TWI834218B - liquid handling system - Google Patents
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- TWI834218B TWI834218B TW111126353A TW111126353A TWI834218B TW I834218 B TWI834218 B TW I834218B TW 111126353 A TW111126353 A TW 111126353A TW 111126353 A TW111126353 A TW 111126353A TW I834218 B TWI834218 B TW I834218B
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- 239000007788 liquid Substances 0.000 title claims description 457
- 239000000203 mixture Substances 0.000 claims description 18
- 239000002994 raw material Substances 0.000 claims description 18
- 238000010992 reflux Methods 0.000 claims description 15
- 239000012141 concentrate Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
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- 150000003839 salts Chemical class 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000004821 distillation Methods 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 238000009835 boiling Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
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- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000011084 recovery Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/02—Treatment of water, waste water, or sewage by heating
- C02F1/04—Treatment of water, waste water, or sewage by heating by distillation or evaporation
- C02F1/041—Treatment of water, waste water, or sewage by heating by distillation or evaporation by means of vapour compression
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/02—Treatment of water, waste water, or sewage by heating
- C02F1/04—Treatment of water, waste water, or sewage by heating by distillation or evaporation
- C02F1/043—Details
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/10—Energy recovery
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
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- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
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Abstract
提供一種氣流導引裝置以及製造設備。氣流導引裝置供與機台搭配使用,其中機台具有頂部開口。氣流導引裝置包含殼體、入風口、出風口、以及氣流導引部。殼體具有內部空間。入風口設置於殼體上,氣流由相對於機台之側面方向進入內部空間。出風口設置於殼體上之入風口以外之位置,其中出風口可與頂部開口連接,讓氣流由出風口離開內部空間並進入機台。氣流導引部設置於殼體內,至少部分由垂直入風口方向往旁延伸。製造設備包含氣流導引裝置以及機台。 An airflow guiding device and manufacturing equipment are provided. The airflow guide device is for use with a machine table, where the machine table has a top opening. The airflow guide device includes a housing, an air inlet, an air outlet, and an airflow guide part. The housing has an interior space. The air inlet is provided on the casing, and the airflow enters the internal space from the side direction relative to the machine. The air outlet is arranged at a position other than the air inlet on the casing, and the air outlet can be connected to the top opening to allow the airflow to leave the internal space through the air outlet and enter the machine. The airflow guide part is arranged in the casing, and at least partially extends sideways from the direction perpendicular to the air inlet. Manufacturing equipment includes airflow guide devices and machines.
Description
本發明係關於液體處理系統,尤其是關於將廢水以蒸餾方式濃縮的處理系統。 The present invention relates to liquid treatment systems, and in particular to treatment systems for concentrating wastewater by distillation.
蒸餾器廣泛用於廢水的濃縮處理中,並且搭配蒸汽壓縮機,使用機械蒸汽再壓縮(Mechanical Vapor Recompression,MVR)技術回收熱能以提高能量效率。 Distillers are widely used in the concentration treatment of wastewater, and are paired with steam compressors to recover heat energy using Mechanical Vapor Recompression (MVR) technology to improve energy efficiency.
習知技術中,蒸餾器內的液體會受熱蒸發成蒸汽,並在液體的量低於一定程度時補充進入蒸餾器。然而,以一般蒸餾器設計多為臥式殼管式熱交換器、列管式蒸餾器或夾套式蒸餾器,水在蒸餾器中汽化以後,原殘存於水中的物質容易結垢附著於熱交換面上,造成熱交換效率降低而使得能源回收不如預期,必須補充大量蒸氣來彌補。此外,還因為造成蒸氣產生不足,讓蒸氣壓縮機處於不佳的工作環境中,導致蒸氣壓縮機的損壞機率提高。而習知技術中通常使用鍋爐產生之蒸汽補充於蒸氣壓縮機及蒸餾器之間的管路,由於鍋爐產生之蒸汽壓力大,容易造成蒸汽逆向前往蒸氣壓縮機,導致蒸氣壓縮機效率下降、損壞機率提高。 In the conventional technology, the liquid in the still is heated and evaporates into steam, and is replenished into the still when the amount of liquid falls below a certain level. However, general distillers are mostly designed as horizontal shell and tube heat exchangers, tube distillers or jacketed distillers. After the water is vaporized in the distiller, the substances originally remaining in the water are easy to scale and adhere to the heat. On the exchange surface, the heat exchange efficiency is reduced and the energy recovery is not as expected, and a large amount of steam must be added to make up for it. In addition, due to insufficient steam production, the steam compressor is in an unfavorable working environment, resulting in an increased chance of damage to the steam compressor. In the conventional technology, the steam generated by the boiler is usually used to supplement the pipeline between the steam compressor and the distiller. Due to the high pressure of the steam generated by the boiler, it is easy for the steam to flow back to the steam compressor, resulting in reduced efficiency and damage to the steam compressor. The probability increases.
另一方面,蒸氣壓縮機在應用時通常以固定壓縮比的方式來增壓,此時冷熱端常因溫差過大而造成壓縮比過大,使得能耗增加。綜上所述,習知技術中包含蒸餾器以及蒸汽壓縮機的液體處理系統有改善空間。 On the other hand, steam compressors are usually supercharged with a fixed compression ratio when used. At this time, the temperature difference between the hot and cold ends is often too large, resulting in an excessive compression ratio, which increases energy consumption. In summary, there is room for improvement in conventional liquid treatment systems including distillers and vapor compressors.
