TWI830246B - Core collection method for winding wire and core winding equipment - Google Patents
Core collection method for winding wire and core winding equipment Download PDFInfo
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- TWI830246B TWI830246B TW111120987A TW111120987A TWI830246B TW I830246 B TWI830246 B TW I830246B TW 111120987 A TW111120987 A TW 111120987A TW 111120987 A TW111120987 A TW 111120987A TW I830246 B TWI830246 B TW I830246B
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- 238000004804 winding Methods 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 27
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 101
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Abstract
本發明提供一種捲繞線材的鐵芯收集方法及鐵芯繞線設備，該捲繞線材的鐵芯收集方法，包括：使已完成捲繞線材的鐵芯在一夾具上被一轉盤所形成間歇旋轉流路搬送至一排出工作站；提取該夾具所夾持的該鐵芯，使該鐵芯置於一第一載盤；使該鐵芯被一第二載盤所提取；將具有該鐵芯的該第二載盤送至一框盒收置；藉此使已捲繞線材後的鐵芯在進行下一製程時簡省製程時間、人力。The invention provides a method for collecting iron cores of wound wires and iron core winding equipment. The method of collecting iron cores of wound wires includes: making the iron cores that have completed winding of wires be intermittently formed by a turntable on a fixture. The rotating flow path is transported to a discharge workstation; the iron core clamped by the clamp is extracted, and the iron core is placed on a first carrier; the iron core is extracted by a second carrier; and the iron core is The second carrier tray is sent to a frame box for storage; thereby, the iron core after the wire has been wound can be used to simplify the process time and manpower when proceeding to the next process.
Description
本發明係有關於一種收集方法及繞線設備，尤指一種以可作間歇旋轉的轉盤設置多個工作站，進行在鐵芯上捲繞線材的捲繞線材的鐵芯收集方法及鐵芯繞線設備。The present invention relates to a collection method and winding equipment, and in particular to an iron core collection method and iron core winding in which a turntable capable of intermittent rotation is provided with multiple workstations to wind the wire on the iron core. equipment.
按，一般用來捲繞線材的鐵芯通常在一捲芯部兩端具有一入線端凸緣部及一出線端凸緣部，在進行捲繞時，常採用可作間歇旋轉的轉盤設置多個工作站，使夾具設於該轉盤上旋轉至對應一個轉盤外的工作站，該工作站包括執行入料、繞線、焊接、及排料的多個工作站，其中，在排料工作站中，一般係在該夾具鬆放後，使完成捲繞線材的該鐵芯直接掉落至一收集盒中被收集。Generally speaking, the iron core used to wind wire usually has an inlet end flange and an outlet end flange at both ends of the winding core. When winding, a turntable that can rotate intermittently is often used. Multiple workstations allow the fixture to rotate on the turntable to a corresponding workstation outside the turntable. The workstation includes multiple workstations that perform feeding, winding, welding, and discharging. Among them, in the discharging workstation, generally After the clamp is released, the iron core that has completed the winding of the wire is dropped directly into a collection box to be collected.
上述先前技術由於在排料時，捲繞線材後的鐵芯直接掉落至一收集盒中被收集，各鐵芯呈凌亂落置在盒內，若捲繞線材後的鐵芯要再被送至下一製程進行加工，例如施作背膜，則需再將收集盒搬送至另一台設備以震動送料機進行一道整列及搬送至一載盤的操作，一方面增加製程時間、人力，另一方面增加設備成本，有待進一步研發！In the above-mentioned prior art, during discharging, the iron cores after the wires are wound directly fall into a collection box and are collected. Each iron core is placed in a mess in the box. If the iron cores after the wires are wound are sent out again, For processing in the next process, such as applying back film, the collection box needs to be moved to another equipment using a vibrating feeder for arranging and transporting to a carrier tray. On the one hand, it increases the process time and manpower, and on the other hand, it increases the processing time and manpower. On the one hand, it increases the cost of equipment and requires further research and development!
爰是，本發明的目的，在於提供一種可解決先前技術至少一缺點的捲繞線材的鐵芯收集方法。Specifically, an object of the present invention is to provide a core collection method for coiled wire that can solve at least one shortcoming of the prior art.
本發明的另一目的，在於提供一種可解決先前技術至少一缺點的鐵芯繞線設備。Another object of the present invention is to provide a core winding device that can solve at least one shortcoming of the prior art.
