TWI834307B - Lower electrode assembly, plasma processing device and assembly method thereof - Google Patents

Lower electrode assembly, plasma processing device and assembly method thereof Download PDF

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TWI834307B
TWI834307B TW111135851A TW111135851A TWI834307B TW I834307 B TWI834307 B TW I834307B TW 111135851 A TW111135851 A TW 111135851A TW 111135851 A TW111135851 A TW 111135851A TW I834307 B TWI834307 B TW I834307B
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isolation layer
electrostatic chuck
bearing surface
lower electrode
electrode assembly
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TW111135851A
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TW202331783A (en
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王洪青
楊寬
范光偉
彭錫亮
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大陸商中微半導體設備(上海)股份有限公司
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Abstract

本發明公開了一種下電極組件、等離子體處理裝置及其組裝方法,該下電極組件包括:靜電吸盤,具有位於其中部的第一承載面和環繞其中部的第二承載面,所述第二承載面的高度低於所述第一承載面的高度;邊緣環組件,環繞所述靜電吸盤的中部設置在所述第二承載面的上方,且與所述靜電吸盤的中部之間設有間隙;以及隔離層,環繞所述靜電吸盤的中部設置,且位於所述邊緣環組件的下表面與所述第二承載面之間;其中,所述隔離層為可塑絕緣材料。本發明能夠有效地避免靜電吸盤與邊緣環組件之間的間隙內產生電弧,進而避免下電極組件的損壞和基片的報廢。The invention discloses a lower electrode assembly, a plasma processing device and an assembly method thereof. The lower electrode assembly includes an electrostatic chuck with a first bearing surface located in the middle and a second bearing surface surrounding the middle. The second bearing surface is The height of the bearing surface is lower than the height of the first bearing surface; an edge ring assembly is arranged around the middle part of the electrostatic chuck above the second bearing surface, and has a gap between it and the middle part of the electrostatic chuck. ; And an isolation layer, arranged around the middle of the electrostatic chuck, and located between the lower surface of the edge ring assembly and the second bearing surface; wherein the isolation layer is a plastic insulating material. The invention can effectively avoid arc generation in the gap between the electrostatic chuck and the edge ring assembly, thereby avoiding damage to the lower electrode assembly and scrapping of the substrate.

Description

下電極組件、等離子體處理裝置及其組裝方法Lower electrode assembly, plasma processing device and assembly method thereof

本發明涉及半導體設備技術領域,具體涉及一種下電極組件、等離子體處理裝置及其組裝方法。The invention relates to the technical field of semiconductor equipment, and in particular to a lower electrode assembly, a plasma processing device and an assembly method thereof.

對半導體基片或基材的微加工是一種眾所周知的技術,可以用來製造半導體、平板顯示器、發光二極體(LED)、太陽能電池等。微加工製造的一個重要步驟為等離子體處理製程步驟,該製程步驟在一反應室內部進行,製程氣體被輸入至該反應室內。射頻源被電感和/或電容耦合至反應室內部來激勵製程氣體,以形成和保持等離子體。在反應室內部,暴露的基片被下電極組件支撐,並通過某種夾持力被固定在一固定的位置,以保證製程制程中基片的安全性及加工的高合格率。Micromachining of semiconductor substrates or substrates is a well-known technology that can be used to manufacture semiconductors, flat panel displays, light emitting diodes (LEDs), solar cells, etc. An important step in micromachining manufacturing is the plasma treatment process step, which is performed inside a reaction chamber into which process gases are input. An RF source is inductively and/or capacitively coupled into the interior of the reaction chamber to excite the process gases to form and maintain a plasma. Inside the reaction chamber, the exposed substrate is supported by the lower electrode assembly and fixed in a fixed position through a certain clamping force to ensure the safety of the substrate during the manufacturing process and a high processing yield.

下電極組件不僅包括靜電夾盤和環繞設置在靜電吸盤的中部的邊緣環組件,邊緣環組件一般包括聚焦環和介電環,聚焦環一般為導電材料(例如,Si、C或SiC)或非導電材料(例如,Al 2O 3),介電環一般為陶瓷材料。 The lower electrode assembly not only includes an electrostatic chuck and an edge ring assembly arranged around the middle of the electrostatic chuck. The edge ring assembly generally includes a focus ring and a dielectric ring. The focus ring is generally made of conductive material (for example, Si, C or SiC) or non-electrostatic chuck. Conductive material (for example, Al 2 O 3 ), the dielectric ring is generally a ceramic material.

而靜電吸盤的中部的材料一般為鋁,其與邊緣環組件的熱膨脹係數相差較大。為了保證靜電吸盤在較大溫度範圍內工作,邊緣環組件與靜電吸盤之間要設置一定的間隙以容納靜電吸盤的熱脹冷縮。The material in the middle part of the electrostatic chuck is generally aluminum, and its thermal expansion coefficient is quite different from that of the edge ring component. In order to ensure that the electrostatic chuck works within a wide temperature range, a certain gap must be set between the edge ring assembly and the electrostatic chuck to accommodate the thermal expansion and contraction of the electrostatic chuck.

隨著基片的加工精度越來越高,施加到腔室內的射頻功率也越來越大,基片W和下電極組件之間形成較高的電壓,很容易在靜電吸盤的中部與邊緣環組件之間的間隙內產生電弧,造成下電極組件的損壞和基片的報廢。As the processing precision of the substrate becomes higher and higher, the RF power applied to the chamber becomes larger and larger, and a higher voltage is formed between the substrate W and the lower electrode assembly, which easily causes the electrostatic chuck to form a gap between the middle part and the edge ring of the electrostatic chuck. Arcs are generated in the gaps between components, causing damage to the lower electrode components and scrapping of the substrate.

為了解決或部分解決相關技術中存在的問題,本發明提供了一種下電極組件、等離子體處理裝置及其組裝方法,能夠有效地避免靜電吸盤與邊緣環組件之間的間隙內產生電弧,進而避免下電極組件的損壞和基片的報廢。In order to solve or partially solve the problems existing in the related technology, the present invention provides a lower electrode assembly, a plasma processing device and an assembly method thereof, which can effectively avoid arc generation in the gap between the electrostatic chuck and the edge ring assembly, thereby preventing Damage to the lower electrode assembly and scrapping of the substrate.

