TWI836382B - Polycarbonate polyol and its manufacturing method, composition and its manufacturing method, polyurethane resin and water-based polyurethane resin dispersion - Google Patents
Polycarbonate polyol and its manufacturing method, composition and its manufacturing method, polyurethane resin and water-based polyurethane resin dispersion Download PDFInfo
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- TWI836382B TWI836382B TW111110514A TW111110514A TWI836382B TW I836382 B TWI836382 B TW I836382B TW 111110514 A TW111110514 A TW 111110514A TW 111110514 A TW111110514 A TW 111110514A TW I836382 B TWI836382 B TW I836382B
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- Prior art keywords
- composition
- formula
- polyol
- represented
- following formula
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- 229920005862 polyol Polymers 0.000 title claims abstract description 211
- 150000003077 polyols Chemical class 0.000 title claims abstract description 208
- 229920000515 polycarbonate Polymers 0.000 title claims abstract description 102
- 239000004417 polycarbonate Substances 0.000 title claims abstract description 102
- 239000000203 mixture Substances 0.000 title claims description 237
- 229920005749 polyurethane resin Polymers 0.000 title claims description 103
- 238000004519 manufacturing process Methods 0.000 title claims description 26
- 239000006185 dispersion Substances 0.000 title claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 13
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 16
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 15
- 125000002768 hydroxyalkyl group Chemical group 0.000 claims abstract description 11
- 150000001875 compounds Chemical class 0.000 claims description 109
- 239000007788 liquid Substances 0.000 claims description 91
- 150000002009 diols Chemical class 0.000 claims description 57
- 239000000126 substance Substances 0.000 claims description 55
- 238000006243 chemical reaction Methods 0.000 claims description 52
- 239000003054 catalyst Substances 0.000 claims description 46
- 239000005056 polyisocyanate Substances 0.000 claims description 40
- 229920001228 polyisocyanate Polymers 0.000 claims description 40
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 32
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 32
- 238000010438 heat treatment Methods 0.000 claims description 29
- 239000011259 mixed solution Substances 0.000 claims description 25
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 20
- 229910052744 lithium Inorganic materials 0.000 claims description 20
- BWLBGMIXKSTLSX-UHFFFAOYSA-N 2-hydroxyisobutyric acid Chemical compound CC(C)(O)C(O)=O BWLBGMIXKSTLSX-UHFFFAOYSA-N 0.000 claims description 19
- XIXADJRWDQXREU-UHFFFAOYSA-M lithium acetate Chemical compound [Li+].CC([O-])=O XIXADJRWDQXREU-UHFFFAOYSA-M 0.000 claims description 19
- POILWHVDKZOXJZ-ARJAWSKDSA-M (z)-4-oxopent-2-en-2-olate Chemical compound C\C([O-])=C\C(C)=O POILWHVDKZOXJZ-ARJAWSKDSA-M 0.000 claims description 18
- 230000002378 acidificating effect Effects 0.000 claims description 17
- 238000005809 transesterification reaction Methods 0.000 claims description 17
- 125000005587 carbonate group Chemical group 0.000 claims description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 10
- 239000012736 aqueous medium Substances 0.000 claims description 10
- 238000010992 reflux Methods 0.000 claims description 7
- 238000009833 condensation Methods 0.000 claims description 2
- 230000005494 condensation Effects 0.000 claims description 2
- 229920000642 polymer Polymers 0.000 claims description 2
- -1 triol compound Chemical class 0.000 description 56
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 43
- 239000007787 solid Substances 0.000 description 35
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 33
- 238000005160 1H NMR spectroscopy Methods 0.000 description 31
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 30
- 238000002156 mixing Methods 0.000 description 30
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 29
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 27
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 27
- 239000002994 raw material Substances 0.000 description 27
- 238000001819 mass spectrum Methods 0.000 description 26
- 238000004458 analytical method Methods 0.000 description 24
- 239000002585 base Substances 0.000 description 21
- GTTSNKDQDACYLV-UHFFFAOYSA-N Trihydroxybutane Chemical compound CCCC(O)(O)O GTTSNKDQDACYLV-UHFFFAOYSA-N 0.000 description 20
- OCKGFTQIICXDQW-ZEQRLZLVSA-N 5-[(1r)-1-hydroxy-2-[4-[(2r)-2-hydroxy-2-(4-methyl-1-oxo-3h-2-benzofuran-5-yl)ethyl]piperazin-1-yl]ethyl]-4-methyl-3h-2-benzofuran-1-one Chemical compound C1=C2C(=O)OCC2=C(C)C([C@@H](O)CN2CCN(CC2)C[C@H](O)C2=CC=C3C(=O)OCC3=C2C)=C1 OCKGFTQIICXDQW-ZEQRLZLVSA-N 0.000 description 18
- 238000005259 measurement Methods 0.000 description 18
- 229910019142 PO4 Inorganic materials 0.000 description 17
- 230000000052 comparative effect Effects 0.000 description 17
- 238000011156 evaluation Methods 0.000 description 17
- 235000021317 phosphate Nutrition 0.000 description 17
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 15
- 239000010452 phosphate Substances 0.000 description 15
- 239000002904 solvent Substances 0.000 description 14
- 239000012948 isocyanate Substances 0.000 description 13
- 229920002635 polyurethane Polymers 0.000 description 13
- 239000004814 polyurethane Substances 0.000 description 13
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 12
- HEDRZPFGACZZDS-MICDWDOJSA-N Trichloro(2H)methane Chemical compound [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 description 12
- 239000002253 acid Substances 0.000 description 12
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 12
- 230000000704 physical effect Effects 0.000 description 12
- 150000002148 esters Chemical group 0.000 description 11
- 239000000523 sample Substances 0.000 description 11
- 239000000463 material Substances 0.000 description 10
- SXFJDZNJHVPHPH-UHFFFAOYSA-N 3-methylpentane-1,5-diol Chemical compound OCCC(C)CCO SXFJDZNJHVPHPH-UHFFFAOYSA-N 0.000 description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 9
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 9
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 9
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 9
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 9
- 239000003795 chemical substances by application Substances 0.000 description 8
- 150000002513 isocyanates Chemical group 0.000 description 8
- 230000014759 maintenance of location Effects 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- CZDYPVPMEAXLPK-UHFFFAOYSA-N tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 8
- 239000004970 Chain extender Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 7
- 125000000524 functional group Chemical group 0.000 description 7
- 239000011521 glass Substances 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- LBUSGXDHOHEPQQ-UHFFFAOYSA-N propane-1,1,1-triol Chemical compound CCC(O)(O)O LBUSGXDHOHEPQQ-UHFFFAOYSA-N 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- ALVZNPYWJMLXKV-UHFFFAOYSA-N 1,9-Nonanediol Chemical compound OCCCCCCCCCO ALVZNPYWJMLXKV-UHFFFAOYSA-N 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 6
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 6
- 125000004432 carbon atom Chemical group C* 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- 239000004615 ingredient Substances 0.000 description 6
- 239000002649 leather substitute Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 5
- 239000007795 chemical reaction product Substances 0.000 description 5
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 5
- 238000005227 gel permeation chromatography Methods 0.000 description 5
- 238000004895 liquid chromatography mass spectrometry Methods 0.000 description 5
- 150000007524 organic acids Chemical class 0.000 description 5
- 150000003018 phosphorus compounds Chemical class 0.000 description 5
- LJKDOMVGKKPJBH-UHFFFAOYSA-N 2-ethylhexyl dihydrogen phosphate Chemical compound CCCCC(CC)COP(O)(O)=O LJKDOMVGKKPJBH-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 239000004721 Polyphenylene oxide Substances 0.000 description 4
- 125000004429 atom Chemical group 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- 239000003085 diluting agent Substances 0.000 description 4
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 4
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 4
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 229920005906 polyester polyol Polymers 0.000 description 4
- 229920000570 polyether Polymers 0.000 description 4
- 230000009257 reactivity Effects 0.000 description 4
- 239000012488 sample solution Substances 0.000 description 4
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 4
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 4
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 3
- OMIVCRYZSXDGAB-UHFFFAOYSA-N 1,4-butanediyl Chemical group [CH2]CC[CH2] OMIVCRYZSXDGAB-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- UUAGPGQUHZVJBQ-UHFFFAOYSA-N Bisphenol A bis(2-hydroxyethyl)ether Chemical compound C=1C=C(OCCO)C=CC=1C(C)(C)C1=CC=C(OCCO)C=C1 UUAGPGQUHZVJBQ-UHFFFAOYSA-N 0.000 description 3
- 239000004386 Erythritol Substances 0.000 description 3
- UNXHWFMMPAWVPI-UHFFFAOYSA-N Erythritol Natural products OCC(O)C(O)CO UNXHWFMMPAWVPI-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- XQBCVRSTVUHIGH-UHFFFAOYSA-L [dodecanoyloxy(dioctyl)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCCCCCC)(CCCCCCCC)OC(=O)CCCCCCCCCCC XQBCVRSTVUHIGH-UHFFFAOYSA-L 0.000 description 3
- 229910021529 ammonia Inorganic materials 0.000 description 3
- 125000000129 anionic group Chemical group 0.000 description 3
- 230000001588 bifunctional effect Effects 0.000 description 3
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 3
- OMYOBDYSDXYBAL-UHFFFAOYSA-N carbonic acid;diethyl carbonate Chemical compound OC(O)=O.CCOC(=O)OCC OMYOBDYSDXYBAL-UHFFFAOYSA-N 0.000 description 3
- 125000002091 cationic group Chemical group 0.000 description 3
- 125000005442 diisocyanate group Chemical group 0.000 description 3
- 238000010790 dilution Methods 0.000 description 3
- 239000012895 dilution Substances 0.000 description 3
- 229940009714 erythritol Drugs 0.000 description 3
- 235000019414 erythritol Nutrition 0.000 description 3
- IBIKHMZPHNKTHM-RDTXWAMCSA-N merck compound 25 Chemical compound C1C[C@@H](C(O)=O)[C@H](O)CN1C(C1=C(F)C=CC=C11)=NN1C(=O)C1=C(Cl)C=CC=C1C1CC1 IBIKHMZPHNKTHM-RDTXWAMCSA-N 0.000 description 3
- 230000003472 neutralizing effect Effects 0.000 description 3
- 235000005985 organic acids Nutrition 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 239000011541 reaction mixture Substances 0.000 description 3
- 239000012925 reference material Substances 0.000 description 3
- 150000003512 tertiary amines Chemical class 0.000 description 3
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- VGHSXKTVMPXHNG-UHFFFAOYSA-N 1,3-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC(N=C=O)=C1 VGHSXKTVMPXHNG-UHFFFAOYSA-N 0.000 description 2
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 2
- OVBFMUAFNIIQAL-UHFFFAOYSA-N 1,4-diisocyanatobutane Chemical compound O=C=NCCCCN=C=O OVBFMUAFNIIQAL-UHFFFAOYSA-N 0.000 description 2
- LFSYUSUFCBOHGU-UHFFFAOYSA-N 1-isocyanato-2-[(4-isocyanatophenyl)methyl]benzene Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=CC=C1N=C=O LFSYUSUFCBOHGU-UHFFFAOYSA-N 0.000 description 2
- PTBDIHRZYDMNKB-UHFFFAOYSA-N 2,2-Bis(hydroxymethyl)propionic acid Chemical compound OCC(C)(CO)C(O)=O PTBDIHRZYDMNKB-UHFFFAOYSA-N 0.000 description 2
- JVYDLYGCSIHCMR-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)butanoic acid Chemical compound CCC(CO)(CO)C(O)=O JVYDLYGCSIHCMR-UHFFFAOYSA-N 0.000 description 2
- OJPDDQSCZGTACX-UHFFFAOYSA-N 2-[n-(2-hydroxyethyl)anilino]ethanol Chemical compound OCCN(CCO)C1=CC=CC=C1 OJPDDQSCZGTACX-UHFFFAOYSA-N 0.000 description 2
- BFSVOASYOCHEOV-UHFFFAOYSA-N 2-diethylaminoethanol Chemical compound CCN(CC)CCO BFSVOASYOCHEOV-UHFFFAOYSA-N 0.000 description 2
- SDQROPCSKIYYAV-UHFFFAOYSA-N 2-methyloctane-1,8-diol Chemical compound OCC(C)CCCCCCO SDQROPCSKIYYAV-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical compound O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 2
- 238000005481 NMR spectroscopy Methods 0.000 description 2
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 2
- 235000003140 Panax quinquefolius Nutrition 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 2
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- DZYFUUQMKQBVBY-UHFFFAOYSA-N bis(2-isocyanatoethyl) carbonate Chemical compound O=C=NCCOC(=O)OCCN=C=O DZYFUUQMKQBVBY-UHFFFAOYSA-N 0.000 description 2
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 2
- MXTOFRMIIQQSOE-UHFFFAOYSA-N butane;titanium(4+) Chemical compound [Ti+4].CCC[CH2-].CCC[CH2-].CCC[CH2-].CCC[CH2-] MXTOFRMIIQQSOE-UHFFFAOYSA-N 0.000 description 2
- MLIREBYILWEBDM-UHFFFAOYSA-N cyanoacetic acid Chemical compound OC(=O)CC#N MLIREBYILWEBDM-UHFFFAOYSA-N 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- GLOQRSIADGSLRX-UHFFFAOYSA-N decyl diphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OCCCCCCCCCC)OC1=CC=CC=C1 GLOQRSIADGSLRX-UHFFFAOYSA-N 0.000 description 2
- QLVWOKQMDLQXNN-UHFFFAOYSA-N dibutyl carbonate Chemical compound CCCCOC(=O)OCCCC QLVWOKQMDLQXNN-UHFFFAOYSA-N 0.000 description 2
- 239000012975 dibutyltin dilaurate Substances 0.000 description 2
- ZJIPHXXDPROMEF-UHFFFAOYSA-N dihydroxyphosphanyl dihydrogen phosphite Chemical compound OP(O)OP(O)O ZJIPHXXDPROMEF-UHFFFAOYSA-N 0.000 description 2
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- UNXHWFMMPAWVPI-ZXZARUISSA-N erythritol Chemical compound OC[C@H](O)[C@H](O)CO UNXHWFMMPAWVPI-ZXZARUISSA-N 0.000 description 2
- 235000008434 ginseng Nutrition 0.000 description 2
- 238000004128 high performance liquid chromatography Methods 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 238000002514 liquid chromatography mass spectrum Methods 0.000 description 2
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 description 2
- 150000007522 mineralic acids Chemical class 0.000 description 2
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 2
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
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- 229910021645 metal ion Inorganic materials 0.000 description 1
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- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
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- 239000012085 test solution Substances 0.000 description 1
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- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
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- RKBCYCFRFCNLTO-UHFFFAOYSA-N triisopropylamine Chemical compound CC(C)N(C(C)C)C(C)C RKBCYCFRFCNLTO-UHFFFAOYSA-N 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
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- CNUJLMSKURPSHE-UHFFFAOYSA-N trioctadecyl phosphite Chemical compound CCCCCCCCCCCCCCCCCCOP(OCCCCCCCCCCCCCCCCCC)OCCCCCCCCCCCCCCCCCC CNUJLMSKURPSHE-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- QQBLOZGVRHAYGT-UHFFFAOYSA-N tris-decyl phosphite Chemical compound CCCCCCCCCCOP(OCCCCCCCCCC)OCCCCCCCCCC QQBLOZGVRHAYGT-UHFFFAOYSA-N 0.000 description 1
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
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Images
Abstract
本發明的聚碳酸酯多元醇,係下述式(A-1)所示: [式(A-1)中,R 1係表示氫原子、烷基或羥烷基;R 2係表示烷烴二基;n與m分別係表示1以上的整數;複數存在的R 2係相互可為相同亦可為不同。] The polycarbonate polyol of the present invention is represented by the following formula (A-1): [In formula (A-1), R1 represents a hydrogen atom, an alkyl group or a hydroxyalkyl group; R2 represents an alkanediyl group; n and m each represent an integer greater than 1; plural R2s may be the same or different.]
Description
本發明係關於聚碳酸酯多元醇及其製造方法、組合物及其製造方法、聚氨酯樹脂、以及水性聚氨酯樹脂分散體。The present invention relates to a polycarbonate polyol and a method for producing the same, a composition and a method for producing the same, a polyurethane resin, and an aqueous polyurethane resin dispersion.
聚碳酸酯多元醇係與聚酯多元醇、聚醚多元醇等同樣,可有效使用為使與聚異氰酸酯化合物產生反應,而製造聚氨酯樹脂(亦稱「聚胺甲酸乙酯樹脂」)的原料,能有效使用為接著劑、塗料等的原料。Polycarbonate polyols, like polyester polyols, polyether polyols, etc., can be effectively used as raw materials for producing polyurethane resins (also known as "polyurethane resins") by reacting with polyisocyanate compounds. It can be effectively used as a raw material for adhesives, coatings, etc.
因為聚酯多元醇具有酯鍵,因而由聚酯多元醇所獲得的聚氨酯樹脂會有耐水解性差的缺點。又,因為聚醚多元醇具有醚鍵,因而由聚醚多元醇所獲得的聚氨酯樹脂會有耐候性與耐熱性差的缺點。針對該等,由聚碳酸酯多元醇所獲得的聚氨酯樹脂,具有耐久性(耐熱性、耐候性、耐水解性、耐藥性等)優異的傾向。Because polyester polyol has ester bonds, polyurethane resin obtained from polyester polyol has the disadvantage of poor hydrolysis resistance. In addition, because polyether polyol has ether bonds, the polyurethane resin obtained from polyether polyol has the disadvantage of poor weather resistance and heat resistance. In view of these, polyurethane resins obtained from polycarbonate polyols tend to be excellent in durability (heat resistance, weather resistance, hydrolysis resistance, chemical resistance, etc.).
聚碳酸酯多元醇通常係利用使碳酸酯與二醇,在酯交換觸媒存在下進行反應(酯交換反應)而製造。Polycarbonate polyols are generally produced by reacting carbonates and diols in the presence of an ester exchange catalyst (ester exchange reaction).
截至目前,配合目的有提案各種結構的聚碳酸酯多元醇。例如專利文獻1與2有提案:由聚碳酸酯二醇、與三醇化合物及/或四醇化合物進行酯交換反應,而獲得的聚碳酸酯多元醇。
[先行技術文獻]
[專利文獻]
So far, polycarbonate polyols with various structures have been proposed to suit the purpose. For example,
[專利文獻1]日本專利特開平3-220233號公報 [專利文獻2]日本專利特開2012-184380號公報 [Patent Document 1] Japanese Patent Application Laid-Open No. 3-220233 [Patent Document 2] Japanese Patent Application Laid-Open No. 2012-184380
(發明所欲解決之課題)(The problem that the invention wants to solve)
本發明目的在於提供:能有效使用為聚氨酯樹脂等之原料的新穎聚碳酸酯多元醇及其製造方法,以及以該聚碳酸酯多元醇為原料的聚氨酯樹脂。本發明目的尚亦提供:含有該聚碳酸酯多元醇的組合物及其製造方法,以及以該組合物為原料的聚氨酯樹脂。本發明目的尚亦提供:供形成拉伸強度、延伸率及手感均良好,且耐久性優異之聚氨酯樹脂的組合物。本發明目的尚亦提供:供形成操作性優異、延伸率及手感均良好,且耐久性優異之聚氨酯樹脂的組合物。本發明目的尚亦提供:含有具酸性基之上述聚氨酯樹脂的水性聚氨酯樹脂分散體。 (解決課題之手段) An object of the present invention is to provide a novel polycarbonate polyol that can be effectively used as a raw material for polyurethane resin and the like, a method for producing the polycarbonate polyol, and a polyurethane resin using the polycarbonate polyol as a raw material. The present invention also aims to provide: a composition containing the polycarbonate polyol and a manufacturing method thereof, as well as a polyurethane resin using the composition as a raw material. The present invention also aims to provide a composition for forming a polyurethane resin that has good tensile strength, elongation and feel, and excellent durability. The present invention also aims to provide a composition for forming a polyurethane resin that has excellent workability, good elongation and feel, and excellent durability. The present invention also aims to provide an aqueous polyurethane resin dispersion containing the above-mentioned polyurethane resin with an acidic group. (Means to solve problems)
本發明係提供以下所示[1]~[23]。The present invention provides the following [1]~[23].
[1]一種聚碳酸酯多元醇,係下述式(A-1)所示: [化1] [式(A-1)中,R 1係表示氫原子、烷基或羥烷基;R 2係表示烷烴二基;n與m分別係表示1以上的整數;複數存在的R 2係相互可為相同亦可為不同。] [1] A polycarbonate polyol represented by the following formula (A-1): [In formula (A-1), R1 represents a hydrogen atom, an alkyl group or a hydroxyalkyl group; R2 represents an alkanediyl group; n and m each represent an integer greater than 1; plural R2s may be the same or different.]
[2]如[1]所記載的聚碳酸酯多元醇,其中,R 2全部係直鏈狀烷烴二基。 [2] The polycarbonate polyol according to [1], wherein all R 2 are linear alkanediyl groups.
[3]如請求項[1]所記載的聚碳酸酯多元醇,其中,R 2中至少一者係分支狀烷烴二基。 [3] The polycarbonate polyol according to claim [1], wherein at least one of R 2 is a branched alkane diyl group.
[4]如[1]~[3]中任一項所記載的聚碳酸酯多元醇,其中,R 2係含有2種以上的烷烴二基。 [4] The polycarbonate polyol according to any one of [1] to [3], wherein R 2 contains two or more alkane diyl groups.
[5]一種組合物,係含有:[1]~[4]中任一項所記載的聚碳酸酯多元醇、與下述式(B)所示多元醇; [化2] [式(B)中,R 1係與上述同義。] [5] A composition comprising: a polycarbonate polyol as described in any one of [1] to [4] and a polyol represented by the following formula (B); [Chemical 2] [In formula (B), R 1 has the same meaning as above.]
[6]如[5]所記載的組合物,其中,將上述組合物所含下述式(a-1)所示基的總莫耳數設為C A1,且將上述組合物所含上述多元醇的總莫耳數設為C B時,莫耳比(C A1/C B)係0.1~150。 [化3] [式(a-1)中,*係表示對碳酸酯基的鍵結基座。] [6] The composition according to [5], wherein, when the total molar number of the groups represented by the following formula (a-1) contained in the composition is CA1 and the total molar number of the polyol contained in the composition is CB , the molar ratio ( CA1 / CB ) is 0.1 to 150. [Chemical 3] [In formula (a-1), * represents a bonding base to the carbonate group.]
[7]如[5]或[6]所記載的組合物,其中,更進一步含有:下述式(A-2)所示化合物(A-2)、與下述式(A-3)所示化合物(A-3): [化4] [式(A-2)中,R 1與R 2係與上述同義;n 2係表示1以上之整數;當n 2係2以上的情況,複數存在的R 2係相互可為相同亦可為不同]; [化5] [式(A-3)中,R 1與R 2係與上述同義;n 3、m 3及p 3分別係表示1以上的整數;複數存在的R 2係相互可為相同亦可為不同。] [7] The composition according to [5] or [6], further comprising: a compound (A-2) represented by the following formula (A-2) and a compound (A-3) represented by the following formula (A-3): [Chemical 4] [In formula (A-2), R1 and R2 are synonymous with the above; n2 represents an integer greater than 1; when n2 is greater than 2, the plural R2s may be the same or different from each other]; [Chemistry 5] [In formula (A-3), R1 and R2 have the same meanings as above; n3 , m3 and p3 each represent an integer greater than 1; plural R2 may be the same or different.]
