TWI836286B - Lead-free iron-based pantograph contact material - Google Patents
Lead-free iron-based pantograph contact material Download PDFInfo
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- TWI836286B TWI836286B TW110140512A TW110140512A TWI836286B TW I836286 B TWI836286 B TW I836286B TW 110140512 A TW110140512 A TW 110140512A TW 110140512 A TW110140512 A TW 110140512A TW I836286 B TWI836286 B TW I836286B
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 112
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 56
- 239000000463 material Substances 0.000 title claims abstract description 37
- 239000000843 powder Substances 0.000 claims abstract description 83
- 229910052709 silver Inorganic materials 0.000 claims abstract description 25
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical group [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000004332 silver Substances 0.000 claims abstract description 22
- 229910001316 Ag alloy Chemical group 0.000 claims abstract description 15
- 229910052751 metal Inorganic materials 0.000 claims description 30
- 239000002184 metal Substances 0.000 claims description 30
- 238000002844 melting Methods 0.000 claims description 18
- 230000008018 melting Effects 0.000 claims description 18
- 239000002245 particle Substances 0.000 claims description 18
- 229910052750 molybdenum Inorganic materials 0.000 claims description 15
- 229910052720 vanadium Inorganic materials 0.000 claims description 13
- 229910052721 tungsten Inorganic materials 0.000 claims description 12
- 229910052799 carbon Inorganic materials 0.000 claims description 11
- 229910045601 alloy Inorganic materials 0.000 claims description 7
- 239000000956 alloy Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 238000005245 sintering Methods 0.000 claims description 7
- 229910000765 intermetallic Inorganic materials 0.000 claims description 6
- 229910052719 titanium Inorganic materials 0.000 claims description 6
- QYEXBYZXHDUPRC-UHFFFAOYSA-N B#[Ti]#B Chemical compound B#[Ti]#B QYEXBYZXHDUPRC-UHFFFAOYSA-N 0.000 claims description 5
- 229910019912 CrN Inorganic materials 0.000 claims description 5
- 229910017060 Fe Cr Inorganic materials 0.000 claims description 5
- 229910002544 Fe-Cr Inorganic materials 0.000 claims description 5
- 229910002593 Fe-Ti Inorganic materials 0.000 claims description 5
- 229910017116 Fe—Mo Inorganic materials 0.000 claims description 5
- 229910017305 Mo—Si Inorganic materials 0.000 claims description 5
- 229910019742 NbB2 Inorganic materials 0.000 claims description 5
- 229910000978 Pb alloy Inorganic materials 0.000 claims description 5
- 229910008458 Si—Cr Inorganic materials 0.000 claims description 5
- 229910004533 TaB2 Inorganic materials 0.000 claims description 5
- 229910033181 TiB2 Inorganic materials 0.000 claims description 5
- 229910007948 ZrB2 Inorganic materials 0.000 claims description 5
- 229910008322 ZrN Inorganic materials 0.000 claims description 5
- VWZIXVXBCBBRGP-UHFFFAOYSA-N boron;zirconium Chemical compound B#[Zr]#B VWZIXVXBCBBRGP-UHFFFAOYSA-N 0.000 claims description 5
- UPHIPHFJVNKLMR-UHFFFAOYSA-N chromium iron Chemical compound [Cr].[Fe] UPHIPHFJVNKLMR-UHFFFAOYSA-N 0.000 claims description 5
- 238000005470 impregnation Methods 0.000 claims description 5
- 239000011148 porous material Substances 0.000 claims description 5
- 229910003468 tantalcarbide Inorganic materials 0.000 claims description 5
- 229910052804 chromium Inorganic materials 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 2
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 abstract description 10
- 230000006378 damage Effects 0.000 abstract description 8
- 239000010949 copper Substances 0.000 description 22
- 229910052802 copper Inorganic materials 0.000 description 21
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 18
- 239000000203 mixture Substances 0.000 description 15
- 238000012360 testing method Methods 0.000 description 13
- 229910052718 tin Inorganic materials 0.000 description 11
- 239000012535 impurity Substances 0.000 description 10
- 229910052748 manganese Inorganic materials 0.000 description 10
- 229910052757 nitrogen Inorganic materials 0.000 description 10
- 229910052698 phosphorus Inorganic materials 0.000 description 10
- 229910052710 silicon Inorganic materials 0.000 description 9
- 229910052717 sulfur Inorganic materials 0.000 description 9
- 238000000465 moulding Methods 0.000 description 8
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 7
- 238000009864 tensile test Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 4
- 231100000331 toxic Toxicity 0.000 description 4
- 230000002588 toxic effect Effects 0.000 description 4
- 238000009863 impact test Methods 0.000 description 3
- 230000008595 infiltration Effects 0.000 description 3
- 238000001764 infiltration Methods 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 3
- 229910052976 metal sulfide Inorganic materials 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 206010027439 Metal poisoning Diseases 0.000 description 2
- 206010028980 Neoplasm Diseases 0.000 description 2
- 208000005374 Poisoning Diseases 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 201000011510 cancer Diseases 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 210000003734 kidney Anatomy 0.000 description 2
- 208000008127 lead poisoning Diseases 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 210000004185 liver Anatomy 0.000 description 2
- 210000001161 mammalian embryo Anatomy 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 231100000572 poisoning Toxicity 0.000 description 2
- 230000000607 poisoning effect Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 231100000167 toxic agent Toxicity 0.000 description 2
- 239000003440 toxic substance Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 238000007546 Brinell hardness test Methods 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910020968 MoSi2 Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910008479 TiSi2 Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910008814 WSi2 Inorganic materials 0.000 description 1
- DFJQEGUNXWZVAH-UHFFFAOYSA-N bis($l^{2}-silanylidene)titanium Chemical compound [Si]=[Ti]=[Si] DFJQEGUNXWZVAH-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 239000004482 other powder Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 229910021332 silicide Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
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- Powder Metallurgy (AREA)
- Current-Collector Devices For Electrically Propelled Vehicles (AREA)
Abstract
本發明係提供一種無鉛鐵基集電弓接觸片材料,其包括:複數種粉末用以製作無鉛鐵基集電弓接觸片材料,其中,於複數種粉末中以銀或銀合金粉末取代習知鉛粉末,具有不會損及接觸片性能,同時在價格上也是可接受的一種無鉛配方集電弓接觸片。 The present invention provides a lead-free iron-based pantograph contact piece material, which includes: a plurality of powders used to make lead-free iron-based pantograph contact piece materials, wherein the conventional powders are replaced with silver or silver alloy powders among the plurality of powders. Lead powder is a lead-free formula pantograph contact piece that will not damage the performance of the contact piece and is also affordable in terms of price.