本發明第一方面提供了一種下電極組件,包括: 靜電吸盤,具有位於其中部的第一承載面和環繞其中部的第二承載面,所述第二承載面的高度低於所述第一承載面的高度; 邊緣環組件,環繞所述靜電吸盤的中部設置在所述第二承載面的上方,且與所述靜電吸盤的中部之間設有間隙;以及 隔離層,環繞所述靜電吸盤的中部設置,且位於所述邊緣環組件的下表面與所述第二承載面之間; 其中,所述隔離層為可塑絕緣材料。 A first aspect of the present invention provides a lower electrode assembly, including: An electrostatic chuck has a first bearing surface located in its middle and a second bearing surface surrounding its middle, the height of the second bearing surface being lower than the height of the first bearing surface; an edge ring assembly, surrounding the middle part of the electrostatic chuck and disposed above the second bearing surface, with a gap between it and the middle part of the electrostatic chuck; and An isolation layer is provided around the middle part of the electrostatic chuck and is located between the lower surface of the edge ring assembly and the second bearing surface; Wherein, the isolation layer is made of plastic insulating material.

較佳地,所述隔離層至少部分位於所述間隙內。Preferably, the isolation layer is at least partially located within the gap.

較佳地,所述隔離層為柔性材質。Preferably, the isolation layer is made of flexible material.

較佳地,所述隔離層為矽膠材質。Preferably, the isolation layer is made of silicone.

較佳地,所述隔離層的內側與所述靜電吸盤的中部的外側壁相貼合。Preferably, the inner side of the isolation layer is in contact with the outer side wall of the middle part of the electrostatic chuck.

較佳地,所述隔離層為環狀結構;所述隔離層的環寬度為所述間隙的寬度的至少三倍。Preferably, the isolation layer is a ring-shaped structure; the ring width of the isolation layer is at least three times the width of the gap.

較佳地,所述隔離層的環寬度大於或等於1.5mm。Preferably, the ring width of the isolation layer is greater than or equal to 1.5 mm.

較佳地,所述靜電吸盤的中部外側壁具有焊縫;所述隔離層的內側覆蓋所述靜電吸盤上的焊縫。Preferably, the middle outer wall of the electrostatic chuck has a weld; and the inner side of the isolation layer covers the weld on the electrostatic chuck.

較佳地,所述靜電吸盤的第二承載面上具有螺孔和安裝在所述螺孔內的螺釘;所述隔離層覆蓋所述螺孔和/或所述螺釘。Preferably, the second bearing surface of the electrostatic chuck has a screw hole and a screw installed in the screw hole; the isolation layer covers the screw hole and/or the screw.

較佳地,所述邊緣環組件的下表面設有內環形階梯;所述內環形階梯與所述隔離層相匹配。Preferably, the lower surface of the edge ring component is provided with an inner annular step; the inner annular step matches the isolation layer.

較佳地,所述隔離層的上表面與所述邊緣環組件的下表面相貼合;所述隔離層的下表面與所述靜電吸盤的第二承載面相貼合。Preferably, the upper surface of the isolation layer is in contact with the lower surface of the edge ring component; the lower surface of the isolation layer is in contact with the second bearing surface of the electrostatic chuck.

較佳地,所述靜電吸盤的表面上塗覆有保護層。Preferably, the surface of the electrostatic chuck is coated with a protective layer.

較佳地,所述邊緣環組件包括與所述隔離層接觸的插入環和位於所述插入環上方的聚焦環;所述聚焦環的內側壁與所述靜電吸盤之間設有隔離環。Preferably, the edge ring assembly includes an insertion ring in contact with the isolation layer and a focus ring located above the insertion ring; an isolation ring is provided between the inner wall of the focus ring and the electrostatic chuck.

較佳地,所述隔離層為分體式結構。Preferably, the isolation layer has a split structure.

另一方面,本發明還提供了一種等離子體處理裝置,包括腔室,以及如上所述的下電極組件,所述下電極組件設置於所述腔室內。On the other hand, the present invention also provides a plasma processing device, including a chamber and a lower electrode assembly as described above, the lower electrode assembly being disposed in the chamber.

再一方面,本發明還提供了一種下電極組件的組裝方法,所述下電極組件包括靜電吸盤,所述靜電吸盤具有位於其中部的第一承載面和環繞其中部的第二承載面,所述第二承載面的高度低於所述第一承載面的高度;該方法包括下列步驟: 將一隔離層放至第二承載面上; 將邊緣環組件放至所述隔離層上,所述邊緣環組件與所述靜電吸盤之間設有間隙;以及 下壓所述邊緣環組件,使所述邊緣環組件擠壓所述隔離層; 其中,所述隔離層為可塑絕緣材料。 In yet another aspect, the present invention also provides a method of assembling a lower electrode assembly. The lower electrode assembly includes an electrostatic chuck. The electrostatic chuck has a first bearing surface located in its middle and a second bearing surface surrounding its middle. The height of the second bearing surface is lower than the height of the first bearing surface; the method includes the following steps: Place an isolation layer on the second bearing surface; Place the edge ring assembly on the isolation layer, with a gap between the edge ring assembly and the electrostatic chuck; and Press down on the edge ring assembly so that the edge ring assembly squeezes the isolation layer; Wherein, the isolation layer is made of plastic insulating material.

較佳地,所述邊緣環組件擠壓所述隔離層時,所述隔離層發生形變並沿著所述間隙向上移動。Preferably, when the edge ring assembly squeezes the isolation layer, the isolation layer deforms and moves upward along the gap.

較佳地,所述靜電吸盤的中部外側壁具有焊縫;當所述隔離層發生形變並沿著所述間隙向上移動至覆蓋所述焊縫時,停止下壓所述邊緣環組件。Preferably, the middle outer wall of the electrostatic chuck has a weld; when the isolation layer deforms and moves upward along the gap to cover the weld, stop pressing down on the edge ring assembly.