[8]如[5]~[7]中任一項所記載的組合物,其中,將上述組合物所含下述式(a-1)所示基的總莫耳數設為C A1,並將上述組合物所含下述式(I)所示基的總莫耳數設為C T時,莫耳比(C A1/C T)係0.10~0.99。 [化6] [式(a-1)中,*係表示對碳酸酯基的鍵結基座。] [化7] [式(I)中,R 1係與上述同義,*係表示鍵結基座。] [8] The composition according to any one of [5] to [7], wherein the total molar number of groups represented by the following formula (a-1) contained in the composition is C A1 , When the total molar number of groups represented by the following formula (I) contained in the above composition is C T , the molar ratio (C A1 /C T ) is 0.10 to 0.99. [Chemical 6] [In the formula (a-1), * represents the bonding base to the carbonate group. ] [Chemical 7] [In formula (I), R 1 is synonymous with the above, and * represents a bonding base. ]
[9]如[5]~[8]中任一項所記載的組合物,其中,將上述組合物所含上述多元醇的總莫耳數設為C B,並將上述組合物所含下述式(I)所示基的總莫耳數設為C T時,莫耳比(C B/C T)係0.001~0.900; [化8] [式(I)中,R 1係與上述同義,*係表示鍵結基座。] [9] The composition according to any one of [5] to [8], wherein the total molar number of the polyols contained in the composition is CB , and the composition contains: When the total molar number of the base shown in the formula (I) is set to C T , the molar ratio (C B /C T ) is 0.001~0.900; [Chemical 8] [In formula (I), R 1 is synonymous with the above, and * represents a bonding base. ]
[10]如[5]~[9]中任一項所記載的組合物,其中,更進一步含有:乙醯丙酮鋰。[10] The composition according to any one of [5] to [9], further containing: lithium acetate acetonate.
[11]一種聚碳酸酯多元醇之製造方法,係將含有下述式(B)所示多元醇、下述式(D)所示二醇、碳酸酯、以及酯交換觸媒的混合液施行加熱,一邊從反應系統中除去源自上述碳酸酯的醇,一邊施行回流反應,而獲得[1]~[4]中任一項所記載的聚碳酸酯多元醇。 [化9] [式(B)中,R 1係與上述同義。] [化10] [式(D)中,R 2係與上述同義。] [11] A method for producing polycarbonate polyol by using a mixed liquid containing a polyol represented by the following formula (B), a diol represented by the following formula (D), a carbonate, and a transesterification catalyst. The polycarbonate polyol according to any one of [1] to [4] is obtained by performing a reflux reaction while removing the alcohol derived from the carbonate from the reaction system. [Chemical 9] [In formula (B), R 1 is synonymous with the above. ] [Chemical 10] [In formula (D), R 2 has the same meaning as above. ]
[12]一種組合物之製造方法,係將含有下述式(B)所示多元醇、下述式(D)所示二醇、碳酸酯、以及酯交換觸媒的混合液施行加熱,一邊從反應系統中除去源自上述碳酸酯的醇,一邊施行回流反應,而獲得[5]~[10]中任一項所記載的組合物。 [化11] [式(B)中,R 1係與上述同義。] [化12] [式(D)中,R 2係與上述同義。] [12] A method for producing a composition, comprising heating a mixed solution containing a polyol represented by the following formula (B), a diol represented by the following formula (D), a carbonate, and an ester exchange catalyst, and performing a reflux reaction while removing the alcohol derived from the carbonate from the reaction system, thereby obtaining a composition described in any one of [5] to [10]. [Chemical 11] [In formula (B), R 1 has the same meaning as above.] [Chemical 12] [In formula (D), R2 has the same meaning as above.]
[13]如[11]或[12]所記載的製造方法,其中,上述混合液的加熱係包括有:在101.325kPa±20.000kPa壓力下,依溫度T1施行加熱,接著再於10.000kPa以下的減壓下,依溫度T2施行加熱;上述溫度T1與T2係滿足下述式(α)與(β)的關係,上述回流反應係將源自上述碳酸酯的醇依120℃以下餾出而從反應系統中除去。 120℃≦T1≦155℃ ...(α) 140℃≦T2≦155℃ ...(β) [13] A production method as described in [11] or [12], wherein the heating of the mixed solution comprises: heating at a temperature T1 under a pressure of 101.325 kPa ± 20.000 kPa, and then heating at a temperature T2 under a reduced pressure of less than 10.000 kPa; the temperatures T1 and T2 satisfy the relationship of the following formulas (α) and (β), and the reflux reaction distills off the alcohol derived from the carbonate at a temperature below 120°C and removes it from the reaction system. 120°C ≦ T1 ≦ 155°C . . . (α) 140°C ≦ T2 ≦ 155°C . . . (β)
[14]如[11]~[13]中任一項所記載的製造方法,其中,上述混合液中的上述酯交換觸媒含量,相對於上述混合液中的上述多元醇、上述二醇及上述碳酸酯總量100質量份,係0.001~0.050質量份。[14] The production method according to any one of [11] to [13], wherein the transesterification catalyst content in the mixed liquid is smaller than the polyol, the diol and the diol in the mixed liquid. The total amount of the above carbonate is 100 parts by mass, ranging from 0.001 to 0.050 parts by mass.
[15]如[11]~[14]中任一項所記載的製造方法,其中,上述酯交換觸媒係含有:乙醯丙酮鋰。[15] The production method as described in any one of [11] to [14], wherein the above-mentioned ester exchange catalyst contains: lithium acetylacetonate.
[16]一種聚氨酯樹脂,係多元醇成分與聚異氰酸酯成分的縮聚物或其交聯體,上述多元醇成分係含有[1]~[4]中任一項所記載的聚碳酸酯多元醇。[16] A polyurethane resin which is a polycondensate of a polyol component and a polyisocyanate component or a cross-linked product thereof, wherein the polyol component contains the polycarbonate polyol according to any one of [1] to [4].
[17]如[16]所記載的聚氨酯樹脂,其中,上述多元醇成分係更進一步含有:下述式(B)所示多元醇; [化13] [式(B)中,R 1係與上述同義。] [17] The polyurethane resin according to [16], wherein the polyol component further contains: a polyol represented by the following formula (B); [Chemical 13] [In formula (B), R 1 is synonymous with the above. ]
[18]如[17]所記載的聚氨酯樹脂,其中,將上述多元醇成分所含下述式(a-1)所示基的總莫耳數設為C A1,並將上述多元醇成分所含上述多元醇的總莫耳數設為C B時,莫耳比(C A1/C B)係0.1~150。 [化14] [式(a-1)中,*係表示對碳酸酯基的鍵結基座。] [18] The polyurethane resin as described in [17], wherein, when the total molar number of the groups represented by the following formula (a-1) contained in the polyol component is CA1 and the total molar number of the polyol contained in the polyol component is CB , the molar ratio ( CA1 / CB ) is 0.1 to 150. [Chemical 14] [In formula (a-1), * represents a bonding base to the carbonate group.]
[19]如[17]或[18]所記載的聚氨酯樹脂,其中,上述多元醇成分係更進一步含有:下述式(A-2)所示化合物(A-2)、與下述式(A-3)所示化合物(A-3); [化15] [式(A-2)中,R 1與R 2係與上述同義;n 2係表示1以上之整數;當n 2係2以上的情況,複數存在的R 2係相互可為相同亦可為不同。] [化16] [式(A-3)中,R 1與R 2係與上述同義;n 3、m 3及p 3分別係表示1以上的整數;複數存在的R 2係相互可為相同亦可為不同。] [19] The polyurethane resin according to [17] or [18], wherein the polyol component further comprises: a compound (A-2) represented by the following formula (A-2) and a compound (A-3) represented by the following formula (A-3); [Chemical 15] [In formula (A-2), R1 and R2 are synonymous with those above; n2 represents an integer greater than or equal to 1; when n2 is greater than or equal to 2, the plural R2s may be the same or different from each other.] [Chemistry 16] [In formula (A-3), R1 and R2 have the same meanings as above; n3 , m3 and p3 each represent an integer greater than 1; plural R2 may be the same or different.]
[20]如[17]~[19]中任一項所記載的聚氨酯樹脂,其中,將上述多元醇成分所含下述式(a-1)所示基的總莫耳數設為C A1,並將上述多元醇成分所含下述式(I)所示基的總莫耳數設為C T時,莫耳比(C A1/C T)係0.10~0.99。 [化17] [式(a-1)中,*係表示對碳酸酯基的鍵結基座。] [化18] [式(I)中,R 1係與上述同義,*係表示鍵結基座。] [20] The polyurethane resin according to any one of [17] to [19], wherein, when the total molar number of the groups represented by the following formula (a-1) contained in the above polyol component is set as CA1 and the total molar number of the groups represented by the following formula (I) contained in the above polyol component is set as CT , the molar ratio ( CA1 / CT ) is 0.10 to 0.99. [Chemical 17] [In formula (a-1), * represents a bonding base to the carbonate group.] [Chemical 18] [In formula (I), R1 has the same meaning as above, and * represents a bonding base.]
[21]如[17]~[20]中任一項所記載的聚氨酯樹脂,其中,將上述多元醇成分所含上述多元醇的總莫耳數設為C B,並將上述多元醇成分所含下述式(I)所示基的總莫耳數設為C T時,莫耳比(C B/C T)係0.001~0.900。 [化19] [式(I)中,R 1係與上述同義,*係表示鍵結基座。] [21] The polyurethane resin according to any one of [17] to [20], wherein the total molar number of the polyols contained in the polyol component is C B , and When the total molar number including the base represented by the following formula (I) is C T , the molar ratio (C B /C T ) is 0.001 to 0.900. [Chemical 19] [In formula (I), R 1 is synonymous with the above, and * represents a bonding base. ]
[22]如[16]~[21]中任一項所記載的聚氨酯樹脂,其中,上述多元醇成分係更進一步含有:具酸性基的多元醇。[22] The polyurethane resin according to any one of [16] to [21], wherein the polyol component further contains a polyol having an acidic group.
[23]一種水性聚氨酯樹脂分散體,係含有:水系介質、與分散於上述水系介質中的[22]所記載的聚氨酯樹脂或其中和物。 (發明效果) [23] An aqueous polyurethane resin dispersion comprising: an aqueous medium, and the polyurethane resin described in [22] or a neutralized product thereof dispersed in the aqueous medium. (Effect of the invention)
根據本發明可提供:能有效使用為聚氨酯樹脂等之原料的新穎聚碳酸酯多元醇及其製造方法,以及以該聚碳酸酯多元醇為原料的聚氨酯樹脂。根據本發明尚可提供:含有該聚碳酸酯多元醇的組合物及其製造方法,以及以該組合物為原料的聚氨酯樹脂。根據本發明尚可提供:供形成拉伸強度、延伸率及手感均良好,且耐久性優異之聚氨酯樹脂的組合物。本發明目的尚亦提供:供形成操作性優異、延伸率及手感均良好,且耐久性優異之聚氨酯樹脂的組合物。根據本發明尚可提供:含有具酸性基之上述聚氨酯樹脂的水性聚氨酯樹脂分散體。According to the present invention, there can be provided a novel polycarbonate polyol that can be effectively used as a raw material for polyurethane resin, a manufacturing method thereof, and a polyurethane resin using the polycarbonate polyol as a raw material. According to the present invention, there can also be provided: a composition containing the polycarbonate polyol and a manufacturing method thereof, as well as a polyurethane resin using the composition as a raw material. According to the present invention, it is also possible to provide a composition for forming a polyurethane resin that has good tensile strength, elongation, and feel, and has excellent durability. The present invention also aims to provide a composition for forming a polyurethane resin that has excellent workability, good elongation and feel, and excellent durability. According to the present invention, it is also possible to provide: an aqueous polyurethane resin dispersion containing the above-mentioned polyurethane resin having an acidic group.
以下,針對本發明實施形態進行詳細說明。另外,本說明書中,使用「~」表示的數值範圍,係表示包含分別以「~」前後所記載數值為最小值與最大值的範圍。使用「~」所示數值範圍的最小值或最大值,係可與使用「~」所示其他數值範圍的最大值或最小值任意組合。又、個別記載的上限值與下限值亦可任意組合。The following is a detailed description of the embodiments of the present invention. In addition, in this specification, the numerical range represented by "~" indicates a range including the numerical values recorded before and after the "~" as the minimum value and the maximum value. The minimum value or maximum value of the numerical range represented by "~" can be arbitrarily combined with the maximum value or minimum value of other numerical ranges represented by "~". In addition, the upper limit value and the lower limit value recorded individually can also be arbitrarily combined.
<聚碳酸酯多元醇> 一實施形態的聚碳酸酯多元醇係下述式(A-1)所示化合物(以下亦稱「化合物(A-1)」): [化20] [式(A-1)中,R 1係表示氫原子、烷基或羥烷基;R 2係表示烷烴二基;n與m分別係表示1以上的整數;複數存在的R 2係相互可為相同亦可為不同。] <Polycarbonate polyol> A polycarbonate polyol in one embodiment is a compound represented by the following formula (A-1) (hereinafter also referred to as "compound (A-1)"): [Chemical 20] [In formula (A-1), R1 represents a hydrogen atom, an alkyl group or a hydroxyalkyl group; R2 represents an alkanediyl group; n and m each represent an integer greater than 1; plural R2s may be the same or different.]
R 1所示烷基與羥烷基係可為直鏈狀、亦可為分支狀。烷基與羥烷基的碳數係可為例如1~5、1~4或1~2。烷基與羥烷基的具體例係可舉例如:甲基、乙基、丙基、丁基、戊基、羥甲基、羥乙基、羥丙基、羥丁基等。R 1較佳係烷基或羥烷基、更佳係碳數1~2的烷基或羥烷基。 The alkyl group and hydroxyalkyl group represented by R 1 may be linear or branched. The carbon number system of the alkyl group and the hydroxyalkyl group may be, for example, 1 to 5, 1 to 4, or 1 to 2. Specific examples of the alkyl group and hydroxyalkyl group include methyl, ethyl, propyl, butyl, pentyl, hydroxymethyl, hydroxyethyl, hydroxypropyl, hydroxybutyl, and the like. R 1 is preferably an alkyl group or a hydroxyalkyl group, more preferably an alkyl group or a hydroxyalkyl group having 1 to 2 carbon atoms.
R 2所示烷烴二基係可為直鏈狀、亦可為分支狀。當R 2有存在2種以上的情況,全部可為直鏈狀烷烴二基或分支狀烷烴二基,亦可其中一部分為直鏈狀烷烴二基、其餘為分支狀烷烴二基。烷烴二基的碳數係例如2~10。烷烴二基的具體例係可舉例如:乙二基、1,2-丙二基、1,3-丙二基、1,2-丁二基、1,3-丁二基、1,4-丁二基、1,5-戊二基、2,2-二甲基-1,3-丙二基、1,6-己二基、3-甲基-1,5-戊二基、1,8-辛二基、2-乙基-1,6-己二基、1,9-壬二基、2-甲基辛烷-1,8-二基、2-丁基-2-乙基-1,3-丙二基等。 The alkane diyl group represented by R 2 may be linear or branched. When there are two or more R 2 groups, all of them may be linear or branched, or some of them may be linear and the rest may be branched. The carbon number of the alkane diyl group is, for example, 2 to 10. Specific examples of the alkanediyl group include ethanediyl, 1,2-propylenediyl, 1,3-propylenediyl, 1,2-butylenediyl, 1,3-butylenediyl, 1,4-butylenediyl, 1,5-pentanediyl, 2,2-dimethyl-1,3-propylenediyl, 1,6-hexanediyl, 3-methyl-1,5-pentanediyl, 1,8-octanediyl, 2-ethyl-1,6-hexanediyl, 1,9-nonanediyl, 2-methyloctane-1,8-diyl, and 2-butyl-2-ethyl-1,3-propylenediyl.
n與m分別可為1~65、亦可為2~60或2~55。n and m can be 1~65, 2~60 or 2~55 respectively.
化合物(A-1)的數量平均分子量係例如200~6000。此處,數量平均分子量係使用GPC(Gel Permeation Chromatography,凝膠滲透色層分析儀)進行測定,雙官能基聚氧丙烯多元醇換算的數量平均分子量。The number average molecular weight of the compound (A-1) is, for example, 200 to 6000. Here, the number average molecular weight is the number average molecular weight calculated as bifunctional polyoxypropylene polyol as measured by GPC (Gel Permeation Chromatography).
化合物(A-1)的羥值係例如30~800mgKOH/g。此處,「羥值」係指與化合物(A-1)1g中的羥基所相當之氫氧化鉀的毫克(mg)數,根據JIS K1557-1測定。The hydroxyl value of the compound (A-1) is, for example, 30 to 800 mgKOH/g. Here, the "hydroxyl value" refers to the number of milligrams (mg) of potassium hydroxide corresponding to the hydroxyl groups in 1 g of the compound (A-1), and is measured according to JIS K1557-1.
化合物(A-1)的性狀並無特別的限定,可為25℃下呈固態、亦可25℃下呈液態。化合物(A-1)亦可在低溫(例如5℃)下呈液態。化合物(A-1)的性狀係可利用化合物(A-1)中所含R 2之烷烴二基的種類(碳數、有無分支等)、以及化合物(A-1)的羥值等進行變更。例如當烷烴二基有存在複數種的情況、烷烴二基呈分支狀的情況、及化合物(A-1)的羥值較高的情況,化合物(A-1)在25℃下容易呈液態。 The property of the compound (A-1) is not particularly limited, but it may be a solid state at 25°C or a liquid state at 25°C. Compound (A-1) may also be in a liquid state at low temperature (for example, 5°C). The properties of compound (A-1) can be changed by using the type of alkanediyl group (number of carbon atoms, presence or absence of branches, etc.) of R2 contained in compound (A-1), and the hydroxyl value of compound (A-1), etc. . For example, when there are multiple types of alkane diradicals, when the alkane diradicals are branched, or when the hydroxyl value of compound (A-1) is high, compound (A-1) is likely to be liquid at 25°C.
以下,分開複數實施形態(第1~第3實施形態),針對上述化合物(A-1)進行更具體說明。Hereinafter, the compound (A-1) will be described in more detail by dividing into a plurality of embodiments (first to third embodiments).
(第1實施形態) 第1實施形態,化合物(A-1)的R 2係僅含有直鏈狀烷烴二基。即,R 2全部均為直鏈狀烷烴二基。因為化合物(A-1)的R 2僅含直鏈狀烷烴二基,因而在25℃下容易呈固態。 (First embodiment) In the first embodiment, R 2 of the compound (A-1) contains only linear alkane diyl groups. That is, all R 2 are linear alkane diyl groups. Since R 2 of the compound (A-1) contains only linear alkane diyl groups, it is easy to be solid at 25°C.
第1實施形態,化合物(A-1)的R 2較佳係僅含有1種直鏈狀烷烴二基。此情況,化合物(A-1)在25℃下呈固態的傾向提高。 In the first embodiment, R 2 of compound (A-1) preferably contains only one linear alkanediyl group. In this case, the tendency of compound (A-1) to be solid at 25°C is increased.
直鏈狀烷烴二基的碳數較佳係2~10、更佳係2~9、特佳係4~9。直鏈狀烷烴二基的較佳例係可例如:1,4-丁二基、1,5-戊二基、1,6-己二基、及1,9-壬二基。The carbon number of the linear alkane diyl group is preferably 2 to 10, more preferably 2 to 9, and particularly preferably 4 to 9. Preferred examples of the linear alkane diyl group include 1,4-butanediyl, 1,5-pentanediyl, 1,6-hexanediyl, and 1,9-nonanediyl.
第1實施形態的化合物(A-1)之數量平均分子量,係可為200~6000,亦可為300~5000、或500~4000。The number average molecular weight of the compound (A-1) of the first embodiment may be 200-6000, 300-5000, or 500-4000.
第1實施形態的化合物(A-1)之羥值係較佳為30~800mgKOH/g,亦可為40~700mgKOH/g、或50~600mgKOH/g。The hydroxyl value of the compound (A-1) of the first embodiment is preferably 30 to 800 mgKOH/g, but may also be 40 to 700 mgKOH/g, or 50 to 600 mgKOH/g.
(第2實施形態) 第2實施形態,化合物(A-1)的R 2係含有2種以上的烷烴二基。因為化合物(A-1)的R 2係含有2種以上的烷烴二基,因而在25℃下容易呈液態。 (Second Embodiment) In the second embodiment, R 2 of the compound (A-1) contains two or more alkanediyl groups. Since R 2 of compound (A-1) contains two or more kinds of alkanediyl groups, it is easy to become liquid at 25°C.
第2實施形態,從使用為聚氨酯樹脂的原料時,可輕易形成拉伸強度、延伸率及手感良好,且耐久性優異聚氨酯樹脂的觀點使用為聚氨酯樹脂的原料時,從可輕易形成拉伸強度、延伸率及手感良好,且耐久性優異聚氨酯樹脂的觀點,化合物(A-1)的R 2較佳係僅含直鏈狀烷烴二基。烷烴二基的較佳組合例係有如:碳數2~10的2種以上烷烴二基之組合。烷烴二基的更佳組合係1,6-己二醇、與從1,4-丁二醇、1,5-戊二醇及1,9-壬二醇所組成群組中選擇至少1種的組合。 In the second embodiment, from the viewpoint of being able to easily form a polyurethane resin having good tensile strength, elongation, and hand feeling and excellent durability when used as a raw material for a polyurethane resin, R2 of the compound (A-1) preferably contains only a linear alkane diyl group. An example of a preferred combination of alkane diyl groups is a combination of two or more alkane diyl groups having 2 to 10 carbon atoms. A more preferred combination of alkane diyl groups is a combination of 1,6-hexanediol and at least one selected from the group consisting of 1,4-butanediol, 1,5-pentanediol, and 1,9-nonanediol.
第2實施形態,從使用為聚氨酯樹脂的原料時,可輕易形成拉伸強度、延伸率及手感良好,且耐久性優異聚氨酯樹脂的觀點,化合物(A-1)中的1,6-己二基的莫耳數,相對於R 2所含烷烴二基的總莫耳數的比,較佳係0.30以上(例如0.30~0.95)、更佳係0.40以上(例如0.40~0.95)、進一步佳係0.50以上(例如0.50~0.90或0.50~0.80)。 In the second embodiment, when used as a raw material for polyurethane resin, 1,6-hexane in compound (A-1) can easily form a polyurethane resin with good tensile strength, elongation and feel, and excellent durability. The molar number of the radical, relative to the total molar number of the alkane diradicals contained in R2 , is preferably 0.30 or more (for example, 0.30~0.95), more preferably 0.40 or more (for example, 0.40~0.95), and still more preferably 0.50 or above (such as 0.50~0.90 or 0.50~0.80).
第2實施形態的化合物(A-1)之數量平均分子量係較佳為200~6000,亦可為300~5000或500~4000。The number average molecular weight of the compound (A-1) of the second embodiment is preferably 200-6000, and may be 300-5000 or 500-4000.
第2實施形態的化合物(A-1)之羥值係可為30~800mgKOH/g,亦可為40~700mgKOH/g或50~600mgKOH/g。The hydroxyl value of the compound (A-1) of the second embodiment may be 30 to 800 mgKOH/g, 40 to 700 mgKOH/g, or 50 to 600 mgKOH/g.
(第3實施形態) 第3實施形態,化合物(A-1)的R 2係含有分支狀烷烴二基。第3實施形態的化合物(A-1),因為R 2係含有分支狀烷烴二基,因而在25℃下容易呈液態。 (Third Embodiment) In the third embodiment, R 2 of the compound (A-1) contains a branched alkanediyl group. The compound (A-1) of the third embodiment has a branched alkanediyl group as R2 , and therefore is easily liquid at 25°C.
第3實施形態,化合物(A-1)的R 2亦可含有2種以上的烷烴二基。2種以上的烷烴二基係可全部均為分支狀烷烴二基,但從使用為聚氨酯樹脂的原料時,可輕易形成操作性優異,延伸率與手感良好,且耐久性優異聚氨酯樹脂的觀點,較佳為其中一部分係直鏈狀烷烴二基。此情況,化合物(A-1)的分支狀烷烴二基的莫耳數,相對於R 2所含烷烴二基的總莫耳數的比,較佳係0.10~1、更佳係0.20~0.90、進一步佳係0.30~0.70。 In the third embodiment, R2 of compound (A-1) may contain two or more alkane diyl groups. All of the two or more alkane diyl groups may be branched alkane diyl groups, but from the perspective of being able to easily form a polyurethane resin having excellent workability, good elongation and feel, and excellent durability when used as a raw material for a polyurethane resin, it is preferred that a portion of them be straight-chain alkane diyl groups. In this case, the ratio of the molar number of the branched alkane diyl groups of compound (A-1) to the total molar number of the alkane diyl groups contained in R2 is preferably 0.10 to 1, more preferably 0.20 to 0.90, and even more preferably 0.30 to 0.70.