Description
本發明係關於一種無鉛鐵基集電弓接觸片材料,特別是關於以銀或銀合金取代鉛之無鉛鐵基集電弓接觸片材料。 The present invention relates to a lead-free iron-based pantograph contact sheet material, and in particular to a lead-free iron-based pantograph contact sheet material in which lead is replaced by silver or silver alloy.
眾所皆知鉛為一種有毒物質,同時又是重金屬,一但進入人體後很難再排出體外,醫學上早已證實不僅易造成肝、腎中毒,甚至也會引發癌症,鉛中毒的案例也常有耳聞。但高鐵列車使用量甚大的消耗品,集電弓長、短接觸片本身卻含有有毒的鉛。 It is well known that lead is a toxic substance and a heavy metal. Once it enters the human body, it is difficult to be excreted from the body. Medical science has long proven that it not only easily causes liver and kidney poisoning, but also can even cause cancer. Cases of lead poisoning are also common. Have heard. However, the pantograph long and short contact strips, which are widely used consumables in high-speed trains, contain toxic lead.
集電弓接觸片主要功用在於能有效地匯集25~32kV高壓電車銅纜線之大電流(500~1000A)以供高鐵列車在高達300公里時速下安全行駛。集電弓接觸片主要為含鉬、鈦、鎢等元素之鐵基燒結合金,以及添加潤滑所需之化合物、及耐磨耗的高硬度粒子,並配合列車高速行駛具有以下之特性: The main function of the pantograph contact piece is to effectively collect large currents (500~1000A) from 25~32kV high-voltage tram copper cables so that high-speed rail trains can travel safely at speeds up to 300 kilometers per hour. The pantograph contact piece is mainly made of iron-based sintered alloy containing molybdenum, titanium, tungsten and other elements, as well as adding compounds required for lubrication and wear-resistant high-hardness particles. It has the following characteristics in conjunction with high-speed train running:
良好的導電性(high electric conductivity);以便能有效地匯集大電流(500~1000安培)以供應系統所需電力。 Good electrical conductivity (high electric conductivity); so that it can effectively collect large currents (500~1000 amperes) to supply the power required by the system.
良好的耐磨性(high wear resistance);由於此特殊粉末冶金產品直接與高壓電纜線接觸與磨耗,此特性直接影響其使用壽命與安全。 Good wear resistance (high wear resistance); since this special powder metallurgy product is in direct contact with and wears high-voltage cables, this feature directly affects its service life and safety.
良好的潤滑性(high lubricating ability);由於集電弓接觸片不僅本身需耐磨,並且也與高壓電纜線相互對磨,故需增加潤滑性以增加銅質電纜線使用壽命,此外潤滑性的增加亦可降低高速行駛時,集電弓接觸片與電纜線摩擦所發出的噪音。 Good lubricating ability; since the pantograph contact piece not only needs to be wear-resistant, but also rubs against the high-voltage cable, the lubricity needs to be increased to increase the service life of the copper cable. In addition, the increase in lubricity can also reduce the noise caused by the friction between the pantograph contact piece and the cable when driving at high speed.
足夠的機械強度(enough mechanical strength);集電弓接觸片之使用環境為時速300公里高速行駛的重要外部零組件,因此須具備一定的機械強度方能滿足意外撞擊下之安全性需求。 Enough mechanical strength: The use environment of the pantograph contact piece is an important external component traveling at a speed of 300 kilometers per hour, so it must have a certain mechanical strength to meet the safety requirements under accidental impact.
此外,由於集電弓接觸片須與電車銅纜線接觸,又要隨時承受高達25~32kV高電壓與500~1000安培大電流,故亦需考量其忍受大電流的能力,以避免產品發生軟化及熔融現象。 In addition, since the pantograph contact piece must be in contact with the tram copper cable and must withstand high voltages of up to 25~32kV and high currents of 500~1000 amps at any time, its ability to withstand high currents must also be considered to avoid softening of the product. and melting phenomena.
為滿足上述功能,習知鐵基集電弓接觸片材料,主要係由以下複數種不同的粉末所構成;該複數種粉末包含有一高熔點金屬粉末、一高硬度耐磨耗粒子、一高潤滑性粉末以及一鐵基金屬粉末。 In order to meet the above functions, it is known that the iron-based pantograph contact sheet material is mainly composed of the following multiple different powders; the multiple powders include a high melting point metal powder, a high hardness wear-resistant particle, a high lubricity powder and an iron-based metal powder.
其中,高熔點金屬粉末可來自W、Mo、Cr、V或Ti其中任何一種或一種以上,高硬度耐磨耗粒子可包括有 Cr、CrV或是Fe-Cr、Fe-Mo、Fe-V、Fe-W、Fe-Ti合金其中任何一種或一種以上(JPH05105995A),或是TaB2、NbB2、ZrB2、TiB2、ZrN、CrN、TaC或WC其中任何一種或一種以上(JPH08109453A),或是Fe-Mo-Si-Cr、Fe-Mo-Si等介金屬化合物之任何一種或一種以上(JPH05230603A)。 Among them, the high melting point metal powder can come from any one or more of W, Mo, Cr, V or Ti, and the high hardness wear-resistant particles can include Cr, CrV or any one or more of Fe-Cr, Fe-Mo, Fe-V, Fe-W, Fe-Ti alloys (JPH05105995A), or any one or more of TaB2, NbB2, ZrB2, TiB2, ZrN, CrN, TaC or WC (JPH08109453A), or any one or more of Fe-Mo-Si-Cr, Fe-Mo-Si and other intermetallic compounds (JPH05230603A).
