改變,可賦予它們有多樣性的應用價值。除了一般常見的糖絲可用於點綴食品外型外,塑膠絲產品更廣泛地應用於化工、建築、紡織、園林防護、水產、及養殖等領域。而水凝膠絲線在醫療上亦有諸多用途,例如傷口癒合、燒燙傷膠布等。 While the thermoplastic material is rotating, the material solution can be injected into shape through the action of centrifugal force. When the material solution is injected into shape, the surface area of the body expands rapidly, resulting in an increase in the evaporation of water on the surface of the material, which can make the material appear in the form of threads. The change in the material form can give them a variety of application values. In addition to the common sugar threads that can be used to decorate the appearance of food, plastic thread products are more widely used in the fields of chemical industry, construction, textiles, garden protection, aquaculture, and breeding. Hydrogel threads also have many uses in medicine, such as wound healing, burn and scald tape, etc.
發明人發現一些絲線材料,例如熱塑性材料之射出取絲的製程窗很小,若無法得知取絲期間之絲線材料的確切溫度,無法順利射出所需之絲線。有鑑於此,本揭露在此提出一種旋轉紡絲射出機,其加熱裝置可持續且穩定地加熱容器中之絲線原料,溫度感測器可在製程期間直接且持續的感測容器中之絲線原料的溫度。因此,旋轉紡絲射出機可根據感測到之絲線原料溫度,即時迅速調整加熱裝置的加熱溫度,以有效調控絲線原料之溫度,進而可順利射出取得所需之絲線。 The inventors have found that the process window for the injection of some filament materials, such as thermoplastic materials, is very small. If the exact temperature of the filament material during the extraction period is unknown, the desired filament cannot be smoothly injected. In view of this, the present disclosure proposes a rotary spinning injection machine, whose heating device can continuously and stably heat the filament material in the container, and the temperature sensor can directly and continuously sense the temperature of the filament material in the container during the process. Therefore, the rotary spinning injection machine can adjust the heating temperature of the heating device immediately and quickly according to the sensed temperature of the filament material, so as to effectively regulate the temperature of the filament material, and thus can smoothly inject and obtain the desired filament.
請參照圖1至圖3,其係分別繪示依照本揭露之一實施方式的一種旋轉紡絲射出機的立體示意圖與上視示意圖,以及沿著圖2之線A-A所取得之旋轉紡絲射出機的剖面示意圖。旋轉紡絲射出機100主要可包含箱體110、容器120、驅動裝置130、加熱裝置140、數個射出裝置150、集絲部160、蓋子170、以及溫度感測器180。
Please refer to Figures 1 to 3, which respectively illustrate a three-dimensional schematic diagram and a top view schematic diagram of a rotary spinning injection machine according to an embodiment of the present disclosure, and a cross-sectional schematic diagram of the rotary spinning injection machine taken along line A-A of Figure 2. The rotary
