TWI836893B - Optical fiber implantation device, optical fiber implantation system, and manufacturing method of optical fiber module - Google Patents

Optical fiber implantation device, optical fiber implantation system, and manufacturing method of optical fiber module Download PDF

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TWI836893B
TWI836893B TW112104370A TW112104370A TWI836893B TW I836893 B TWI836893 B TW I836893B TW 112104370 A TW112104370 A TW 112104370A TW 112104370 A TW112104370 A TW 112104370A TW I836893 B TWI836893 B TW I836893B
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fiber
optical fiber
implantation
needle
optical
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TW202433102A (en
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林羽倫
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和碩聯合科技股份有限公司
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Abstract

An optical fiber implantation device includes a fiber implantation carrier, a driver, a fiber implantation needle, and at least one optical fiber cassette. The fiber implantation carrier has a front end, a rear end opposite to the front end, and a fiber implantation channel penetrating the front end and the rear end. The fiber implantation needle slidably passes through the fiber implantation channel and is coupled to the driver. The driver is configured to drive the fiber implantation needle to slide in the fiber implantation channel. The optical fiber cassette is disposed between the front end and the rear end and is configured for storing a plurality of optical fibers. The optical fiber cassette has a bottom opening located on an extending path of the fiber implantation channel, and at least one of the optical fibers is exposed from the bottom opening. An optical fiber implantation system and a manufacturing method of an optical fiber module is also provided.

Description

光纖植入裝置、光纖植入系統及光纖模組的製作方法Optical fiber implantation device, optical fiber implantation system and method for manufacturing optical fiber module

本揭露是有關於一種光纖的應用,且特別是有關於一種光纖植入裝置、光纖植入系統及光纖模組的製作方法。The present disclosure relates to an application of optical fiber, and in particular to an optical fiber implantation device, an optical fiber implantation system and a manufacturing method of an optical fiber module.

光纖可用於傳導光線,為滿足使用者在視覺上的感官體驗,車輛、飛機或其他載體的內部或外部可布置光纖模組,以呈現出豐富的視覺效果。一般而言,光纖模組的製作必須先通過機械鑽孔或雷射鑽孔等技術在工件上形成供光纖植入的孔洞。接著,手工穿引光纖,並在孔洞內注入膠體以將光纖固定於孔洞中。之後,手工裁切光纖中凸出於工件的末端。因光纖模組的製作需耗費大量的人力,不僅製造效率低落,製造成本也相當高昂。Optical fibers can be used to transmit light. To satisfy the user's visual sensory experience, optical fiber modules can be arranged inside or outside of vehicles, aircraft, or other carriers to present rich visual effects. Generally speaking, the production of optical fiber modules must first form holes on the workpiece for optical fiber implantation through mechanical drilling or laser drilling. Then, the optical fiber is manually threaded and a gel is injected into the hole to fix the optical fiber in the hole. After that, the end of the optical fiber that protrudes from the workpiece is manually cut. Because the production of optical fiber modules requires a lot of manpower, not only is the manufacturing efficiency low, but the manufacturing cost is also quite high.

本揭露提供一種光纖植入裝置、光纖植入系統及光纖模組的製作方法,有助於提高製造效率,並降低製造成本。The present disclosure provides a method for manufacturing an optical fiber implantation device, an optical fiber implantation system, and an optical fiber module, which are helpful to improve manufacturing efficiency and reduce manufacturing cost.

本揭露提出一種光纖植入裝置。光纖植入裝置包括一植纖載體、一驅動器、一植纖針以及至少一光纖匣。植纖載體具有一前端、相反於前端的一後端及貫通前端與後端的一植纖通道。植纖針可滑動地穿設於植纖通道並耦接於驅動器。驅動器用於驅動植纖針在植纖通道內滑動。光纖匣設置於植纖載體的前端與後端之間,且用以儲存多條光纖。光纖匣具有位於植纖通道的延伸路徑上的一底部開口,且至少一條光纖外露於底部開口。The present disclosure provides an optical fiber implantation device. The optical fiber implantation device includes a fiber grafting carrier, a driver, a fiber grafting needle and at least one fiber optic cassette. The fiber planting carrier has a front end, a rear end opposite to the front end, and a fiber planting channel penetrating the front end and the rear end. The fiber planting needle is slidably inserted into the fiber planting channel and coupled to the driver. The driver is used to drive the fiber planting needle to slide in the fiber planting channel. The optical fiber box is disposed between the front end and the rear end of the fiber planting carrier and is used to store multiple optical fibers. The optical fiber box has a bottom opening located on the extension path of the fiber planting channel, and at least one optical fiber is exposed at the bottom opening.

本揭露提出一種光纖模組的製作方法,包括以下步驟:提供一工件,其中工件具有一第一表面、相反於第一表面的一第二表面及貫通第一表面與第二表面的多個穿孔;裝設一植纖針於一植纖載體;將裝設於植纖載體的植纖針面對工件的第一表面並對準多個穿孔的其中之一;移動具有多條光纖的一光纖匣至植纖載體,且光纖匣中的至少一條光纖位在植纖針往穿孔滑動的一路徑上;沿路徑滑動植纖針至穿孔,以將光纖自光纖匣穿入穿孔,其中光纖的一部分凸出於第二表面;以及,移除光纖中凸出於第二表面的部分,使光纖形成與第二表面共平面的端面。The present disclosure provides a method for manufacturing an optical fiber module, comprising the following steps: providing a workpiece, wherein the workpiece has a first surface, a second surface opposite to the first surface, and a plurality of through holes passing through the first surface and the second surface; installing a fiber implantation needle on a fiber implantation carrier; positioning the fiber implantation needle installed on the fiber implantation carrier to face the first surface of the workpiece and align with one of the plurality of through holes; moving an optical fiber cassette having a plurality of optical fibers to the fiber implantation carrier, wherein at least one optical fiber in the optical fiber cassette is located on a path for the fiber implantation needle to slide toward the through hole; sliding the fiber implantation needle along the path to the through hole to insert the optical fiber from the optical fiber cassette into the through hole, wherein a portion of the optical fiber protrudes from the second surface; and removing the portion of the optical fiber protruding from the second surface so that the optical fiber forms an end face coplanar with the second surface.