分支狀烷烴二基的碳數較佳係2~10、更佳係2~9、進一步佳係4~9。分支狀烷烴二基的主鏈(碳數最多的直鏈)的碳數,較佳係2~9、更佳係3~9、進一步佳係4~8。分支烷烴二基的較佳例係3-甲基戊烷-1,5-二基、及2-甲基-1,8-辛二基。The number of carbon atoms in the branched alkane diyl group is preferably 2 to 10, more preferably 2 to 9, and still more preferably 4 to 9. The number of carbon atoms in the main chain of the branched alkanediyl group (the straight chain with the largest number of carbon atoms) is preferably 2 to 9, more preferably 3 to 9, and still more preferably 4 to 8. Preferred examples of branched alkanediyl are 3-methylpentane-1,5-diyl and 2-methyl-1,8-octanediyl.
直鏈狀烷烴二基的碳數較佳係2~10、更佳係2~9、特佳係4~9。直鏈狀烷烴二基的較佳例係1,4-丁二基、1,5-戊二基、1,6-己二基、及1,9-壬二基。The carbon number of the linear alkane diyl group is preferably 2 to 10, more preferably 2 to 9, and particularly preferably 4 to 9. Preferred examples of linear alkanediyl are 1,4-butanediyl, 1,5-pentanediyl, 1,6-hexanediyl, and 1,9-nonanediyl.
第3實施形態,從使用為聚氨酯樹脂的原料時,可輕易形成操作性優異,延伸率與手感良好,且耐久性優異聚氨酯樹脂的觀點,化合物(A-1)的1,6-己二基的莫耳數,相對於R 2所含烷烴二基的總莫耳數的比,較佳係0以上(例如0~0.95)、更佳係0.10以上(例如0.10~0.95)、進一步佳係0.3以上(例如0.3~0.90)、特佳係0.50以上(例如0.50~0.80)。 In the third embodiment, from the viewpoint that when used as a raw material for a polyurethane resin, a polyurethane resin having excellent workability, good elongation and good hand feel, and excellent durability can be easily formed, the ratio of the molar number of 1,6-hexanediyl groups in the compound (A-1) to the total molar number of alkanediyl groups contained in R2 is preferably 0 or more (e.g., 0 to 0.95), more preferably 0.10 or more (e.g., 0.10 to 0.95), further preferably 0.3 or more (e.g., 0.3 to 0.90), and particularly preferably 0.50 or more (e.g., 0.50 to 0.80).
第3實施形態的化合物(A-1)之數量平均分子量,較佳係200~6000、亦可為300~5000或500~4000。The number average molecular weight of the compound (A-1) of the third embodiment is preferably 200 to 6000, but may also be 300 to 5000 or 500 to 4000.
第3實施形態的化合物(A-1)之羥值係較佳為30~800mgKOH/g,亦可為40~700mgKOH/g或50~600mgKOH/g。The hydroxyl value of the compound (A-1) of the third embodiment is preferably 30 to 800 mgKOH/g, and may be 40 to 700 mgKOH/g or 50 to 600 mgKOH/g.
以上所說明的聚碳酸酯多元醇(化合物(A-1))係例如:下述式(B)所示多元醇(以下亦稱「多元醇(B)」)、下述式(D)所示二醇(以下亦稱「二醇(D)」)、以及碳酸酯的反應生成物,由多元醇(B)所具有羥基中之2個,與碳酸酯、或碳酸酯與二醇(D)的反應生成物,進行反應而獲得。 [化21] [式(B)中,R 1係與上述同義。] [化22] [式(D)中,R 2係與上述同義。] The polycarbonate polyol (compound (A-1)) described above is, for example, a reaction product of a polyol represented by the following formula (B) (hereinafter also referred to as "polyol (B)"), a diol represented by the following formula (D) (hereinafter also referred to as "diol (D)"), and a carbonate, and is obtained by reacting two of the hydroxyl groups of the polyol (B) with a carbonate, or a reaction product of a carbonate and a diol (D). [Chemistry 21] [In formula (B), R 1 has the same meaning as above.] [Chemical 22] [In formula (D), R2 has the same meaning as above.]
多元醇(B)的具體例係可舉例如:三羥甲基丙烷、三羥甲基乙烷、及季戊四醇。該等係可單獨使用、亦可併用2種以上。Specific examples of the polyol (B) include trihydroxymethylpropane, trihydroxymethylethane, and pentaerythritol, which may be used alone or in combination of two or more.
二醇(D)的具體例係可舉例如:乙二醇、1,2-丙二醇、1,3-丙二醇、1,2-丁二醇、1,3-丁二醇、1,4-丁二醇、1,5-戊二醇、2,2-二甲基-1,3-丙二醇、1,6-己二醇、3-甲基-1,5-戊二醇、1,8-辛二醇、2-乙基-1,6-己二醇、1,9-壬二醇、2-甲基辛烷-1,8-二醇、及2-丁基-2-乙基-1,3-丙二醇。該等係可單獨使用、亦可併用2種以上。Specific examples of the diol (D) include ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, and 1,4-butanediol. Diol, 1,5-pentanediol, 2,2-dimethyl-1,3-propanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, 1,8- Octanediol, 2-ethyl-1,6-hexanediol, 1,9-nonanediol, 2-methyloctane-1,8-diol, and 2-butyl-2-ethyl- 1,3-propanediol. These systems may be used alone or two or more types may be used in combination.
碳酸酯係可舉例如:碳酸二甲酯、碳酸二乙酯、碳酸甲基乙酯、碳酸二丙酯、碳酸二丁酯、碳酸二苯酯、碳酸伸乙酯、三亞甲基碳酸酯、1,2-碳酸伸丙酯等。該等係可單獨使用、亦可併用2種以上。從取得容易度、聚合反應條件設定容易度等觀點,較佳係使用從碳酸二甲酯、碳酸二乙酯、碳酸二苯酯、碳酸二丁酯、及碳酸伸乙酯所組成群組中選擇至少1種。Examples of the carbonate system include: dimethyl carbonate, diethyl carbonate, methylethyl carbonate, dipropyl carbonate, dibutyl carbonate, diphenyl carbonate, ethyl carbonate, trimethylene carbonate, 1 , 2-propyl carbonate, etc. These systems may be used alone or two or more types may be used in combination. From the viewpoint of ease of acquisition, ease of setting polymerization reaction conditions, etc., it is preferable to use one selected from the group consisting of dimethyl carbonate, diethyl carbonate, diphenyl carbonate, dibutyl carbonate, and ethyl carbonate. At least 1 species.
上述化合物(A-1)所具有羥基中至少一個係例如源自上述多元醇(B)的羥基(多元醇(B)所具有羥基中屬於未反應者)。該羥基受立體障礙的影響,相較於源自上述二醇(D)的羥基之下,會有反應性低的傾向。又,從源自上述多元醇(B)的羥基起至分支(與R 1鍵結的碳原子)間之長度,比從源自二醇(D)的羥基起至分支間之長度短,因而由化合物(A-1)與異氰酸酯化合物進行反應獲得的聚氨酯樹脂,會有具更高剛直性的傾向。化合物(A-1)便利用上述羥基的反應性、與羥基距分支之長度的差異,便可期待利用於多樣的聚氨酯樹脂原料。 At least one of the hydroxyl groups of the compound (A-1) is derived from, for example, the hydroxyl group of the polyol (B) (the unreacted hydroxyl group of the polyol (B)). This hydroxyl group is affected by steric hindrance and tends to have lower reactivity than the hydroxyl group derived from the diol (D). Furthermore, the length from the hydroxyl group derived from the polyol (B) to the branch (the carbon atom bonded to R 1 ) is shorter than the length from the hydroxyl group derived from the diol (D) to the branch, so The polyurethane resin obtained by reacting compound (A-1) and an isocyanate compound tends to have higher rigidity. Compound (A-1) can be expected to be used in a variety of polyurethane resin raw materials by utilizing the reactivity of the hydroxyl group and the difference in length between the hydroxyl group and the branch.
(組合物) 一實施形態的組合物係含有:上述實施形態的聚碳酸酯多元醇(化合物(A-1))、與多元醇(B)。 (composition) A composition according to one embodiment contains the polycarbonate polyol (compound (A-1)) of the above embodiment and polyol (B).
多元醇(B)係與上述同義,多元醇(B)的R 2所具有烷烴二基,亦可與化合物(A-1)的R 2所具有烷烴二基相同。當化合物(A-1)的R 2係含有2種以上烷烴二基的情況,組合物所含的多元醇(B)亦可達2種以上。此情況,2種以上多元醇(B)的R 2所含烷烴二基組合,亦可與化合物(A-1)的R 2所含烷烴二基之組合相同。 The polyol (B) has the same meaning as above, and the alkane diyl group contained in R 2 of the polyol (B) may be the same as the alkane diyl group contained in R 2 of the compound (A-1). When R 2 of the compound (A-1) contains two or more alkane diyl groups, the composition may contain two or more polyols (B). In this case, the combination of alkane diyl groups contained in R 2 of the two or more polyols (B) may be the same as the combination of alkane diyl groups contained in R 2 of the compound (A-1).
若將組合物所含下述式(a-1)所示基的總莫耳數設為C A1,並將組合物所含多元醇(B)的總莫耳數設為C B時,莫耳比(C A1/C B)較佳係0.1~150。若莫耳比(C A1/C B)在上述範圍內,當組合物使用為聚氨酯樹脂的原料時,會有容易形成延伸率與手感良好、且耐久性優異聚氨酯樹脂的傾向。 [化23] [式(a-1)中,*係表示對碳酸酯基(-OC(O)O-)的鍵結基座。] 另外,即使具有與上述式(a-1)所示基相同結構的情況,當*係鍵結於碳酸酯基以外基(例如羥基(-OH)等)時,並未包含於式(a-1)所示基中。 If the total mole number of the groups represented by the following formula (a-1) contained in the composition is C A1 and the total mole number of the polyol (B) contained in the composition is C B , then the mole number The preferred ear ratio (C A1 /C B ) is 0.1~150. If the molar ratio (C A1 /C B ) is within the above range, when the composition is used as a raw material for a polyurethane resin, it is easy to form a polyurethane resin with good elongation and feel and excellent durability. [Chemistry 23] [In the formula (a-1), * represents the bonding base to the carbonate group (-OC(O)O-). ] In addition, even if it has the same structure as the group represented by the above formula (a-1), when * is bonded to a group other than the carbonate group (such as a hydroxyl group (-OH), etc.), it is not included in the formula (a -1) in the base shown.
莫耳比(C A1/C B)係例如溶劑使用重氫化氯仿、且基準物質使用四甲基矽烷,從組合物的 1H-NMR測定、及由該測定所獲得 1H-NMR質譜訊號的積分值便可求得。具體而言,例如從式(a-1)所示基具有的羥基相鄰位置之亞甲基訊號(S1)積分值Δ S1(氫原子2mol分)、與多元醇(B)所具有羥基相鄰位置的亞甲基訊號(S2)積分值Δ S2(氫原子6mol分),便可計算出莫耳比(C A1/C B)。此情況,莫耳比(C A1/C B)可換言為訊號(S1)積分值Δ S1、與訊號(S2)積分值Δ S2的比之3倍值(3×Δ S1/Δ S2)。 The molar ratio (C A1 /C B ) is measured from 1 H-NMR of the composition using deuterated chloroform as the solvent and tetramethylsilane as the reference material, and the 1 H-NMR mass spectrum signal obtained from the measurement. The integral value can be obtained. Specifically, for example, the integrated value Δ S1 (2 mol parts of hydrogen atom) of the methylene signal (S1) adjacent to the hydroxyl group of the group represented by the formula (a-1) is similar to that of the hydroxyl group of the polyol (B). The molar ratio (C A1 /C B ) can be calculated from the integrated value Δ S2 (6 mol points of hydrogen atoms) of the methylene signal (S2) at the adjacent position. In this case, the molar ratio (C A1 /C B ) can be expressed as three times the ratio of the signal (S1) integrated value Δ S1 to the signal (S2) integrated value Δ S2 (3×Δ S1 /Δ S2 ).
組合物亦可更進一步含有:下述式(A-2)所示聚碳酸酯多元醇(以下稱「化合物(A-2)」)、及下述式(A-3)所示聚碳酸酯多元醇(以下稱「化合物(A-3)」)中之至少一者。 [化24] [式(A-2)中,R 1與R 2係與上述同義;n 2係表示1以上之整數;當n 2係2以上的情況,複數存在的R 2係相互可為相同亦可為不同。] [化25] [式(A-3)中,R 1與R 2係與上述同義;n 3、m 3及p 3分別係表示1以上的整數;複數存在的R 2係相互可為相同亦可為不同。] The composition may further contain at least one of a polycarbonate polyol represented by the following formula (A-2) (hereinafter referred to as "compound (A-2)") and a polycarbonate polyol represented by the following formula (A-3) (hereinafter referred to as "compound (A-3)"). [In formula (A-2), R1 and R2 are synonymous with those above; n2 represents an integer greater than or equal to 1; when n2 is greater than or equal to 2, the plural R2s may be the same or different from each other.] [Chem. 25] [In formula (A-3), R1 and R2 have the same meanings as above; n3 , m3 and p3 each represent an integer greater than 1; plural R2 may be the same or different.]
化合物(A-2)的R 1所含原子或基,可以與化合物(A-1)的R 1所含原子或基相同。同樣,化合物(A-3)的R 1所含原子或基較佳係與化合物(A-1)的R 1所含原子或基相同。 The atom or group contained in R 1 of compound (A-2) may be the same as the atom or group contained in R 1 of compound (A-1). Likewise, the atom or group contained in R 1 of compound (A-3) is preferably the same as the atom or group contained in R 1 of compound (A-1).
化合物(A-2)的R 2所含烷烴二基可以與化合物(A-1)的R 2所含烷烴二基相同。同樣,化合物(A-3)的R 2所含烷烴二基可以與化合物(A-1)的R 2所含烷烴二基相同。當化合物(A-1)的R 2係含有2種以上烷烴二基的情況,較佳係化合物(A-2)與化合物(A-3)的R 2均含有2種以上的烷烴二基。此情況,化合物(A-2)與化合物(A-3)的R 2所含烷烴二基組合,可以與化合物(A-1)的R 2所含烷烴二基組合相同。 The alkanediyl group contained in R2 of compound (A-2) may be the same as the alkanediyl group contained in R2 of compound (A-1). Similarly, the alkanediyl group contained in R2 of compound (A-3) may be the same as the alkanediyl group contained in R2 of compound (A-1). When R 2 of compound (A-1) contains two or more types of alkanediyl groups, it is preferred that R 2 of both compound (A-2) and compound (A-3) contain two or more types of alkanediyl groups. In this case, the combination of alkanediyl groups contained in R2 of compound (A-2) and compound (A-3) may be the same as the combination of alkanediyl groups contained in R2 of compound (A-1).
n 2、n 3、m 3及p 3分別係可為1~65,亦可為2~60或3~50。 n 2 , n 3 , m 3 and p 3 can be 1 to 65, 2 to 60 or 3 to 50 respectively.
若將組合物所含上述式(a-1)所示基的總莫耳數設為C A1,且將組合物所含上述多元醇的總莫耳數設為C B,組合物所含下述式(I)所示基的總莫耳數設為C T時,莫耳比(C A1/C T)可以為0.10~0.99,莫耳比(C B/C T)可以為0.001~0.900。若莫耳比(C A1/C T)與莫耳比(C B/C T)分別在上述範圍內,當組合物使用為聚氨酯樹脂的原料時,會有容易形成延伸率與手感良好、且耐久性優異的聚氨酯樹脂之傾向。 [化26] [式(I)中,R 1係與上述同義,*係表示鍵結基座。] If the total mole number of the groups represented by the above formula (a-1) contained in the composition is set to C A1 , and the total mole number of the above-mentioned polyol contained in the composition is set to CB , the composition contains the following When the total mole number of the base shown in formula (I) is set to C T , the mole ratio (C A1 /C T ) can be 0.10~0.99, and the mole ratio (C B /C T ) can be 0.001~0.900 . If the molar ratio (C A1 /C T ) and the molar ratio (C B /C T ) are respectively within the above ranges, when the composition is used as a raw material for polyurethane resin, it will be easy to form a polyurethane resin with good elongation and feel, and Polyurethane resin with excellent durability. [Chemical 26] [In formula (I), R 1 is synonymous with the above, and * represents a bonding base. ]
莫耳比(C A1/C T)與莫耳比(C B/C T)係例如與莫耳比(C A1/C B)同樣,溶劑使用重氫化氯仿、且基準物質使用四甲基矽烷,從組合物的 1H-NMR測定、及由該測定所獲得 1H-NMR質譜訊號的積分值便可求得。具體而言,例如當式(I)的R 1為烷基時,從上述訊號(S1)的積分值Δ S1(氫原子2mol分)、與式(I)的R 1(烷基)之末端甲基訊號(S3)積分值Δ S3(氫原子3mol分)的比,便可計算出莫耳比(C A1/C T),從上述訊號(S2)積分值Δ S2(氫原子6mol分)、與上述訊號(S3)積分值Δ S3(氫原子3mol分)的比便可計算出莫耳比(C B/C T)。此情況,莫耳比(C A1/C T)可換言為訊號(S1)積分值Δ S1與訊號(S3)積分值Δ S3的比之1.5倍值(1.5×Δ S1/Δ S3),莫耳比(C B/C T)可換言為訊號(S2)積分值Δ S2與訊號(S3)積分值Δ S3的比之0.5倍值(0.5×Δ S2/Δ S3)。 The molar ratio ( CA1 /C T ) and the molar ratio ( CB /C T ) can be determined, for example, from 1H -NMR measurement of the composition and the integrated value of the 1H -NMR mass spectrum signal obtained by using deuterated chloroform as a solvent and tetramethylsilane as a standard substance, similarly to the molar ratio ( CA1 /C B ). Specifically, for example, when R1 in formula (I) is an alkyl group, the molar ratio ( CA1 /CT) can be calculated from the ratio of the integral value ΔS1 (2 mol parts of hydrogen atoms) of the signal (S1) and the integral value ΔS3 (3 mol parts of hydrogen atoms) of the terminal methyl signal (S3) of R1 (alkyl group) in formula (I), and the molar ratio ( CB / CT ) can be calculated from the ratio of the integral value ΔS2 (6 mol parts of hydrogen atoms) of the signal (S2) and the integral value ΔS3 (3 mol parts of hydrogen atoms) of the signal ( S3 ) . In this case, the Moire ratio ( CA1 / CT ) can be expressed as 1.5 times (1.5× ΔS1 / ΔS3 ) the ratio of the integral value ΔS1 of the signal (S1) to the integral value ΔS3 of the signal (S3), and the Moire ratio ( CB / CT ) can be expressed as 0.5 times (0.5× ΔS2 / ΔS3 ) the ratio of the integral value ΔS2 of the signal (S2) to the integral value ΔS3 of the signal (S3).
組合物亦可更進一步含有例如:上述二醇(D)、上述碳酸酯、或屬於上述二醇(D)與上述碳酸酯之反應生成物的聚碳酸酯二醇等。但,組合物較佳係主成分含有:具上述式(I)所示基的化合物(化合物(A-1)~(A-3)、多元醇(B)等)。此處所謂「主成分」係指質量分率最高的成分(成分群)。二醇(D)含量係以組合物總質量為基準,可以為20~60質量%。碳酸酯含量係以組合物總質量為基準,可以為20~60質量%。聚碳酸酯二醇含量係以組合物總質量為基準,可以為20~80質量%。The composition may further contain, for example, the above-mentioned diol (D), the above-mentioned carbonate, or a polycarbonate diol which is a reaction product of the above-mentioned diol (D) and the above-mentioned carbonate. However, it is preferable that the composition mainly contains a compound having a group represented by the above formula (I) (compounds (A-1) to (A-3), polyol (B), etc.). The "main component" here refers to the component (component group) with the highest mass fraction. The glycol (D) content is based on the total mass of the composition and can be 20 to 60 mass%. The carbonate content is based on the total mass of the composition and can be 20 to 60 mass%. The polycarbonate diol content is based on the total mass of the composition and can be 20 to 80 mass%.
組合物能含有的聚碳酸酯二醇係例如下述式(E)所示: [化27] [式(E)中,R 2係與上述同義,q係表示1以上的整數(例如1~60)。] The polycarbonate diol system that the composition can contain is represented by the following formula (E): [Chemical 27] [In formula (E), R 2 has the same meaning as above, and q represents an integer of 1 or more (for example, 1 to 60). ]
當含有上述式(E)所示聚碳酸酯二醇(以下稱「聚碳酸酯二醇(E)」)的情況,聚碳酸酯二醇(E)總量中,表示聚合度的q值較大之化合物比例越多,則會有手感特性越佳的傾向。此傾向係R
2所含1,4-丁二基、1,5-戊二基及1,6-己二基中之1,6-己二基比例越多,且聚碳酸酯二醇(E)的數量平均分子量越大時越明顯。上述比例係例如從使用逆相色層分析儀施行LC-MS測定獲得LC質譜中,藉由將對應各成分的尖峰進行比較便可確認。例如從LC質譜所觀測到的尖峰中,若將q為3的聚碳酸酯二醇(E)所對應尖峰最大強度設為P3,將q為4的聚碳酸酯二醇(E)所對應尖峰最大強度設為P4,將q為5的聚碳酸酯二醇(E)所對應尖峰最大強度設為P5時,P3相對於P3、P4及P5總和的比(P3/[P3+P4+P5]),較佳係0.1~0.75、更佳係0.15~0.50、特佳係0.20~0.40。P5相對於P3、P4及P5總和的比(P5/[P3+P4+P5]),較佳係0.1~0.70、更佳係0.15~0.50、進一步佳係0.2~0.40。若P3/(P3+P4+P5)及P5/(P3+P4+P5)在上述範圍內,當組合物使用為聚氨酯樹脂的原料時,特別具有可輕易形成手感良好聚氨酯樹脂的傾向。又,若P5/(P3+P4+P5)在0.70以下,當從經施行裝飾形狀的離型紙上撕開聚氨酯樹脂時,會有容易保持裝飾的傾向。另外,LC-MS測定係使用梯度法。又,藉由利用空白樣品(沒有試料)的強度降低試料樣品的強度,便可將基線保持一定。藉此,可正確地計算出各尖峰強度。又,為能將各尖峰強度正確地比較,便將P3~P5中的尖峰強度最大值設為1,計算出最大強度以外的各尖峰強度。尖峰與化合物的對應關係係例如施行各尖峰單獨的MS測定(裝置:Bruker Daltonics microTOF、離子源:APCI、測定模式:正模式),藉由分析所獲得質譜的主尖峰便可確認。
When polycarbonate diol represented by the above formula (E) (hereinafter referred to as "polycarbonate diol (E)") is contained, the q value indicating the degree of polymerization is smaller than the total amount of polycarbonate diol (E). The greater the proportion of large compounds, the better the hand properties tend to be. This tendency is due to the greater the proportion of 1,6-hexanediyl among the 1,4-butanediyl, 1,5-pentadiyl and 1,6-hexanediyl contained in R 2 , and the polycarbonate diol ( The larger the number average molecular weight of E) is, the more obvious it is. The above ratio can be confirmed by comparing peaks corresponding to each component in an LC mass spectrum obtained by performing LC-MS measurement using a reverse phase chromatography analyzer, for example. For example, among the peaks observed in the LC mass spectrum, if the maximum intensity of the peak corresponding to polycarbonate diol (E) with
組合物可以為多元醇(B)、二醇(D)、及碳酸酯的反應混合物。上述反應通常係在酯交換觸媒存在下進行,因而組合物亦可更進一步含有酯交換觸媒。酯交換觸媒較佳係使用乙醯丙酮鋰。酯交換觸媒含量係以組合物總質量為基準,較佳為0.0001~0.100質量%。The composition may be a reaction mixture of polyol (B), diol (D), and carbonate. The above reaction is usually carried out in the presence of a transesterification catalyst, so the composition may further contain a transesterification catalyst. The preferred transesterification catalyst is lithium acetate acetonate. The transesterification catalyst content is based on the total mass of the composition, and is preferably 0.0001~0.100% by mass.
組合物的性狀並無特別的限定,可為25℃呈固態、亦可25℃呈液態。組合物也可以為低溫(例如5℃)呈液態。組合物的性狀係利用所含有成分(例如化合物(A-1)~(A-3)、及多元醇(B))的種類與含有比率等便可變更。The properties of the composition are not particularly limited, and may be solid at 25°C or liquid at 25°C. The composition may also be liquid at a low temperature (e.g., 5°C). The properties of the composition may be changed by the types and content ratios of the components (e.g., compounds (A-1) to (A-3) and polyol (B)).
