TWI837030B - Electrolytic dressing device and electrolytic dressing method suitable for cylindrical grinding of steel rollers - Google Patents

Electrolytic dressing device and electrolytic dressing method suitable for cylindrical grinding of steel rollers Download PDF

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TWI837030B
TWI837030B TW112123752A TW112123752A TWI837030B TW I837030 B TWI837030 B TW I837030B TW 112123752 A TW112123752 A TW 112123752A TW 112123752 A TW112123752 A TW 112123752A TW I837030 B TWI837030 B TW I837030B
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electrode
grindstone
grinding
electrolytic dressing
power supply
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TW202400331A (en
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田中雄大
梁井和博
鈴木孝
三木保男
岩田太地
藤原昌彥
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日商新特股份有限公司
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一種電解修整裝置,包含用於軋製用的鋼輥的研磨加工的導電性的磨石、與磨石隔有間隙且相面向的電極及對磨石與電極供電的電極,於磨石與電極之間的間隙供給導電性的研磨液而將附著於研磨加工中的磨石的表面的鋼輥的研磨粉予以電解除去,其中電極的與磨石相面向的面以金屬製的薄板構成,與磨石相面向的面以外的部分以絕緣材料構成。An electrolytic dressing device includes a conductive grinding stone used for grinding a steel roller for rolling, an electrode facing the grinding stone with a gap therebetween, and an electrode for supplying power to the grinding stone and the electrode, wherein a conductive grinding fluid is supplied to the gap between the grinding stone and the electrode to electrolytically remove the grinding powder of the steel roller attached to the surface of the grinding stone during grinding, wherein the surface of the electrode facing the grinding stone is made of a metal thin plate, and the portion other than the surface facing the grinding stone is made of an insulating material.

Description

適用於鋼輥的圓筒研磨之電解修整裝置及電解修整方法Electrolytic dressing device and electrolytic dressing method for cylindrical grinding of steel rollers

本發明係關於適用於軋製用的鋼輥的圓筒研磨之電解修整裝置及電解修整方法。 The present invention relates to an electrolytic dressing device and an electrolytic dressing method suitable for cylindrical grinding of steel rolls for rolling.

鋼製軋製輥有鑄鋼、工具鋼(模具鋼、高速鋼)等的種類。軋製熱的素材的熱軋製使素材被加熱而因高溫而軟化。熱軋製的目的是在高溫期間盡可能壓扁素材而降低板厚度。熱軋製中使用大尺徑的的鑄鋼輥。熱軋製後形成板或線圈的形狀,成為厚板製品。使熱軋製後的厚板製品形成為薄板或薄帶的製品的軋製為冷軋製。板或線圈已被冷卻而變成室溫。素材在室溫時比高溫時以高強度軋製所需的力更大。冷軋製所使用的輥以不遜於素材的強度的更高強度的鋼所製造。因此,被稱為模具鋼或高速鋼的高合金的工具鋼也被使用。藉由採用高合金,賦予輥高強度及強韌性,而能夠進行高強度材料的軋製。特別是高強度的不鏽鋼等的研磨帶鋼被用於彈簧等,可說是代表性的高硬度的材料。為了對此進行冷軋製,高合金的高速鋼輥係為合適,但是反覆冷軋製必須定期進行再研磨。然而,高速鋼具有高強度及強韌性,因而再研磨變成困難的加工製程。 Steel rolling rolls include cast steel, tool steel (die steel, high-speed steel), and other types. Hot rolling is the process of rolling hot materials by heating the materials and softening them due to the high temperature. The purpose of hot rolling is to flatten the materials as much as possible during the high temperature period to reduce the thickness of the plate. Large-diameter cast steel rolls are used in hot rolling. After hot rolling, the material is formed into the shape of a plate or coil, becoming a thick plate product. Cold rolling is the process of forming a thick plate product after hot rolling into a thin plate or thin strip product. The plate or coil has been cooled and has reached room temperature. The force required to roll the material at high strength at room temperature is greater than that at high temperature. The rolls used in cold rolling are made of steel with a higher strength than that of the material. Therefore, high alloy tool steels called die steel or high speed steel are also used. By using high alloys, high strength and toughness are given to the rollers, and high-strength materials can be rolled. In particular, high-strength stainless steel and other grinding belt steels are used for springs, etc., and can be said to be representative high-hardness materials. In order to cold-roll this, high-alloy high-speed steel rollers are suitable, but repeated cold rolling requires regular regrinding. However, high-speed steel has high strength and toughness, so regrinding becomes a difficult processing process.

當以鋼輥軋製板或帶的素材時,素材與輥接觸的面會殘留痕跡。若將此痕跡放著不管,則接續軋製的素材會發生形狀不良或瑕疵而變成缺陷。因此,輥須定期再研磨。然而,模具鋼及高速鋼具有高強度及強韌性,因而磨 石表面容易附著輥研磨粉而發生阻塞,研磨變得困難。因此,存在研磨一個輥需要長時間的課題。當研磨性差則研磨效率低下,結果也使板或帶的生產效率低落。特別是比模具鋼添加合金元素數及添加量更多的高速鋼,如同上述,素材本身常用於製造高強度的不鏽鋼的薄板及薄帶時的軋製。藉由高速鋼輥進行軋製,軋製後的板或帶的表面形狀良好,能夠得到美麗的外觀。但是,如同上述,高速鋼輥的研磨性差,因而與模具鋼相比被使用的頻率低,而成為高速鋼輥普及上的課題。軋製輥的再研磨的製程的改善,也與金屬的板、帶的製品的品質提升有關。 When a plate or strip material is rolled with a steel roller, traces will remain on the surface where the material contacts the roller. If these traces are left alone, the continuously rolled material will develop poor shape or defects and become defects. Therefore, the rollers must be regrinded regularly. However, mold steel and high-speed steel have high strength and toughness, so wear Roller grinding powder easily adheres to the stone surface and becomes clogged, making grinding difficult. Therefore, there is a problem that it takes a long time to grind one roller. When the grindability is poor, the grinding efficiency is low, and as a result, the production efficiency of the plate or belt is also low. In particular, high-speed steel has a higher number and amount of alloying elements than die steel. As mentioned above, the material itself is often used for rolling when producing high-strength stainless steel sheets and strips. By rolling with high-speed steel rollers, the surface shape of the rolled plate or strip is good, and a beautiful appearance can be obtained. However, as mentioned above, high-speed steel rollers have poor abrasiveness and are used less frequently than mold steels. This has become a problem in the popularization of high-speed steel rollers. The improvement of the regrinding process of rolling rolls is also related to the improvement of the quality of metal plates and strip products.