較佳地,所述隔離層為分體式結構,包括多個分體式隔離層;將所述隔離層放至第二承載面上,具體包括: 分別將多個分體式隔離層放至所述第二承載面,並使多個分體式隔離層形成一環形結構。 Preferably, the isolation layer has a split structure and includes multiple split isolation layers; placing the isolation layer on the second bearing surface specifically includes: A plurality of split-type isolation layers are placed on the second bearing surface respectively, and the plurality of split-type isolation layers form an annular structure.

較佳地,所述靜電吸盤的第二承載面上具有螺孔和安裝在所述螺孔內的螺釘;在將隔離層放至第二承載面的同時,使所述隔離層覆蓋所述螺孔和/或所述螺釘。Preferably, the second bearing surface of the electrostatic chuck has a screw hole and a screw installed in the screw hole; while placing the isolation layer on the second bearing surface, the isolation layer covers the screw. holes and/or the screws.

本發明提供的技術方案可以包括以下有益效果: 本發明能夠有效地避免靜電吸盤與邊緣環組件之間的間隙內產生電弧,進而避免下電極組件的損壞和基片的報廢。 The technical solutions provided by the present invention can include the following beneficial effects: The invention can effectively avoid arc generation in the gap between the electrostatic chuck and the edge ring assembly, thereby avoiding damage to the lower electrode assembly and scrapping of the substrate.

應當理解的是,以上的一般描述和後文的細節描述僅是示例性和解釋性的,並不能限制本發明。It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit the present invention.

下面將參照附圖更詳細地描述本發明的實施方式。雖然附圖中顯示了本發明的實施方式,但是應該理解的是,可以以各種形式實現本發明而不應被這裡闡述的實施方式所限制。相反,提供這些實施方式是為了使本發明更加透徹和完整,並且能夠將本發明的範圍完整地傳達給本發明所屬技術領域的通常知識者。Embodiments of the invention will be described in more detail below with reference to the accompanying drawings. Although embodiments of the invention are shown in the drawings, it should be understood that the invention may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this invention will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art to which this invention belongs.

在本發明使用的術語是僅僅出於描述特定實施例的目的,而非旨在限制本發明。在本發明和所附申請專利範圍中所使用的單數形式的“一種”、“所述”和“該”也旨在包括多數形式,除非上下文清楚地表示其他含義。還應當理解,本文中使用的術語“和/或”是指並包含一個或多個相關聯的列出專案的任何或所有可能組合。The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in this disclosure and the appended claims, the singular forms "a," "the" and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It will also be understood that the term "and/or" as used herein refers to and includes any and all possible combinations of one or more of the associated listed items.

應當理解,儘管在本發明可能採用術語“第一”、“第二”、“第三”等來描述各種資訊,但這些資訊不應限於這些術語。這些術語僅用來將同一類型的資訊彼此區分開。例如,在不脫離本發明範圍的情況下,第一資訊也可以被稱為第二資訊,類似地,第二資訊也可以被稱為第一資訊。由此,限定有“第一”、“第二”的特徵可以明示或者隱含地包括一個或者更多個該特徵。在本發明的描述中,“多個”的含義是兩個或兩個以上,除非另有明確具體的限定。It should be understood that although the terms "first", "second", "third", etc. may be used in the present invention to describe various information, the information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of the present invention, the first information may also be called second information, and similarly, the second information may also be called first information. Therefore, features defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more than two, unless otherwise explicitly and specifically limited.

現有的下電極組件包括靜電吸盤和邊緣環組件,二者的熱膨脹係數相差較大;為了保證靜電吸盤能在較大溫度範圍內正常工作,靜電吸盤與邊緣環組件之間需要設置一定的間隙;又由於下電極組件在工作時,靜電吸盤上承載的基片與靜電吸盤上的金屬暴露處或轉折處之間會產生一定的壓差,導致在靜電吸盤與邊緣環組件之間的間隙內極易產生電弧。The existing lower electrode assembly includes an electrostatic chuck and an edge ring assembly, and the thermal expansion coefficients of the two are quite different; in order to ensure that the electrostatic chuck can work normally within a wide temperature range, a certain gap needs to be set between the electrostatic chuck and the edge ring assembly; In addition, when the lower electrode assembly is working, a certain pressure difference will occur between the substrate carried on the electrostatic chuck and the metal exposure or turning point on the electrostatic chuck, resulting in an extremely high voltage in the gap between the electrostatic chuck and the edge ring assembly. Easy to generate arc.

具體地,靜電吸盤上塗設有塗層,而塗層在靜電吸盤的金屬暴露處和轉折處存在一定缺陷,導致靜電吸盤上承載的基片與靜電吸盤上的金屬暴露處或轉折處之間容易發生電弧。其中,靜電吸盤的金屬暴露處主要指的是其上的螺孔/螺釘和焊縫。Specifically, the electrostatic chuck is coated with a coating, and the coating has certain defects at the metal exposure and turning points of the electrostatic chuck, resulting in easy contact between the substrate carried on the electrostatic chuck and the metal exposure or turning points on the electrostatic chuck. An arc occurs. Among them, the exposed metal parts of the electrostatic chuck mainly refer to the screw holes/screws and welds on it.

在靜電吸盤與邊緣環組件之間的間隙內產生的電弧具有一個完整的電弧路徑,靜電吸盤與邊緣環組件之間的間隙就位於電弧路徑上;而本實施例旨在隔斷靜電吸盤與邊緣環組件之間的電弧路徑,進而避免在靜電吸盤與邊緣環組件之間的間隙內產生電弧,下文將進行具體說明。The arc generated in the gap between the electrostatic chuck and the edge ring assembly has a complete arc path, and the gap between the electrostatic chuck and the edge ring assembly is located on the arc path; and this embodiment is intended to isolate the electrostatic chuck and the edge ring. The arc path between components, thereby avoiding arcing in the gap between the electrostatic chuck and edge ring components, is explained in detail below.