鐵基金屬粉末除了鐵以外,亦可用部分的Cu來取代原本的鐵(JPH06158219A),為了增加鐵基底之硬度亦可在其中添加0.01~0.5wt%的碳,或是0.05~0.4wt%的氮,或是2~5wt%的Sn與0.01~0.5wt%的磷(JPH08246110A & JPH2013241629A),或是添加Ni或Mn以改善基底之韌性。 In addition to iron, iron-based metal powder can also partially replace the original iron with Cu (JPH06158219A). In order to increase the hardness of the iron substrate, 0.01~0.5wt% carbon, 0.05~0.4wt% nitrogen, 2~5wt% Sn and 0.01~0.5wt% phosphorus (JPH08246110A & JPH2013241629A) can also be added to it, or Ni or Mn can be added to improve the toughness of the substrate.
高潤滑性粉末主要來自鉛或鉛合金、金屬硫化物或BN,或是如JPH08109453A採用TiSi2、WSi2與MoSi2等金屬矽化物,可同時兼具高硬度耐磨耗粒子特性,但其中潤滑性能最好的還是鉛。因為鉛可以增加接觸片與銅質電纜線彼此之間的潤滑性,並有效降低摩擦係數,使兩者的磨耗量大大減少,形成非常好的保護。因此即使知道鉛有毒性,鐵基集電弓接觸片材料還是無法不使用它,例如在JP第2743105號B2鉄系焼結集電摺動材料專利中就含有2~20wt%的鉛。 High lubricity powder mainly comes from lead or lead alloy, metal sulfide or BN, or uses metal silicides such as TiSi2, WSi2 and MoSi2 such as JPH08109453A, which can have high hardness and wear-resistant particle properties at the same time, but has the best lubrication performance It's still lead. Because lead can increase the lubricity between the contact piece and the copper cable, and effectively reduce the friction coefficient, greatly reducing the wear of the two, forming very good protection. Therefore, even if it is known that lead is toxic, iron-based pantograph contact piece materials still cannot avoid using it. For example, the patent of JP No. 2743105 B2 iron-based pantograph current collector folding material contains 2~20wt% lead.
鐵基集電弓接觸片材料中的鉛,除了以高潤滑性粉末鉛與其他之高熔點金屬粉末、高硬度耐磨耗粒子以及鐵基金屬粉末一起混合均勻,在經壓製成型直接燒結外,因為燒結後的接觸片材料一般含有5~15%的孔隙,亦可以熔融的 液態鉛,將不含鉛之接觸片再做事後鉛含浸(滲鉛)處理,例如JP第2853563號B2耐摩耗性鉛含浸Fe基焼結合金製集電用板材。 The lead in the iron-based pantograph contact piece material is mixed evenly with high-lubricity lead powder and other high-melting-point metal powders, high-hardness wear-resistant particles and iron-based metal powders, and is directly sintered after pressing and molding. Because the sintered contact piece material generally contains 5~15% pores, it can also be molten liquid lead. The lead-free contact piece is then subjected to post-lead impregnation (lead infiltration) treatment, such as JP No. 2853563 B2 wear resistance Lead-impregnated Fe-based pyrolysis alloy for current collection Plate.
自從日本東海道新幹線於1964年正式營運商轉以來,高速鐵路以其高運能及快速便捷的優勢,迅速吸引許多國家投入建設。台灣高鐵自民國96年1月開始試營運以來,在連外道路及轉乘配套措施逐漸健全下,自97年起每年載客人數皆在3,000萬人次以上,屢創新高,且由於提供了便捷、舒適的城際運輸服務,逐漸取代舊有的島內航空市場,也因此改變了許多人的工作及休閒生活形態,滿足旅客各種不同的旅運需求,「西部走廊一日生活圈」之願景已然成形。 Since Japan's Tokaido Shinkansen was officially transferred into operation in 1964, high-speed railways have rapidly attracted many countries to invest in construction due to their advantages of high transportation capacity and speed and convenience. Since the Taiwan High Speed Rail began trial operation in January 1996, with the gradual improvement of connecting roads and transfer supporting measures, the number of passengers carried by the Taiwan High Speed Rail has exceeded 30 million every year since 1997, setting new highs repeatedly, and due to the convenience it provides , comfortable intercity transportation services, gradually replacing the old intra-island aviation market, and thus changing the work and leisure life patterns of many people, meeting the various travel needs of passengers, the vision of the "Western Corridor One-day Life Circle" Already taking shape.
然而,在舒適、便利性之外,因高鐵列車使用量甚大的消耗品,集電弓長、短接觸片本身卻含有有毒的鉛。由於集電弓接觸片直接與高壓電纜線接觸與磨耗,在高鐵列車高速行駛下,被磨耗的含鉛粉末就散佈在高鐵軌道沿線。 However, in addition to comfort and convenience, the long and short pantograph contact plates, which are consumables used in high-speed trains, contain toxic lead. Since the pantograph contact plates are in direct contact with the high-voltage cables and wear out, the worn lead powder is scattered along the high-speed rail tracks when the high-speed trains run at high speeds.
眾所皆知鉛為一種有毒物質,同時又是重金屬,一但進入人體後很難再排出體外,醫學上早已證實不僅易造成肝、腎中毒,甚至也會引發癌症,鉛中毒的案例也常有耳聞。雖然高鐵沿線大多不是人口緻密區,但卻是糧食主要產區,鉛透過土地農作物的吸收,再經由食物讓全體國人吃入體內,對人民健康之危害實不容忽視。至於在人口密集之都會區,雖然鐵路已地下化,然而高鐵列車上集電弓接觸片, 因行駛中與銅纜線磨擦所產生之含鉛粉塵,在密閉地下空間內,反而更容易使車站候車旅客及月台工作人員,透過呼吸進入人體肺部。 It is well known that lead is a toxic substance and a heavy metal. Once it enters the human body, it is difficult to be excreted from the body. Medical science has long proven that it not only easily causes liver and kidney poisoning, but also can even cause cancer. Cases of lead poisoning are also common. Have heard. Although most areas along the high-speed rail lines are not densely populated, they are major food-producing areas. Lead is absorbed through land crops and then ingested by all Chinese people through food. The harm to people's health cannot be ignored. As for densely populated urban areas, although the railways have been undergrounded, the pantograph contact plates on high-speed rail trains Lead-containing dust generated by friction with copper cables during driving is more likely to enter the human lungs through breathing in confined underground spaces by passengers waiting at stations and platform staff.