本發明的又一目的，在於提供一種可用以執行如所述捲繞線材的鐵芯收集方法的鐵芯繞線設備。Another object of the present invention is to provide an iron core winding device that can be used to perform the iron core collection method for winding wire rods.
依據本發明目的之捲繞線材的鐵芯收集方法，包括：使已完成捲繞線材的鐵芯在一夾具上被一轉盤所形成間歇旋轉流路搬送至一排出工作站；提取該夾具所夾持的該鐵芯，使該鐵芯置於一第一載盤；使該鐵芯被一第二載盤所提取；將具有該鐵芯的該第二載盤送至一框盒收置。According to the method of collecting iron cores for coiled wires according to the object of the present invention, the method includes: transporting the iron cores that have completed coiled wires on a fixture to an intermittent rotating flow path formed by a turntable to a discharge workstation; and extracting the iron cores held by the fixture. The iron core is placed on a first carrier tray; the iron core is picked up by a second carrier tray; and the second carrier tray with the iron core is sent to a frame box for storage.
依據本發明另一目的之鐵芯繞線設備，設有：可作間歇旋轉的轉盤及位於該轉盤所形成間歇旋轉流路上的一入料工作站、一繞線工作站、一焊接工作站、及一排出工作站；其中，在一夾具上已完成捲繞線材的鐵芯被搬送至該排出工作站，該排出工作站設有一取料機構及一收料機構；該取料機構設有一載台及一提取件，該載台可供設置一第一載盤，該提取件可受驅動位移提取在該夾具上的該鐵芯置於該第一載盤；該收料機構設有一框盒及一取放座；其中，該框盒內設有多個置盤區間，每一置盤區間可供容置一第二載盤；該取放座可受驅動將該第二載盤移至提取在第一載盤的該鐵芯；具有該鐵芯的該第二載盤送回至該框盒收置。According to another object of the present invention, iron core winding equipment is provided with: a turntable capable of intermittent rotation and a feeding workstation, a winding workstation, a welding workstation, and a discharge located on the intermittent rotation flow path formed by the turntable. Work station; wherein, the iron core that has completed winding wire on a clamp is transported to the discharge work station. The discharge work station is provided with a material retrieval mechanism and a rewinding mechanism; the material retrieval mechanism is provided with a loading platform and an extraction piece. The carrier can be provided with a first carrier tray, and the extractor can be driven and displaced to extract the iron core on the clamp and place it on the first carrier tray; the collection mechanism is provided with a frame box and a pick-and-place seat; Among them, the frame box is provided with a plurality of tray-setting sections, each tray-setting section can accommodate a second carrying tray; the pick-and-place seat can be driven to move the second carrying tray to the first carrying tray. The iron core; the second carrier plate with the iron core is returned to the frame box for storage.
依據本發明又一目的之鐵芯繞線設備，可用以執行如所述捲繞線材的鐵芯收集方法。According to another object of the present invention, the iron core winding equipment can be used to perform the iron core collection method of winding wire as described above.
本發明實施例之捲繞線材的鐵芯收集方法及鐵芯繞線設備 ，由於使已完成捲繞線材的該鐵芯在一夾具上被該轉盤所形成間歇旋轉流路搬送至該排出工作站後，藉由提取該夾具所夾持的該鐵芯置於該第一載盤，再使該鐵芯被該第二載盤所提取，而將具有該鐵芯的該第二載盤送至該框盒收置，使操作者可直接將框盒送至下一製程中被使用，藉此使已捲繞線材後的鐵芯在進行下一製程時簡省製程時間、人力。 Iron core collection method and iron core winding equipment for winding wire according to embodiments of the present invention , because the iron core that has completed the winding of the wire is transported to the discharge work station by the intermittent rotating flow path formed by the turntable on a clamp, and the iron core clamped by the clamp is extracted and placed on the first load tray, and then the iron core is extracted by the second carrier tray, and the second carrier tray with the iron core is sent to the frame box for storage, so that the operator can directly send the frame box to the next process It is used to simplify the process time and manpower when the iron core that has been wound with wire is used for the next process.