組合物的數量平均分子量係例如200~6000。此處,組合物的數量平均分子量係使用GPC(Gel Permeation Chromatography),以組合物全體為測定對象進行測定,雙官能基聚氧丙烯多元醇換算的數量平均分子量。The number average molecular weight of the composition is, for example, 200 to 6000. Here, the number average molecular weight of the composition is the number average molecular weight converted into bifunctional polyoxypropylene polyol by measuring the entire composition using GPC (Gel Permeation Chromatography).
組合物的羥值係例如30~800mgKOH/g。此處,組合物的羥值係指與組合物1g中的羥基所相當之氫氧化鉀的毫克(mg)數,根據JIS K1557-1測定。The hydroxyl value of the composition is, for example, 30 to 800 mgKOH/g. Here, the hydroxyl value of the composition refers to the number of milligrams (mg) of potassium hydroxide corresponding to the hydroxyl groups in 1 g of the composition, and is measured according to JIS K1557-1.
以下,分開複數實施形態(第1~第3實施形態),針對上述組合物進行更具體說明。Hereinafter, the above-mentioned composition will be described in more detail by dividing the plurality of embodiments (first to third embodiments).
(第1實施形態) 第1實施形態組合物的化合物(A-1)係含有上述第1實施形態的化合物(A-1)。第1實施形態的莫耳比(C A1/C B)係例如0.2~150。具有此種特徵的第1實施形態組合物,在25℃下容易呈固態。 (First Embodiment) The compound (A-1) of the composition of the first embodiment contains the compound (A-1) of the first embodiment. The molar ratio (C A1 /C B ) in the first embodiment is, for example, 0.2 to 150. The composition of the first embodiment having such characteristics easily becomes solid at 25°C.
第1實施形態,當溶劑使用重氫化氯仿、且基準物質使用四甲基矽烷,施行組合物的 1H-NMR測定時,例如上述訊號(S1)會在 1H-NMR質譜的3.430ppm以上且未滿3.550ppm的範圍內觀測到,上述訊號(S2)會在 1H-NMR質譜的3.725ppm以上且3.800ppm以下(或3.725ppm以上且未滿3.800ppm)的範圍內觀測到。又,當式(I)的R 1係乙基時,上述訊號(S3)會在0.700ppm以上且1.000ppm以下的範圍內觀測到,當式(I)的R 1係甲基時,上述訊號(S3)會在0.700ppm以上且1.130ppm以下的範圍內觀測到。所以,第1實施形態,由該等訊號積分值的比,便可求得莫耳比(C A1/C B)、莫耳比(C A1/C T)及莫耳比(C B/C T)。 In the first embodiment, when deuterated chloroform is used as the solvent and tetramethylsilane is used as the standard substance, when 1 H-NMR measurement of the composition is performed, for example, the signal (S1) is observed in the range of 3.430 ppm to less than 3.550 ppm of the 1 H-NMR mass spectrum, and the signal (S2) is observed in the range of 3.725 ppm to 3.800 ppm (or 3.725 ppm to less than 3.800 ppm) of the 1 H-NMR mass spectrum. Furthermore, when R 1 of formula (I) is ethyl, the signal (S3) is observed in the range of 0.700 ppm to 1.000 ppm, and when R 1 of formula (I) is methyl, the signal (S3) is observed in the range of 0.700 ppm to 1.130 ppm. Therefore, in the first embodiment, the Moire ratio ( CA1 /C B ), the Moire ratio ( CA1 /C T ), and the Moire ratio (C B /C T ) can be obtained from the ratios of the signal integrated values.
第1實施形態組合物的莫耳比(C A1/C B)較佳係0.500以上、更佳係3.000以上、進一步佳係5.000以上。莫耳比(C A1/C B)較佳係120以下、更佳係90以下、進一步佳係60以下。若莫耳比(C A1/C B)在上述範圍內,當組合物使用為聚氨酯樹脂的原料時,便具有可輕易形成拉伸強度、延伸率及手感均良好、且耐久性優異聚氨酯樹脂的傾向。 The molar ratio (C A1 /C B ) of the composition of the first embodiment is preferably 0.500 or more, more preferably 3.000 or more, and further preferably 5.000 or more. The molar ratio (C A1 /C B ) is preferably 120 or less, more preferably 90 or less, and further preferably 60 or less. If the molar ratio (C A1 /C B ) is within the above range, when the composition is used as a raw material for polyurethane resin, it will be possible to easily form a polyurethane resin with good tensile strength, elongation and feel, and excellent durability. tendency.
第1實施形態組合物的莫耳比(C A1/C T)係例如0.12~0.99。莫耳比(C A1/C T)係可為0.150以上或0.200以上、亦可為0.800以下或0.500以下。若莫耳比(C A1/C T)在上述範圍內,當組合物使用為聚氨酯樹脂的原料時,便具有可輕易形成拉伸強度、延伸率及手感均良好、且耐久性優異聚氨酯樹脂的傾向。 The molar ratio (C A1 /C T ) of the composition of the first embodiment is, for example, 0.12 to 0.99. The molar ratio (C A1 /C T ) may be 0.150 or more or 0.200 or more, or 0.800 or less or 0.500 or less. When the molar ratio (C A1 /C T ) is within the above range, when the composition is used as a raw material for a polyurethane resin, it tends to be easy to form a polyurethane resin having good tensile strength, elongation, and hand feel, and excellent durability.
第1實施形態組合物的莫耳比(C B/C T)係例如0.001~0.900。莫耳比(C B/C T)係可為0.003以上或0.005以上、亦可為0.300以下或0.100以下。若莫耳比(C B/C T)在上述範圍內,當組合物使用為聚氨酯樹脂的原料時,便具有可輕易形成拉伸強度、延伸率及手感均良好、且耐久性優異聚氨酯樹脂的傾向。 The molar ratio (C B /C T ) of the composition of the first embodiment is, for example, 0.001 to 0.900. The molar ratio (C B /C T ) may be 0.003 or more or 0.005 or more, and may be 0.300 or less or 0.100 or less. If the molar ratio (C B /C T ) is within the above range, when the composition is used as a raw material for polyurethane resin, it will be possible to easily form a polyurethane resin with good tensile strength, elongation and feel, and excellent durability. tendency.
第1實施形態,訊號(S1)積分值Δ S1與訊號(S2)積分值Δ S2的比(Δ S1/Δ S2),係例如0.067~50。上述比(Δ S1/Δ S2)係可為0.500以上、1.000以上或2.000以上,亦可為40以下、30以下或20以下。 In the first embodiment, the ratio of the integrated value Δ S1 of the signal (S1) to the integrated value Δ S2 of the signal (S2) (Δ S1 /Δ S2 ) is, for example, 0.067 to 50. The above ratio (Δ S1 /Δ S2 ) may be 0.500 or more, 1.000 or more or 2.000 or more, and may be 40 or less, 30 or less or 20 or less.
第1實施形態中,訊號(S1)積分值Δ S1與訊號(S3)積分值Δ S3的比(Δ S1/Δ S3)係例如0.08~0.66。上述比(Δ S1/Δ S3)係可為0.100以上或0.133以上、亦可為0.533以下或0.333以下。 In the first embodiment, the ratio (Δ S1 / Δ S3 ) of the integral value Δ S1 of the signal (S1) to the integral value Δ S3 of the signal (S3) is, for example, 0.08 to 0.66. The above ratio (Δ S1 / Δ S3 ) may be greater than or equal to 0.100 or greater than or equal to 0.133, or less than or equal to 0.533 or less than or equal to 0.333.
第1實施形態中,訊號(S2)積分值Δ S2與訊號(S3)積分值Δ S3的比(Δ S2/Δ S3)係例如0.002~1.8。上述比(Δ S2/Δ S3)係可為0.006以上或0.010以上、亦可為0.600以下或0.200以下。 In the first embodiment, the ratio (Δ S2 /Δ S3 ) of the integrated value Δ S2 of the signal (S2) to the integrated value Δ S3 of the signal ( S3 ) is, for example, 0.002 to 1.8. The ratio (Δ S2 /Δ S3 ) may be 0.006 or more or 0.010 or more, and may be 0.600 or less or 0.200 or less.
(第2實施形態) 第2實施形態組合物的化合物(A-1)係含有上述第2實施形態的化合物(A-1)。第2實施形態中,莫耳比(C A1/C B)係例如0.1~150。具有此種特徵的第2實施形態組合物係在25℃下容易呈液態。 (Second embodiment) The compound (A-1) of the second embodiment composition contains the compound (A-1) of the second embodiment. In the second embodiment, the molar ratio ( CA1 /C B ) is, for example, 0.1 to 150. The second embodiment composition having such characteristics is easily in liquid form at 25°C.
第2實施形態,當溶劑使用重氫化氯仿、且基準物質使用四甲基矽烷,施行組合物的 1H-NMR測定時,例如上述訊號(S1)會在 1H-NMR質譜的3.430ppm以上且3.530ppm以下範圍內觀測到,上述訊號(S2)會在 1H-NMR質譜的3.720ppm以上且3.800ppm以下(或3.720ppm以上且未滿3.800ppm)範圍內觀測到。又,當式(I)的R 1係乙基的情況,上述訊號(S3)會在0.700ppm以上且1.000ppm以下範圍內觀測到,當式(I)的R 1係甲基的情況,上述訊號(S3)會在0.700ppm以上且1.130ppm以下範圍內觀測到。所以,第2實施形態,從該等訊號積分值的比,便可求得莫耳比(C A1/C B)、莫耳比(C A1/C T)及莫耳比(C B/C T)。 In the second embodiment, when deuterated chloroform is used as the solvent and tetramethylsilane is used as the reference material, and 1 H-NMR measurement of the composition is performed, for example, the above-mentioned signal (S1) will be 3.430 ppm or more in the 1 H-NMR mass spectrum and The above signal (S2) is observed in the range of 3.720ppm and below 3.800ppm (or 3.720ppm and below 3.800ppm) of the 1 H-NMR mass spectrum. In addition, when R 1 of the formula (I) is an ethyl group, the above signal (S3) is observed in the range of 0.700 ppm or more and 1.000 ppm or less. When R 1 of the formula (I) is a methyl group, the above signal (S3) is observed in the range of 0.700 ppm or more and 1.000 ppm or less. Signal (S3) will be observed in the range above 0.700ppm and below 1.130ppm. Therefore, in the second embodiment, from the ratio of the integrated values of these signals, the molar ratio (C A1 /C B ), the molar ratio (C A1 /C T ) and the molar ratio (C B /C T ).
第2實施形態組合物的莫耳比(C A1/C B)較佳係0.100以上、更佳係3.000以上、進一步佳係5.000以上。莫耳比(C A1/C B)較佳係150以下、更佳係90以下、進一步佳係60以下。若莫耳比(C A1/C B)在上述範圍內,當組合物使用為聚氨酯樹脂的原料時,便具有可輕易形成拉伸強度、延伸率及手感均良好、且耐久性優異聚氨酯樹脂的傾向。 The molar ratio ( CA1 / CB ) of the second embodiment composition is preferably 0.100 or more, more preferably 3.000 or more, and further preferably 5.000 or more. The molar ratio ( CA1 / CB ) is preferably 150 or less, more preferably 90 or less, and further preferably 60 or less. When the molar ratio ( CA1 / CB ) is within the above range, when the composition is used as a raw material for a polyurethane resin, it tends to be easy to form a polyurethane resin having good tensile strength, elongation, and hand feel, and excellent durability.
第2實施形態組合物的莫耳比(C A1/C T)係例如0.10~0.99。莫耳比(C A1/C T)係可為0.200以上或0.300以上、亦可為0.800以下或0.600以下。若莫耳比(C A1/C T)在上述範圍內,當組合物使用為聚氨酯樹脂的原料時,便具有可輕易形成拉伸強度、延伸率及手感均良好、且耐久性優異聚氨酯樹脂的傾向。 The molar ratio (C A1 /C T ) of the composition of the second embodiment is, for example, 0.10 to 0.99. The molar ratio (C A1 /C T ) may be 0.200 or more or 0.300 or more, and may be 0.800 or less or 0.600 or less. If the molar ratio (C A1 /C T ) is within the above range, when the composition is used as a raw material for polyurethane resin, it will be possible to easily form a polyurethane resin with good tensile strength, elongation and feel, and excellent durability. tendency.
第2實施形態組合物的莫耳比(C B/C T)係例如0.001~0.900。莫耳比(C B/C T)係可為0.005以上或0.010以上、亦可為0.300以下或0.100以下。若莫耳比(C B/C T)在上述範圍內,當組合物使用為聚氨酯樹脂的原料時,便具有可輕易形成拉伸強度、延伸率及手感均良好、且耐久性優異聚氨酯樹脂的傾向。 The molar ratio ( CB / CT ) of the composition of the second embodiment is, for example, 0.001 to 0.900. The molar ratio ( CB / CT ) may be 0.005 or more or 0.010 or more, or 0.300 or less or 0.100 or less. When the molar ratio ( CB / CT ) is within the above range, when the composition is used as a raw material for a polyurethane resin, it tends to be easy to form a polyurethane resin having good tensile strength, elongation, and hand feel, and excellent durability.
第2實施形態,訊號(S1)積分值Δ S1與訊號(S2)積分值Δ S2的比(Δ S1/Δ S2)係例如0.030~50。上述比(Δ S1/Δ S2)係可為0.500以上、1.000以上或2.000以上,亦可為40以下、30以下或20以下。 In the second embodiment, the ratio (Δ S1 / Δ S2 ) of the integral value Δ S1 of the signal (S1) to the integral value Δ S2 of the signal (S2) is, for example, 0.030 to 50. The above ratio (Δ S1 / Δ S2 ) may be greater than 0.500, greater than 1.000, or greater than 2.000, or less than 40, less than 30, or less than 20.
第2實施形態,訊號(S1)積分值Δ S1與訊號(S3)積分值Δ S3的比(Δ S1/Δ S3)係例如0.067~0.66。上述比(Δ S1/Δ S3)係可為0.133以上或0.200以上、亦可為0.533以下或0.400以下。 In the second embodiment, the ratio (Δ S1 / Δ S3 ) of the integral value Δ S1 of the signal (S1) to the integral value Δ S3 of the signal (S3) is, for example, 0.067 to 0.66. The above ratio (Δ S1 / Δ S3 ) may be greater than or equal to 0.133 or greater than or equal to 0.200, or less than or equal to 0.533 or less than or equal to 0.400.
第2實施形態,訊號(S2)積分值Δ S2與訊號(S3)積分值Δ S3的比(Δ S2/Δ S3)係例如0.002~1.800。上述比(Δ S2/Δ S3)係可為0.010以上或0.020以上,亦可為0.6以下或0.2以下。 In the second embodiment, the ratio (Δ S2 /Δ S3 ) of the integrated value Δ S2 of the signal (S2) to the integrated value Δ S3 of the signal ( S3 ) is, for example, 0.002 to 1.800. The above ratio (Δ S2 /Δ S3 ) may be 0.010 or more or 0.020 or more, and may be 0.6 or less or 0.2 or less.
(第3實施形態) 第3實施形態組合物的化合物(A-1)係含有上述第3實施形態的化合物(A-1)。第3實施形態中,莫耳比(C A1/C B)係例如0.1~150。具有此種特徵的第3實施形態組合物係在25℃下容易呈液態。 (Third Embodiment) The compound (A-1) of the composition of the third embodiment contains the compound (A-1) of the above-mentioned third embodiment. In the third embodiment, the molar ratio (C A1 /C B ) is, for example, 0.1 to 150. The composition of the third embodiment having such characteristics is easily liquid at 25°C.
第3實施形態中,當溶劑使用重氫化氯仿、且基準物質使用四甲基矽烷,施行組合物的 1H-NMR測定時,例如上述訊號(S1)會在 1H-NMR質譜的3.450ppm以上且3.530ppm以下範圍內觀測到,上述訊號(S2)會在 1H-NMR質譜的3.720ppm以上且3.800ppm以下(或3.720ppm以上且未滿3.800ppm)範圍內觀測到。所以,第3實施形態從該等訊號積分值的比便可求得莫耳比(C A1/C B)。 In the third embodiment, when deuterated chloroform is used as the solvent and tetramethylsilane is used as the reference material, and 1 H-NMR measurement of the composition is performed, for example, the above-mentioned signal (S1) will be 3.450 ppm or more in the 1 H-NMR mass spectrum. And the above-mentioned signal (S2) is observed in the range of 3.720ppm and below 3.800ppm (or 3.720ppm and less than 3.800ppm) of the 1 H-NMR mass spectrum. Therefore, in the third embodiment, the molar ratio (C A1 /C B ) can be obtained from the ratio of the integrated values of these signals.
第3實施形態組合物的莫耳比(C A1/C B)較佳係0.100以上、更佳係1.000以上、進一步佳係2.000以上。莫耳比(C A1/C B)較佳係120以下、更佳係90以下、進一步佳係60以下。若莫耳比(C A1/C B)在上述範圍內,當組合物使用為聚氨酯樹脂的原料時,具有可輕易形成操作性優異、延伸率與手感良好、且耐久性優異聚氨酯樹脂的傾向。 The molar ratio ( CA1 / CB ) of the composition of the third embodiment is preferably 0.100 or more, more preferably 1.000 or more, and further preferably 2.000 or more. The molar ratio ( CA1 / CB ) is preferably 120 or less, more preferably 90 or less, and further preferably 60 or less. When the molar ratio ( CA1 / CB ) is within the above range, when the composition is used as a raw material for a polyurethane resin, it tends to be easy to form a polyurethane resin having excellent workability, good elongation and feel, and excellent durability.
第3實施形態中,訊號(S1)積分值△S1與訊號(S2)積分值△S2的比(△S1/△S2)係例如0.033~50。上述比(△S1/△S2)係可為0.500以上、1.000以上或2.000以上,亦可為40以下、30以下或20以下。 In the third embodiment, the ratio ( ΔS1 /ΔS2) of the integrated value ΔS1 of the signal (S1) to the integrated value ΔS2 of the signal ( S2 ) is, for example, 0.033~50. The above ratio ( ΔS1 / ΔS2 ) may be 0.500 or more, 1.000 or more or 2.000 or more, and may be 40 or less, 30 or less or 20 or less.
<聚碳酸酯多元醇及組合物之製造方法> <Production method of polycarbonate polyol and composition>
上述實施形態化合物(A-1)的製造方法係將含有多元醇(B)、二醇(D)、碳酸酯、以及酯交換觸媒的混合液施行加熱,一邊從反應系統中除去源自碳酸酯的醇,一邊施行回流反應(酯交換反應),獲得化合物(A-1)。 The method for producing the compound (A-1) according to the above embodiment is to heat a mixed liquid containing a polyol (B), a diol (D), a carbonate, and a transesterification catalyst while removing carbonic acid derived from the reaction system. While carrying out a reflux reaction (ester exchange reaction) with the alcohol of the ester, compound (A-1) is obtained.
上述方法,含化合物(A-1)的反應混合物亦可獲得上述實施形態的組合物。所以,上述方法亦可謂為上述實施形態組合物的製造方法。 In the above method, the reaction mixture containing compound (A-1) can also obtain the above-mentioned embodiment of the composition. Therefore, the above method can also be regarded as a method for producing the above-mentioned embodiment of the composition.
多元醇(B)、二醇(D)及碳酸酯的詳細內容係如上述,該等較佳例(較佳R1與R2例、以及較佳組合例),亦係與化合物(A-1)所具有R1與R2的較佳例及較佳組合例相同。酯交換觸媒係從可輕易獲得所需化合物(A-1)的觀點,較佳係使用乙醯丙酮鋰。 The details of the polyol (B), diol (D) and carbonate are as described above, and the preferred examples (preferred R1 and R2 examples, and preferred combination examples) are the same as the preferred examples and preferred combination examples of R1 and R2 possessed by compound (A-1). From the viewpoint of easily obtaining the desired compound (A-1), lithium acetylacetonate is preferably used as the transesterification catalyst.
當二醇(D)係使用2種以上的情況,從使用為聚氨酯樹脂的原料時,可輕易形成拉伸強度、延伸率及手感良好,且耐久性優異聚氨酯樹脂的觀點,1,6-己二醇莫耳數相對於二醇(D)總莫耳數的比,較佳係0.30以上(例如0.30~0.95)、更佳係0.40以上(例如0.40~0.95)、進一步佳係0.50以上(例如0.50~0.90或0.50~0.80)。 When two or more diols (D) are used, from the perspective of being able to easily form a polyurethane resin having good tensile strength, elongation, good hand feel, and excellent durability when used as a raw material for a polyurethane resin, the ratio of the molar number of 1,6-hexanediol to the total molar number of diols (D) is preferably 0.30 or more (e.g. 0.30 to 0.95), more preferably 0.40 or more (e.g. 0.40 to 0.95), and further preferably 0.50 or more (e.g. 0.50 to 0.90 or 0.50 to 0.80).
多元醇(B)與二醇(D)的混合比率[混合液中的二醇(D)含量/混合液中的多元醇(B)含量],依莫耳比計較佳係1/100~5/1、更佳係1/80~3/1。藉由將二醇與多元醇的混合比率設為上述範圍,便可效率佳獲得化合物(A-1)。上述混合比率依莫耳比計亦可為1/5~60/1或1/1~40/1。 The mixing ratio of polyol (B) and diol (D) [diol (D) content in the mixed liquid/polyol (B) content in the mixed liquid], preferably 1/100~5 in terms of molar ratio /1, preferably 1/80~3/1. By setting the mixing ratio of diol and polyol to the above range, compound (A-1) can be obtained efficiently. The above mixing ratio may also be 1/5~60/1 or 1/1~40/1 in terms of molar ratio.
碳酸酯、與多元醇(B)及二醇(D)的混合比率[混合液中的碳酸酯含量/混合液中的多元醇(B)與二醇(D)的含量合計],依莫耳比計較佳係1/3~3/1、更佳係1/2.5~2.5/1。藉由將碳酸酯、與多元醇(B)及二醇(D)的混合比率設在上述範圍內,便可效率佳獲得化合物(A-1)。Mixing ratio of carbonate, polyol (B) and diol (D) [carbonate content in the mixed liquid/total content of polyol (B) and diol (D) in the mixed liquid], emol The better system is 1/3~3/1, and the better system is 1/2.5~2.5/1. By setting the mixing ratio of carbonate, polyol (B), and diol (D) within the above range, compound (A-1) can be obtained efficiently.
混合液中的酯交換觸媒含量,就從可輕易適當控制反應溫度、抑制反應生成物的色數上升之觀點,相對於混合液中的多元醇、二醇及碳酸酯總量100質量份,係可為0.0001~0.1質量份、亦可為0.0005~0.01質量份。酯交換觸媒的含量係從可輕易控制聚氨酯化反應之反應性的觀點,越少越好。若酯交換觸媒的含量變多,則聚氨酯化反應的反應性容易提高。混合液中的酯交換觸媒含量,從聚氨酯化的反應控制容易之觀點,相對於混合液中的多元醇、二醇及碳酸酯總量100質量份,較佳係0.001質量份以上、更佳係0.002質量份以上、進一步佳係0.003質量份以上。混合液中的酯交換觸媒含量就從可抑制反應生成物之色數上升的觀點,相對於混合液中的多元醇、二醇及碳酸酯總量100質量份,較佳係0.050質量份以下、更佳係0.040質量份以下、進一步佳係0.030質量份以下。從該等觀點,混合液中的酯交換觸媒含量,相對於混合液中的多元醇、二醇及碳酸酯總量100質量份,較佳係0.001~0.050質量份、更佳係0.002~0.040質量份、進一步佳係0.003~0.030質量份。The content of the ester exchange catalyst in the mixed solution can be 0.0001-0.1 parts by mass, or 0.0005-0.01 parts by mass, relative to 100 parts by mass of the total amount of the polyol, diol and carbonate in the mixed solution, from the viewpoint of being able to easily and appropriately control the reaction temperature and suppress the increase in the color number of the reaction product. The content of the ester exchange catalyst is preferably as small as possible from the viewpoint of being able to easily control the reactivity of the polyurethane reaction. If the content of the ester exchange catalyst increases, the reactivity of the polyurethane reaction is easily improved. The content of the ester exchange catalyst in the mixed solution is preferably 0.001 parts by mass or more, more preferably 0.002 parts by mass or more, and further preferably 0.003 parts by mass or more, relative to 100 parts by mass of the total amount of the polyol, diol and carbonate in the mixed solution, from the viewpoint of being easy to control the polyurethane reaction. From the viewpoint of suppressing the increase in the color number of the reaction product, the content of the transesterification catalyst in the mixed solution is preferably 0.050 parts by mass or less, more preferably 0.040 parts by mass or less, and further preferably 0.030 parts by mass or less, relative to 100 parts by mass of the total amount of the polyol, diol and carbonate in the mixed solution. From these viewpoints, the content of the transesterification catalyst in the mixed solution is preferably 0.001-0.050 parts by mass, more preferably 0.002-0.040 parts by mass, and further preferably 0.003-0.030 parts by mass, relative to 100 parts by mass of the total amount of the polyol, diol and carbonate in the mixed solution.