本發明的目的在於提供一種液體處理系統,可減少能耗,降低維護成本。 The object of the present invention is to provide a liquid treatment system that can reduce energy consumption and maintenance costs.
本發明的液體處理系統包含蒸餾器、汽液分離器、蒸氣壓縮機、以及液體輸送器。蒸餾器內部設置有熱交換單元,原料液體可進入蒸餾器,熱交換單元對蒸餾器中的液體加熱以形成汽液混合物,汽液混合物流出蒸餾器並進入汽液分離器,由汽液分離器分離為回流汽體以及濃縮液體。回流汽體流出汽液分離器並由蒸氣壓縮機加壓及送入蒸餾器,並於形成冷凝液體後離開蒸餾器。濃縮液體為原料液體的濃縮物,部分可流出汽液分離器並由液體輸送器送入蒸餾器,使蒸餾器中的液體持續覆蓋熱交換單元,部份可由汽液分離器離開。 The liquid treatment system of the present invention includes a distiller, a vapor-liquid separator, a vapor compressor, and a liquid conveyor. There is a heat exchange unit inside the distiller. The raw material liquid can enter the distiller. The heat exchange unit heats the liquid in the distiller to form a vapor-liquid mixture. The vapor-liquid mixture flows out of the distiller and enters the vapor-liquid separator. The vapor-liquid separator Separated into reflux vapor and concentrated liquid. The reflux vapor flows out of the vapor-liquid separator and is pressurized by the vapor compressor and sent to the still. It leaves the still after forming condensed liquid. The concentrated liquid is the concentrate of the raw liquid. Part of it can flow out of the vapor-liquid separator and be sent to the distiller by the liquid conveyor, so that the liquid in the distiller continues to cover the heat exchange unit, and part of it can leave the vapor-liquid separator.
在一實施例中,蒸餾器包含第一殼體、熱交換單元、蒸餾器第一液體入口、蒸餾器第二液體入口、蒸餾器汽體入口、蒸餾器汽液出口、以及蒸餾器第一液體出口。第一殼體內部形成第一空間。熱交換單元設置於第一殼體內,內部形成第二空間,第一空間及第二空間互不連通。蒸餾器第一液體入口設置於第一殼體上,與第一空間連通,且靠近熱交換單元下方。蒸餾器第二液體入口設置於第一殼體上,與第一空間連通,且靠近熱交換單元下方。蒸餾器汽體入口設置於第一殼體上,與第二空間連通。蒸餾器汽液出口設置於第一 殼體上,與第一空間連通。蒸餾器第一液體出口設置於第一殼體上,與第二空間連通。汽液分離器包含第二殼體、分離器汽液入口、分離器汽體出口、分離器第一液體出口、以及分離器第二液體出口。分離器汽液入口設置於第二殼體上,與蒸餾器汽液出口連通。分離器汽體出口設置於第二殼體上,且靠近第二殼體上方。分離器第一液體出口設置於第二殼體上,且靠近第二殼體下方。分離器第二液體出口設置於第二殼體上,且靠近第二殼體下方。蒸氣壓縮機包含壓縮機汽體入口以及壓縮機汽體出口,壓縮機汽體入口與分離器汽體出口連通,壓縮機汽體出口與蒸餾器汽體入口連通。液體輸送器包含液體輸送器入口以及液體輸送器出口,液體輸送器入口與分離器第一液體出口連通,液體輸送器出口與蒸餾器第二液體入口連通。原料液體由蒸餾器第一液體入口進入蒸餾器。汽液混合物由蒸餾器汽液出口流出蒸餾器,並由分離器汽液入口進入汽液分離器。回流汽體由分離器汽體出口流出汽液分離器,通過壓縮機汽體入口進入蒸氣壓縮機,由蒸氣壓縮機加壓通過壓縮機汽體出口離開蒸氣壓縮機,並由蒸餾器汽體入口進入蒸餾器,形成冷凝液體後由蒸餾器第一液體出口離開蒸餾器。部份之濃縮液體可由分離器第一液體出口流出汽液分離器,由液體輸送器入口進入液體輸送器,透過液體輸送器輸送以通過液體輸送器出口離開液體輸送器,並由蒸餾器第二液體入口進入該蒸餾器,使蒸餾器中的液體持續覆蓋熱交換單元。部份之濃縮液體可由分離器第二液體出口離開汽液分離器。 In one embodiment, the still includes a first shell, a heat exchange unit, a first liquid inlet of the still, a second liquid inlet of the still, a vapor inlet of the still, a vapor-liquid outlet of the still, and a first liquid of the still. exit. A first space is formed inside the first housing. The heat exchange unit is arranged in the first housing, and a second space is formed inside. The first space and the second space are not connected to each other. The first liquid inlet of the distiller is disposed on the first shell, communicates with the first space, and is close to the bottom of the heat exchange unit. The second liquid inlet of the distiller is provided on the first shell, communicates with the first space, and is close to the bottom of the heat exchange unit. The distiller gas inlet is provided on the first shell and communicates with the second space. The vapor and liquid outlet of the distiller is set at the first On the shell, it is connected with the first space. The first liquid outlet of the distiller is arranged on the first shell and communicates with the second space. The vapor-liquid separator includes a second housing, a vapor-liquid inlet of the separator, a vapor outlet of the separator, a first liquid outlet of the separator, and a second liquid outlet of the separator. The vapor-liquid inlet of the separator is arranged on the second shell and communicates with the vapor-liquid outlet of the distiller. The separator gas outlet is arranged on the second housing and is close to the top of the second housing. The first liquid outlet of the separator is arranged on the second housing and close to the bottom of the second housing. The second liquid outlet of the separator is disposed on the second housing and close to the bottom of the second housing. The steam compressor includes a compressor gas inlet and a compressor gas outlet. The compressor gas inlet is connected to the separator gas outlet, and the compressor gas outlet is connected to the distiller gas inlet. The liquid conveyor includes a liquid conveyor inlet and a liquid conveyor outlet. The liquid conveyor inlet is connected to the first liquid outlet of the separator, and the liquid conveyor outlet is connected to the second liquid inlet of the distiller. The raw material liquid enters the distiller through the first liquid inlet of the distiller. The vapor-liquid mixture flows out of the distiller through the vapor-liquid outlet of the distiller and enters the vapor-liquid separator through the vapor-liquid inlet of the separator. The return vapor flows out of the vapor-liquid separator through the separator vapor outlet, enters the vapor compressor through the compressor vapor inlet, is pressurized by the vapor compressor, leaves the vapor compressor through the compressor vapor outlet, and passes through the distiller vapor inlet. It enters the distiller, forms a condensed liquid and leaves the distiller through the first liquid outlet of the distiller. Part of the concentrated liquid can flow out of the vapor-liquid separator through the first liquid outlet of the separator, enter the liquid conveyor through the inlet of the liquid conveyor, be transported through the liquid conveyor, leave the liquid conveyor through the outlet of the liquid conveyor, and pass through the second outlet of the distiller. A liquid inlet enters the still so that the liquid in the still covers the heat exchange unit continuously. Part of the concentrated liquid can leave the vapor-liquid separator through the second liquid outlet of the separator.