請參閱圖1,本實施例提供了一種下電極組件100,該下電極組件100包括:靜電吸盤101、邊緣環組件102和隔離層103。靜電吸盤101具有位於其中部的第一承載面1011和環繞其中部的第二承載面1012,第一承載面1011用於承載基片W,第二承載面1012的高度低於第一承載面1011的高度。隔離層103為絕緣材料,並與邊緣環組件102的下表面以及靜電吸盤101的第二承載面1012緊密接觸,能夠隔斷靜電吸盤101與邊緣環組件102之間的電弧路徑,進而避免在靜電吸盤101與邊緣環組件102之間的間隙104內產生電弧。Referring to FIG. 1 , this embodiment provides a lower electrode assembly 100 . The lower electrode assembly 100 includes: an electrostatic chuck 101 , an edge ring assembly 102 and an isolation layer 103 . The electrostatic chuck 101 has a first bearing surface 1011 located in the middle and a second bearing surface 1012 surrounding the middle. The first bearing surface 1011 is used to bear the substrate W, and the height of the second bearing surface 1012 is lower than the first bearing surface 1011 the height of. The isolation layer 103 is made of insulating material and is in close contact with the lower surface of the edge ring component 102 and the second bearing surface 1012 of the electrostatic chuck 101, which can block the arc path between the electrostatic chuck 101 and the edge ring component 102, thereby preventing the electrostatic chuck from forming. An arc is generated in the gap 104 between the edge ring assembly 101 and the edge ring assembly 102 .

具體地,邊緣環組件102包括與隔離層103接觸的插入環1022和位於插入環1022上方的聚焦環1021;邊緣環組件102環繞靜電吸盤101的中部設置在第二承載面1012的上方,且與靜電吸盤101的中部之間設有間隙104;間隙104用於容納製程過程中不同材料之間的熱膨脹,隔離層103環繞靜電吸盤101的中部設置,且位於邊緣環組件102的下表面與第二承載面1012之間。Specifically, the edge ring assembly 102 includes an insertion ring 1022 in contact with the isolation layer 103 and a focus ring 1021 located above the insertion ring 1022; the edge ring assembly 102 surrounds the middle part of the electrostatic chuck 101 and is disposed above the second bearing surface 1012 and with A gap 104 is provided between the middle parts of the electrostatic chuck 101; the gap 104 is used to accommodate thermal expansion between different materials during the manufacturing process. The isolation layer 103 is provided around the middle part of the electrostatic chuck 101 and is located between the lower surface of the edge ring assembly 102 and the second between the bearing surfaces 1012.

本實施例中,隔離層103為可塑絕緣材料。相對於其他材質,可塑絕緣材料的隔離層103能夠更有效地隔斷靜電吸盤101的中部與邊緣環組件102之間的電弧路徑,進而更有效地避免在靜電吸盤101的中部與邊緣環組件102之間的間隙104內發生電弧。In this embodiment, the isolation layer 103 is made of plastic insulating material. Compared with other materials, the isolation layer 103 of plastic insulating material can more effectively block the arc path between the middle part of the electrostatic chuck 101 and the edge ring assembly 102, thereby more effectively preventing the arc path between the middle part of the electrostatic chuck 101 and the edge ring assembly 102. An arc occurs in the gap 104 between.

本實施例中,隔離層103部分或全部位於靜電吸盤101的中部與邊緣環組件102之間的間隙104內。相對於完全位於邊緣環組件下方的隔離層,部分或全部位於間隙104內的隔離層103在被邊緣環組件102的下表面擠壓後,會沿著間隙104向上延伸的更多,使隔離層103位於間隙104內的體積增大,進而使隔離層103能夠更有效地隔斷靜電吸盤101與邊緣環組件102之間的電弧路徑。In this embodiment, part or all of the isolation layer 103 is located in the gap 104 between the middle part of the electrostatic chuck 101 and the edge ring assembly 102 . Compared with the isolation layer completely located under the edge ring assembly, the isolation layer 103 partially or completely located in the gap 104 will extend upward along the gap 104 more after being squeezed by the lower surface of the edge ring assembly 102, so that the isolation layer The volume of 103 located in the gap 104 increases, thereby enabling the isolation layer 103 to more effectively block the arc path between the electrostatic chuck 101 and the edge ring assembly 102 .

需要指出的是,隔離層103位於該間隙104內的部分可以是原本就位於該間隙104內的,也可以是在隔離層103被邊緣環組件102擠壓之後形變至該間隙104內的,本實施例對此不作具體限定。It should be pointed out that the part of the isolation layer 103 located in the gap 104 may be originally located in the gap 104, or may be deformed into the gap 104 after the isolation layer 103 is squeezed by the edge ring assembly 102. The examples do not specifically limit this.

本實施例中,隔離層103為柔性材質。較佳地,隔離層103為矽膠材質。In this embodiment, the isolation layer 103 is made of flexible material. Preferably, the isolation layer 103 is made of silicone.

本實施例中,隔離層103的內側1031與靜電吸盤101的中部的外側壁相貼合,使隔離層103更全面地覆蓋間隙104的底部以及靜電吸盤101的中部外側壁與第二承載面1012相連接的轉折處1013。In this embodiment, the inner side 1031 of the isolation layer 103 is in contact with the middle outer wall of the electrostatic chuck 101 , so that the isolation layer 103 more fully covers the bottom of the gap 104 and the middle outer wall of the electrostatic chuck 101 and the second bearing surface 1012 Connected turning point 1013.

本實施例中,隔離層103為環狀結構;隔離層103的環寬度d為間隙104的寬度的至少三倍。較佳地,隔離層103的環寬度d大於或等於1.5mm,該環寬度d的隔離層103能夠在用料相對較小的情況下,保證對電弧路徑的隔斷效果。In this embodiment, the isolation layer 103 has a ring-shaped structure; the ring width d of the isolation layer 103 is at least three times the width of the gap 104 . Preferably, the ring width d of the isolation layer 103 is greater than or equal to 1.5 mm. The isolation layer 103 with the ring width d can ensure the isolation effect of the arc path when the material used is relatively small.

本實施例中,靜電吸盤101的中部外側壁具有焊縫;隔離層103的內側1031覆蓋靜電吸盤101上的焊縫,避免在該焊縫處發生電弧。In this embodiment, the middle outer wall of the electrostatic chuck 101 has a weld; the inner side 1031 of the isolation layer 103 covers the weld on the electrostatic chuck 101 to avoid arc occurrence at the weld.