作為提升上述的研磨性的技術,存在有與研磨加工同時將磨石的表面予以電解修整的技術。習知的電解修整裝置的典型構成表示於圖7。再者,也存在有例如專利文獻1所記載的技術。專利文獻1所記載的研磨加工裝置包含:研磨加工工件的磨石、與磨石的研磨面隔有使研磨液介入的間隙且電極面相面向的電解修整用電極及對介入有研磨液的磨石及電解修整用電極通電的電源,用於將磨石的表面予以電解修整並研磨加工工件。然而,如專利文件1所記載的習知技術,是對磨石本身進行電解修整,而非藉由電解將附著於磨石的表面的研磨粉除去。 As a technique for improving the above-mentioned grindability, there is a technique of electrolytically dressing the surface of a grindstone simultaneously with the grinding process. The typical structure of a conventional electrolytic dressing device is shown in Figure 7 . Furthermore, there is also a technology described in Patent Document 1, for example. The grinding processing device described in Patent Document 1 includes a grinding stone for grinding a workpiece, an electrode for electrolytic dressing facing the grinding surface of the grinding stone with a gap for inserting abrasive fluid, and a grinding stone for inserting abrasive fluid. and a power supply that energizes the electrode for electrolytic dressing, which is used to electrolytically dress the surface of the grinding stone and grind the workpiece. However, the conventional technology described in Patent Document 1 performs electrolytic dressing on the grindstone itself, rather than removing abrasive powder adhered to the surface of the grindstone through electrolysis.

再者,如圖7所示的習知的電解修整裝置所採用的電極為金屬製的塊體,由於其重量之故而製作性、可搬運性及設置性差,也要高額的成本。 Furthermore, the electrode used in the conventional electrolytic dressing device shown in FIG. 7 is a metal block, which has poor manufacturability, transportability, and installation due to its weight, and also requires a high cost.

〔先前技術文獻〕 [Prior Technical Document] 〔專利文獻〕 [Patent Literature]

〔專利文獻1〕日本特開2010-234474號公報 [Patent Document 1] Japanese Patent Publication No. 2010-234474

於此,本發明的目的在於提供一種適用於鋼輥的圓筒研磨之電解修整裝置及電解修整方法。 Here, the purpose of the present invention is to provide an electrolytic dressing device and electrolytic dressing method suitable for cylindrical grinding of steel rollers.

為了解決上述課題,根據本發明的電解修整裝置,包括用於軋製用的鋼輥的研磨加工的導電性的磨石、與磨石隔有間隙且相面向的電極以及對磨石及電極供電的電源,於磨石與電極之間的間隙供給導電性的研磨液,而將研磨加工中的附著於磨石的表面的鋼輥的研磨粉予以電解除去,其中,電極與磨石相面向的面以金屬製的薄板構成,與磨石相面向的面以外的部分以絕緣材料構成。 In order to solve the above problems, the electrolytic dressing device according to the present invention includes a conductive grinding stone for grinding a steel roller for rolling, an electrode facing the grinding stone with a gap therebetween, and a power source for supplying power to the grinding stone and the electrode. A conductive grinding fluid is supplied to the gap between the grinding stone and the electrode, and the grinding powder of the steel roller attached to the surface of the grinding stone during the grinding process is electrolytically removed. The surface of the electrode facing the grinding stone is made of a metal thin plate, and the portion other than the surface facing the grinding stone is made of an insulating material.

電極的內部構成為中空,薄板具有複數個微小的研磨液供給孔,研磨液通過電極的內部及研磨液供給孔而被供給至間隙亦可。 The interior of the electrode is hollow, and the thin plate has a plurality of tiny polishing liquid supply holes. The polishing liquid can be supplied to the gap through the interior of the electrode and the polishing liquid supply holes.

電極的內部由至少一個分隔壁分割,研磨液供給孔的孔徑以在對應於藉由分隔壁而被分割為大的電極的內部的研磨液供給孔及對應於藉由分隔壁而被分割為小的電極的內部的研磨液供給孔為相異的方式形成亦可。 The interior of the electrode is divided by at least one partition wall, and the diameter of the polishing liquid supply hole may be formed in a manner that the polishing liquid supply hole corresponding to the interior of the electrode divided into a large portion by the partition wall and the polishing liquid supply hole corresponding to the interior of the electrode divided into a small portion by the partition wall are different.

亦可更包含:將上述電極設為第一電極時,於與第一電極相異的位置,以與磨石隔有間隙且相面向的方式具備與第一電極同樣的電極作為第二電極,取代磨石,電源改為對第二電極進行供電。 It may also further include: when the above-mentioned electrode is set as the first electrode, an electrode similar to the first electrode is provided as the second electrode at a position different from the first electrode, in a manner facing the grinding stone with a gap therebetween, and the power source is supplied to the second electrode instead of the grinding stone.

其中一個電極亦可設置於磨石的鉛直上方。 One of the electrodes can also be placed directly above the lead of the grindstone.

其中一個電極亦可設置於磨石的鉛直下方。 One of the electrodes can also be placed directly below the lead of the grindstone.

亦可更包含:外環藉由供電線與電源電連接的具有導電性的軸承,軸承以能夠通電的方式固定於磨石的軸,而透過軸承從電源對磨石供電。 It may also further include: the outer ring is electrically connected to the power source through a power supply line and has a conductive bearing, the bearing is fixed to the shaft of the grindstone in a manner that allows electricity to be supplied, and the grindstone is powered from the power source through the bearing.

磨石的接合材料亦可為使樹脂接合材料含有金屬纖維而賦予通電性的金屬樹脂接合材料。 The bonding material of the grindstone may be a metal-resin bonding material in which a resin bonding material contains metal fibers to provide electrical conductivity.

磨石亦可為號數為#400至#2000者。 The grinding stone can also be numbered from #400 to #2000.

磨石的磨粒亦可為CBN磨粒。 The abrasive grains of the grindstone can also be CBN abrasive grains.

薄板的圓弧長度亦可超過磨石的圓周長度的15%。 The arc length of the thin plate can also exceed 15% of the circumferential length of the grindstone.

再者,根據本發明的電解修整方法,係於用於軋製用的鋼輥的研磨加工的導電性的磨石以及與磨石隔有間隙且相面向的電極之間的間隙供給導電性的研磨液,由電源對磨石及電極供電,將研磨加工中的附著於磨石的表面的鋼輥的研磨粉予以電解除去,其中:電極的面向於磨石的面由具有複數個微小的研磨液供給孔的金屬製的薄板所構成,面向於磨石的面以外的部分以絕緣材料構成為中空,電解修整方法包含:通過電極的內部及研磨液供給孔將研磨液供給至間隙的研磨液供給步驟。 Furthermore, according to the electrolytic dressing method of the present invention, conductive grindstone is supplied to the gap between the conductive grindstone used for grinding the steel roll for rolling and the electrodes facing each other with a gap between the grindstone and the grindstone. The grinding fluid is powered by a power supply to the grindstone and the electrode, and electrolytically removes the grinding powder of the steel roller attached to the surface of the grindstone during the grinding process. The surface of the electrode facing the grindstone is composed of a plurality of tiny grinding wheels. The liquid supply hole is composed of a metal thin plate, and the portion facing other than the surface of the grindstone is hollow and made of an insulating material. The electrolytic dressing method includes: supplying the polishing liquid to the gap through the inside of the electrode and the polishing liquid supply hole. supply steps.