本揭露提出一種光纖植入系統。光纖植入系統包括一工件及一光纖植入裝置。工件包括至少一穿孔。光纖植入裝置包括一植纖載體、一驅動器、一植纖針以及至少一光纖匣。植纖載體具有一前端、相反於前端的一後端及貫通前端與後端的一植纖通道。植纖針可滑動地穿設於植纖通道並適於在工件的一側對準工件的至少一穿孔。驅動器耦接於植纖針,且用於驅動植纖針在植纖通道內滑動。光纖匣設置於植纖載體的前端與後端之間且用以儲存多條光纖。光纖匣具有位於植纖通道的延伸路徑上的一底部開口,且至少一條光纖外露於底部開口。植纖針適於藉由驅動器自後端往前端滑動,以將光纖自底部開口穿入穿孔。The present disclosure proposes an optical fiber implantation system. The optical fiber implantation system includes a workpiece and an optical fiber implantation device. The workpiece includes at least one through-hole. The optical fiber implantation device includes a fiber implantation carrier, a driver, a fiber implantation needle, and at least one optical fiber box. The fiber implantation carrier has a front end, a rear end opposite to the front end, and a fiber implantation channel passing through the front end and the rear end. The fiber implantation needle can be slidably inserted into the fiber implantation channel and is suitable for aligning at least one through-hole of the workpiece on one side of the workpiece. The driver is coupled to the fiber implantation needle and is used to drive the fiber implantation needle to slide in the fiber implantation channel. The optical fiber box is arranged between the front end and the rear end of the fiber implantation carrier and is used to store a plurality of optical fibers. The optical fiber box has a bottom opening located on the extension path of the fiber implantation channel, and at least one optical fiber is exposed at the bottom opening. The fiber implantation needle is suitable for sliding from the rear end to the front end by a driver to insert the optical fiber into the through hole from the bottom opening.

基於上述,本揭露所提出的光纖植入裝置、光纖植入系統及光纖模組的製作方法以自動化植纖程序取代了手工植纖程序,不僅有助於提高製造效率,也能大幅削減人力需求以降低製造成本。Based on the above, the fiber optic implantation device, fiber optic implantation system and fiber optic module manufacturing method proposed in the present disclosure replaces the manual fiber implantation process with an automated fiber implantation process, which not only helps to improve manufacturing efficiency, but also can significantly reduce manpower requirements to reduce manufacturing costs.

為讓本揭露的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above features and advantages of the present disclosure more obvious and understandable, embodiments are given below and described in detail with reference to the attached drawings.

圖1是本揭露一實施例的光纖植入裝置的示意圖。圖2A是圖1的光纖植入裝置的俯視示意圖。圖2B是圖1的光纖植入裝置的側視示意圖。圖2C是本揭露一實施例的光纖模組的製作方的流程示意圖。請參考圖1、圖2A及圖2B,在本實施例中,光纖植入系統包括一光纖植入裝置100及一工件10。光纖植入裝置100可應用於自動化植纖程序,以將光纖植入工件10。詳細而言,光纖植入裝置100包括一植纖載體110、一驅動器120、一植纖針130以及至少一光纖匣,其中植纖針130穿設於植纖載體110,且驅動器120耦接於植纖針130。驅動器120可為線性馬達、線性滑軌或其他線性驅動器,用於驅動植纖針130在植纖載體110上滑動。另一方面,光纖匣的數量可為一個或多個,本實施例以五個光纖匣140a至140e作為示例。FIG. 1 is a schematic diagram of an optical fiber implantation device according to an embodiment of the present disclosure. FIG. 2A is a schematic top view of the optical fiber implantation device of FIG. 1 . FIG. 2B is a schematic side view of the optical fiber implantation device of FIG. 1 . FIG. 2C is a schematic flowchart of the manufacturing process of the optical fiber module according to an embodiment of the present disclosure. Please refer to FIG. 1 , FIG. 2A and FIG. 2B . In this embodiment, the optical fiber implantation system includes an optical fiber implantation device 100 and a workpiece 10 . The optical fiber implantation device 100 can be used in automated fiber implantation procedures to implant optical fibers into the workpiece 10 . In detail, the optical fiber implantation device 100 includes a fiber grafting carrier 110, a driver 120, a fiber grafting needle 130 and at least one fiber cassette, wherein the fiber grafting needle 130 is penetrated through the fiber grafting carrier 110, and the driver 120 is coupled to the fiber grafting carrier 110. Fiber transplanting needle 130. The driver 120 may be a linear motor, a linear slide rail, or other linear driver, and is used to drive the fiber planting needle 130 to slide on the fiber planting carrier 110 . On the other hand, the number of fiber optic cassettes may be one or more. This embodiment takes five fiber optic cassettes 140a to 140e as an example.

圖3A是圖2A的光纖植入裝置沿剖線I-I的剖面示意圖。請參考圖2A、圖2B及圖3A,光纖匣140a至140e排列於植纖載體110的上方,其中植纖載體110具有前端111、相反於前端111的後端112及貫通前端111與後端112的植纖通道113,且光纖植入裝置100操作時可自光纖匣140a至140e中擇一設置於前端111與後端112之間。Fig. 3A is a schematic cross-sectional view of the optical fiber implantation device of Fig. 2A along the section line I-I. Referring to Fig. 2A, Fig. 2B and Fig. 3A, the optical fiber boxes 140a to 140e are arranged above the fiber implantation carrier 110, wherein the fiber implantation carrier 110 has a front end 111, a rear end 112 opposite to the front end 111 and a fiber implantation channel 113 passing through the front end 111 and the rear end 112, and when the optical fiber implantation device 100 is operated, one of the optical fiber boxes 140a to 140e can be selected and arranged between the front end 111 and the rear end 112.

進一步來說,植纖載體110還包括位於前端111與後端112之間的至少一定位槽,且定位槽連通於植纖通道113。詳細而言,定位槽的數量可為一個或多個,用於供光纖匣插設於其中。本實施例是以對應於光纖匣140a至140e設置的五個定位槽114a至114e作為示例,且定位槽114a至114e沿植纖通道113自後端112往前端111並列設置,用於分別供光纖匣140a至140e可拆地插設於其中。Furthermore, the fiber planting carrier 110 further includes at least one positioning groove located between the front end 111 and the rear end 112 , and the positioning groove is connected to the fiber planting channel 113 . Specifically, the number of positioning grooves may be one or more, for the optical fiber cassette to be inserted therein. This embodiment takes five positioning grooves 114a to 114e provided corresponding to the fiber cassettes 140a to 140e as an example, and the positioning grooves 114a to 114e are arranged side by side along the fiber planting channel 113 from the rear end 112 to the front end 111 for respectively supplying fiber optic cables. The optical fiber boxes 140a to 140e are detachably inserted therein.