請參閱圖1，本發明實施例以如圖所示的鐵芯繞線設備為例作說明，該鐵芯繞線設備在同一機台台面T上設有可作間歇旋轉的轉盤A及位於該轉盤A所形成間歇旋轉流路上的一入料工作站B、一繞線工作站C、一焊接工作站D、及一排出工作站E；其中，該排出工作站E設有一取料機構E1及一收料機構E2；該轉盤A近周緣上方設有相隔間距對應各工作站的多個夾具A1，每一個夾具A1供夾持一個如圖2所示具有在一捲芯部F1兩端具有一入線端凸緣部F2及一出線端凸緣部F3的鐵芯F，該鐵芯F在供該夾具A1夾持時位於上方之一側面的該入線端凸緣部F2及該出線端凸緣部F3分別各設有供線材焊接的電極部F4。Please refer to Figure 1. The embodiment of the present invention is explained by taking the iron core winding equipment shown in the figure as an example. The iron core winding equipment is provided with a turntable A capable of intermittent rotation on the same machine table T and is located on the same machine table T. There is a feeding workstation B, a winding workstation C, a welding workstation D, and a discharge workstation E on the intermittent rotating flow path formed by the turntable A; among them, the discharge workstation E is equipped with a material pickup mechanism E1 and a material collection mechanism E2 ; Above the near periphery of the turntable A, there are multiple clamps A1 spaced apart corresponding to each work station. Each clamp A1 is used to clamp a roll core F1 with a wire entry flange F2 at both ends. and an iron core F with an outlet end flange portion F3. When the iron core F is clamped by the clamp A1, the inlet end flange portion F2 and the outlet end flange portion F3 are located on one of the upper sides respectively. An electrode part F4 for wire welding is provided.
請參閱圖1〜5，該取料機構E1設有可在一第一軌座E11上作第一軸向直線往復水平位移的一載台E12，及可在一第二軌座E13上作第二軸向直線往復水平位移的一提取件E14，該提取件E14可受一驅動件E141驅動作上、下位移；其中， 該載台E12可在該第一軌座E11上由一第一定位被驅動移至一第二定位，該載台E12上設有矩形的一第一載盤E121，該第一載盤E121提供可供載置已完成捲繞線材的該鐵芯F的載置空間E122，該載置空間E122範圍內的上表面設有一層由黏膠(例如：矽膠)構成的具有第一黏性的第一黏著層E123，該載置空間E122範圍內的該載台E12上設有相隔間距分佈的數個具有磁性(例如磁鐵)的吸附件E124，該載台E12上表面並設有數個凸鍵狀的定位件E125，配合該第一載盤E121周緣側邊設有凹設的定位部E126，可供在置放該第一載盤E121於該載台E12上時作迅速定位；在本實施例中該第一載盤E121以相對該第一軸向呈傾斜一角度(約四十五度角)的方式置於該載台E12上，實務上亦可不作傾斜，主要係配合圖1中該轉盤A所形成間歇旋轉流路上的該焊接工作站D數量，在不同大小的鐵芯F繞線製程中，因應該捲芯部F1低於兩端該入線端凸緣部F2及該出線端凸緣部F3的程度可能不同，使捲繞在該捲芯部F1處線材的高度亦可能不同，此時該焊接工作站D中的焊頭可能採用一個焊頭覆蓋該捲芯部F1上方，而同時焊接該入線端凸緣部F2及該出線端凸緣部F3處的電極部F4，亦或閃過該捲芯部F1，而以兩個焊頭分兩次分別焊接該入線端凸緣部F2及該出線端凸緣部F3處的電極部F4，不同的焊頭數量會影響佔用機台的空間及在間歇旋轉流路中該鐵芯F被提取時所處的方位，本實施例中以被提取時該鐵芯所處的方位定義該第一載盤E121傾斜的角度； 該第二軌座E13位於該載台E12上方一間距的高度，並與該第一軸向呈九十度的垂直角度方向設置，該提取件E14可在該第二軌座E13上由一第一取放位被驅動移至一第二取放位，該提取件E14下方設有可提供負壓吸附功能的吸嘴E142，其中，該提取件E14的該第一取放位使該吸嘴E142下方對應圖1中該排出工作站E中該夾具A1所夾持的已完成捲繞線材的該鐵芯F，該提取件E14的該第二取放位使該吸嘴E142下方對應位於該第一定位的該載台E12。 Please refer to Figures 1 to 5. The retrieval mechanism E1 is provided with a carrier E12 that can perform a first axial linear reciprocating horizontal displacement on a first rail base E11, and can perform a first axial linear reciprocating horizontal displacement on a second rail base E13. An extraction part E14 with two-axis linear reciprocating horizontal displacement. The extraction part E14 can be driven by a driving part E141 to move up and down; wherein, The carrier E12 can be driven from a first position to a second position on the first rail base E11. A rectangular first carrier E121 is provided on the carrier E12. The first carrier E121 provides There is a loading space E122 for loading the iron core F that has completed winding wire rods. The upper surface within the loading space E122 is provided with a layer of first viscosity layer made of adhesive (such as silicone). An adhesive layer E123, the stage E12 within the range of the loading space E122 is provided with several magnetic (such as magnets) adsorption parts E124 distributed at intervals, and the upper surface of the stage E12 is also provided with several convex key-shaped The positioning member E125 is provided with a recessed positioning portion E126 on the peripheral side of the first carrier E121, which can be used for rapid positioning when placing the first