雖然自從有集電弓接觸片以來,接觸片配方也在不斷的精進,卻因鉛在接觸片中有獨特的功能,始終離不開有毒性的鉛。 Although the formula of the contact piece has been continuously improved since the introduction of the pantograph contact piece, due to the unique function of lead in the contact piece, toxic lead is always indispensable.
綜觀上述,鐵基集電弓接觸片材料在製程上仍有缺點;職是之故,申請人乃進行試驗與研究,提出一種無鉛鐵基集電弓接觸片材料,具有不會損及接觸片性能,同時在價格上也是可接受的一種無鉛配方集電弓接觸片。 In summary, the iron-based pantograph contact piece material still has shortcomings in the manufacturing process. Therefore, the applicant conducted experiments and research and proposed a lead-free iron-based pantograph contact piece material that will not damage the contact piece. A lead-free formula pantograph contact blade that offers excellent performance while being affordable.
本發明之主要目的在於提出一種完全沒有使用鉛,又不會損及接觸片性能,同時在價格上也是可接受的一種無鉛配方集電弓接觸片。 The main purpose of the present invention is to provide a lead-free formula pantograph contact piece that does not use lead at all, does not impair the performance of the contact piece, and is also affordable in terms of price.
為達到上述目的,根據本發明提出之一方案,提供一種無鉛鐵基集電弓接觸片材料,一種無鉛鐵基集電弓接觸片材料,其包括:複數種粉末,以製作該無鉛鐵基集電弓接觸片材料;其中,於該複數種粉末中以一銀或銀合金粉末取代習知鉛粉末。 To achieve the above-mentioned purpose, according to one solution proposed by the present invention, a lead-free iron-based pantograph contact sheet material is provided, and a lead-free iron-based pantograph contact sheet material is provided, which includes: a plurality of powders to make the lead-free iron-based pantograph contact sheet material; wherein, a silver or silver alloy powder is used to replace the conventional lead powder in the plurality of powders.
較佳地,複數種粉末包含有一高熔點金屬粉末、一高硬度耐磨耗粒子、一高潤滑性粉末以及一鐵基金屬粉末。 Preferably, the plurality of powders include a high melting point metal powder, a high hardness wear-resistant particle, a high lubricity powder and an iron-based metal powder.
較佳地,高潤滑性粉末中含有2~10wt%之該銀或銀合金粉末。 Preferably, the high lubricity powder contains 2 to 10 wt% of the silver or silver alloy powder.
本發明另一目的在於提出一種使習知鉛含量極低,又不會損及接觸片性能,同時在價格上也是可接受的一種無鉛配方集電弓接觸片。 Another object of the present invention is to provide a lead-free formula pantograph contact piece that has an extremely low lead content, does not impair the performance of the contact piece, and is also affordable in terms of price.
為達到上述目的,根據本發明提出之一方案,提供一種低鉛鐵基集電弓接觸片材料,其包括:複數種粉末,以製作該無鉛鐵基集電弓接觸片材料;其中,於該複數種粉末中以一銀或銀合金粉末取代習知鉛粉末,該習知鉛粉末含量小於1wt%。 In order to achieve the above object, according to one solution proposed by the present invention, a low-lead iron-based pantograph contact piece material is provided, which includes: a plurality of powders to produce the lead-free iron-based pantograph contact piece material; wherein, in the Among the plurality of powders, a silver or silver alloy powder is used to replace the conventional lead powder, and the content of the conventional lead powder is less than 1wt%.
以上之概述與接下來的詳細說明及附圖,皆是為了能進一步說明本發明達到預定目的所採取的方式、手段及功效。而有關本發明的其他目的及優點,將在後續的說明及圖式中加以闡述。 The above overview and the following detailed description and attached figures are all for the purpose of further explaining the methods, means and effects adopted by the present invention to achieve the intended purpose. Other purposes and advantages of the present invention will be elaborated in the subsequent description and drawings.
1:鐵基金屬粉末 1: Iron-based metal powder
2:高熔點金屬粉末 2: High melting point metal powder
3:高硬度耐磨耗粒子 3: High hardness wear-resistant particles
4:高潤滑性粉末 4: High lubricity powder
S1-S6:步驟 S1-S6: Steps
第1圖係為習知含鉛之集電弓接觸片材料製作流程圖。 Figure 1 is a flowchart for the production of lead-containing pantograph contact materials.
以下係藉由特定的具體實例說明本發明之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地 了解本創作之優點及功效。 The following is an illustration of the implementation of the present invention through specific examples. Those familiar with the art can easily understand the contents disclosed in this specification. Learn about the advantages and effects of this creation.
本案發明人經多次實驗並深入探討鉛在鐵基接觸片中所扮演的角色與功用發現: The inventor of this case conducted many experiments and conducted in-depth research on the role and function of lead in iron-based contact sheets and found that:
與其他的接觸片元素相比,鉛為一相對的低熔點金屬,本身也有良好的導電性,因此在高溫燒結時,液態的鉛可以填補至數微米的孔洞中,因而降低接觸片的電阻率,減少在列車行駛時的電磨耗。 Compared with other contact plate elements, lead is a relatively low melting point metal and has good electrical conductivity. Therefore, during high temperature sintering, liquid lead can fill holes of several microns, thereby reducing the resistivity of the contact plate and reducing electrical wear during train operation.
此外,以金屬材料而言,鉛的硬度很低,材質柔軟因此可做為接觸片中的固態潤滑劑,降低摩擦係數,增進磨潤效果。因此,取代鉛之元素也必須具備以上三項特徵。 In addition, as far as metal materials are concerned, lead has a very low hardness and is soft, so it can be used as a solid lubricant in the contact piece to reduce the friction coefficient and improve the lubrication effect. Therefore, the element that replaces lead must also have the above three characteristics.