本實施例中,靜電吸盤101的第二承載面1012上具有螺孔和安裝在螺孔內的螺釘;隔離層103覆蓋螺孔和/或螺釘,避免在螺孔和/或螺釘處發生電弧。In this embodiment, the second bearing surface 1012 of the electrostatic chuck 101 has screw holes and screws installed in the screw holes; the isolation layer 103 covers the screw holes and/or screws to avoid arcing at the screw holes and/or screws.

需要指出的是,本實施例中的“可塑”指的是隔離層103在承受邊緣環組件102的擠壓之後形變至與邊緣環組件102的下表面相匹配的形狀的性質。基於該性質,隔離層103能夠更全面地覆蓋靜電吸盤101上的螺孔/螺釘、焊縫以及轉折處1013,並與邊緣環組件102的下表面以及靜電吸盤101的第二承載面1012更緊密地貼合,進而更有效地隔斷靜電吸盤101與邊緣環組件102之間的電弧路徑。It should be noted that “plasticity” in this embodiment refers to the property of the isolation layer 103 to deform into a shape matching the lower surface of the edge ring component 102 after being squeezed by the edge ring component 102 . Based on this property, the isolation layer 103 can more fully cover the screw holes/screws, welds and turning points 1013 on the electrostatic chuck 101, and be more closely connected with the lower surface of the edge ring assembly 102 and the second bearing surface 1012 of the electrostatic chuck 101. to effectively block the arc path between the electrostatic chuck 101 and the edge ring assembly 102 .

本實施例中,靜電吸盤101的表面上塗覆有保護層105。保護層105為耐等離子體腐蝕材料,可以提高靜電吸盤101的擊穿電壓,防止在間隙104內發生電弧。In this embodiment, the surface of the electrostatic chuck 101 is coated with a protective layer 105 . The protective layer 105 is made of plasma corrosion-resistant material, which can increase the breakdown voltage of the electrostatic chuck 101 and prevent arcs from occurring in the gap 104 .

較佳地,保護層105的耐等離子腐蝕材料為氧化鋁材料或氧化釔材料。Preferably, the plasma corrosion resistant material of the protective layer 105 is aluminum oxide material or yttrium oxide material.

本實施例中,隔離層103為分體式結構,拼裝後形成可環繞靜電吸盤101設置的環狀結構,便於運輸和組裝。In this embodiment, the isolation layer 103 has a split structure. After assembly, it forms an annular structure that can be placed around the electrostatic chuck 101 to facilitate transportation and assembly.

請參閱圖3,在其他實施例中,邊緣環組件202的下表面設有與隔離層203相匹配的內環形階梯2023。因為隔離層203被擠壓之後會變薄,所以在邊緣環組件202的下表面設置內環形階梯2023,以保證隔離層203在被擠壓之後的最小厚度,進而保證隔離層203的絕緣性以及電弧阻斷性能。Referring to FIG. 3 , in other embodiments, the lower surface of the edge ring component 202 is provided with an inner annular step 2023 that matches the isolation layer 203 . Because the isolation layer 203 will become thin after being extruded, an inner annular step 2023 is provided on the lower surface of the edge ring assembly 202 to ensure the minimum thickness of the isolation layer 203 after being extruded, thereby ensuring the insulation of the isolation layer 203 and Arc blocking performance.

需要指出的是,本實施例對於內環形階梯2023的形狀不作具體限定,僅以圖3所示的形狀進行示例性說明。It should be noted that this embodiment does not specifically limit the shape of the inner annular step 2023, and only uses the shape shown in FIG. 3 for illustrative description.

請參閱圖4,在其他實施例中,邊緣環組件302中的聚焦環3021和/或插入環3022的內側壁與靜電吸盤301的中部之間設有隔離環306。該隔離環306與隔離層303相互配合,以進一步避免在靜電吸盤301與邊緣環組件302之間的間隙304內發生電弧。Referring to FIG. 4 , in other embodiments, an isolation ring 306 is provided between the inner side wall of the focus ring 3021 and/or the insertion ring 3022 in the edge ring assembly 302 and the middle part of the electrostatic chuck 301 . The isolation ring 306 and the isolation layer 303 cooperate with each other to further prevent arcing from occurring in the gap 304 between the electrostatic chuck 301 and the edge ring assembly 302 .

基於同一發明構思,本實施例還提供了一種等離子體處理裝置,包括腔室和如上所述的下電極組件,下電極組件設置於腔室內。本實施例中的等離子體處理裝置能夠隔斷靜電吸盤101與邊緣環組件102之間的電弧路徑,進而避免在靜電吸盤101與邊緣環組件102之間的間隙內產生電弧。Based on the same inventive concept, this embodiment also provides a plasma processing device, including a chamber and a lower electrode assembly as described above. The lower electrode assembly is disposed in the chamber. The plasma processing device in this embodiment can block the arc path between the electrostatic chuck 101 and the edge ring assembly 102, thereby preventing arc generation in the gap between the electrostatic chuck 101 and the edge ring assembly 102.

本實施例中,該等離子體處理裝置還包括:絕緣窗口和電感線圈。絕緣視窗設置在腔室的上方,電感線圈設置在絕緣視窗上。高頻射頻電源施加射頻訊號至電感線圈,電感線圈產生交變的磁場,在腔室內感應出交變電場,實現對通過腔室側壁注入腔室內的製程氣體的等離子體解離,進而實現等離子體對待處理基片的處理。In this embodiment, the plasma processing device further includes an insulating window and an inductor coil. The insulating window is arranged above the chamber, and the inductor coil is arranged on the insulating window. The high-frequency radio frequency power supply applies radio frequency signals to the inductor coil. The inductor coil generates an alternating magnetic field and induces an alternating electric field in the chamber to achieve plasma dissociation of the process gas injected into the chamber through the side wall of the chamber, thereby realizing plasma Processing of the substrate to be processed.