在一實施例中,液體處理系統進一步包含蒸汽供應器,用於供應蒸汽至汽液分離器。 In one embodiment, the liquid treatment system further includes a steam supplier for supplying steam to the vapor-liquid separator.
在一實施例中,汽液分離器進一步包含分離器蒸汽入口,蒸汽由分離器蒸汽入口進入汽液分離器。 In one embodiment, the vapor-liquid separator further includes a separator steam inlet, and the steam enters the vapor-liquid separator through the separator steam inlet.
本發明的液體處理系統包含蒸餾器、汽液分離器、蒸氣壓縮機、以及蒸汽供應器。蒸餾器內部設置有熱交換單元,原料液體可進入蒸餾器,熱交換單元對蒸餾器中的液體加熱以形成汽液混合物。汽液混合物流出蒸餾器並進入汽液分離器,由汽液分離器分離為回流汽體以及濃縮液體。回流汽體流出汽液分離器並由蒸氣壓縮機加壓及送入蒸餾器,並於形成冷凝液體後離開蒸餾器。濃縮液體為原料液體的濃縮物,部分可流出汽液分離器並進入蒸餾器,部份可由汽液分離器離開。蒸汽供應器用於供應蒸汽至汽液分離器。 The liquid treatment system of the present invention includes a distiller, a vapor-liquid separator, a vapor compressor, and a vapor supplier. A heat exchange unit is provided inside the distiller, the raw material liquid can enter the distiller, and the heat exchange unit heats the liquid in the distiller to form a vapor-liquid mixture. The vapor-liquid mixture flows out of the distiller and enters the vapor-liquid separator, where it is separated into reflux vapor and concentrated liquid. The reflux vapor flows out of the vapor-liquid separator and is pressurized by the vapor compressor and sent to the still. It leaves the still after forming condensed liquid. The concentrated liquid is the concentrate of the raw liquid, part of which can flow out of the vapor-liquid separator and enter the distiller, and part of which can leave the vapor-liquid separator. The steam supplier is used to supply steam to the vapor-liquid separator.
在一實施例中,蒸餾器包含第一殼體、熱交換單元、蒸餾器第一液體入口、蒸餾器汽體入口、蒸餾器汽液出口、以及蒸餾器第一液體出口。第一殼體內部形成第一空間。熱交換單元設置於第一殼體內,內部形成第二空間,第一空間及第二空間互不連通。蒸餾器第一液體入口設置於第一殼體上,與第一空間連通,且靠近熱交換單元下方。蒸餾器汽體入口設置於第一殼體上,與第二空間連通。蒸餾器汽液出口設置於第一殼體上,與第一空間連通。蒸餾器第一液體出口設置於第一殼體上,與第二空間連通。汽液分離器包含第二殼體、分離器汽液入口、分離器汽體出口、分離器第一液體出口、分離器第二液體出口、以及分離器蒸汽入口。分離器汽液入口設置於第二殼體上,與蒸餾器汽液出口連通。分離器汽體出口設置於第二殼體上,且靠近第二殼體上方。分離器第一液體出口設置於第二殼體上,且靠近第二殼體下方。分離器第二液體出口設置於第二殼體上,且靠近第二殼體下方。蒸汽由分離器蒸汽入口進入汽液分離器。蒸氣壓縮機包含壓縮機汽體入口以及壓縮機汽體出口,壓縮機汽體入口與分離器汽體出口連通,壓縮機汽體出口與蒸餾器汽體入口連通。原料液體由蒸餾器第一液體入口進入蒸餾器。汽液混合物由蒸餾器汽液出口流 出蒸餾器,並由分離器汽液入口進入汽液分離器。回流汽體由分離器汽體出口流出汽液分離器,通過壓縮機汽體入口進入蒸氣壓縮機,由蒸氣壓縮機加壓通過壓縮機汽體出口離開蒸氣壓縮機,並由蒸餾器汽體入口進入蒸餾器,形成冷凝液體後由蒸餾器第一液體出口離開蒸餾器。部份之濃縮液體可由分離器第一液體出口流出,並由蒸餾器第二液體入口進入蒸餾器。部份之濃縮液體可由分離器第二液體出口離開汽液分離器。 In one embodiment, the still includes a first shell, a heat exchange unit, a first liquid inlet of the still, a vapor inlet of the still, a vapor and liquid outlet of the still, and a first liquid outlet of the still. A first space is formed inside the first housing. The heat exchange unit is arranged in the first housing, and a second space is formed inside. The first space and the second space are not connected to each other. The first liquid inlet of the distiller is disposed on the first shell, communicates with the first space, and is close to the bottom of the heat exchange unit. The distiller gas inlet is provided on the first shell and communicates with the second space. The vapor and liquid outlet of the distiller is arranged on the first shell and communicates with the first space. The first liquid outlet of the distiller is arranged on the first shell and communicates with the second space. The vapor-liquid separator includes a second shell, a separator vapor-liquid inlet, a separator vapor outlet, a separator first liquid outlet, a separator second liquid outlet, and a separator vapor inlet. The vapor-liquid inlet of the separator is arranged on the second shell and communicates with the vapor-liquid outlet of the distiller. The separator gas outlet is arranged on the second housing and is close to the top of the second housing. The first