經週期表篩選,發現其中之金、銀、銅、鋁、鋅與錫等元素硬度與熔點都低於鐵,極具取代鉛之潛力。但金之價格過於昂貴,所以優先刪除,此外,在先期實驗中發現,鋅之硬度偏高,特別在磨耗試驗中發現會傷害到對磨件(銅質電纜線),故也先剔除。至於鋁雖然本身硬度不高,但由於鋁與鐵有極佳之親和性,並因此在高溫燒結下會生成高硬度之介金屬化合物容易傷及對磨件(銅質電纜線),故也先剔除。對於剩下三者,在無鉛配方集電弓接觸片之研製上,將以添加不同劑量之上述元素為主,並以田口法找出最佳組成配方,最後再以磨耗實驗驗證。 After screening by cycle table, it was found that the hardness and melting point of gold, silver, copper, aluminum, zinc and tin are lower than iron, and they have great potential to replace lead. However, gold is too expensive, so it is removed first. In addition, in the early experiments, it was found that the hardness of zinc is relatively high, especially in the wear test, it was found that it would damage the wear parts (copper cables), so it was also removed first. As for aluminum, although its hardness is not high, it has a very good affinity with iron, and therefore it will generate high-hardness intermetallic compounds under high-temperature sintering, which is easy to damage the wear parts (copper cables), so it is also removed first. For the remaining three, in the development of lead-free formula pantograph contact pieces, the above elements will be added in different dosages, and the best formula will be found by Taguchi method, and finally verified by wear test.
請參閱第1圖,第1圖係為習知含鉛之集電弓接觸片材料製作流程圖,習知含鉛之集電弓接觸片材料主要可 經由兩種不同途徑製作: Please refer to Figure 1. Figure 1 is a flow chart for making a conventional lead-containing pantograph contact piece material. The conventional lead-containing pantograph contact piece material can mainly be Produced in two different ways:
一種是直接用鉛粉與其他粉末原料一起混合後,壓製成生胚一次燒結而成(如第1圖所示)。另一種方式則是先燒結不含鉛之配方,再將不含鉛之接觸片做鉛含浸(滲鉛)處理。 One is to directly mix lead powder with other powder raw materials, then press it into a green embryo and sinter it at one time (as shown in Figure 1). Another method is to sinter the lead-free formula first, and then impregnate the lead-free contact sheets with lead.
詳言之,請參閱第1圖,將複數種粉末包含有鐵基金屬粉末1、高熔點金屬粉末2、高硬度耐磨耗粒子3以及含鉛之高潤滑性粉末4一起混合(如步驟S1),接著步驟S2在壓力為6.3~8.0噸/平方公分下以冷壓方式成型後,再經步驟S3脫模,將取出之生胚再以步驟S4之氫氣或還原氣氛在1150℃以上高溫進行燒結,冷卻後經步驟S5後加工成型為標準之接觸片,最後以步驟S6進行各項性能分析。 For details, please refer to Figure 1. Multiple powders including iron-based metal powder 1, high melting point metal powder 2, high hardness wear-resistant particles 3 and lead-containing high lubricity powder 4 are mixed together (such as step S1), followed by step S2 for cold pressing at a pressure of 6.3-8.0 tons/cm2, and then demolding in step S3. The taken-out green embryo is sintered at a high temperature of more than 1150°C in hydrogen or reducing atmosphere in step S4, and after cooling, it is processed into a standard contact piece in step S5, and finally various performance analyses are performed in step S6.
依照上述原理,在與習知含鉛接觸片完全相同的組成配方與製作方式下,先分別針對以銅與錫取代鉛之接觸片做為比較例,其中Cu-380與Cu-400在鐵以外之重量百分比組成為Cr:14.0%,Cu:3.5%,Mo:2.1%,W:0.2%,S:1.3%,C:0.12%,以及小於0.1%之Si、N、P、Mn與其餘不可避免之不純物,Cu-380之成型壓力為7.6噸/平方公分,Cu-400之成型壓力為8.0噸/平方公分;而Sn-380與Sn-400在鐵以外之重量百分比組成為Cr:15.6%,Sn:3.0%,Mo:2.1%,V:0.2%,S:1.3%,C:0.12%,以及小於0.1%之Si、N、P、Mn與其餘不可避免之不純物,Sn-380之成型壓力為7.6噸/平方公分,Sn-400之成型壓力為8.0噸/平方公分,經測試分別得到下列之結果,其中硬度採用勃氏硬度測試,試驗儀具為FB-3000LC,試驗方法依照ASTM E10-18規範進 行,各項數據如下: According to the above principle, under the same composition formula and production method as the known lead-containing contact sheet, the contact sheet with copper and tin replacing lead is used as a comparison example. The weight percentage composition of Cu-380 and Cu-400 other than iron is Cr: 14.0%, Cu: 3.5%, Mo: 2.1%, W: 0.2%, S: 1.3%, C: 0.12%, and less than 0.1% of Si, N, P, Mn and other unavoidable impurities. The forming pressure of Cu-380 is 7.6 tons/square centimeter, and the forming pressure of Cu-400 is 8.0 tons/square centimeter. The weight percentage of Sn-380 and Sn-400 other than iron is Cr: 15.6%, Sn: 3.0%, Mo: 2.1%, V: 0.2%, S: 1.3%, C: 0.12%, and less than 0.1% of Si, N, P, Mn and other unavoidable impurities. The molding pressure of Sn-380 is 7.6 tons/square centimeter, and the molding pressure of Sn-400 is 8.0 tons/square centimeter. The following results were obtained after testing. The hardness was tested by the Brinell hardness test, the testing instrument was FB-3000LC, and the test method was carried out in accordance with the ASTM E10-18 specification. The data of each item are as follows:
實驗結果顯示接觸片平均硬度雖未超過120HBS,符合規範要求之硬度值介於80~120HBS,但個別數據均有超過120HBS,且平均值也明顯高於知含鉛接觸片之100HBS,顯示材質過硬恐有損傷銅質電纜線之疑慮。 The experimental results show that the average hardness of the contact sheet does not exceed 120HBS, and the hardness value that meets the standard requirements is between 80 and 120HBS. However, individual data are all above 120HBS, and the average value is also significantly higher than the 100HBS of the contact sheet known to contain lead, indicating that the material is too hard and may damage the copper cable.