亦可更包含:一第二電極設置步驟,將電極設為第一電極時,於與第一電極相異的位置,以與磨石隔有間隙且相面向的方式將與第一電極同樣的電極設置作為第二電極;以及一供電切換步驟,將對磨石的供電切換成對第二電極的供電。 It may also further include: a second electrode setting step, when the electrode is set as the first electrode, an electrode identical to the first electrode is set as the second electrode at a position different from the first electrode, with a gap between the electrode and the grinding stone and facing each other; and a power supply switching step, switching the power supply to the grinding stone to the power supply to the second electrode.

亦可更包含:一供電用軸承準備步驟,準備外環藉由供電線與電源電連接並具有導電性的軸承;以及一供電用軸承設置步驟,將軸承以能夠通電的方式設置於磨石的軸,並且透過軸承從電源對磨石供電。 It may also include: a power supply bearing preparation step, which prepares a conductive bearing whose outer ring is electrically connected to the power supply through a power supply line; and a power supply bearing installation step, which arranges the bearing on the grindstone in a manner that can be energized. shaft, and supplies power to the grindstone from the power source through the bearings.

根據本發明,能夠提供適用於鋼輥的圓筒研磨之電解修整裝置及電解修整方法。 According to the present invention, an electrolytic dressing device and an electrolytic dressing method suitable for cylindrical grinding of steel rollers can be provided.

100:電解修整裝置 100:Electrolytic dressing device

101:鋼輥 101:Steel roller

102:磨石 102:Whetstone

103:電極 103:Electrode

104:電源 104: Power supply

105:研磨液供給來源 105: Grinding fluid supply source

106:噴嘴 106:Nozzle

107:配件 107: Accessories

108:供電線 108:Power supply line

109:供電線 109: Power supply line

200:絕緣材料 200:Insulating materials

201:薄板 201: Thin plate

300:軸套 300: Bushing

301:軸承 301:Bearing

302:孔 302: Hole

400:電解修整裝置 400:Electrolytic dressing device

401:電極 401:Electrode

500:絕緣材料 500:Insulating materials

501:研磨液導入口 501: Grinding fluid inlet

502:薄板 502: Thin plate

503:研磨液供給孔 503: Grinding liquid supply hole

503L:研磨液供給孔 503L: Grinding fluid supply hole

503S:研磨液供給孔 503S: Grinding fluid supply hole

504:內部 504: Internal

504L:內部 504L:Interior

504S:內部 504S:Interior

505:分隔壁 505: Partition wall

600:電解修整裝置 600: Electrolytic dressing device

601:電極 601:Electrode

〔圖1〕係表示根據本發明的第一實施例的電解修整裝置的構成的示意圖。 [Figure 1] is a schematic diagram showing the structure of the electrolytic dressing device according to the first embodiment of the present invention.

〔圖2A〕係表示根據本發明的第一實施例的電極的前視圖。 [Figure 2A] is a front view of an electrode according to the first embodiment of the present invention.

〔圖2B〕係表示根據本發明的第一實施例的電極的側視圖。 [Fig. 2B] shows a side view of the electrode according to the first embodiment of the present invention.

〔圖2C〕係表示根據本發明的第一實施例的電極的A-A線剖面圖。 [Fig. 2C] is a cross-sectional view along line A-A of the electrode according to the first embodiment of the present invention.

〔圖3A〕係表示根據本發明的第一實施例的配件的側視圖。 [Figure 3A] is a side view of the accessory according to the first embodiment of the present invention.

〔圖3B〕係表示根據本發明的第一實施例的配件的前視圖。 [Fig. 3B] shows a front view of the accessory according to the first embodiment of the present invention.

〔圖4〕係表示根據本發明的第二實施例的電解修整裝置的構成的示意圖。 [Fig. 4] is a schematic diagram showing the structure of an electrolytic dressing device according to a second embodiment of the present invention.

〔圖5A〕係表示根據本發明的第二實施例的電極的前視圖。 [Figure 5A] is a front view of an electrode according to the second embodiment of the present invention.

〔圖5B〕係表示根據本發明的第二實施例的電極的側視圖。 [Fig. 5B] shows a side view of an electrode according to the second embodiment of the present invention.

〔圖5C〕係表示根據本發明的第二實施例的電極的B-B線剖面圖。 [Fig. 5C] is a cross-sectional view along the line B-B of the electrode according to the second embodiment of the present invention.

〔圖5D〕係表示根據本發明的第二實施例的電極的變形例的B-B線剖面圖。 [Fig. 5D] is a cross-sectional view along line B-B showing a modification of the electrode according to the second embodiment of the present invention.

〔圖6A〕係表示根據本發明的第三實施例的電解修整裝置的構成的示意圖。 [Fig. 6A] is a schematic diagram showing the structure of an electrolytic dressing device according to a third embodiment of the present invention.

〔圖6B〕係表示根據本發明的第三實施例的電解修整裝置的變形例的構成的示意圖。 [Fig. 6B] is a schematic diagram showing the structure of a modified example of the electrolytic dressing device according to the third embodiment of the present invention.

〔圖7〕係表示習知的電解修整裝置的構成的一範例的示意圖。 [Fig. 7] is a schematic diagram showing an example of the structure of a conventional electrolytic dressing device.

以下說明根據本發明的電解修整裝置及電解修整方法。另外,各圖中標示為同一個元件符號者為相同或同等之物。 The following describes the electrolytic dressing device and the electrolytic dressing method according to the present invention. In addition, those marked with the same component symbol in each drawing are the same or equivalent.

首先對根據本發明的第一實施例的電解修整裝置100進行說明。 First, the electrolytic dressing device 100 according to the first embodiment of the present invention will be described.

圖1係表示根據本發明的第一實施例的電解修整裝置100的構成的示意圖。電解修整裝置100包含磨石102、電極103及電源104。另外,元件符號101為軋製用的鋼輥。再者,元件符號105為研磨液供給來源(槽),元件符號106為吐出研磨液的噴嘴,係藉由管件(軟管)與研磨液供給來源(槽)連接。 FIG1 is a schematic diagram showing the structure of an electrolytic dressing device 100 according to the first embodiment of the present invention. The electrolytic dressing device 100 includes a grindstone 102, an electrode 103, and a power source 104. In addition, component symbol 101 is a steel roller for rolling. Furthermore, component symbol 105 is a polishing liquid supply source (tank), and component symbol 106 is a nozzle for discharging the polishing liquid, which is connected to the polishing liquid supply source (tank) through a pipe (hose).