需要指出的是,本實施例僅以等離子體處理裝置為電感耦合式的等離子體處理裝置(ICP)進行示例性說明,而不對其作具體限定。換言之,本實施例中的等離子體處理裝置除了可以是上述的電感耦合式的等離子體處理裝置(ICP),還可以是如圖5所示的電容耦合式的等離子體處理裝置(CCP)或其他等離子體處理裝置。It should be noted that this embodiment only illustrates that the plasma processing device is an inductively coupled plasma processing device (ICP), without specifically limiting it. In other words, in addition to the above-mentioned inductively coupled plasma processing device (ICP), the plasma processing device in this embodiment may also be a capacitively coupled plasma processing device (CCP) as shown in FIG. 5 or other Plasma processing equipment.

請參閱圖6,基於同一發明構思,本實施例還提供了一種下電極組件的組裝方法;下電極組件100包括靜電吸盤101,靜電吸盤101具有位於其中部的第一承載面1011和環繞其中部的第二承載面1012,第二承載面1012的高度低於第一承載面1011的高度。下面將對該組裝方法的各步驟進行詳細說明。Please refer to Figure 6. Based on the same inventive concept, this embodiment also provides a method of assembling a lower electrode assembly; the lower electrode assembly 100 includes an electrostatic chuck 101. The electrostatic chuck 101 has a first bearing surface 1011 located in the middle and a surrounding middle. The height of the second bearing surface 1012 is lower than the height of the first bearing surface 1011 . Each step of the assembly method will be described in detail below.

S102、將一隔離層103放至第二承載面1012上。S102. Place an isolation layer 103 on the second bearing surface 1012.

在將靜電吸盤101移至等離子體處理裝置的腔室內後,將隔離層103放至靜電吸盤101的第二承載面上。After the electrostatic chuck 101 is moved into the chamber of the plasma processing device, the isolation layer 103 is placed on the second bearing surface of the electrostatic chuck 101 .

S104、將邊緣環組件102放至隔離層103上,邊緣環組件102與靜電吸盤101之間設有間隙104。S104. Place the edge ring component 102 on the isolation layer 103. A gap 104 is provided between the edge ring component 102 and the electrostatic chuck 101.

如圖1所示,隔離層103在被邊緣環組件102的下表面擠壓之前,是平整的環形結構。As shown in FIG. 1 , the isolation layer 103 has a flat annular structure before being squeezed by the lower surface of the edge ring assembly 102 .

S106、下壓邊緣環組件102,使邊緣環組件102擠壓隔離層103。S106. Press down the edge ring assembly 102 so that the edge ring assembly 102 presses the isolation layer 103.

如圖2所示,隔離層103在被邊緣環組件102的下表面擠壓之後,形變成內側壁部分向上凸起的環形結構。在隔離層103的形變過程中,其內側壁一側沿著間隙104向上延伸,其外側壁一側在邊緣環組件102的下表面與靜電吸盤101的第二承載面1012之間延伸。As shown in FIG. 2 , after being squeezed by the lower surface of the edge ring assembly 102 , the isolation layer 103 is formed into an annular structure with an inner wall portion bulging upward. During the deformation process of the isolation layer 103, its inner side wall extends upward along the gap 104, and its outer side wall extends between the lower surface of the edge ring assembly 102 and the second bearing surface 1012 of the electrostatic chuck 101.

本實施例中的下電極組件100的組裝方法在邊緣環組件102的下表面與靜電吸盤101的第二承載面1012之間增設絕緣材料的隔離層103;隔離層103能夠隔斷靜電吸盤101與邊緣環組件102之間的電弧路徑,進而避免在靜電吸盤101與邊緣環組件102之間的間隙104內產生電弧。The assembly method of the lower electrode assembly 100 in this embodiment adds an isolation layer 103 of insulating material between the lower surface of the edge ring assembly 102 and the second bearing surface 1012 of the electrostatic chuck 101; the isolation layer 103 can isolate the electrostatic chuck 101 from the edge. The arc path between the ring assemblies 102 thereby avoids arcing in the gap 104 between the electrostatic chuck 101 and the edge ring assembly 102 .

另外,由於隔離層103還是可塑材料,隔離層103在被邊緣環組件102的下表面擠壓時,會沿著間隙104向上延伸,使隔離層103能夠更有效地隔斷靜電吸盤101與邊緣環組件102之間的電弧路徑,進而更有效地避免在靜電吸盤101與邊緣環組件102之間的間隙104內產生電弧。In addition, since the isolation layer 103 is also a plastic material, when the isolation layer 103 is squeezed by the lower surface of the edge ring assembly 102, it will extend upward along the gap 104, so that the isolation layer 103 can more effectively isolate the electrostatic chuck 101 and the edge ring assembly. 102 , thereby more effectively avoiding arc generation in the gap 104 between the electrostatic chuck 101 and the edge ring assembly 102 .

本實施例中,在下壓邊緣環組件102時,使隔離層103發生形變,並與邊緣環組件102的下表面和第二承載面1012完全接觸。In this embodiment, when the edge ring component 102 is pressed down, the isolation layer 103 is deformed and completely contacted with the lower surface of the edge ring component 102 and the second bearing surface 1012 .

本實施例中,邊緣環組件102擠壓隔離層103時,隔離層103發生形變並沿著間隙104向上移動。In this embodiment, when the edge ring assembly 102 squeezes the isolation layer 103, the isolation layer 103 deforms and moves upward along the gap 104.

本實施例中,靜電吸盤101的中部外側壁具有焊縫;當隔離層103發生形變並沿著間隙104向上移動至覆蓋焊縫時,停止下壓邊緣環組件102。In this embodiment, the middle outer wall of the electrostatic chuck 101 has a weld; when the isolation layer 103 deforms and moves upward along the gap 104 to cover the weld, the pressing of the edge ring assembly 102 stops.

本實施例中,隔離層103為分體式結構,包括多個分體式隔離層103;將隔離層103放至第二承載面1012上,具體包括:In this embodiment, the isolation layer 103 has a split structure and includes multiple split isolation layers 103; placing the isolation layer 103 on the second bearing surface 1012 specifically includes:

分別將多個分體式隔離層103放至第二承載面1012,並使多個分體式隔離層103形成一環形結構。The plurality of split isolation layers 103 are placed on the second bearing surface 1012 respectively, and the plurality of split isolation layers 103 form an annular structure.