至於電性測試方法則依JIS R 7222電壓降下法量測,衝擊測試則參考JIS Z2242-05規範,使用Tinius Olsen 64 Impacter,擺錘衝擊速率=5.12m/s,擺錘衝擊能量=264ft-lbf(358Joule)試件以無V-notch缺口方式進行,電性與衝擊測試結果則分別為: As for the electrical test method, it is measured according to the JIS R 7222 voltage drop method, and the impact test refers to the JIS Z2242-05 specification, using Tinius Olsen 64 Impacter, pendulum impact rate = 5.12m/s, pendulum impact energy = 264ft-lbf (358Joule). The specimen is tested without a V-notch. The electrical and impact test results are:
性能測試結果顯示,四組電性全部都符合小於0.8μΩ.m之JRIS E 6301規範要求,衝擊值部分,除了Sn-380低於規範外,其餘也勉強達到大於9.8Joule之規範要求。 The performance test results show that all four groups of electrical properties meet the JRIS E 6301 specification requirements of less than 0.8 μΩ.m. In terms of impact value, except for Sn-380, which is lower than the specification, the others barely meet the specification requirements of greater than 9.8 Joule.
至於拉伸試驗儀具則為Zwick/Roell Z100 UTM,試驗方法依照ASTM E8/E8M-16a規範進行,四組試件拉伸試驗結果則分別為: As for the tensile testing instrument, it is Zwick/Roell Z100 UTM, the test method is carried out in accordance with ASTM E8/E8M-16a specifications. The tensile test results of the four groups of specimens are:
另一比較例中,在習知含鉛接觸片組成範圍內,更改部分組成配方條件,包括降低金屬硫化物,再依相同參數條件完成以銅取代鉛之無鉛接觸片製作,其中Cu-80與Cu-90在鐵以外之重量百分比組成為Cr:18.0%,Cu:2.6%,Mo:2.0%,Ni:0.2%,S:1.2%,C:0.05%,以及小於0.1%之Si、N、P、Mn與餘於不可避免之不純物,Cu-80之成型壓力為7.6噸/平方公分,Cu-90之成型壓力為8.0噸/平方公分;而Cu-8W與Cu-9W在鐵以外之重量百分比組成為Cr:19.2%,Cu:2.6%,Mo:2.0%,V:0.2%,S:1.2%,C:0.05%,以及小於0.1%之Si、N、P、Mn與其餘不可避免之不純物,其硬度、拉伸、電性與衝擊等測試結果如下,在硬度部分: In another comparative example, within the composition range of conventional lead-containing contact sheets, part of the composition formula conditions were changed, including reducing the metal sulfide, and then the same parameter conditions were used to complete the production of lead-free contact sheets using copper instead of lead. Among them, Cu-80 and The weight percentage composition of Cu-90 other than iron is Cr: 18.0%, Cu: 2.6%, Mo: 2.0%, Ni: 0.2%, S: 1.2%, C: 0.05%, and less than 0.1% Si, N, P, Mn and other unavoidable impurities, the molding pressure of Cu-80 is 7.6 tons/cm2, the molding pressure of Cu-90 is 8.0 tons/cm2; and the weight of Cu-8W and Cu-9W other than iron The percentage composition is Cr: 19.2%, Cu: 2.6%, Mo: 2.0%, V: 0.2%, S: 1.2%, C: 0.05%, and less than 0.1% of Si, N, P, Mn and the rest unavoidable For impurities, the test results of hardness, tensile, electrical and impact are as follows, in the hardness part:
實驗結果顯示四組接觸片平均硬度均未超過120HBS,符合規範要求,至於在衝擊與電性部分,測試結果則如下表所示: The experimental results show that the average hardness of the four sets of contact pieces does not exceed 120HBS, which meets the specification requirements. As for the impact and electrical parts, the test results are as shown in the following table:
電性結果全部符合小於0.8μΩ.m之規範要求,衝擊值部分也全部達到大於9.8Joule之規範要求。其餘拉伸試驗結果如下: The electrical results all meet the specification requirement of less than 0.8μΩ.m, and the impact value part also all meets the specification requirement of greater than 9.8Joule. The remaining tensile test results are as follows:
同樣,在習知含鉛接觸片組成範圍內,更改部分組成配方條件,包括降低金屬硫化物,再依相同參數條件完成以錫取代鉛之無鉛接觸片製作,其中Sn-10與Sn-20在鐵基以外之重量百分比組成為Cr:18.0%,Sn:1.92%,Mo:2.0%,S:1.0%,C:0.05%,以及小於0.1%之Si、N、P、Mn與其餘不可避免之不純物,Sn-10之成型壓力為7.6噸/平方公分,Sn-20之成型壓力為8.0噸/平方公分;而Sn-1W與Sn-2W在鐵以外之重量百分比組成為Cr:19.2%,Sn:1.92%,Mo:2.0%, V:0.2%,S:1.0%,C:0.05%,以及小於0.1%之Si、N、P、Mn與餘餘不可避免之不純物,其硬度、拉伸、電性與衝擊等測試結果整理如下,在硬度部分: Similarly, within the composition range of the conventional lead-containing contact sheets, some of the composition formula conditions are changed, including reducing the metal sulfide, and then the lead-free contact sheets using tin instead of lead are completed according to the same parameters and conditions, in which Sn-10 and Sn-20 are The weight percentage composition other than iron base is Cr: 18.0%, Sn: 1.92%, Mo: 2.0%, S: 1.0%, C: 0.05%, and less than 0.1% of Si, N, P, Mn and other unavoidable Impurities, the molding pressure of Sn-10 is 7.6 tons/cm2, the molding pressure of Sn-20 is 8.0 tons/cm2; and the weight percentage composition of Sn-1W and Sn-2W other than iron is Cr: 19.2%, Sn :1.92%, Mo: 2.0%, V: 0.2%, S: 1.0%, C: 0.05%, and less than 0.1% Si, N, P, Mn and the remaining unavoidable impurities. The test results of hardness, tensile, electrical and impact are summarized as follows , in the hardness part:
實驗結果顯示四組接觸片平均硬度略為超過120HBS,至於在衝擊與電性部分,測試結果則如下表所示: The experimental results show that the average hardness of the four sets of contact pieces is slightly more than 120HBS. As for the impact and electrical parts, the test results are as shown in the following table:
電性結果顯示四件中有一件未能符合小於0.8μΩ.m之規範要求,在衝擊值部分則有兩件未能達到大於9.8Joule之規範要求。其餘拉伸試驗結果則如下: The electrical results showed that one of the four pieces failed to meet the specification requirement of less than 0.8μΩ.m, and two pieces failed to meet the specification requirement of greater than 9.8Joule in terms of impact value. The remaining tensile test results are as follows:
雖然拉伸試驗結果顯示,所有試件均符合抗拉強度大於170MPa之規範要求,但從伸長率過低,以及硬度、衝擊與電性等綜合性能研判,以錫取代鉛之特性遠不如以銅 取代鉛。 Although the tensile test results show that all specimens meet the specification requirements of tensile strength greater than 170MPa, due to the low elongation rate, as well as the comprehensive performance evaluation of hardness, impact and electrical properties, the characteristics of replacing lead with tin are far inferior to those of copper. Replace lead.