箱體110具有內部空間112,以容納旋轉紡絲射出機100之大部分構件,例如容器120、驅動裝置130、加熱裝置140、數個射出裝置150、集絲部160、與蓋子170。溫度感測器180則設於箱體110之上。箱體110可為任意適合形狀之立體結構,例如正方體、矩形體、圓柱體等。
The
容器120設於箱體110之內部空間112中。容器120具有開口122,且可用以盛裝絲線原料。絲線原料可為熱塑性材料。請一併參照圖4,其係繪示依照本揭露之一實施方式的一種旋轉紡絲射出機的局部放大剖面示意圖。從上觀之,容器120之形狀可例如為圓形。在另一些例子中,容器120之上視形狀可為任意適合形狀。在圖4之例子中,容器120為圓形杯狀體或圓形鍋狀體。
The
絲線原料之溶液的黏稠度會影響所射出之絲線的品質。因此,在一些例子中,容器120之側壁124具有坡度。也就是說,側壁124並未與容器120之底面126垂直,而是朝外傾斜。在一些示範例子中,容器120之側壁124與底面126之間的夾角θ為約5度至約45度。容器
120之具坡度設計的側壁124可將過於黏稠之絲線原料溶液留在容器120內持續加熱,而當絲線原料溶液升溫至適當溫度時方可從容器120射出而形成絲線。
The viscosity of the solution of the thread raw material will affect the quality of the ejected thread. Therefore, in some examples, the
為進一步提升絲線品質,在一些例子中,容器120之側壁124的頂部124t設有環狀凹槽128。此環狀凹槽128環設於整個頂部124t,且凹入側壁124,藉此環狀凹槽128可捕捉朝向頂部124t流動之絲線原料。由於容器120旋轉時流到側壁124之頂部124t的絲線原料的流動性較高,因此環狀凹槽128可將流動性過高之絲線原料保留,以防射出而形成之絲線上殘留液珠。
To further improve the quality of the wire, in some examples, the top 124t of the
請參照圖3,驅動裝置130可例如直立地穿設於箱體110中,且驅動裝置130之驅動軸132位於箱體110之內部空間112中。驅動裝置130可驅動容器120旋轉。驅動裝置130可例如為馬達。在一些示範例子中,驅動裝置130為低振動且高轉速的馬達。舉例而言,驅動裝置130可為直流旋轉馬達,以利準確控制轉速。驅動裝置130可透過聯軸器190與容器120接合。具體而言,聯軸器190接合在驅動裝置130之驅動軸132與容器120之間。在一些示範例子中,旋轉紡絲射出機100更包含連接件200,連接件200可連接容器120與聯軸器190。因此,連接件200可視為聯軸器190之延伸構件。利用聯軸器190來連接容器120與驅動裝置130,可在驅動裝置130運轉時減少晃動,並可避免偏心。
3 , the
在一些例子中,如圖3所示,為了使容器120的
轉動更為順暢穩定,旋轉紡絲射出機100更包含多個支撐柱210、外罩(housing)220、與一或多個軸承230。舉例而言,旋轉紡絲射出機100包含三根支撐柱210。這些支撐柱210可在箱體110之內部空間112中承托外罩220。具體而言,每個支撐柱210之相對二端分別設置在箱體110之底板114與外罩220中,而將外罩220撐在底板114之上方。這些支撐柱210可例如與驅動裝置130之驅動軸132實質平行。在一些示範例子中,這些支撐柱210排列成正三角形。
In some examples, as shown in FIG. 3 , in order to make the rotation of the
在一些例子中,外罩220具有通孔222,其中通孔222貫穿外罩220。連接件200可穿設在外罩220之通孔222中,且驅動裝置130與聯軸器190均位於外罩220之下方。軸承230可設置在外罩220之通孔222中,如此連接件200可透過軸承230與外罩220接合。旋轉紡絲射出機100可例如包含二個軸承230。藉由支撐柱210、外罩220、與軸承230的設置,以及將連接件200設置在外罩220的通孔222中,可使得驅動裝置130之驅動軸132經由聯軸器190與連接件200對容器120的轉動驅動更為穩定。
In some examples, the
在一些例子中,加熱裝置140同樣設於箱體110之內部空間112中。加熱裝置140可例如環設於容器120之側壁124外,即加熱裝置140可呈環狀。加熱裝置140可固定在內部空間112中,且與容器120分開。加熱裝置140可不隨容器120的轉動而旋轉。加熱裝置140可加熱
容器120內之絲線原料,以使絲線原料呈液態,並改變絲線原料之溶液的黏稠狀態。本實施方式之加熱裝置140與旋轉之容器120分開設置,因此容器120的轉動並不影響加熱裝置140產生熱能。故,相較於加熱器設於旋轉容器中且以電刷供電的設計,加熱裝置140可對容器120內之絲線原料持續穩定加熱。加熱裝置140可包含燈管,以利用光能來加熱容器120內之絲線原料。即,加熱裝置140可利用輻射能來加熱絲線原料。
In some examples, the