混合液的加熱溫度(反應溫度)係例如80~250℃、亦可為100~220℃。若反應溫度達80℃以上,則酯交換反應容易進行、可輕易獲得所需的化合物(A-1)。若反應溫度在250℃以下,則可抑制所獲得化合物(A-1)與組合物多元醇的色數。又,酯交換反應係可在溫度維持一定狀態下實施,亦可配合反應進行程度,一邊階段式或連續式升溫一邊進行反應。從可輕易獲得所需化合物(A-1)的觀點,最好依滿足下述式(α)關係的溫度T1施行加熱後,接著再依滿足下述式(β)關係的溫度T2施行加熱。另外,溫度T1與溫度T2較佳滿足下述式(γ)關係。又,第1加熱溫度的平均溫度T1 m及第2加熱溫度的平均溫度T2 m較佳滿足下述式(δ)關係。藉此,反應進行程度亦可從餾出物的餾出量預估。 120℃≦T1≦155℃ ...(α) 140℃≦T2≦155℃ ...(β) T1<T2 ...(γ) T1 m<T2 m...(δ) The heating temperature (reaction temperature) of the mixed liquid is, for example, 80 to 250°C, or 100 to 220°C. If the reaction temperature is 80° C. or higher, the transesterification reaction proceeds easily, and the desired compound (A-1) can be easily obtained. If the reaction temperature is 250° C. or lower, the color number of the obtained compound (A-1) and the composition polyol can be suppressed. In addition, the transesterification reaction can be carried out while maintaining the temperature at a constant state, or the reaction can be carried out while increasing the temperature in a stepwise or continuous manner according to the progress of the reaction. From the viewpoint of easily obtaining the desired compound (A-1), it is preferable to heat at a temperature T1 that satisfies the relationship of the following formula (α), and then to heat at a temperature T2 that satisfies the relationship of the following formula (β). In addition, the temperature T1 and the temperature T2 preferably satisfy the relationship of the following formula (γ). In addition, the average temperature T1 m of the first heating temperature and the average temperature T2 m of the second heating temperature preferably satisfy the relationship of the following formula (δ). Thus, the progress of the reaction can also be estimated from the amount of distillate. 120℃≦T1≦155℃. . . (α) 140℃≦T2≦155℃. . . (β) T1<T2. . . (γ) T1 m <T2 m . . . (δ)
混合液的加熱亦可在常壓下進行,但在反應後半段亦可在減壓下(例如101~0.1kPa壓力下)實施。藉此,可加快所生成餾出物的餾出速度,且能加快反應的進行。另外,本說明書中所謂「常壓」係指101.325kPa±20.000kPa的壓力。從可輕易獲得所需化合物(A-1)的觀點,混合液的加熱較佳係包括有:先在101.325kPa±20.000kPa壓力下施行加熱(第1加熱),接著在10.000kPa以下的減壓下施行加熱(第2加熱),更佳係第1加熱的溫度係滿足上述式(α)關係的溫度T1,第2加熱的溫度係滿足上述式(β)關係的溫度T2,進一步佳係第1加熱的溫度(溫度T1)與第2加熱的溫度(溫度T2)係滿足上述式(γ)關係。又,從可輕易獲得化合物(A-1)的觀點,較佳在120℃以下餾出源自碳酸酯的醇並從反應系統中除去。The mixed solution can be heated under normal pressure, but in the second half of the reaction, it can also be carried out under reduced pressure (e.g., 101~0.1 kPa). This can speed up the distillation rate of the generated distillate and accelerate the progress of the reaction. In addition, the so-called "normal pressure" in this specification refers to a pressure of 101.325 kPa±20.000 kPa. From the viewpoint of easily obtaining the desired compound (A-1), the heating of the mixed solution preferably includes: first heating at a pressure of 101.325 kPa ± 20.000 kPa (first heating), and then heating at a reduced pressure of less than 10.000 kPa (second heating). More preferably, the temperature of the first heating is a temperature T1 satisfying the relationship of the above formula (α), and the temperature of the second heating is a temperature T2 satisfying the relationship of the above formula (β). More preferably, the temperature of the first heating (temperature T1) and the temperature of the second heating (temperature T2) satisfy the relationship of the above formula (γ). In addition, from the viewpoint of easily obtaining the compound (A-1), it is preferred to distill off the alcohol derived from the carbonate at a temperature below 120°C and remove it from the reaction system.
上述製造方法亦可對所獲得反應混合物施行蒸餾、乾燥等後處理。又,上述製造方法亦可在獲得化合物(A-1)或含其之組合物後,添加多元醇(B)等成分,調製上述實施形態的組合物(例如滿足上述莫耳比(C A1/C B)、莫耳比(C A1/C T)及莫耳比(C B/C T)的組合物)。 The above-mentioned production method may also perform post-processing such as distillation and drying on the reaction mixture obtained. Moreover, in the above-mentioned production method, after obtaining compound (A-1) or a composition containing the same, components such as polyol (B) are added to prepare the composition of the above-mentioned embodiment (for example, satisfying the above-mentioned molar ratio (C A1 / C B ), molar ratio (C A1 /C T ) and molar ratio (C B /C T )).
<聚氨酯樹脂及其製造方法> 聚氨酯樹脂係多元醇成分與聚異氰酸酯成分的縮聚物或其交聯體。此處所謂「交聯體」係指利用鏈延伸劑等使縮聚物間進行交聯者。 <Polyurethane resin and its manufacturing method> Polyurethane resin is a polycondensate of a polyol component and a polyisocyanate component or a cross-linked product thereof. The "cross-linked product" here refers to one in which condensation polymers are cross-linked using a chain extension agent or the like.
(多元醇成分) 多元醇成分係含有上述化合物(A-1)。多元醇成分亦可含有化合物(A-1)以外的多元醇(具有2個以上末端羥基的化合物)。多元醇成分亦可更進一步含有例如:能含於上述組合物中的多元醇(化合物(A-2)、化合物(A-3)、多元醇(B)、二醇(D)、聚碳酸酯二醇等)。該等多元醇的含有比率,亦可與上述組合物的多元醇含有比率[例如莫耳比(C A1/C B)、莫耳比(C A1/C T)及莫耳比(C B/C T)]相同。換言之,多元醇成分亦可含有從上述組合物中除去多元醇以外化合物的多元醇混合物。 (Polyol component) The polyol component contains the above-mentioned compound (A-1). The polyol component may also contain a polyol other than compound (A-1) (a compound having two or more terminal hydroxyl groups). The polyol component may further contain, for example, a polyol that can be contained in the above-mentioned composition (compound (A-2), compound (A-3), polyol (B), diol (D), polycarbonate diol, etc.). The content ratio of these polyols may also be the same as the polyol content ratio of the above-mentioned composition [for example, molar ratio ( CA1 / CB ), molar ratio ( CA1 / CT ) and molar ratio ( CB / CT )]. In other words, the polyol component may also contain a polyol mixture in which compounds other than the polyol are removed from the above-mentioned composition.
多元醇成分亦可更進一步含有具酸性基的多元醇。此情況,聚氨酯樹脂成為含有酸性基。具酸性基的聚氨酯樹脂頗適用為水性聚氨酯樹脂分散體。相關水性聚氨酯樹脂分散體,容後述。The polyol component may further contain a polyol having an acidic group. In this case, the polyurethane resin contains acidic groups. Polyurethane resins with acidic groups are suitable for water-based polyurethane resin dispersions. Related water-based polyurethane resin dispersions will be described later.
酸性基係例如可對由與異氰酸酯進行反應所獲得異氰酸酯基末端預聚物,賦予親水性的官能基(親水性基)。具有此種酸性基的多元醇係可舉例如:二羥甲基丙酸(DMPA)、二羥甲基丁酸(DMBA)、二羥甲基戊酸、二羥甲基壬酸等二羥甲基烷烴酸。The acidic group is, for example, a functional group (hydrophilic group) that imparts hydrophilicity to an isocyanate group-terminated prepolymer obtained by reaction with isocyanate. Examples of the polyol system having such an acidic group include dimethylol propionic acid (DMPA), dimethylol butyric acid (DMBA), dimethylol valeric acid, dimethylol nonanoic acid and the like. Alkanoic acid.
(聚異氰酸酯) 聚異氰酸酯係可舉例如:芳香族聚異氰酸酯、芳香脂肪族聚異氰酸酯、脂肪族聚異氰酸酯、及脂環族聚異氰酸酯。又,亦可使用屬於該等之改質體的改質聚異氰酸酯。改質聚異氰酸酯係可舉例如:異三聚氰酸酯改質聚異氰酸酯(異氰酸酯之三聚體)、脲基甲酸酯改質聚異氰酸酯、脲二酮改質聚異氰酸酯、聚氨酯改質聚異氰酸酯、縮二脲改質聚異氰酸酯、脲酮亞胺改質聚異氰酸酯、醯脲改質聚異氰酸酯等。該等係可單獨使用、亦可併用2種以上。 (Polyisocyanate) Examples of the polyisocyanate system include aromatic polyisocyanate, aromatic aliphatic polyisocyanate, aliphatic polyisocyanate, and alicyclic polyisocyanate. Moreover, modified polyisocyanate which is one of these modified bodies can also be used. Modified polyisocyanate systems include, for example: isocyanate-modified polyisocyanate (isocyanate trimer), allophanate-modified polyisocyanate, uretdione-modified polyisocyanate, and polyurethane-modified polyisocyanate. , Biuret modified polyisocyanate, uretonimine modified polyisocyanate, urea modified polyisocyanate, etc. These systems may be used alone or two or more types may be used in combination.
芳香族異氰酸酯係可舉例如:2,4-二異氰酸甲苯酯、2,6-二異氰酸甲苯酯、2,4-二異氰酸甲苯酯/2,6-二異氰酸甲苯酯混合物、4,4'-二苯基甲烷二異氰酸酯、2,4'-二苯基甲烷二異氰酸酯、2,4'-二苯基甲烷二異氰酸酯/4,4'-二苯基甲烷二異氰酸酯混合物、二異氰酸間伸苯二甲酯、對二異氰酸伸苯二甲酯、4,4'-二苯醚二異氰酸酯、2-硝基二苯基-4,4'-二異氰酸酯、2,2'-二苯基丙烷-4,4'-二異氰酸酯、3,3'-二甲基二苯基甲烷-4,4'-二異氰酸酯、4,4'-二苯基丙烷二異氰酸酯、間伸苯二異氰酸酯、對伸苯二異氰酸酯、萘-1,4-二異氰酸酯、萘-1,5-二異氰酸酯、3,3'-二甲氧基二苯基-4,4'-二異氰酸酯等。Examples of aromatic isocyanates include 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, a mixture of 2,4-toluene diisocyanate/2,6-toluene diisocyanate, 4,4'-diphenylmethane diisocyanate, 2,4'-diphenylmethane diisocyanate, a mixture of 2,4'-diphenylmethane diisocyanate/4,4'-diphenylmethane diisocyanate, m-phenylenediisocyanate, p-phenylenediisocyanate, 4,4'- Diphenyl ether diisocyanate, 2-nitrodiphenyl-4,4'-diisocyanate, 2,2'-diphenylpropane-4,4'-diisocyanate, 3,3'-dimethyldiphenylmethane-4,4'-diisocyanate, 4,4'-diphenylpropane diisocyanate, m-phenylene diisocyanate, p-phenylene diisocyanate, naphthalene-1,4-diisocyanate, naphthalene-1,5-diisocyanate, 3,3'-dimethoxydiphenyl-4,4'-diisocyanate, etc.
芳香脂肪族異氰酸酯係可舉例如:1,3-二異氰酸伸苯二甲酯、1,4-二異氰酸伸苯二甲酯、及該等的混合物;1,3-雙(1-異氰酸基-1-甲基乙基)苯、1,4-雙(1-異氰酸基-1-甲基乙基)苯、及該等的混合物;ω,ω'-二異氰酸基-1,4-二乙基苯等。Examples of aromatic aliphatic isocyanates include 1,3-diisocyanatophenylene dimethyl ester, 1,4-diisocyanatophenylene dimethyl ester, and mixtures thereof; 1,3-bis(1-isocyanato-1-methylethyl)benzene, 1,4-bis(1-isocyanato-1-methylethyl)benzene, and mixtures thereof; ω,ω'-diisocyanato-1,4-diethylbenzene, and the like.
脂肪族異氰酸酯係可舉例如:六亞甲基二異氰酸酯、四亞甲基二異氰酸酯、2-甲基戊烷-1,5-二異氰酸酯、3-甲基戊烷-1,5-二異氰酸酯、離胺酸二異氰酸酯、三氧乙烯二異氰酸酯、伸乙二異氰酸酯、三亞甲基二異氰酸酯、八亞甲基二異氰酸酯、九亞甲基二異氰酸酯、2,2'-二甲基戊烷二異氰酸酯、2,2,4-三甲基己烷二異氰酸酯、十亞甲基二異氰酸酯、丁烯二異氰酸酯、1,3-丁二烯-1,4-二異氰酸酯、2,4,4-三甲基六亞甲基二異氰酸酯、1,6,11-十一烷三異氰酸酯、1,3,6-六亞甲基三異氰酸酯、1,8-二異氰酸基-4-(異氰酸基甲基)辛烷、2,5,7-三甲基-1,8-二異氰酸基-5-(異氰酸基甲基)辛烷、雙(異氰酸基乙)碳酸酯、雙(異氰酸基乙基)醚、1,4-丁二醇二丙醚-α,α'-二異氰酸酯、離胺酸二異氰酸基甲酯、2-異氰酸基乙基-2,6-二異氰酸基己酸酯、2-異氰酸基丙基-2,6-二異氰酸基己酸酯等。Examples of aliphatic isocyanates include: hexamethylene diisocyanate, tetramethylene diisocyanate, 2-methylpentane-1,5-diisocyanate, 3-methylpentane-1,5-diisocyanate, Lysine diisocyanate, trioxyethylene diisocyanate, ethylene diisocyanate, trimethylene diisocyanate, octamethylene diisocyanate, nonamethylene diisocyanate, 2,2'-dimethylpentane diisocyanate, 2,2,4-Trimethylhexane diisocyanate, decamethylene diisocyanate, butylene diisocyanate, 1,3-butadiene-1,4-diisocyanate, 2,4,4-trimethyl Hexamethylene diisocyanate, 1,6,11-undecane triisocyanate, 1,3,6-hexamethylene triisocyanate, 1,8-diisocyanato-4-(isocyanatomethyl yl)octane, 2,5,7-trimethyl-1,8-diisocyanato-5-(isocyanatomethyl)octane, bis(isocyanatoethyl)carbonate, bis(isocyanatoethyl)carbonate (Isocyanatoethyl) ether, 1,4-butanediol dipropyl ether-α,α'-diisocyanate, lysine diisocyanatomethyl ester, 2-isocyanatoethyl-2 , 6-diisocyanatocaproate, 2-isocyanatopropyl-2,6-diisocyanatocaproate, etc.
脂環族異氰酸酯係可舉例如:異佛爾酮二異氰酸酯、二異氰酸環己酯、雙(異氰酸基甲基)環己烷、二環己基甲烷二異氰酸酯、二異氰酸甲基環己酯、二環己基二甲基甲烷二異氰酸酯、2,2'-二甲基二環己基甲烷二異氰酸酯、雙(4-異氰酸基-亞正丁基)新戊四醇、氫化二聚酸二異氰酸酯、2-異氰酸基甲基-3-(3-異氰酸基丙基)-5-(異氰酸基甲基)雙環[2.2.1]庚烷、2-(異氰酸基甲基)3-(3-異氰酸基丙基)-6-(異氰酸基甲基)-雙環[2.2.1]庚烷、2-(異氰酸基甲基)-2-(3-異氰酸基丙基)-5-(異氰酸基甲基)雙環[2.2.1]庚烷、2-(異氰酸基甲基)-2-(3-異氰酸基丙基)-6-(異氰酸基甲基)雙環[2.2.1]庚烷、2-(異氰酸基甲基)-3-(3-異氰酸基丙基)-5-(2-異氰酸基乙基)雙環[2.2.1]庚烷、2-(異氰酸基甲基)-3-(3-異氰酸基丙基)-6-(2-異氰酸基乙基)雙環[2.2.1]庚烷、2-(異氰酸基甲基)-2-(3-異氰酸基丙基)-5-(2-異氰酸基乙基)雙環[2.2.1]庚烷、2-(異氰酸基甲基)-2-(3-異氰酸基丙基)-6-(2-異氰酸基乙基)雙環[2.2.1]庚烷、2,5-雙(異氰酸基甲基)雙環[2.2.1]庚烷、氫化二苯基甲烷二異氰酸酯、降莰烷二異氰酸酯、氫化甲苯二異氰酸酯、氫化二甲苯二異氰酸酯、氫化四甲基二甲苯二異氰酸酯等。Examples of the alicyclic isocyanate include isophorone diisocyanate, cyclohexyl diisocyanate, di(isocyanatomethyl)cyclohexane, dicyclohexylmethane diisocyanate, diisocyanatomethylcyclohexylmethane diisocyanate, dicyclohexyldimethylmethane diisocyanate, 2,2'-dimethyldicyclohexylmethane diisocyanate, di(4-isocyanato-n-butylene)neopentatriol, hydrogenated dimer acid diisocyanate, 2-isocyanatomethyl-3-(3-isocyanatomethyl)cyclohexane, diisocyanatomethyl-3-(2-isocyanatomethyl)cyclohexane, diisocyanatomethyl-2 ... 2-(isocyanatomethyl)-3-(3-isocyanatopropyl)-6-(isocyanatomethyl)-bicyclo[2.2.1]heptane, 2-(isocyanatomethyl)-2-(3-isocyanatopropyl)-5-(isocyanatomethyl)bicyclo[2.2.1]heptane, 2-(isocyanatomethyl)-2-(3-isocyanatopropyl)-6-(isocyanatomethyl)-bicyclo[2.2.1]heptane, 2-(isocyanatomethyl)-3-(3-isocyanatopropyl)-5-(2-isocyanatoethyl)bicyclo[2.2.1]heptane, 2-(isocyanatomethyl)-3-(3-isocyanatopropyl)-6-(2-isocyanatoethyl)bicyclo[2.2.1]heptane, 2-(isocyanatomethyl)-2-(3-isocyanatopropyl)-5-(2-isocyanatoethyl)bicyclo[2.2.1]heptane, 2-(isocyanatomethyl)-2-(3-isocyanatopropyl)-6-(2-isocyanatoethyl)bicyclo[2.2.1]heptane, 2,5-bis(isocyanatomethyl)bicyclo[2.2.1]heptane, hydrogenated diphenylmethane diisocyanate, norbornane diisocyanate, hydrogenated toluene diisocyanate, hydrogenated xylene diisocyanate, hydrogenated tetramethylxylene diisocyanate, and the like.
(多元醇成分/聚異氰酸酯成分摻合比) 多元醇成分與聚異氰酸酯成分的摻合比,依多元醇成分中的活性氫與聚異氰酸酯成分中的異氰酸酯基之莫耳比計,較佳係9:1~1:9、更佳係6:4~4:6。若摻合比在該範圍內,則聚氨酯樹脂會有具更優異性能的傾向。 (Polyol component/polyisocyanate component blending ratio) The blending ratio of the polyol component to the polyisocyanate component is preferably 9:1~1:9, and more preferably 6:4~4:6, based on the molar ratio of the active hydrogen in the polyol component to the isocyanate group in the polyisocyanate component. If the blending ratio is within this range, the polyurethane resin tends to have better performance.
(鏈延伸劑) 鏈延伸劑係可配合目的、用途等適當選擇。鏈延伸劑係可使用例如:水;乙二醇、1,3-丙二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、新戊二醇、1,10-癸二醇、1,1-環己烷二甲醇、1,4-環己烷二甲醇、三環癸烷二甲醇、茬二醇、雙(對羥)二苯基、雙(對羥苯基)丙烷、2,2-雙[4-(2-羥乙氧基)苯基]丙烷、雙[4-(2-羥乙氧基)苯基]碸、1,1-雙[4-(2-羥乙氧基)苯基]環己烷等低分子多元醇;聚酯多元醇、聚酯醯胺多元醇、聚醚多元醇、聚醚酯多元醇、聚碳酸酯多元醇、聚烯烴多元醇等高分子多元醇;伸乙二胺、異佛爾酮二胺、2-甲基-1,5-戊二胺、胺基乙基乙醇胺、二伸乙基三胺、三伸乙四胺、四伸乙五胺、五伸乙六胺等多胺等等。鏈延伸劑的摻合量(聚氨酯樹脂中所含源自鏈延伸劑的結構比例),相對於多元醇成分與聚異氰酸酯成分合計量100質量份,係可為0.1~50質量份。另外,當鏈延伸劑係多元醇的情況,該多元醇係包含鏈延伸劑與多元醇成分二者在內所計算出的含量。 (Chain extender) The chain extender can be appropriately selected according to the purpose and application. Examples of chain extenders include water; ethylene glycol, 1,3-propylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, neopentyl glycol, 1,10-decanediol, 1,1-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, tricyclodecanedimethanol, styrene glycol, bis(p-hydroxy)diphenyl, bis(p-hydroxyphenyl)propane, 2,2-bis[4-(2-hydroxyethoxy)phenyl]propane, bis[4-(2-hydroxyethoxy)phenyl]propane [0043] The invention relates to low molecular weight polyols such as [(4-(2-hydroxyethoxy)phenyl)sulfone, 1,1-bis[4-(2-hydroxyethoxy)phenyl]cyclohexane, etc.; high molecular weight polyols such as polyester polyols, polyesteramide polyols, polyether polyols, polyetherester polyols, polycarbonate polyols, polyolefin polyols, etc.; polyamines such as ethylenediamine, isophoronediamine, 2-methyl-1,5-pentanediamine, aminoethylethanolamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, etc. The amount of the chain extender (the proportion of the structure derived from the chain extender contained in the polyurethane resin) can be 0.1 to 50 parts by weight relative to 100 parts by weight of the total amount of the polyol component and the polyisocyanate component. In addition, when the chain extender is a polyol, the content of the polyol is calculated including both the chain extender and the polyol component.
上述聚氨酯樹脂係藉由使多元醇成分、聚異氰酸酯成分、以及視情況所需的鏈延伸劑進行反應(聚氨酯化反應)便可獲得。聚氨酯化反應係可在室溫(例如25℃)中進行,亦可在加熱下(例如40~150℃)進行。The above-mentioned polyurethane resin can be obtained by reacting a polyol component, a polyisocyanate component, and an optional chain extension agent (polyurethanization reaction). The polyurethanization reaction can be carried out at room temperature (for example, 25°C) or under heating (for example, 40 to 150°C).
聚氨酯化反應時,在縮短反應時間、提升反應率等目的下,亦可追加觸媒(聚氨酯化觸媒)。觸媒係可舉例如:三乙胺、三伸乙二胺、四甲基伸乙二胺、四甲基丙二胺、四甲基己二胺等三級胺觸媒;以及辛酸亞錫、油酸亞錫、二月桂酸二丁錫等錫系觸媒等等金屬觸媒。該等係可單獨使用、亦可併用2種以上。該等之中,較佳係使用二月桂酸二丁錫。觸媒的使用量,相對於多元醇成分與聚異氰酸酯成分合計量100質量份,亦可為0.001~100質量份。During the polyurethanation reaction, a catalyst (polyurethanation catalyst) can also be added for the purpose of shortening the reaction time, increasing the reaction rate, etc. Examples of the catalyst system include: tertiary amine catalysts such as triethylamine, triethylenediamine, tetramethylethylenediamine, tetramethylpropylenediamine, and tetramethylhexanediamine; and stannous octoate, Tin-based catalysts such as stannous oleate and dibutyltin dilaurate and other metal catalysts. These systems may be used alone or two or more types may be used in combination. Among these, dibutyltin dilaurate is preferably used. The usage amount of the catalyst may be 0.001 to 100 parts by mass relative to 100 parts by mass of the total amount of the polyol component and the polyisocyanate component.