如圖2A與圖2B所示,光纖匣140a至140e分別對位於定位槽114a至114e,並自後端112往前端111依序排列,且基於不同的植纖長度需求設計,光纖匣140a至140e的寬度自後端112往前端111逐漸縮減。另外,光纖匣140a至140e中均儲存有多條光纖,對應於光纖匣140a至140e的寬度設計,光纖匣140a中的光纖的長度大於光纖匣140b中的光纖的長度,且光纖匣140b中的光纖的長度大於光纖匣140c中的光纖的長度,依此遞減。As shown in FIGS. 2A and 2B , the fiber optic cassettes 140a to 140e are respectively aligned with the positioning grooves 114a to 114e and are arranged in sequence from the rear end 112 to the front end 111 . Based on the different fiber planting length requirements, the fiber optic cassettes 140a to 140e are designed. The width of 140e gradually decreases from the rear end 112 to the front end 111. In addition, multiple optical fibers are stored in the optical fiber cassettes 140a to 140e. Corresponding to the width design of the optical fiber cassettes 140a to 140e, the length of the optical fiber in the optical fiber cassette 140a is greater than the length of the optical fiber in the optical fiber cassette 140b, and the length of the optical fiber in the optical fiber cassette 140b is The length of the optical fiber is greater than the length of the optical fiber in the fiber optic box 140c, and so on.

本實施例的自動化植纖程序可根據工件10上不同的植纖位置及不同的植纖長度需求,自光纖匣140a至140e中擇一插設於對應的定位槽,以逐一執行植纖步驟,不僅有助於提高製造效率,也能大幅削減人力需求以降低製造成本。The automated fiber implantation procedure of this embodiment can select one of the fiber optic boxes 140a to 140e and insert it into the corresponding positioning slot according to different fiber implantation positions and different fiber implantation length requirements on the workpiece 10 to perform the fiber implantation steps one by one, which not only helps to improve manufacturing efficiency, but also can significantly reduce manpower requirements to reduce manufacturing costs.

以下透過光纖匣140a插設於定位槽114a舉例說明。The following is explained by taking the fiber optic box 140a as an example and inserting it into the positioning groove 114a.

圖3B至圖3D是圖3A的光纖植入裝置於植纖程序中的剖面示意圖。圖4A是圖2B的光纖植入裝置沿剖線J-J的剖面示意圖。圖4B與圖4C是圖4A的光纖植入裝置於植纖程序中的剖面示意圖。如圖2C、圖3A與圖4A所示,在步驟101中,提供工件10,其中工件10具有一第一表面11與相反於第一表面11的一第二表面12,並可通過機械鑽孔或雷射鑽孔等技術在工件10上形成貫通第一表面11與第二表面12的多個穿孔13,以供光纖植入。3B to 3D are schematic cross-sectional views of the optical fiber implantation device in FIG. 3A during the fiber transplantation procedure. FIG. 4A is a schematic cross-sectional view of the optical fiber implantation device of FIG. 2B along the section line J-J. 4B and 4C are schematic cross-sectional views of the optical fiber implantation device in FIG. 4A during the fiber transplantation procedure. As shown in FIG. 2C, FIG. 3A and FIG. 4A, in step 101, a workpiece 10 is provided, wherein the workpiece 10 has a first surface 11 and a second surface 12 opposite to the first surface 11, and can be drilled through mechanical drilling. Or laser drilling or other techniques are used to form a plurality of through holes 13 penetrating the first surface 11 and the second surface 12 on the workpiece 10 for optical fiber implantation.

接著,在步驟102中,裝設植纖針130於植纖載體110。植纖針130自後端112插入植纖通道113,並適於在植纖通道113內往復滑動。在進行植纖程序前,通過自動點膠機在多個穿孔13注入接著劑14,使得後續植入多個穿孔13的多條光纖可接合固定於工件10。在接著劑14注入完畢後,執行步驟103,將植纖載體110的前端111移動靠近工件10的第一表面11,並使植纖通道113對準於預定植纖的一個穿孔13。因此,植纖針130面對工件10的第一表面11,並對準於預定植纖的穿孔13。Next, in step 102, the fiber planting needle 130 is installed on the fiber planting carrier 110. The fiber grafting needle 130 is inserted into the fiber grafting channel 113 from the rear end 112 and is adapted to slide back and forth in the fiber grafting channel 113 . Before the fiber planting process, the adhesive 14 is injected into the plurality of through holes 13 through an automatic glue dispensing machine, so that the plurality of optical fibers subsequently implanted in the plurality of through holes 13 can be spliced and fixed to the workpiece 10 . After the adhesive 14 is injected, step 103 is performed to move the front end 111 of the fiber planting carrier 110 close to the first surface 11 of the workpiece 10 and align the fiber planting channel 113 with a through hole 13 for predetermined fiber planting. Therefore, the fiber planting needle 130 faces the first surface 11 of the workpiece 10 and is aligned with the through hole 13 for predetermined fiber planting.

如圖3A至圖3C所示或4A至圖4C所示,植纖通道113作為植纖針130往穿孔13滑動的路徑,在植纖針130往穿孔13滑動的過程中,植纖針130依序滑動經過定位槽114a至114e。另一方面,光纖匣140a中的多條光纖20由下往上逐一堆疊,其中光纖匣140a具有底部開口141,且至少一條光纖20外露於底部開口141。需特別說明的是,外露於底部開口141的光纖數量也可以是多條光纖20,藉此光纖植入裝置100的植纖針130可一次對多條光纖20進行植纖,以形成由多條光纖20組成的一光纖束。As shown in Figures 3A to 3C or 4A to 4C, the fiber transplanting channel 113 serves as a path for the fiber transplanting needle 130 to slide toward the perforation 13. During the process of the fiber transplanting needle 130 sliding toward the perforation 13, the fiber transplanting needle 130 moves along the path of the fiber transplanting needle 130. Slide through the positioning grooves 114a to 114e sequentially. On the other hand, the plurality of optical fibers 20 in the optical fiber box 140a are stacked one by one from bottom to top, where the optical fiber box 140a has a bottom opening 141, and at least one optical fiber 20 is exposed at the bottom opening 141. It should be noted that the number of optical fibers exposed at the bottom opening 141 can also be multiple optical fibers 20, whereby the fiber transplanting needle 130 of the optical fiber implantation device 100 can graft multiple optical fibers 20 at one time to form a fiber optic fiber. An optical fiber bundle composed of optical fibers 20.