在一些例子中,如圖3所示,旋轉紡絲射出機100更包含隔熱罩240。隔熱罩240與加熱裝置140可相隔一段距離,且可環設於加熱裝置140之外,藉以阻擋加熱裝置140所產生之熱能散逸。在加熱裝置140包含燈管的例子中,隔熱罩240可為反射罩,以將加熱裝置140所產生之輻射熱朝容器120反射,藉此可提高加熱裝置140之加熱效能。
In some examples, as shown in FIG. 3 , the
如圖4所示,射出裝置150穿設於容器120之側壁124中,且與容器120之內部流體連通。舉例而言,這些射出裝置150可鄰近側壁124之頂部124t。在側壁124之頂部124t設有環狀凹槽128的例子中,射出裝置150設於環狀凹槽128下,且可緊鄰環狀凹槽128。這些射出裝置150可例如以環狀配置且以等間距方式設於側壁124中。在一些其他例子中,這些射出裝置150可以非等間距的方式設置在側壁124中。射出裝置150可用以在容器120旋轉時,使經加熱之絲線原料射出而形成許多絲線。
具體而言,當容器120內之液態絲線原料因容器120旋轉所產生之離心力而流到射出裝置150時,可經由射出裝置150射出,來形成絲線。射出裝置150可例如具有噴嘴結構。
As shown in FIG. 4 , the
在一些例子中,射出裝置150可螺設於容器120之側壁124中。舉例而言,每個射出裝置150具有彼此相對之噴射端152與連接端154,射出裝置150之連接端154具有螺紋結構156。另一方面,容器120之側壁124則鑽設有數個螺孔124s。螺孔124s之數量與射出裝置150之數量相同,且螺孔124s之尺寸與射出裝置150之螺紋結構156的尺寸對應。藉此,射出裝置150可利用螺紋結構156螺鎖於側壁124之螺孔124s中。在一些示範例子中,射出裝置150可選用3D列印機之擠出頭。由於目前3D列印機之擠出頭的孔徑尺寸有多款可以選擇,因此在絲線之線徑的控制上會更容易達成。在一些示範例子中,射出裝置150選用3D列印機之擠出頭,搭配容器120之側壁124的坡度與環狀凹槽128設計,可使絲線之射出品質保持一致。
In some examples, the
請繼續參照圖3,集絲部160設於箱體110之內部空間112中,且位於容器120與加熱裝置140外,以利收集從容器120所射出之絲線。在一些例子中,集絲部160包含數個集絲器162。每個集絲器162可呈柱狀結構,例如圓柱結構、橢圓柱結構、或多邊形柱狀結構。集絲部160可進一步包含間隔件164。間隔件164設於箱體110
之內部空間112中,而在內部空間112中定義出集絲空間166。這些集絲器162立設於間隔件164上,且位於容器120與加熱裝置140外之集絲空間166中。
Please continue to refer to FIG. 3 , the
集絲器162與容器120之間的距離大小會影響絲線之線徑。絲線從容器120射出後,因容器120的旋轉帶動而甩動,直至碰到集絲器162而為集絲器162所收集。而絲線在甩動的過程,甩動的力量會對絲線本身產生拉伸效果。集絲器162與容器120之間的距離增加,絲線要甩得較遠才到達集絲器162,因此絲線也經過較久的拉伸,使得絲線的線徑變小,反之亦然。因此,透過調整集絲器162與容器120之間的距離,可改變絲線的線徑。
The distance between the
如圖3所示,蓋子170蓋設於容器120上,以避免絲線原料的溶液因黏稠度太低或容器120轉速過快而溢出。蓋子170具有通孔172,其中通孔172貫穿蓋子170,如此從蓋子170上方經由通孔172往下看,可看到容器120內的絲線原料。通孔172可例如設於蓋子170之中央區域。
As shown in FIG. 3 , the
溫度感測器180設於箱體110之上方,且可經由蓋子170之通孔172直接感測下方之容器120內之絲線原料的溫度。溫度感測器180可例如為紅外線測溫儀。在一些例子中,如圖1與圖2所示,旋轉紡絲射出機100更包含旋轉架250設於箱體110上,而溫度感測器180設置在旋轉架250上。轉動旋轉架250可將溫度感測器180移動到蓋子170之通孔172正上方,以經由通孔172感
測加熱中之絲線原料的溫度。在一些示範例子中,如圖3所示,旋轉架250包含第一桿件252與第二桿件254。第一桿件252可例如直立的設於箱體110上,且可在箱體110上自轉。第二桿件254之一端部與第一桿件252之頂部接合,且自第一桿件252側向延伸而出。溫度感測器180設於第二桿件254的適當位子上。第一桿件252自轉時,可帶動第二桿件254旋轉,而將溫度感測器180轉動到通孔172正上方。
The
在本實施方式中,溫度感測器180係獨立於容器120,並不會隨著容器120的旋轉而轉動。此外,溫度感測器180係直接感測容器120內之絲線原料的溫度。因此,相較於溫度感測器設於旋轉容器中且感測容器之溫度來間接感測絲線原料之溫度的設計,溫度感測器180可即時、穩定、且精確的感測到絲線原料的溫度。配合加熱裝置140對絲線原料的穩定供熱,可有效控制絲線原料的溫度。因此,旋轉紡絲射出機100適用於各種材料的射出紡絲,特別是對製程窗相當小之熱塑材料的射出紡絲。
In this embodiment, the
在一些例子中,如圖3所示,旋轉紡絲射出機100更包含蒸發裝置260。蒸發裝置260設於加熱裝置140與集絲器162之間,以蒸發從容器120射出之絲線中的溶劑。蒸發裝置260的設置,可加速絲線的固化定型。因此,旋轉紡絲射出機100亦相當適用於水凝膠材料的射出紡絲。蒸發裝置260可例如為燈管,以利用輻射能來加熱絲線而蒸發絲線中的溶劑。