當聚氨酯化反應時有使用觸媒的情況,為處理觸媒較佳使用磷化合物。磷化合物並無特別的限定,可舉例如:磷酸三甲酯、磷酸三乙酯、磷酸三丁酯、二-2-乙基己基磷酸酯、磷酸三苯酯、磷酸三甲苯酯、二苯磷酸甲苯酯等磷酸三酯;甲基酸性磷酸酯、乙基酸性磷酸酯、丙基酸性磷酸酯、異丙基酸性磷酸酯、丁基酸性磷酸酯、月桂基酸性磷酸酯、硬脂基酸性磷酸酯、2-乙基己基酸性磷酸酯、異癸基酸性磷酸酯、丁氧基乙基酸性磷酸酯、油基酸性磷酸酯、廿四烷基酸性磷酸酯、乙炔二醇酸性磷酸酯、甲基丙烯酸-2-羥乙酯酸性磷酸酯、磷酸二丁酯、磷酸單丁酯、磷酸單異癸酯、雙(2-乙基己基)磷酸酯等酸性磷酸酯;亞磷酸三苯酯、亞磷酸參壬基苯酯、亞磷酸三甲苯酯、亞磷酸三乙酯、亞磷酸參(2-乙基己酯)、亞磷酸十三烷酯、亞磷酸三月桂酯、亞磷酸參(十三烷酯)、亞磷酸三油酯、亞磷酸二苯基單(2-乙基己酯)、亞磷酸二苯基單癸酯、亞磷酸二苯基單癸酯、亞磷酸三月桂酯、亞磷酸氫二乙酯、亞磷酸氫雙(2-乙基己酯)、亞磷酸氫二月桂酯、氫化亞磷酸二油酯、亞磷酸氫二苯酯、四苯基二丙二醇二亞磷酸酯、雙(癸基)新戊四醇二亞磷酸酯、亞磷酸三硬脂酯、二硬脂基新戊四醇二亞磷酸酯、亞磷酸參(2,4-二第三丁基苯酯)等亞磷酸酯類;磷酸、亞磷酸、次磷酸等。該等係可單獨使用、亦可併用2種以上。該等之中,較佳係酸性磷酸酯、更佳係2-乙基己基酸性磷酸酯。磷化合物的使用量,相對於觸媒100質量份亦可為10~2000質量份。When a catalyst is used in the polyurethanization reaction, it is preferable to use a phosphorus compound for handling the catalyst. The phosphorus compound is not particularly limited, and examples thereof include trimethyl phosphate, triethyl phosphate, tributyl phosphate, di-2-ethylhexyl phosphate, triphenyl phosphate, tricresyl phosphate, and diphenyl phosphate. Phosphate triesters such as cresyl ester; methyl acid phosphate, ethyl acid phosphate, propyl acid phosphate, isopropyl acid phosphate, butyl acid phosphate, lauryl acid phosphate, stearyl acid phosphate , 2-ethylhexyl acid phosphate, isodecyl acid phosphate, butoxyethyl acid phosphate, oleyl acid phosphate, tetracosyl acid phosphate, acetylene glycol acid phosphate, methacrylic acid -2-Hydroxyethyl acid phosphate, dibutyl phosphate, monobutyl phosphate, monoisodecyl phosphate, bis(2-ethylhexyl)phosphate and other acidic phosphates; triphenyl phosphite, phosphite Nonyl phenyl ester, tricresyl phosphite, triethyl phosphite, ginseng phosphite (2-ethylhexyl), tridecyl phosphite, trilauryl phosphite, ginseng phosphite (tridecyl ester) ), trioleyl phosphite, diphenyl mono(2-ethylhexyl) phosphite, diphenyl monodecyl phosphite, diphenyl monodecyl phosphite, trilauryl phosphite, hydrogen phosphite Diethyl ester, bis(2-ethylhexyl) hydrogen phosphite, dilauryl hydrogen phosphite, dioleyl hydrogen phosphite, diphenyl hydrogen phosphite, tetraphenyl dipropylene glycol diphosphite, bis( Decyl) neopentyl erythritol diphosphite, tristearyl phosphite, distearyl neopentyl erythritol diphosphite, phosphite (2,4-di-tert-butylphenyl ester), etc. Phosphate esters; phosphoric acid, phosphorous acid, hypophosphorous acid, etc. These systems may be used alone or two or more types may be used in combination. Among these, acidic phosphate is preferred, and 2-ethylhexyl acidic phosphate is more preferred. The usage amount of the phosphorus compound may be 10 to 2000 parts by mass relative to 100 parts by mass of the catalyst.
聚氨酯化反應係可在溶劑存在下進行。溶劑係可使用例如:醋酸乙酯、醋酸丁酯、醋酸丙酯、γ-丁內酯、δ-戊內酯、ε-己內酯等酯類;二甲基甲醯胺、二乙基甲醯胺、二甲基乙醯胺等醯胺類;二甲亞碸等亞碸類;四氫呋喃、二噁烷、2-乙氧基乙醇等醚類;甲乙酮、甲基異丁酮、環己酮等酮類;苯、甲苯等芳香族烴類等。The polyurethane reaction can be carried out in the presence of a solvent. Examples of the solvent include esters such as ethyl acetate, butyl acetate, propyl acetate, γ-butyrolactone, δ-valerolactone, and ε-caprolactone; amides such as dimethylformamide, diethylformamide, and dimethylacetamide; sulfoxides such as dimethyl sulfoxide; ethers such as tetrahydrofuran, dioxane, and 2-ethoxyethanol; ketones such as methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; and aromatic hydrocarbons such as benzene and toluene.
以上所說明的聚氨酯樹脂係延伸率與手感均良好,且耐久性優異,更依情況會有拉伸強度良好。所以,上述聚氨酯樹脂頗適用於合成皮革、人工皮革、塗佈材等。The polyurethane resin system described above has good elongation and feel, excellent durability, and may have good tensile strength depending on the situation. Therefore, the above-mentioned polyurethane resin is suitable for synthetic leather, artificial leather, coated materials, etc.
<水性聚氨酯樹脂分散體> 水性聚氨酯樹脂分散體係含有:水系介質、與分散於該水系介質中的聚氨酯樹脂或其中和物。聚氨酯樹脂係上述聚氨酯樹脂中含有酸性基者(所含多元醇成分係具酸性基之多元醇者)。 <Aqueous polyurethane resin dispersion> Aqueous polyurethane resin dispersion contains: an aqueous medium, and a polyurethane resin dispersed in the aqueous medium or a neutralized product thereof. The polyurethane resin is a polyurethane resin containing an acidic group (the polyol component contained is a polyol having an acidic group).
水系介質係除水之外,尚亦可使用含有乳化劑、分散劑等的溶液等。水系介質較佳係含有水,更佳係僅由水構成。The aqueous medium may be a solution containing an emulsifier, a dispersant, etc. in addition to water. The aqueous medium preferably contains water, and more preferably consists only of water.
當水性聚氨酯樹脂分散體係含有聚氨酯樹脂的中和物時,聚氨酯樹脂所具有的酸性基係可利用中和劑進行中和。中和劑係可舉例如:氨、乙胺、三甲胺、三乙胺、三異丙胺、三丁胺、三乙醇胺、N-甲基二乙醇胺、N-苯基二乙醇胺、單乙醇胺、二甲基乙醇胺、二乙基乙醇胺、𠰌啉、N-甲基𠰌啉、2-胺基-2-乙基-1-丙醇、高級烷基改質𠰌啉等有機胺類;鋰、鉀、鈉等鹼金屬;氫氧化鈉、氫氧化鉀等無機鹼類等。從提升塗膜的耐久性、平滑性等觀點,較佳係使用氨、三甲胺、三乙胺等,利用加熱便可輕易解離的高揮發性中和劑。該等中和劑係可單獨使用、亦可併用2種以上。When the aqueous polyurethane resin dispersion contains a neutralized product of the polyurethane resin, the acidic group of the polyurethane resin can be neutralized by a neutralizer. Examples of the neutralizer include organic amines such as ammonia, ethylamine, trimethylamine, triethylamine, triisopropylamine, tributylamine, triethanolamine, N-methyldiethanolamine, N-phenyldiethanolamine, monoethanolamine, dimethylethanolamine, diethylethanolamine, iodine, N-methyliodine, 2-amino-2-ethyl-1-propanol, and higher alkyl-modified iodine; alkali metals such as lithium, potassium, and sodium; and inorganic bases such as sodium hydroxide and potassium hydroxide. From the perspective of improving the durability and smoothness of the coating, it is preferred to use a highly volatile neutralizer such as ammonia, trimethylamine, triethylamine, etc., which can be easily dissociated by heating. These neutralizers can be used alone or in combination of two or more.
在製造水性聚氨酯樹脂分散體時,亦可使用含陰離子性極性基之化合物。含陰離子性極性基之化合物係可例如由具1個以上活性氫的有機酸、與中和劑構成者。有機酸係可舉例如:羧酸鹽、磺酸鹽、磷酸鹽、膦酸鹽、次膦酸鹽、硫代磺酸鹽等。有機酸所含的該等陰離子性極性基係可單獨導入,亦可如螯合物般地結合於金屬離子上。When producing aqueous polyurethane resin dispersions, compounds containing anionic polar groups can also be used. The compound containing an anionic polar group may be composed of, for example, an organic acid having one or more active hydrogens and a neutralizing agent. Examples of organic acids include carboxylates, sulfonates, phosphates, phosphonates, phosphinates, thiosulfonates, and the like. The anionic polar groups contained in the organic acid can be introduced alone, or they can be combined with metal ions like chelates.
在製造水性聚氨酯樹脂分散體時,亦可用含陽離子性極性基之化合物。含陽離子性極性基之化合物係例如從由具1個以上活性氫的三級胺、無機酸的中和劑、有機酸的中和劑、及四級化劑所組成群組中選擇1種構成。又、含陽離子性極性基之化合物亦可使用一級胺鹽、二級胺鹽、三級胺鹽、吡啶鎓鹽等陽離子性化合物。When producing aqueous polyurethane resin dispersions, compounds containing cationic polar groups can also be used. The compound containing a cationic polar group is composed of, for example, one selected from the group consisting of a tertiary amine having one or more active hydrogens, a neutralizer for inorganic acids, a neutralizer for organic acids, and a quaternary agent. . Furthermore, as the compound containing a cationic polar group, cationic compounds such as primary amine salts, secondary amine salts, tertiary amine salts, and pyridinium salts can also be used.
具1個以上活性氫的三級胺係可舉例如:N,N-二甲基乙醇胺、N,N-二乙基乙醇胺、N,N-二丙基乙醇胺、N,N-二苯基乙醇胺、N-甲基-N-乙基乙醇胺、N-甲基-N-苯基乙醇胺、N,N-二甲基丙醇胺、N-甲基-N-乙基丙醇胺、N-甲基二乙醇胺、N-乙基二乙醇胺、N-甲基二丙醇胺、N-苯基二乙醇胺、N-苯基二丙醇胺、N-羥乙基-N-羥丙基-甲胺、N,N'-二羥乙基哌嗪、三乙醇胺、參異丙醇胺、N-甲基-雙-(3-胺基丙基)-胺、N-甲基-雙-(2-胺基丙基)-胺等。又,亦可使用在氨、甲胺等的一級胺、或二甲胺等地二級胺上加成環氧烷者。Examples of tertiary amines having one or more active hydrogen atoms include N,N-dimethylethanolamine, N,N-diethylethanolamine, N,N-dipropylethanolamine, N,N-diphenylethanolamine, N-methyl-N-ethylethanolamine, N-methyl-N-phenylethanolamine, N,N-dimethylpropanolamine, N-methyl-N-ethylpropanolamine, N-methyldiethanolamine, N-ethyldiethanolamine, N-methyldipropanolamine, N-phenyldiethanolamine, N-phenyldipropanolamine, N-hydroxyethyl-N-hydroxypropyl-methylamine, N,N'-dihydroxyethylpiperazine, triethanolamine, triisopropanolamine, N-methyl-bis-(3-aminopropyl)-amine, and N-methyl-bis-(2-aminopropyl)-amine. Furthermore, what is obtained by adding alkylene oxide to a primary amine such as ammonia or methylamine, or a secondary amine such as dimethylamine, can also be used.
無機酸及有機酸係可舉例如:鹽酸、醋酸、乳酸、氰基醋酸、磷酸及硫酸等。Examples of inorganic acids and organic acids include hydrochloric acid, acetic acid, lactic acid, cyanoacetic acid, phosphoric acid, and sulfuric acid.
四級化劑係可舉例如:硫酸二甲酯、氯甲苯、溴乙醯胺、氯乙醯胺等。又,亦可使用例如:溴化乙基、溴化丙基、溴化丁基等鹵化烷基。Examples of the quaternary agent include dimethyl sulfate, chlorotoluene, bromoacetamide, chloroacetamide, and the like. Furthermore, halogenated alkyl groups such as ethyl bromide, propyl bromide and butyl bromide can also be used.
水性聚氨酯樹脂分散體係例如依序施行下述步驟便可製造:使含有具酸性基之多元醇的多元醇成分、與聚異氰酸酯成分,在溶劑存在下(或無溶劑存在下)進行反應,而生成聚氨酯預聚物的步驟;將該預聚物中的酸性基利用中和劑進行中和的步驟;使經中和的預聚物分散於水系介質中的步驟;以及使分散於水系介質中的預聚物與鏈延伸劑進行反應的步驟。另外,各步驟中,藉由視需要使用觸媒,便可促進反應,便能控制副產物的量。The water-based polyurethane resin dispersion system can be produced, for example, by sequentially performing the following steps: reacting a polyol component containing a polyol with an acidic group and a polyisocyanate component in the presence of a solvent (or in the absence of a solvent) to form The steps of making a polyurethane prepolymer; neutralizing the acidic groups in the prepolymer with a neutralizing agent; dispersing the neutralized prepolymer in an aqueous medium; and dispersing the neutralized prepolymer in the aqueous medium. The step of reacting the prepolymer with the chain extension agent. In addition, in each step, by using a catalyst as necessary, the reaction can be promoted and the amount of by-products can be controlled.
由以上所說明水性聚氨酯樹脂分散體形成的膜(例如藉由將水性聚氨酯樹脂分散體塗佈於基材上而形成的膜),係密接性、柔軟性、觸感等均優異。所以,上述水性聚氨酯樹脂分散體可適用於人工皮革、合成皮革及塗佈材。A film formed from the aqueous polyurethane resin dispersion described above (for example, a film formed by coating the aqueous polyurethane resin dispersion on a base material) has excellent adhesion, flexibility, touch, and the like. Therefore, the above-mentioned water-based polyurethane resin dispersion can be applied to artificial leather, synthetic leather and coated materials.
<雙液組合物組> 供形成上述聚氨酯樹脂用的多元醇成分與聚異氰酸酯成分之雙液組合物組,係可在各自的容器中進行保管、運搬等。雙液組合物組係含有:至少含上述多元醇成分的第1液、與至少含上述聚異氰酸酯成分的第2液。當使用鏈延伸劑、觸媒、溶劑等的情況,該等係可含於第1液及/或第2液中,亦可分別摻合於第1液及第2液中。上述雙液組合物組係可適用為例如塗佈材,亦可適用於人工皮革、合成皮革等的製造。將上述雙液組合物組使用為塗佈材時,例如將第1液與第2液混合後,再將所獲得混合液塗佈於基材上,視情況施行加熱,便可形成塗膜(例如含聚氨酯樹脂的硬化膜)。 [實施例] <Two liquid composition set> The two-liquid composition set of the polyol component and the polyisocyanate component for forming the polyurethane resin can be stored and transported in separate containers. The two-liquid composition contains a first liquid containing at least the polyol component and a second liquid containing at least the polyisocyanate component. When chain extension agents, catalysts, solvents, etc. are used, these may be contained in the first liquid and/or the second liquid, or may be blended in the first liquid and the second liquid respectively. The above-mentioned two-liquid composition system can be applied to, for example, coating materials, and can also be applied to the production of artificial leather, synthetic leather, etc. When the above-mentioned two-liquid composition set is used as a coating material, for example, the first liquid and the second liquid are mixed, and then the obtained mixed liquid is applied to the base material, and optionally heated to form a coating film ( For example, a cured film containing polyurethane resin). [Example]
以下,針對本發明實施例進行說明,惟,本發明並不僅侷限於該等實施例。The following describes embodiments of the present invention, but the present invention is not limited to these embodiments.
<第1實施例>
(實施例1A)
在經組裝有攪拌機、溫度計、加熱裝置及冷卻器的1L雙口玻璃製反應器中,混合:三羥甲基丙烷35.2g、1,4-丁二醇354.2g、碳酸二乙酯510.7g、及乙醯丙酮鋰0.045g。所獲得混合液在常壓下,依130~150℃(初期130℃、末期150℃)加熱,一邊除去低沸點成分(源自碳酸酯的醇等),一邊進行8小時反應。餾出液溫度係設為77℃以上且未滿79℃。然後,在反應溫度150℃下,將燒瓶內的壓力減壓至1kPa,更進行8小時反應,獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-1A)。
<First Embodiment>
(Example 1A)
In a 1L double-port glass reactor equipped with a mixer, thermometer, heating device and cooler, mix: 35.2g trimethylolpropane, 354.2
(實施例2A) 除使用由三羥甲基丙烷31.3g、1,6-己二醇413.8g、碳酸二乙酯454.9g、及乙醯丙酮鋰0.045g混合獲得的混合液之外,其餘均與實施例1A同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-2A)。 (Example 2A) Except for using a mixed liquid obtained by mixing 31.3g of trimethylolpropane, 413.8g of 1,6-hexanediol, 454.9g of diethyl carbonate, and 0.045g of lithium acetate acetonate, the rest was the same as in Example 1A. A composition (PCP-2A) containing polycarbonate polyol represented by the above formula (A-1) was obtained.
(實施例3A) 除使用由三羥甲基丙烷83.0g、1,4-丁二醇334.6g、碳酸二乙酯482.4g、及乙醯丙酮鋰0.045g混合獲得的混合液之外,其餘均與實施例1A同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-3A)。 (Example 3A) Except for using a mixed solution obtained by mixing 83.0 g of trihydroxymethylpropane, 334.6 g of 1,4-butanediol, 482.4 g of diethyl carbonate, and 0.045 g of lithium acetylacetonate, the rest was the same as Example 1A to obtain a composition (PCP-3A) containing a polycarbonate polyol represented by the above formula (A-1).
(實施例4A) 除使用在經組裝有攪拌機、溫度計、加熱裝置及冷卻器的1L雙口玻璃製反應器中,混合:三羥甲基丙烷74.4g、1,6-己二醇393.2g、碳酸二乙酯432.4g、及乙醯丙酮鋰0.045g而獲得的混合液之外,其餘均與實施例1A同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-4A)。 (Example 4A) Except for using a 1L double-necked glass reactor equipped with a stirrer, a thermometer, a heater and a cooler, 74.4 g of trihydroxymethylpropane, 393.2 g of 1,6-hexanediol, 432.4 g of diethyl carbonate and 0.045 g of lithium acetylacetonate to obtain a mixed solution, the rest was the same as in Example 1A to obtain a composition (PCP-4A) containing a polycarbonate polyol represented by the above formula (A-1).
(實施例5A) 將實施例2A所獲得組合物(PCP-2A)900g、與三羥甲基丙烷100g在80℃下進行混合,獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-5A)。 (Example 5A) 900 g of the composition (PCP-2A) obtained in Example 2A was mixed with 100 g of trimethylolpropane at 80°C to obtain a composition (PCP) containing the polycarbonate polyol represented by the above formula (A-1). -5A).
(實施例6A)
除使用在經組裝有攪拌機、溫度計、加熱裝置及冷卻器的1L雙口玻璃製反應器中,混合:三羥甲基乙烷33.6g、1,6-己二醇198.3g、碳酸二乙酯218.1g、及乙醯丙酮鋰0.025g,而獲得的混合液之外,其餘均與實施例1A同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-6A)。
(Example 6A)
In addition to being used in a 1L double-port glass reactor equipped with a mixer, thermometer, heating device and cooler, mix: 33.6g trimethylolethane, 198.3
(實施例7A) 除使用在經組裝有攪拌機、溫度計、加熱裝置及冷卻器的1L雙口玻璃製反應器中,混合:新戊四醇37.7g、1,6-己二醇196.4g、碳酸二乙酯215.9g、及乙醯丙酮鋰0.025g,而獲得的混合液之外,其餘均與實施例1A同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-7A)。 (Example 7A) In addition to being used in a 1L double-port glass reactor equipped with a mixer, thermometer, heating device and cooler, mix: 37.7g of neopentylerythritol, 196.4g of 1,6-hexanediol, and 215.9g of diethyl carbonate. , and 0.025 g of lithium acetate acetonate, and the composition (PCP-7A) containing the polycarbonate polyol represented by the above formula (A-1) was obtained in the same manner as in Example 1A except for the obtained mixed liquid.
(實施例8A) 除將餾出液溫度設為80℃以上且未滿83℃之外,其餘均與實施例4A同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-8A)。 (Example 8A) Except that the distillate temperature was set to be above 80°C and below 83°C, the rest was the same as Example 4A to obtain a composition (PCP-8A) containing a polycarbonate polyol represented by the above formula (A-1).
(實施例9A) 除將乙醯丙酮鋰的摻合量變更為0.135g、及將餾出液溫度設為84℃以上且未滿108℃之外,其餘均與實施例4A同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-9A)。 (Example 9A) Except that the amount of lithium acetylacetonate blended was changed to 0.135 g and the distillate temperature was set to 84°C or higher and less than 108°C, the rest was the same as Example 4A to obtain a composition (PCP-9A) containing a polycarbonate polyol represented by the above formula (A-1).
(參考例1A) 將實施例2A所獲得組合物(PCP-2A)800g、與三羥甲基丙烷200g,在80℃下進行混合,獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-10A)。 (Reference Example 1A) 800 g of the composition (PCP-2A) obtained in Example 2A and 200 g of trihydroxymethylpropane were mixed at 80°C to obtain a composition (PCP-10A) containing a polycarbonate polyol represented by the above formula (A-1).
(參考例2A) 將依照與實施例4A同樣獲得的混合液,在常壓下依150℃(初期150℃、末期150℃)加熱,一邊除去低沸點成分(源自碳酸酯的醇等),一邊進行8小時反應。餾出液溫度設為超過120℃。又,在反應溫度150℃下,將燒瓶內壓力減壓至1kPa,更進行8小時反應,獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-11A)。 (Reference Example 2A) The mixed solution obtained in the same manner as in Example 4A was heated at 150°C (150°C at the beginning and 150°C at the end) under normal pressure, and the reaction was carried out for 8 hours while removing low-boiling components (such as alcohols derived from carbonates). The distillate temperature was set to be higher than 120°C. Furthermore, at a reaction temperature of 150°C, the pressure in the flask was reduced to 1 kPa, and the reaction was carried out for another 8 hours to obtain a composition (PCP-11A) containing a polycarbonate polyol represented by the above formula (A-1).
(參考例3A) 除在反應溫度150℃下,將燒瓶內的壓力急遽減壓至1kPa之外,其餘均與參考例2A同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-12A)。 (Reference Example 3A) Except that the pressure in the flask was rapidly reduced to 1 kPa at a reaction temperature of 150°C, the same procedures as in Reference Example 2A were followed to obtain a composition (PCP-12A) containing a polycarbonate polyol represented by the above formula (A-1).
(參考例4A) 除將常壓下的加熱溫度設為140~150℃(初期140℃、末期150℃)之外,其餘均與參考例2A同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-13A)。 (Reference Example 4A) Except that the heating temperature under normal pressure was set to 140-150°C (140°C at the initial stage and 150°C at the final stage), the rest was the same as Reference Example 2A to obtain a composition (PCP-13A) containing a polycarbonate polyol represented by the above formula (A-1).
(比較例1A) 將Nipporan 980R 450g、與三羥甲基丙烷450g,在80℃下進行混合,獲得含聚碳酸酯二醇的組合物(PCD-1A)。 (Comparative Example 1A) 450 g of Nipporan 980R and 450 g of trihydroxymethylpropane were mixed at 80°C to obtain a polycarbonate diol-containing composition (PCD-1A).