磨石102為用於鋼輥101的研磨加工的圓柱狀的導電性的磨石,藉由被支承在圓筒研磨盤等的裝置的旋轉軸而被旋轉驅動。作為磨石102的接合材料,能夠應用既有的各種接合材料,但是金屬接合材料堅硬,與鋼輥相抵碰則會使鋼輥的表面產生如敲擊痕跡的缺陷。因此,作為磨石102的接合材料,以使樹脂接合材料含有金屬纖維而賦予通電性(導電性)的金屬樹脂接合材料為佳。作為磨石102的號數能夠應用既有的各種號數,但是本案申請人努力實驗的結果,得到了以#200至#4000的範圍,更限定以#400至#2000的範圍為佳的發現。另外,本說明書所記載的號數(粒度)是根據或以JIS R 6001-1:2017(磨石用研磨材料的粒度-第一部:粗粒)、JIS R 6001-2:2017(磨石用研磨材料的粒度-第二部:細粉)及在製造及販賣磨石的業界常用的表示方式為準。作為磨石102的磨粒可應用既有的各種種類,但是本案申請人努力實驗的結果,得到了以CBN為佳的見解。 The grinding stone 102 is a cylindrical conductive grinding stone used for grinding the steel roller 101, and is driven to rotate by being supported on a rotating shaft of a device such as a cylindrical grinding disc. As a bonding material for the grinding stone 102, various existing bonding materials can be applied, but metal bonding materials are hard, and when they collide with the steel roller, defects such as knock marks will be generated on the surface of the steel roller. Therefore, as a bonding material for the grinding stone 102, a metal-resin bonding material that contains metal fibers to give electrical conductivity is preferably used. As the number of the grinding stone 102, various existing numbers can be applied, but as a result of the applicant's diligent experiments, the range of #200 to #4000 was obtained, and the range of #400 to #2000 was further limited to the discovery that it is better. In addition, the numbers (grain sizes) described in this specification are based on or in accordance with JIS R 6001-1:2017 (grain sizes of abrasive materials for grinding stones - Part 1: coarse grains), JIS R 6001-2:2017 (grain sizes of abrasive materials for grinding stones - Part 2: fine powders) and the commonly used representation methods in the industry of manufacturing and selling grinding stones. Various existing types of abrasive grains can be applied as grinding stones 102, but the applicant of this case has obtained the opinion that CBN is the best as a result of diligent experiments.

電極103為用於將附著於磨石102的表面的鋼輥101的研磨粉予以電解除去的電極。電極103如圖所示為塊體狀,並具有剖面圓弧狀的電極面。此電極面為與磨石102的外周面相面向的長矩形,並以於與磨石102的外周面之間形成有容許導電性的研磨液的介入的例如約0.5mm至7.0mm的間隙的方式形成圓筒內周面狀。另外,圖1中表示電極103設置為並列於磨石102的旁邊的狀態,但是設置電極103的位置並不限定於此。 Electrode 103 is an electrode for electrolytically removing the grinding powder of steel roller 101 attached to the surface of grindstone 102. Electrode 103 is block-shaped as shown in the figure, and has an electrode surface with a circular arc cross section. This electrode surface is a long rectangle facing the outer peripheral surface of grindstone 102, and is formed into a cylindrical inner peripheral surface in a manner that forms a gap of about 0.5mm to 7.0mm between the outer peripheral surface of grindstone 102 to allow the intervention of conductive polishing liquid. In addition, FIG. 1 shows that electrode 103 is set to be parallel to grindstone 102, but the position of setting electrode 103 is not limited to this.

於此參照圖2A至圖2C並對電極103進一步說明。圖2A為電極103的前視圖,圖2B為電極103的側視圖,圖2C為電極103的A-A線剖面圖。如圖所示,電極103的與磨石102相面向的面亦即剖面圓弧狀的電極面係由金屬製的薄板201構成。再者,電極103的與磨石102相面向的面以外的部分以絕緣材料200構成。作為薄板201的具體的素材,能夠應用鈦、銅等各種的金屬。薄板201的寬度(圖2B中的橫方向的幅度)以與磨石102的寬度相同或以上為佳。作為絕緣 材料200的具體的材料,例如能夠應用氯乙烯、聚碳酸酯等的各種塑膠。藉由使電極103為上述構成,與整體以金屬構成的習知的電極相比,除了大幅地輕量化,也得到製作性、可搬運性及設置性的提升及成本的削減的效果。另外,雖然沒有特別限定電極面的大小,本案申請人努力實驗的結果,得到了電極面的周方向的長度,即薄板201的圓弧長超過磨石102的圓周長(外周長)的15%(亦即,周方向中薄板201包覆磨石102的比率超過15%)的場合能夠得到良好的效果的發現。 The electrode 103 is further described with reference to FIGS. 2A to 2C. FIG. 2A is a front view of the electrode 103, FIG. 2B is a side view of the electrode 103, and FIG. 2C is a cross-sectional view of the electrode 103 taken along line A-A. As shown in the figure, the surface of the electrode 103 facing the grindstone 102, i.e., the electrode surface having an arc-shaped cross section, is formed of a metal thin plate 201. Furthermore, the portion of the electrode 103 other than the surface facing the grindstone 102 is formed of an insulating material 200. As a specific material of the thin plate 201, various metals such as titanium and copper can be applied. The width of the thin plate 201 (the width in the horizontal direction in FIG. 2B) is preferably the same as or greater than the width of the grindstone 102. As the specific material of the insulating material 200, various plastics such as vinyl chloride and polycarbonate can be applied. By making the electrode 103 as described above, compared with the known electrode made entirely of metal, in addition to being greatly lightweight, it also achieves the effects of improved manufacturability, portability, and installation, and reduced costs. In addition, although the size of the electrode surface is not particularly limited, the applicant of this case has made an effort to experiment and found that a good effect can be obtained when the length of the electrode surface in the circumferential direction, that is, the arc length of the thin plate 201 exceeds 15% of the circumference (outer circumference) of the grindstone 102 (that is, the ratio of the thin plate 201 covering the grindstone 102 in the circumferential direction exceeds 15%).