本實施例中,靜電吸盤101的第二承載面1012上具有螺孔和安裝在螺孔內的螺釘;在將隔離層103放至第二承載面1012的同時,使隔離層103覆蓋螺孔和/或螺釘。In this embodiment, the second load-bearing surface 1012 of the electrostatic chuck 101 has screw holes and screws installed in the screw holes; while placing the isolation layer 103 on the second load-bearing surface 1012, the isolation layer 103 covers the screw holes and screws. /or screws.

以上所述,僅為本發明的實施例而已,並非用於限定本發明的保護範圍。凡在本發明的精神和範圍之內做出的任何修改、等同替換和改進等,均包含在本發明的保護範圍之內。The above descriptions are only examples of the present invention and are not intended to limit the scope of the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and scope of the present invention are included in the protection scope of the present invention.

100:下電極組件 101,301:靜電吸盤 1011:第一承載面 1012:第二承載面 1013:轉折處 102,202,302:邊緣環組件 1021,3021:聚焦環 1022,3022:插入環 103,203,303:隔離層 1031:隔離層的內側 104,304:間隙 105:保護層 2023:內環形階梯 306:隔離環 d:環寬度 W:基片 S102,S104,S106:步驟 100: Lower electrode assembly 101,301:Electrostatic sucker 1011: First bearing surface 1012: Second bearing surface 1013:The turning point 102,202,302: Edge ring assembly 1021,3021: Focus ring 1022,3022:Insert ring 103,203,303: Isolation layer 1031: Inside the isolation layer 104,304: Gap 105:Protective layer 2023: Inner Circular Staircase 306:Isolation ring d: ring width W: substrate S102, S104, S106: steps

為了更清楚地說明本發明專利實施例的技術方案,下面將對實施例描述所需要使用的附圖作簡單地介紹,顯而易見地,下面描述中的附圖僅僅是本發明專利的一些實施例,對於本發明所屬技術領域的通常知識者來講,在不付出具備進步性改變的前提下,還可以根據這些附圖獲得其他的附圖。 圖1為本發明一實施例中下電極組件在隔離層在被邊緣環組件擠壓之前的結構示意圖; 圖2為本發明一實施例中下電極組件在隔離層在被邊緣環組件擠壓之後的結構示意圖; 圖3為本發明另一實施例中下電極組件在隔離層在被邊緣環組件擠壓之前的結構示意圖; 圖4為本發明另一實施例中下電極組件在隔離層在被邊緣環組件擠壓之前的結構示意圖; 圖5為本發明一實施例中等離子體處理裝置的結構示意圖;以及 圖6為本發明一實施例中下電極組件的組裝方法的流程圖。 In order to more clearly illustrate the technical solutions of the patent embodiments of the present invention, the drawings needed to describe the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the patent of the present invention. For those of ordinary skill in the technical field to which the present invention belongs, other drawings can be obtained based on these drawings without making any progressive changes. Figure 1 is a schematic structural diagram of the lower electrode assembly before the isolation layer is extruded by the edge ring assembly in an embodiment of the present invention; Figure 2 is a schematic structural diagram of the lower electrode assembly after the isolation layer is squeezed by the edge ring assembly in an embodiment of the present invention; Figure 3 is a schematic structural diagram of the lower electrode assembly before the isolation layer is extruded by the edge ring assembly in another embodiment of the present invention; Figure 4 is a schematic structural diagram of the lower electrode assembly before the isolation layer is extruded by the edge ring assembly in another embodiment of the present invention; Figure 5 is a schematic structural diagram of a plasma treatment device according to an embodiment of the present invention; and FIG. 6 is a flow chart of a method of assembling a lower electrode assembly in an embodiment of the present invention.

100:下電極組件 100: Lower electrode assembly

101:靜電吸盤 101:Electrostatic sucker

1011:第一承載面 1011: First bearing surface

1012:第二承載面 1012: Second bearing surface

1013:轉折處 1013:The turning point

102:邊緣環組件 102: Edge ring assembly

1021:聚焦環 1021: Focus ring

1022:插入環 1022:Insert ring

103:隔離層 103:Isolation layer

1031:隔離層的內側 1031: Inside the isolation layer

104:間隙 104: Gap

105:保護層 105:Protective layer

d:環寬度 d: ring width

W:基片 W: substrate

Claims (19)