(比較例2A) 除使用將三羥甲基丙烷74.4g、1,6-己二醇393.2g、碳酸二乙酯432.4g、及鈦酸四丁酯0.09g混合獲得的混合液之外,其餘均與實施例1A同樣地獲得含聚碳酸酯多元醇的組合物(PCP-14A)。 (Comparative Example 2A) Except for using a mixed solution obtained by mixing 74.4 g of trihydroxymethylpropane, 393.2 g of 1,6-hexanediol, 432.4 g of diethyl carbonate, and 0.09 g of tetrabutyl titanium, the rest was the same as in Example 1A to obtain a polycarbonate polyol-containing composition (PCP-14A).
(分析評價) [數量平均分子量之測定] 依以下條件,施行依上述所獲得組合物的GPC分析,測定組合物的數量平均分子量。結果如表2與表3所示。 - 條件 - (1)測定器:HLC-8420(東曹公司製) (2)管柱:TSKgel(東曹公司製) .G3000H-XL .G3000H-XL .G2000H-XL .G2000H-XL (3)移動相:THF(四氫呋喃) (4)檢測器:RI(折射率)檢測器(HLC-8420附屬品) (5)溫度:40℃ (6)流速:1.000ml/min (7)檢量線:使用以下商品(均係三洋化成工業公司製的雙官能基聚氧丙烯多元醇),獲得檢量線。 .「SANNIX PP-200」(數量平均分子量=200、平均官能基數:2) .「SANNIX PP-400」(數量平均分子量=400、平均官能基數:2) .「SANNIX PP-1000」(數量平均分子量=1000、平均官能基數:2) .「SANNIX PP-2000」(數量平均分子量=2000、平均官能基數:2) .「SANNIX PP-3000」(數量平均分子量=3200、平均官能基數:2) .「SANNIX PP-4000」(數量平均分子量=4160、平均官能基數:2) (8)檢量線近似式:三次式 (9)樣品溶液濃度:0.5質量%THF溶液 (Analysis and evaluation) [Determination of number average molecular weight] GPC analysis of the composition obtained above was performed under the following conditions, and the number average molecular weight of the composition was measured. The results are shown in Table 2 and Table 3. - condition - (1) Measuring device: HLC-8420 (manufactured by Tosoh Corporation) (2) Pipe string: TSKgel (manufactured by Tosoh Corporation) . G3000H-XL . G3000H-XL . G2000H-XL . G2000H-XL (3) Mobile phase: THF (tetrahydrofuran) (4) Detector: RI (refractive index) detector (accessory to HLC-8420) (5)Temperature: 40℃ (6)Flow rate: 1.000ml/min (7) Calibration line: Use the following products (all bifunctional polyoxypropylene polyols manufactured by Sanyo Chemical Industry Co., Ltd.) to obtain a calibration line. . "SANNIX PP-200" (number average molecular weight = 200, average number of functional groups: 2) . "SANNIX PP-400" (number average molecular weight = 400, average number of functional groups: 2) . "SANNIX PP-1000" (number average molecular weight = 1000, average number of functional groups: 2) . "SANNIX PP-2000" (number average molecular weight = 2000, average number of functional groups: 2) . "SANNIX PP-3000" (number average molecular weight = 3200, average number of functional groups: 2) . "SANNIX PP-4000" (number average molecular weight = 4160, average number of functional groups: 2) (8) Approximate formula of calibration curve: cubic formula (9) Sample solution concentration: 0.5 mass% THF solution
[羥值測定] 根據JIS K1557-1,依照使用乙醯化試劑的方法,測定上述所獲得組合物的羥值。結果如表2與表3所示。 [Hydroxyl value determination] The hydroxyl value of the composition obtained above was determined according to the method using an acetylation reagent in accordance with JIS K1557-1. The results are shown in Tables 2 and 3.
[性狀評價] 將上述所獲得組合物設為樣品,並將該樣品依80℃加熱1小時後,在5℃與25℃下放置3天。目視確認經放置後的樣品狀態,若在上述溫度下儘管僅呈現些微流動性便評為液狀,當沒有流動性的情況便評為固態。結果如表2與表3所示。 [Evaluation of properties] The above-obtained composition was set as a sample, and the sample was heated at 80°C for 1 hour and then placed at 5°C and 25°C for 3 days. The state of the sample after placement was visually confirmed. If it showed only slight fluidity at the above temperature, it was evaluated as liquid, and if it had no fluidity, it was evaluated as solid. The results are shown in Tables 2 and 3.
[組成分析(1)] 依照以下順序施行組合物的組成分析。 [Composition analysis (1)] The composition analysis of the composition was performed in the following order.
首先,將上述所獲得組合物(樣品)溶解於重氫化氯仿(FUJIFILM和光純藥公司製)中獲得溶液。在該溶液中添加當作化學位移基準用的四甲基矽烷(TMS),獲得試驗液。針對所獲得試驗液,使用日本電子公司製的JNM-ECX400測定 1H-NMR,將TMS訊號設為0ppm,獲得 1H-NMR質譜。為求參考,實施例2A所獲得組合物的 1H-NMR質譜係如圖1~圖3所示。另外,測定係依以下條件實施。 - 條件 - .共振頻率:400MHz .脈衝寬:45degree .等待時間:5秒 .積分次數:64 .樣品溶液濃度(含TMS的重氯仿):3質量vol% First, the composition (sample) obtained above was dissolved in deuterated chloroform (manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd.) to obtain a solution. Tetramethylsilane (TMS) used as a chemical shift reference was added to this solution to obtain a test solution. For the obtained test liquid, 1 H-NMR was measured using JNM-ECX400 manufactured by JEOL Ltd., the TMS signal was set to 0 ppm, and a 1 H-NMR mass spectrum was obtained. For reference, the 1 H-NMR mass spectrum of the composition obtained in Example 2A is shown in Figures 1 to 3. In addition, the measurement was performed under the following conditions. - condition- . Resonance frequency: 400MHz. Pulse width: 45degree. Waiting time: 5 seconds. Number of points: 64. Sample solution concentration (heavy chloroform containing TMS): 3 mass vol%
接著,從依上述所獲得 1H-NMR質譜,求取上述式(a-1)所示基所具有羥基鄰接位置的亞甲基訊號(S1)積分值Δ S1、與多元醇(B)所具有羥基鄰接位置的亞甲基訊號(S2)積分值Δ S2。又,當式(I)所示基的R 1係甲基或乙基時,便求取該等末端甲基的訊號積分值,並將該等設為訊號(S3)的積分值Δ S3。具體而言,將3.430ppm以上且未滿3.550ppm的訊號設為訊號(S1),將3.725ppm以上且3.800ppm以下的訊號設為訊號(S2),將0.700ppm以上且1.130ppm以下的訊號設為式(I)所示基的R 1為甲基時(多元醇(B)為三羥甲基乙烷的情況)的訊號(S3),將0.700ppm以上且1.000ppm以下的訊號設為式(I)所示基的R 1為乙基時(多元醇(B)為三羥甲基丙烷的情況)的訊號(S3)。另外,相關積分值測定時的基線,係將所規定質譜範圍二端的質譜強度進行比較,以較低的質譜強度為基準朝水平描繪之直線。 Next, from the 1 H-NMR mass spectrum obtained as described above, the integral value Δ S1 of the methylene signal (S1) at the hydroxyl adjacent position of the group represented by the above formula (a-1) and the integral value Δ S2 of the methylene signal (S2) at the hydroxyl adjacent position of the polyol (B) are obtained. In addition, when R 1 of the group represented by the formula (I) is a methyl group or an ethyl group, the integral value of the signal of the terminal methyl group is obtained and set as the integral value Δ S3 of the signal (S3). Specifically, a signal of 3.430 ppm or more and less than 3.550 ppm is set as a signal (S1), a signal of 3.725 ppm or more and 3.800 ppm or less is set as a signal (S2), a signal of 0.700 ppm or more and 1.130 ppm or less is set as a signal (S3) when R 1 of the group represented by formula (I) is a methyl group (when the polyol (B) is trihydroxymethylethane), and a signal of 0.700 ppm or more and 1.000 ppm or less is set as a signal (S3) when R 1 of the group represented by formula (I) is an ethyl group (when the polyol (B) is trihydroxymethylpropane). In addition, the baseline for determining the relevant integral value is a line drawn horizontally based on the lower mass spectrum intensity by comparing the mass spectrum intensities at both ends of the specified mass spectrum range.
從所獲得積分值,計算出莫耳比(C A1/C B)、莫耳比(C A1/C T)及莫耳比(C B/C T)。結果如表2與表3所示。另外,PCP-1A~13A係藉由訊號(S1)的存在而教示有化合物(A-1)存在。另一方面,PCD-1A與PCP-14A並無確認到訊號(S1)。又,PCP-1A~13A係藉由3.550ppm以上且3.62ppm以下的訊號(S4)存在,而教示有化合物(A-2)存在。另外,若將式(I)中的3個鍵結基座中,有1個係對碳酸酯基的鍵結基座,而其餘2個係對羥基之鍵結基座的基總莫耳數設為C A2,則上述訊號(S4)的積分值便關聯於C A2。又,若將式(I)中的3個鍵結基座全部均為對碳酸酯基之鍵結基座的基總莫耳數設為C A3,則C T便一致於C A1、C A2、C A3及C B的總和。PCP-1A~6A及PCP-8A~14A係藉由上述訊號(S1)~(S4)的積分值,確認由C T減掉C A1、C A2及C B的值呈正,便教示有化合物(A-3)存在。 From the obtained integral values, the molar ratio ( CA1 /C B ), molar ratio ( CA1 /C T ) and molar ratio (C B /C T ) were calculated. The results are shown in Tables 2 and 3. In addition, PCP-1A~13A showed the presence of compound (A-1) by the presence of signal (S1). On the other hand, PCD-1A and PCP-14A did not confirm the signal (S1). Moreover, PCP-1A~13A showed the presence of compound (A-2) by the presence of signal (S4) above 3.550ppm and below 3.62ppm. In addition, if one of the three bonding bases in formula (I) is a bonding base for carbonate groups, and the other two are bonding bases for hydroxyl groups, the total molar number of which is set as C A2 , then the integral value of the above signal (S4) is related to C A2 . Moreover, if the total molar number of the three bonding bases in formula (I) is all bonding bases for carbonate groups, then CT is consistent with the sum of C A1 , C A2 , C A3 and CB . PCP-1A~6A and PCP-8A~14A confirm that the value of CT minus C A1 , C A2 and CB is positive by the integral value of the above signals (S1)~(S4), indicating the presence of compound (A-3).
[組成分析(2)]
依以下條件,施行上述所獲得組合物的LC-MS測定,求取:式(E)中的q為3之聚碳酸酯二醇所對應尖峰最大強度P3、式(E)中的q為4之聚碳酸酯二醇所對應尖峰最大強度P4、以及式(E)中的q為5之聚碳酸酯二醇所對應尖峰最大強度P5,並求取P3相對於P3、P4及P5總和的比(P3/[P3+P4+P5])、以及P5相對於P3、P4及P5總和的比(P5/[P3+P4+P5])。結果如表2與表3所示。
- 條件 -
(1)測定器:Agilent 1290 Infinity II 系列 (Agilemt Technologies 公司製)
(2)管柱:TSKgel(東曹公司製)
TSKgel ODS-100V (4.6mmID×15cm)
(3)移動相:
A液:水/甲醇=5/5(vol/vol%)
B液:四氫呋喃(THF)
水:精製水
THF:FUJIFILM和光純藥公司製 HPLC用
甲醇:FUJIFILM和光純藥公司製 HPLC用
(4)前處理
秤量試料(組合物),添加既定移動相(B液),於室溫中靜置一晩而溶解。所獲得試料溶液徐緩搖晃混合,再利用0.45μm的PTFE筒式過濾器施行過濾。
(5)梯度條件
[表1]
[表2]
[表3]
表2及表3中,實施例1A~4A及6A~9A、參考例2A~4A、以及比較例2A的「組成」(單位:g)係表示反應原料,實施例5A、參考例1A及比較例1A的「組成」(單位:g)係表示摻合成分。In Table 2 and Table 3, the "composition" (unit: g) of Examples 1A to 4A and 6A to 9A, Reference Examples 2A to 4A, and Comparative Example 2A represents the reaction raw materials. Example 5A, Reference Example 1A, and Comparative Example The "composition" (unit: g) in Example 1A represents the blended ingredients.
(物性評價) 依照以下方法製作聚氨酯硬化膜被膜(薄膜),將所獲得薄膜設為樣品,施行物性(拉伸特性、耐濕熱特性、手感特性)評價。 (physical property evaluation) A polyurethane cured film (film) was produced according to the following method, and the obtained film was used as a sample, and the physical properties (tensile properties, moisture and heat resistance properties, and feel properties) were evaluated.
[聚氨酯硬化被膜之製作] 首先,將依上述所獲得組合物、聚異氰酸酯成分(C-2612)、聚氨酯化觸媒、磷化合物(JP508)、以及稀釋溶劑,依表4與表5所記載配方(單位:g),在200mL玻璃瓶中進行混合。剛混合後,便將混合液流於離型紙上,利用棒塗機依成為厚200μm薄膜方式澆注。接著,將經澆注的膜依25℃下30分鐘、50℃下30分鐘、80℃下30分鐘、120℃下1小時、及50℃下18小時的條件施行加熱而使硬化,獲得聚氨酯硬化被膜(薄膜)。 [Production of polyurethane hardened coating] First, the composition obtained above, the polyisocyanate component (C-2612), the polyurethanization catalyst, the phosphorus compound (JP508), and the diluting solvent were prepared according to the formulas (unit: g) described in Tables 4 and 5. Mix in a 200mL glass bottle. Immediately after mixing, the mixture is poured onto the release paper and cast into a 200μm thick film using a rod coater. Next, the cast film was heated and hardened under conditions of 25°C for 30 minutes, 50°C for 30 minutes, 80°C for 30 minutes, 120°C for 1 hour, and 50°C for 18 hours, to obtain a polyurethane cured film. (film).
[拉伸特性及手感特性評價] 所獲得薄膜的拉伸特性與手感特性係根據JIS K6251,依以下條件測定。結果如表4與表5所示。 - 條件 - .試驗裝置:張力機UTA-500(A&D公司製) .測定條件:25℃×50%RH .夾頭速度:200mm/分 .啞鈴4號 若拉伸強度達10MPa以上、且斷裂時延伸達200%以上,便將拉伸特性評為良好,若100%模數在5MPa以下,便將手感特性評為良好。另外,若拉伸強度達3MPa以上,則實用上不會有問題。 [Evaluation of tensile properties and hand feel properties] The tensile properties and hand feel properties of the obtained film were measured according to JIS K6251 under the following conditions. The results are shown in Tables 4 and 5. - Conditions - . Test equipment: Tensile machine UTA-500 (manufactured by A&D Co., Ltd.) . Measurement conditions: 25℃×50%RH . Chuck speed: 200mm/min . Dumbbell No. 4 If the tensile strength is 10MPa or more and the elongation at break is 200% or more, the tensile properties are evaluated as good, and if the 100% modulus is 5MPa or less, the hand feel properties are evaluated as good. In addition, if the tensile strength is 3MPa or more, there will be no practical problem.
[耐濕熱特性評價] 所獲得薄膜在80℃×95%RH濕熱乾燥器中放置28天,設為試驗體。然後,針對各試驗體依照與上述拉伸特性同樣的方法測定拉伸強度。依下述式(1)求取拉伸強度保持率,設為聚氨酯樹脂的耐濕熱特性指標。試驗裝置係使用ESPEC CORP(ESPEC公司製)。結果如表4與表5所示。 拉伸強度保持率(%)=C/D×100 (1) C:耐濕熱試驗後的拉伸強度(MPa) D:耐濕熱試驗前的拉伸強度(MPa) 若拉伸強度保持率達80%以上,便將耐濕熱特性評為良好。 [Evaluation of moisture and heat resistance] The obtained film was placed in a moisture and heat dryer at 80°C × 95% RH for 28 days and used as a test body. Then, the tensile strength of each test body was measured in the same way as the tensile properties described above. The tensile strength retention rate was calculated according to the following formula (1) and used as an index of the moisture and heat resistance of the polyurethane resin. The test device used was ESPEC CORP (manufactured by ESPEC). The results are shown in Tables 4 and 5. Tensile strength retention rate (%) = C/D × 100 (1) C: Tensile strength after moisture and heat resistance test (MPa) D: Tensile strength before moisture and heat resistance test (MPa) If the tensile strength retention rate is 80% or more, the moisture and heat resistance is evaluated as good.
[表4]
[表5]
第1實施例所使用材料的詳細係如下: .1,4-丁二醇:FUJIFILM和光純藥公司製 .1,6-己二醇:BASF-JAPAN公司製 .三羥甲基丙烷:Sigma-Aldrich公司製 .三羥甲基乙烷:FUJIFILM和光純藥公司製 .新戊四醇:FUJIFILM和光純藥公司製 .碳酸二乙酯:Sigma-Aldrich公司製 .碳酸二甲酯:FUJIFILM和光純藥公司製 .乙醯丙酮鋰:Sigma-Aldrich公司製 .氫氧化鋰:東京化成工業公司製 .鈦酸四丁酯:東京化成工業公司製 .Nipporan 980R:商品名、1,6-己二醇系聚碳酸酯二醇、羥值=56KOHmg/g、f=2、東曹公司製 .JP-508:商品名、2-乙基己基酸性磷酸酯、城北化學工業公司製 .C-2612:CORONATE 2612(商品名)、六亞甲基二異氰酸酯加成改質聚異氰酸酯、異氰酸酯含量=17.2%、東曹公司製 .DOTDL:二月桂酸二辛錫、Kishida化學工業公司製 .甲乙酮:丸善石油化學公司製 .甲苯:FUJIFILM和光純藥公司製 The details of the materials used in the first embodiment are as follows: . 1,4-Butanediol: manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd. . 1,6-hexanediol: manufactured by BASF-JAPAN . Trimethylolpropane: manufactured by Sigma-Aldrich Company . Trimethylolethane: manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd. . Neopenterythritol: manufactured by FUJIFILM Wako Pure Pharmaceuticals Co., Ltd. . Diethyl carbonate: manufactured by Sigma-Aldrich Company . Dimethyl carbonate: manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd. . Lithium acetate acetonate: manufactured by Sigma-Aldrich . Lithium hydroxide: manufactured by Tokyo Chemical Industry Co., Ltd. . Tetrabutyl titanate: manufactured by Tokyo Chemical Industry Co., Ltd. . Nipporan 980R: Trade name, 1,6-hexanediol polycarbonate diol, hydroxyl value = 56KOHmg/g, f = 2, manufactured by Tosoh Corporation . JP-508: Trade name, 2-ethylhexyl acid phosphate, manufactured by Seongbuk Chemical Industry Co., Ltd. . C-2612: CORONATE 2612 (trade name), hexamethylene diisocyanate addition-modified polyisocyanate, isocyanate content = 17.2%, manufactured by Tosoh Corporation . DOTDL: Dioctyltin dilaurate, manufactured by Kishida Chemical Industry Co., Ltd. . Methyl ethyl ketone: manufactured by Maruzen Petrochemical Co., Ltd. . Toluene: manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd.
<第2實施例> (實施例1B) 在經組裝有攪拌機、溫度計、加熱裝置及冷卻器的1L雙口玻璃製反應器中,混合入:三羥甲基丙烷35.2g、1,6-己二醇298.5g、1,4-丁二醇97.5g、碳酸二乙酯468.8g、及乙醯丙酮鋰0.045g。所獲得混合液在常壓下,依130~150℃(初期130℃、末期150℃)加熱,一邊除去低沸點成分(源自碳酸酯的醇等),一邊進行8小時反應。餾出液溫度係設為77℃以上且未滿79℃。然後,在反應溫度150℃下,將燒瓶內的壓力減壓至1kPa,更進行8小時反應,獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-1B)。 <Example 2> (Example 1B) In a 1L double-necked glass reactor equipped with a stirrer, a thermometer, a heater and a cooler, 35.2g of trihydroxymethylpropane, 298.5g of 1,6-hexanediol, 97.5g of 1,4-butanediol, 468.8g of diethyl carbonate, and 0.045g of lithium acetylacetonate were mixed. The obtained mixed solution was heated at 130-150°C (130°C at the initial stage and 150°C at the final stage) under normal pressure, and the reaction was carried out for 8 hours while removing low-boiling components (such as alcohols derived from carbonates). The distillate temperature was set to be above 77°C and below 79°C. Then, at a reaction temperature of 150°C, the pressure in the flask was reduced to 1 kPa, and the reaction was continued for 8 hours to obtain a composition (PCP-1B) containing a polycarbonate polyol represented by the above formula (A-1).
(實施例2B) 除使用由三羥甲基丙烷34.6g、1,6-己二醇218.4g、1,4-丁二醇166.6g、碳酸二乙酯480.4g、及乙醯丙酮鋰0.045g混合獲得的混合液之外,其餘均與實施例1B同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-2B)。 (Example 2B) Except for using a mixed liquid obtained by mixing 34.6g of trimethylolpropane, 218.4g of 1,6-hexanediol, 166.6g of 1,4-butanediol, 480.4g of diethyl carbonate, and 0.045g of lithium acetate acetonate. Except for this, a composition (PCP-2B) containing the polycarbonate polyol represented by the above formula (A-1) was obtained in the same manner as in Example 1B.
(實施例3B) 除使用由三羥甲基丙烷75.6g、1,6-己二醇358.2g、1,4-丁二醇30.4g、碳酸二乙酯426.1g、及乙醯丙酮鋰0.045g混合獲得的混合液之外,其餘均與實施例1B同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-3B)。 (Example 3B) Except for using a mixed solution obtained by mixing 75.6 g of trihydroxymethylpropane, 358.2 g of 1,6-hexanediol, 30.4 g of 1,4-butanediol, 426.1 g of diethyl carbonate, and 0.045 g of lithium acetylacetonate, the rest was the same as in Example 1B to obtain a composition (PCP-3B) containing a polycarbonate polyol represented by the above formula (A-1).
(實施例4B) 除使用由三羥甲基丙烷37.3g、1,6-己二醇273.7g、1,9-壬二醇159.1g、碳酸二乙酯432.8g、及乙醯丙酮鋰0.045g混合獲得的混合液之外,其餘均與實施例1B同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-4B)。 (Example 4B) Except for using a mixed liquid obtained by mixing 37.3g of trimethylolpropane, 273.7g of 1,6-hexanediol, 159.1g of 1,9-nonanediol, 432.8g of diethyl carbonate, and 0.045g of lithium acetate acetonate. Except for this, a composition (PCP-4B) containing the polycarbonate polyol represented by the above formula (A-1) was obtained in the same manner as in Example 1B.
(實施例5B) 將實施例1B所獲得組合物(PCP-1B)900g、與三羥甲基丙烷100g,在80℃下進行混合,獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-5B)。 (Example 5B) 900 g of the composition (PCP-1B) obtained in Example 1B and 100 g of trihydroxymethylpropane were mixed at 80°C to obtain a composition (PCP-5B) containing a polycarbonate polyol represented by the above formula (A-1).
(實施例6B) 除使用由三羥甲基乙烷31.4g、1,6-己二醇299.8g、1,4-丁二醇98.0g、碳酸二乙酯470.8g、及乙醯丙酮鋰0.045g混合獲得的混合液之外,其餘均與實施例1B同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-6B)。 (Example 6B) Except for using a mixture obtained by mixing 31.4g of trimethylolethane, 299.8g of 1,6-hexanediol, 98.0g of 1,4-butanediol, 470.8g of diethyl carbonate, and 0.045g of lithium acetate acetonate. The composition (PCP-6B) containing the polycarbonate polyol represented by the above formula (A-1) was obtained in the same manner as in Example 1B except for the liquid.
(實施例7B) 除使用由新戊四醇35.8g、1,6-己二醇298.3g、1,4-丁二醇97.5g、碳酸二乙酯468.5g、及乙醯丙酮鋰0.045g混合獲得的混合液之外,其餘均與實施例1B同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-7B)。 (Example 7B) In addition to using a mixed liquid obtained by mixing 35.8g of neopenterythritol, 298.3g of 1,6-hexanediol, 97.5g of 1,4-butanediol, 468.5g of diethyl carbonate, and 0.045g of lithium acetate acetonate. Except for this, the composition (PCP-7B) containing the polycarbonate polyol represented by the above formula (A-1) was obtained in the same manner as in Example 1B.