電源104為將根據研磨條件的適當的電壓及電流予以供給(供電)至磨石102及電極103的電源。作為電源104,能夠應用直流電源、直流脈衝電源、交流電源、雙極性增幅器等各種型式的電源。在本實施例中,透過供電線108(配線)對電極103(薄板201)供電,並且透過供電線109(配線)對磨石102供電。另外,對於磨石102,亦可藉由設置於供電線109的前端的電刷進行供電,但是若為藉由後述的供電用的配件107(軸承301)供電的型態,能夠更安定地供電。 The power supply 104 supplies (power supplies) appropriate voltage and current according to polishing conditions to the grindstone 102 and the electrode 103 . As the power supply 104, various types of power supplies such as DC power supply, DC pulse power supply, AC power supply, and bipolar amplifier can be applied. In this embodiment, power is supplied to the electrode 103 (thin plate 201) through the power supply line 108 (wiring), and power is supplied to the grindstone 102 through the power supply line 109 (wiring). In addition, the grindstone 102 can also be powered by a brush provided at the tip of the power supply line 109. However, if the power is supplied through the power supply accessory 107 (bearing 301) described later, more stable power supply can be achieved. .

接著,參照圖3A及圖3B並說明能夠對磨石102的安定的供電的配件107。圖3A為配件107的側視圖,圖3B為配件107的前視圖。如圖所示,配件107具有作為主要零件的軸承301,並且具有將軸承301收納於內部的軸套300。但是,亦可適當地省略軸套300。軸承301具有導電性(通電性),並以能夠通電的方式固定於磨石102的軸(旋轉軸)。對軸承301的導電性(通電性)的賦予,例如藉由於組裝軸承301時使用導電性(通電性)的油脂而實現。軸承301藉由供電線109(配線)固定於外環而與電源104電連接。供電線109(配線)固定於外環的方法沒有特別限定,能夠應用例如:於如元件符號302所示的孔插入供電線109(配線)並固定的方法,或者藉由軟焊而直接固定於外環的方法。藉由透過軸承301對磨石102供電的型態,與藉由伴隨著使用而消耗的電刷的供電相比,能夠進行安定的供電。再者,也得到廢棄零件的減少的效果。 Next, the accessory 107 capable of supplying electricity stably to the grindstone 102 will be described with reference to FIGS. 3A and 3B. FIG. 3A is a side view of the accessory 107, and FIG. 3B is a front view of the accessory 107. As shown in the figure, the accessory 107 has a bearing 301 as a main component, and has a sleeve 300 that accommodates the bearing 301 inside. However, the sleeve 300 may be omitted as appropriate. The bearing 301 has conductivity (electricity) and is fixed to the shaft (rotating shaft) of the grindstone 102 in a manner that allows electricity to be supplied. The conductivity (electricity) of the bearing 301 is provided, for example, by using conductive (electricity) grease when assembling the bearing 301. The bearing 301 is electrically connected to the power source 104 by fixing the power supply wire 109 (wiring) to the outer ring. The method of fixing the power supply wire 109 (wiring) to the outer ring is not particularly limited, and can be applied, for example, a method of inserting the power supply wire 109 (wiring) into the hole shown by the component symbol 302 and fixing it, or a method of directly fixing it to the outer ring by soldering. By supplying power to the grindstone 102 through the bearing 301, it is possible to supply power stably compared to supplying power through brushes that are consumed with use. Furthermore, the effect of reducing waste parts is also achieved.

對如同以上說明的電解修整裝置100的動作進行說明。首先,相對用於鋼輥101的研磨加工的導電性的磨石102,以隔有容許導電性的研磨液的介入的間隙而相面向的方式固定電極103。接著,從噴嘴106供給研磨液至磨石102與電極103的間隙,藉由電源104對磨石102及電極103供電。藉此,附著於研磨加工中的磨石102的表面的鋼輥101的研磨粉被連續地電解除去(電解修整),能夠保持磨石102的磨粒與鋼輥101接觸的狀態,研磨性提升。另外,準備外環藉由供電線109(配線)與電源104電連接的導電性(通電性)的軸承301而以能夠通電的方式設置於磨石102的軸,只要透過軸承301從電源104對磨石102供電,則能夠安定地供電。 The operation of the electrolytic dressing device 100 described above is described. First, the electrode 103 is fixed in a manner facing the conductive grindstone 102 used for grinding the steel roller 101 with a gap allowing the conductive grinding liquid to be introduced. Then, the grinding liquid is supplied from the nozzle 106 to the gap between the grindstone 102 and the electrode 103, and the grindstone 102 and the electrode 103 are powered by the power supply 104. Thereby, the grinding powder of the steel roller 101 attached to the surface of the grindstone 102 during the grinding process is continuously electrolytically removed (electrolytic dressing), and the abrasive grains of the grindstone 102 can be kept in contact with the steel roller 101, thereby improving the grinding performance. In addition, a conductive (electrically conductive) bearing 301 is prepared in which the outer ring is electrically connected to the power source 104 via a power supply line 109 (wiring) and is set on the shaft of the grindstone 102 in a manner that allows electricity to be supplied. As long as the power source 104 supplies electricity to the grindstone 102 through the bearing 301, electricity can be supplied stably.

接著,對根據本發明的第二實施例的電解修整裝置400進行說明。 Next, the electrolytic dressing device 400 according to the second embodiment of the present invention is described.

圖4係表示根據本發明的第二實施例的電解修整裝置400的構成的示意圖。電解修整裝置400的包含:磨石102、電極401及電源104。鋼輥101、磨石102、電源104、研磨液供給來源105(槽)、配件107、供電線108(配線)及供電線109(配線)與第一實施例相同。 FIG4 is a schematic diagram showing the structure of an electrolytic dressing device 400 according to the second embodiment of the present invention. The electrolytic dressing device 400 includes a grindstone 102, an electrode 401, and a power source 104. The steel roller 101, grindstone 102, power source 104, polishing liquid supply source 105 (tank), accessories 107, power supply line 108 (wiring), and power supply line 109 (wiring) are the same as those of the first embodiment.

電極401為用於將附著於磨石102的表面的鋼輥101的研磨粉予以電解除去的電極。電極401如圖所示為塊體狀,並具有剖面圓弧狀的電極面。此電極面為與磨石102的外周面相面向的長矩形,並以於與磨石102的外周面之間形成有容許導電性的研磨液的介入的例如約0.5mm至7.0mm的間隙的方式形成圓筒內周面狀。另外,圖4中表示電極401設置為並列於磨石102的旁邊的狀態,但是設置電極401的位置並不限定於此。 Electrode 401 is an electrode for electrolytically removing the grinding powder of the steel roller 101 attached to the surface of the grindstone 102. As shown in the figure, the electrode 401 is in a block shape and has an electrode surface with a circular arc cross section. This electrode surface is a long rectangle facing the outer peripheral surface of the grindstone 102, and is formed in a cylindrical inner peripheral surface shape in a manner that a gap of, for example, about 0.5 mm to 7.0 mm is formed between the outer peripheral surface of the grindstone 102 to allow the intervention of conductive polishing liquid. In addition, FIG. 4 shows that the electrode 401 is set to be parallel to the grindstone 102, but the position of setting the electrode 401 is not limited to this.