以上,雖然上述比較例以銅與錫取代鉛之接觸片,部分能達到無鉛配方之規範要求,但因材質較硬與脆卻會損及對磨的銅質電纜線,此外接觸片耐磨耗性能也將不及含鉛配方。 Although the contact plates in the above comparison examples that use copper and tin to replace lead can partially meet the specification requirements of lead-free formulas, the material is harder and more brittle, which will damage the copper cables that are rubbed against each other. In addition, the wear resistance of the contact plates will not be as good as that of the lead-containing formula.
因此,請參閱第1圖,在相同的接觸片製作條件下,本案提出於複數種粉末中以銀或銀合金粉末取代習知鉛或鉛合金粉末之配方,將複數種粉末包含有鐵基金屬粉末1、高熔點金屬粉末2、高硬度耐磨耗粒子3以及高潤滑性粉末4一起混合,以製作無鉛鐵基集電弓接觸片材料,在本實施方式中,於高潤滑性粉末2中含有2~10wt%之銀或銀合金粉末,使接觸片之習知鉛粉末含量小於1wt%,甚至達到完全無鉛粉末。 Therefore, please refer to Figure 1. Under the same contact sheet manufacturing conditions, this case proposes a formula in which silver or silver alloy powder replaces the conventional lead or lead alloy powder in a plurality of powders. The plurality of powders include iron-based metal powder 1, high melting point metal powder 2, high hardness wear-resistant particles 3 and high lubricity powder 4, and are mixed together to produce a lead-free iron-based pantograph contact sheet material. In this embodiment, the high lubricity powder 2 contains 2-10wt% of silver or silver alloy powder, so that the conventional lead powder content of the contact sheet is less than 1wt%, or even completely lead-free.
依照前述相同方式,在與習知含鉛接觸片完全相同的組成配方與製作方式下,特別以銀取代鉛之接觸片做為實施例,其中Pbfree-3在鐵以外之重量百分比組成為Cr:19.0%,Ag:3.0%,Mo:1.9%,S:1.0%,C:0.05%,以及小於0.1%之Si、N、P、Mn與其餘不可避免之不純物,Pbfree-5在鐵以外之重量百分比組成分別為Cr:17.0%,Ag:5.0%,Mo:1.9%,S:1.0%,以及小於0.1%之Si、C、N、P、Mn與其餘不可避免之不純物,Pbfree-8在鐵以外之重量百分比組成為Cr:15.0%,Ag:8.0%,Mo:2.0%,S:1.1%,以及小 於0.1%之Si、C、N、P、Mn與其餘不可避免之不純物,三者成型壓力均為7.6噸/平方公分;至於以銀粉末取代習知鉛粉末之實驗結果其中硬度、拉伸、衝擊、電性等性能不僅符合規範要求,更與原本含鉛配方接觸片之性能一致,在衝擊與電性上甚至還優於含鉛之接觸片,其硬度、拉伸、衝擊與電性測試結果分別如下: According to the same method as above, under the same composition formula and manufacturing method as the conventional lead-containing contact sheet, a contact sheet in which silver replaces lead is used as an embodiment, wherein the weight percentage composition of Pbfree-3 other than iron is Cr: 19.0%, Ag: 3.0%, Mo: 1.9%, S: 1.0%, C: 0.05%, and less than 0.1% of Si, N, P, Mn and other unavoidable impurities, and the weight percentage composition of Pbfree-5 other than iron is Cr: 17.0%, Ag: 5.0%, Mo: 1.9%, S: 1.0%, and less than 0.1% of Si, C, N, P, Mn and other unavoidable impurities. n and other inevitable impurities, the weight percentage composition of Pbfree-8 other than iron is Cr: 15.0%, Ag: 8.0%, Mo: 2.0%, S: 1.1%, and less than 0.1% of Si, C, N, P, Mn and other inevitable impurities, the molding pressure of the three is 7.6 tons/square centimeter; as for the experimental results of replacing the conventional lead powder with silver powder, the hardness, tensile, impact, electrical properties and other properties not only meet the requirements of the specification, but also are consistent with the performance of the original lead-containing formula contact sheet, and are even better than the lead-containing contact sheet in terms of impact and electrical properties. The hardness, tensile, impact and electrical test results are as follows:
至於影響電磨耗(arc erosion)最關鍵之電阻率Pbfree-3、Pbfree-5、Pbfree-8則分別為0.410、0.403與0.395μΩ.m,均優於含鉛接觸片之0.453與0.438μΩ.m。綜上所述,本案發明不僅可完全取代傳統鐵基集電弓接觸片中之習知有害元素鉛,在對抗電磨耗部分更優於習知之含鉛接觸片。 As for the resistivities Pbfree-3, Pbfree-5 and Pbfree-8, which are the most critical factors affecting arc erosion, they are 0.410, 0.403 and 0.395μΩ.m respectively, which are better than the 0.453 and 0.438μΩ.m of lead-containing contact sheets. . To sum up, the invention of this case can not only completely replace the conventional harmful element lead in the traditional iron-based pantograph contact piece, but is also better than the conventional lead-containing contact piece in resisting electric wear.