(實施例8B) 除使用由三羥甲基丙烷35.8g、1,6-己二醇374.7g、1,4-丁二醇31.7g、碳酸二乙酯453.0g、及乙醯丙酮鋰0.045g混合獲得的混合液之外,其餘均與實施例1B同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-8B)。 (Example 8B) Except for using a mixed solution obtained by mixing 35.8 g of trihydroxymethylpropane, 374.7 g of 1,6-hexanediol, 31.7 g of 1,4-butanediol, 453.0 g of diethyl carbonate, and 0.045 g of lithium acetylacetonate, the rest was the same as Example 1B to obtain a composition (PCP-8B) containing a polycarbonate polyol represented by the above formula (A-1).
(參考例1B) 將實施例1B所獲得組合物(PCP-1B)800g、與三羥甲基丙烷200g,在80℃下進行混合,獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-9B)。 (Reference Example 1B) 800 g of the composition (PCP-1B) obtained in Example 1B and 200 g of trihydroxymethylpropane were mixed at 80°C to obtain a composition (PCP-9B) containing the polycarbonate polyol represented by the above formula (A-1).
(比較例1B) 除使用由1,6-己二醇196g、1,5-戊二醇172.8g、碳酸二乙酯431.2g、及乙醯丙酮鋰0.045g混合獲得的混合液之外,其餘均與實施例1B同樣地獲得含聚碳酸酯二醇的組合物(PCD-1B)。 (Comparative Example 1B) Except for using a mixed solution obtained by mixing 196g of 1,6-hexanediol, 172.8g of 1,5-pentanediol, 431.2g of diethyl carbonate, and 0.045g of lithium acetylacetonate, the rest was the same as in Example 1B to obtain a polycarbonate diol-containing composition (PCD-1B).
(比較例2B) 將比較例1B所獲得組合物(PCD-1B)450g、與三羥甲基丙烷450g,在80℃下進行混合,獲得含聚碳酸酯二醇的組合物(PCD-2B)。 (Comparative Example 2B) 450 g of the composition (PCD-1B) obtained in Comparative Example 1B and 450 g of trimethylolpropane were mixed at 80° C. to obtain a polycarbonate diol-containing composition (PCD-2B).
(分析評價) 依照與第1實施例同樣地測定上述所獲得組合物的數量平均分子量與羥值,並施行性狀評價及組成分析(1)。組成分析(1)時,將3.430ppm以上且3.530ppm以下的訊號設為訊號(S1),將3.720ppm以上且3.800ppm以下的訊號設為訊號(S2),將0.700ppm以上且1.130ppm以下的訊號,設為式(I)所示基的R 1為甲基時(多元醇(B)為三羥甲基乙烷的情況)之訊號(S3),將0.700ppm以上且1.000ppm以下的訊號設為式(I)所示基的R 1為乙基時(多元醇(B)為三羥甲基丙烷的情況)之訊號(S3)。結果如表6與表7所示。又,為求參考,實施例1B所獲得組合物的 1H-NMR質譜係如圖4~圖6所示。另外,組成分析(1)的結果,PCP-1B~9B係藉由訊號(S1)的存在而教示有化合物(A-1)存在。另一方面,PCD-1B~2B並沒有確認到訊號(S1)。又,PCP-1B~9B係藉由3.550ppm以上且3.620ppm以下的訊號(S4)存在,而教示有化合物(A-2)存在。又,PCP-1B~6B與PCP-8B~9B係藉由上述訊號(S1)~(S4)的積分值,確認由C T減掉C A1、C A2及C B的值呈正,便教示有化合物(A-3)存在。 (Analysis and Evaluation) The number average molecular weight and hydroxyl value of the composition obtained above were measured in the same manner as in Example 1, and property evaluation and composition analysis (1) were performed. In the composition analysis (1), a signal of 3.430 ppm or more and 3.530 ppm or less was set as signal (S1), a signal of 3.720 ppm or more and 3.800 ppm or less was set as signal (S2), a signal of 0.700 ppm or more and 1.130 ppm or less was set as signal (S3) when R 1 of the group represented by formula (I) was methyl (when the polyol (B) was trihydroxymethylethane), and a signal of 0.700 ppm or more and 1.000 ppm or less was set as signal (S3) when R 1 of the group represented by formula (I) was ethyl (when the polyol (B) was trihydroxymethylpropane). The results are shown in Tables 6 and 7. For reference, the 1 H-NMR mass spectra of the composition obtained in Example 1B are shown in Figures 4 to 6. In addition, as a result of the composition analysis (1), PCP-1B to 9B indicate the presence of compound (A-1) by the presence of signal (S1). On the other hand, PCD-1B to 2B did not confirm signal (S1). PCP-1B to 9B indicate the presence of compound (A-2) by the presence of signal (S4) above 3.550 ppm and below 3.620 ppm. PCP-1B to 6B and PCP-8B to 9B indicate the presence of compound (A-3) by the positive value of the integral value of the above signals (S1) to (S4) minus CA1 , CA2 and CB from CT .
[表6]
[表7]
表6及表7中,實施例1B~4B及6B~8B、以及比較例1B的「組成」(單位:g)係表示反應原料,實施例5A、參考例1A及比較例1A的「組成」(單位:g)係表示摻合成分。In Tables 6 and 7, the "composition" (unit: g) of Examples 1B to 4B and 6B to 8B, and Comparative Example 1B represents the reaction raw materials, and the "composition" (unit: g) of Example 5A, Reference Example 1A, and Comparative Example 1A represents the blending components.
(物性評價) 除將上述所獲得組合物、聚異氰酸酯成分(C-2612)、聚氨酯化觸媒、磷酸酯(JP508)、以及稀釋溶劑,依表8與表9所記載配方(單位:g)進行混合之外,其餘均依照與第1實施例同樣地獲得聚氨酯硬化被膜(薄膜)。接著,將所獲得薄膜設為樣品,依照與第1實施例同樣地施行物性(拉伸特性、耐濕熱特性、手感特性)評價。結果如表8與表9所示。另外,未實施比較例1B的物性評價。 (Physical property evaluation) Except for mixing the above-obtained composition, polyisocyanate component (C-2612), polyurethane catalyst, phosphate ester (JP508), and diluent according to the formula (unit: g) listed in Tables 8 and 9, the rest is the same as in Example 1 to obtain a polyurethane cured film (film). Then, the obtained film is set as a sample, and the physical properties (tensile properties, moisture and heat resistance properties, feel properties) are evaluated in the same way as in Example 1. The results are shown in Tables 8 and 9. In addition, the physical property evaluation of Comparative Example 1B was not implemented.
[表8]
[表9]
第2實施例所使用材料的詳細係如下: .1,4-丁二醇:FUJIFILM和光純藥公司製 .1,5-戊二醇:FUJIFILM和光純藥公司製 .1,6-己二醇:BASF-JAPAN公司製 .1,9-壬二醇:KURARAY公司製 .三羥甲基丙烷:Sigma-Aldrich公司製 .三羥甲基乙烷:FUJIFILM和光純藥公司製 .新戊四醇:FUJIFILM和光純藥公司製 .氫氧化鋰:東京化成工業公司製 .鈦酸四丁酯:東京化成工業公司製 .碳酸二乙酯:Sigma-Aldrich公司製 .碳酸二甲酯:FUJIFILM和光純藥公司製 .乙醯丙酮鋰:Sigma-Aldrich公司製 .JP-508:商品名、2-乙基己基酸性磷酸酯、城北化學工業公司製 .C-2612:CORONATE 2612(商品名)、六亞甲基二異氰酸酯加成改質聚異氰酸酯、異氰酸酯含量=17.2%、東曹公司製 .DOTDL:二月桂酸二辛錫、Kishida化學工業公司製 .甲乙酮:丸善石油化學公司製 .甲苯:FUJIFILM和光純藥公司製 Details of the materials used in the second embodiment are as follows: . 1,4-Butanediol: manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd. . 1,5-pentanediol: manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd. . 1,6-hexanediol: manufactured by BASF-JAPAN . 1,9-Nonanediol: manufactured by KURARAY Co., Ltd. . Trimethylolpropane: manufactured by Sigma-Aldrich Company . Trimethylolethane: manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd. . Neopenterythritol: manufactured by FUJIFILM Wako Pure Pharmaceuticals Co., Ltd. . Lithium hydroxide: manufactured by Tokyo Chemical Industry Co., Ltd. . Tetrabutyl titanate: manufactured by Tokyo Chemical Industry Co., Ltd. . Diethyl carbonate: manufactured by Sigma-Aldrich Company . Dimethyl carbonate: manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd. . Lithium acetate acetonate: manufactured by Sigma-Aldrich . JP-508: Trade name, 2-ethylhexyl acid phosphate, manufactured by Seongbuk Chemical Industry Co., Ltd. . C-2612: CORONATE 2612 (trade name), hexamethylene diisocyanate addition-modified polyisocyanate, isocyanate content = 17.2%, manufactured by Tosoh Corporation . DOTDL: Dioctyltin dilaurate, manufactured by Kishida Chemical Industry Co., Ltd. . Methyl ethyl ketone: manufactured by Maruzen Petrochemical Co., Ltd. . Toluene: manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd.
<第3實施例> (實施例1C) 在經組裝有攪拌機、溫度計、加熱裝置及冷卻器的1L雙口玻璃製反應器中,裝填入:三羥甲基丙烷36.1g、1,6-己二醇288g、3-甲基-1,5-戊二醇123.4g、碳酸二乙酯452.4g、及乙醯丙酮鋰0.045g並混合。所獲得混合液在常壓下,依130~150℃(初期130℃、末期150℃)加熱,一邊除去低沸點成分(源自碳酸酯的醇等),一邊進行8小時反應。餾出液溫度係設為77℃以上且未滿79℃。然後,在反應溫度150℃下,將燒瓶內的壓力減壓至1kPa,更進行8小時反應,獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-1C)。 <Third Embodiment> (Example 1C) In a 1L double-port glass reactor equipped with a mixer, thermometer, heating device and cooler, fill: 36.1g of trimethylolpropane, 288g of 1,6-hexanediol, and 3-methyl-1 , 123.4g of 5-pentanediol, 452.4g of diethyl carbonate, and 0.045g of lithium acetyl acetonate were mixed. The obtained mixture was heated at 130 to 150°C (initial 130°C and final 150°C) under normal pressure to react for 8 hours while removing low-boiling components (carbonate-derived alcohol, etc.). The distillate temperature is set to be 77°C or more and less than 79°C. Then, the pressure in the flask was reduced to 1 kPa at a reaction temperature of 150° C., and the reaction was further performed for 8 hours to obtain a composition (PCP-1C) containing polycarbonate polyol represented by the above formula (A-1).
(實施例2C)
除使用裝填如:三羥甲基丙烷36.2g、1,6-己二醇205.7g、3-甲基-1,5-戊二醇205.7g、碳酸二乙酯452.3g、及乙醯丙酮鋰0.045g,經混合而獲得的混合液之外,其餘均與實施例1C同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-2C)。
(Example 2C)
In addition to using filling materials such as: 36.2g trimethylolpropane, 205.7
(實施例3C) 除使用裝填入:三羥甲基丙烷36.2g、3-甲基-1,5-戊二醇411.5g、碳酸二乙酯452.3g、及乙醯丙酮鋰0.045g,經混合而獲得的混合液之外,其餘均與實施例1C同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-3C)。 (Example 3C) In addition to using, add: 36.2g of trimethylolpropane, 411.5g of 3-methyl-1,5-pentanediol, 452.3g of diethyl carbonate, and 0.045g of lithium acetate acetonate. The mixture obtained by mixing The composition (PCP-3C) containing the polycarbonate polyol represented by the above formula (A-1) was obtained in the same manner as in Example 1C except for the liquid.
(實施例4C)
除使用裝填入:三羥甲基丙烷74.3g、1,6-己二醇353.9g、3-甲基-1,5-戊二醇39.3g、碳酸二乙酯432.4g、及乙醯丙酮鋰0.045g,經混合而獲得的混合液之外,其餘均與實施例1C同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-4C)。
(Example 4C)
In addition to using, add: 74.3g trimethylolpropane, 353.9
(實施例5C) 除使用裝填入:三羥甲基丙烷60.4g、ND-15:865.4g、碳酸二乙酯701.7g、及乙醯丙酮鋰0.06g,經混合而獲得的混合液之外,其餘均與實施例1C同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-5C)。 (Example 5C) Except for using a mixed solution obtained by mixing 60.4 g of trihydroxymethylpropane, 865.4 g of ND-15, 701.7 g of diethyl carbonate, and 0.06 g of lithium acetylacetonate, the rest was the same as Example 1C to obtain a composition (PCP-5C) containing a polycarbonate polyol represented by the above formula (A-1).
(實施例6C) 將實施例1C所獲得組合物(PCP-1C)900g、與三羥甲基丙烷100g,在80℃下進行混合、含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-6C)。 (Example 6C) 900 g of the composition (PCP-1C) obtained in Example 1C and 100 g of trihydroxymethylpropane were mixed at 80°C to obtain a composition (PCP-6C) containing the polycarbonate polyol represented by the above formula (A-1).
(實施例7C) 除使用裝填入:三羥甲基乙烷32.2g、1,6-己二醇289.3g、3-甲基-1,5-戊二醇124.0g、碳酸二乙酯454.5g、及乙醯丙酮鋰0.045g,經混合而獲得的混合液之外,其餘均與實施例1C同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-7C)。 (Example 7C) Except for using a mixed solution obtained by mixing 32.2 g of trihydroxymethylethane, 289.3 g of 1,6-hexanediol, 124.0 g of 3-methyl-1,5-pentanediol, 454.5 g of diethyl carbonate, and 0.045 g of lithium acetylacetonate, the rest was the same as Example 1C to obtain a composition (PCP-7C) containing a polycarbonate polyol represented by the above formula (A-1).
(實施例8C) 除使用裝填入:新戊四醇36.6g、1,6-己二醇287.8g、3-甲基-1,5-戊二醇123.4g、碳酸二乙酯452.1g、及乙醯丙酮鋰0.045g,經混合而獲得的混合液之外,其餘均與實施例1C同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-8C)。 (Example 8C) Except for use, add: 36.6g of neopentyl erythritol, 287.8g of 1,6-hexanediol, 123.4g of 3-methyl-1,5-pentanediol, 452.1g of diethyl carbonate, and lithium acetyl acetonate. Except for the mixed liquid obtained by mixing 0.045 g, the composition (PCP-8C) containing the polycarbonate polyol represented by the above formula (A-1) was obtained in the same manner as in Example 1C.
(實施例9C) 除使用裝填入:三羥甲基丙烷36.1g、1,6-己二醇370.3g、3-甲基-1,5-戊二醇41.1g、碳酸二乙酯452.4g、及乙醯丙酮鋰0.045g,經混合而獲得的混合液之外,其餘均與實施例1C同樣地獲得含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-9C)。 (Example 9C) Except for using a mixed solution obtained by mixing 36.1 g of trihydroxymethylpropane, 370.3 g of 1,6-hexanediol, 41.1 g of 3-methyl-1,5-pentanediol, 452.4 g of diethyl carbonate, and 0.045 g of lithium acetylacetonate, the rest was the same as Example 1C to obtain a composition (PCP-9C) containing a polycarbonate polyol represented by the above formula (A-1).
(參考例1C) 將實施例1C所獲得組合物(PCP-1C)800g、與三羥甲基丙烷200g,在80℃下進行混合、得到含有上述式(A-1)所示聚碳酸酯多元醇的組合物(PCP-10C)。 (Reference Example 1C) 800 g of the composition (PCP-1C) obtained in Example 1C and 200 g of trihydroxymethylpropane were mixed at 80°C to obtain a composition (PCP-10C) containing the polycarbonate polyol represented by the above formula (A-1).
(分析評價) 依照與第1實施例同樣地測定上述所獲得組合物的數量平均分子量與羥值,並施行性狀評價及組成分析(1)。組成分析(1)時,將3.450ppm以上且3.530ppm以下的訊號設為訊號(S1),將3.720ppm以上且3.800ppm以下的訊號設為訊號(S2)。結果如表10所示。又,為求參考,實施例1C所獲得組合物的 1H-NMR質譜係如圖7~圖9所示。組成分析(1)的結果,PCP-1C~10C係藉由訊號(S1)的存在而教示有化合物(A-1)存在,且藉由3.550ppm以上且3.620ppm以下的訊號(S4)存在,而教示有化合物(A-2)存在。 (Analytical Evaluation) The number average molecular weight and hydroxyl value of the composition obtained above were measured in the same manner as in Example 1, and property evaluation and composition analysis (1) were performed. In the composition analysis (1), a signal of 3.450 ppm or more and 3.530 ppm or less is regarded as signal (S1), and a signal of 3.720 ppm or more and 3.800 ppm or less is regarded as signal (S2). The results are shown in Table 10. In addition, for reference, the 1 H-NMR mass spectrum of the composition obtained in Example 1C is shown in Figures 7 to 9. The results of the composition analysis (1) show that PCP-1C~10C indicates the presence of the compound (A-1) by the presence of the signal (S1), and the presence of the signal (S4) of 3.550 ppm or more and 3.620 ppm or less, And the presence of compound (A-2) is taught.
[表10]
表10中,實施例1C~5C及7C~9C的「組成」(單位:g)係表示反應原料、實施例6C及參考例1C的「組成」(單位:g)係表示摻合成分。In Table 10, the "composition" (unit: g) of Examples 1C to 5C and 7C to 9C indicates the reaction raw materials, and the "composition" (unit: g) of Example 6C and Reference Example 1C indicates the blending components.
(物性評價) 除將上述所獲得組合物、聚異氰酸酯成分(C-2612)、聚氨酯化觸媒、磷酸酯(JP508)、及稀釋溶劑,依表11所記載配方(單位:g)進行混合之外,其餘均依照與第1實施例同樣地獲得聚氨酯硬化被膜(薄膜)。接著,將所獲得薄膜設為樣品,依照與第1實施例同樣地施行物性(拉伸特性、耐濕熱特性、手感特性)評價。結果如表11所示。 (Physical property evaluation) Except for mixing the above-obtained composition, polyisocyanate component (C-2612), polyurethane catalyst, phosphate ester (JP508), and diluent according to the formula (unit: g) recorded in Table 11, the rest is the same as in Example 1 to obtain a polyurethane cured film (film). Then, the obtained film is set as a sample, and the physical properties (tensile properties, moisture and heat resistance properties, feel properties) are evaluated in the same way as in Example 1. The results are shown in Table 11.
[表11]
第3實施例所使用材料的詳細係如下: .3-甲基-1,5-戊二醇:KURARAY公司製 .1,5-戊二醇:FUJIFILM和光純藥公司製 .1,6-己二醇:BASF-JAPAN公司製 .ND-15:1,9-壬二醇/2-甲基-1,8-辛二醇混合物、KURARAY公司製、商品名 .三羥甲基丙烷:Sigma-Aldrich公司製 .三羥甲基乙烷:FUJIFILM和光純藥公司製 .新戊四醇:FUJIFILM和光純藥公司製 .氫氧化鋰:東京化成工業公司製 .鈦酸四丁酯:東京化成工業公司製 .碳酸二乙酯:Sigma-Aldrich公司製 .碳酸二甲酯:FUJIFILM和光純藥公司製 .乙醯丙酮鋰:Sigma-Aldrich公司製 .JP-508:2-乙基己基酸性磷酸酯、城北化學工業公司製、商品名 .C-2612:CORONATE 2612(商品名)、六亞甲基二異氰酸酯加成改質聚異氰酸酯、異氰酸酯含量=17.2%、東曹公司製 .DOTDL:二月桂酸二辛錫、Kishida化學工業公司製 .甲乙酮:丸善石油化學公司製 .甲苯:FUJIFILM和光純藥公司製 Details of the materials used in the third embodiment are as follows: . 3-Methyl-1,5-pentanediol: manufactured by KURARAY Co., Ltd. . 1,5-Pentanediol: manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd. . 1,6-Hexanediol: manufactured by BASF-JAPAN Co., Ltd. . ND-15: 1,9-nonanediol/2-methyl-1,8-octanediol mixture, manufactured by KURARAY Co., Ltd., trade name . Trihydroxymethylpropane: manufactured by Sigma-Aldrich Co., Ltd. . Trihydroxymethylethane: manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd. . Neopentylthritol: manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd. . Lithium hydroxide: manufactured by Tokyo Chemical Industry Co., Ltd. . Tetrabutyl titanium: manufactured by Tokyo Chemical Industry Co., Ltd. . Diethyl carbonate: manufactured by Sigma-Aldrich Co., Ltd. . Dimethyl carbonate: manufactured by FUJIFILM Wako Jun Chemical Co., Ltd. . Lithium acetylacetonate: manufactured by Sigma-Aldrich Co., Ltd. . JP-508: 2-ethylhexyl acid phosphate, manufactured by Johoku Chemical Industry Co., Ltd., trade name . C-2612: CORONATE 2612 (trade name), hexamethylene diisocyanate addition modified polyisocyanate, isocyanate content = 17.2%, manufactured by Tosoh Corporation . DOTDL: dioctyl tin dilaurate, manufactured by Kishida Chemical Industry Co., Ltd. . Methyl ethyl ketone: manufactured by Maruzen Petrochemical Co., Ltd. . Toluene: manufactured by FUJIFILM Wako Jun Chemical Co., Ltd.
無without
圖1係表示含有實施例2A所獲得聚碳酸酯多元醇的組合物之 1H-NMR質譜圖; 圖2係含有實施例2A所獲得聚碳酸酯多元醇的組合物之 1H-NMR質譜,將3.430ppm以上且未滿3.550ppm部分放大的圖; 圖3係含有實施例2A所獲得聚碳酸酯多元醇的組合物之 1H-NMR質譜,將3.725ppm以上且3.800ppm以下部分放大的圖; 圖4係表示含有實施例1B所獲得聚碳酸酯多元醇的組合物之 1H-NMR質譜圖; 圖5係含有實施例1B所獲得聚碳酸酯多元醇的組合物之 1H-NMR質譜,將3.430ppm以上且未滿3.530ppm部分放大的圖; 圖6係含有實施例1B所獲得聚碳酸酯多元醇的組合物之 1H-NMR質譜,將3.720ppm以上且3.800ppm以下部分放大的圖; 圖7係表示含有實施例1C所獲得聚碳酸酯多元醇的組合物之 1H-NMR質譜圖; 圖8係含有實施例1C所獲得聚碳酸酯多元醇的組合物之 1H-NMR質譜,將3.450ppm以上且3.530ppm以下部分放大的圖;以及 圖9係含有實施例1C所獲得聚碳酸酯多元醇的組合物之 1H-NMR質譜,將3.720ppm以上且3.800ppm以下部分放大的圖。 FIG. 1 is a 1 H-NMR mass spectrum of a composition containing a polycarbonate polyol obtained in Example 2A; FIG. 2 is a 1 H-NMR mass spectrum of a composition containing a polycarbonate polyol obtained in Example 2A, in which a portion of 3.430 ppm or more and less than 3.550 ppm is enlarged; FIG. 3 is a 1 H-NMR mass spectrum of a composition containing a polycarbonate polyol obtained in Example 2A, in which a portion of 3.725 ppm or more and less than 3.800 ppm is enlarged; FIG. 4 is a 1 H-NMR mass spectrum of a composition containing a polycarbonate polyol obtained in Example 1B; FIG. 5 is a 1 H-NMR mass spectrum of a composition containing a polycarbonate polyol obtained in Example 1B, in which a portion of 3.430 ppm or more and less than 3.530 ppm is enlarged; FIG6 is a 1 H-NMR mass spectrum of a composition containing a polycarbonate polyol obtained in Example 1B, in which the portion above 3.720 ppm and below 3.800 ppm is enlarged; FIG7 is a 1 H-NMR mass spectrum of a composition containing a polycarbonate polyol obtained in Example 1C; FIG8 is a 1 H-NMR mass spectrum of a composition containing a polycarbonate polyol obtained in Example 1C, in which the portion above 3.450 ppm and below 3.530 ppm is enlarged; and FIG9 is a 1 H-NMR mass spectrum of a composition containing a polycarbonate polyol obtained in Example 1C, in which the portion above 3.720 ppm and below 3.800 ppm is enlarged.
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