carrier E121 on the carrier E12; in this embodiment The first carrier E121 is placed on the carrier E12 at an angle (approximately 45 degrees) relative to the first axis. In practice, it does not need to be tilted. This is mainly in conjunction with the arrangement in Figure 1. The number of welding workstations D on the intermittent rotating flow path formed by the turntable A, in the winding process of iron cores F of different sizes, is due to the fact that the winding core part F1 is lower than the inlet end flange part F2 and the outlet end flange part at both ends. The degree of the edge F3 may be different, so that the height of the wire wound at the core part F1 may also be different. At this time, the welding head in the welding workstation D may use a welding head to cover the top of the core part F1, and at the same time Weld the incoming line end flange part F2 and the electrode part F4 at the outlet end flange part F3, or flash over the winding core part F1 and use two welding heads to weld the incoming line end flange part twice. F2 and the electrode part F4 at the outlet end flange part F3, different numbers of welding heads will affect the space occupied by the machine and the orientation of the iron core F when it is extracted in the intermittent rotating flow path. In this embodiment The angle of inclination of the first carrier plate E121 is defined by the orientation of the iron core when being extracted; The second rail base E13 is located at a height above the stage E12 and is arranged at a vertical angle of ninety degrees to the first axis. The extraction piece E14 can be mounted on the second rail base E13 by a first A pick-and-place position is driven to a second pick-and-place position, and a suction nozzle E142 that can provide a negative pressure adsorption function is provided below the extraction piece E14. The first pick-and-place position of the extraction piece E14 makes the suction nozzle The bottom of E142 corresponds to the iron core F that has completed winding wire clamped by the clamp A1 in the discharge workstation E in Figure 1. The second pick-and-place position of the extraction piece E14 causes the bottom of the suction nozzle E142 to be located correspondingly to the third Position the stage E12.
請參閱圖6〜8，該收料機構E2設有一框盒E21、一軌架E22及一取放座E23；其中， 該框盒E21，設於一座架E211上並可受驅動在該座架E211上作上、下位移，該框盒E21內設有多個置盤區間E212，每一置盤區間E212可供容置矩形的一第二載盤E213，每一該第二載盤E213下表面提供可供載置已完成捲繞線材的該鐵芯F的載置空間E214，該載置空間E214範圍內的該第二載盤E213下表面設有一層由黏膠(例如：熱解膠膜)構成的具有第二黏性的第二黏著層E215，該第二黏著層E215的該第二黏性大於圖3中該第一黏著層E123的該第一黏性；該第二載盤E213以兩側緣落靠於該框盒E21內兩側的靠抵部E216而置於該載置空間E214，該框盒E21前、後兩側分別設有一前開口E217及一後開口E218，其中，該後開口E218外設有可受驅動作前後位移推抵該框盒E21中該第二載盤E213由前開口E217移出的一推抵件E219； 該軌架E22，設於一固定座E221上，並設有相隔間距且相互平行的兩個側架E222，兩個該側架E222相向的內側分別各設有受驅動提供一第三軸向直線水平輸送流路的皮帶E223；該輸送流路對應位於鄰靠該框盒E21的前開口E217前方，該皮帶E223可受驅動提供的該輸送流路包括由該前開口E217朝前端輸送的一第一輸送方向，及與該第一輸送方向相反而朝該前開口E217內輸送的一第二輸送方向，該第一輸送方向的輸送流路搬送受該推抵件E219自該框盒E21推出的具有第二黏性的黏著層朝下的該第二載盤E213，該第二輸送方向的輸送流路搬送置於該輸送流路上欲送回該框盒E21收置的具有第二黏性的黏著層朝下，並黏附有已完成捲繞線材的該鐵芯F的該第二載盤E213； 該取放座E23，可在一軌座E231上受一氣壓缸所構成的驅動件E232驅動，由一第一移載位被驅動以一第四軸向水平直線位移至一第二移載位， 該第四軸向與該第三軸向相互平行，但與圖3中該提取件E14直線往復水平位移的該第二軸向間呈小於九十度的夾角；其中，該第一移載位對應於圖3中該載台E12在該第一軌座E11上的該第二定位上方，該第二移載位對應於該軌架E22的皮帶E223所構成的該輸送流路上方；該取放座E23下方呈矩形並設有可提供負壓吸附功能的吸嘴(圖中未示)，其受滑動氣缸構成的一驅動件E233驅動而可作上、下位移，該取放座E23矩形的方位與圖3中以相對該第一軸向呈傾斜一角度的方式置於該載台E12上的該第一載盤E121 方位恰形成對應；該軌座E231以一固定件E234設於該軌架E22相互平行的兩個該側架E222上。 