如圖2C、圖3A及圖3B所示或圖2C、圖4A及圖4B所示,在步驟104中,移動具有多條光纖20的光纖匣140a至植纖載體110。當光纖匣140a插設於定位槽114a時,光纖匣140a位於植纖針130與工件10的第一表面11之間,且光纖匣140a的底部開口141位於定位槽114a內,也位於植纖通道113往前端111延伸的路徑上。因定位槽114a連通於植纖通道113,外露於底部開口141的光纖20位於植纖針130往穿孔13滑動的路徑(即植纖通道113)上。As shown in FIGS. 2C, 3A and 3B or as shown in FIGS. 2C, 4A and 4B, in step 104, the optical fiber cassette 140a with a plurality of optical fibers 20 is moved to the fiber planting carrier 110. When the fiber optic box 140a is inserted into the positioning groove 114a, the fiber optic box 140a is located between the fiber planting needle 130 and the first surface 11 of the workpiece 10, and the bottom opening 141 of the fiber optic box 140a is located in the positioning groove 114a and is also located in the fiber planting channel. 113 on the path extending towards the front end 111. Since the positioning groove 114a is connected to the fiber planting channel 113, the optical fiber 20 exposed at the bottom opening 141 is located on the path where the fiber planting needle 130 slides toward the through hole 13 (ie, the fiber planting channel 113).

接著,在步驟105中,驅動器120驅動植纖針130滑動經過定位槽114a並往前端111與穿孔13滑動。當植纖針130滑動經過定位槽114a時,植纖針130也滑動經過光纖匣140a的底部開口141,以將光纖20自底部開口141拉出光纖匣140a,並往穿孔13推送。最後植纖針130穿過穿孔13並使光纖20穿入穿孔13。穿入穿孔13的光纖20可透過接著劑14接合固定於工件10,且光纖20的部分21凸出於工件10的第二表面12。Next, in step 105, the driver 120 drives the fiber implanting needle 130 to slide through the positioning groove 114a and slide toward the front end 111 and the through hole 13. When the fiber implanting needle 130 slides through the positioning groove 114a, the fiber implanting needle 130 also slides through the bottom opening 141 of the optical fiber cassette 140a to pull the optical fiber 20 out of the optical fiber cassette 140a from the bottom opening 141 and push it toward the through hole 13. Finally, the fiber implanting needle 130 passes through the through hole 13 and allows the optical fiber 20 to penetrate into the through hole 13. The optical fiber 20 penetrated into the through hole 13 can be bonded and fixed to the workpiece 10 through the adhesive 14, and a portion 21 of the optical fiber 20 protrudes from the second surface 12 of the workpiece 10.

如圖4A與圖4B所示,為確保植纖針130能夠將光纖20完全自光纖匣140a拉出,植纖針130自定位槽114a或光纖匣140a滑動至穿孔13的行程S大於光纖匣140a的寬度W的二分之一。如圖2A、圖2B、圖4A及圖4B所示,隨著光纖匣在植纖載體110上的插設位置或光纖匣所在的定位槽越靠近前端111,光纖匣的寬度越窄,且光纖匣中的光纖的長度越短,相應地,植纖針130帶動光纖往穿孔13滑動的起點越靠近前端111,且植纖針130自光纖匣或定位槽往穿孔13滑動的行程越短。As shown in FIGS. 4A and 4B , in order to ensure that the fiber transplanting needle 130 can completely pull out the optical fiber 20 from the fiber optic cassette 140 a , the stroke S of the fiber planting needle 130 sliding from the positioning groove 114 a or the fiber optic cassette 140 a to the through hole 13 is greater than the optical fiber cassette 140 a The width is half of W. As shown in Figures 2A, 2B, 4A and 4B, as the insertion position of the fiber optic cassette on the fiber planting carrier 110 or the positioning groove where the fiber optic cassette is located is closer to the front end 111, the width of the fiber optic cassette becomes narrower, and the optical fiber cassette becomes narrower. The shorter the length of the optical fiber in the box, the closer the starting point of the fiber planting needle 130 driving the optical fiber to slide toward the perforation 13 is closer to the front end 111 , and the shorter the stroke of the fiber planting needle 130 sliding from the fiber box or positioning groove to the perforation 13 .

如圖3C與圖3D所示,在光纖20穿入穿孔13後,植纖針130向後端112滑動,並依序滑動經過定位槽114e至114a,以與光纖匣140a分離,使得光纖匣140a內的其他條光纖20自動掉落到植纖針130往穿孔13滑動的路徑(即植纖通道113)上並外露於底部開口141,以利於執行下一次的植纖程序。As shown in FIG. 3C and FIG. 3D , after the optical fiber 20 penetrates the through hole 13 , the fiber planting needle 130 slides to the rear end 112 , and sequentially slides through the positioning grooves 114e to 114a to separate from the optical fiber cassette 140a , so that the fiber casing 140a is The other optical fibers 20 automatically fall onto the path where the fiber planting needle 130 slides toward the perforation 13 (ie, the fiber planting channel 113) and are exposed at the bottom opening 141, so as to facilitate the next fiber planting procedure.