然而在特殊因素下,若仍然要使用鉛時,本發明 亦提共一種低鉛接觸片配方,其中鉛含量小於1.0wt%,如同無鉛配方一樣,具有相同發明功效。茲透過以下實施例清楚說明: However, under special factors, if lead is still used, the present invention A low-lead contact sheet formula is also proposed, in which the lead content is less than 1.0wt%. It has the same inventive effect as the lead-free formula. This is clearly illustrated through the following examples:
在lowPb-2與lowPb-9兩試件中均含有1.0wt%的鉛,其中lowPb-2與lowPb-9另含有2與9wt%的銀。其硬度、拉伸、衝擊與電性測試結果分別如下: Both lowPb-2 and lowPb-9 samples contain 1.0wt% lead, and lowPb-2 and lowPb-9 contain 2 and 9wt% silver respectively. The hardness, tensile, impact and electrical test results are as follows:
另外,磨耗實驗採用pin-on-disk型式之Bruker UMT TriboLab磨耗試驗機台執行,其中pin為銅質電纜線,disk則為所開發之各式接觸片。Pin之直徑為3mm,disk之直徑則為38mm厚度為10mm。磨耗速率為1500 & 3000 rpm,荷重為7~10牛頓。為排除不同表面粗躁度造成的實驗誤差,所有試件(包括pin與disk)在實驗之前,均拋光至1000號砂紙。Pbfree-3、Pbfree-5、Pbfree-8、lowPb-2與lowPb-9等五組無鉛配方接觸片試件在整個磨耗實驗過程中非常平順,並可穩定的量測出摩擦係數,機台也沒有像其他無添加鉛接觸片一樣的不斷跳動與發出尖銳的大聲響,顯示其磨耗外觀與含鉛接觸片相同。 In addition, the wear test was conducted using a pin-on-disk type Bruker UMT TriboLab wear tester, where the pin is a copper cable and the disk is a variety of developed contact pieces. The pin diameter is 3mm, the disk diameter is 38mm and the thickness is 10mm. The wear rate is 1500 & 3000 rpm, and the load is 7~10 Newtons. In order to eliminate the experimental errors caused by different surface roughness, all specimens (including pins and disks) were polished to 1000 sandpaper before the experiment. The five groups of lead-free contact sheet specimens, including Pbfree-3, Pbfree-5, Pbfree-8, lowPb-2 and lowPb-9, were very smooth during the entire wear test process and the friction coefficient could be measured stably. The machine also did not continuously jump or make sharp and loud noises like other lead-free contact sheets, indicating that their wear appearance is the same as that of lead-containing contact sheets.
進一步分析發現這五組無鉛配方接觸片試件,其摩擦係數則介於0.17~0.31之間與含鉛配方接觸片一致,證實具有良好之磨潤性。磨耗實驗後經檢視接觸片(disk)與銅質電纜線(pin)外觀,發現兩者都沒有嚴重的磨耗,更沒有留下明顯凹凸不平的刮痕,而且兩者互相接觸的表面都非常光滑。 Further analysis revealed that the friction coefficients of the five groups of lead-free contact sheet specimens were between 0.17 and 0.31, which was consistent with the lead-containing contact sheet, proving that they had good wear resistance. After the wear test, the appearance of the contact sheet (disk) and the copper cable (pin) was inspected and it was found that neither of them had severe wear, nor obvious uneven scratches, and the surfaces where the two contacted each other were very smooth.
綜上所述,本發明為一種無鉛鐵基集電弓接觸片材料,以銀粉末取代習知鉛粉末,製造出一種完全沒有使用鉛,又不會損及接觸片性能,同時在價格上也是可接受的一種無鉛配方集電弓接觸片。 In summary, the present invention is a lead-free iron-based pantograph contact sheet material, which uses silver powder to replace the conventional lead powder to produce a lead-free formula pantograph contact sheet that does not use any lead at all and does not damage the performance of the contact sheet. At the same time, the price is also acceptable.
同理,熟習此技藝之人士亦可仿照習知鉛含浸(滲鉛)處理模式,先燒結不含銀之配方,再將不含銀之接觸片進行銀含浸(滲銀)處理,得到無鉛接觸片。 Similarly, people who are familiar with this technology can also imitate the known lead impregnation (lead infiltration) treatment mode, first sintering the silver-free formula, and then subjecting the silver-free contact sheet to silver impregnation (silver infiltration) treatment to obtain a lead-free contact sheet.
上述之實施例僅為例示性說明本發明之特點及其功效,而非用於限制本發明之實質技術內容的範圍。任何熟習此技藝之人士均可在不違背本發明之精神及範疇下,對 上述實施例進行修飾與變化。因此,本發明之權利保護範圍,應如後述之申請專利範圍所列。 The above embodiments are only for illustrative purposes to illustrate the features and effects of the present invention, and are not intended to limit the scope of the substantial technical content of the present invention. Anyone familiar with this art may modify and change the above embodiments without violating the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be as listed in the scope of the patent application described below.
1:鐵基金屬粉末 1: Iron-based metal powder
2:高熔點金屬粉末 2: High melting point metal powder
3:高硬度耐磨耗粒子 3: High hardness wear-resistant particles
4:高潤滑性粉末 4: High lubricity powder
S1-S6:步驟 S1-S6: Steps
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JPH05320817A (en) * | 1992-05-21 | 1993-12-07 | Teikoku Carbon Kogyo Kk | Manufacture of wear resistant sintered alloy for current collecting and sliding |
CN113307253A (en) * | 2021-05-24 | 2021-08-27 | 盐城金麦穗科技发展有限公司 | Graphene carbon fiber composite urban rail transit electrical carbon slide bar and manufacturing method thereof |
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JPS589830B2 (en) * | 1976-02-13 | 1983-02-23 | 住友電気工業株式会社 | Sintered alloy for corrosion-resistant sliding parts |
JPH02236204A (en) * | 1989-03-09 | 1990-09-19 | Railway Technical Res Inst | Production of iron-based current-collecting sliding material |
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JPH05320817A (en) * | 1992-05-21 | 1993-12-07 | Teikoku Carbon Kogyo Kk | Manufacture of wear resistant sintered alloy for current collecting and sliding |
CN113307253A (en) * | 2021-05-24 | 2021-08-27 | 盐城金麦穗科技发展有限公司 | Graphene carbon fiber composite urban rail transit electrical carbon slide bar and manufacturing method thereof |
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