Please refer to Figures 6 to 8. The collecting mechanism E2 is provided with a frame box E21, a rail frame E22 and a pick-and-place seat E23; wherein, The frame box E21 is installed on a frame E211 and can be driven to move up and down on the frame E211. The frame box E21 is provided with a plurality of disk placement sections E212, and each disk placement section E212 can accommodate a large amount of space. A rectangular second carrying tray E213 is placed. The lower surface of each second carrying tray E213 provides a loading space E214 for loading the iron core F that has completed winding wire rods. The loading space E214 is within the range of The lower surface of the second carrier plate E213 is provided with a second adhesive layer E215 made of adhesive (for example: pyrolytic adhesive film) with a second viscosity. The second viscosity of the second adhesive layer E215 is greater than that shown in Figure 3 The first adhesive layer E123 in the first adhesive layer; the second carrier E213 is placed in the loading space E214 with both sides of the edge resting against the abutment portions E216 on both sides of the frame box E21. A front opening E217 and a rear opening E218 are respectively provided on the front and rear sides of the box E21. The rear opening E218 has an external device that can be driven to move forward and backward to push the second carrier E213 in the frame box E21 from the front opening. E217 removes a push piece E219; The rail frame E22 is located on a fixed base E221, and is provided with two side frames E222 spaced apart and parallel to each other. The opposite inner sides of the two side frames E222 are each driven to provide a third axial straight line. The belt E223 of the horizontal conveying flow path; the conveying flow path is correspondingly located in front of the front opening E217 adjacent to the frame box E21. The belt E223 can be driven to provide the conveying flow path including a first conveyor conveyed toward the front end by the front opening E217. A conveying direction, and a second conveying direction opposite to the first conveying direction and conveying into the front opening E217, the conveying flow path of the first conveying direction carries the push piece E219 pushed from the frame box E21 The second carrier E213 has the adhesive layer of the second viscosity facing downward, and the conveying flow path of the second conveying direction carries the second viscosity material placed on the conveying flow path to be returned to the frame box E21 for storage. The second carrier plate E213 has the adhesive layer facing downward and is adhered to the iron core F with the completed wire wound; The pick-and-place base E23 can be driven by a driving member E232 composed of a pneumatic cylinder on a rail base E231, and is driven from a first transfer position to a fourth axial horizontal linear displacement to a second transfer position. , The fourth axial direction and the third axial direction are parallel to each other, but form an included angle of less than 90 degrees with the second axial direction of the linear reciprocating horizontal displacement of the extracting member E14 in Figure 3; wherein, the first transfer position Corresponding to the second positioning of the carrier E12 above the first rail base E11 in Figure 3, the second transfer position corresponds to above the conveying flow path formed by the belt E223 of the rail frame E22; The bottom of the placement seat E23 is rectangular and is provided with a suction nozzle (not shown in the figure) that can provide a negative pressure adsorption function. It is driven by a driving member E233 composed of a sliding cylinder and can move up and down. The placement seat E23 is rectangular. The orientation exactly corresponds to the orientation of the first carrier E121 placed on the carrier E12 at an angle relative to the first axis in Figure 3; the rail base E231 is provided on the carrier E231 with a fixing member E234. The rail frames E22 are parallel to each other on the two side frames E222.