liquid outlet of the separator is arranged on the second housing and close to the bottom of the second housing. The second liquid outlet of the separator is disposed on the second housing and close to the bottom of the second housing. Steam enters the vapor-liquid separator through the separator steam inlet. The steam compressor includes a compressor gas inlet and a compressor gas outlet. The compressor gas inlet is connected to the separator gas outlet, and the compressor gas outlet is connected to the distiller gas inlet. The raw material liquid enters the distiller through the first liquid inlet of the distiller. The vapor-liquid mixture flows from the vapor-liquid outlet of the distiller out of the distiller and enter the vapor-liquid separator through the vapor-liquid inlet of the separator. The return vapor flows out of the vapor-liquid separator through the separator vapor outlet, enters the vapor compressor through the compressor vapor inlet, is pressurized by the vapor compressor, leaves the vapor compressor through the compressor vapor outlet, and passes through the distiller vapor inlet. It enters the distiller, forms a condensed liquid and leaves the distiller through the first liquid outlet of the distiller. Part of the concentrated liquid can flow out from the first liquid outlet of the separator and enter the distiller through the second liquid inlet of the distiller. Part of the concentrated liquid can leave the vapor-liquid separator through the second liquid outlet of the separator.
在一實施例中,液體處理系統進一步包含液體輸送器,部份之濃縮液體可流出汽液分離器並由液體輸送器送入蒸餾器,使蒸餾器中的液體持續覆蓋熱交換單元。 In one embodiment, the liquid treatment system further includes a liquid transporter, and part of the concentrated liquid can flow out of the vapor-liquid separator and be sent to the distiller by the liquid transporter, so that the liquid in the distiller continuously covers the heat exchange unit.
在一實施例中,蒸餾器進一步包含蒸餾器第二液體入口,設置於第一殼體上,該第一空間連通,且靠近熱交換單元下方。液體輸送器包含液體輸送器入口以及液體輸送器出口,液體輸送器入口與分離器第一液體出口連通,液體輸送器出口與蒸餾器第二液體入口連通。部份之濃縮液體可由分離器第一液體出口流出汽液分離器,由液體輸送器入口進入液體輸送器,透過液體輸送器輸送以通過液體輸送器出口離開液體輸送器,並由蒸餾器第二液體入口進入蒸餾器,使蒸餾器中的液體持續覆蓋熱交換單元。 In one embodiment, the distiller further includes a second liquid inlet of the distiller, which is provided on the first shell, the first space is connected and is close to the bottom of the heat exchange unit. The liquid conveyor includes a liquid conveyor inlet and a liquid conveyor outlet. The liquid conveyor inlet is connected to the first liquid outlet of the separator, and the liquid conveyor outlet is connected to the second liquid inlet of the distiller. Part of the concentrated liquid can flow out of the vapor-liquid separator through the first liquid outlet of the separator, enter the liquid conveyor through the inlet of the liquid conveyor, be transported through the liquid conveyor, leave the liquid conveyor through the outlet of the liquid conveyor, and pass through the second outlet of the distiller. The liquid inlet enters the still so that the liquid in the still covers the heat exchange unit continuously.
在一實施例中,蒸餾器汽液出口之水平位置高於熱交換單元。 In one embodiment, the horizontal position of the vapor-liquid outlet of the distiller is higher than that of the heat exchange unit.
在一實施例中,蒸餾器進一步包含蒸餾器第二液體出口,部分蒸餾器中的液體可由蒸餾器第二液體出口離開蒸餾器,並與由分離器第二液體出口離開汽液分離器之濃縮液體合流。 In one embodiment, the distiller further includes a second liquid outlet of the distiller. Part of the liquid in the distiller can leave the distiller through the second liquid outlet of the distiller and be concentrated with the vapor-liquid separator leaving the second liquid outlet of the separator. Liquids merge.