一種下電極組件,其中,包括:一靜電吸盤,具有位於其中部的一第一承載面和環繞其中部的一第二承載面,該第二承載面的高度低於該第一承載面的高度;一邊緣環組件,環繞該靜電吸盤的中部設置在該第二承載面的上方,且與該靜電吸盤的中部之間設有一間隙;以及一隔離層,環繞該靜電吸盤的中部設置,且位於該邊緣環組件的下表面與該第二承載面之間;該隔離層在被該邊緣環組件的下表面擠壓後沿著該間隙向上延伸,使該隔離層至少部分位於該邊緣環組件和該靜電吸盤的中部之間;其中,該隔離層為可塑絕緣材料。 A lower electrode assembly, which includes: an electrostatic chuck, having a first bearing surface located in the middle and a second bearing surface surrounding the middle, the height of the second bearing surface being lower than the height of the first bearing surface ; An edge ring component, surrounding the middle part of the electrostatic chuck, is disposed above the second bearing surface, and is provided with a gap between it and the middle part of the electrostatic chuck; and an isolation layer is disposed surrounding the middle part of the electrostatic chuck, and is located Between the lower surface of the edge ring component and the second bearing surface; the isolation layer extends upward along the gap after being squeezed by the lower surface of the edge ring component, so that the isolation layer is at least partially located between the edge ring component and the second bearing surface. between the middle parts of the electrostatic chuck; wherein the isolation layer is made of plastic insulating material. 如請求項1所述的下電極組件,其中,該隔離層至少部分位於該間隙內。 The lower electrode assembly of claim 1, wherein the isolation layer is at least partially located within the gap. 如請求項1所述的下電極組件,其中,該隔離層為柔性材質。 The lower electrode assembly according to claim 1, wherein the isolation layer is made of flexible material. 如請求項3所述的下電極組件,其中,該隔離層為矽膠材質。 The lower electrode assembly according to claim 3, wherein the isolation layer is made of silicone. 如請求項1所述的下電極組件,其中,該隔離層的內側與該靜電吸盤的中部的外側壁相貼合。 The lower electrode assembly according to claim 1, wherein the inner side of the isolation layer is in contact with the outer side wall of the middle part of the electrostatic chuck. 如請求項1或5所述的下電極組件,其中,該隔離層為環狀結構;該隔離層的環寬度為該間隙的寬度的至少三倍。 The lower electrode assembly according to claim 1 or 5, wherein the isolation layer has a ring structure; the ring width of the isolation layer is at least three times the width of the gap. 如請求項6所述的下電極組件,其中,該隔離層的環寬度大於或等於1.5mm。 The lower electrode assembly according to claim 6, wherein the ring width of the isolation layer is greater than or equal to 1.5 mm. 如請求項5所述的下電極組件,其中,該靜電吸盤的中部的 外側壁具有一焊縫;該隔離層的內側覆蓋該靜電吸盤上的該焊縫。 The lower electrode assembly according to claim 5, wherein the middle part of the electrostatic chuck The outer wall has a weld; the inner side of the isolation layer covers the weld on the electrostatic chuck. 如請求項1所述的下電極組件,其中,該靜電吸盤的該第二承載面上具有一螺孔和安裝在該螺孔內的一螺釘;該隔離層覆蓋該螺孔和/或該螺釘。 The lower electrode assembly of claim 1, wherein the second bearing surface of the electrostatic chuck has a screw hole and a screw installed in the screw hole; the isolation layer covers the screw hole and/or the screw . 如請求項1所述的下電極組件,其中,該邊緣環組件的下表面設有一內環形階梯;該內環形階梯與該隔離層相匹配。 The lower electrode assembly of claim 1, wherein the lower surface of the edge ring assembly is provided with an inner annular step; the inner annular step matches the isolation layer. 如請求項1所述的下電極組件,其中,該隔離層的上表面與該邊緣環組件的下表面相貼合;該隔離層的下表面與該靜電吸盤的該第二承載面相貼合。 The lower electrode assembly of claim 1, wherein the upper surface of the isolation layer is in contact with the lower surface of the edge ring assembly; the lower surface of the isolation layer is in contact with the second bearing surface of the electrostatic chuck. 如請求項1所述的下電極組件,其中,該靜電吸盤的表面上塗覆有一保護層。 The lower electrode assembly of claim 1, wherein a protective layer is coated on the surface of the electrostatic chuck. 如請求項1所述的下電極組件,其中,該邊緣環組件包括與該隔離層接觸的一插入環和位於該插入環上方的一聚焦環;該聚焦環的內側壁與該靜電吸盤之間設有一隔離環。 The lower electrode assembly of claim 1, wherein the edge ring assembly includes an insertion ring in contact with the isolation layer and a focus ring located above the insertion ring; between the inner wall of the focus ring and the electrostatic chuck Provided with an isolation ring. 如請求項1所述的下電極組件,其中,該隔離層為分體式結構。 The lower electrode assembly according to claim 1, wherein the isolation layer has a split structure. 一種等離子體處理裝置,其中,包括一腔室,以及如請求項1至14中任一項所述的下電極組件,該下電極組件設置於該腔室內。 A plasma processing device, which includes a chamber, and the lower electrode assembly as described in any one of claims 1 to 14, the lower electrode assembly being disposed in the chamber. 一種下電極組件的組裝方法,其中,該下電極組件包括一靜電吸盤,該靜電吸盤具有位於其中部的一第一承載面和環繞其中部的一第二承載面,該第二承載面的高度低於該第一承載面的高度;該方法包括下列步驟:將一隔離層放至該第二承載面上; 將一邊緣環組件放至該隔離層上,該邊緣環組件與該靜電吸盤之間設有一間隙;以及下壓該邊緣環組件,使該邊緣環組件擠壓該隔離層;該邊緣環組件擠壓該隔離層時,該隔離層發生形變並沿著該間隙向上移動;其中,該隔離層為可塑絕緣材料。 An assembly method of a lower electrode assembly, wherein the lower electrode assembly includes an electrostatic chuck. The electrostatic chuck has a first bearing surface located in its middle and a second bearing surface surrounding its middle. The height of the second bearing surface Lower than the height of the first bearing surface; the method includes the following steps: placing an isolation layer on the second bearing surface; Place an edge ring component on the isolation layer with a gap between the edge ring component and the electrostatic chuck; and press down on the edge ring component so that the edge ring component squeezes the isolation layer; the edge ring component squeezes the isolation layer When the isolation layer is pressed, the isolation layer deforms and moves upward along the gap; wherein the isolation layer is a plastic insulating material. 如請求項16所述的組裝方法,其中,該靜電吸盤的中部外側壁具有一焊縫;當該隔離層發生形變並沿著該間隙向上移動至覆蓋該焊縫時,停止下壓該邊緣環組件。 The assembly method of claim 16, wherein the middle outer wall of the electrostatic chuck has a weld; when the isolation layer deforms and moves upward along the gap to cover the weld, stop pressing the edge ring components. 如請求項16所述的組裝方法,其中,該隔離層為分體式結構,包括多個分體式隔離層;將該隔離層放至該第二承載面上,具體包括下列步驟:分別將多個分體式隔離層放至該第二承載面,並使多個分體式隔離層形成一環形結構。 The assembly method as described in claim 16, wherein the isolation layer has a split structure and includes a plurality of split isolation layers; placing the isolation layer on the second bearing surface specifically includes the following steps: separately placing a plurality of split isolation layers The split isolation layer is placed on the second bearing surface, and the multiple split isolation layers form an annular structure. 如請求項16或17所述的組裝方法,其中,該靜電吸盤的該第二承載面上具有一螺孔和安裝在該螺孔內的一螺釘;在將該隔離層放至該第二承載面的同時,使該隔離層覆蓋該螺孔和/或該螺釘。 The assembly method as described in claim 16 or 17, wherein the second load-bearing surface of the electrostatic chuck has a screw hole and a screw installed in the screw hole; after placing the isolation layer on the second load-bearing surface At the same time, the isolation layer covers the screw hole and/or the screw.
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