本發明實施例在實施時，已完成捲繞線材的該鐵芯F在該夾具A1上被該轉盤A所形成間歇旋轉流路搬送至該排出工作站E時，該取料機構E1的該提取件E14 將被驅動至該第一取放位，使該吸嘴E142提取下方該排出工作站E中該夾具A1所夾持的已完成捲繞線材的該鐵芯F，提取後該提取件E14被驅動移至該第二取放位，使該吸嘴E142將已完成捲繞線材的該鐵芯F以電極部F4朝上方式，置於停置於該第一軌座E11上該第一定位的該載台E12上之具有第一黏性的第一黏著層E123的該第一載盤E121上被黏附定位(如圖8所示)，循此方式在該第一載盤E121已放置預定數量呈矩陣排列的已完成捲繞線材的該鐵芯F後，該第一載盤E121將被驅動位移至該第一軌座E11上的該第二定位； 此時，該推抵件E219將推送該框盒E21內具有第二黏性的第二黏著層E215朝下的一第二載盤E213以該第一輸送方向至該軌架E22的輸送流路上，該取放座E23被驅動至該軌座E231的該第二移載位將該第二載盤E213吸附，並移至該第一移載位以朝下具有第二黏性的第二黏著層E215壓蓋在停置於該第一軌座E11上的該第二定位的該第一載盤E121各已完成捲繞線材的該鐵芯F具有該電極部F4的上表面，由於該第二載盤E213的第二黏著層E215的第二黏性大於該第一載盤E121的第一黏著層E123的第一黏性，故原被黏附在第一載盤E121的各已完成捲繞線材的鐵芯F將被該第二載盤E213上移時所提取； 然後，該取放座E23被驅動移至該軌座E231的該第二移載位將該第二載盤E213落置於該軌架E22的輸送流路上，該輸送流路再被驅動，以該第二輸送方向搬送具有第二黏性的第二黏著層E215朝下並黏附有已完成捲繞線材的該鐵芯F的該第二載盤E213送回至該框盒E21收置，此時鐵芯F的具有該電極部F4的上表面係被黏附朝靠該第二載盤E213下表面的黏著層E215。 When the embodiment of the present invention is implemented, when the iron core F that has completed the winding of the wire is transported to the discharge workstation E by the intermittent rotating flow path formed by the turntable A on the fixture A1, the extraction part of the material extraction mechanism E1 E14 will be driven to the first pick-and-place position, allowing the suction nozzle E142 to extract the iron core F that has completed winding wire held by the clamp A1 in the discharge workstation E below. After extraction, the extraction piece E14 is driven Move to the second pick-and-place position, and let the suction nozzle E142 place the iron core F that has completed the winding of the wire on the first position of the first rail base E11 with the electrode part F4 facing upward. The first carrier plate E121 with the first adhesive layer E123 of the first adhesiveness on the carrier E12 is adhered and positioned (as shown in FIG. 8 ). In this way, a predetermined number of items have been placed on the first carrier plate E121 After the iron core F arranged in a matrix has been wound with wire rods, the first carrier E121 will be driven to move to the second position on the first rail base E11; At this time, the pushing member E219 will push a second carrier E213 with the second adhesive layer E215 of the second viscosity facing downward in the frame box E21 to the conveying flow path of the rail frame E22 in the first conveying direction. , the pick-and-place base E23 is driven to the second transfer position of the rail base E231 to adsorb the second carrier plate E213, and is moved to the first transfer position to face downward the second adhesive with the second viscosity. Layer E215 covers the upper surface of the electrode part F4 of the iron core F that has completed winding the wire on the second positioning first carrier E121 parked on the first rail seat E11. Since the third The second viscosity of the second adhesive layer E215 of the second carrier E213 is greater than the first viscosity of the first adhesive layer E123 of the first carrier E121. Therefore, each of the adhesive layers originally adhered to the first carrier E121 has completed winding. The iron core F of the wire will be extracted when the second carrier E213 moves upward; Then, the pick-and-place base E23 is driven to the second transfer position of the rail base E231, and the second carrier E213 is placed on the conveying flow path of the rail frame E22. The conveying flow path is then driven to The second conveying direction carries the second adhesive layer E215 with the second viscosity downward and the second carrier E213 with the iron core F that has completed the winding wire attached is returned to the frame box E21 for storage. At this time, the upper surface of the iron core F with the electrode portion F4 is adhered toward the adhesive layer E215 close to the lower surface of the second carrier E213.