接著,參照圖5A至圖5C並對電極401進一步說明。圖5A為電極401的前視圖,圖5B為電極401的側視圖,圖5C為電極401的B-B線剖面圖。如圖所示,電極401的與磨石102相面向的面亦即剖面圓弧狀的電極面係由金屬製的薄板502構成。再者,電極401的與磨石102相面向的面以外的部分以絕緣材料500 構成。作為薄板502的具體的素材,能夠應用鈦、銅等各種的金屬。薄板502的寬度(圖5B中的橫方向的幅度)以與磨石102的寬度相同或以上為佳。作為絕緣材料500的具體的材料,例如能夠應用氯乙烯、聚碳酸酯等的各種塑膠。藉由使電極401為上述構成,與整體以金屬構成的習知的電極相比,除了大幅地輕量化,也得到製作性、可搬運性及設置性的提升及成本的削減的效果。另外,雖然沒有特別限定電極面的大小,本案申請人努力實驗的結果,得到了電極面的周方向的長度,即薄板502的圓弧長超過磨石102的圓周長(外周長)的15%(亦即,周方向中薄板502包覆磨石102的比率超過15%)的場合能夠得到良好的效果的見解。 Next, the electrode 401 will be further described with reference to FIGS. 5A to 5C . FIG. 5A is a front view of the electrode 401 , FIG. 5B is a side view of the electrode 401 , and FIG. 5C is a B-B cross-sectional view of the electrode 401 . As shown in the figure, the surface of the electrode 401 that faces the grindstone 102, that is, the arc-shaped electrode surface in cross section, is made of a metal thin plate 502. Furthermore, the portion of the electrode 401 other than the surface facing the grindstone 102 is covered with an insulating material 500 composition. As a specific material of the thin plate 502, various metals such as titanium and copper can be used. The width of the thin plate 502 (width in the lateral direction in FIG. 5B ) is preferably the same as or greater than the width of the grindstone 102 . As a specific material of the insulating material 500, various plastics such as vinyl chloride and polycarbonate can be used. By having the electrode 401 have the above-mentioned structure, in addition to being significantly lighter than a conventional electrode that is entirely made of metal, the effect of improving fabrication, transportability, and installation properties and reducing costs is also achieved. In addition, although the size of the electrode surface is not particularly limited, as a result of diligent experiments by the applicant of this case, the circumferential length of the electrode surface is obtained, that is, the arc length of the thin plate 502 exceeds 15% of the circumference (outer circumference) of the grindstone 102 (That is, when the ratio of the thin plate 502 covering the grindstone 102 in the circumferential direction exceeds 15%), it is found that a good effect can be obtained.

於此,電極401在內部504構成為中空、於絕緣材料500至少設置一個研磨液導入口501、以及於薄板502設置複數個微小的研磨液供給孔503的這些點上與根據第一實施例的電極103相異。研磨液導入口501為用於將研磨液導入電極401的內部504的開口,藉由管件(軟管)與研磨液供給來源(槽)連接。另外,電極401中,雖然研磨液導入口501設置於正面,但是亦可設置於背面等其他的面。藉由將電極401定為以上所述的構成,通過電極401的內部504及研磨液供給孔503,研磨液平均地供給至磨石102與電極401之間的間隙(研磨液供給步驟)。藉此,電極面中研磨液的流動的局部的不平均受到改善,能夠穩定保持磨石102的表面性質狀態。另外,將電極401設置於如圖4所示的位置時,能夠使越下方的研磨液供給孔503的孔徑越小(越上方的研磨液供給孔503的孔徑越大)。藉由使越下方的研磨液供給孔503的孔徑越小,能夠改善從下到上的研磨液的供給的不平均。 Here, the electrode 401 is different from the electrode 103 according to the first embodiment in that the interior 504 is hollow, at least one grinding liquid introduction port 501 is provided in the insulating material 500, and a plurality of tiny grinding liquid supply holes 503 are provided in the thin plate 502. The grinding liquid introduction port 501 is an opening for introducing the grinding liquid into the interior 504 of the electrode 401, and is connected to the grinding liquid supply source (slot) by a pipe (hose). In addition, in the electrode 401, although the grinding liquid introduction port 501 is provided on the front side, it can also be provided on other surfaces such as the back side. By setting the electrode 401 to the above-described structure, the polishing liquid is evenly supplied to the gap between the grindstone 102 and the electrode 401 through the inner part 504 of the electrode 401 and the polishing liquid supply hole 503 (polishing liquid supply step). Thereby, the local unevenness of the flow of the polishing liquid in the electrode surface is improved, and the surface property state of the grindstone 102 can be stably maintained. In addition, when the electrode 401 is set to the position shown in Figure 4, the aperture of the polishing liquid supply hole 503 at the lower side can be made smaller (the aperture of the polishing liquid supply hole 503 at the upper side can be made larger). By making the aperture of the polishing liquid supply hole 503 at the lower side smaller, the unevenness of the supply of the polishing liquid from bottom to top can be improved.