如圖3A所示,植纖針130包括中空本體131、氣動閥132及彈性頂出件133,且彈性頂出件133與氣動閥132分別設置於中空本體131的相反的第一端131a與第二端131b。中空本體131可為中空圓柱體,且彈性頂出件133可由矽膠、橡膠或其他彈性材料所構成。如圖3A與圖3B所示,氣動閥132適於通過中空本體131對彈性頂出件133加壓或充氣,使得彈性頂出件133由內縮狀態轉換至凸出狀態而自中空本體131凸出於第一端131a。相對地,氣動閥132也適於通過中空本體131對彈性頂出件133減壓或抽氣,使得彈性頂出件133由凸出狀態返回至內縮狀態,如圖3B與圖3C所示。As shown in FIG. 3A , the fiber transplanting needle 130 includes a hollow body 131 , a pneumatic valve 132 and an elastic ejection part 133 , and the elastic ejection part 133 and the pneumatic valve 132 are respectively disposed on the opposite first end 131 a and the second end of the hollow body 131 . Two ends 131b. The hollow body 131 can be a hollow cylinder, and the elastic ejection member 133 can be made of silicone, rubber or other elastic materials. As shown in FIGS. 3A and 3B , the pneumatic valve 132 is adapted to pressurize or inflate the elastic ejection part 133 through the hollow body 131 , so that the elastic ejection part 133 switches from a retracted state to a protruding state and protrudes from the hollow body 131 . Out of the first end 131a. Correspondingly, the pneumatic valve 132 is also suitable for decompressing or evacuating the elastic ejection part 133 through the hollow body 131, so that the elastic ejection part 133 returns from the protruding state to the retracted state, as shown in FIG. 3B and FIG. 3C.

如圖3A所示,中空本體131的第一端131a具有凹槽131c,在第一端131a移動靠近穿孔13之前,彈性頂出件133保持在內縮狀態,例如收納於中空本體131內並往第二端131b凸伸,且凹槽131c可用於定位光纖20於中空本體131。當第一端131a在植纖通道113內往穿孔13移動時,彈性頂出件133仍保持內縮狀態,光纖20被定位於凹槽131c內,防止光纖20在往穿孔13推送的途中脫離植纖針130。也就是說,在植纖針130抵達或靠近穿孔13之前,氣動閥132未對彈性頂出件133加壓或充氣,使得彈性頂出件133保持在內縮狀態,使中空本體131的第一端131a上的凹槽131c能定位光纖20。As shown in FIG. 3A , the first end 131 a of the hollow body 131 has a groove 131 c. Before the first end 131 a moves close to the through hole 13 , the elastic ejection member 133 remains in a retracted state, for example, is received in the hollow body 131 and moves toward the hole 131 . The second end 131b protrudes, and the groove 131c can be used to position the optical fiber 20 on the hollow body 131 . When the first end 131a moves toward the perforation 13 in the fiber planting channel 113, the elastic ejection member 133 still remains in the retracted state, and the optical fiber 20 is positioned in the groove 131c to prevent the optical fiber 20 from detaching from the implant on the way to the perforation 13. Fiber needle 130. That is to say, before the fiber transplanting needle 130 reaches or approaches the perforation 13, the pneumatic valve 132 does not pressurize or inflate the elastic ejection part 133, so that the elastic ejection part 133 remains in the retracted state, causing the first indentation of the hollow body 131 to Groove 131c on end 131a enables positioning of optical fiber 20.

如圖3B所示,當中空本體131的第一端131a抵達或靠近穿孔13時,氣動閥132對彈性頂出件133瞬間加壓或充氣,使彈性頂出件133快速轉換至凸出狀態。此時,彈性頂出件133凸出於第一端131a,並往穿孔13凸伸以穿過穿孔13。在彈性頂出件133轉換至凸出狀態的過程中,彈性頂出件133將光纖20的部分21自凹槽131c頂出並往穿孔13推送,使得光纖20的部分21穿過穿孔13而凸出於第二表面12,以強化光纖20與接著劑14的接合程度。另一方面,為防止彈性頂出件133沾黏到接著劑14,處於凸出狀態下的彈性頂出件133的寬度往遠離氣動閥132的方向D逐漸縮減,如圖4B所示。As shown in FIG. 3B , when the first end 131 a of the hollow body 131 reaches or approaches the through hole 13 , the pneumatic valve 132 instantly pressurizes or inflates the elastic ejection part 133 , causing the elastic ejection part 133 to quickly switch to a protruding state. At this time, the elastic ejection member 133 protrudes from the first end 131 a and protrudes toward the through hole 13 to pass through the through hole 13 . During the process of the elastic ejection part 133 switching to the protruding state, the elastic ejection part 133 ejects the part 21 of the optical fiber 20 from the groove 131c and pushes it toward the through hole 13, so that the part 21 of the optical fiber 20 passes through the through hole 13 and protrudes. from the second surface 12 to enhance the bonding degree between the optical fiber 20 and the adhesive 14 . On the other hand, in order to prevent the elastic ejection part 133 from sticking to the adhesive 14, the width of the elastic ejection part 133 in the protruding state gradually decreases in the direction D away from the pneumatic valve 132, as shown in FIG. 4B.

如圖3C、圖3D及圖4C所示,在植纖程序完成後,氣動閥132立即對彈性頂出件133減壓或抽氣,使得彈性頂出件133由凸出狀態快速返回至內縮狀態以收納於中空本體131內並移出穿孔13。具體來說,藉由彈性頂出件133快速地轉換至凸出狀態再返回內縮狀態,有助於降低彈性頂出件133沾黏到接著劑14的機率,以利於執行下一次的植纖程序。As shown in FIG. 3C , FIG. 3D and FIG. 4C , after the fiber implantation procedure is completed, the pneumatic valve 132 immediately depressurizes or evacuates the elastic ejector 133, so that the elastic ejector 133 quickly returns from the protruding state to the retracted state to be received in the hollow body 131 and moves out of the through hole 13. Specifically, by quickly switching the elastic ejector 133 to the protruding state and then returning to the retracted state, it helps to reduce the probability of the elastic ejector 133 adhering to the adhesive 14, so as to facilitate the execution of the next fiber implantation procedure.