100:蒸餾器 100:Alembic
101:蒸餾器第一液體入口 101: The first liquid inlet of the distiller
102:蒸餾器第二液體入口 102: Second liquid inlet of distiller
103:蒸餾器汽體入口 103:Alembic steam inlet
104:蒸餾器汽液出口 104: Distiller vapor and liquid outlet
105:蒸餾器第一液體出口 105: The first liquid outlet of the distiller
106:蒸餾器出口 106:Alembic outlet
110:第一殼體 110:First shell
111:第一空間 111:First space
120:熱交換單元 120:Heat exchange unit
121:第二空間 121:Second Space
200:汽液分離器 200: Vapor-liquid separator
201:分離器汽液入口 201:Separator vapor-liquid inlet
202:分離器汽體出口 202: Separator gas outlet
203:分離器第一液體出口 203: The first liquid outlet of the separator
204:分離器第二液體出口 204: Second liquid outlet of separator
205:分離器蒸汽入口 205:Separator steam inlet
210:第二殼體 210:Second shell
220:汽液分離元件 220: Vapor-liquid separation element
300:蒸氣壓縮機 300: Steam compressor
301:壓縮機汽體入口 301: Compressor gas inlet
302:壓縮機汽體出口 302: Compressor gas outlet
400:液體輸送器 400:Liquid conveyor
401:液體輸送器入口 401: Liquid conveyor entrance
402:液體輸送器出口 402: Liquid conveyor outlet
500:蒸汽供應器 500:Steam supplier
610:原料槽 610:raw material tank
620:原料液體中轉槽 620: Raw material liquid transfer tank
710:冷凝液體儲存槽 710:Condensed liquid storage tank
720:冷凝液體中轉槽 720: Condensed liquid transfer tank
730:處理後液體儲槽 730: Post-treatment liquid storage tank
810:熱交換器 810:Heat exchanger
820:熱交換器 820:Heat exchanger
900:液體處理系統 900:Liquid handling systems
圖1為本發明液體處理系統的實施例示意圖。 Figure 1 is a schematic diagram of an embodiment of the liquid treatment system of the present invention.
圖2為本發明液體處理系統的另一實施例示意圖。 Figure 2 is a schematic diagram of another embodiment of the liquid treatment system of the present invention.
圖3為本發明液體處理系統的又一實施例示意圖。 Figure 3 is a schematic diagram of another embodiment of the liquid treatment system of the present invention.
圖4為本發明液體處理系統的不同實施例示意圖。 Figure 4 is a schematic diagram of different embodiments of the liquid treatment system of the present invention.
以下通過特定的具體實施例並配合圖式以說明本發明所公開的連接組件的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。然而,以下所公開的內容並非用以限制本發明的保護範圍,在不悖離本發明構思精神的原則下,本領域技術人員可基於不同觀點與應用以其他不同實施例實現本發明。在附圖中,為了清楚起見,放大了層、膜、面板、區域等的厚度。在整個說明書中,相同的附圖標記表示相同的元件。應當理解,當諸如層、膜、區域或基板的元件被稱為在另一元件「上」或「連接到」另一元件時,其可以直接在另一元件上或與另一元件連接,或者中間元件可以也存在。相反,當元件被稱為「直接在另一元件上」或「直接連接到」另一元件時,不存在中間元件。如本文所使用的,「連接」可以指物理及/或電性連接。再者,「電性連接」或「耦合」係可為二元件間存在其它元件。 The implementation of the connection assembly disclosed in the present invention is described below through specific embodiments and drawings. Those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. However, the following disclosure is not intended to limit the scope of the present invention. Without departing from the spirit of the present invention, those skilled in the art can implement the present invention in other different embodiments based on different viewpoints and applications. In the drawings, the thickness of layers, films, panels, regions, etc., are exaggerated for clarity. Throughout this specification, the same reference numbers refer to the same elements. It will be understood that when an element such as a layer, film, region or substrate is referred to as being "on" or "connected to" another element, it can be directly on or connected to the other element, or Intermediate elements may also be present. In contrast, when an element is referred to as being "directly on" or "directly connected to" another element, there are no intervening elements present. As used herein, "connected" may refer to physical and/or electrical connections. Furthermore, "electrical connection" or "coupling" may mean the presence of other components between the two components.
應當理解,儘管術語「第一」、「第二」、「第三」等在本文中可以用於描述各種元件、部件、區域、層及/或部分,但是這些元件、部件、區域、及/或部分不應受這些術語的限制。這些術語僅用於將一個元件、部件、區域、層或部分與另一個元件、部件、區域、層或部分區分開。因此,下面討論的「第一元件」、「部件」、「區域」、「層」或「部分」可以被稱為第二元件、 部件、區域、層或部分而不脫離本文的教導。 It will be understood that, although the terms "first," "second," "third," etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, and/or sections or parts thereof shall not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Therefore, a "first element", "component", "region", "layer" or "section" discussed below could be termed a second element, component, region, layer or section without departing from the teachings herein.
此外,諸如「下」或「底部」和「上」或「頂部」的相對術語可在本文中用於描述一個元件與另一元件的關係,如圖所示。應當理解,相對術語旨在包括除了圖中所示的方位之外的裝置的不同方位。例如,如果一個附圖中的裝置翻轉,則被描述為在其他元件的”下”側的元件將被定向在其他元件的「上」側。因此,示例性術語「下」可以包括「下」和「上」的取向,取決於附圖的特定取向。類似地,如果一個附圖中的裝置翻轉,則被描述為在其它元件「下方」或「下方」的元件將被定向為在其它元件「上方」。因此,示例性術語「下面」或「下面」可以包括上方和下方的取向。 Additionally, relative terms, such as "lower" or "bottom" and "upper" or "top," may be used herein to describe one element's relationship to another element as illustrated in the Figures. It will be understood that relative terms are intended to encompass different orientations of the device in addition to the orientation illustrated in the figures. For example, if the device in one of the figures is turned over, elements described as "lower" than other elements would then be oriented "upper" than the other elements. Thus, the exemplary term "lower" may include both "lower" and "upper" orientations, depending on the particular orientation of the drawing. Similarly, if the device in one of the figures is turned over, elements described as "below" or "beneath" other elements would then be oriented "above" the other elements. Thus, the exemplary terms "below" or "lower" may include both superior and inferior orientations.