再者,也能夠使電極401為圖5D所示的型態。亦即,能夠於電極401的內部504設置至少一個分割內部504的分隔壁505。藉由於電極401的內部504設置分隔壁505,除了能夠提高電極401的剛性,也能夠使藉由研磨液導入口 501導入的研磨液平衡良好地分布於電極401的內部504。再者,藉由分隔壁505使電極401的內部504分割成不同大小(容積)時,能夠在對應於藉由分隔壁505分割為大的內部504(504L)的研磨液供給孔503(503L)及對應於藉由分隔壁505分割為小的內部504(504S)的研磨液供給孔503(503S)使研磨液供給孔503的孔徑具有不同的大小。例如,能夠使對應於藉由分隔壁505分割為大的內部504(504L)的研磨液供給孔503(503L)為小孔徑,使對應於藉由分隔壁505分割為小的內部504(504S)的研磨液供給孔503(503S)為大孔徑。亦能夠相反。根據設置電極401的位置、方向、角度及研磨液的黏度等的條件,在對應於藉由分隔壁505分割為大的內部504(504L)的研磨液供給孔503(503L)及對應於藉由分隔壁505分割為小的內部504(504S)的研磨液供給孔503(503S)使研磨液供給孔503的孔徑具有不同的大小,藉此能夠改善對磨石102及電極401之間的間隙的研磨液的供給的不平均。 Furthermore, the electrode 401 can also be in the form shown in FIG. 5D . That is, at least one partition wall 505 that divides the interior 504 can be provided in the interior 504 of the electrode 401 . By providing the partition wall 505 in the interior 504 of the electrode 401, not only the rigidity of the electrode 401 can be improved, but also the inlet through the polishing fluid can be The polishing fluid introduced in 501 is well-balanced and distributed inside 504 of electrode 401 . Furthermore, when the interior 504 of the electrode 401 is divided into different sizes (volumes) by the partition wall 505, the polishing fluid supply hole 503 (503L) corresponding to the large interior 504 (504L) divided by the partition wall 505 can be provided. And corresponding to the polishing liquid supply hole 503 (503S) divided into small interior parts 504 (504S) by the partition wall 505, the hole diameters of the polishing liquid supply hole 503 have different sizes. For example, the polishing fluid supply hole 503 (503L) corresponding to the interior 504 (504L) divided by the partition wall 505 can be made into a small hole diameter, and the polishing fluid supply hole 503 (503L) corresponding to the interior 504 (504S) divided into small portions by the partition wall 505 can be made. The polishing fluid supply hole 503 (503S) has a large diameter. It can also be the opposite. Depending on the conditions such as the position, direction, angle, and viscosity of the polishing fluid for installing the electrode 401, the polishing fluid supply hole 503 (503L) corresponding to the large interior 504 (504L) divided by the partition wall 505 and the polishing fluid supply hole 503L corresponding to the large interior 504 (504L) divided by the partition wall 505 are formed. The partition wall 505 is divided into small polishing fluid supply holes 503 (503S) in the inner portion 504 (504S) so that the diameters of the polishing fluid supply holes 503 have different sizes, thereby improving the gap between the grindstone 102 and the electrode 401. The supply of polishing fluid is uneven.

藉由如以上說明的根據本發明的第二實施例的電解修整裝置400,附著於研磨加工中的磨石102的表面的鋼輥101的研磨粉被連續地電解除去(電解修整),能夠保持磨石102的磨粒與鋼輥101接觸的狀態,研磨性提升。另外,與根據本發明的第一實施例的電解修整裝置100相同,準備外環藉由供電線109(配線)與電源104電連接的導電性(通電性)的軸承301而以能夠通電的方式設置於磨石102的軸,只要透過軸承301從電源104對磨石102供電,則能夠安定地供電。 By means of the electrolytic dressing device 400 according to the second embodiment of the present invention as described above, the grinding powder of the steel roller 101 attached to the surface of the grinding stone 102 during grinding is continuously electrolytically removed (electrolytic dressing), and the abrasive grains of the grinding stone 102 can be kept in contact with the steel roller 101, thereby improving the grinding performance. In addition, similar to the electrolytic dressing device 100 according to the first embodiment of the present invention, a conductive (electrically conductive) bearing 301 whose outer ring is electrically connected to the power supply 104 via the power supply line 109 (wiring) is prepared and arranged on the shaft of the grinding stone 102 in a manner that can be energized. As long as the grinding stone 102 is powered from the power supply 104 through the bearing 301, it can be powered stably.

接著,對根據本發明的第三實施例的電解修整裝置600進行說明。 Next, the electrolytic dressing device 600 according to the third embodiment of the present invention will be described.

圖6A係表示根據本發明的第三實施例的電解修整裝置600的構成的示意圖。電解修整裝置600包含:磨石102、電極401、電極601及電源104。電極401與第一實施例相同。再者,鋼輥101、磨石102、電源104、研磨液供給來源105(槽)及供電線108(配線)與第一實施例相同。 FIG. 6A is a schematic diagram showing the structure of an electrolytic dressing device 600 according to the third embodiment of the present invention. The electrolytic dressing device 600 includes a grindstone 102, an electrode 401, an electrode 601, and a power supply 104. The electrode 401 is the same as the first embodiment. In addition, the steel roller 101, the grindstone 102, the power supply 104, the polishing fluid supply source 105 (trough), and the power supply line 108 (wiring) are the same as those in the first embodiment.

電極401為用於將附著於磨石102的表面的鋼輥101的研磨粉予以電解除去的電極。電極401的構成與第二實施例相同。另外,圖6A中表示電極401設置為並列於磨石102的旁邊的狀態,但是設置電極401的位置並不限定於此。再者,在本實施例中,將根據第二實施例的電極401定為第一電極,但是,第一電極亦可為根據第一實施例的電極103。 The electrode 401 is an electrode for electrolytically removing the abrasive powder of the steel roller 101 adhering to the surface of the grindstone 102 . The structure of the electrode 401 is the same as that of the second embodiment. In addition, FIG. 6A shows the state in which the electrode 401 is installed in parallel next to the grindstone 102, but the position where the electrode 401 is installed is not limited to this. Furthermore, in this embodiment, the electrode 401 according to the second embodiment is designated as the first electrode, but the first electrode may also be the electrode 103 according to the first embodiment.

電極601為具有與作為第一電極的電極401相同構成的電極(第二電極)。作為第二電極的電極601,於與作為第一電極的電極401相異的位置,以與磨石102隔有間隙且相面向的方式設置(第二電極設置步驟)。另外,圖6A中表示電極601設置於磨石102的鉛直下方的狀態,但是設置電極601的位置不限定於此。 The electrode 601 is an electrode (second electrode) having the same structure as the electrode 401 which is the first electrode. The electrode 601 as the second electrode is provided at a position different from the electrode 401 as the first electrode so as to face the grindstone 102 with a gap therebetween (second electrode installation step). In addition, FIG. 6A shows the state where the electrode 601 is installed vertically below the grindstone 102, but the position where the electrode 601 is installed is not limited to this.

根據本發明第三實施例的電解修整裝置600中,電源104透過供電線109(配線),取代磨石102,改為對電極601(第二電極)供電。 In the electrolytic dressing device 600 according to the third embodiment of the present invention, the power supply 104 replaces the grindstone 102 and supplies power to the electrode 601 (second electrode) through the power supply line 109 (wiring).

藉由如以上說明的根據本發明的第三實施例的電解修整裝置600,附著於研磨加工中的磨石102的表面的鋼輥101的研磨粉被連續地電解除去(電解修整),能夠保持磨石102的磨粒與鋼輥101接觸的狀態,研磨性提升。再者,來自電源104的供電對象為電極401(第一電極)及電極601(第二電極),藉此對旋轉驅動的磨石102的藉由電刷的直接供電或透過軸承301的供電變得不必要。 By means of the electrolytic dressing device 600 according to the third embodiment of the present invention as described above, the grinding powder of the steel roller 101 attached to the surface of the grinding stone 102 during grinding is continuously electrolytically removed (electrolytic dressing), and the contact between the abrasive grains of the grinding stone 102 and the steel roller 101 can be maintained, thereby improving the grinding performance. Furthermore, the power supply from the power source 104 is to the electrode 401 (first electrode) and the electrode 601 (second electrode), thereby making it unnecessary to directly supply power to the rotationally driven grinding stone 102 through the brush or supply power through the bearing 301.