該取放座E23可以由一具有多關節的機械手臂操作，如此該軌架E22及該推抵件E219可予以省略，由該機械手臂直接至該框盒E21內提取該第二載盤E213，及將該具有該鐵芯的該第二載盤送回至該框盒收置。The pick-and-place seat E23 can be operated by a multi-joint robotic arm, so that the rail E22 and the pushing member E219 can be omitted, and the robotic arm can directly pick up the second carrier E213 from the frame box E21. And return the second carrier plate with the iron core to the frame box for storage.
本發明實施例在實施時，由於使已完成捲繞線材的該鐵芯F在一夾具A1上被該轉盤A所形成間歇旋轉流路搬送至該排出工作站E後，藉由提取該夾具A1所夾持的該鐵芯F置於該第一載盤E121，再使該鐵芯被該第二載盤E213所提取，而將具有該鐵芯F的該第二載盤E213送至該框盒E21收置，使操作者可直接將框盒E21送至下一製程中被使用，藉此使已捲繞線材後的鐵芯F在進行下一製程時簡省製程時間、人力。When the embodiment of the present invention is implemented, since the iron core F that has completed the winding of the wire is transported to the discharge workstation E by the intermittent rotating flow path formed by the turntable A on a clamp A1, by extracting the clamp A1 The clamped iron core F is placed on the first carrier E121, and then the iron core is extracted by the second carrier E213, and the second carrier E213 with the iron core F is sent to the frame box E21 is stored so that the operator can directly send the frame box E21 to be used in the next process, thereby simplifying the process time and manpower when the iron core F after winding the wire is used in the next process.
惟以上所述者，僅為本發明之較佳實施例而已，當不能以此 限定本發明實施之範圍，即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾，皆仍屬本發明專利涵蓋之範圍內。 However, the above are only preferred embodiments of the present invention and should not be used as examples. Limiting the implementation scope of the present invention, that is, any simple equivalent changes and modifications made based on the patent application scope and invention description content of the present invention are still within the scope covered by the patent of the present invention.
A：轉盤 A1：夾具 B：入料工作站 C：繞線工作站 D：焊接工作站 E：排出工作站 E1：取料機構 E11：第一軌座 E12：載台 E121：第一載盤 E122：載置空間 E123：第一黏著層 E124：吸附件 E125：定位件 E126：定位部 E13：第二軌座 E14：提取件 E141：驅動件 E142：吸嘴 E2：收料機構 E21：框盒 E211：座架 E212：置盤區間 E213：第二載盤 E214：載置空間 E215：第二黏著層 E216：靠抵部 E217：前開口 E218：後開口 E219：推抵件 E22：軌架 E221：固定座 E222：側架 E223：皮帶 E23：取放座 E231：軌座 E232：驅動件 E233：驅動件 E234：固定件 F：鐵芯 F1：捲芯部 F2：入線端凸緣部 F3：出線端凸緣部 F4：電極部 T：機台台面 A: Turntable A1: Fixture B: Feeding workstation C: Winding workstation D: Welding workstation E: Exhaust workstation E1: Retrieving mechanism E11: The first rail base E12: Carrier stage E121: First disk E122: Loading space E123: First adhesive layer E124: Adsorption piece E125: positioning parts E126: Positioning Department E13: Second rail base E14: Extraction parts E141: drive parts E142: Nozzle E2: Receiving mechanism E21: frame box E211: Mount E212: Placement range E213: Second disk E214: Loading space E215: Second adhesive layer E216: Reaching part E217: Front opening E218: Rear opening E219: push piece E22: Rail frame E221: fixed base E222: Side stand E223: Belt E23: Pick and place seat E231: Rail base E232: drive parts E233: drive parts E234: Fixed parts F: iron core F1: Core part F2: Flange part of wire entry end F3: Outlet end flange F4: Electrode part T: machine table