In some examples, as shown in FIG. 3 , the rotary spinning
在一些例子中,如圖2與圖3所示,箱體110可包含外蓋116。外蓋116可蓋設在集絲部160之上方。外蓋116可具有開孔116a與蓋子170之通孔172對應。具體而言,開孔116a位於通孔172之正上方。從箱體110之上方往下看,可透過開孔116a與通孔172而看到容器120中的絲線原料。藉此,溫度感測器180可經由開孔116a與通孔172而直接感測絲線原料之溫度。在一些示範例子中,外蓋116更包含一或多個把手116b。把手116b位於外蓋116之頂面上。利用把手116b,可方便取放外蓋116。
In some examples, as shown in FIG. 2 and FIG. 3 , the
由於溫度感測器180可即時精確感測絲線原料之溫度,且加熱裝置140可穩定供熱,驅動裝置130之轉速可精確控制,因此旋轉紡絲射出機100可根據絲線原料及其濃度變化,透過精確控制加熱溫度與容器120之轉速,來提升材料的轉換效率以實現更高的生產率,並控制絲線型態。此外,可即時更換射出裝置150,並可透過射出裝置150之孔口直徑尺寸的特殊設計,改變射出絲線的線徑,以進一步提升絲線射出之品質。
Since the
此外,旋轉紡絲射出機100透過離心力將液態之絲線原料射出,在原料溶液成為絲線的一瞬間,體表面積增大,可使絲線表面急速冷卻,成為固體絲線。因此,旋轉紡絲射出機100在生產速度上相較於許多絲線射出設備有較大的優勢。
In addition, the rotary spinning
在一實施例中,利用旋轉紡絲射出機100來製作
吉利丁絲線。利用溫度感測器180所感測到之溫度資訊,來調整加熱裝置140之加熱溫度,並控制絲線原料之溶液濃度,藉此來控制絲線的射出狀況。此外,透過控制驅動裝置130之轉速與射出裝置150之孔徑尺寸,來調整絲線的線徑大小。經射出後所獲得之吉利丁絲線的線徑大約為40μm。
In one embodiment, a rotary
在另一實施例中,利用旋轉紡絲射出機100來製作食用蒟蒻絲線。市售之食用性蒟蒻內含大量鹿角菜膠,具有遇冷凝固的特性。同樣地,經控制加熱裝置140之加熱溫度、絲線原料之溶液濃度、與驅動裝置130之轉速,以及選用具所需孔徑之射出裝置150後,所獲得之蒟蒻絲線的線徑大約為60μm,其中成塊區域的直徑約為250μm。
In another embodiment, a rotary
由上述之實施方式可知,本揭露之一優點就是因為本揭露之旋轉紡絲射出機可驅動盛裝絲線原料之容器旋轉,以透過離心力大量產出絲線。因此,旋轉紡絲射出機在生產速度上相較於許多絲線射出設備具有較大的優勢。 From the above implementation method, it can be seen that one advantage of the present disclosure is that the rotary spinning injection molding machine disclosed in the present disclosure can drive the container containing the filament raw material to rotate, so as to produce a large amount of filaments through centrifugal force. Therefore, the rotary spinning injection molding machine has a greater advantage in production speed compared to many filament injection equipment.
本揭露之另一優點是因為本揭露之旋轉紡絲射出機的加熱裝置可持續且穩定對容器內之絲線原料加熱,且溫度感測器可持續直接感測容器內之絲線原料,藉此可精確控制容器內之絲線原料的溫度。在一些例子中,可再搭配直流馬達的選用,可有效控制容器的轉速。因此,可順利製作出所需線徑的絲線。 Another advantage of the present disclosure is that the heating device of the rotary spinning injection molding machine of the present disclosure can continuously and stably heat the wire material in the container, and the temperature sensor can continuously and directly sense the wire material in the container, thereby accurately controlling the temperature of the wire material in the container. In some examples, the DC motor can be used to effectively control the rotation speed of the container. Therefore, the wire of the required wire diameter can be smoothly produced.