於此,設置電極401(第一電極)及電極601(第二電極)的位置沒有特別限定,但是,只要其中一個電極設置於磨石102的鉛直下方,則不會壓迫磨石102的周圍的空間,再者,只要放置電極就能夠容易地設置。再者,如圖6B所示的變形例,只要其中一個電極設置於磨石102的鉛直上方,則例如像是淋浴般地利用重力,能夠於磨石102與電極之間的間隙效率良好地供給研磨液。 Here, the positions where the electrode 401 (first electrode) and the electrode 601 (second electrode) are provided are not particularly limited. However, as long as one of the electrodes is installed vertically below the grindstone 102, the surroundings of the grindstone 102 will not be pressed. space, furthermore, it can be easily installed just by placing the electrodes. Furthermore, in the modified example shown in FIG. 6B , as long as one of the electrodes is installed vertically above the grindstone 102 , gravity can be used to efficiently supply the gap between the grindstone 102 and the electrode, for example, like a shower. Slurry.

以上對本發明的較佳實施例進行了說明,但是本發明不限定於上述的實施例,在不脫離本發明的主旨的範圍內能夠進行各種變更。 The preferred embodiments of the present invention have been described above. However, the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the gist of the present invention.

例如,能夠於電極面形成得以讓研磨液流動的細溝,並使從研磨液供給孔503供給的研磨液透過溝而遍布電極面的整體。藉此,更加提高對磨石與電極之間的間隙的研磨液的供給的平均性。 For example, fine grooves that allow the polishing liquid to flow can be formed on the electrode surface, and the polishing liquid supplied from the polishing liquid supply hole 503 can be spread through the grooves and spread over the entire electrode surface. This further improves the uniformity of supply of the polishing liquid to the gap between the grindstone and the electrode.

藉由根據本發明的電解修整裝置及電解修整方法,使對高速鋼的軋製輥的使用頻率增加,具有高功能表面的板及帶的製造的難易度下降。再者,根據本發明的電解修整裝置及電解修整方法亦能夠對工具鋼以外的高功能輥(例如:超硬輥或陶瓷輥)應用。再者,藉由根據本發明的電解修整裝置及電解修整方法,在冷軋製不鏽鋼等的高硬度、強韌性的材料的場面,除了表面品質的提升,尚使冷軋製不鏽鋼以外的高硬度、強韌性的材料的可能性增加,不鏽鋼以外的高硬度、強韌性的材料的用途擴大。再者,藉由根據本發明的電解修整裝置及電解修整方法,產生將比鋼具有更高強度、高韌性的材料(例如:超合金)作為熱軋製輥的材料而利用的可能性。 By using the electrolytic dressing device and the electrolytic dressing method according to the present invention, the frequency of use of high-speed steel rolling rolls is increased, and the difficulty of manufacturing plates and strips with high-functional surfaces is reduced. Furthermore, the electrolytic dressing device and the electrolytic dressing method according to the present invention can also be applied to high-functional rolls other than tool steel (for example: superhard rolls or ceramic rolls). Furthermore, by using the electrolytic dressing device and the electrolytic dressing method according to the present invention, in the case of cold-rolling high-hardness and high-toughness materials such as stainless steel, in addition to improving the surface quality, the possibility of cold-rolling high-hardness and high-toughness materials other than stainless steel is increased, and the use of high-hardness and high-toughness materials other than stainless steel is expanded. Furthermore, the electrolytic trimming device and electrolytic trimming method according to the present invention make it possible to use materials with higher strength and higher toughness than steel (e.g., superalloys) as materials for hot rolling.

100:電解修整裝置 100:Electrolytic dressing device

101:鋼輥 101:Steel roller

102:磨石 102:Whetstone

103:電極 103:Electrode

104:電源 104: Power supply

105:研磨液供給來源 105: Grinding fluid supply source

106:噴嘴 106:Nozzle

107:配件 107:Accessories

108:供電線 108:Power supply line

109:供電線 109:Power supply line

Claims (1)

一種電解修整方法,係於用於軋製用的鋼輥的研磨加工的導電性的磨石以及與該磨石隔有間隙且相面向的電極之間的該間隙供給導電性的研磨液,由電源對該磨石及該電極供電,將該研磨加工中的附著於該磨石的表面的該鋼輥的研磨粉予以電解除去,其中: 該電極的面向於該磨石的面由具有複數個微小的研磨液供給孔的金屬製的薄板所構成,面向於該磨石的面以外的部分以絕緣材料構成為中空, 該電解修整方法包含: 一研磨液供給步驟,通過該電極的內部及該研磨液供給孔將該研磨液供給至該間隙; 一第二電極設置步驟,將該電極設為第一電極時,於與該第一電極相異的位置,以與該磨石隔有間隙且相面向的方式將與該第一電極同樣的電極設置作為第二電極;以及 一供電切換步驟,將對該磨石的供電切換成對該第二電極的供電。 An electrolytic dressing method in which conductive grinding liquid is supplied to the gap between a conductive grindstone used for grinding steel rolls for rolling and electrodes facing each other with a gap between the grindstone and the grindstone. The power supply supplies power to the grindstone and the electrode, and electrolytically removes the grinding powder of the steel roller attached to the surface of the grindstone during the grinding process, wherein: The surface of the electrode facing the grindstone is made of a metal thin plate having a plurality of tiny polishing fluid supply holes, and the portion other than the surface facing the grindstone is made of an insulating material and is hollow. This electrolytic dressing method includes: A polishing fluid supply step, supplying the polishing fluid to the gap through the interior of the electrode and the polishing fluid supply hole; A second electrode setting step, when setting the electrode as the first electrode, place the same electrode as the first electrode at a position different from the first electrode in a manner that there is a gap between the grindstone and the grindstone. provided as a second electrode; and A power supply switching step: switching the power supply to the grindstone to the power supply to the second electrode.
TW112123752A 2022-06-27 2023-06-27 Electrolytic dressing device and electrolytic dressing method suitable for cylindrical grinding of steel rollers TWI837030B (en)

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PCT/JP2022/025493 WO2024003977A1 (en) 2022-06-27 2022-06-27 Electrolytic dressing device and electrolytic dressing method suited for cylindrical grinding of steel roll
WOPCT/JP2022/025493 2022-06-27

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TWI837030B true TWI837030B (en) 2024-03-21

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101490745B1 (en) 2014-12-01 2015-02-06 주식회사 21세기 A grinding apparatus for electrolytic in-process dressing

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101490745B1 (en) 2014-12-01 2015-02-06 주식회사 21세기 A grinding apparatus for electrolytic in-process dressing

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