本文使用的「約」、「近似」、或「實質上」包括所述值和在本領域普通技術人員確定的特定值的可接受的偏差範圍內的平均值,考慮到所討論的測量和與測量相關的誤差的特定數量(即,測量系統的限制)。例如,「約」可以表示在所述值的一個或多個標準偏差內,或±30%、±20%、±10%、±5%內。再者,本文使用的「約」、「近似」或「實質上」可依光學性質、蝕刻性質或其它性質,來選擇較可接受的偏差範圍或標準偏差,而可不用一個標準偏差適用全部性質。 As used herein, "about," "approximately," or "substantially" includes the stated value and the average within an acceptable range of deviations from the particular value as determined by one of ordinary skill in the art, taking into account the measurements in question and the A specific amount of error associated with a measurement (i.e., the limitations of the measurement system). For example, "about" can mean within one or more standard deviations of the stated value, or within ±30%, ±20%, ±10%, ±5%. Furthermore, "about", "approximately" or "substantially" used in this article can be used to select a more acceptable deviation range or standard deviation based on optical properties, etching properties or other properties, and one standard deviation does not apply to all properties. .
如圖1所示的實施例,本發明的液體處理系統900包含蒸餾器100、汽液分離器200、蒸氣壓縮機300、以及液體輸送器400。蒸餾器100內部設置有熱交換單元120,原料液體可進入蒸餾器100,熱交換單元120對蒸餾器100中的液體加熱以形成汽液混合物,汽液混合物流出蒸餾器100並進入汽液分離器200,由汽液分離器200分離為回流汽體以及濃縮液體。回流汽體流出汽液分離器200並由蒸氣壓縮機300加壓及送入蒸餾器100,並於形成冷凝液體後離開蒸餾
器100。濃縮液體為原料液體的濃縮物,部分可流出汽液分離器200並由液體輸送器400送入蒸餾器100,使蒸餾器100中的液體持續覆蓋熱交換單元120,部份可由汽液分離器200離開。
As shown in the embodiment of FIG. 1 , the
進一步而言,如圖1所示的實施例,在一實施例中,蒸餾器100為板式熱交換器,原料液體為鹽類水溶液。蒸汽可進入熱交換單元121並與熱交換單元121外表面的液體進行熱交換(亦即對液體加熱)而後冷凝成水。液體被加熱後形成鹽類水溶液及蒸汽的混合物,進入汽液分離器200後,由汽液分離器200分離為蒸汽(回流汽體)以及濃縮鹽類水溶液(濃縮液體)。蒸汽流出汽液分離器200後經由蒸氣壓縮機300加壓及送入蒸餾器100的熱交換單元120進行熱交換,亦即使用機械蒸汽再壓縮(Mechanical Vapor Recompression,MVR)技術回收蒸汽熱能。蒸汽在熱交換單元120進行熱交換後形成冷凝液體,並離開蒸餾器100。濃縮鹽類水溶液部分可流出汽液分離器200並由例如幫浦的液體輸送器400送入蒸餾器100,部份可由汽液分離器200離開作為處理後液體。在不同實施例中,蒸餾器100可為例如管式等不同種類的熱交換器,原料液體可為鹽類水溶液以外的溶液,溶質不限於鹽類,溶劑不限為水。
Furthermore, as shown in the embodiment shown in FIG. 1 , in one embodiment, the
更具體而言,如圖1所示的實施例,蒸餾器100包含第一殼體110、熱交換單元120、蒸餾器第一液體入口101、蒸餾器第二液體入口102、蒸餾器汽體入口103、蒸餾器汽液出口104、以及蒸餾器第一液體出口105。第一殼體110內部形成第一空間111。熱交換單元120設置於第一殼體110內,內部形成第二空間121,第一空間111及第二空間121互不連通。蒸餾器第一液體入口101設置於第一殼體100上,與第一空間111連通,且靠近熱交換單元120下方。蒸餾器第二液體入口102設置於第一殼體100上,與第一空間111連通,且靠近熱交換
單元120下方。蒸餾器汽體入口103設置於第一殼體100上,與第二空間121連通。蒸餾器汽液出口104設置於第一殼體100上,與第一空間111連通。蒸餾器第一液體出口105設置於第一殼體100上,與第二空間121連通。其中,蒸餾器汽體入口103以及蒸餾器第一液體出口105實質上連通於熱交換單元120。
More specifically, as shown in the embodiment of FIG. 1 , the
如圖1所示的實施例,汽液分離器200包含第二殼體210、分離器汽液入口201、分離器汽體出口202、分離器第一液體出口203、以及分離器第二液體出口204。分離器汽液入口201設置於第二殼體210上,與蒸餾器汽液出口104連通。分離器汽體出口202設置於第二殼體210上,且靠近第二殼體210上方。分離器第一液體出口203設置於第二殼體210上,且靠近第二殼體210下方。分離器第二液體出口204設置於第二殼體210上,且靠近第二殼體210下方。蒸氣壓縮機300包含壓縮機汽體入口301以及壓縮機汽體出口302,壓縮機汽體入口301與分離器汽體出口202連通,壓縮機汽體出口302與蒸餾器汽體入口103連通。液體輸送器400包含液體輸送器入口401以及液體輸送器出口402,液體輸送器入口401與分離器第一液體出口203連通,液體輸送器出口402與蒸餾器第二液體入口102連通。
As shown in the embodiment of Figure 1, the vapor-
如圖1所示的實施例,原料液體由蒸餾器第一液體入口101進入蒸餾器100。汽液混合物由蒸餾器汽液出口104流出蒸餾器100,並由分離器汽液入口201進入汽液分離器200。由於重力的關係,較輕的回流汽體可由靠近上方的分離器汽體出口202流出汽液分離器200,通過壓縮機汽體入口301進入蒸氣壓縮機300,由蒸氣壓縮機300加壓通過壓縮機汽體出口302離開蒸氣壓縮機300,並由蒸餾器汽體入口103進入蒸餾器100之熱交換單元120,形成冷凝液體後由蒸餾器第一液體出口105離開蒸餾器100之熱交換單元120。較重的濃縮液體會位於汽