圖1係本發明實施例中鐵芯繞線設備立體示意圖。 圖2係本發明實施例中尚未捲繞線材的鐵芯立體示意圖。 圖3係本發明實施例中取料機構的立體示意圖。 圖4係本發明實施例中第一載盤與載台的立體分解示意圖。 圖5係本發明實施例中第一載盤設於載台上的立體分解示意圖。 圖6係本發明實施例中收料機構之立體示意圖。 圖7係本發明實施例中收料機構之另一視角的立體示意圖。 圖8係本發明實施例中第二載盤欲作提取第一載盤鐵芯(由於體積微小，未將已捲繞的線材示於其中)的立體示意圖。 Figure 1 is a schematic three-dimensional view of the iron core winding equipment in an embodiment of the present invention. Figure 2 is a schematic three-dimensional view of the iron core without winding wires in the embodiment of the present invention. Figure 3 is a schematic three-dimensional view of the material picking mechanism in the embodiment of the present invention. Figure 4 is a three-dimensional exploded schematic view of the first carrier tray and the carrier platform in the embodiment of the present invention. FIG. 5 is an exploded perspective view of the first carrier plate disposed on the carrier platform in the embodiment of the present invention. Figure 6 is a schematic three-dimensional view of the material collecting mechanism in the embodiment of the present invention. Figure 7 is a schematic three-dimensional view of the material collection mechanism from another perspective according to the embodiment of the present invention. 8 is a schematic three-dimensional view of the second carrier plate for extracting the iron core of the first carrier plate (due to its small size, the wound wire is not shown) in the embodiment of the present invention.
A：轉盤 A1：夾具 B：入料工作站 C：繞線工作站 D：焊接工作站 E：排出工作站 E1：取料機構 E2：收料機構 T：機台台面 A: Turntable A1: Fixture B: Feeding workstation C: Winding workstation D: Welding workstation E: Exhaust workstation E1: Retrieving mechanism E2: Receiving mechanism T: machine table
Claims (15)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW111120987A TWI830246B (en) | 2022-06-07 | 2022-06-07 | Core collection method for winding wire and core winding equipment |
| CN202211363289.4A CN117238647A (en) | 2022-06-07 | 2022-11-02 | Iron core collecting method for coiled wire and iron core winding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW111120987A TWI830246B (en) | 2022-06-07 | 2022-06-07 | Core collection method for winding wire and core winding equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW202348535A TW202348535A (en) | 2023-12-16 |
| TWI830246B true TWI830246B (en) | 2024-01-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW111120987A TWI830246B (en) | 2022-06-07 | 2022-06-07 | Core collection method for winding wire and core winding equipment |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN117238647A (en) |
| TW (1) | TWI830246B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015145233A (en) * | 2009-10-22 | 2015-08-13 | カルヴェルレイ，グラント | Tether housing system for gyroglider device, and power generation method |
| CN109279330A (en) * | 2017-07-21 | 2019-01-29 | 成都长城开发科技有限公司 | The conveying device of printed circuit board assembly |
| TW202018741A (en) * | 2018-10-02 | 2020-05-16 | 萬潤科技股份有限公司 | Combined object assembling method and device capable of improving the yield of the finished product of the combined object |
| TW202137251A (en) * | 2020-03-20 | 2021-10-01 | 凱泓機械股份有限公司 | Device for processing a rotator core and the processing method using the same |
-
2022
- 2022-06-07 TW TW111120987A patent/TWI830246B/en active
- 2022-11-02 CN CN202211363289.4A patent/CN117238647A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015145233A (en) * | 2009-10-22 | 2015-08-13 | カルヴェルレイ，グラント | Tether housing system for gyroglider device, and power generation method |
| CN109279330A (en) * | 2017-07-21 | 2019-01-29 | 成都长城开发科技有限公司 | The conveying device of printed circuit board assembly |
| TW202018741A (en) * | 2018-10-02 | 2020-05-16 | 萬潤科技股份有限公司 | Combined object assembling method and device capable of improving the yield of the finished product of the combined object |
| TW202137251A (en) * | 2020-03-20 | 2021-10-01 | 凱泓機械股份有限公司 | Device for processing a rotator core and the processing method using the same |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202348535A (en) | 2023-12-16 |
| CN117238647A (en) | 2023-12-15 |
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