本揭露之又一優點是因為本揭露之旋轉紡絲射出 機可包含蒸發器設於容器與集絲器之間,以蒸發從容器射出之絲線中的溶劑,有利於絲線的定型。 Another advantage of the present disclosure is that the rotary spinning machine disclosed in the present disclosure may include an evaporator disposed between the container and the yarn collector to evaporate the solvent in the yarn ejected from the container, which is beneficial to the shaping of the yarn.
本揭露之再一優點是因為本揭露之旋轉紡絲射出機之射出裝置可以螺接方式設置在容器側壁中,因此可根據絲線線徑需求快速更換具所需孔徑之射出裝置。 Another advantage of the present disclosure is that the injection device of the rotary spinning injection machine of the present disclosure can be installed in the side wall of the container in a screw connection manner, so the injection device with the required aperture can be quickly replaced according to the yarn diameter requirements.
本揭露之再一優點是因為本揭露之旋轉紡絲射出機之容器的側壁具有坡度設計,藉此過於黏稠之絲線原料溶液可留在容器內繼續加熱,直至絲線原料溶液升溫至適當溫度時才射出絲線。在一些例子中,容器之側壁的頂部可設有環狀凹槽,藉此可留住流動性過高之絲線原料溶液,以防止射出之絲線上殘留液珠。因此,本揭露之旋轉紡絲射出機的應用可提升絲線品質。 Another advantage of the present disclosure is that the side wall of the container of the rotary spinning injection molding machine of the present disclosure has a slope design, so that the overly viscous yarn raw material solution can be kept in the container and continue to be heated until the yarn raw material solution is heated to an appropriate temperature before the yarn is ejected. In some examples, the top of the side wall of the container can be provided with an annular groove, so that the yarn raw material solution with excessive fluidity can be retained to prevent residual liquid beads from being left on the ejected yarn. Therefore, the application of the rotary spinning injection molding machine of the present disclosure can improve the yarn quality.
雖然本揭露已以實施例揭示如上,然其並非用以限定本揭露,任何在此技術領域中具有通常知識者,在不脫離本揭露之精神和範圍內,當可作各種之更動與潤飾,因此本揭露之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present disclosure has been disclosed as above by way of embodiments, it is not intended to limit the present disclosure. Anyone with ordinary knowledge in this technical field can make various changes and modifications without departing from the spirit and scope of the present disclosure. Therefore, the protection scope of the present disclosure shall be subject to the scope defined by the attached patent application.
100:旋轉紡絲射出機 100: Rotary spinning injection machine
110:箱體 110: Cabinet
112:內部空間 112:Inner space
114:底板 114: Base plate
116:外蓋 116: Outer cover
116a:開孔 116a: Opening
116b:把手 116b:Handle
120:容器 120:Container
124:側壁 124: Side wall
130:驅動裝置 130: Driving device
132:驅動軸 132: Drive shaft
140:加熱裝置 140: Heating device
150:射出裝置 150: Injection device
160:集絲部 160: Wire Gathering Department
162:集絲器 162: Wire collector
164:間隔件 164: Spacer
166:集絲空間 166: Gathering Space
170:蓋子 170: lid
172:通孔 172:Through hole
180:溫度感測器 180: Temperature sensor
190:聯軸器 190: coupling
200:連接件 200: Connectors
210:支撐柱 210: Support column
220:外罩 220: Outer cover
222:通孔 222:Through hole
230:軸承 230: Bearings
240:隔熱罩 240: Heat shield
250:旋轉架 250: Rotating frame
252:第一桿件 252: First rod
254:第二桿件 254: Second rod
260:蒸發裝置 260: Evaporation device
Claims (10)
Priority Applications (1)
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CN107245764A (en) * | 2017-08-01 | 2017-10-13 | 北京化工大学 | It is a kind of to centrifuge the device that differential method of electrostatic spinning prepares nanofiber |
CN109371478A (en) * | 2018-10-26 | 2019-02-22 | 大连民族大学 | Experiment 3D stack electrospinning fibre injection method and application |
CN113302348A (en) * | 2019-01-14 | 2021-08-24 | 哈佛学院院长等 | Focusing rotary jet spinning device and using method thereof |
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CN107245764A (en) * | 2017-08-01 | 2017-10-13 | 北京化工大学 | It is a kind of to centrifuge the device that differential method of electrostatic spinning prepares nanofiber |
CN109371478A (en) * | 2018-10-26 | 2019-02-22 | 大连民族大学 | Experiment 3D stack electrospinning fibre injection method and application |
CN113302348A (en) * | 2019-01-14 | 2021-08-24 | 哈佛学院院长等 | Focusing rotary jet spinning device and using method thereof |
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