液分離器200的下半部,部份之濃縮液體可由分離器第一液體出口203流出汽液分離器200,由液體輸送器入口401進入液體輸送器400,透過液體輸送器400輸送以通過液體輸送器出口402離開液體輸送器400,並由蒸餾器第二液體入口102進入蒸餾器100,使蒸餾器100中的液體持續覆蓋熱交換單元120。具體而言是讓液體的液面高於熱交換單元120,亦即讓熱交換單元120沉浸在液體中。部份之濃縮液體可由分離器第二液體出口204離開汽液分離器200。在一實施例中,汽液分離器200可進一步包含例如疏水膜的汽液分離元件220,用於提升汽液分離的效果。
As shown in the embodiment shown in Figure 1, the raw material liquid enters the
基於上述,在本發明的液體處理系統900中,由於蒸餾器100中的液體持續覆蓋熱交換單元120,熱交換單元120的熱交換面不易生成水垢,可避免熱交換效率降低以及能耗增加,還可確保蒸氣足量產生,讓蒸氣壓縮機處於良好的工作環境中,減少蒸氣壓縮機的損壞機率。因此,本發明的液體處理系統900可減少能耗,降低維護成本。以不同角度觀之,本發明的液體處理系統900是透過液體輸送器400輸送汽液分離器200中部份之濃縮液體回到蒸餾器100中,因此可使蒸餾器100中的液體持續覆蓋熱交換單元120而不會使蒸餾器100中的液體的濃度下降。
Based on the above, in the
另一方面,本發明中解決固定壓縮比造成能源虛耗的方式為隨時監控蒸餾過程中原水沸騰的溫度,讓冷熱端溫差愈小愈好。舉例而言,當蒸餾環境壓力控制在1bar時,冷熱端溫差設計為3℃,當冷端(原水流動空間)沸騰溫度為102℃時,將蒸氣壓縮機300之壓縮比控制在1.15,使得熱端(蒸汽流動空間)蒸氣溫度控制在105℃;當冷端沸騰溫度為108℃時,控制壓縮比為1.55,使得熱端溫度為111℃。作法為在蒸氣壓縮機汽體出口302加裝控制比例
閥,當比例閥出口變大時會促使壓縮比變小;比例閥出口變小時會促使壓縮比變大,以此來控制壓縮比,進而得到所要的增壓幅度。
On the other hand, the method of solving the energy waste caused by the fixed compression ratio in the present invention is to monitor the boiling temperature of the raw water during the distillation process at any time, so as to make the temperature difference between the hot and cold ends as small as possible. For example, when the distillation environment pressure is controlled at 1 bar, the temperature difference between the hot and cold ends is designed to be 3°C. When the boiling temperature of the cold end (raw water flow space) is 102°C, the compression ratio of the
如圖2所示的另一實施例,本發明的液體處理系統包含蒸餾器100、汽液分離器200、蒸氣壓縮機300、以及蒸汽供應器500。蒸餾器100內部設置有熱交換單元120,原料液體可進入蒸餾器100,熱交換單元120對蒸餾器100中的液體加熱以形成汽液混合物。汽液混合物流出蒸餾器100並進入汽液分離器200,由汽液分離器200分離為回流汽體以及濃縮液體。回流汽體流出汽液分離器200並由蒸氣壓縮機300加壓及送入蒸餾器100,並於形成冷凝液體後離開蒸餾器100。濃縮液體為原料液體的濃縮物,部分可流出汽液分離器200並進入蒸餾器100,部份可由汽液分離器200離開。蒸汽供應器500用於供應蒸汽至汽液分離器200。
As shown in another embodiment of FIG. 2 , the liquid treatment system of the present invention includes a
更具體而言,如圖2所示的實施例,其中蒸餾器100以及蒸氣壓縮機300之配置分別與圖1所示的實施例中的蒸餾器100以及蒸氣壓縮機300之配置相同。汽液分離器200與圖1所示的實施例中的汽液分離器200大致相同,進一步包含分離器蒸汽入口205。蒸汽供應器500供應之蒸汽由分離器蒸汽入口205進入汽液分離器200。與習知技術相比,由於補充的蒸汽是進入汽液分離器200而非進入蒸氣壓縮機及蒸餾器之間的管路,因此不會產生蒸汽逆向前往蒸氣壓縮機導致蒸氣壓縮機效率下降、損壞機率提高的情形。
More specifically, in the embodiment shown in FIG. 2 , the configurations of the
如圖3所示的實施例,液體處理系統900可同時包含液體輸送器400以及蒸汽供應器500,亦即同時具有前述「透過液體輸送器400輸送濃縮液體使蒸餾器100中的液體持續覆蓋熱交換單元120」以及「蒸汽供應器500供應蒸汽
進入汽液分離器200」兩個技術特徵,因此兼具有前述不易生成水垢以及無蒸汽逆向前往蒸氣壓縮機的優點。
As shown in the embodiment shown in FIG. 3 , the
如圖4所示的不同實施例,液體處理系統900可進一步設置其他熱交換器以進一步回收熱能。例如,由蒸餾器第一液體出口105離開蒸餾器100之冷凝液體以及由分離器第二液體出口204離開汽液分離器200之濃縮液體,兩者之溫度均高,因此由原料槽610流出的原料液體在進入蒸餾器100前,可分別經由熱交換器810、820與上述兩者進行熱交換以回收熱能,提升自身溫度,並且可進一步儲存於原料液體中轉槽620,待輸送進入蒸餾器100。由蒸餾器第一液體出口105離開蒸餾器100之冷凝液體可進一步儲存於冷凝液體中轉槽720,然後再輸送到冷凝液體儲存槽710。由分離器第二液體出口204離開汽液分離器200之濃縮液體可輸送到處理後液體儲槽730。
As shown in different embodiments in Figure 4, the
本發明已由上述相關實施例加以描述,然而上述實施例僅為實施本發明之範例。必需指出的是,已揭露之實施例並未限制本發明之範圍。相反地,包含於申請專利範圍之精神及範圍之修改及均等設置均包含於本發明之範圍內。 The present invention has been described by the above-mentioned relevant embodiments, but the above-mentioned embodiments are only examples of implementing the present invention. It must be pointed out that the disclosed embodiments do not limit the scope of the present invention. On the contrary, modifications and equivalent arrangements included in the spirit and scope of the claimed patent are included in the scope of the present invention.