圖5是移除工件上的光纖的凸出部分的剖面示意圖。圖6是本揭露一實施例的光纖模組的示意圖。如圖2C、圖4C及圖5所示,光纖植入裝置100更包括對應工件10的第二表面12設置的切割器150,在對工件10上的所有穿孔13完成植纖程序後,執行步驟106,透過切割器150(例如砂輪、其他適用的切割器械或其他適用的裁切器械)移除光纖20中凸出於第二表面12的部分21,以形成與第二表面12共平面的端面22。在一示例中,光纖20的端面22可作為出光面,用於投出照明光線、氣氛光線或殺菌光線。在一示例中,光纖20的端面22可作為訊號輸出面,用於投出光學感測訊號,以進行生理感測或其他非接觸式感測。在一示例中,光纖20的端面22可作為訊號接收面,用於接收光學感測訊號,以進行生理感測或其他非接觸式感測。FIG5 is a schematic cross-sectional view of removing the protruding portion of the optical fiber on the workpiece. FIG6 is a schematic diagram of an optical fiber module of an embodiment of the present disclosure. As shown in FIG2C, FIG4C and FIG5, the optical fiber implantation device 100 further includes a cutter 150 disposed corresponding to the second surface 12 of the workpiece 10. After the fiber implantation procedure is completed for all the perforations 13 on the workpiece 10, step 106 is performed to remove the portion 21 of the optical fiber 20 protruding from the second surface 12 through the cutter 150 (such as a grinding wheel, other applicable cutting instruments or other applicable cutting instruments) to form an end face 22 coplanar with the second surface 12. In one example, the end face 22 of the optical fiber 20 can be used as a light emitting surface for projecting illumination light, atmosphere light or sterilization light. In one example, the end face 22 of the optical fiber 20 can be used as a signal output surface for projecting optical sensing signals for physiological sensing or other non-contact sensing. In one example, the end face 22 of the optical fiber 20 can be used as a signal receiving surface for receiving optical sensing signals for physiological sensing or other non-contact sensing.

如圖6所示,工件10上的光纖20收集成束並連接於光源模組40,以構成光纖模組200。基於光纖20的導光特性,光源模組40中的發光元件(例如LED)的數量可大幅縮,有助於降低光纖模組200的製造成本。另外,通過圖形的設計與光色的控制,光纖模組200可呈現出豐富的視覺效果,例如用於營造氣氛、顯示資訊、顯示警示燈號或作為其他情境使用。As shown in FIG6 , the optical fibers 20 on the workpiece 10 are collected into a bundle and connected to the light source module 40 to form the optical fiber module 200. Based on the light-guiding properties of the optical fibers 20, the number of light-emitting elements (such as LEDs) in the light source module 40 can be greatly reduced, which helps to reduce the manufacturing cost of the optical fiber module 200. In addition, through the design of graphics and the control of light color, the optical fiber module 200 can present rich visual effects, such as for creating atmosphere, displaying information, displaying warning lights, or for use in other situations.

綜上所述,本揭露所提出的光纖植入裝置、光纖植入系統及光纖模組的製作方法以自動化植纖程序取代了手工植纖植纖程序,不僅有助於提高製造效率,也能大幅削減人力需求以降低製造成本。另外,基於光纖的導光特性,光纖模組中所需的發光元件的數量可大幅縮,有助於降低光纖模組的製造成本。此外,透過彈性頂出件的設計可大幅降低植纖過程中植纖針沾黏到接著劑的機率。另一方面,透過多個不同位置的定位槽分別配合不同寬度的光纖匣,光纖植入裝置可滿足不同長度光纖的植纖需求。In summary, the fiber optic implantation device, fiber optic implantation system, and fiber optic module manufacturing method proposed in the present disclosure replace the manual fiber implantation process with an automated fiber implantation process, which not only helps to improve manufacturing efficiency, but also can significantly reduce the manpower requirements to reduce manufacturing costs. In addition, based on the light-guiding properties of optical fibers, the number of light-emitting elements required in the optical fiber module can be greatly reduced, which helps to reduce the manufacturing cost of the optical fiber module. In addition, the design of the elastic ejector can greatly reduce the probability of the fiber implantation needle sticking to the adhesive during the fiber implantation process. On the other hand, by using multiple positioning grooves in different positions to cooperate with fiber optic boxes of different widths, the fiber optic implantation device can meet the fiber implantation needs of optical fibers of different lengths.

雖然本揭露已以實施例揭露如上,然其並非用以限定本揭露,任何所屬技術領域中具有通常知識者,在不脫離本揭露的精神和範圍內,當可作些許的更動與潤飾,故本揭露的保護範圍當視後附的申請專利範圍所界定者為準。Although the disclosure has been disclosed above through embodiments, they are not intended to limit the disclosure. Anyone with ordinary knowledge in the technical field may make slight changes and modifications without departing from the spirit and scope of the disclosure. Therefore, The scope of protection of this disclosure shall be determined by the scope of the appended patent application.

10:工件 11:第一表面 12:第二表面 13:穿孔 14:接著劑 20:光纖 21:部分 22:端面 40:光源模組 100:光纖植入裝置 101~106:步驟 110:植纖載體 111:前端 112:後端 113:植纖通道 114a~114e:定位槽 120:驅動器 130:植纖針 131:中空本體 131a:第一端 131b:第二端 131c:凹槽 132:氣動閥 133:彈性頂出件 140a~140e:光纖匣 141:底部開口 150:切割器 200:光纖模組 D:方向 W:寬度 S:行程 I-I、J-J:剖線10: workpiece 11: first surface 12: second surface 13: perforation 14: adhesive 20: optical fiber 21: part 22: end face 40: light source module 100: optical fiber implantation device 101~106: steps 110: fiber implantation carrier 111: front end 112: rear end 113: fiber implantation channel 114a~114e: positioning groove 120: driver 130: fiber implantation needle 131: hollow body 131a: first end 131b: second end 131c: groove 132: pneumatic valve 133: elastic ejector 140a~140e: optical fiber box 141: bottom opening 150: cutter 200: optical fiber module D: direction W: width S: stroke I-I, J-J: section line

圖1是本揭露一實施例的光纖植入裝置的示意圖。 圖2A是圖1的光纖植入裝置的俯視示意圖。 圖2B是圖1的光纖植入裝置的側視示意圖。 圖2C是本揭露一實施例的光纖模組的製作方的流程示意圖。 圖3A是圖2A的光纖植入裝置沿剖線I-I的剖面示意圖。 圖3B至圖3D是圖3A的光纖植入裝置於植纖程序中的剖面示意圖。 圖4A是圖2B的光纖植入裝置沿剖線J-J的剖面示意圖。 圖4B與圖4C是圖4A的光纖植入裝置於植纖程序中的剖面示意圖。 圖5是移除工件上的光纖的凸出部分的剖面示意圖。 圖6是本揭露一實施例的光纖模組的示意圖。 FIG. 1 is a schematic diagram of an optical fiber implantation device according to an embodiment of the present disclosure. FIG. 2A is a schematic diagram of a top view of the optical fiber implantation device of FIG. FIG. 2B is a schematic diagram of a side view of the optical fiber implantation device of FIG. FIG. 2C is a schematic diagram of a process of manufacturing an optical fiber module according to an embodiment of the present disclosure. FIG. 3A is a schematic diagram of a cross section of the optical fiber implantation device of FIG. 2A along section line I-I. FIG. 3B to FIG. 3D are schematic diagrams of a cross section of the optical fiber implantation device of FIG. 3A during a fiber implantation procedure. FIG. 4A is a schematic diagram of a cross section of the optical fiber implantation device of FIG. 2B along section line J-J. FIG. 4B and FIG. 4C are schematic diagrams of a cross section of the optical fiber implantation device of FIG. 4A during a fiber implantation procedure. FIG. 5 is a schematic diagram of a cross section of a protruding portion of an optical fiber removed from a workpiece. Figure 6 is a schematic diagram of an optical fiber module according to an embodiment of the present disclosure.