100:蒸餾器 100:Alembic
101:蒸餾器第一液體入口 101: The first liquid inlet of the distiller
102:蒸餾器第二液體入口 102: Second liquid inlet of distiller
103:蒸餾器汽體入口 103:Alembic steam inlet
104:蒸餾器汽液出口 104: Distiller vapor and liquid outlet
105:蒸餾器第一液體出口 105: The first liquid outlet of the distiller
106:蒸餾器出口 106:Alembic outlet
110:第一殼體 110:First shell
111:第一空間 111:First space
120:熱交換單元 120:Heat exchange unit
121:第二空間 121:Second Space
200:汽液分離器 200: Vapor-liquid separator
201:分離器汽液入口 201:Separator vapor-liquid inlet
202:分離器汽體出口 202: Separator gas outlet
203:分離器第一液體出口 203: The first liquid outlet of the separator
204:分離器第二液體出口 204: Second liquid outlet of separator
210:第二殼體 210:Second shell
220:汽液分離元件 220: Vapor-liquid separation element
300:蒸氣壓縮機 300: Steam compressor
301:壓縮機汽體入口 301: Compressor gas inlet
302:壓縮機汽體出口 302: Compressor gas outlet
400:液體輸送器 400:Liquid conveyor
401:液體輸送器入口 401: Liquid conveyor entrance
402:液體輸送器出口 402: Liquid conveyor outlet
900:液體處理系統 900:Liquid handling systems
Claims (10)
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CN202211176057.8A CN117430186A (en) | 2022-07-13 | 2022-09-26 | Liquid treatment system |
PCT/CN2023/071635 WO2024066134A1 (en) | 2022-07-13 | 2023-01-10 | Liquid treatment system |
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CN109319996A (en) * | 2018-10-29 | 2019-02-12 | 泰兴锦汇化工有限公司 | A kind of processing method of high-COD waste water with high salt |
CN110404411A (en) * | 2019-07-22 | 2019-11-05 | 珠海格力电器股份有限公司 | Membrane distillation system and method with waste heat recovery coupling MVR |
TW202112674A (en) * | 2019-09-18 | 2021-04-01 | 袁文全 | Distilled water equipment of self-cleaning function |
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ES2264829B1 (en) * | 2001-06-11 | 2008-02-01 | Tecnicas Modulares E Industriales, S.A. | DISTILLER FOR LIQUIDS, PROCEDURE FOR DISTILLATION OF LIQUIDS AND EQUIPMENT FOR THE DEPURATION OF WASTEWATER THAT INCLUDES SUCH DISTILLER. |
CN201701761U (en) * | 2010-02-03 | 2011-01-12 | 张国林 | Mechanical steam compression evaporating equipment |
EP3006405B1 (en) * | 2013-06-05 | 2019-11-27 | Ohkawara Kakohki Co., Ltd. | Seawater desalination device and seawater desalination method |
TWM542020U (en) * | 2016-11-10 | 2017-05-21 | Chung-Heng Liao | Steam-heating type dirt-processing equipment |
CN110393934B (en) * | 2019-08-21 | 2021-06-01 | 长沙中联重科环境产业有限公司 | MVR circulating evaporation system and evaporation method |
CN215876263U (en) * | 2021-09-08 | 2022-02-22 | 广州市迈源科技有限公司 | Evaporator |
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CN109319996A (en) * | 2018-10-29 | 2019-02-12 | 泰兴锦汇化工有限公司 | A kind of processing method of high-COD waste water with high salt |
CN110404411A (en) * | 2019-07-22 | 2019-11-05 | 珠海格力电器股份有限公司 | Membrane distillation system and method with waste heat recovery coupling MVR |
TW202112674A (en) * | 2019-09-18 | 2021-04-01 | 袁文全 | Distilled water equipment of self-cleaning function |
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