10:工件 10:Workpiece

11:第一表面 11: First surface

12:第二表面 12: Second surface

13:穿孔 13:Perforation

20:光纖 20: Optical fiber

100:光纖植入裝置 100: Fiber optic implant device

110:植纖載體 110: Plant fiber carrier

111:前端 111:Front end

112:後端 112:Backend

113:植纖通道 113: Fiber planting channel

114a~114e:定位槽 114a~114e: Positioning slot

120:驅動器 120:Driver

130:植纖針 130: Fiber implant needle

131:中空本體 131: Hollow body

132:氣動閥 132:Pneumatic valve

140a~140e:光纖匣 140a~140e: Fiber optic box

Claims (14)

一種光纖植入裝置,包括: 一植纖載體,具有一前端、相反於所述前端的一後端及貫通所述前端與所述後端的一植纖通道; 一植纖針,可滑動地穿設於所述植纖通道; 一驅動器,耦接於所述植纖針,且用於驅動所述植纖針在所述植纖通道內滑動;以及 至少一光纖匣,設置於所述植纖載體的所述前端與所述後端之間,且用以儲存多條光纖,所述至少一光纖匣具有位於所述植纖通道的延伸路徑上的一底部開口,且至少一條所述光纖外露於所述底部開口。 An optical fiber implantation device, including: A fiber planting carrier having a front end, a rear end opposite to the front end, and a fiber planting channel penetrating the front end and the rear end; A fiber-planting needle is slidably inserted into the fiber-planting channel; A driver coupled to the fiber planting needle and used to drive the fiber planting needle to slide in the fiber planting channel; and At least one fiber optic box is disposed between the front end and the rear end of the fiber planting carrier and is used to store a plurality of optical fibers. The at least one fiber optic box has an optical fiber located on the extension path of the fiber planting channel. A bottom opening is provided, and at least one optical fiber is exposed from the bottom opening. 如請求項1所述的光纖植入裝置,其中所述植纖針包括一中空本體、一氣動閥及一彈性頂出件,所述彈性頂出件與所述氣動閥分別設置於所述中空本體的相反的一第一端與一第二端,所述氣動閥適於通過所述中空本體對所述彈性頂出件加壓,使所述彈性頂出件自所述中空本體凸出於所述第一端。The optical fiber implantation device according to claim 1, wherein the fiber implantation needle includes a hollow body, a pneumatic valve and an elastic ejection part, and the elastic ejection part and the pneumatic valve are respectively arranged in the hollow body. On an opposite first end and a second end of the body, the pneumatic valve is adapted to pressurize the elastic ejection part through the hollow body, so that the elastic ejection part protrudes from the hollow body. the first end. 如請求項2所述的光纖植入裝置,其中所述中空本體的所述第一端具有一凹槽,所述凹槽用於定位所述光纖於所述中空本體。The optical fiber implantation device according to claim 2, wherein the first end of the hollow body has a groove, and the groove is used to position the optical fiber in the hollow body. 如請求項2所述的光纖植入裝置,其中當所述彈性頂出件凸出於所述第一端時,所述彈性頂出件的寬度往遠離所述氣動閥的一方向逐漸縮減。An optical fiber implant device as described in claim 2, wherein when the elastic ejection member protrudes from the first end, the width of the elastic ejection member gradually decreases in a direction away from the pneumatic valve. 如請求項1所述的光纖植入裝置,其中所述植纖載體更包括位於所述前端與所述後端之間的至少一定位槽,所述至少一定位槽連通於所述植纖通道,並適於供所述光纖匣可拆地插設,所述光纖匣的所述底部開口位於所述至少一定位槽內,且所述植纖針自所述後端往所述前端滑動時經過所述至少一定位槽。An optical fiber implantation device as described in claim 1, wherein the fiber implantation carrier further includes at least one positioning groove located between the front end and the rear end, the at least one positioning groove is connected to the fiber implantation channel and is suitable for the optical fiber box to be detachably inserted, the bottom opening of the optical fiber box is located in the at least one positioning groove, and the fiber implantation needle passes through the at least one positioning groove when sliding from the rear end to the front end. 如請求項5所述的光纖植入裝置,其中所述至少一定位槽的數量為多個,且所述多個定位槽沿該植纖通道並列設置,所述至少一光纖匣的數量為多個,其中所述多個光纖匣分別對應所述多個定位槽設置,且所述多個光纖匣的寬度自所述後端往所述前端逐漸縮減。An optical fiber implantation device as described in claim 5, wherein the number of the at least one positioning groove is multiple, and the multiple positioning grooves are arranged in parallel along the fiber implantation channel, the number of the at least one optical fiber box is multiple, and the multiple optical fiber boxes are arranged corresponding to the multiple positioning grooves respectively, and the width of the multiple optical fiber boxes gradually decreases from the rear end to the front end. 一種光纖模組的製作方法,包括: 提供一工件,其中所述工件具有一第一表面、相反於所述第一表面的一第二表面及貫通所述第一表面與所述第二表面的多個穿孔; 裝設一植纖針於一植纖載體; 將裝設於所述植纖載體的所述植纖針面對所述工件的所述第一表面並對準所述多個穿孔的其中之一; 移動具有多條光纖的一光纖匣至所述植纖載體,且所述光纖匣中的至少一條所述光纖位在所述植纖針往所述穿孔滑動的一路徑上; 沿所述路徑滑動所述植纖針至所述穿孔,以將所述光纖自所述光纖匣穿入所述穿孔,其中所述光纖的一部分凸出於所述第二表面;以及 移除所述光纖中凸出於所述第二表面的所述部分,使所述光纖形成與所述第二表面共平面的一端面。 A method of manufacturing an optical fiber module, including: Provide a workpiece, wherein the workpiece has a first surface, a second surface opposite to the first surface, and a plurality of perforations penetrating the first surface and the second surface; Installing a fiber transplanting needle on a fiber transplanting carrier; The fiber planting needle installed on the fiber planting carrier faces the first surface of the workpiece and is aligned with one of the plurality of through holes; Move an optical fiber cassette with a plurality of optical fibers to the fiber planting carrier, and at least one of the optical fibers in the fiber optic cassette is located on a path where the fiber planting needle slides toward the perforation; Slide the fiber grafting needle along the path to the through hole to penetrate the optical fiber from the fiber optic cassette into the through hole, wherein a portion of the optical fiber protrudes from the second surface; and The portion of the optical fiber protruding from the second surface is removed, so that the optical fiber forms an end surface coplanar with the second surface. 如請求項7所述的光纖模組的製作方法,其中所述植纖針包括一彈性頂出件,且所述製作方法更包括: 在所述植纖針靠近所述穿孔之前,使所述彈性頂出件保持在一內縮狀態;以及 當所述植纖針靠近所述穿孔時,所述彈性頂出件轉換至一凸出狀態,以頂出所述光纖的所述部分穿過所述穿孔而凸出於所述第二表面。 The manufacturing method of an optical fiber module as claimed in claim 7, wherein the fiber planting needle includes an elastic ejector, and the manufacturing method further includes: Before the fiber transplanting needle approaches the perforation, the elastic ejection member is maintained in a retracted state; and When the fiber-planting needle approaches the perforation, the elastic ejection member switches to a protruding state to eject the portion of the optical fiber through the perforation and protrudes from the second surface. 如請求項7所述的光纖模組的製作方法,更包括: 自所述穿孔移出所述植纖針並分離於所述光纖匣,使得所述光纖匣內的所述多條光纖自動掉落至所述植纖針往所述穿孔滑動的所述路徑上。 The manufacturing method of the optical fiber module as described in claim 7 further includes: The fiber grafting needle is removed from the perforation and separated from the fiber optic cassette, so that the plurality of optical fibers in the fiber optic cassette automatically fall onto the path where the fiber grafting needle slides toward the perforation. 如請求項7所述的光纖模組的製作方法,其中所述植纖針自所述光纖匣滑動至所述穿孔的一行程大於所述光纖匣的一寬度的二分之一。The method for manufacturing an optical fiber module as described in claim 7, wherein a stroke of the fiber implanting needle sliding from the optical fiber box to the perforation is greater than half of a width of the optical fiber box. 一種光纖植入系統,包括: 一工件,包括至少一穿孔;及 一光纖植入裝置,包括: 一植纖載體,具有一前端、相反於所述前端的一後端及貫通所述前端與所述後端的一植纖通道; 一植纖針,可滑動地穿設於所述植纖通道並適於在所述工件的一側對準所述工件的所述至少一穿孔; 一驅動器,耦接於所述植纖針,且用於驅動所述植纖針在所述植纖通道內滑動;以及 至少一光纖匣,設置於所述植纖載體的所述前端與所述後端之間且用以儲存多條光纖,所述至少一光纖匣具有位於所述植纖通道的延伸路徑上的一底部開口,且至少一條所述光纖外露於所述底部開口,所述植纖針適於藉由所述驅動器自所述後端往所述前端滑動,以將所述光纖自所述底部開口穿入所述穿孔。 A fiber optic implantation system comprises: A workpiece comprising at least one through-hole; and An fiber optic implantation device comprising: A fiber implantation carrier having a front end, a rear end opposite to the front end, and a fiber implantation channel passing through the front end and the rear end; A fiber implantation needle slidably disposed in the fiber implantation channel and adapted to align the at least one through-hole of the workpiece on one side of the workpiece; An actuator coupled to the fiber implantation needle and used to drive the fiber implantation needle to slide in the fiber implantation channel; and At least one optical fiber cassette is disposed between the front end and the rear end of the fiber implantation carrier and is used to store a plurality of optical fibers. The at least one optical fiber cassette has a bottom opening located on the extension path of the fiber implantation channel, and at least one optical fiber is exposed at the bottom opening. The fiber implantation needle is suitable for sliding from the rear end to the front end by the driver to pass the optical fiber from the bottom opening into the through hole. 如請求項11所述的光纖植入系統,其中所述植纖針包括一中空本體、一氣動閥及一彈性頂出件,所述彈性頂出件與所述氣動閥分別設置於所述中空本體的相反的一第一端與一第二端,所述氣動閥適於通過所述中空本體對所述彈性頂出件加壓,使所述彈性頂出件自所述中空本體凸出於所述第一端,並頂出所述光纖的一部分穿過所述穿孔而凸出於所述工件的另一側。An optical fiber implantation system as described in claim 11, wherein the fiber implantation needle includes a hollow body, a pneumatic valve and an elastic ejection member, the elastic ejection member and the pneumatic valve are respectively arranged at a first end and a second end opposite to the hollow body, and the pneumatic valve is suitable for pressurizing the elastic ejection member through the hollow body so that the elastic ejection member protrudes from the hollow body at the first end and ejects a portion of the optical fiber through the through hole and protrudes from the other side of the workpiece. 如請求項11所述的光纖植入系統,其中所述植纖針自所述光纖匣滑動至所述穿孔的一行程大於所述光纖匣的一寬度的二分之一。The optical fiber implantation system of claim 11, wherein a stroke of the fiber implanting needle sliding from the fiber optic cassette to the through hole is greater than one-half of a width of the fiber optic cassette. 如請求項11所述的光纖植入系統,所述光纖植入裝置還包括設於所述工件的另一側的一切割器,所述切割器適於移除所述光纖凸出所述工件的所述另一側的部分,使所述光纖與所述工件的所述另一側共平面。The optical fiber implantation system according to claim 11, the optical fiber implantation device further includes a cutter provided on the other side of the workpiece, the cutter is adapted to remove the optical fiber protruding from the workpiece. portion of the other side such that the optical fiber is coplanar with the other side of the workpiece.
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